Professional Documents
Culture Documents
ASSEMBLY SECTION
Front Chassis.................................................................................................................. 1
Mid Chassis..................................................................................................................... 1.1
Rear Chassis I................................................................................................................. 1.2
Rear Chassis II................................................................................................................ 1.3
Standard Mast Carrier..................................................................................................... 2
Front Axle Assembly....................................................................................................... 3
LPG Bottle Carrier........................................................................................................... 4
Engine............................................................................................................................. 5
Engine Manifold............................................................................................................... 5a
Ignition Coil, Distributor & Leads..................................................................................... 5b
Fuel System.................................................................................................................... 5c
Radiator / Oil Cooler........................................................................................................ 6
Exhaust........................................................................................................................... 7
Air Filter........................................................................................................................... 8
Hydraulic Tank................................................................................................................ 9
Hydraulic Pump............................................................................................................... 10
Rear Wheel Motor........................................................................................................... 11
Front Wheel Hub............................................................................................................. 11.1
Steering Orbital............................................................................................................... 12
Steering Cylinder............................................................................................................. 12.1
Valve Chest..................................................................................................................... 13
Oil Cooler (Electrical Fan)............................................................................................... 14
4 Port Valve with Bleed Port............................................................................................ 15
Brake Valve & Bleed Block.............................................................................................. 15.1
Seat Pan.......................................................................................................................... 16
Overhead Guard.............................................................................................................. 17
Inching Pedal................................................................................................................... 18
Accelerator Pedal............................................................................................................ 18.1
Steering Pedal................................................................................................................. 19
Body Panels.................................................................................................................... 20
Operator Controls............................................................................................................ 21
Electrical Enclosure ........................................................................................................ 22
Wheels & Tyres............................................................................................................... 23
Forks............................................................................................................................... 24
