Professional Documents
Culture Documents
Sma Englversion PDF
Sma Englversion PDF
Asphalt Guide
Stone Mastic Asphalt
Lothar Drüschner and Volker Schäfer
Contents
Page
1 Preface 1
2 General comments 4
3 Properties and areas of application 6
4 Mixture composition 8
Mineral aggregates 8
Binders 9
Stabilizing additives 9
Mix design and Type testing 10
5 Mixture production 14
6 Mixture interim storage and transport 18
7 Paving and compacting 20
8 Treatment of surface and opening road to motorists 24
Stone Mastic Asphalt
Lothar Drüschner and Volker Schäfer
Appendix
Page
Binder drainage test Schellenberg/v.d. Weppen 26
dav
Editor:
German Asphalt Association
Deutscher Asphaltverband e.V.
Schieffelingsweg 6
53123 Bonn
Tel.: 0049 228 97 96 5-0
Fax: 0049 228 97 96 5-11
e-mail: dav@asphalt.de
www.asphalt.de
Authors:
Lothar Drüschner,
Engineer, MS
13597 Berlin
Volker Schäfer
26919 Brake
Typesetting,
layout and graphics:
Elke Schlüter
Advertising Agency
Buschkauler Weg 32
53347 Alfter
PAGE
1. Preface
Preface
PAGE
These developments also had an This value was included in the re-
effect on the general conditions vised edition of the 1990 ZTV bit
in the ZTV bit StB-84 where StB-84 and continued in the ZTV
stone mastic asphalt was first Asphalt StB-94. It was deemed
included in the technical guide- adequate for the production of a
lines. Irrespective of the maxi- stone mastic asphalt 0/11 S with
mum aggregate size, the mini- its typical properties. There are
mum binder content of 6.0 % by higher minimum binder contents
weight was given for the stone given for stone mastic asphalt
mastic asphalt. 0/8 S, 0/8 and 0/5.
2. General comments
PAGE
The main characteristics of stone for the most part with bituminous
mastic asphalt's composition are mortar.
found in this definition:
The binder
drainage
test (see
appendix)
shows if a
stabilizing
additive can
prevent
the drain-off
of asphalt
mortar from
the minerals.
6
PAGE
PAGE
Stone mastic asphalt can be used For maintenance of traffic surfaces,
as wearing course for roads, stone mastic asphalt 0/5 and 0/8
paths and other traffic surfaces. It are specially suited for thin layers
is a standard method of construc- (ZTV BEA-StB 98). One of stone
tion on motorways, federal roads mastic asphalt's special advantages
and city streets with heavy and is that within limits it can be paved
very high demand (cf. Steinhoff, in different thicknesses in order to
Pätzold in "asphalt" No 1/98, page even out a surface without worrying
20: Long-term preservation of as- about possible different postcom-
phalt courses, a documentation). paction.
4. Mixture composition
Mineral Aggregates
In addition to the general valid de- mixtures with an even higher
mands on the minerals for wearing PSV value are recommended.
ls
courses, the stability and polishing By using different mineral types
resistance of the chippings when with differing polishing factors
using stone mastic asphalt are of
era in the fine chippings fractions,
great importance. Due to the low longlasting skid re-sistance can
amount of sand used, the micro- be achieved.
roughness of stone mastic asphalt
wearing course surfaces is almost For the void content in stone
completely achieved by the rough- mastic asphalt wearing cour-
ness of the chippings surface. For ses (see the section “Mix
Min
PAGE
Binders Stabilizing additives
As a rule, road construction To achieve the desired high binder
s
bitumen 50/70, made according content with a relatively low specific
to DIN EN 12591, is used for aggregate surface in stone mastic
tive
stone mastic asphalt. Thin wea- asphalt, stabilizing additives must be
ring courses made with stone
ers
added. The additives should act as
mastic asphalt can be produced binder carriers so that the drain-off
using road construction bitumen of the binder from the aggregates is
70/100 or 160/220. Under prevented during production, storage,
certain conditions, such as on transportation and paving. In practice,
surfaces with special demands or cellulose fiber has proven its good per-
i
d
Mixture composition
Mix design and Type testing
Marshall specimens should be pro- The adjustment of the void
duced using road bitumen 50/70 ac- content by changing the binder
cording to DIN 1996 Part 4 at a com- content only makes technical
paction temperature of 135 +/- 5°C. sense within very limited para-
If PmB 45 is used, the ZTV Asphalt meters. If greater changes are
StB recommends a compaction tem- desired in the void content
perature of 145 +/- 5°C for stone of the Marshall specimen, is it
mastic asphalt. A void content of advisable to make changes in
approximately 3.5 Vol. % should be the following order:
targeted for traffic surfaces with
construction categories of SV and I. In
all other cases as well as when using total chippings content
PmB, a value of around 3.0 vol. %
should be targeted. For mixes to be ratio of the individual
used for thin courses, a targeted void chipping fractions
content in the Marshal specimen of
filler content
2.0 and 2.5 vol. % is recommended,
depending on the amount and type of binder content
traffic.
