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The following NBS Plus clauses include

B
Hardrock Dual Density Boards – J42:425, J41:425 CI/SfB (47) Rm1 (M2)
February 2005 (replaces June 2004 issue)

Firesafe application type Fire, thermal, acoustic

Construction type flat roofs

Hardrock Dual Density Range


High performance acoustic insulation boards for warm flat roofs
• Tissue faced roofing board • TFA roofing board • Cut to falls roofing board

The Hardrock Dual Density range of


Roofing Boards are manufactured
using Rockwool’s unique dual
density technology.

Produced with a robust, high


density top surface, the products
therefore exhibit excellent point
load compressive resistance.

The boards offer the ideal firesafe


acoustic and thermal insulation
Typical project using Hardrock Dual Density
solution for most types of roof
deck, when combined with single High performance insulation
ply or high performance built-up • Firesafe
- Tested and assessed by BRE/LPC
roofing systems. - Listed as LPCB approved product
• Acoustic performance
- Excellent sound reduction and absorption
- Significant reduction of impact sound from
rain on the roof (see page 3)
• High strength
- Excellent point load compressive resistance
• Fast to install
- Fewer insulation fasteners required (with
mechanically fastened singly ply membranes)
• Dimensionally stable
• Cantilever performance
• Suitable for new build and refurbishment

UKAS UKAS
QUALITY ENVIRONMENTAL
MANAGEMENT MANAGEMENT

003 003
ASSESSMENT OF PRODUCTS FOR CONSTRUCTION

Certificate No FM 02262 Certificate No EMS 70301 Associate Member


LPCB Reference No. 022a/01
Approved to BS 476: Part 21
Hardrock Dual Density: Standards, Performance and Properties

Standards and approvals Hardrock Dual Density Roofing Boards offer a high level of fire
safety. When tested under new EU linings fire classification
Rockwool Hardrock Dual Density Roofing Boards comply
system – for non combustibility to EN ISO 1182, and/or Gross
with the requirements of BS EN 13162: 2001, ‘Thermal
calorific value to EN ISO 1716 – Tissue faced products achieve
Insulation products for buildings Factory made mineral
the best A1 classification.
wool (MW) products specification.’

Agrément certification Fire – LPCB Approved Product, Section 2.6.2


Hardrock Dual Density Roofing Boards carry British Board
of Agrément Certificate No. 91/2588. Single ply membrane
Hardrock Dual
Hardrock Dual Density Roofing Boards have been assessed Density roofing board
by the BBA to the UEAtc Technical guidelines MOAT No 50: (2 x 50 mm)
1992 ‘Thermal insulation systems intended for supporting Vapour control
waterproof coverings on flat and sloping roofs’. layer

Hardrock Dual Density Roofing Boards have been tested


for the effects of mechanical stress and have achieved
Classification C ‘Roof accessible to pedestrian traffic, may be
used where frequent maintenance of equipment is
envisaged’ (refer also to page 6). The boards have also been Profiled
metal deck
assessed for cantilever and free spanning capabilities.

Factory Mutual
Based on fire testing to BS 476 Part 21: 1987 using standard
Hardrock Dual Density (Tissue faced) roofing boards are roofing components, Rockwool Hardrock Dual Density
Factory Mutual approved for Class 1 insulated steel deck Boards provide 60 minutes fire resistance, for both integrity
constructions. Approval Report No. J.I. 3015604. and insulation, when insulating a profiled steel deck roof.
The construction included a mechanically fastened single
Environment ply membrane – LPCB reference number 022a/01.

Rockwool products rely on trapped air for their thermal Details of the test construction and component materials
properties, which has neither ozone depleting nor global are available on request from the Rockwool Technical
warming potential. Sales Department.

Dimensions Resistance to moisture


Hardrock Dual Density Roofing Boards are manufactured in Hardrock Dual Density Roofing Boards are water repellent
the following sizes: and unaffected by the freeze/thaw cycle.

