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    396 views60 pages

    Service Manual - INNOVA L4 - Engl

    Uploaded by

    Diep Nguyentuan

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    BHT Hygienetechnik | | | | L | “NP SL Operators’ manual Part 2: Technicians manual INNOVA® L4 B&R control unit cE a+ ney Model type Serial - No. Wiring diagram No. es | Doc - No. | macro wtosscigeton sn tesaieni | Chapter 2/Page 1 none cane BHT HygisnetechnikiGMBH Manufactut iddre BHT Hygienetechnik GmbH Winterbruckenweg 30 86316 Friedberg / Derching Germany Phone: 00 49 (0) 821/278 93-0 Fax 00 48 (0) 821 /78 40.99 Email Info@BHT-Hyaienetechnik de After — sales — service: Phone 00 49 (0) 821 / 278 93 -61 Buying resources for operating supplies: BHT Hygienetechnik GmbH Winterbruckenweg 30 86316 Friedberg / Derching Germany Phone: 00 49 (0) 821/278 93-0 Fax: 00 49 (0) 821/78 4099 Email: Info@BHT-Hygienetechnik.de © All nghts reserves [No pat ofthis eperating manual may be reproducee or pleated in any form (pinting, photocopying or any sther process) without the permission in wring team BHT Hygienetechnik GmbH Subject to desing mocification. Teco an namton won sinen mv canans” Chapter 2/Page 2 Al ichecal ight renee ° sas e BHT HygiSReteCHRIKGMB!= Page 1 Waming notes and symbols 04 1 Technical manual 05 1.2 Adjustment of parameters - 06 13 Service mode 08 1.3.1 Select the service mode 08 1.32 Check inputs og 1.33 Check and define outputs 10 13.4 Initialize and check the mixing module 12 1.3.5 Temperature indications 12 1.3.6 Counters 13 1.37 Program selection 13 1.38 Initializing 13 1.39 Test run 14 1.3.9.1 Select Test run mode 14 1.39.2 Cancel test run mode 14 1.3.10 Define dosage 14 1.310.1 Time controlled dosage 15 1,310.2 Impulse controlled dosage 1 r different dosage medias 15 Introduction 16 Machine specific functions (process parameter) 17 Generating a freely adjustable program 18 Variante 22 Printer 23 Coding 24 Keypad and contro! panel Attached: A Service foil 30 B Wiring diagram (01-30) ‘Tectncal daa and duavaora witout btgaten wate doves” Chapter 2/Page 3 ‘ane 0000625 iver ho meet ‘Sones BAT Aygienet 1. Warming notes and symbols The headings Warning, Attention and Note marked in this manual have the following meaning Warning: This heading is used whenever the ignorance or inaccurate observance of operating instuctions, work instructions, specified courses of work etc. can lead to injuries or accidents, Attentio! The heading “Attention” is used whenever the ignorance or inaccurate observance of operating indtructions, work instructions, specified courses of work etc. can lead to damages of the unit. Not The heading “Note” is used when an exceptional feature should be taken notice of Instruction: Instructions must be obeyed and executed. The user has to take care of the following points: > He must understand the instructions and ba able to obey them and > he has to obey them strictly and conscientiously This sign means > “Please page” > “Continued on next page” ‘eccl ad tnartera ee ogatn an eden” Chapter 2/Page 4 n= cones ‘cic tom med ‘Sune ememeuen NOVA’ Hygienetect 4 4.4 Technical manual This is 2 manual for adjustment of program sequence and program parameters. creation of new program, checking inputs and defining outputs Attention: The protection system is not activated during service mode. There is the possibility that the heatings are activated without temperature limiter, which can cause damage on the machine. Do not define amy output without knowing the result ! ATTENTION® Please use the attached service foil for service and programming mode. Put the foil onto the operation panel so that all keys are covered Press 2 x “STOP” to return to the operation mode, All outputs you have defir during the service made will reset to “0” Technical menu: ‘totam nt ariomutn tien an passhens. Chapter 2/Page § a=, com ieee 1.2 Adjustment of parameters You have the possibility to adjust all parameters