PAGE
The total chippings con- Stone mastic asphalt 0/11 S
tent over 2.0 mm can 100 100 0
11,2
22,4
31,5
the risk of differing void 0,09 0,25 0,71 2 5 8
16
contents in the SMA
Meshwidth Square width in mm
wearing course that are
due to unavoidable pro-
duction fluctuations.
Asphalt concrete 0/11
In the revision of the ZTV-
100 100 0 sieve residue in % by weight
passing sieve in % by weight
22,4
31,5
2. Binders
3. Stabilizing additives
Content in mixture % by weight 0.3 - 1.5
4. Mixture
Marshall specimen compaction
2)
Temperature °C 135 +/- 5
Void content vol. % 3.0 - 4.0 3.0 - 4.0 2.0 - 4.0 2.0 - 4.0
5. Course
Paving thickness cm 3.5 - 4.0 3.0 - 4.0 2.0 - 4.0 2.0 - 3.0
or
Paving weight kg/m² 85 - 100 70 - 100 45 - 100 45 - 75
For exceptions, e.g. with uneven
foundations
Degree of compaction % ³ 97
Void content vol. % £ 6.0
1)
only in special cases (As of 2005, the German Asphalt Association recommends the use of Pm B for high trafficked areas only,
because of reasons of skid resistance). The Marshall specimens should be produced at 145 +/- 5°C when using PmB 45.
2)
13
PAGE
Mixture composition
Marshall stability and flow values Besides the wheel tracking test the
are not at all suitable for the cyclic compression test (acc. to TP A-
(*)
evaluation of stone mastic StB part: "uni axial cyclic compres-
asphalt's deformation behavior. sion test - determination of the defor-
The relatively low Marshall mation behavior of rolled asphalt")
stabilities of stone mastic asphalt is used to evaluate the deformation
can lead to a misinterpretation of resistance. For this test, again, there
the deformation resistance when are not enough adequate, general
compared with asphalt concrete. testing results available.
Nowadays, rut formation testing
is done using the wheel tracking In each case when using a testing
(*)
test according TP A-StB part: procedure to evaluate deformation
"Determination of the rut depth resistance, it is very important to pay
in a water bath". It is well suited attention to the production method
for the internal evaluation of used for the specimen including the
differing stone mastic asphalt production of the specimen and the
compositions and their antici- evaluation of the results.
pated deformation properties.
Because there is still no ade-
quate evaluation information, no (*) Technische Prüfvorschriften für Asphalt im
general, valid threshold values Straßenbau (Technical testing guidelines for
asphalt in road construction).
can be listed for stone mastic
asphalts rut depths.
5. Mixture production
PAGE
The stabilizing additives must be The following production described is
exactly dosed or added in pre- based on the addition of fibers. When
measured units (bags) depending adding granulates, liquids or additives
on their type and form of delivery. using fillers, the special properties of
these additives must be considered.
Due to the great effectiveness of
the stabilizing additives, fluc- When using bags, their size and batch
tuations in the amounts added size must be coordinated. Organic
and in the distribution of pro- fiber should not be subjected to
perties cause large changes in moisture during storage and use. This
the stone mastic asphalt and the can cause clumping and adds to the
courses produced with it. That is risk of uneven distribution in the
why only those additives should mixture.
be used which are delivered in a
homogenous state and which
retain their homogeneity during
storage and processing.