Wiring Looms, Battery Leads, & Earth Leads................................................................. 25
Hydraulic Sections
32
7
18 1
43
9
42
20 2
14
3
40
32
33 34
6 34
35
32 32
25
12 24
13
5
5a
11
01
17 37 38 39
Ref No: AMMK2001 Rev: 01-A Rev Date: 12/02/2016 SECTION
Title: Front Chassis Assembly 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Mast Carrier Bearing (BS2-2215-2CS/VT143) See Section 2 01-A
2 1 Steering Motor (11167756) See Section 12 01-A
3 2 Steering Cylinder (85x40) See Section 12.1 01-A
4 1 Steering Column Assembly See Section 19 01-A
5 1 Suction Filter (Complete With Mount) CPHY0366 01-A
5a 1 Suction Filter Element CPHY0365 01-A
Standard Battery CPE00034 01-A
6 1
Optional Maintenance Free Battery CPE00420 01-A
7 2 Bearing Clamp 28A00075 01-A
8 2 Steering Chain (BL866 + Connecting Links) 28B00050 01-A
9 1 Hose Tray Assembly 28A00078 01-A
10 1 Floor Plate 31A00007 01-A
11 1 Battery Mat SMF00731 01-A
12 1 Battery Bar Assembly CME00006 01-A
13 2 Battery Rod CME00002 02-A
14 1 Hose Cover MKII LPG 31A00077 01-A
15 1 Instrument Plate 31A00047 01-A
16 1 Lift Hose Clamp Base 28A00081 01-A
17 1 Clip Female CPC00077 01-A
18 2 Proximity Switch Holder CPE00091 01-A
19 2 Proximity Switch (IGS205) CPE00087 01-A
20 2 5m Cable With 90° M12 Connector CPE00002 01-A
21 2 18mm Pipe Clamp CPF00046 01-A
22 2 25mm Single Pipe Clamp CPF00196 01-A
23 m 3.5mm Edge Trim - Narrow CPC00048 01-A
24 2 1" 1/4 Bond Seal CPF00059 01-A
25 2 1" 1/4 BSP - 1" 5/16 JIC M/M Adapter CPF00010 01-A
26 ^ 4 M10x25 Socket Head Bolt CPB00075 01-A
27 ^ 8 M16x60 Socket Head Bolt (Class 12.9) CPB00634 01-A
28 ^ 1 M8x30 Dome Head Bolt CPB00197 01-A
29 ^ 4 M6x10 Dome Head Bolt CPB00186 01-A
30 ^ 2 M6x40 Hex Head Bolt CPB00243 01-A
31 2 M6 Lock Nut CPB00047 01-A
32 9 M8 Flat Washer CPB00321 03-A
33 2 M8 Lock Nut CPB00029 02-A
34 7 M8 Spring Washer CPB00104 01-A
35 5 M8x25 Dome Head Bolt CPB00342 01-A
36 2 M6 Straight Grease Nipple CPB00070 02-A
37 2 M5 Flat Washer CPB00128 01-A
38 2 M5 Spring Washer CPB00204 01-A
39 2 M5x16 Socket Cap Bolt CPB00247 01-A
40 2 M8x20 Hex Head Bolt CPB00012 01-A
41 4 M10 Spring Washer CPB00053 01-A
42 4 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
43 4 M4 Spring Washer CPB00623 01-A
Note:
1. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
18 16
33
12
17 26
2
32 26
14
6
11 31
20 17
4
19 13
19
16 21 1
22
14
7a 7
14
27
29
17 14
25 24
30 3
10
15
14
01
3
14
15 28
Ref No: AMMK2001.1 Rev: 01-A Rev Date: 25/10/2016 SECTION
Title: Mid Chassis Assembly 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Air Filter Assembly See Section 8 01-A
2 1 Oil Cooler (Electric Fan) Assembly See Section 14 02-A
3 2 4-Port Valve With Bleed Port See Section 15 03-A
4 1 Brake Valve & Bleed Block Assembly See Section 15.1 01-A
5 1 Inching Pedal Assembly See Section 18 01-A
6 1 Accelerator Pedal Assembly See Section 18.1 02-A
7 1 Isolator Switch Body CPE00121 01-A
7a 1 Isolater Switch Key CPE00122 01-A
8 1 12V Horn CPE00011 01-A
9 2 25mm Pipe Clamp CPF00049 01-A
10 1 25mm Pipe Clamp Top CPF00051 01-A
11 2 9/16" JIC M/M Bulkhead & Nut CPF00002 01-A
12 1 3/4" JIC M/M Bulkhead & Nut CPF00012 01-A
13 3 M6 Lock Nut CPB00047 01-A
14 19 M8 Flat Washer CPB00321 03-A
15 8 M8 Lock Nut CPB00029 02-A
16 4 M8x25 Hex Head Bolt CPB00040 02-A
17 8 M6 Flat Washer CPB00060 01-A
18 3 M6x20 Hex Head Bolt CPB00044 01-A
19 2 M10 Flat Washer CPB00032 02-A
20 1 M10 Long Nut CPB00266 01-A
21 1 M10 Spring Washer CPB00053 02-A
22 1 M10x20 Hex Head Bolt CPB00081 01-A
23 1 M10 Nut CPB00050 01-A
24 2 M6 Spring Washer CPB00126 01-A
25 2 M6x25 Hex Head CPB00256 01-A
26 6 M8 Spring Washer CPB00104 01-A
27 3 M8x20 Hex Head Bolt CPB00012 01-A
28 2 M8x45 Socket Head Bolt CPB00474 01-A
29 2 M8x55 Hex Head Bolt CPB00042 01-A
30 1 M8x45 Hex Head Bolt CPB00041 01-A
31 2 M8 Penny Washer CPB00071 01-A
32 1 M10x45 Socket Head Bolt CPB00271 01-A
33 3 M8x30 Hex Head Bolt CPB00135 01-A
19
16
13
13
14
9
15
23
27
26
21
10
15
18
11
14
24
22
29
28
13
13
12
21
5
3
13
17
20
21
25
7
1
14
31
13
32
13
17
Ref No: AMMK2001.2 Rev: 01-A Rev Date: 25/10/2016 SECTION
Title: Rear Chassis Assembly - I 01.2
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Wheel Motor Assembly See Section 11 01-A
2 1 0.6 Litre Coolant Reserve Tank Kit CPK00073 04-A
3 1 Electrical Box Mount 31A00067 03-A
4 1 Silencer Inspection Cover 31A00086 01-A
5 2 Motor Vent Plate 31A00020 02-A
6 1 Seat Latch 31D00021 01-A
7 1 Tension Spring 22K50001 01-A
8 1 Rubber Engine Mount CPV00005 01-A
9 2 Radiator Rubber Mount CPC00105 01-A
10 1 Silencer Front Bracket 31A00033 02-A
