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A useful guide to installing

paving blocks, flagstones


and garden walling

Guidance
+ Advice
March 2020
We’ve compiled some helpful advice
and guidance to cover a range of topics.
contents Get in touch with us if you have any hard
laying patterns ..................... 04
landscaping questions.
how-to-lay ............................. 10
types of joints ....................... 14
flexible bedding
layer materials ...................... 15
how to-install Estarano .... 16
how-to-build walling .......... 20
how-to-build Kamden ....... 22
concept designs
for Kamden ........................... 24

help and
aftercare guidance ............. 26
aftercare products ............. 27
jointing products ................. 28
finding an installer ............. 29

advice

OUTSIDEROOMS.AG.UK.COM
2
BE INSPIRED BY OUR

laying
patterns
SELECTION

make it yours

3
laying There are many ways to lay flagstones and paving
and your choice of laying pattern depends on the

patterns
size and shape of the stones you are planning to
use - as well as your personal taste.

Country Cobble® | Plaza | River Stone paving

Random Coursed (2 sizes) Random Coursed (3 sizes) Stretcher Bond (1 size) Stretcher Bond (2 sizes)
Uses 200x150mm + 150x150mm. Uses 200x150 + 150x150 + Uses 200x150 or 300x150mm. Uses 200x150mm + 150x150mm.
Ratio per m2: 100x150mm. Ratio per m2: Ratio per m2:
57% 200x150, 43% 150x150. Ratio per m2: 44% 200x150, 100% 200x150. 57% 200x150, 43% 150x150.
Not suitable for: River Stone 34% 150x150, 22% 100x150. Not suitable for: River Stone
Not suitable for: River Stone or Plaza

Courtyard Pattern A (2 sizes) Courtyard Pattern B (2 sizes) Courtyard Pattern C (3 sizes) 90º Herringbone (1 size)
Uses 200x150mm + 100x150mm. Uses 200x150mm + 100x150mm. Uses 200x150mm + 150x150mm Uses 200x150mm.
Ratio per m2: Ratio per m2: + 100x150mm. Ratio per m2:
67% 200x150, 33% 100x150. 67% 200x150, 33% 100x150. Ratio per m2: 44% 200x150, 100% 200x150.
Not suitable for: River Stone or Plaza Not suitable for: River Stone or Plaza 34% 150x150, 22% 100x150.
Not suitable for: River Stone or Plaza
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90° HERRINGBONE

Rectangular paving
45° HERRINGBONE

Stack Bond (1 size) 90º Herringbone 45º Herringbone


Uses 150x150mm. This pattern can be used to lay
Ratio per m2: 100% 150x150. Machine Lay Rectangular paving
blocks.
Not suitable for: River Stone RECTANGULAR RECTANGULAR
90° HERRINGBONE 90° HERRING

90° STRETCHER BOND 90° STRETCHER BOND


45° HERRINGBONE BASKET WEAVE
BASKET WEAVE

For more in-depth


information and videos
on laying patterns visit
our website:
ag.uk.com

Stretcher Bond Basket Weave

45° HERRINGBONE 45° HERRING

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Top Tip... When laying 3’s mixed sizes please ensure you alternate between bales for each layer to ensure an evenly
distrubuted colour blend. ie. They should not be laid layer-by-layer from the same bale.

PATTERN:
3’s paving (mixed size pack)

Mixed Size Motif


Pattern

Stretcher Bond Courtyard Mixed Size Motif


(uses all 3 sizes) (uses all 3 sizes) (uses all 3 sizes)
Uses 300x200, 200x200 + Uses 300x200, 200x200 + Uses 300x200, 200x200 +
100x200mm. 100x200mm. 100x200mm.
Ratio per laying pattern: Ratio per laying pattern: Ratio per laying pattern:
1no. 300x200, 2no. 200x200, 1no. 300x200, 2no. 200x200, 1no. 300x200, 2no. 200x200,
4no. 200x100. 4no. 200x100. 4no. 200x100.
Switch around the appropriate units This pattern works with a 7 piece
from each layer in the pack (as shown module, creating and interlocking L
using the colours and letters below). shaped herringbone structure. Within
each pack layer, four of these modules
switch units around can be created, leaving over three
Z
W Y W
pieces which can be used for cuts or
additional units. An ideal pattern for
smaller or curved areas where cuts are
more frequent.
X X

Z
Y

each patio pack is stacked in layers


(as above)

NB. There will always be extra units left over. These are ideal for cuts and edgings.

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Long Stone paving (mixed size pack)

Stretcher Bond (4 sizes)


Uses 490x146, 350x146,
280x146 + 210x146mm Stretcher Bond (4 sizes)
LONG STONE / Frassino
Create a continuous pattern
of staggered joints just by
swapping 2 units from every
pack layer.
NB: Two 490x146 units should
not be laid side-by-side
(parallel) for driveways, as it
cannot be guaranteed as load
bearing for cars.

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The pattern you choose will have a big impact on the overall appearance of
your design – just as much as the colour and texture of your chosen stone.

