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TCY-T0121
Intelligent Compact Controller
Features
• Temperature control for 2-pipe, 4-pipe HVAC systems. Temperature range from –40 to 140 °C.
• 1 independent PI and On/Off control loop to control temperature.
• 1 independent PI and On/Off control loop to control humidity and pressure systems.
• 1 modulating output for DC 0...10V or 0…20 mA actuators.
• 1 TRIAC controlled floating output 24V AC (2 digital outputs)
• 1 Input for DC 0…5V, 0…10V or 0…20 mA sensors
• Temperature sensor analog output for building automation system
• Internal or external passive temperature sensor, selectable by switch
• Transformation of display value according to analog sensor range
• Password protected programmable user and control parameters
• Display and operation unit available in various designs and materials.
Applications
• Air Only Systems: Constant or Variable Air Volume systems for single or dual duct systems with options of:
o up to two reheat stages
o supply air, extract air cascade control
o humidity control
o Control for variable speed fans
• Air/Water Systems:
o Fan Coil units for 2-pipe or 4-pipe systems with options of:
§ Humidity control
§ Pressure control
o radiator control, chilled ceiling
• Water Only Systems: Radiator, floor heating or chilled ceilings
• Individual room control for hotel rooms, meeting rooms, etc.
Control Functions
The compact controller TCY operates with four different control modules. These modules can be activated and
parameterized according to the application to be controlled. The main modules are: Temperature PI, Temperature
On/Off, Universal PI and Universal On/Off. All modules operate simultaneously. In order to use the controller, at
least one control module must be enabled. The outputs that respond to each control loop need to be assigned in the
output section.
Modulating PI-Control
The temperature PI control mode is enabled with parameter HC -02. The controller maintains the temperature set
point by calculating the output position based on proven PI control algorithms.
Control parameters:
HC -03, HC -04: P-bands for heating and cooling are programmable. The factory setting is 2 K. The p-bands are
disabled if 0 is selected.
HC -05: A large I part increases the swinging tendency of the control loop. Limiting the integral part may reduce this
tendency. The I-part is disabled if 0 is selected.
HC -06: Tn, Reset time of Analog loop integral. Tn is the time needed for the integral to run from 0 to 100%. The
range is 0.5 – 30 min. The setting depends on the control application. For temperature control of a medium sized
room, a setting of 5-10 minutes is appropriate. For pressure control on a VAV box a value of 3 minutes is
recommended, depending on the speed of the actuator.
100 100 WX
WH WC
0 T [K] 0
X PH X DZ X PC t [min]
Tn
T Room Temperature WH Setpoint Heating
X PH Proportional Band Heating WC Setpoint Cooling = W H + XDZ
X PC Proportional Band Cooling YH Output signal Heating
X DZ Dead zone YC Output signal Cooling
Tn Reset time of Integral YI Integral part of output signal
Temperature On/Off control
The control mode is enabled with parameter HC -07. On/Off control is suitable to operate fan coil valves and reheat
or cooling compressor stages. By providing the dry Normally Open contact, any voltage from 10…250V for actuators
and switching stages may be used. Switching power is limited to 0.5A per stage.
Control parameters:
HC -08: Enables a second stage for reheat. HC -09: Enables a second compressor stage for cooling.
HC -10, HC -11: The switching span determines the temperature difference required for the next heating stage to be
activated.
HC -12: The hysteresis defines when a heating stage is switched off. The aim is to avoid unnecessary switching of
heating stages thus increasing the life span of involved equipment as well as saving energy.
Delayed switching. The upper heating/ cooling stages will not switch on at the same time. The higher stage will not
start earlier than 5 seconds after the lower stage has been initiated.
On/off Control
Heating Cooling
Stage 2
Stage 1
WH WC
0 T [K]
H RC X RC X DZ
100 100 WU
Reverse Direct
WR wD X A[%]
0 0 t [min]
Xp1 X DZ Xp2 Tn
2-point control
This control mode is enabled by parameter 1U-08 for the reverse signal and 1U-09 for the direct signal.
2-point control is used to control single stage devices, for example in order to maintain pressure, water levels,
humidity, etc.
Control parameters:
1U-10: The hysteresis defines the span required for the output to switch on again after being switched off. The aim
is to avoid unnecessary switching thus increasing the life span of involved equipment as well as saving energy. The
range depends on the selection of input.
On/Off Control
WR WD
OFF Input [%]
H X DZ H
Input Configuration
Temperature Input
The TCY includes a NTC-based passive temperature sensor with 1% accuracy. It is possible to use an external sensor
of the same kind by connecting it to the two terminal connectors. Specified accuracy can only be guaranteed by
using a manufacturer approved temperature sensor. Contact your dealer for details. The active sensor needs to be
selected by setting a slide switch, which is located at the back of the operation terminal.