in the programs. Please leave this to persons with knowledge in pragram structures and wash technic, Adjustable parameters: Coding (1-9) Printer on/off {option) Selection of variant (off, V and/or T) Special outputs (option) Valves (1=CW, 2=WW, 3=MW, 4=D!) Time (min.) Temperature (0° - 110° C) Dosage (1-4) Dosage amount (0 - 500 ml) Proceeding: A Press “STOP" until ,BHT INNOVA L4“‘is shown on the display B Press “PROGR” and dial “550” and confirm with “ENT” “4 AN - MATERIAL” is shown on the display. C Press “PROGR” until the requested program is shown on the display D Press 8" (service foil) u shown on the display. il the requested parameter or program step is E Press “PROGR” to adjust a parameter in a program step. A star (>) appears between step number and step description F Press “{” until requested parameter is shown on the display. G _ Enter new parameter value and confim with “ENT” to save the new value If the value is out of the limit, the new parameter is flashing, Press “CLR” to get the standard velue. Repeat your adjustment, H_ Ifthe requested parameter is changed, press 2 x “STOP” to return to the operator mode. ‘cit a rd turner sbbgatn anew caer” Chapter 2/Page 6 pcan 00424 Meine ones ° ‘Sane “Aygienetechni ie, You want to change the time of the step “DISINF_THERM” in program # 5 “CONTAINER” from 10 min, to 5 min. Action Display Press “STOP” BHT INNOVA L4 Press “PROGR” PROG_CODE =0 Press “S50” and “ENT” 1 AN_MATERIAL Press “PROGR” 2. OP_INSTRUM Press “PROGR” 3 DISINE_THERM Press “PROGR” 4 GLASS Press “PROGR” 5 CONTAINER Press “3” 5 CODIER =0 Press “3” 5 PRINTER = 0 etc. 4 DISINF_THERM Press “PROGR” 4*DISINF_THERM. Press “3” until 4 TIME = 10 Press “5” 4 TIME > 5 Press “ENT” 4 TIME = 5 Press “STOP” 4 DISINF_THERM Press “STOP” BHT INNOVA L4 Technical data and ihavations witout obkgaton an ne deity!“ Chapter 2/Page 7 ‘Aat= We, 00006:24 Ditch sone mcm 1.3 Service mode 1.3.1 Select the service mode On the display: BHT INNOVA L4 Press * Press * Press “ENT” IN_MOD 1 is shown on the display. IN_MOD 1 (service) (service) (service) (service) (service) service) (service) (service) (service) gooogouvoOYoS (service) os Press “STOP” a u eoususa 0 a OUT_MOD 2 OUT_MOD 3 MIX_MOD TANK_TEMP. AIR_TEMP. SERV_COUNT HEAT_COUNT HOUR_METER PROG_CODE INIT Return to operation mode. Reset of all defined outputs from the service mode. ‘etic ia ad tnenora ton sgsbon ane anes” Chapter 2/Page 8 ‘itor hs ocr jalenetec! 1.3.2, Check inputs Press “t” or “4” when display is showing “IN_MOD 1” their condition. IN_MOD 1 2 = NORMAL_LEVEL = =0 2 = OVER_LEVEL =0 = = D_CONTU =0 = = D_CONTC =0 = = FLOW DOS 1 =0 = = FLOW DOS 2 a 2 = FLOW DOS 3 =0 = = FLOW DOS 4 =0 = = FLOW DOS 5 =0 = = FLOW DOS 6 =O = = DOCE1 =0 = = CODE 2 =0 = CODE 4 =0 = = THERM_ROTO =0 = = MOTOR_BREAKER =0 Press “STOP” to return the former menu, “ern ead tarncra wane signin ba cent” Chapter 2/Page 9 check the inputs and c= 00042 4.3.3 Check and define outputs Press “1” or “0” when display is showing “OUT_MOD 2” to check the outputs and their condition, Press “1” to define or “0” to delete the outputs. OUT_MOD 2 ouag u 8 Press “STOP” to return the former menu a TANK_HEAT DRYER_HEAT BLOWER_1 BLOWER_2 CIR_P_i CIR_P_2 FREE = DOS 1 = DOS 2 = D0S3 = DOS 4 = DOS 5 boo uu a ‘ec ca and dations wine bigtin an ma senern” Chapter 2/Page 10, won nn ke eao000000 2000 Press “?” or “4” when display is showing “OUT_MOD 3” to check the outputs and their condition. Press “1” to define or “0” to delete the outputs. OUT_MODE 3 a DOORMAG_U DOORMAG_C cW_VLV HW_VLV DW_VLV DRAIN_VLV SIGNAL SPEC_OUT 1 = SPEC_OUT2 = SPEC_OUT3 = SPEC_OUT4 (3) = SPEC_OUTS oo 0 Oo wy 0 u a) Ero 8 aouu Press “STOP” to return the former menu “achat ae and uate watt obiaten ana ainane” Chapter 2/Page 11 anne ono 2+ ‘Aca nhs sae 7 “Sanaa jaienetechin 4.3.4 Initialize and check the mixing module Display is showing “MIX_MOD” Press “1” Press “tt” or “4” to select the requested in - or output. This function