Manor Stone® flags PATTERN:

Stretcher Bond Courtyard


(uses all 4 sizes) (uses all 4 sizes)
Uses 525x315, 420x315, 315x315 Uses 525x315, 420x315, 315x315 Stretcher Bond (4 sizes)
MANOR STONE / Blackwater
+ 210x315mm. + 210x315mm.
This stretcher bond pattern This pattern works with a 10 piece
is simple to lay and uses all module, creating a more ‘random’
four patio pack sizes. Create a laying effect. Just lay the units
continuous pattern of staggered into the pattern highlighted above
joints just by swapping two flags - this layout will use all the units
from every patio pack layer. evenly in every patio pack.

swap two units around in each layer

Courtyard (4 sizes)
MANOR STONE / Glenarm

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TerraPave® / Canterra® / Granaza / Rosemount flags

Stretcher Bond (1 size) Stretcher Bond (2 sizes) Stack Bond (1 size flag) Broken Stack Bond
Uses 600x400 or 600x300mm. Uses 400x400 + 600x400mm. Uses 400x400mm. (1 size flag + setts)
Ratio per m2: 100% 600x400 or Ratio per m2: 60% 600x400, Ratio per m2: 100% 400x400. Uses 400x400mm + setts.
600x300. 40% 400x400. Approx: 6no. flags per m2
0.3no. setts per m2.
Not suitable for: Granaza

For more in-depth


information and videos
on laying patterns visit
our website:
ag.uk.com

90º Herringbone 45º Herringbone


Uses 600x300 or 600x400mm. Uses 600x300 or 600x400mm.

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Estarano Stone

Stretcher Bond Stack Bond 90º Herringbone Random Coursed


Uses 450 x 900mm Uses 450 x 900mm Uses Uses 450 x 900mm Uses Uses 450 x 900mm

Stack Bond 45º Stack Bond


Uses 600 x 600mm Uses 600 x 600mm

Visit ag.uk.com for more info on


Estarano porcelain flagstones

10
Estarano Wood

Stretcher Bond Stack Bond 90º Herringbone Random Coursed


Uses 197 x 1200 or 300 x 1200mm Uses 197 x 1200 or 300 x 1200mm Uses 197 x 1200 or 300 x 1200mm Uses 197 x 1200 or 300 x 1200mm

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how-to Whether you are planning to do the work
yourself or employ a professional to do it for

lay
you, this guide covers all the essential points
you need to know about.

1. Preparation
Remove all topsoil then dig down until you PLUS a minimum of 30mm for bedding PLUS the required depth of crushed stone
reach a layer of hard ground (subgrade) course material. or hardcore (sub-layer**). For patios and
that is firm enough to provide a good walkways, use a minimum of 100mm of
PLUS if laying paving blocks an additional
foundation. Dig out any soft spots and fill crushed stone. For driveways, at least 150mm
5mm of loose raked bedding course
with compacted crushed stone - see below. should be used. Aggregates for base layers
material* for bedding in. NB. this is NOT
can be sourced from local quarries.
Getting the depth right - Allow for the required if laying flagstones - see step 5.
depth of your chosen paving block.

concrete paving Example: installing paving on a driveway

bedding course material* 60mm (paver)


+ 30mm (bedding course material*)
sub-layer** + 5mm (loose rake levelling course*)
+ 100mm (sub-layer**)
subgrade
= 195mm (total depth)

* Option 1: Washed pit sands - Sharp sand or Medium to coarse concrete sand 0 - 4mm sand with less than 3 % silt content - moist
that it compacts, but not saturated or dry. Depth: 30mm (+10mm / -5mm)
* Option 2: Bedding grit 2-6mm clean crushed rock - as per AG bedding and jointing grit used in permeable paving systems.
Depth: 30mm (+10mm / -5mm)
** Compacted min. 100mm crushed stone BPt1 (commonly known as MOT Type 1).

2. Drainage - how to stay on the right side of the law!


Planning permission is only required for new Rainwater can be channelled off the surface of Don’t forget!
or upgraded front driveways or parking areas the drive into a soak-away which then allows it
Allow for a fall in the finished surface. A
bigger than 5m2 when the rainwater runs to disperse naturally into the ground within the
gentle slope or fall allows water to run off
onto the road or into the drainage system. boundaries of your property.
naturally instead of forming puddles.
To avoid the need to apply for planning Residential If you are planning to use a soak-away,
permission, the driveway can be constructed
so that the rainwater soaks into the ground. to soakaw
ay 1:60 remember to allow for a gentle fall on the
driveway so that rainwater naturally runs off
the drive and into the soak-away system.
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50mm Check out our website for your local
100mm
AG Approved Layer | ag.uk.com
155mm

25mm
1:3 cement + sand
100mm mortar bed
(haunching)
200mm
25mm

sub-grade

3. Restraining edges 4. Sub layer of crushed stone 5. Bed of compacted grit


When laying any sort of pavers, it’s important Lay crushed stone then compact with a
(laying course)
to work within solidly constructed restraining vibrating plate to create a firm base layer. Add Use 3-6mm clean washed grit. Spread the
edges. An edge course should be built using more crushed stone and compact again until grit evenly and deep enough to allow for
kerbs or blocks and should be laid on a the required depth has been achieved across compaction, then lightly compact using a
concrete bed. the entire area. vibrating plate.
This will act as a rigid frame, preventing the Remember: the final compacted layer of
pavers and their foundations from moving. So grit should be at least 40mm - and, if you are
if you don’t already have your edges in place, laying paving blocks, don’t forget to allow an
these need to be built before moving on to additional 3-5mm for bedding in!
the next step (see above top left diagram).
Do not over compact (1 or 2 passes only) at
this stage, otherwise the paving blocks will
not be able to bed-in when laid.

