SPARE PARTS MANUAL

C4000

COMBI-LIFT Ltd.,
COMBILIFT Forklift Manufacturer,
Clontibret,
Co. Monaghan,
Ireland.

Tel: + 353 47 80500

Fax: + 353 47 80501
E-Mail: combilift@eircom.net
Website: www.combilift.com
 CONTENTS

SECTION
1. MAINFRAME
2. REAR ARM ASSEMBLY
3. RADIATOR AND OIL COOLER
4. DIESEL TANK AND BONNET
5. HYDRAULIC TANK
6. DIVERTER VALVE
7. CABIN / HEATER ASSEMBLY
8. CABIN ASSEMBLY
9. EXHAUST
10. AIR FILTER
11. WATER TANK AND DIESEL FILTER
12. STEERING MOTOR
13. FRONT WHEEL MOTOR
13.1 REAR WHEEL MOTOR
14. GEAR PUMP
15. DASH (CONTROLS)
16. DASH (INTERNAL COMPONANTS)
17. FUSES
18. WHEELS
19. CARRIAGE
20. FORKS
21. TILT CYLINDER HYDRAULICS
22. CARRIAGE CYLINDER HYDRAULICS
22.1 (Long Wheel Base) CARRIAGE HYDRAULICS
22.2 (Short Wheel Base) CARRIAGE HYDRAULICS
23. STEERING HYDRAULICS
23.1 (Long Wheel Base) STEERING HYDRAULICS
23.2 (Short Wheel Base) STEERING HYDRAULICS
24. STEERING HYDRULICS CONT’D
25. VALVE CHEST FEED AND RETURN LINES
26. GEAR PUMPMSUCTION LINE
27. REAR HUB HYDRAULICS
28. FRONT HUB HYDRAULICS
28.1 (Long Wheel Base) FRONT HUB HYDRAULICS
28.2 (Short Wheel Base) FRONT HUB HYDRAULICS
29. OIL COOLER HYDRAULICS
30. FEED LINES TO PUMP BLOCK
31. PUMP TO INCHING AND BRAKE VALVE
32. VALVE CHEST TO MAST
33. MAST
 COMBI-LIFT ????? Ref No. Section ?
????????-??