is only to be used in special cases, When standard in - and outputs are insufficient. ATTENTION" 4.3.5 Temperature indications TANK_TEMP = 6 AIR_TEMP = 89 You can check the temperature inside of the unit by this function in the service mode. You can not adjust the temperatures in this mode. dtamtoranendtinin me cena. Chapter 2/Page 12 nen one BHT Hygiel 1.3.6 Counters The maintenance counter is for keeping the maintenance interval. The standard adjustment is 1000 cycles. After 1000 cycles, “SERVICE_DATE” will be shown on the display. You can run for 125 times further. After that it is impossible to start the machine again, Press “CLR” to reset the counter to ‘O” Cycle and working hour counter are installed fer protocol purposes. You can not reset them Maintenance should be done in every case ! The steril air filter must be replaced after that time ! 1.3.7 Program selection PROGRAM_MODE 1 You can select programs by the operation panel. When program selection is “0 rack coding is activated. (Option) When program selection is "1", you can select program by the operation panel (Standard) Change by pressing “1” or “0” and save with “ENT”. 1.3.8. Initializing INIT = 0 With “INIT” you can reset the machine to standard configuration All customized programs will be deleted ! A ATTENTION ‘After initializing the machine returns automatically to operation mode. Press “1” to initialize and confirm with “ENT” ‘eric sta and earaton to ceeaton ane debe!“ Chapter 2/Page 13 a= comers ‘icc prs ne ‘Sane echnik GMB 1.3.9 ‘Test run 4.3.9.1 Select Test ~ run mode BHT INNOVA L4 Press “Service” Press “5533” Press “ENT” “TEST_MODE = 0” is shown on the display. Press “1” Press “ENT” Press “STOP” The BHT INNOVA® L4 is now starting the test run. If you start a program, “1*PRE_WASH” is shown on the display The (+) indicates the test run mode Press “SERVICE” The program will run the next step without finishing the former one. Error message are de — activated. 1.3.9.2 Cancel test - run mode “TEST_MODE = 1” Press “0”, Press “ENT”, Press “STOP” or remove the machine from power supply 1.3.10 Define dosage “DOS_1_TIME = Press “i” Overview of all adjustable dosage pumps Press “ENT” Selection of time - or impulse - controlled dosage. “DOS__IMPULS 36” is shown on the display 6" ‘ecncal t ndtaraon wit cbiaton ane sinani” Chapter 2/Page 14 ance Atom oh mae ‘sare TINNOVAPLA ygiénetéchnik 4.3.10.1 Time controlled dosage The dosing amount will be dosed time controlled ie. dosing amount 120 mi pump performance 166 mi/min X 60 = 43, 37sec. 1¢ control unit will calculate the dosage time out of the 2 parameters 4.3.10.2 Impulse controlled dosage The control is receiving impulses by the flow - meters ie, dosing amount 120 ml_X_pumps performance 166 ml/min. Factor 36 = 553 impulses ‘The dosage procedure will end after 553 impulses. 4.3.10.2.1 Adjustment for different dosage medias Factor “36” can be changed to provide the compability of the control to the viscocity of the dosage media. “DOS_1_IMPULS = 6” is shown on the display. e enter “38” Press “ENT” “DOS__IMPULS = 38” is shown on the display. ‘eccl i nd ataton witout ction ante cenams” Chapter 2/Page 15 n= ‘tows sgh sone : ‘Sune 2083 Introduction: bp In the programme mode it is possible to change a already existing programme or to generate 2 new programme according to the needs of the customer. To generate a new programme, there are ready made “Programme steps" with defined names available, e.g. DRAINING, PRE_WASH, WASH etc. and their parameters i.e. VALVES, TIME, TEMPERATURE can be adjusted These programms can be defined with a rack - coding — no. (Option), which means, that the machine is selecting the correct programme after inserting a specific rack into the machine. For each programme it is possible to select special funtions e.g, printing To enter the programming mode you have to set the machine into initial state showing “BHT INNOVA® L4”, Then press the “PROGR” — key. Next type in the