11 2 25mm Single Pipe Clamp CPF00196 01-A
12 ^ 2 M6x40 Hex Head Bolt CPB00243 01-A
13 18 M8 Flat Washer CPB00321 03-A
14 8 M8 Lock Nut CPB00029 02-A
15 4 M10 Flat Washer CPB00032 02-A
16 4 M8x25 Dome Head Bolt CPB00342 02-A
17 4 M8x30 Hex Head Bolt CPB00135 01-A
18 3 M10 Lock Nut CPB00262 02-A
19 2 M10x30 Hex Head Bolt CPB00021 01-A
20 ^ 6 M8x20 Countersunk Bolt CPB00232 02-A
21 4 M12 Flat Washer CPB00082 01-A
22 1 25mm Single Pipe Clamp Top CPF00198 01-A
23 1 M10x50 Hex Head Bolt CPB00014 01-A
24 1 M12 Nylon Lock Nut CPB00123 01-A
25 1 M12x50 Hex Head Bolt CPB00122 01-A
26 2 M12 Spring Washer CPB00074 02-A
27 2 M12x30 Hex Head Bolt CPB00068 02-A
28 2 M8 Spring Washer CPB00104 01-A
29 2 M8x25 Hex Head Bolt CPB00040 02-A
31 20 M16 Heavy Duty Spring Washer CPB00656 01-A
32 ^ 20 M16x50 Hex Head Bolt (Grade 8.8) CPB00443 01-A
Note:
1. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
20
19
30
1
18
29
13
10
9
32
31
26
16
17
34
33
11
5
8
2
6
25
27
11
12
21
22
14
13
23
15
28
24
11
3
4
Ref No: AMMK2001.3 Rev: 01-A Rev Date: 25/10/2016 SECTION
Title: Rear Chassis Assembly - II 01.3
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
AM LH Side Weight (Standard) 26G00007 03-A
1* 1
AM LH Side Weight (Narrow) 26G00005 03-A
AM RH Side Weight (Standard) 26G00008 02-A
2* 1
AM RH Side Weight (Narrow) 26G00006 03-A
3 1 RH Step Assembly (Air Vents) 26A00140 03-A
4 1 RH Step Cover 26A00105 02-A
5 1 LH Step Assembly (Air Vents) 26A00142 03-A
6 1 LH Step Cover 26A00104 02-A
7 2 Rear Counterweight Weld Assembly 31A00045 01-A
8 1 Toyota LPG Regulator Mount Bracket 31E00005 01-A
9 1 Tank Weight (If Fitted) 31A00076 01-A
10 1 Radiator Top Support Bracket 31A00061 02-A
11 8 M8 Flat Washer CPB00321 03-A
12 2 M8 Lock Nut CPB00029 02-A
13 8 M10 Flat Washer CPB00032 02-A
14 2 Rubber Engine Mount CPV00005 01-A
15 4 M10 Lock Nut CPB00262 02-A
16 6 M16 Flat Washer CPB00045 01-A
17 6 M16x55 Hex Head Bolt CPB00002 01-A
18 1 M12 Flat Washer CPB00082 01-A
19 ^ 1 M12 Spring Washer CPB00074 02-A
20 1 M12x30 Hex Head Bolt CPB00068 02-A
21 2 25mm Pipe Clamp CPF00049 01-A
22 1 25mm Pipe Clamp Top CPF00051 01-A
23 1 M8x45 Hex Head Bolt CPB00041 01-A
24 4 M8x20 Dome Head Bolt CPB00183 01-A
25 2 Rubber Mount (M8x35) CPC00064 01-A
26 2 M14 Flat Washer CPB00017 01-A
27 ^ 2 M8 Penny Washer CPB00071 01-A
28 4 Cast Weight Dowel 26G00009 01-A
29 12 M10 Spring Washer CPB00053 02-A
30 4 M10x20 Hex Head Bolt CPB00081 01-A
31 2 M14 Spring Washer CPB00216 01-A
32 2 M14x30 Hex Head Bolt (Class 8.8) CPB00531 01-A
33 2 M8 Spring Washer CPB00104 01-A
34 2 M8x20 Hex Head Bolt CPB00012 01-A
36 ^ 8 Radiator AV Mount Washer CMF00399 01-A
37 4 M10x25 Hex Head Bolt CPB00187 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
Ref No: AMMK2002 Rev: 01-A Rev Date: 11/02/2016 SECTION
Title: Standard Mast Carrier Assembly 02
10
21 20
12
19
11 29
15
4
11
8
1
14
18
27
26
2b
2a
2b 2c
9
7 2RH
6 2d
2LH
2c
3
2a
2d 22
13
23
5
16
24
25 17
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
14
17
8
16
14
12
15
14
2
10
9
6
7
10
13
1
5
10
18
14
10
15
4
11
7
10
12
Ref No: AMMK2003 Rev: 01-A Rev Date: 12/02/2016 SECTION
Title: Front Axle Assembly 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Front Wheel Hub See Section 11.1 01-A
2* 1 Front Axle Weld Assembly 28C00015 04-A
3 1 Inspection Plate Weld Assembly 28C00029 02-A
4 1 Front Axle Brace 31C00004 01-A
5 1 Axle Stopper (15E) 28C00034 03-A
6 2 50mm Small Bearing (Axle) 22C50002 01-A
7 12 Axle Bolt Spacer 31C00006 01-A
8 1 Clip Male CPC00076 01-A
9 1 Clip Female CPC00077 01-A
10 22 M16 Flat Washer CPB00045 01-A
11 ^ 2 M16x40 Hex Head Bolt CPB00176 01-A
12 ^ 12 M16x50 Hex Head Bolt (Grade 8.8) CPB00443 01-A
13 4 M16x75 Hex Head Bolt CPB00009 01-A
14 8 M5 Flat Washer CPB00128 01-A
15 4 M5 Nylon Lock Nut CPB00147 01-A
16 4 M5x20 Socket Cap Bolt CPB00125 01-A
17 2 M10x16 Socket Head Bolt CPB00206 01-A
18 4 M16 Lock Nut CPB00006 02-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
6
1
7
31 29
16
28
32
5 33
31
34
30 32
20
20
21
32
22
33 18
23 17
27 13
19
26 37
15
35
25 3
27 36
24
33
32
2
11
12 14
10
13 14
27
38
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
7 37
16 33
25
15 23 32
24 35
9
2 21
36
47 30 17
12
49
34
48 42 18
19
65
60
20 10 50
61
48
13
57 56
28 5
56
27 43
14
29
44
53 53
41 64
55 55
1 45 48 58
58
52 8 51
05
63
54 62
Ref No: AMMK2005 Rev: 01-A Rev Date: 21/11/2016 SECTION
Title: Engine Assembly - Toyota 4Y Mechanical LPG 05
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Toyota 4Y Mechanical LPG Engine BPL00036 01-A