Analog Inputs:
The analog input signals may be configured with jumpers to 0-10V, 0-5V and 4-20 mA. The jumpers are located just
behind the terminal connector of each input. The drawings below indicate the jumper placement for each signal type.
The factory setting is 0-10 VDC.
The range of the input signal can be specified in software by Signal Type Jumper selection
setting a minimum and a maximum limit. The limits are in
percent of the full range 0 – 10 VDC (1-4)
The display value of the input signal may be specified. For 0 –5 VDC (3-4)
example a pressure sensor has a 4-20 mA output and a 0 – 20 mA DC (2-3)
pressure range of 0 – 200 Pa. It is possible to transform the
input signal into a different dimension by setting the minimum and maximum transformation value in the input
configuration setup. In our example the display will read 100 for a 12 mA signal.
Averaging function: Some sensor signals (for example air flow sensors) tend to fluctuate. The controller measures
every second the signal inputs. Select how many values should be used to calculate the averaging signal, which will
be used as control input. (Too many samples for an averaging signal may increase the swinging te ndency, increase
reset time on PI signals in this case)
Output Configuration
Analog Output
The analog output may be configured with jumpers for 0-10 VDC or 0-20 mA control signals. The jumpers are
located behind the terminal connector of the respective analog output. See table below for jumper placement. The
factory setting is to 0-10 VDC.
The signal range is specified in software by setting a Signal Type Jumper selection
minimum and a maximum limit.
0 – 10 VDC (1-2)
Each output may be assigned to a control loop, set to manual
or serve as a temperature feedback of the internal 0 – 20 mA DC (2-3)
temperature sensor. See parameter OP section for details:
Enabling OP-03 changes DO1 and DO1 into a floating output for a PI loop. In this case the running time of the
actuator needs to be specified. Running time is defined as the time required for the actuator to run from fully open to
fully closed or vise versa. Note that it is recommended to use only actuators with a fixed running time.
Once fully open or fully closed the running time for the actuator is extended for 5 minutes.
If OP-03 is in the OFF position, DO1 and DO2 may be used as switching outputs for an ON/OFF control module.
Digital Outputs
The switching outputs DO1 and DO2 are factory assigned as floating output. They may be assigned as digital outputs
using OP-07 to OP-08. The digital outputs may be used either as switching outputs for Temperature or Universal
ON/OFF modules. Each output needs to be assigned to a control loop. See parameter OP section for details.
Power Failure
All the parameters and set points are memorized and don’t need to be reentered. Depending on UP04 the unit will
remain switched off, switch on automatically or return to the operation mode it was in before the power failure.
Deluxe version only: Timer operation and daytime setting will be retained. (Battery factory mounted battery life is 2
years).
Frost Protection
The controller will enter frost protection mode if the room temperature drops below 5°C (41°F). All heating outputs
will be fully opened. Frost protection mode will be left once the temperature reaches 10°C (50°F). Frost protection
display will remain until a button is pressed. Frost protection can be enabled/disabled using user parameter UP-06.
Note: Frost protection uses the NTC temperature input. Analog sensors set as temperature sensor with 1U11 will not
be able to trigger frost protection
j k
l
n m
o
p
Legend:
1. 4-digit display of current value, time, control parameter or setpoint
2. Unit of displayed value, °C, °F, % or none
3. Graphical display of output or input value with a resolution of 10%
4. 4-digit display of current value, time, control parameter or setpoint
Heating Active Cooling Active Schedule Set Direct Acting Reverse Acting Cascade
Active Active Override
Operation Modes
• Comfort: The unit is in full operation mode. All the control functions are operating according to their
setpoints. The unit displays occupied mode.
• Standby: The setpoints are shifted according to parameters UP-08. The heating parameter is shifted down
and cooling parameter up. The unit displays unoccupied mode. Outputs are limited to UP-09 standby
maximum. For two stages heating or cooling the second stage will not operate while in standby mode.
Standby operation may be disabled with UP-07.
• Energy Hold Off (EHO): The unit is switched off. All outputs are off. The temperature will still be monitored
in order to activate the unit in case of frost. (If frost protection is enabled). Off is displayed.
Error messages
The TCY may display the following error condition:
Err1: Temperature sensor faulty. The connection to the temperature sensor may be interrupted, the DIP switch
settings may be incorrect or the temperature sensor is damaged. As a consequence all the outputs tied to
this sensor are switched off.