programme code “550” and confirm with “ENT”. If you made a wrong input clear with “CLR” = Progr. => LAB_GLASS_NORMAL = Progr. = LAB_GLASS_INTENSIV = Progr. = DRYING = Progr. = CHEM_DISINFECTION = Progr. = THERM_DISINFECTION = Progr. = FREE = Progr, = FREE = Progr. = FREE = Progr. = FREE = Progr. = FREE = Progr. = FREE = Progr. = FREE ‘acc at ad tatatons wah eoigaton an te caara” Chapter 2/Page 16 eco 00062 ‘ich gh na ‘Sarena 1.4.1 Machine specific functions (process parameter] By pressing the cursor — down key (2) it is possible to move trough the selected wash program 7 ORYING 7 CODING Machine parameter 7 PRINTER Machine parameter 1 DRAIN Programme step 2 DRYING 80 Programme step 3 DRYING 110 Programme step 4 COOLING Programme step 5 PROG_END Programme step Coding: When using a rack coding (option), it is possible to allocate the rack to the repective prgram here. Without rack coding option, the parameter must be See als pont 1.4.5 Printer: When using the log printer (option) the printer can be switched on and off here. The parameter has no influence on program processing See also point 1.4.4 Tec data and haratone wipe oolgnton ane sian” Chapter Page 17 =e. come ‘na gh ner ‘sane e3e3 HT Hygienetechniki GMBH 1.3.2 Generating a freely adjustable program When you need to generate or to change a program, it is important to. knowsomething about the program structure > Every program consist out of a maximum of 20 program steps, including program end. > Every program step in turn consists out of 20 different modules, the so called step types. Here. the individual parameters are stored which control the actual step. These parameters can be changed as required in all programs. So you have the possibility to change the paramters in the programs 1 - 5, and to assign your own programs to the program location 6 - 12 Following step types are available: >» Drain >» Drainv > Pre-wash > Acid Pre-wash >» — Wash > — Therm. disinfection > — Intermediate rinse W intermediate rinse DI > Final rinse W > Final rinse DI > Chem. Disinfection > Drying 90° > — Additional drying 90° >» — Drying 110° > — Additional drying 110° ® ~— Special step > — Cooling » — Program end > Additional drying 70 To enter the program mode, proceed as follows: A Press the “STOP” key several times until the message “BHT INNOVA® L4” appears B Press the “PROGR” key and enter code “550”, confirm with the “ENT” key. The display is now showing “LAB_GLASS_NORMAL"” “acne ad trator wont abigaton ae aden!” Chapter 2/Page 18 n-ne ‘ics gh sare E ‘San 003 C By repeated pressing of the “PROGR” key, it is now possible to scroll through the further programs. D _ Now, look for a free program location. These can be recognised, because they do not have a specific name, e.g. “Program 8” E Press the cursor ~ down key “)". Now, the machine — specific functions (process parameters) will appear in the display. See also point 1.3.2 F After the process parameters it appears “1 PROG_END” in the display This means that no program is stored G Now press the “PROGR” key. An star («) appears between the step number and the step designation: “1*PROG_END” H By repeated pressing of the “PROGR” key. it is now possible to scroll through the existing step types. Important: The selection of the step types have passed a required step, y step appears again in the display an only be done in one direction, If you already must press th "PROGR’ key until the required Every step has already been assigned with a parameter by the manufacturer. To change these, proceed as follows A Eg. in the display is shown “1*WASH” B Now, press the cursor - down key "6 " and “1VARIANT” appears. Through pressing the “V” andlor “T” key, it is possible to integrate the variant selection. C This means, that the respective step only operates when the variant key “VW” or “T” is pressed prior of the program start. Please also see point 1.3.3. This selection facility is generally used for the variant “PRE_WASH" and “ADD.DRYING”. D Through pressing the cursor — down key “1 VALVE=3” appears on the display. These are the filling valves with following meaning 1» cold water valve 3 > mixed water valve (warm & cold) 2.» warm water valve 4 > Di water valve Selection: Enter a number (1-4) and confirm with “ENT”. emi eemand arto on shin ait einen” Chapter 2/Page 19 enn c0042) alenetechn The following parameters can be integrated in the respective step and can be modified like the former parameters by entering a number, confirmed with the “ENT” key. Time Displayed value = minutes Minimum = minutes; maximum 9999 minutes Temperature Displayed value = °C (degrees centigrade Celsius) Maximum 0°C =°C (corresponds with the actuai water/room temperature) Maximum 110°C Dosage Dispiayed number = number of the dosage pump 1 = Cleaning agent 2 = Neutralizer 3 = Disinfecting agent 4 = Conditioners Minimum 0 (none), max. 6 (with option) Dosing quantity Displayed value = ml (milters) Minimum 0 mi, maximum 500 mi “acc at and dear ou olpaton ane deen” Chapter 2/Page 20 =o ‘Aces opm aret zi ‘Sone ove if an inadmissible value is entered, the new value flashes and it can not be confirmed through the , ENT" key. Press the “CLR” key and enter the correct value. Same: To enter the adjusted valve in the machine, press the “STOP” key. The message “1 WASH” appears on the display. By pressing the cursor down key “J “itis possible to scroll to the next step. In the display it appears “2, Now it is possible to define a new step as described above. Repeat this process until you have finished your program. Always make sure that the program is ending with the step “PROG_END” Otherwise the program can not run ! To return into the initial state of the machine press 2 times the “STOP” key satonewenentontganer ane nays Chapter 2/Page 21 aoe 220421 chai GMBH BHT Hygtenet 1.4.3 Varianten For ail standard programs - prepared by the factory - it is possible to select two different variants by pressing following keys: 2 eS _ These programs have to be selected prior of the start of the program by pressing the “V” — key and/or “T". ‘rena ant meena ston wt sar“ Chapter 2/Page 22 cen, 1.4.4 Printer A Log ~ Printer can be optionally connected to the “BHT INNOV/ LOG - | | PRINTER | (optional) Following data is printed out: > Time > Data > Program start > Program end > Program number > Batch number > Batch duration > Any error messages To activate a printout in a certain program, the printer parameter has to be set to "4" in the process paramters (see point 1.1) Independent from the parameter setting, any error message will be printed out if a fault occurs and a printer is connected. However, the output format is adapted to the log — printer supplied by BHT. Therefore, it is not possible to connect any” ) other optional printer to the interface. »ATTENTION™ The printer is serial connected via a RS 232 (option EDV, PC). tC ‘etna ant arwora te ctignton an eee” Chapter 2/Page 23 ann 1.4.5 Codierung As an option, a system of automatic Program — Selection through Rack — Coding can be selected. This system is working as follows: Magnets which are fixed on the side of the insert automatically select the right program For enabling and disabiing of the coding, see point 1.2.6. The adjustment of the program code is described under point 1.3.1 The number 0 - 9 can be used as codes. 0 means no coding, 9 means a disabled program, which is not accessible through the rack — coding nor by the touch ~ key — panel. lf a rack is inserted into the machine, which coding does not correspond to an existing program, the error message "WRONG_RACK” will appear. Tecnica cata and tharatore went obiaton ane deans” Chapter 2/Page 24 nen on004 28 Miencs nro meena ‘Sane échinik’ GM dygienete 4.4.6 Keypad and control panel [eunmie | Decimal block Program | Active inthe | ssecionor | | progr and | Staten ovr one tance mee | pei Hygienetechnik roge Ld AB GLASS NORMA CE sae sl J r ENT —key | selected