2 1 Manifolds Assembly - Toyota LPG See Section 5a 01-A
3 1 Ignition Coil, Distributor & Leads Assembly See Section 5b 01-A
4 1 LPG Delivery System Assembly - Toyota See Section 5c 01-A
5 1 Oil Filter Toyota (15601-76008-71) BPT00001 01-A
6 4 Spark Plug (9001A-98004) BPT00002 01-A
7 1 Alternator (27060-UB020) BPT00003 01-A
8 1 Starter (28100-UB010) BPT00004 01-A
9 1 Water Pump Assembly (16100-UB010) BPT00015 01-A
10 1 Water Pump Gasket (16124-71011) BPT00016 01-A
11 1 Fan (16361-UB010) BPT00044 01-A
12 1 Standard Fan Belt (9001A-96002) BPT00005 01-A
13 1 Water Temperature Sender (83420-20020) BPT00014 01-A
14 1 Oil Pressure Switch (83530-UC010) BPT00031 01-A
15 1 Thermostat (9001A-97002) BPT00018 01-A
16 1 Thermostat Gasket (16325-63011) BPT00020 01-A
17 1 Oil Filler Cap (12180-38010) BPT00032 01-A
18 1 Oil Filler Cap Gasket (90430-35001) BPT00033 01-A
19 1 Ventilation Valve (12204-15030) BPT00034 01-A
20 1 Ventilation Valve Grommet (90480-18008) BPT00035 01-A
21 1 Alternator Bracket (12511-73011) BPT00036 01-A
22 2 Alternator Bracket Bolt (9001A-16017) BPT00037 01-A
23 1 Alternator Bottom Mount Nut (90179-10065) BPT00038 01-A
24 1 Alternator Bottom Mount Washer (94612-11001) BPT00039 01-A
25 1 Alternator Bottom Mount Bolt (9001A-1C002) BPT00040 01-A
26 1 Alternator Top Mount Bolt (9001A-16016) BPT00050 01-A
27 1 Oil Filter Bracket Gasket (15691-71011) BPT00041 01-A
28 1 Oil Filter Bracket (15671-UB010) BPT00079 01-A
29 3 Oil Filter Bracket Bolt (91551-80845) BPT00080 01-A
30 1 Water Inlet (16321-71010) BPT00021 01-A
31 7 Hex Nut (90179-08061) BPT00047 01-A
32 1 Fan Pulley (16371-UB030) BPT00042 01-A
33 1 Toyota 8mm Fan Spacer UPL00017 03-A
34 1 Water Outlet Gasket (16341-71011) BPT00019 01-A
35 6 Bolt - Manifold, Water Outlet (9001A-11006) BPT00045 01-A
36 1 Water Outlet (16304-UB010) BPT00017 01-A
37 1 Fan Belt Adjusting Bar (16381-73011) BPT00046 01-A
38 1 Fan Belt Adjuster Slider (16385-71010) BPT00048 01-A
39 1 Fan Belt Adjuster Bolt (9001A-16014) BPT00049 01-A
40 2 Fan Bolt (9001A-11007) BPT00051 01-A
41 1 Toyota 4Y Coupling BPL00029 01-A
42 1 Toyota 4Y Accelerator Cable Bracket BMG00040 02-A
43 1 Rear Engine Mount BMG00030 04-A
44 1 Front RH Engine Mount BMG00031 01-A
45 1 Front LH Engine Mount BMG00032 01-A
46 4 Rear Engine Mount Bushing BMG00038 01-A
47 1 Exhaust Heat Shield 31A00082 02-A
48 12 M10 Flat Washer CPB00032 01-A
49 4 M10x30 Hex Head Bolt CPB00021 01-A
50 4 M10x60 Hex Head Bolt (1.25 Pitch Thread) CPB00609 01-A
51 4 M10x30 Hex Head Bolt (1.25 Pitch Thread) CPB00278 01-A
52 4 M10x30 Countersunk Bolt CPB00333 01-A
53 3 Rubber Engine Mount CPV00005 01-A
54 8 M10x30 Socket Cap Bolt CPB00046 01-A
55 3 Engine Mount Washer (45x5mm - 13mm Hole) CMV00028 01-A
56 3 M12 Flat Washer CPB00082 01-A
57 3 M12x100 (Class 12.9) HT Hex Head Bolt CPB00010 01-A
58 3 M12 Nylon Lock Nut CPB00123 01-A
59 2 M8 Flat Washer CPB00321 03-A
60 2 M8 Spring Washer CPB00104 01-A
61 2 M8x20 Hex Head Bolt CPB00012 01-A
62 1 3/4" UNF - 9/16" JIC M/M Adapter With O-ring CPF00459 01-A
63 1 M20 Bond Seal CPF00422 01-A
64 1 M12x1.25 90° - 3/4"-16 UNF Sump Adaptor BPL00038 01-A
65 1 Toyota LPG Regulator Mount Bracket 31E00004 02-A
1. Machine Serial Number Must Be Quoted When Ordering Any Of The Items Above.
Ref No: AMMK2005a Rev: 01-A Rev Date: 22/02/2016 SECTION
Title: Manifolds Assembly - Toyota 4Y Mechanical LPG 05a
5
7
6
2
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Manifold Assembly (17110-UB020) BPT00066 01-A
2 1 Manifold Gasket (17171-UB010) BPT00022 01-A
3 2 Exhaust Manifold Stud (9001A-15010) BPT00067 01-A
4 4 Manifold Bolt (9001A-11006) BPT00068 01-A