Tissue faced and TFA boards


Acoustic
2000 × 600 mm
Effective sound insulation is an essential requirement
Cut to falls
where commercial or industrial operations generate noise
1200 × 666 mm
at levels, which could be harmful to the health or efficiency
Standard uniform thicknesses range from 50 mm to of the building occupants, or present an environmental
150 mm. 30 mm thickness Hardrock is available for use nuisance. The control of noise pollution is an ever-
with perimeter upstands. The dimensions shall meet the increasing problem and one that is best addressed at the
requirements of EN 822 for length and width, EN 823 Class design stage. The solution tends to be specific to each
T4 for thickness, EN 824 for squareness. building and is dependent on the type and source of the
noise, both inside and outside the building. Hardrock Dual
density Roofing Boards are proven to be the ideal acoustic
insulation material for use in warm flat roof construction.

Sound absorption
Sound reflection is often a problem experienced in
buildings such as manufacturing plants, convention and
sports halls. The use of Hardrock Dual Density Roofing
Hardrock Dual Density
Boards in conjunction with perforated steel decking
(Tissue Faced) Roofing Board
provides sound absorption within the building, thereby
Dimensional stability improving the environment for work and leisure.

Hardrock Dual Density Roofing Boards are dimensionally Sound attenuation


stable when tested to EN 1604. Therefore they do not exert Noise intrusion from heavy traffic or aircraft can be reduced
any undesirable stress on the waterproof membrane. by using Hardrock Dual Density Roofing Boards as part of
the roof system, creating a quieter ambience within the
Fire building. The product may alternatively be used to assist
containment of the noise source within the same building.
Rapid spread of fire not only destroys buildings, but can cost
lives too. Smoke and fumes can hinder escape and rescue. The For High performance acoustic specifications, the use of a
specification of insulation materials should consider each mass layer may be required. The combination of Hardrock
characteristic as well as any tendancy for toxic emissions to Dual Density and Rockwool Acoustic Membrane results in
contaminate water courses and the environment. improved sound insulation levels across the frequency range.

2
Acoustic continued Rain Noise
Impact noise from rain must be considered at an early part
1.5 mm single ply membrane in the roof design, due to the fact that this can significantly
mechanically fastened increase the indoor noise level. Approved Document E –
150 mm single thickness Resistance to the passage of sound, 2004 Addition, requires
Hardrock Dual Density (tissue faced) Roofing Board the construction of new school buildings to meet
appropriate acoustic standards. Building Bulletin 93
outlines the methods of compliance. This includes a
requirement to minimise the noise of rainfall on
lightweight roofs and whilst no limit is set, methods of
control must be included and justified to Building Control.

Rain noise testing was undertaken by BRE Acoustics on the


35 mm deep 0.7 mm
following construction using ‘Heavy’ rain as defined in
profiled steel deck
ISO/CD 140-18
Polythene VCL (1000g)
• Sarnafil single ply membrane, type S327-12EL, 1.2mm
Rockwool Acoustic Membrane 10
(or 2 layers of Rockwool Acoustic membrane 5)
• Rockwool Hardrock Dual Density Roofing Boards, 150mm
• Vapour Control Layer (1000g polythene)
• Corus D60 profiled metal deck, 0.7mm
Above: Typical high performance specification Results are detailed below.
Flat Roof detail with Hardrock Dual Density Roofing Board.
The same roof construction was tested including 85mm
Without Rockwool Acoustic Membrane:
Urethane insulation board in place of Hardrock Dual
Weighted apparent sound reduction index Rw = 35dB
Density. The measurements indicate a significant acoustic
With Rockwool Acoustic Membrane 10
improvement using Rockwool Hardrock Dual Density
Weighted apparent sound reduction index Rw = 41dB
Roofing Boards.
Sound Research Laboratories Acoustic Test Report
No C/02/5L/0526/1
60
See the Rockwool Acoustic Membrane data sheet for further

Sound intensity level (dB)


55
details and solutions.
50
Rain noise test data: (See graph to right)
45
Comparison of rain noise measurements using Rockwool
and Urethane insulation boards applied to the same 40
standard metal deck construction. 35
NB: lower sound intensity levels represent improved
30
acoustic performance.
Acoustic Test Reports No L/904/020 & L/904/021. Testing in 25
accordance with BS EN ISO 15186-1:2003 & ISO/CD 140-18 20
100
125
160
200
250
315
400
500
630
800
1k
1.25k
1.6k
2k
2.5k
3.15k
4k
5k
(ISOTC43/SC2 N 0751 Dated 13-01-2004).
One-third octave band centre frequency (Hz)

Thermal Conductivity Rockwool HRDD


Typical Urethane board
The Thermal Conductivity (λ) of Hardrock Dual Density
Roofing Board is 0.039 W/mK.