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Top Tip... All the flagstones in the AG range are suitable for internal use. By using these products both indoors and
outdoors, you can create a seamless transition between your rooms - from inside to outside. You’ll need to seal the
surface of any products used internally but this is a straightforward process using a suitable sealant.

6. Screeding 7. Fill gaps left by screed rails 8. Laying paving


Use a screed board (a straight piece of Remove the screed rails then carefully fill and Starting from one of the restraining edges,
timber) to level the surface of your grit compact the gaps left behind in the sand. begin laying pavers along one laying face.
laying course. This can be done by pulling Carefully screed off these areas to the level of Set up a builders line and ensure the lines in
the board along screed rails laid at the surrounding sand. the pattern remain straight.
desired level in the grit.
Avoid standing on the sand laying course once When laying product we recommend mixing
Unless you are using one of AG’s permeable screeded. units from various packs to achieve an even
paving products, remember to allow a blend of shades.
gentle fall in the eventual finished level of
the paving so that rainwater will run off the
surface into your soak-away system.

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9. Lay header / string course
Think about laying a header course of pavers or setts For more how-to
(see page 10) of a different colour and/or shape along guides and videos
the edge to create an attractive feature. visit our website:

ag.uk.com

When using a
vibrator plate we
recommend using
a rubber plate to
avoid marking.

10. Cut blocks 11. Bedding in - paving 12. Spreading jointing sand
For best results we recommend using
blocks only! After checking and adjusting the pavers to
a stone saw to create clean cuts. Compact paving with a plate vibrator. This ensure the lines in the laying pattern are
Alternatively, use a hammer and bolster will reduce the finished level of the paving straight, spread jointing sand and brush into
chisel, mechanical block splitter. by the 3-5mm allowed for. joints. Fill joints level to top of pavers.

Remember to wear appropriate safety Notes: Our River Stone paving requires We recommend you use our ‘silver flagging
equipment – including safety goggles - a ‘rubber mat’ on the vibrating plate to sand’ when jointing all grey coloured granite
when cutting pavers. Carry out all cutting absorb its undulating surface. aggregate products.
before moving on to the next step.
Flagstones should NOT be compacted
with a plate vibrator. Instead, gently bed
in each flagstone using a rubber mallet.

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Types of For Paving Blocks + Flagstones

Joints

Butt Jointing Close Jointing Open Jointing


This is where flags are laid tightly together Close jointing is where paving / flag units are This is most commonly specified as a joint
with no gap. laid with a 2-4mm gap (plastic spacers can be greater than 6mm (plastic spacers can be
used to maintain an equal joint width). used to maintain an equal joint width). A solid
AG do not recommend butt-jointing for
jointing compound is normally used with this
the following reasons: AG recommend close jointing in conjunction
joint (example: Fuge, Flowgrout, etc.).
• contravenes laying standards BS 7533. with a jointing sand.
• increases potential for spalled edges The Benefits:
/ shear failure on the edges of
adjacent units (see picture). • reduces the visual appearance of allowable
tolerances.
• removes the ability to adjust alignment /
linearity. • enables the ability to adjust alignment /
linearity prior to filling with joint sand.
• highlights any dimensional variances in Warning: When installers are using
the product more vividly – less room for • allows full penetration / sealing of the
cementatious solid jointing compounds, care
error. jointing sand between paving / flags to the must be taken to follow the manufacturers
depth of the unit. instructions. These compounds normally
NB. Canterra or Granaza flagstones should require expansion and contraction - flexible
• stabilises the bedding layer by reducing
never be Butt Jointed. joints to be created.
water penetration.

AG provide two types of jointing sands for a flexible bedding and jointing design as it seals the joints and allows water
to run off. Standard Kiln Dried Sand – suitable for standard products. Silver Granite Kiln Dried Sand – designed
specifically for products containing silver and dark granite aggregates (e.g. Plaza and TerraPave). Use of this sand
lessens the risk of staining the paving products when brushing in the sand.

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Flexible Bedding Guidance

Layer Materials

Bedding Layer Guidance Not Recommended on Design Considerations


1. Washed pit sands - Sharp sand or Flexible Design Design + Specification Checklist:
Medium to coarse concrete sand Building sands or fine lough sands – too fine • Units (slabs, flags, setts, blocks,
0 - 4mm sand with less than 3 % silt to compact and higher silt may retain water – pavers, large format)
content - moist that it compacts, but not poor drainage. • Bound or Unbound (rigid or flexible)
saturated or dry.
Quarry dusts – retain waters, poor drainage • Laying course
2. Bedding grit 2-6mm clean crushed and can stain flag paving surfaces. • Permeable / non-permeable
rock - as per AG bedding and jointing
• Use / trafficking / traffic speed
grit used in permeable paving systems. Mortars – mortar doesn’t have permeability to
allow water to drain or bond strength to units, • Slip / skid potential
3. Bedding layers should be within • Laying patterns
as required in a fully bound design.
tolerances as per enclosed and also be
• Surface drainage
subbase compatible i.e not fall between
• Sub-surface drainage
subbase gaps – then a geotextile grid
may be required. • Foundations layers; stiffness
• Movement joints
• Bedding layer Conventional 30mm
• Edge restraint
Tolerance +10mm / -5mm.

• Bedding layer Permeable 50mm This is what BS 7533 parts 1-13 is


Tolerance +20mm / -20mm. trying to tell the world!