5 2 Intake Manifold Stud (9001A-15021) BPT00069 01-A
6 1 Manifold To Cylinder Head Gasket (17172-73010) BPT00006 01-A
7 8 Manifold To Head Stud (90116-10063) BPT00070 01-A
8 8 Manifold To Head Nut (9001A-1J002) BPT00071 01-A
9 2 Intake Manifold Pin (90250-08120) BPT00081 01-A
¤ COMBILIFT LTD. 2016
Ref No: AMMK2005b Rev: 02-A Rev Date: 22/02/2016 SECTION
Title: Ign Coil, Distributor & Leads - Toyota 4Y Mechanical LPG 5b
1a
1j
1k
1i
1b
1h
1f
1e
1c
1d
1g
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Distributor Assembly (19030-UB010) BPT00025 01-A
1a 1 Distributor Cap (19101-71010) BPT00028 01-A
1b 1 Distributor Rotor Arm (19102-16040) BPT00026 01-A
1c 1 Distrubutor Shaft & Governor (19105-78151-71) BPT00072 01-A
1d 1 Ignition Coil (90919-02139) BPT00027 01-A
1e 1 Igniter Assembly (89620-32020) BPT00073 01-A
1f 1 Vacuum Advancer (19220-78152-71) BPT00074 01-A
1g 1 Distributor Housing O-Ring (90099-14090) BPT00075 01-A
1h 1 Signal Generator (19251-63011) BPT00076 01-A
1i 1 Signal Rotor (19183-63030) BPT00077 01-A
1j 1 Spark Plug Lead Set (90919-22286) BPT00023 01-A
1k 1 Spark Plug Lead Clamp (90929-01031) BPT00024 01-A
¤ COMBILIFT LTD. 2016
Ref No: AMMK2005c Rev: 01-A Rev Date: 26/10/2016 SECTION
Title: Fuel System Assembly - Toyota 4Y Mechanical LPG 05c
22
13
4
10
9
5
6
8
23
14
7
16
17
12
18
11
15
21
19
14
1a
20
Ref No: AMMK2005c Rev: 01-A Rev Date: 26/10/2016 SECTION
Title: Fuel System Assembly - Toyota 4Y Mechanical LPG 05c
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Regulator Assembly (23500-UB020) BPT00062 02-A
1a 1 Regulator Repar Kit (04221-20450-71) BPT00082 01-A
2 1 Solenoid Valve Assembly (23950-UB020) BPT00064 01-A
3 1 Air Governor (26300-UB030) BPT00029 01-A
4 1 Carburettor Assembly (26200-UB010) BPT00058 01-A
5 1 Air Cleaner Connector (17805-UB010) BPT00055 01-A
6 1 Fuel Insulator Plate (21989-UB010) BPT00060 01-A
7 1 Distributor Vacuum Hose (95411-10065) BPT00054 01-A
8 2 Carburettor Mount Nut (90179-08123) BPT00059 01-A
9 2 Carburettor Gasket (21911-UB010) BPT00030 01-A
10 1 Heat Insulator No. 2 (21913-UB010) BPT00061 01-A
11 1 Pipe - Solenoid Valve To Regulator (23805-UB010) BPT00063 01-A
12 1 Toyota LPG Regulator Mount Bracket 31E00004 02-A
13 1 Ventilation Hose No. 1 (12261-UB020) BPT00065 01-A
14 3 18-25mm Jubilee Clip CPV00103 01-A
15 2 M8 Lock Nut CPB00029 02-A
16 2 M8x20 Hex Head Bolt CPB00012 01-A
17 2 M8 Spring Washer CPB00104 01-A
18 2 M8 Flat Washer CPB00321 03-A
19 2 M8x40 Socket Cap Bolt CPB00020 01-A
20 m 15mm (5/8") Water Hose (Per Metre) CPC00057 02-A
21 m 12mm ID Hose Carburettor To Regulator CPLF0056 01-A
22 m 8mm Rubber Hose - Per Metre CPK00064 01-A
23 m 6mm Rubber Hose - Per Metre CPK00065 01-A
2
3
16
14
20
1
4
8
19
13
22
7
1a
21
11
6
11
11
12
18
15
14
17
10
Ref No: AMMK2006 Rev: 01-A Rev Date: 03/03/2016 SECTION
Title: Radiator/Oil Cooler Assembly For Toyota LPG Engine 06
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Combined Radiator & Oil Cooler BPK00001 01-A
1a 1 Radiator Cap (BECC0190020/A) CPK00058 02-A
2 1 Radiator Cowling For Toyota LPG Engine 31V00007 01-A
3 1 Toyota 4Y Radiator Top Hose 31EE0001 01-A
4 1 Toyota 4Y Radiator Bottom Hose 31EE0002 01-A
5 1 Radiator Top Support Bracket 31A00061 02-A
6 2 Radiator Rubber Mount CPC00105 01-A
7 2 Radiator AV Mount Washer CMF00399 01-A
8 4 Breeze Hose Clip (27-51mm) CPC00095 01-A
9 1 M8x31x25 Bobbin, Rubber Mount 20H50006 01-A
10 2 3/4" BSP Socket Head Bung CPF00191 01-A
11 13 M8 Flat Washer CPB00321 03-A
12 5 M8 Lock Nut CPB00029 02-A
13 2 M10 Flat Washer CPB00032 02-A
14 2 3/4" Bond Seal CPF00057 01-A
15 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A
16 1 3/4" BSP - 7/8" JIC M/M Adapter SPF00010 01-A