U Values
The following examples
indicate typical U values
attained using Hardrock
Dual Density Roofing
Boards in combination with
mechanically fastened
single ply and built up
membrane systems.

19mm timber deck with 150mm dense concrete 150mm dense concrete Troughed steel decking
12.5mm plasterboard and deck and 50mm screed deck and 50mm screed without underlining
skim fixed to timber joists with 16mm plaster finish with suspended 12.5mm
plasterboard ceiling

Thickness (mm) U values* (W/m2K)

130 0.26 0.27 0.25 0.28

140 0.24 0.25 0.24 0.26

150 0.23 0.24 0.22 0.25

* Calculations assume that insulation and membrane are of the telescopic type.
Calculations for individual constructions can be requested from the Rockwool Technical Sales Department on 0871 222 1780.

3
Hardrock Dual Density: Tissue faced boards

Hardrock Dual Density Roofing Boards are suitable for most Additional ballast may be needed for areas which are
types of roof deck. The glass tissue face of Hardrock Dual subjected to greater wind uplift, such as perimeters. This
Density (Tissue Faced) Roofing Board significantly reduces should be confirmed by the membrane manufacturer. The
bitumen uptake and ensures an excellent bond between the maximum combined weight of ballast and external loading
applied to the insulation board should not exceed 360 kg/m2.
first layer of membrane and the insulation.
Walkway routes, where required, should be established
Hardrock TFA is tissue faced top and bottom for use with
prior to laying the single ply membrane and be formed from
acoustic perforated profiled steel decks.
50 mm thick precast concrete paving slabs on purpose-made
Typical specifications and compatible support pads (Minimum 150 mm diameter).

1 Hardrock Dual Density (Tissue faced) Roofing Board Walkways to be fully supported by a load-spreading layer
with mechanically fastened single layer membranes applied between the insulation and the membrane.
The roof insulation is to be Rockwool Hardrock Dual Density
(Tissue faced) Roofing Board, as supplied by Rockwool The advice of the membrane manufacturer should be
Limited, Pencoed, Bridgend, CF35 6NY. sought when specifying all aspects of the vapour control
layer, fasteners, waterproof covering, fleece filter/cushion
The board size is to be: 2000 × 1200 mm or 2000 × 600 mm × layer, and construction of walkways.
.......... mm* thick.
3 Hardrock Dual Density (Tissue faced) Roofing Board
The boards are to be laid strictly in accordance with the with built-up high performance bituminous membranes
manufacturer’s recommendations, staggered, tightly
The roof insulation is to be Rockwool Hardrock Dual Density
butt-jointed and mechanically fastened through the vapour
(Tissue faced) Roofing Board as supplied by Rockwool
control layer to the deck. Walkways to be fully supported by
Limited, Pencoed, Bridgend, CF35 6NY.
a load spreading layer applied between the insulation and
the membrane. The board size is to be: 2000 × 600 × .......... mm* thick.

The advice of the membrane manufacturer should be sought The boards are to be laid strictly in accordance with the
when specifying all aspects of the vapour control layer, manufacturer’s recommendations, staggered, tightly
fasteners, waterproof covering and construction of walkways. butt-jointed and either fully bonded in hot bitumen or
mechanically fastened through the vapour control layer to
the deck.
The membrane must be bonded in accordance with
BS 8217: 1994. A ventilating sheet (3G) is not required.

The advice of the membrane manufacturer should be


sought when specifying all aspects of the vapour control
layer, fasteners, waterproof covering and construction of
walkways.
4 Hardrock Dual Density (Tissue faced) Roofing Board
with approved asphalt membrane
The roof insulation is to be Rockwool Hardrock Dual Density
(Tissue faced) Roofing Board as manufactured by Rockwool
Ltd, Pencoed, Bridgend, CF35 6NY.