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how-to-install This guide covers all the essential points
you need to know about installing Estarano

Estarano
Porcelain Stoneware.

Installation on Grass

Grass level
level
Manto erboso
Estarano
EVO_2/E™
EVO_2/E™
Bedding grit 2-6mm clean crushed rock
Gravel Ø 1/8 “- 1/4“ (2”-3”)
Ghiaia Ø 3/6 mm (5/8 cm)

Subgrade
Terreno

The proposed diagrams and indications are purely indicative of the type of application: please refer to the specific regulations in force in your country in order to lay the floor
to the highest technical standards. For any information and/or suggestion concerning EVO_2/E™ laying system installation, please refer to the specific manual EVO_2/E™.
Le stratigrafie proposte sono unicamente indicative della tipologia di applicazione: si raccomanda di fare riferimento alle normative specifiche di ogni singolo paese per
realizzare una pavimentazione a regola d’arte. Per qualsiasi indicazione e suggerimento relativo alla posa si prega di consultare il manuale specifico di EVO_2/E™.

NB. These proposed concept drawings are offered to provide guidance to the specifier/installer of a typical
composite design for porcelain Estarano in various applications, installers and specifiers should ensure the
specific technical requirements for each contract is designed and approved by the Project Engineer.

18
Wateproofing layer Guaina impermeabile

Concrete base (4”/8”) with 0,5-2% sloping


Massetto (10/20 cm) con 0,5-2% di pendenza
Subgrade Terreno
For installation onto gravel (1/8 - 1/4) we recommend the use of Mirage spacers as
they provide the slabs with support and allow for planar surfaces. The transparency
of the material makes them scarcely visible and they can be cut in order to create
T-shaped spacers for straightforward installation patterns.
Per la posa su ghiaino (3-6 mm) consigliamo l’utilizzo dei distanziali Mirage,
che forniscono maggior supporto alla lastra semplificando l’ottenimento di una
superficie planare. La trasparenza del materiale li rende poco visibili e la possibilità
di spezzarli consente di creare agevolmente il distanziale a T per la posa a correre.

Installation
INSTALLATION on Sand ON SAND POSA SU SABBIA
EVO_2/E™
Estarano

Sand (¾”-2”)
Bedding Layer Sand (Base Sand) (0-4mm)
Sabbia (2/5 cm)

Clean crushed rockGravel Ø 0 - ¾“ (8”-16”)


ø 0/20mm (20/40cm)
Ghiaia Ø 0/20 mm (20/40 cm)

Clean crushed rock ø 40/80mm (30/50cm)


Gravel Ø 11/2“ - 3“ (12”-20”)
Ghiaia Ø 40/80 mm (30/50 cm)

Geotextile Geotessuto
Geotextile

Subgrade Terreno
Subgrade

The proposed diagrams and indications are purely indicative of the type of application: please refer to the specific regulations in force in your country in order to lay the floor
to the highest technical standards. For any information and/or suggestion concerning EVO_2/E™ laying system installation, please refer to the specific manual EVO_2/E™.
Le stratigrafie proposte sono unicamente indicative della tipologia di applicazione: si raccomanda di fare riferimento alle normative specifiche di ogni singolo paese per
realizzare una pavimentazione a regola d’arte. Per qualsiasi indicazione e suggerimento relativo alla posa si prega di consultare il manuale specifico di EVO_2/E™.

19
how-to-install
Estarano continued

Installation on Bedding Grit


INSTALLATION ON GRAVEL POSA SU GHIAIA
EVO_2/E™
Estarano

Bedding gritGravel Ø 1/8“ - 1/4“ (4”-12”)


2-6mm clean crushed rock
Ghiaia Ø 3/6 mm (10/30 cm)
Depth 30mm (+10mm / -5mm)

Honeycomb mat
Honeyvomb mat Tappetino a nido d’ape

Wateproofing layer Guaina impermeabile


Waterproofing layer

Concrete base (4”/8”) with 0,5-2% sloping


Concrete base (10/20cm) with 0.5 - 2% sloping
Massetto (10/20 cm) con 0,5-2% di pendenza
Subgrade Terreno
Subgrade
For installation onto gravel (1/8 - 1/4) we recommend the use of Mirage spacers as
For installation onto gravel (1/8 - 1/4) we recommend the use of spacers
they provide the slabs with support and allow for planar surfaces. The transparency
as they provide the slabs with support and allow for planar surfaces. The
of the material makes them scarcely visible and they can be cut in order to create
transparency of the material makes them scarcely visible and they can be cut
T-shaped spacers for straightforward installation patterns.
in order to create T-shaped spacers for straightforward installation patterns.
Per la posa su ghiaino (3-6 mm) consigliamo l’utilizzo dei distanziali Mirage,
che forniscono maggior supporto alla lastra semplificando l’ottenimento di una
superficie planare. La trasparenza del materiale li rende poco visibili e la possibilità
di spezzarli consente di creare agevolmente il distanziale a T per la posa a correre.

INSTALLATION ON SAND POSA SU SABBIA


EVO_2/E™
NB. These proposed concept drawings are offered to provide guidance to the specifier/installer of a typical
composite design for porcelain Estarano in various applications, installers and specifiers should ensure the
Sand (¾”-2”)
specific technical requirements for each contract is designed and approved by the Project Engineer.
Sabbia (2/5 cm)

20
Gravel Ø 0 - ¾“ (8”-16”)
Adhesive Installation

Cement grout standard min.