17 4 M8x20 Hex Head Bolt CPB00012 01-A
18 4 M8 Spring Washer CPB00104 01-A
19 2 1/2" Bond Seal CPF00056 05-A
20 2 1/2" BSP Bung CPF00032 01-A
21 4 M8x25 Dome Head Bolt CPB00342 01-A
22 2 M10x50 Hex Head Bolt CPB00014 01-A
14 1
13 5
12
2 9
10
11
3
8
6
7
12
13
15
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Toyota 4Y Engine Manifold Assembly See Section 5a 01-A
2* 1 Square Silencer UPV00002 02-A
3 1 Exhaust Flange Gasket CPV00261 01-A
4 1 LPG (Toyota) AM MKII Exhaust 31X00003 01-A
5 1 Exhaust Manifold Gasket (90917-06039) BPT00006 01-A
6 m Exhaust Sleeving (Per Metre) BPX00005 01-A
7 1 Silencer Front Bracket 31A00033 02-A
8 4 Stainless Steel Cable Tie 362x4.6mm CPB00656 01-A
9 2 M10 Flat Washer CPB00032 02-A
10 2 M10 Spring Washer CPB00053 01-A
11^ 2 M10x25 Hex Head Bolt - 1.25mm Thread Pitch CPB00268 01-A
12 4 M12 Flat Washer CPB00082 01-A
13 4 M12 Spring Washer CPB00074 01-A
14 2 M12 Nut CPB00282 01-A
15 2 M12x45 Hex Head Bolt (Class 8.8) CPB00400 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
Ref No: AMMK2008 Rev: 01-A Rev Date: 04/03/2016 SECTION
Title: Air Filter Assembly 08
1d
2
1c
1a
1b
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Air Filter (G065498) 31EE0007 01-A
1a 1 Air Filter Element - P822768 31EE0010 01-A
1b 1 Air Filter Dust Valve (P522958) CPK00252 02-A
1c 1 Air Filter Strap - P77810 31EE0008 01-A
1d 1 Air Filter Cap - H001378 31EE0009 01-A
2 1 Toyota 4Y Air-Filter Hose 31EE0003 01-A
3 1 70-90mm Hose Clip CPB00172 01-A
4 1 Breeze Hose Clip (40-64mm) CPC00096 01-A
COMBILIFT LTD. 2016
Ref No: AMMK2009 Rev: 02-A Rev Date: 17/10/2016 SECTION
Title: Hydraulic Tank Assembly 09
2a
2f
2e
3b
2d
2
15
3a
3
14
13
2b
8
20
19
12
18
2c
16
6
17
25
24
13
1
11
14
24
26 23
12
22
21
16
10
16
17
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2. A Little Thread Lock Must Be Applied To Bolts Marked With ^ Before Fitting/Refitting
¤ COMBILIFT LTD. 2016
Ref No: AMMK2010 Rev: 01-A Rev Date: 21/03/2016 SECTION
Title: Hydraulic Pumps Assembly 10
30
20
11
8
10
9 25
6
10
4
32
16
29
10 5 16
20
26
19
1a
7 1
21
12
13 27
9
28
31 14 24
11
15 23
7
16
2 17 21
18 22
1d 1e
1f
1b
1ci 1c
1g
10
6 8
7
5
1
1.1
1.1a
11
4 12
13
1h
1g
1i
1k
1b
1j
1c
1
1d
1e
1f
1m
1l
Ref No: AMMK2011.1 Rev: 01-A Rev Date: 27/10/2016 SECTION
Title: Front Wheel Hub 11.1
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 MKII Front Axle 31C00005 01-A
1a 1 Stub Assembly (A101302) 22A50044 01-A
1b 1 Bearing 35x72x24.25 (6305) 22A50032 01-A
1c 1 Lock Washer 35MM (Y15417) 22A50035 01-A
1d 1 Locking Bearing Adjuster Nut M35x1.5 (Y15416) 22A50013 01-A
1e 1 Hub Cap Gasket (1317) 22A50019 01-A
1f 1 Hub Cap (1316) 22A50018 01-A
1g 1 Bearing 55x95x30 (Y27056) 22A50033 01-A
1h 1 Oilseal 75x100x10 (Y27055) 22A50034 01-A
1i 1 Wheel Hub (X55604) 22A50036 01-A
1j 10 M14x1.5 Wheel Nut (Y22748) 22A50003 01-A
1k 10 M14x1.5 Wheel Stud (X55615) 22A50041 01-A
1l 4 M8x12 Dome Head Bolt CPB00658 01-A
1m 4 M8 Spring Washer CPB00104 01-A
1a
2
1a
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Steering Cylinder (85x40) 28R00002 01-A
1a 1 Seal Kit, 85x40 Steering Cylinder 28R50002 01-A
Ref No: AMMK2013 Rev: 02-A Rev Date: 18/11/2016 SECTION
Title: Valve Chest Assembly 13
18
1
7
15
14
13
12
11
2
9
20
18
17
14
13
19
12
11
16
3
10
19
8
19
16
4
19
19
5
6
Ref No: AMMK2013 Rev: 02-A Rev Date: 18/11/2016 SECTION
Title: Valve Chest Assembly 13
Parts Table
ITEM QTY DESCRIPTION PART NO. REV SERIAL BREAK
1 1 AM LPG Valve Chest with Lock-Out Valves 20P50161 01-A
2 1 Inlet Cover With Main Relief Valve (2006312300080) CPHY0057 01-A
3 1 AM LPG Lift Section with Lock-Out Valves (200741231103) 20P50162 01-A