The Board size is to be: 2000 × 600 × …… mm thick.

The boards should be installed strictly in accordance with


Hardrock Dual Density Roofing Boards applied below mechcanically BS 8218:1998 Code of Practice for mastic asphalt, BS 8000
fastened single ply membrane.
and to the manufacturers specifications. Boards to be laid
2 Hardrock Dual Density (Tissue faced) Roofing Board for tissue faced up to receive the sheathing felt separating layer
use with a warm ballasted roof construction (light access) and asphalt roofing. Insulation boards should be laid
The roof insulation is to be Rockwool Hardrock Dual Density staggered tight butt jointed, and either fully bonded in hot
(Tissue faced) Roofing Board as supplied by Rockwool bitumen or mechanically fastened through the vapour
Limited, Pencoed, Bridgend, CF35 6NY. control layer to the deck.

The board size is to be: 2000 × 1200 or 2000 × 600 mm × 20mm thick two coat mastic asphalt roofing is to be applied
.......... mm* thick. over the sheathing felt / Hardrock Dual Density (Tissue
faced) Roofing Board in accordance with the appropriate
The boards are to be loose laid directly onto the vapour
Permanite Asphalt specification.
control layer, strictly in accordance with manufacturer’s
recommendations, staggered and tightly butt jointed. A project dedicated mastic asphalt waterproofing system
specification can be obtained directly from Permanite
The single ply membrane followed by a fleece filter/cushion
Asphalt Technical Services (Tel: 01629 582213.
layer should both be loose laid and installed over the
Fax 01629 583375. email: apd.tech@permanite.com).
insulation in accordance with the membrane
manufacturer’s recommendations.

Ballast to be spread evenly to a minimum depth of 50 mm†


and should consist of 20–40 mm diameter, well rounded,
ovoid shaped stones, washed free of sand and fine particles.
†To be confirmed by calculation conducted by the membrane
manufacturer

4
Hardrock Dual Density: Cut to Falls

Hardrock Dual Density Cut to Falls is engineered to meet


Cut to Falls Schedule
the demand for tapered solutions for existing and new roof C
Board Thickness
constructions at an economical cost. The system provides a D
C 70 to 90 mm
choice of design features and benefits to suit most D 90 to 110 mm E
applications. Available in Hardrock Dual Density, (Tissue E 110 to 130 mm
F 130 to 150 mm F
Faced) and Single Ply Adhered versions, the system is backed
G 150 to 170 mm
by a complete ‘drawing board to site’ service. C
D E
E
F roof
The Cut to Falls Service G G F light D C
• site surveys C

• preparation of bespoke and considered design solutions, D


to any fall E F
• quotations for the supply of insulation systems plant room

F E
• precision manufacture and supply to order
• site advisory service prior to and during installation. G D
C D E F F
G E C
Pre-cut Mitres F D deflector overlay
board
The use of factory made pre-cut mitres reduces site cutting E pre-cut valley mitre
C boards (see detail)
requirements and ensures accurate installation. D
pre-cut hip mitre boards
C (see detail)
U values
Consideration should be given as to whether an average or a
Typical Rockwool layout plan using Hardrock Dual Density Single Layer Cut to Falls system
minimum U value is required for the particular roof.