Drawing reference number in which the last two digits

represents a change to the drawing or parts list

ITEM QTY DESCRIPTION REF NO SERIAL BREAK

1 1 ??????? ????????-?? ???? ONWARDS

Identifies part number of item selected

Identifies machine serial number

Name of item selected when part change occurred

Quantity of item selected

Item number corresponds with

balloon number on drawing
 COMBI-LIFT
1
17 11
9

3 8

34
25
10
33 6
32

4
10

MAIN FRAME ASSEMBLY

3
30 5
27
26

31
4
7

24
12
19 3

21
13
18 1

14
16

20 22

CM35001-06 Section 1
Drg Ref.
23 28

29
35

23
28
15 37
10 7
20
7

36

16
 Drg Ref.
COMBI-LIFT MAIN FRAME ASSEMBLY CM35001-06 Section 1

ITEM QTY DESCRIPTION REF NO SERIAL BREAK

1 6 M8 X 20 CPB00012-00
2 1 FOOT PLATE CMF00029-00
3 21 M8WASHER CPB00015-00
4 4 CAB RUBBERMOUNTS CPC00001-00
5 2 WASHER CMC00007-00
6 6 M16 X100 CPB00062-00
7 34 M16 LOCKNUT CPB00013-00
8 3 ENGINE RUBBER MOUNTS CPV00005-00
9 2 M10 X 50 CPB00014-00
10 56 M10NUT CPB00005-00
11 4 M10 X 35 CPB00018-00
12 4 WEARPAD CPMC0001-00
13 2 BEARING SPACER CMS00013-00
14 2 BEARING CPS00005-00
15 3 WHEEL MOTOR CPHY0017-00
16 20 M16 X 55 CPB00002-00
17 1 RADPANEL CMP00001-00
18 24 M10 X 60 CPB00004-00
19 24 M10 X 65 CPB00003-00
20 4 CYL.WASHER CMR00006-00
21 1 R.H.STEERING CYLINDER CMR00001-03
22 1 L.H.STEERING CYLINDER CMR00002-02
23 4 M12X40 CPB00008-00
24 2 CHANGEOVERVALVE CPHY0005-00
25 2 M8X55 CPB00042-00
26 9 M8NUT CPB00049-00
27 6 M8X25 CPB00040-00
28 2 PROXIMITY SWITCH CPE00001-00
29 4 M12WASHER CPB00080-00
30 1 DIVERTER VALVE CPHY0001-00
31 2 RUBBER BLOCK CPMC0004-00
32 1 STEERING VALVE BRACKET CMF00059-00
33 2 M8X90 CPB00103-00
34 3 M8X45 CPB00041-00
35 2 M20 X 80 CPB00114-00
36 2 M20 LOCKNUT CPB00121-00
37 2 M20 NUT CPB00090-00
38 3 M12 X 100 BOLT CPB00012-00
COMBI-LIFT REAR ARM ASSEMBLY Ref No.
CM35002-03 Section 2

10
8
14

13

10
12
2

18
16
4
15

6
17

11
7
 COMBI-LIFT REAR ARM ASSEMBLY Ref No.
CM35002-03 Section 2

ITEM QTY DESCRIPTION REF NO SERIAL BREAK

1 1 BACKARM CMS00000-00 9279 ONWARDS
2 1 BEARING SPS00001-00 9279 ONWARDS
3 1 SPACER S CMS00019-00 9279 ONWARDS
4 1 SPACER L CMS00018-00 9279 ONWARDS
5 1 WHEEL MOTOR CPHY0018-00
6 10 M16X55 CPB00002-00
7 20 M16NUT CPB00013-00
8 10 M16X80 CPB00120-00
9 10 M16X110 CPB00074-00
10 2 PROXIMITY SWITCH CPE00001-00
11 1 STEERING CYLINDER CMR00013-02
12 2 CYLINDER WASHER CMR00006-00
13 2 M12WASHER CPB00082-00
14 2 M12X40 CPB00008-00
15 1 M20X60 CPB00130-00 9279 ONWARDS
16 1 WHEEL NUT CPW00007-00
17 1 WHEEL STUD CPW00008-00
18 1 M20NUT CPB00090-00 9279 ONWARDS
 Drg Ref.
COMBI-LIFT RADIATOR/OIL COLLER CM35003-01 Section 3

5 3

4 19 21
5
11

12

20

4 1 2
5

13
9

15 3

7
8
16

17 6

24

23 22

14
10

18
 Drg Ref.
COMBI-LIFT RADIATOR/OIL COOLER CM35003-01 Section 3

ITEM QTY DESCRIPTION REF NO SERIAL BREAK

1 1 RADPANEL CMP00001-00
2 2 M8 X 20 CPB00012-00
3 4 M8NUT CPB00049-00
4 2 M8X25 CPB00040-00
5 6 M8WASHER CPB00015-00
6 1 HYDRAULIC OIL COOLER CPHY0013-00
7 3 M10X20 CPB00081-00
8 3 M10WASHR CPB00032-00
9 2 1NPT3X4JICADMM CPF00004-00
10 1 RADIATOR CPV00024-00
11 4 M6X20 CPB00044-00
12 4 M6WASHER CPB00060-00
13 8 HOSE CLIP CPV00029-00
14 2 HOSE BEND CPV00030-00
15 1 HOSE 1 CPV00025-00
16 1 HOSE 2 CPV00026-00
17 1 HOSE 3 CPV00027-00
18 1 HOSE 4 CPV00028-00
19 1 BATTERY CPE00034-00
20 2 BATTERY ROD CME00002-00
21 1 BATTERY SUPPORT CME00005-00
22 1 TEMPERATURE SWITCH CPV00038-00
23 2 350 Watt FAN (GAS & DIESEL) CPV00034-00
24 1 450 Watt FAN (TURBO ONLY) CPV00043-00
 14
1