Setting of parameters
The TCY is an intelligent controller and can be adapted to fit perfect into your application. The control operation is
defined by parameters. The parameters are set during operation by using the standard operation terminal.
The parameters are password protected. There are two levels of parameters: User operation parameters for access
control settings and Expert parameters for control functions and unit setup. The passwords for user levels and expert
levels are different. Only control experts should be given the control parameter password.
The parameters can be changed as follows:
1. Press UP and DOWN button simultaneously for three seconds. The display will indicate CODE.
2. Select a password using UP or DOWN buttons. Dial 09 in order to get access to the user parameters, 241
for EXPERT mode. Press OPTION after selecting the correct password.
3. Once logged in, the parameter is displayed immediately
4. Select the parameters with the UP/DOWN keys. Change a parameter by pressing the OPTION key. The MIN
and MAX symbols show up and indicate that the parameter may be modified now. Use UP and DOWN key to
adjust the value.
5. After you are done, press OPTION or POWER in order to return to the parameter selection level.
6. Press the POWER key again so as to leave the menu. The unit will return to normal operation if no key is
pressed for more than 5 minutes.
User Parameters
Parameter Description Setting Range Factory Setting
UP 00 Choose if end user is allowed to change operation modes, ON, OFF ON
OFF = Disabled, ON = Enabled
UP 01 Choose if the end user is allowed to change set points ON, OFF ON
OFF = Disabled, ON = Enabled
UP 02 Choose if the end user is allowed to override secondary setpoint in ON, OFF ON
cascade control OFF = Disabled, ON = Enabled
UP 03 Heat/Cool change Enable, Choose if the end user is allowed to change ON, OFF ON
heating/cooling mode. OFF = Disabled, ON Enabled
UP 04 Access Time programs, Choose if the end user can change time ON, OFF ON
programs. OFF = Disabled, ON = Enabled
UP 05 State after power failure: 0, 1, 2 2
0 = Switched off, 1 = Switched on, 2 = state before power failure
UP 06 Frost protection enable/disable ON, OFF ON
UP 07 Enable standby functionality ON, OFF ON
UP 08 Standby temperature shift 0…10.0K 5.0 K
UP 09 Limit output while unit is in Standby mode 0…100% 100%
UP 10 Define a minimum temperature limit, if you do not want the end user to -40…214 10C, 50F
select 10C/50F as a set point.
UP 11 Define a maximum temperature limit, if you do not want the end user to -39…215 34C, 98F
select 34C/98F as a set point.
UP 12 Calibration value of temperature sensor. -10.0…10.0 ~
UP 13 Celsius or Fahrenheit, Select ON for Fahrenheit, OFF for Celsius ON, OFF OFF (Celsius)
UP 14 Standby shift for Universal Setpoint Acc. Input range 0
Range is according to input selection
UP 15 Calibration value for analog input. Range is in % of input signal. -10…10% 0
UP 16 User Display: Indicate a designated value on LCD display while no key ON, OFF ON
is pressed
Select contents of Large LCD display in standard mode: 0…13 05
UP 17 00 = OFF 05 = Output Temperature Pi
01 = Setpoint Temperature HC 06 = Output Universal PI Reverse
02 = Setpoint Universal 1 07 = Output Universal PI Direct
03 = Temperature sensor 08 = Floating Output Position
04 = Analog Input 09 = Clock
UP 18 Select contents of small LCD display in standard mode 0…13 01
Select contents of vertical LCD display in standard mode 0…6 03
UP 19 00 = OFF 03 = Output universal PI reverse
01 = Analog Input 04 = Output universal PI direct
02 = Output temperature PI 05 = Floating Output Position
Control parameters
Parameters for Temperature Loop
Output configuration
Parameter Description Range Standard
OP 00 Configuration Output AO 1: 0–8 1
0 = OFF,
1 = Temperature Control Heating
2 = Temperature Control Cooling
3 = Temperature Control Heating and Cooling (2-pipe systems)
4 = Universal Control Loop Reverse Acting
