Procedure for Installation and Primary Operation for Models GA80U2004 to 2211 and 4002 to 4168 Remove the

Remove the Keypad, Front Cover, and Wiring Cover

1 7
GA80UXXXXABM 1
GA80UXXXXABAA-CAAAAA

2 2 1
GA
800
https://www.yaskawa.com/ga800qsp1

GA800
TOE
PC7
TOE
PC7
ON-SITE 8 Select the Correct Fuses, Wires, and Wire Strip Length

VIDEO
TOE 106 106
PC7 1748 1741
106 1737 -46
? 18mm

Read and follow the safety and installation procedures in the Installation & Primary Operation X.X~X.X N•m/
X.Xmm
(TOEPC71061737) manual packaged with the drive. 10mm

5.5mm
2 Confirm the Drive and Motor Specifications

VOLTS ≥ HP

RPM
Induction Motor Nameplate

AMPS

DUTY
0.75
2.8
1765
Cont

40
VOLTS 230
HERTZ 60
3 PH

VOLTS AMPS ≥ HP
Induction Motor Nameplate

AMPS
RPM
DUTY
0.75
2.8
1765
Cont

40
VOLTS 230
HERTZ 60
3 PH

AMPS XXXXXXXXX
XXXXXXXXX
AC3PH 200-240V

Uin (nameplate)
Uin AC3PH 380-480V
Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL 508C.

+10% MAX

-15% MIN
L1
L2
50/60Hz
Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed.
L3

≥ ≥
Induction Motor Nameplate Induction Motor Nameplate

HP HP HERTZ HERTZ
3 PH 3 PH
HP 0.75 HP 0.75
AMPS 2.8 VOLTS 230 AMPS 2.8 VOLTS 230
RPM 1765 HERTZ 60 RPM 1765 HERTZ 60
DUTY Cont DUTY Cont

40 40

Maximum Time Delay fuse is 175% of drive full load output amps (FLA). This covers any Class CC, J or T class fuse.
200 V Class Wire Gauge Range and Branch Circuit Protection by Drive Model [GA80UXXXX] (Recommended)
3 Collect the Required Tools and Equipment
2004
Terminal 2006 2010 2012 2018 2021 2030 2042 2056 2070 2082 2110 2138 2169 2211
2008
R/L1
14 - 6 14 - 6 14 - 6 14 - 6 8-3 6-1 6 - 1/0 2/0 - 250 2/0 - 250
S/L2
(12) (10) (8) (6) (3) (1) (1/0) (4/0) (250)
T/L3 14 - 6 14 - 6 14 - 6 6 - 1/0 2 - 2/0
U/T1 (14) (10) (6) (1/0) (2/0)
14 - 6 14 - 6 14 - 6 14 - 6 10 - 4 6-3 6-2 3/0 - 300 3/0 - 300
V/T2
(14) (12) (10) (8) (4) (3) (2) (4/0) (300)
W/T3
—
4 Confirm the Correct Drive Installation Environment* —
— — 14 - 3 14 - 3 14 - 3 14 - 3 14 - 3 14 - 3 14 - 3 8-1 4 - 1/0 4 - 2/0 2 - 2/0 2 - 4/0 1/0 - 2/0 1/0 - 2/0
+1
+1 +1 (14) (12) (10) (8) (8) (6) (3) (1) (1/0) (2/0) (2/0) (4/0) (1) (2/0)
+2
? +50 °C
+1
95 RH B1 B1 14 - 10 14 - 10 14 - 10 14 - 10 14 - 10 14 - 10 14 - 10 14 - 8 14 - 8 14 - 6 10 - 4 10 - 3 1 - 2/0 1 - 2/0
(122 °F) +3
B2 B2 (14) (14) (14) (14) (14) (12) (10) (8) (8) (6) (4) (3) (1/0) (2/0)
≤ Pollution
14 - 8 14 - 8 14 - 8 14 - 8 12 - 8 10 - 8 10 - 8 8-6 6-4 6-4 6-4 4 4 - 1/0 4 - 1/0