4 1 AM LPG Tilt Section with Lock-Out Valves (200741231139) 20P50163 01-A
5 1 AM LPG Aux Section with Lock-Out Valves (200741230566) 20P50164 01-A
6 1 HDS15 P09 3/4" End Cover 200730240010 CPHY0324 01-A
7 1 Seal Kit For Section HDS15 Valve Bank CPSK0074 01-A
8 1 200768611700, End Cap HDS 15 BPHY0044 01-A
9 2 200768690170 Section Lock Valve Assembly BPHY0054 01-A
10 1 Pos 387 C.3 HDS15 BLEL 12HC (200768690290) 26P50049 01-A
11 2 Sol Valv BL.ELMECC HDS20-34 (200706300470) 26P50051 01-A
12 2 Lock Valve Solenoid (200674910100) BPHY0055 01-A
13 2 Solenoid Seal Kit (12x2mm) CPHY0042 01-A
14 2 16.36x2.21 NBR70 O-Ring CPHY0390 01-A
15 1 Main Relief Valve (200787400740) 20P50166 01-A
16 3 Lever Cap (200707120270) (Vertical) CPHY0360 01-A
17 3 Check Valve HDS10 T.N. (200787601200) CPHY0244 02-A
18 2 Solenoid Plug (LED Type) CPHY0320 01-A
19 5 (200787601430) Anticavitation Valve CPHY0060 01-A
20 1 (200778400050) Plug VC X OA-UC HDS15 CPHY0237 01-A
3
11
1
5
1.5
1.3
9
13
4
8
1.2
1.3
1.4
1.6
1.1
6
2
8
10
Ref No: AMMK2014 Rev: 01-A Rev Date: 25/05/2016 SECTION
Title: Oil Cooler (Electric Fan) Assembly 14
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Oil Cooler With12v Fan (BEC622) CPHY0159 01-A
1.1 1 Oil Cooler Heat Exchanger NSS * 01-A
1.2 1 Electric Fan For Oil Cooler (BEC622) CPHY0182 01-A
1.3 8 M8 Flat Washer CPB00321 01-A
1.4 4 M8 Spring Washer CPB00104 01-A
1.5 4 M8x25 Hex Head Bolt CPB00040 01-A
1.6 4 M8 Hex Nut CPB00049 01-A
2 1 Oil Cooler Cowling 31A00026 01-A
3 1 Temp. Switch - Oil Cooling Fan - (T60 ) SPHY0063 03-A
4 2 1/2" Bond Seal CPF00056 04-A
5 2 1" Bond Seal CPF00058 01-A
6 1 1" BSP - 1" 1/16 JIC M/M Adapter CPF00029 01-A
7 1 1" BSP - 1" 1/16 JIC Adjustable 90 M/M Adapter CPF00586 01-A
8 7 M8 Flat Washer CPB00321 03-A
9 2 M8 Lock Nut CPB00029 02-A
10 2 M8x20 Hex Head Bolt CPB00012 01-A
11 1 3/4" Bond Seal CPF00057 01-A
12 1 3/4" BSP - 1/2 BSP 90° M/F Adapter CPF00604 02-A
13 1 1/2" BSP Bung CPF00032 01-A
Note:
1
1.4
1.1
1.3
5
1.2
6
Ref No: AMMK2015 Rev: 01-A Rev Date: 24/05/2016 SECTION
Title: 4-Port Valve With Bleed Port 15
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 4-Port Valve With Bleed Port CPHY0323 01-A
1.1 1 Solenoid Seal Kit (9025) CPSK0111 01-A
1.2 1 Solenoid Cap (6190) CPHY0342 01-A
1.3 1 Solenoid (6155) CPHY0341 01-A
1.4 7 O-Ring (6305) CPSK0114 01-A
2 1 Solenoid Plug (LED Type) CPHY0320 01-A
3 4 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
4 4 1/2" Bond Seal CPF00056 05-A
5 1 1/4" Bond Seal CPF00054 01-A
6 1 1/4" BSP - 9/16" JIC M/M Adapter SPF00027 01-A
3
5
3
3
4
4
8
7
3
9
1a
1
Ref No: AMMK2015.1 Rev: 01-A Rev Date: 24/05/2016 SECTION
Title: Brake Valve & Bleed Block Assembly 15.1
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Brake Valve CPHY0006 01-A
1a 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A
2 1 Bleed Block 31P00003 01-A
3 9 3/8" Bond Seal CPF00055 01-A
4 8 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
5 1 1/2" Bond Seal CPF00056 05-A
6 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A
7 1 9/16" JIC 90degree M/F Adapter CPF00069 01-A
8 1 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A
9 1 9/16" JIC Tee M/M/F CPF00005 02-A
12
8 2
3
13
10
9
8
5
8
11
4
11
11
10
5
9
10
3
12
14 6
7 16 17
13
1*
15
24
23
21
8
4
11 5
22
21 6
3
1
9 4
21
15
25
10
27
13
26
12
20
18
8
8
19
14
26 17
27
16
7 9
1b
1l
1m
1
1j
1a
1k
1j
1e
1i
1c
1h
1f
1d 2
1g
10
5 8
5
7
4
1
11
1
8
11
10
9
5
Ref No: AMMK2020 Rev: 01-A Rev Date: 10/10/2016 SECTION
Title: Body Panels Assembly 20
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Toyota AM Chassis (20LS) 31A00080 05-A
2 1 Rear Panel Weld Assembly 31V00001 02-A