5 = Universal Control Loop Direct Acting
6 = Universal Control Loop Reverse and Direct Acting
(2-pipe systems)
7 = Manual override (0 – 100%)
8 = Temperature indication 0 – 50°C
OP 01 Minimum limitation of output signal AO 1 0 – Max % 0
OP 02 Maximum limitation of output signal AO 1 Min – 100% 100%
OP 03 Enable Floating Output AO 2 (DO1, DO2 Floating) ON – OFF OFF
OP 04 Configuration Output AO 2 (DO1, DO2 Floating) 0–7 0
(if OP-03 is ON) See Parameter OP-00
OP 05 Running Time of AO 2 (Time to run from Open to Close or Close to 0 – 2500 s 90s
Open)
OP 06 Switching difference for floating signal 0 – 100% 2%
OP 07 Configuration Output DO1 (only if OP3 = OFF) 0…10 (Deluxe) 0
0 = OFF 0…9 (Standard)
1 = 1. Stage, Heating
2 = 1. Stage, Cooling
3 = 1. Stage Heating and Cooling (2-pipe systems)
4 = 2. Stage, Heating
5 = 2. Stage Cooling
6 = 2. Stage Heating and Cooling (2-pipe systems)
7 = 2 point control Universal Loop, Reverse Acting
8 = 2 point control Universal Loop, Direct Acting
9 = 2 point control Universal Loop, Reverse and Direct Acting
(2-pipe systems)
10 = Controlled by time schedule (Deluxe only)
(Use specific time schedule for this output)
OP 08 Configuration Output DO2, (only if OP3 = OFF) see OP 07 0…10, 0…9 0
OP 09 Temperature feedback minimum temperature -40…215 °C/F 0 °C
OP 10 Temperature feedback span 0...255 ° 50 °
Configuration of controller
Proceed in the following steps in order to adapt the controller to its application:
1. Set jumpers for inputs and outputs
2. Connect power supply
3. Program input parameters (IP)
4. Program control parameters (HC or 1U)
5. Program output parameters (OP)
6. Set user settings (UP)
7. Connect inputs and outputs.
8. Test function of unit
Technical Specification
Power Supply Operating Voltage 24 V AC 50/60 Hz ± 10%
Power Consumption Max 4 VA
Electrical Connection Terminal Connectors
Battery (deluxe version) Lithium CR1220 3V
Signal Inputs Analog Inputs AI1
Input Signal DC 0-10V, DC 0-5V or 0…20mA
Resolution 39 mV, 0.078 mA
Accuracy ± 2%
Temperature Inputs RT
Range -40…140 °C
Resolution 0.1 K
Accuracy 0.5 K
Type NTC 10KO, 25 °C, B25/50:3950 Acc: 1%
Signal Outputs Analog Outputs AO1
Output Signal DC 0-10V or 0…20mA
Resolution 39 mV, 0.078 mA
Accuracy ± 2%
Maximum Load 20 mA, 500V
Digital Switching Outputs DO1, DO2
AC Voltage 24V – 220V AC 1A max.
Insulation resistance AC2500 V RMS acc. to EN 60 730-1,
Optical coupled TRIAC complying with UL standards File ref E81734
Display (LCD) Actual values and setpoint 4 digits
Resolution value < 1000 0.1
Resolution value > 1000 1
Digital Signals ON, OFF
Parameters For details of control parameters see parameter section
Environment Ambient Temperature -10 to 50°C acc IEC 721-3-3 (14 to 122 °F)
Operation To IEC 721-3-3
Climatic Conditions class 3 K5
Temperature 0…50°C
Humidity <95% r.h.
Transport & Storage To IEC 721-3-2 and IEC 721-3-1
Climatic Conditions class 3 K3 and class 1 K3
Temperature -25…70°C
Humidity <95% r.h.
Mechanical Conditions class 2M2
Standards
conform according to
EMC Standard 89/336/EEC
EMEI Standard 73/23/EEC
Product standards
Automatic electrical controls for EN 60 730 –1
household and similar use
Special requirement on EN 60 730 – 2 - 9
temperature dependent controls
Electromagnetic compatibility
Emissions EN 50 081-1
Immunity EN 50 082-1
Pollution Class Normal acc. to EN 60 730
Degree of Protection IP30 to EN 60 529
Safety Class III
General Dimensions Front part: 21 x 88 x 88 (H x W x D)
Power case: 30 x 50 x 60
Weight (including package) 80 g
0V AC/ GND
AO1, JP1 6. Temperature sensor NTC
24V AC
7. Analog Output 1:
0-10V DC
DO1
DO2
AO1
1-2
0…10V or 0…20mA
AI1
RT
RT
Connection Diagram
24V AC
Legend:
RTEXT External temperature sensor
RTEXT
X A1 Analog Sensor 1: DC 0..5V, 0…10V or 0…20mA
YM1 Actuator 1: DC 0…10V or 0…20mA
YM2 Actuator 2: AC 24V max.1A
2 5 6
TCY-0121
1 3 4 7 8
YM2 YM1 X A1
0V AC
GND
Dimensions
VECTOR
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