However, as a result of the tapered thickness of the Gutter runs and additional Cut to Falls systems
insulation, determining the overall U value for a particular A Hardrock Dual Density ‘Cut to Falls’ system can also be
roof requires a series of calculations. A full thermal provided for level gutters or other similar constructions.
calculation analysis is available on request. Even where existing falls are available and uniform
Hardrock Dual Density is used, a ‘Cut to Falls’ scheme may
A Cut to Falls system will normally enhance the thermal be required at certain locations on the roof to improve
performance of the roof in excess of Building Regulations drainage .The effectiveness of Cut to Falls gutters is
requirements. restricted to the available height created by the main roof
or other design considerations.
Cut to Falls pre-cut mitred
Achieved design fall
Deflector overlay boards boards at hip
Where practical, it is recommended that the minimum Deflector Overlay Boards are available to reduce the risk of
achieved design fall should be 1:60, with an enhanced water ponding behind rooflights, plant rooms and other
gradient of 1:40 at critical drainage points, such as gutters roofline obstructions.
or outlets.
Cricket overlay systems
Fixing Cricket Overlay Systems are used to improve drainage
Boards are delivered to site individually marked with a between rainwater outlets by introducing cross-falls where
positional code corresponding to the detailed layout none currently exist, as for example on a flat roof with falls
drawing provided. in one direction only.
The board layout should strictly follow that shown on the Cut to Falls pre-cut mitred
Typical specification boards at valley
drawing, and to avoid error it is advisable to place each
board in position temporarily prior to attachment. 5 Hardrock Dual Density Roofing Board cut to falls for
use with mechanically fastened single ply membranes or
The boards are either fully bonded to the vapour control
built-up high performance membranes
layer with hot bitumen or mechanically fastened through
The roof insulation is to be Rockwool Hardrock Dual Density
the vapour control layer to the deck. (see Design
Roofing Board Cut to Falls (Ref: CTF 1234), as manufactured
Considerations, page 6.)
by Rockwool Ltd, Pencoed, Bridgend, CF35 6NY. Minimum
thickness (.... mm)*, rising to a maximum thickness of
Good roofing design (.... mm)* with falls 1:60.
Flat roofs may include a variety of obstructions such as
The boards are to be laid strictly in accordance with the
rooflights, concrete plinths and air-handling units, where Use of Deflector Overlay Board
design drawings provided, Cut to Falls guidance notes and where the roof fall is obstructed
ponding water may collect unless correctly detailed.
manufacturer’s recommendations. by rooflight
Standing water may also occur at roof edges, held back by * insert as appropriate
the extra thickness of roofing membrane, or where outlets
are positioned at some distance from each other. The Cut to Falls specification should now be completed with the
appropriate clauses from specification 1 or 3 (page 4), together with
Where such situations arise, Rockwool offers various the selected membrane description.
solutions, by means of additional design features, which
also benefit the long term performance of the overall
roofing system.

All boards are manufactured to order, and to reduce wastage


and installation time, are pre-cut and bonded where Typical application of pre-cut
applicable. mitre

5
Hardrock Dual Density: Design Considerations

Profiled metal deck installations Walkways and access areas


Additional protection to spread the load on Hardrock Dual
Crown and trough position
Density Roofing Board is also recommended in walkway and
Rockwool Hardrock Dual Density Roofing Boards must be laid
access areas. Advice should be sought from the membrane
with the long edge at right angles to the profiles of the metal
manufacturer on the options available.
deck. Butt joints should occur at the mid-crown position,
except where cantilevering is applicable.
Mechanical fastener type
Cantilevering
For the mechanical fastening of Hardrock Dual Density
Rockwool Hardrock Dual Density Roofing Boards of
Roofing Boards to metal, concrete or timber decks Rockwool
60 mm or greater thickness may cantilever over a trough,
Limited recommends the use of fasteners incorporating
provided that the maximum trough width does not exceed
either a plastic tube washer or stress plate support thread Plastic tube washer and fastener
twice the board thickness. For example 150 mm thick product
(see illustrations, right).
may cantilever over a maximum trough width of 300 mm.

Note: For 50 mm thick boards, the maximum trough width Mechanical fastening of insulation
is one and a half times the board thickness. (i.e. 75 mm)
1 Single ply mechanically fixed membrane systems
30 and 40 mm boards may not be cantilevered.
Where the complete roofing system is mechanically
fastened (for example single ply), Rockwool Limited
recommends that a minimum of one mechanical fastener is
used per board (or part thereof) to locate and secure the
boards during installation (see diagram opposite).

This recommendation is based on independent wind uplift


tests to determine the wind-induced load on mechanically
attached Rockwool boards. The tests comply with the
Installed plastic tube and
boundary conditions specified in the UEAtc Supplementary
washer
Guide for the Assessment of Mechanically Fastened Roof
Water Proofing.