3 1 Left Hand Fibreglass 31F00001 01-A
4 1 Control Fibre Glass 31F00002 01-A
5 1 Narrow Front Cover 28T00003 01-A
6 5 M6 Flat Washer CPB00060 01-A
7 5 M6 Lock Nut CPB00047 01-A
8 1 Hydraulic Decal Plate (AC) 26A00332 01-A
9 3 M6x16 Dome Head Bolt CPB00337 02-A
10 5 M8 Flat Washer CPB00321 03-A
11 5 M8x20 Dome Head Bolt CPB00183 01-A
12 1 Arm Rest Pad 26A00358 01-A
17
13
12
1
5
8
15
20
14
20
21
9
11
16
15
6 5
13
8
12
14 15
DETAIL A
10
SCALE 1 : 2
20
17 18 19
4 1
2
5
Iso Po
siti 4
lat ve
o Ba
To r Sw tte
Ea itc ry
rth h Le
ad
Ne En
ga gin
tive 1 eT
Ba oE
tte art
ry h
Le
3a
ad
25
3
Ref No: AMMK2025 Rev: 01-A Rev Date: 17/10/2016 SECTION
Title: Wiring Looms, Battery Leads & Earth Leads 25
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Engine Earth Terminal Loom 20X00002 01-A
2 1 800mm Positive Battery Lead 31X00007 01-A
2a 1 POS Battery Terminal CPE00311 01-A
3 1 Negative Terminal Loom (LPG & Diesel) 20X00008 01-A
3a 1 NEG Battery Terminal CPE00312 01-A
4 1 PLC Loom - Tier 1 Toyota (LPG) 31X00004 01-A
5 1 20SE/15SE Cab Loom (Deutz Plug) 26X00047 01-A
6 1 20SE RH Work Light Loom (Deutz Plug) 26X00048 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
11
10
2
8
4
3
3
6
7
3
5
1
Ref No: AMMK2026.1 Rev: 01-A Rev Date: 25/10/2016 SECTION
Title: Tilt Cylinder Lines 26.1
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 70/45 LH Tilt Cylinder (348cc 65mm Stroke) See Section 2 01-A
2 1 70/45 RH Tilt Cylinder (348cc 65mm Stroke) See Section 2 02-A
3 10 1/4" Bond Seal CPF00054 01-A
4 2 1/4" BSP - 9/16" JIC M/M Adapter CPF00406 01-A
5 4 1/4" BSP Banjo Bolt CPF00102 01-A
6 1 Hose - Top LH Side Of Tilt Manifold To Back Of LH Tilt Cylinder 28P00007 01-A
7 1 Hose - Bottom LH Side Of Tilt Manifold To Front Of LH Tilt Cylinder 28P00008 01-A
8 1 Hose - Top RH Side Of Tilt Manifold To Back Of RH Tilt Cylinder 28P00009 01-A
9 1 Hose - Bottom RH Side Of Tilt Manifold To Front Of RH Tilt Cylinder 28P00010 01-A
10 1 Hose - Front Of Tilt Section To Bottom Of Manifold 26P0006X 01-A
11 1 Hose - Back Of Tilt Section To Top Of Manifold 26P0006Y 01-A
12 1 Valve Chest Assembly See Section 13 01-A
9
4
2
3
5
1
7
Ref No: AMMK2026.2 Rev: 01-A Rev Date: 24/10/2016 SECTION
Title: Side Shift & Lift Lines 26.2
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Valve Chest Assembly See Section 13 01-A
2 1 3/4" JIC M/M Bulkhead & Nut CPF00012 01-A
3 2 9/16 JIC Bulkhead Male/Male CPF00002 01-A
4 1 Hose - Lift Bulkhead To Mast 28P00019 01-A
5 1 Hose - Valve Chest Lift Section To Lift Bulkhead 28P0000Z 01-A
6 1 Hose - Front Of Valve Chest To LH SS Bulkhead 28P0000X - LH 01-A
7 1 Hose - Back Of Valve Chest To RH SS Bulkhead 28P0000X - RH 01-A
8 1 Lift / Side-shift Bulk Head Bracket 28A00082 01-A
9 1 Hose - RH SS Bulkhead To Mast 28P00021 01-A
10 1 Hose - LH SS Bulkhead To Mast 28P00022 01-A
3
4
8
7
9
2
1
5
Ref No: AMMK2026.3 Rev: 01-A Rev Date: 25/10/2016 SECTION
Title: Steering Lines 26.3
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly See Section 9 02-A
2 1 Steering Motor & Orbital Assemblies See Section 12 01-A
3 2 Steering Cylinder (85x40) See Section 12.1 01-A
4 1 9/16" JIC Tee M/F/M CPF00003 01-A
5 1 Hose - T On Steering Orbital To Tank 28P00001 01-A
6 1 Hose - Steering Cylinder Return To Tank 28P00011 01-A
7 1 Hose - Steering Cylinder Return Link 28P00012 01-A
8 1 Hose - Steering Orbital L To Front Of Top Cylinder 28P00023 01-A
9 1 Hose - Steering Orbital R To Front Of Bottom Cylinder 28P00024 01-A
14
9 12
15
11
16
17
4
18
5
10 13
6
19
21
4
19
20
Note:
1. Please Contact Combilift And Quote The Machine Serial Number For Assistance
With Mast Parts.
2. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *