Professional Documents
Culture Documents
Eaton Automatic Self Cleaning Overview 2017 PDF
Eaton Automatic Self Cleaning Overview 2017 PDF
Automatic
Self-Cleaning
Filters & Strainers
Eaton’s Model 2596 automatic self-cleaning pipeline
strainers are recognized across countless industries
Self-Cleaning
Filters & 2596 2”– 8” CAST IRON OR STAINLESS STEEL
Available in 2”, 3”, 4”, 6”, and 8” sizes
Self-cleaning systems
• Modular assembly for easy maintenance
• High-efficiency motor
simplified
circular flow–forcing the debris to lay
up against the surface of the strainer
element in a way that makes back-
maintenance and
washing easier and more efficient.
When an application demands high-pressure operation – up to 1,000 The Eaton DCF-Series are pneumatically driven disc cleaning filters
psi (69 bar) – and scalable flexibility, the Eaton AFC-Series is the that are ideal for highly viscous, abrasive, or sticky liquids. The DCFs
optimal choice. Systems are avail- operate at a consistently low differential pressure and deliver simple,
able in single, duo, and multiplex reliable operation in which a low initial investment is a key driving
configurations. factor.
• Solids removal from 2 to • Elimination or reduction in disposable filter bags
1,700 microns and cartridges for reduced operator handling
• Flow rates up to 3,000 gpm inventory costs and landfill waste
(681 m3/hr) • Reduction in product loss, more
• Smooth pipe and nozzle con- thorough contaminant purge in a highly
nection transitions to avoid dead concentrated waste stream
spots in the fluid stream and • Reduction or elimination of operator intervention
minimize pressure drop for safer operation
• Numerous automated backwash • Virtually maintenance free, near 100% uptime
options for operator-free service • Compact design, lower capital cost to fit most
and minimal backwash effluent installations
(<2% of system volume)
• Stainless steel screens from 15 micron slots
• 3-way valves on multiplex filters allow fast, frequent sequencing to 1/4” perforations to handle a wide range of
and maximum backwashing cleaning force TUBULAR BACK- filtration needs
WASHING FILTER TUBULAR BACKWASHING FILTER DCF-800 - One actuator
• Available with UHMWPE, Urethane, Teflon, delivers simple, reliable
F-SERIES TUBULAR BACKWASHING FILTER or Kynar® cleaning discs operation with water-like
liquids. Ideal where a
low initial investment is a
key driving factor
For liquid filtering that
requires unattended oper-
ation, maximum uptime,
and solids removal from 2
DCF-1600 - Two actuators
to 1,700 microns, the Eaton isolate the actuation
F-Series delivers unbeatable mechanism from the
filtrate with a bridged
performance. system. The benefit is
• Flow rates up to 3,000 a long operating life in
challenging conditions.
gpm (681 m3/hr)
• Smooth pipe and nozzle
connection transitions to
avoid dead spots and mini-
mize pressure drop
Our unique circular cleaning disc design (MCF design
• 3-way valves on multiplex filters allow fast, frequent sequencing shown) ensures intimate contact with the screen to
thoroughly and uniformly clean the media.
and maximum backwashing cleaning force
• Isolated top-to-bottom backwash ensures efficient media cleaning
• Numerous automated backwash options for operator-free
service and minimal backwash effluent (<2% of system volume)
The revolutionary Eaton AFR-Series delivers Eaton’s DCF-2000 motor driven filter
high-flow filtration of water-like liquids at reten- addresses the challenges of the paper
tions as low as 2 micron in a compact one- making industry. Filters 48-72% solids
square-meter footprint. coatings at 75 micron retention—believed
• Solids removal from 2 to 1,700 microns to be the tightest in the industry
• Flow rates up to 2,000 gpm (454 m3/hr) • Continuously removes contaminants
from the coating and efficiently evac-
• Numerous automated backwash options for uates collected contaminants while
operator-free service and minimal backwash operating at a low, constant differential
effluent (<2% of system volume) pressure
• Smooth pipe and nozzle connection transi- • Mechanically cleaned media elimi-
tions to avoid dead spots to minimize nates replacement media cost and the
pressure drop expense and hazard of waste disposal
• Isolated top-to-bottom backwash for • Increased profitability—improves
complete and efficient media cleaning system efficiency, reduces paper-
• Configured with an array of up to eight - 4” (101.8 mm) or breaks and associated downtime
6” (152.4 mm) body tubes surrounding a central cleaning valve • Multiplex configurations available and valved
to a common tapered header for high-flow applications
MCF-824 SERIES MAGNETICALLY-COUPLED FILTERS MCS-500 & 1500 MAGNETICALLY-COUPLED STRAINERS
The MCF-824 filter system features a simplified design that uses The MCS-500’s magnetically coupled actuation eliminates the need
only 25 total parts. Get up to 200 GPM throughput with virtually no for dynamic seals. This technology provides quick and easy access
downtime with this magnetically coupled self-cleaning filter. This for maintenance, reduces potential leaks, and requires few moving
technology allows for quick and easy access for maintenance, reduc- parts while providing a long service life.
es potential leaks while providing a long service life.
• No dynamic seals The MCS-1500 is a
• Permanent media retains valuable product high-volume system
otherwise lost by media changeout • Minimal purge for low waste operation with a flow rate of
• Easy in-line installation up to 1500 GPM.
• Simple design with very few wear parts—
for reduced spare parts stocking needs • Continuous 24/7 operation
• No external shaft or drive seals—eliminates all • Maintenance-friendly design means
associated leakage lower labor costs
• Cleanable permanent media eliminates down- • Eco-friendly. No bags to purchase,
time and disposal requirements change, or landfill
• Easy no-tools access for routine • 316 stainless steel vessel
maintenance and service
• Continuous operation—even during
cleaning cycles
2596 strainers have the option of There are many options available for
using the economical convoluted tubular backwash filters. A wire mesh
element screen or the DuraWedge® or fabric over a stainless steel back-
element constructed from V-shaped ing are two cost effective solutions.
profile wire. Both have nonclogging A high-strength slotted wedgewire
features and are constructed of rug- element is suitable for more abrasive
ged stainless steel. Retention ratings applications.
from 380 microns to 3/16” openings are
available. The most efficient way to achieve a
low flux rate is to increase active filter
surface area. This has been achieved
with Eaton’s AccuFlux media elements
featuring ultra-high surface area, The Disc cleaned Model DCF, MCF
clustered element designs. AccuFlux and MCS require the use of a slotted
elements are available with 7 or 15 wedgewire design. Ratings of 15 to
individual, replaceable filter tubes. 1600 microns are available.
An economical TRI-CLUSTER® design
features three 11/2” diameter tube for
40% greater surface area than single
element designs.
Ratings from 2 to 1650 microns are
available.