16
PAGE
Mixture production
Pugmill
PAGE
A dry pre-mixing time that is too It should be noted that the required
long can result in the fibers being pre- and wet-mixing times can result
pulverized to filler. In some cases in a reduction of the mixture output.
when using pelletized organic
fibers, pellets do not break up During the mixing of stone mastic
adequately. This can be due to asphalt, the mixing plant should not
differing pressing during the pel- be switched over to the manufacture
lets' production or to a dry mixing of other types of mixtures especially
time that is too short. It is a good base course or binder mixes (changes
idea to check the breaking up and in the burner adjustments, production
homogeneous mixing in of the rate…).
pellets from time to time.
cellulose fiber
binder 15 seconds
Like other asphalts, stone mastic as- Diesel fuel should not be used
phalt should not, as a rule, be stored due to quality considerations
for long periods of time in loading and industrial safety regulations.
silos. This is to prevent damaging The transport vehicles must be
changes in the binder. covered with windproof blan-
kets even in summer to prevent
The truck beds must be clean. They cooling off of the mixture and a
should only be cleaned by spraying damaging binder hardening from
with a separating agent suitable for oxidation caused by contact with
asphalt or a thin water film. oxygen in the air.
19
PAGE
With smaller areas to be paved
(less mix) and slow work progress
(e.g. in city road construction or
road maintenance and repair),
trucks with thermally insulated
attachment containers (hold
small amounts) or thermal trac-
tor-trailers/articulated lorries with
horizontal belt conveyors (see
photo right) have proven Mixing, transport and paving work
valuable. must be coordinated. With good job
organization and timing, there are
It is a mistake to try to counteract shorter waiting times for the transport
the cooling off effects of the mix vehicles with less temperature loss
during longer transport distances of the mix and less down time for the
by overheating the mixture tem- pavers resulting in fewer compaction
perature. The result is mix segre- problems and better longitudinal
gation drain-off of the binder or evenness. The continuous feeding of
mortar during transport and mix to the paver is an important pre-
paving as well as hardening of the requisite for the smoothness of
binder resulting in a poor paving texture and compaction as well as for
and compacting behavior of the the evenness of the paved asphalt
mix. course.
20
PAGE
PAGE
Rules:
Rules:
PAGE
Paving thickness and weights for
SMA are listed in Table 4.1 of
the ZTV Asphalt StB 2001 (see
page 12) and in Table 3.2 of the
ZTV BEA-StB 98. The lower
values should be viewed critically,
based on experience, and limited
only to special cases. For normal
use, it should be ensured that no
part of the layer falls below the
minimal thickness.
PAGE
The gritting material can
be applied either directly
behind the paving plank
or between the first roller
passes. It must in any case
be applied onto the still
adequately hot and adhe-
sive surface. In order to
obtain an even, consis-
tent surface image, use
of mechanical spreading
is essential (photo left).
(cf. ALP A StB Part 2: "Testing the binder mixture should be 135 +/- 5°C (see
drain-off ": EN 12697part 18) temperature for the production of
Marshall specimen). Any deviations in
The binder drainage test according heating times must not be longer than
to Schellenberg/von der Weppen is +/- 1 min. and in the heating oven
ideal for evaluation of the mixture temperature not more than +/- 1°C.
stability and homogeneity during mix- After the heating period, empty the
ing, storage, transport and paving. beaker by turning it upside down
Using this test, the tendency to se- without shaking or knocking it. Weigh
gregate during the production phase the specimen. The entire process
can be assessed very precisely. Great should not exceed 10 seconds.
test-technological effort is not re-
quired to carry out the testing. The segregation measurement is the
difference between the mixture weight
Place approximately 1 kg of the mix- before and after heating taken as a
ture in a beaker (DIN 12332, 800 ml). percentage. Record any deviations in
Leave it covered for 60 min at 170°C, the heating period and/or heating
in a drying oven. Set the drying oven temperature. Be sure to note and
to circulating air (not supply air). Pre- include in the assessment any un-
heat the empty beaker in the drying usual occurrences such as any chipp-
oven at 170°C before. The length of ings sticking to the beaker or more
time from the removal of the beaker than just a minimal (dotted) adhe-
to the weighing of the test specimen rence of the asphalt mortar. The
to the placement of the specimen in difference (pure mortar) should be
the oven should not exceed 20 se- less than 0.15 % by mass, but even
conds. The initial temperature of the better, less than 0.10 % by mass.
27
PAGE
Your notes:
28
PAGE
Your notes:
29
PAGE
Your notes:
30
PAGE
Your notes:
31
PAGE
Your notes:
Translation kindly provided by