11

10

17
12

13 5

9 12

6
2

8
16

15

7
 COMBI-LIFT
17
4
50 16
5 18
49
3
1
19 2
20
48

HYDRAULIC TANK
27

26
8
30 51
32 21

28 40 47
29

10
31 7 15
6
25 22

24

23

CM35005-04
Drg Ref.
9
33 12
39 35
11
41 13
14
45
36
42

Section 5
43
34
38 46
37 44
 Drg Ref.
COMBI-LIFT HYDRAULIC TANK CM35005.1-04 Section 5

ITEM QTY DESCRIPTION REF NO. SERIAL BREAK

33 1 3/4BSP1'116MM CPF00019-00
34 1 BRAKE VALVE CPHY0006-00
35 1 3/8BSP9/16JICMF CPF00026-00
36 2 3/8BSP7/16JICMM CPF00020-00
37 3 3/8INSEAL CPF00055-00
38 1 7/16JICTMMF CPF00001-00
39 2 1/14INSEAL CPF00059-00
40 4 3/4INSEAL CPF00057-00
41 1 BVSPOOL CPHY0006-00
42 1 RETURN FILTER CPHY0014-00
43 1 SUCTION FILTER CPHY0012-00
44 2 0RING CPHY0042-00
45 1 SOLENOID CPHY0006-00
46 1 BVNUT CPHY0028-00
47 1 TANK BAFFLE CMH00003-00 9173,74,76 ON
48 2 1/2" SEAL CPF00056-00 9173,74,76 ON
49 1 FITTING CPF00071-00 9173,74,76 ON
50 1 AIR BREATHER CPHY0040-00 9173,74,76 ON
51 2 O RING CPHY0044-00
 Drg Ref.
COMBI-LIFT 6 PORT DIVERTER VALVE CM35006-01 Section 6

11

13

12

10

8
3

3 5

2 5

7
7

6
1
5
7
6
 Drg Ref.
COMBI-LIFT 6 PORT DIVERTER VALVE CM35006-01 Section 6

ITEM QTY DESCRIPTION REF NO. SERIAL BREAK

1 1 6.PORT DIVERTER VALVE CPHY0001-00
2 1 SOLENOID CPHY0026-00
3 2 O-RING CPHY0027-00
4 1 CAP CPHY0028-00
5 10 1/2INSEAL CPF00056-00
6 2 9/16JICMFM CPF00003-00
7 10 1/2BSP9/16JICMM CPF00014-00
8 1 STEERING VALVE BRACKET CMF00059-00
9 2 M8X90 CPB00103-00
10 8 M8WASHER CPB00015-00
11 3 M8X45 CPB00041-00
12 3 M8NUT CPB00029-00
13 1 CHANGEOVERVALVE CPHY0005-00
 Ref No.
COMBI-LIFT HEATER ASSEMBLY(Diesel) CM35007.1-00 Section 7

10

9 11

10

11

WATER TANK
9

10

THERMOSTAT
 Ref No.
COMBI-LIFT HEATER ASSEMBLY CM35007.1-00 Section 7

ITEM QTY DESCRIPTION REF NO SERIAL BREAK

1 1 HEATER CPC00059-00
2 1 FAN MOTOR CPC00051-00
3 4 M8X20 CPB00012-00
4 4 M8WASHER CPB00015-00
5 4 M8NUT CPB00029-00
6 1 TEMPERATURE CONTROL CPC00058-00
7 2 M4 X 12 CPB00109-00
8 2 VENT CPC00025-00
9 4 CLIP16MM CPV00103-00
10 3 WATER HOSE Ø15MM CPC00057-00
11 2 AIR HOSE CPC00033-00