The tests conclude that for both the field area and the edge
region of flat roofs, sufficient stability is achieved when
using one fastener. For the corner region of flat roofs
external suction and internal pressure forces of up to 3.5
kN/m2 must be expected. However, it is universal practice in
such vulnerable areas to increase the number of membrane
Free spanning capability fasteners per m2, and also to reduce the distance between
For spanning, the minimum board thickness is equal to the the rows of fasteners.
maximum trough width divided by 3.
2 Fully bonded membrane system
Where installed trough widths exceed the maximum Where the membrane is fully bonded to the insulation Fastener with stress plate
spanning capability of the Hardrock Dual Density board, surface (e.g. with bitumen or adhesive) the number of support thread
provision must be made to provide full support for the mechanical fasteners per board should be determined by
insulation. windloading calculations conducted by the membrane
manufacturer.
single ply membrane
Factory Mutual
2000 mm
min. clear span For Factory Mutual specifications, standard Hardrock Dual
3
Density Roofing Board should be fixed in accordance with
the specification for Class 1 steel deck constructions and in
accordance with the F.M. Guide and appropriate F.M. data
sheets. Additionally, the insulation boards should be 600 mm
clear span mechanically fixed in accordance with the FM
Pre-securement Requirements. Further advice is available
Location of mechanical fastener
Note that the span to be measured is across the clear width of the from the Rockwool Technical Helpline Services Department. for securing Hardrock Dual
trough, and not from centre to centre of the crowns.
Density Board to metal, concrete
Vapour control layer and timber decks. (See
Additional roof loads mechanical fastening of
The need for a vapour control layer with Hardrock Dual
Plant and machinery insulation).
Density Roofing Boards should be calculated in accordance
Wherever possible, any roof-mounted plant, such as air
with BS 5250: 1989 and with reference to BS 6229: 2003
handling and refrigeration units, should be positioned on
(Code of Practice for Flat Roofs with Continuously
independent upstands bearing directly onto the substrate.
Supported Coverings).
Where this is not possible, and the equipment is to be placed
directly onto the finished roof, further protection to spread Flat roof design
the load on the Hardrock Dual Density Roofing Board may be
The roof construction and design should comply with BS
required. In such cases advice should be sought from the
6229:2003 (Code of practice for flat roofs with continuous
Rockwool Technical Helpline Services Department and the
supported coverings).
membrane manufacturer.

6
Hardrock Dual Density: Sitework

Installation
General
Hardrock Dual Density Roofing Boards should be laid with
staggered joints wherever possible and tightly butted to avoid
gaps. Ensure that the dense layer is used on the upper side
towards the membrane. This is clearly marked on the boards
as ‘This way up’.

The use of small pieces of insulation board should be


Typical pour and roll avoided. Care should be taken to clean off all surfaces prior
application over Hardrock Dual to the laying of insulation boards and membrane.
Density Tissue Faced roofing
Appropriate stop battens should be installed to protect open
boards
edges of boards. Day joints must be formed at the conclusion
of each section of work to seal exposed edges of insulation
boards and prevent damage. Hardrock Dual Density can be easily cut and shaped on site where
required.
Membrane installation/fasteners
The membrane should be installed strictly in accordance with
the manufacturer’s specification and fastening requirements
for wind uplift.

Built-up high performance bituminous membranes


Built-up membranes should not be laid on insulation boards
at temperatures below 5°C unless special care is exercised.

Water absorption
Rockwool consists of randomly orientated water-repellent
fibres. Wetting will therefore only occur in proximity to its
surface.

As Rockwool is diffusion open, boards that become wet


during installation must be allowed to dry out naturally,
prior to the application of the roof membrane.
Typical installation of mechanically fastened Hardrock Dual Density
Cutting Hardrock Dual Density Roofing Board (Tissue faced) Roofing Board, on a profiled steel deck, incorporating a
Hardrock Dual Density Roofing Board is easy to cut to shape single ply membrane.
using a sharp knife or panel saw.

Protection of Hardrock Dual Density Roofing Board during


installation
Adequate temporary protection must be provided above the
installed Hardrock Dual Density Roofing Board where any of
the following occur: unloading or access points, temporary
walkways, stockpiles of roofing materials, waste skips or any
other activity that might cause damage to the insulation.