Cement grout Stucco CG2W (EN 13888)
min CG2W (EN 13888)
Estarano
EVO_2/E™

Glue for Flexible


outdoors outdoor adhesive
Colla per min. C2ES1 (EN 12004)
esterni min C2ES1 (EN 12004)

Possible layer of cement waterproofing (2/4mm)


Possible layer of cement waterproofing ( 1/8“ - 1/4“ )
Possibile strato di impermeabilizzazione (2/4 mm)

Sloping screed (5/10cm - >1.5%)


Sloping screed (2”/4” - >1.5%)
Massetto in pendenza (5/10 cm - >1.5%)

Reinforced concrete with electro-welded mesh (10 / 25cm)


Reinforced concrete with electro-welded mesh (4”/10”)
Cemento rinforzato con rete elettrosaldata (10/25 cm)

Electro-welded
Electro-welded mesh Rete mesh
elettrosaldata

Subgrade
Subgrade Terreno

The proposed diagrams and indications are purely indicative of the type of application: please refer to the specific regulations in force in your country in order to lay the floor
to the highest technical standards. For any information and/or suggestion concerning EVO_2/E™ laying system installation, please refer to the specific manual EVO_2/E™.
Le stratigrafie proposte sono unicamente indicative della tipologia di applicazione: si raccomanda di fare riferimento alle normative specifiche di ogni singolo paese per
realizzare una pavimentazione a regola d’arte. Per qualsiasi indicazione e suggerimento relativo alla posa si prega di consultare il manuale specifico di EVO_2/E™.

NOTE: Expansion joints are required with adhesive installation.


21
how-to-build Guidance on how-to-install your new
garden walling products.

walling
Aspen Stone, Bayfield + Diamond only.

3. Laying the base course

This is the most important step in the whole process!


Begin laying blocks at the lowest elevation of the
wall. Screed out a thin layer of course grit sand on
top of the levelling pad. The base course blocks
1. Excavation 2. Create a firm footing
must be fully bedded (below ground level) and lie
Dig out a trench where the new wall is to Add a layer of crushed stone (such as completely flat on the levelling pad.
be installed. This trench should be 600mm MOT type 1, 20mm aggregate with fines) Important: To level the blocks you will need to dig
wide and 300mm deep. then compact using a vibrating plate. out a small channel in the footing for the lip at the
Once you have finished digging out, firmly The final compacted layer should be back of each block to sit in to (Bayfield / Aspen
compact the soil in the bottom of the 150mm deep and extend the full width of Stone / Diamond).
trench using a vibrating plate. your trench. Make sure your footing is level Lay the first block, levelling it front-to-back and
front-to-back and side-to-side. side-to-side, using the screeded sand to fully bed
the block.
Use a string line along the back of the blocks (not
the front) to align the units or evenly align the back
of the units to form smooth and consistent curves.
Place the blocks side-by-side, just touching each
Top Tip... If you are using more than one pack of blocks we other at the front and the back. Make sure the blocks
recommend mixing blocks from different packs. This will help are fully bedded on the sand screed. Level the blocks
in both directions with a spirit level.
achieve a balanced blend of colours.

22
4. Laying the second and subsequent courses

Make sure the top of the course that’s just been laid is free of debris then start to lay
the second course. As you position each block, move it until the rear lip (Bayfield /
Aspen Stone / Diamond) is securely in contact with the block below.

Stagger each course in relation to the course underneath it so that each block
overlaps the joins in the blocks below - known as a “stretcher” or “running” bond.

5. Drainage and backfilling 6. Backfilling 7. Finishing off

Place a perforated drainage pipe along the Add 150mm of drainage aggregate at Secure a capping stone at the top of
middle of the footing. Generally the pipe a time then compact fully. The bed of the wall using concrete adhesive. To
should be placed as low as possible so that drainage aggregate should extend at ensure water drains away properly
water drains down, out and away from the least 300mm from the rear of the wall. from the wall add and then compact
wall and into a suitable drainage system a top layer of 150mm of soil with
Place soil in front of the base course
such as a soak-away. low permeability (a clay soil is ideal).
- then compact adding more soil
Finally brush off any soil or debris.
Fill the block cores and all the gaps as required until the base course is
between the blocks with drainage completely buried.
aggregate then backfill behind the course
Add more soil behind the drainage
you have just laid. Use a no fines aggregate.
zone and compact. Continue to fill and
compact as each course is constructed.

For more how-to


guides and videos
visit our website:

IMPORTANT: If you are planning to build a wall taller than 1.2m, geosynthetic ag.uk.com
reinforcement will be required and you will need to consult a suitably qualified engineer.
23
how-to-build Guidance on how-to-install your new ‘double-sided’
garden walling, as either free-standing or as a

Kamden
gravity retaining wall. Perfect for both straight and
fixed-radius curved walls.
Kamden only (max. wall height 0.9m).

3. Laying the base course

This is the most important step in the whole process!


Begin laying blocks at the lowest elevation of the wall.
Screed out a thin layer of course grit sand on top of
the levelling pad. The base course blocks must be fully
1. Excavation 2. Create a firm footing bedded (below ground level) and lie completely flat on
the levelling pad.
Dig out a trench where the new wall is to Add a layer of crushed stone (such as
be installed. This trench should be 600mm MOT type 1, 20mm aggregate with fines) Important: Build the first row of Kamden with the
wide and 300mm deep. then compact using a vibrating plate. locator nib facing up.
Lay the first block, levelling it front-to-back and
Once you have finished digging out, firmly The final compacted layer should be
side-to-side, using the screeded sand to fully bed the
compact the soil in the bottom of the 150mm deep and extend the full width of
block.
trench using a vibrating plate. your trench. Make sure your footing / base
levelling pad is as level as possible front- Useful Tip: When corners are required, Kamden
to-back and side-to-side. walls should start construction from the corners.
Use a string line along the back of the blocks (not
the front) to align the units or evenly align the back of
the units to form smooth and consistent curves.
Place the blocks side-by-side, just touching each
other at the front and the back. Make sure the blocks
Curved Wall are fully bedded on the sand screed. Level the blocks
Are you building a straight or a curved wall? Min. Radius: 1.02m in both directions with a spirit level.
To build a straight wall, just alternate the blocks (short-side, long-side, short-side and so on). Locator nibs may need to be removed at the corners
To create a curved wall, use the same block length for each course (either the short or the long edge). to facilitate the Corner Block.
24
4. Drainage and backfilling 5. Backfilling
(for Retaining Walls only) (for Retaining Walls only)

Place a perforated drainage pipe along Add 150mm of drainage aggregate at


the middle of the footing. Generally a time then compact fully. The bed of
the pipe should be placed as low as drainage aggregate should extend at
possible so that water drains down, least 300mm from the rear of the wall.
out and away from the wall and into
Place soil in front of the base course
a suitable drainage system such as a
- then compact adding more soil
soak-away.
as required until the base course is
Fill all the gaps between the blocks with completely buried.
drainage aggregate then backfill behind
Add more soil behind the drainage
the course you have just laid. Use a no
zone and compact. Continue to fill and
fines aggregate.
compact as each course is constructed.

6. Laying the second and 7. Finishing off


subsequent courses The final row can now be built nib down,
Make sure the top of the base course which facilitates the capping block.
blocks are free of debris, then start to Secure a capping stone at the top of
lay the second course. the wall using an appropriate external
Kamden blocks should be installed in concrete adhesive. For retaining wall
Stretcher Bond, where the joints are purposes, to ensure water drains away
staggered in relation to the course properly from the wall add and compact
above and below. a top layer of 150mm of soil with low
permeability (a clay soil is ideal).
Ensure each row has as accurate
alignment as possible and continue to Finally, brush off any soil or debris, and
brush off any soil or debris before your wall is complete.
installing each row.

Building Corners and Freestanding Wall Ends


Top Tip... If you are using more than one pack of blocks we
Ensure that Corner Blocks, Stop End Blocks and Half Blocks are fixed recommend mixing blocks from different packs. This will help
with an appropriate external concrete adhesive for increased stability. achieve a balanced blend of colours.

KAMDEN BLOCK HALF BLOCK STOP END BLOCK CORNER BLOCK SHORTCUTTM CAP

Double-sided blocks that Used to finish alternate Used to finish alternate Required to create Used to finish
are completely vertical. rows on a stop-end wall. rows on a stop-end wall. 90º return angles. cap for a wall.

25
26
Concept Design Guidance on usage
and limitations.

for Kamden

Freestanding Gravity Wall

AG ShortCutTM cap blocks secured


with concrete adhesive

Additional support can be provided by


concrete adhesive on the first row

MAX 1000
AG Kamden double sided blocks
stacked dry in a stretcher bond

10mm pea gravel to be placed into voids


between the blocks

150mm deep levelling pad of compacted


50

well graded stone

In-situ subgrade needs to be tested to


confirm if it is suitable to support the wall

27
aftercare
Efflorescence
Efflorescence (white crystals also known as ‘white bloom’) can appear on newly installed
walls, paving and flagstones which have a high cement content. It is hard to predict how long

guidance efflorescence will last due to varying factors such as climate conditions, location and aspect.
In some cases it can take around a year to disappear completely. It is in no way detrimental to
the performance of the product. AG cannot be held responsible for this natural phenomenon.

PAVING + FLAGSTONES Oil Stains Abrasion Assistance


Oil will readily penetrate into most surfaces and Abrasion marks maybe present on pavers with
AG recommend regular seasonal maintenance once staining occurs it can be difficult to remove. undulating surfaces, these marks are a superficial
at least three times a year. A good rule of thumb If the staining is substantial it may be necessary to effect from the slight movement of the product
is to commence at the start of the growing replace the products in the damaged area. Do not during transit and will disappear after a few weeks
season (April), the middle of the growing season attempt to wipe the spilt oil as this only drives the weathering.
(July) and at the end of the growing season oil deeper into the surface. Soak up stains promptly
(September) - this may vary depending on using absorbent material such as a paper towel GARDEN WALLING
weather conditions. Check out our Mildew, Moss then use a non-acid based proprietary cleaner in
and Fungus Removal product on page 18. accordance with the manufacturer’s instructions. Concrete Adhesive
Aspen Stone, Bayfield and Diamond are all
General Wear Power Washing
mortarless systems requiring no cement to hold
Newly completed areas of paving or flagstones We don’t recommend using a power hose to clean them together. Cap stones should be applied using
should only receive a light brushing in the first few your paving as high pressure hoses can damage the a concrete adhesive thus eliminating the need for
months to allow joints to settle naturally. From surface of products and remove the jointing sand or mortar and the associated risk of mortar stains.
then on, general maintenance should be carried grout which holds them in place.
out regularly. Using a bristle brush with mild If you carry out the simple, regular maintenance (as Power Washing
detergent and hot water is normally all you need recommended previously), power washing shouldn’t Using a power-hose is not recommended as it may
to remove any build-up of dirt and grime. be necessary. However, if you do decide to use a damage the surface of the product.
power washer you can help minimise the risk of
Weeds, Moss + Lichen General Wear
damage by observing the following guidance:
Unwanted plants, moss and fungi are easily Clean using a stiff bristle brush, mild detergent and
1) Remove loose debris with a broom;
controlled. The trick is to tackle them as soon as water from a low pressure hose.
2) Test a small area first;
they appear - don’t allow them to get established.
Use a proprietary weed killer on weeds and grass 3) Use a medium pressure or low pressure setting; Remedial Work
and a water-based fungicide or algicide on moss 4) Hold the hose at not more than a 30º angle; Any type of remedial work should first be tested on
and lichen. As well as stocking all the products 5) After the paving has dried, replace any jointing a small area. Remedial cleaning procedures may
you need, your local builders merchant will also be sand which has been removed. affect the appearance of the masonry.
able to offer you impartial advice and answer any
questions you might have. Sealing of Paving + Flags
A variety of sealers and cleaners are available
GENERAL INFORMATION
Top Tip... Use a separate spray to wash, as
combined sprays aren’t as effective. through your local builders merchant. However, All products are manufactured from natural
please note that applying sealant may affect materials and although we strive to provide
Heavy Staining the colour of paving. Be sure to follow the consistency of colour, variation may occur in the
To remove hard to shift stains use a non-acid manufacturer’s instructions and check the manufacturing process - this applies to all concrete
based proprietary cleaner. Always test a small product’s suitability by testing on a small area first. products within the paving industry. It is for this
area first and always follow the manufacturer’s Responsibility for the performance of sealers and reason we recommend that products are selected
instructions. Avoid acid based cleaners as they cleaners lies with the user and manufacturer of the from at least three bales, within each delivery.
may damage the paving. product.

28
aftercare How to look after your hard landscaping products.
SAFETY NOTE: Please wear protective clothing including glasses for eye

products
protection, a face mask and gloves.

• Heavily Stained Area - in heavy stained cases


wash area as per ‘solid area’ directions, then
do a secondary wash using 1 parts water to 1
part concentrate.
• Concentrated Staining - in extreme cases
use undiluted. Care to be taken using neat to
not leave cleaner on surface any longer than
2-3 minutes.
(It may require 2 to 3 washings depending on
staining. We recommend mixing the solution
in a bucket or basin).
STONE + TILE CLEANER 3. Cleaning process -
MILDEW, MOSS + FUNGUS
Stone and Tile Cleaner reduces the surface REMOVER
• STEP 1 - Apply the appropriate dilution of
tension of the dirt and cleans powerfully. For the removal of Mold, Mildew and Fungus on
“cleaning mix” using a hard scrubbing brush
any surface in your outdoor area.
EQUIPMENT REQUIRED: ensuring each flag is covered several times
1. Measuring Jug backwards and forwards and scrubbing EQUIPMENT REQUIRED:
vigorously a flag at a time as you progress (a 1. Brush
2. Soft Floor Brush
white soapy appearance should be seen over 2. Measuring Jug
3. Hard Deck Scrubbing Brushes
the flags).
4. Buckets 3. Sprayer
• STEP 2 - Apply more of the cleaning mix 4. Garden Hose/Water Supply
5. Garden Hose/Water Supply
using the soft brush, working a section at
a time using circular motion to work the APPLICATION:
APPLICATION:
cleaner into the surface as much as possible. 1. Preparation - brush any loose debris from
1. Preparation - soak the area to the point
• STEP 3 - Repeat step 1. the area.
in which the flagstones/paving blocks are
saturated, and remove any access surface 2. Dilution of product - dilute the Mold,
4. Allow cleaner to soak - Leave the flags for
water with soft floor brush. Mildew and Fungus Remover to a ratio of 5
approximately 5 minutes.
parts water to 1 part concentrate (this can be
NB. If you have a large area to cover, do it NB. In dry conditions avoid allowing the mixed stronger depending on the degree of
in sections. Only soak an area you will be solution to dry out, as this may result in contamination).
able to cover - keep it manageable. permanent white staining on surface. In
3. Directions - using a sprayer, apply the
2. Dilution of cleaner - this is to be done fast drying conditions we recommend
solution to all the affected areas.
depending on the type and degree of this to be a two person process.
4. Allow solution to soak - leave the area for
contamination. 5. Rinse area - Using scrubbing brush working approximately 24 hours.
• Solid Area - dilute the tile and floor cleaner from an edge, rescrub the flags before
5. Follow-up - after a week organic matter will
concentrate to a ratio of 3 parts water to 1 or in front of the person rinsing off the
start to turn brown. Any loose debris to be
part concentrate, this normally suffices for cleaning solution. Ensure the flags are rinsed
brushed from the area.
ground in dirt, etc. thoroughly.