program \™ | Conroaton of | 4 | ory nee 1411] the programming —antenng | V-key mr mode, | | Scion oft S| [0 —— Sesoyenrare_| me -/) ese | coweaeg | | Ecretoy - | up/down a va ing only used to the service men, al) ATTENTION } / Teoma cia rd aatone wane bigaton ne caret” Chapter 2/Page 25 =n 00042 ‘aha hse ‘Sore 1.5 Trouble shoot L ea i Display Possible cauce Error repaie ] NOPROGRAM WITH FREE PROGRAM SELECTION, [USE OTHER RACK t NO PROGRAM EXISTS FOR THIS PADJUST A PROGRAMM TO THIS, | icoone \cove (WRONG RACK WITH BLOCKED PROGRAM FUSE OTHER RACK : SELECTION: NO PROGRAM EXISTS [ADJUST A PROGRAM TO THIS for THis cooING cope NOENS INTHE CURRENT PROGRAM, THE ADJUST THE PROGRAM WITH INSTRUCTION “PROGRAM END" PROGRAM END (COULD NOT 8€ FOUND ! | sToPEY STOP KEY WAS PRESSED AND | HAS BEEN WAITED MORE THAN 10 MINUTES FOR STOP [SUIT AND START NEW SERVICE DATE DRAIN FAULT MAINTENANCE DATE WAS NOT OBSERVED (DRAIN SLOGKED OR PUMP DEFECTIVE SERVIGE THE MACHINE AND SET ITHE MAINTENANCE COUNTER TO 0 (CLR 'CHECK ORAINAGE, CHECK ORAIN BUMP AND REPAIR OR EXCHANGE IF NECESSARY WATER LACK WATER TABS CLOSED INLET VALVES BLOCKED [OPEN WATER TABS [CHECK VALVES AND CLEAN OR IREPLACE THEM, FAULT BOS DOSAGE TUBES DEFECT ICHECK TUBES AND CHANGE IF Necessary FAULT DOSS DOSAGE PUMP OR PULSE ICHECK AND EXCHANGE GENERATOR OEFECT INECESSARY FLTANK HEATER TANK HEATING DEFECT ICHECK AND EXCHANGE F NECESSARY FAIR HEATER DRYER HEATING DEFE: CHECK AND EXCHANGE F i NECESSARY | FLTANK SENS DEFECT BT-100 SENSOR TANK” [CHECK AND EXCHANGE F NECESSARY FAR SENS DEFECT PT-100 SENSOR ORVING (CHECK AND EXCHANGE F [NECESSARY FOAMING TMATERIAL PRE TREATED With UNSUITED AGENT “PRESSURE SWITCH DEFECTIVE “WRONG CLEANING AGENT QUIT ANO START WITH PREWASH) NCHECK AND REPLACE IF “NECESSARY [CALL CUSTOMER SERVICE | DOSAGE CONTROL AIR PRESSURE ERROR DETERGENT CONTAINER “TURBINE DEFECT PTY (REFILL CONTAINER, [CHECK AND EXCHANGE F “PRESSURE SWITCH OEFECT __ NECESSARY SA VALUE ERROR For VALUE EXCEEDING /NOT CHECK DOSAGE OF CLEARING REACHING THE LIMIT lAGent *MEASURING SYSTEM DEFECT CHECK PH MEASURING ‘CGNDUCTANCE ERROR TCONDUCTANCE VALUE HIGHER FERECK DOSAGE OF CLEANING THAN LIMIT VALUE AGENT. "MEASURING SYSTEM DEFECT “CHECK CONDUCTABILITY MEASURING Tec aanddurratn tn clgton an ster ‘amen spear! Chapter 2Page 26 Hygienetechnik GMBH 1.6 Maintenance In orice to guarantee perfect wash results you have to follow these | instructions ie [Maintenance schedule I | LC 500/000 daily | weekly monthly | cycles (Clean filter sieves Uet arms - moveable - blockage of nozzles [Additive container level t I |Switch off mainswitch I (Clean wash chamber (Check suction hoses of the dosage pumps L Clean suction filters of the dosage pumps | Check the safety mechanism of the door sensor | {Clean front foil 1 | I E (Change ster filter (Check if carbons of dryer are worn out (Check if hoses within the dosage pumps are worn out check if jet arms are worn out. (Check buffer battery of SPS control [Reset maintenance ‘enc! ata ane thatntora most cbawion ne xan!” Chapter 2/Page 27 =e 0042 ‘coment ‘San 303 1.7 Creating a new program Copy it and enter the program ! [program name ] program number Icoding printer roto ie [circulations pumps Program steps Step parameter Step step | Time/| Temp. ‘Dosing! Dosed No Step-type type # NariantiValve min. | °c unit | qty. | | | | o|@|N}@ fon] s}oo}n]— 3S als|= B a Teer nan ron weir antedionyt” Chapter 2/Page 28 oc c00433 Ieee seccimereseanen Chapter 2Page 29 pat u a BHT Aygienetechnik Gi Service foil . es Service-Folie Tectia nt atom tot chp mow ceians” Chapter 2/Page 30 cn rgce Wiring diagram L4 3x400V+N+PE 50/60Hz 001 Cover sheet 002 Table of contents 003 Constructive overview 004 Mains supply 005 Power blocks 006 Tank heating & circulation pump [& illumination} 007 Dryer heating & blowers [& boiler heating} 008 (Exhaust air condensor and boiler heating} 009 [Safety shut off valves} 010 PLC-Overview 011 [Connection of PLC to printer) 012 (Connection