Working platform
Under no circumstances may the finished roof be used as
a working platform without adequate protection being
provided.

Rockwool Limited recommends that either the main


contractor or the roofing contractor operate a ‘permit to
Typical installation of a single ply membrane over Hardrock Dual
work’ system for any follow-on trades in areas where the
Density Roofing Boards.
roof installation is complete.

7
Preparation work for refurbishment
Unless the existing roof finish is known to be sound and
watertight, and the type and condition of the surface
suitable for bonding or mechanical fixing of Hardrock Dual
Density Roofing Board, all previously applied finishes and, if
necessary, insulation layers should first of all be removed. It
is recommended that the specifier/contractor checks the
existing levels to ensure that the falls are correct.

Site advisory service


Rockwool operates a dedicated Site Advisory Service.
Rockwool engineers are able to offer advice prior to, during
and on completion of the Hardrock Dual Density
installation, to the benefit of contractor, specifier, client
Use of the Rockwool Rock Roller trolley allows fast and easy
and end user.
movement of boards across the roof decking
To take advantage of the Rockwool Site Advisory Service,
please specify its use, and instruct the contractor to contact
Storage and handling the Rockwool Technical Sales Department.

Rockwool Hardrock Dual Density Roofing Boards are fully Health and safety
palletised and wrapped in a polythene shroud for protection
during transit and for short term protection if stored outside. Current HSE ‘CHIP’ Regulations and EU directive 97/69/EC
For longer term protection the pallets should be stored under confirm the safety of Rockwool mineral wool; Rockwool
a secure waterproof covering. Hardrock Dual Density should fibres are not classified as a possible human carcinogen.
be stacked no more than 2 pallets high for safety. The maximum exposure limit for mineral wool is 5mg/m3,
Where craning of pallets to roof level is required, the use of 8 hour time-weighted average.
a pallet fork attachment is recommended A Material Safety Data Sheet is available from the Rockwool
Marketing Services Department to assist in the preparation
Rockwool Rock Roller Trolley of risk assessments, as required by the Control of Substances
To facilitate fast and easy movement of the Hardrock Dual Hazardous to Health Regulations (COSHH).
Density Roofing Boards from the loading area to the point

i
of installation on the roof deck, Rockwool Limited have Technical Sales Helpline
developed a purpose made ‘trolley’ (see page 7). Each Rock
Technical advice relating to Hardrock Dual Density
Roller comes complete with operating instructions, which
Roofing Boards is available from the Rockwool
should be followed by the roofing contractor.
Technical Sales Department on 0871 222 1780. Rockwool Limited reserves the right
to alter or amend the specification of
Specify SPRA products without notice as our policy
is one of constant improvement.
The Single Ply Roofing Association (SPRA) represents
The information contained in this
membrane manufacturers, associated component
data sheet is believed to be correct
manufacturers and specialist subcontractors and aims to at the date of publication. Whilst
ensure the delivery of best value single ply roofing systems, Rockwool will endeavour to keep its
through a quality assured partnership. publications up to date, readers will
appreciate that between publications
By specifying products and specialist installation by SPRA there may be pertinent changes in the
law, or other developments affecting
Manufacturer, Associate and Contractor members you can
the accuracy of the information
be assured that all parties meet strict quality criteria. contained in this data sheet.
Compliance with these criteria and with the Code of
The applications shown do not
Conduct is assessed at application, by annual audit and by
necessarily represent an exhaustive
random spot checks. list of applications for Hardrock Dual
Density. Rockwool Limited does not
For further information, and to obtain copies of the SPRA accept responsibility for the
Design Guide and other documents, go to www.spra.co.uk consequences of using Hardrock Dual
or call 0115 914 4445 Density in applications different from
those described above. Expert advice
should be sought where such different
applications are contemplated, or
where the extent of any listed
application is in doubt.
Associate Member

Rockwool Limited
Pencoed. Bridgend. cf35 6ny

e info@rockwool.co.uk
www.rockwool.co.uk

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