29
jointing An essential part of any
flexible paving system. Check out our
website for the

products
Fuge demo video
ag.uk.com

FUGE Notes:
Immobest elastic ready mix pavement fixing mortar Depending on how wet the area is, it could take a
Fuge is a one-component, ready to use jointing max. 24 hours to set. On a good sunny day it can
mortar, suitable for concrete paving and take only a couple of hours to cure.
flagstone products. While it’s drying, you can walk on the paving but
SELLING POINTS: don’t walk on the joints (so there’s no cracking).

• Fuge is easy to apply. If there is any Fuge left over, put it back into the
bucket and cover the level with water. It will last
• Much easier to use than jointing with a trowel.
up to 2 months.
• Can be applied regardless of weather
conditions.
• It is permanently water permeable.
• Prevents weeds from sprouting.
Application:
INFO: 1. Soak the paving area thoroughly, ensuring
Joint Width: min. 5-6mm. To achieve the best it is completely saturated with water.
results we recommend that a Presoaking the surface will prevent the build-
5mm gap is left between the up of residue on the concrete surface.
base of the flags. NB. If you have a large area to cover, do it in
Joint Depth: min. 20 - 25mm (1 inch). sections. Only soak an area you will be able
Colours: Basalt / Buff / Natural Grey to cover - keep it manageable.
Pack Size: 12.5 Kg bucket 2. Open the bucket and empty Fuge onto the
Coverage: approx 6m2 per bucket wet surface. Using a soft brush, sweep the
material diagonally into the joints until they
What do I need to do? are completely filled (don’t use a hard brush JOINTING SAND
Before you begin, the under-base must be or it will scrape the material out of the joints Standard Kiln Dried Sand + Silver Granite Kiln Dried
water permeable to allow the water to get away, again). Sand
otherwise Fuge won’t cure properly. Ensure your 3 Rinse the material into joints with soft jets Specially selected for its quality grading, Standard
base is correct - proper drainage must be put in. of water - this helps to fill the joints deeply Kiln Dried Sand is provided in 25kg bags.
Ensure there is a good aggregate below. The and without voids. Re-apply Fuge where
Silver Granite Kiln Dried Sand is also available
base needs to be solid beforehand. If the paving necessary.
to complement our paving and flags range. It is
moves before you fill the joint, then it will move 4. Finally, spray the paving area with a soft jet recommended for use with any AG product that is
with the material and cause problems. It is of water and sweep off any loose material ‘grey’ in colour (using brown sand on grey paving
important to have your base correct first. before the drying process begins. This will products may cause staining).
Make sure there are no contaminants and that ensure the joints are flush to the paving. Do
the surface is clean before you begin. If sand is not point jets of water directly into the joints.
present in the joint it will weaken the integrity of 5. When it is dry, you can go along and brush
Fuge and cause cracks and breaks to appear. any loose product from the paving.
30
finding Choosing the right layer is an important
decision. Follow these simple suggestions

an installer
to ensure a good quality job.

Plan early
Good contractors are in demand and are often
booked up weeks or months in advance. Be
wary of contractors who can start immediately.

Always get more than one quotation


We recommend getting at least three but
make sure they are like-for-like for a true price
comparison. These should be dated with details
of how long the quotation is valid for and must
be on headed paper with the contractors
contact information.

Check them out Don’t decide purely on price Make sure you understand the plan fully
and that the area measurements and order
Ask if they have the relevant Public and We know that this will be at the forefront of
quantities are correct.
Employer Liability insurance and if they are any decision but it’s important that you feel
members of any Trade Associations. Ask for comfortable with your contractor, that they Take an ongoing interest in the work and if
references from previous customers and details understand your needs and that you are there are any variations to what has been
of where their work can be viewed. Contact confident in their abilities. agreed deal with them face-to-face.
these references and perhaps go and see the
job they’re currently working on. To avoid wastage
Once you have made your decision
Get an estimated start and completion date. Get your contractor to accurately measure
Ask their advice These dates should be a little flexible as they areas on-site before placing an order. It
The added bonus of contacting more than can often change due to weather conditions is important to note that some builders
one contractor is that you often get a range and extended time spent on earlier jobs. merchants do not accept returns on materials.
of valuable free design advice. Many will have Make any changes or amendments from
a photograph album of previous jobs that can the initial quotation and have an up-to-date
help you visualise how our products will look in quotation agreed and drawn up.
your plan.

AG’s Approved Layers have met the desired level of criteria as outlined by AG’s approval Check out our website for your
process. This includes but is not limited to competency in hard landscaping installation, local AG Approved Layer
quality customer service and good site practice. As Approved Layers are independent
ag.uk.com
contractors, AG cannot be held responsible for the quality of workmanship or issues
relating to the contractor-client relationship.
31
Find an
outside room
near you

Dungannon Toome
64 Old Moy Road 60 Creagh Road
Dungannon Toome
Co. Tyrone Co. Antrim
BT71 6PU BT41 3SE

T: 028 8778 4208 T: 028 7965 0631


dgnsales@ag.uk.com toomesales@ag.uk.com

Fivemiletown Derry at Murdock Builder’s Merchants


127 Crievehill Road Beraghmore Road
Fivemiletown Skeoge Industrial Estate
Co. Tyrone Galliagh
BT75 0SY Co. Derry~Londonderry
BT48 8SE
T: 028 8952 1275
fmtsales@ag.uk.com T: 028 7135 4888
derrysales@ag.uk.com

Visit our website for maintenance


guidance and more information.

OUTSIDEROOMS.AG.UK.COM

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