of PLC to PC] 013 PLC power supply 014 Outputs A2.0-3 015 Outputs A2 016 Outputs A2 017 Outputs A3 018 Outputs Aa 019 Outputs a3 020 [PFC & actuation “exhaust air’ & pfe fault") 021 Inputs £1.0-9 022 Inputs E1.4-7 023 Inputs E1.8-B 024 Inputs E1.C-F 025 [Outputs MEA Ad.0-5) 026 [Inputs MEA E4.0-3) 027 [Inputs MEA E4.4-7] 028 PT100 Temperature sensors 029 [PT100 Temperature sensors for documentation] La axq00V INH PE Table of contents | atest Ba a =| Be Hi i i ss Be iH i # y i i | Kc >| ul }O} Glau ie lols | ; o|eee |) Ge ] (| eae lee {Option} i JOS lO} 2) BHT Hygtenetechnik| La 9x400V1NI PE Constructive overview Option autom. turn-off at end of programm La 3xa00VIN« PE Mains supply ory x L "1.8 Jae ouf nef onre ea [of ufc f ay jcure in 4 a | ' woos ‘ ‘ea fel wef anve : -|--- (| eae Qt + main switch _)But =k hiygienetechnit’ ie0 ° Tre Ire i i 1 1 son 1 10 Lonre 1 | "0 owe o L Ot tu Ey NG Noe wo ieee © vont ox ae a aad X8 Tow 8 88 tegen I F3.- Fuse power blocks NGI - Power bloc 24vpc NG2 - Power SVDC (at optional printer) Power blocks cel | BHT Hyglenetechnik, ing ai =f i a a}e 4 UL Tank heating 1eKW 7 400V / 17,44 La axagavins PE Fienane: Tank heating & c {8 i1Luminat ion} or Sea eal 2540, 7 Ft or ' l Be : noalel ale! : Cee ne tt : he a 7 YY Circulation pump 15K 400V 1 3,48 culation punp BHT == Hyglenetechnik option Washing chamber illumination: 50 Ws 0,22 A Fuse for consumers PLC-outpu small and ts. a ae 2 3 4 5 6 2 8 : 0 ye 12 anes Seeereearnee ies X = 6.9 FER Vee { i -ard Uae i 10-16 ? i a] an] | i | i i i , i xa = xat ' hes fe — 7! naw | ' i wore ' i Tite ' XP fw i \ i x8 1 snes, { made jshetiole be \ bra I I esta | i ering diagram 1 1 mas | 26 ! Es - 1 ! pryer heating bryer blower Boiler heating 2 x 1, 7KW 3x0, 75KW / 290V / 9,44 7, SKW/400V/10,98 (Option) Barter Pane | M4 Sx400VN PE Brarpeiiery es orig. fev! [1-64 "| onyer neating & blowers [& boiler heating Amore co eemmcat ateraven fe K33 ib a i: KasA bj------ =o : nse ee LUA 9.0 J : Hawes : : 210 i stants ‘ : ! i i : 1 i : - [ ; i : : 1 bos ' WY are [ore jan fave ta i a] ; { iif Y -e29 | -e90 : is oa I - yee | Housing of the . ; boiler heating ae? B29 - STL Boiler 828 - Thermostat exhaust air condensor 830 - Thermostat Boiler K33_- Dryer heatang -¥28 - GH to exhaust air condenso K35_- Tank heating 9 - Boiler heating —] ta sxaoovi wipe BHT eee ae tener -| [Exhaust air condensor and boiler heating] === Hyglenetechnik| sweet co secimeat steeraniens |e raga} — ta Wiring box Option safety shut off valves -Y4q - Safety shut off valve O1-Water -Y45 - Safety shut off valve warm water -Y46 - Safety shut off valve cold water caer B08 8 Ug axa0OVINTPE = aut aijgiensvecnig — aera] Fiiteaes? [eon (Safety shut off valves] =A Hyglenetectnik| sie to vesnmens averavons fears] —Sp Socket for the plug-type power block of the interface 14 Sx400VINIPE PLC-Overview Printer 73) BHT d Display S=d Hygienetechnik| s oO 1.1 - Powersupply ee 20ma T1Y s bate i art for power-supply Connector on the circuit-board of the printer bata ter able fo printer ur without PC connection 26527.00/9 Printer Filensee La Sxa00v NPE (Connection of PLC to printer] BHT Hyglenetechnik 2 @ : 2 Baud 1200 bata bits: 8 Stopbits: 2 Parity: none Handshake: none = “Hh fe.| cele =He.| | Sie LE. 1 mate fenate ——/ L_ we Subd 9.pol / / / cable, d-mire flexible, shielded e.g. Arts-no. 13382..00 La 3x400V NPE [Conne | male subd er g op none Plug-in poster supply . blanks when data is transmited Puc a Printer ronet 8) connection a Qooy a/ . without a/ # - : BA fh printer : @ 8 8 ne a 20 20 “] ® sq age LS ae e 8 8 : e fenate 25-pol with printer cur Act tion of PLC to PC} Ne ent -Loop: Interface 13483..00 BHT Hygienetechnik. f \ C) tf evsar ( ) sp tary Power Supply “AI ‘ i : BHT Hyglenetechnik as00.8 La Sxanovens PE PLC power supply no | “ — anon fs fe ome Yoon tasan Yaea Hansn Pass san 44 1 1 1 \ i -B35: Safety temp. lim. tank -K35A : Tank heating K35: Washing chamber heating —-K33_: Dryer heatan Kar: oryer blower oe Oe a poe ae 2208-2!) 4 3x 400V4NI PE =a invefbesckenweg 0 fies 38 23 6 ote 2) BHT [2ESs... EG Filgsanes [ia Wee ioaa Outputs A2.0-3 =2=iadl Hyglenetechnik| suvvece vo tecnmacat aiterations [pees aagesrf BP 2 ren ers rsa 5 7 Digital outputs AIzA oO oO kT Fa 40 -K97 nas ooo Bee | fof circulation punp ba Segoay unre 2) BHT i Barcney 3 Outputs A2.4-7 == Hygienetechnite| s0)001 10 recnsreat stverstions 43 Dosage pump 2 La 3x400V1NI PE [Fiierase: —Pttw es 4 Tien Dosage pump 3 {optional} Outputs A2.8-B 2 BHT ® uaz Dosage pump 4 {opt ional) BHT | A12 A pues] 29, 3 a oO “AM _ ray SL St prearae ' rest piso | 7 Tsu 049 050 | rime Vallee etal an fre yso. Release door Release door unclean side clean side Are F amet 1g axaoovensre Falenare: Outputs A3.0-3 I woo | va {crf yae | Signal Lamp “Program finished” BHT Hyglenetechnik cw to chamber I x i ww to chamber Be “DI-water to chamber ne yao |) x 39 Cold water to drain (Option drain cooling) La 3xagoviN« PE brain valve Outputs A3.4-7 Waste water punp (Option, if the waste water duct of the customer BH Hyglenetechnik i N90 [FS Horn “fault™ (optional) jh T ANZA — fF 9.0 Potential free contact fault* (Opti 2. T 3 a8 e |. 7 [76 AIA O Bo -i, 7 XT Foo rag SUA . - a - atte ee 200 Special output 0 Special output | Special output 2 Special output 3 Program 1 2 4 a Combine outputs by adding numbers 4 axa00V INI PE Pete a 25:08:08 ee ee Outputs A3.8-B Hyglenetechnik| suniccs tw tecrnscat arrecations [fete pages — 3 Hort oameiig wa | (Option actuation exhaust air flap) La 3x400v1NIPE & pfe “fault"} Kao t i | {PFC & actuation “exhaust air" je LOS fade Heke {Option potential free contact exhaust air flap) each 5A, 250VAC AC-1 1250VA BHT sunpect to cecnmeal alterations xa J. J (Option potential free contact fault) each 5A, 250vAc AC 1 1250VA DNeai6 ertouber Deeenang -AL slot} ) XB Yoo Normal Level Washing chamber (i=Normal Level reached) a ZT Digital inputs ne 1g ) ) fous 20 22.0 Safety level Washing chamber (ieSafety level reached) Ba a 124V monitoring Door switch unclean side (rok) (1eshut (locked) ith: La axagoy ner 25 BHAT |PeSSs%. aaa acne Inputs £1.0-3 2) Hyglenetechnik| sinect co tsvrmical aiterations [2 aye] Eb “poor switch clean side (12shut tlocked) | Push-button for discharge on unclean side (Optaony La Sxavoven Pe Inputs €1.4-7 Level control additive 1 (O-empty) Digital inputs Level control additive 2 (omempty) (Option, othereise bridge le central 23) BHT Hyglenetechnik Level control additive 3 signal contact) 7 3 4 6 7 8 slot 1 Digital snputs E168 ») O . “Al : ‘ XB Pso0 [365 975, 585, ee sae ea forse Gg] 8 s2wvi x a0 h wih ob b 4 x : win tte ‘ wo” anf en + Level controt Flowmeter Flowmeter Flowwerer additive 4 aulditave 1 additive 2 additive 3 (o=enpty) (optional) (optional) (optional) (optson, otherwise bridge (n-V) oy ty) or central signal contact) er a BHT ESE ecco fe ae Fe os Inputs €1.8-B Aygienetechnik| swyect vo vecnmeat atterstions Ef} SY = ot a os 3 hia.9 S102 — OH 125.0 stow) Digital inputs O O oO ae 3 é a 7 -07 } -a12 _ faa 28 aa fe ano wuon{r fe 7 40 “un Zane mf, 4 FLowmeter Motor protection additive 4 suiten tripped (optional) (1=released) (wv) (4 axaooviNIPE 25 BHT |f!255%..... [oe Inputs £1.C-F HA Hyglenetechnik ss1yect co vecnnseas atterations |e Ee rag sues nd | es slot 4 2 —%, - ne BBEH | Ty Seaoovenre [Outputs MEA A4.0-5] Digital outputs O I O G MAE Hyglenetechnik| swiece to tecnnscat atrerations FM La axqoavins PE (Inputs MEA E4.0-3] ea O 2288 927.0 ne Insert coding switch 8 (optional) (ienagnet o=no wagnet a cetera a [acon Powe 26 Hyglenetechnik| : o legen cn ee] 4 as I s | 7 stot 4 Digitar inputs 6 6 6 Ts tS a -AL ' : 41 Zone i 1 vat of" (optional) (optional) {remagnet agnet O=no magnet) La Sx400VINIPE 0 magnet) ZY) BAT poi aecn [Inputs MEA E4.4-7] == Hygienetechnik| snject vo twenseat stverstions a ot 2 “3 4 “5 |. 6 ] T - 9 P1100 Sensor 011 pray QO Oo O ) 2 O ty i 1 ft a

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