-10 °C % ≤1000 m
Degree 2
Bussmann
G

Semiconductor¹
(10) (10) (10) (10) (10) (8) (8) (6) (6) (6) (6) (4) (4) (4)

(14 °F) FWH-45B FWH-45B FWH-50B FWH-80B FWH-80B FWH-125B FWH-200B FWH-225A FWH-250A FWH-225A FWH-225A FWH-275A FWH-275A FWH-325A
0 RH • 10 Hz to 20 Hz: 1 G
(3281 ft)
(9.8 m/s², 32.15 ft/s²) Alternate 6
Time- Max.
• 20 Hz to 55 Hz: 0.6 G Rating 10 15 20 30 35 50 70 90 110 125 175 225 250 350
Delay
*Refer to the drive manual for installations that exceed these conditions. (5.9 m/s², 19.36 ft/s²) (Class CC, (A)³
J, or T)² 12
Max.
5 Correctly Lift the Drive SCCR 65 65 65 65 65 100 100 100 100 100 100 100 100 100
(kA)

¹Recommended EATON/Bussmann Semiconductor fuse model.

²Class T fuses are fast-acting (non-time delay only).
XXXXXXXXX
? kg XXXXXXXXX ³Maximum fuse ratings are based on ND1 or ND2 ratings, whichever is larger.
< 15 kg
(? lbs)
(< 33 lbs) 400 V Class Wire Gauge Range and Branch Circuit Protection by Drive Model [GA80UXXXX] (Recommended)
4002 4005
MASS : X.X kg Terminal 4009 4012 4018 4023 4031 4038 4044 4060 4075 4089 4103 4140 4168
4004 4007
≥50° R/L1
14 - 6 14 - 6 8 -3 8-3 10 - 4 2 - 2/0 2/0 - 250 2/0 - 250
S/L2
(12) (8) (6) (6) (4) (1/0) (3/0) (4/0)
15 kg + T/L3 14 - 6 14 - 6 14 - 6 14 - 6 10 - 4 12 - 3 10 - 2
(33 lbs +) U/T1 (14) (14) (14) (10) (4) (3) (2)
14 - 6 14 - 6 10 - 4 10 - 4 10 - 6 2 - 2/0 3/0 - 300 3/0 - 300
V/T2
(14) (10) (8) (8) (6) (1) (2/0) (4/0)
W/T3
—
6 Mount the Drive Vertically —
— — 14 - 3 14 - 3 14 - 3 14 - 3 14 - 3 14 - 3 8-1 8-1 10 - 3 10 - 3 10 - 2 6 - 1/0 2 - 4/0 1/0 - 2/0 1/0 - 2/0
+1
+1 +1 (14) (14) (12) (10) (8) (8) (6) (4) (3) (3) (2) (1/0) (2/0) (2) (1/0)
+2
+1
B1 B1 14 - 10 14 - 10 14 - 10 14 - 10 14 - 10 14 - 10 14 - 8 14 - 8 14 - 8 14 - 8 14 - 6 14 - 6 10 - 3 1 - 2/0 1 - 2/0
6m
+3
B2 B2 (14) (14) (14) (14) (14) (12) (10) (10) (8) (8) (6) (6) (3) (1) (1/0)
m
(0.2 Ø5.5
4 in mm
4x ) (0
M5
[#1 .22
0] in)
10 8.2
2m mm
19 m (0.3
m (4.0
(0.7 m 2 in 2 in
5 in ) )
)

Ø11
(0.4 .7 mm
14 - 8 14 - 8 14 - 8 14 - 8 14 - 8 12 - 8 10 - 6 10 - 6 8-4 8-4 6-4 6-4 6-4 4 - 1/0 4 - 1/0
G
19
6 in m
(0.7 m
248 mm (9.76 in)

) 5 in
)

(12) (10) (10) (10) (10) (10) (8) (8) (6) (6) (6) (4) (4) (4) (4)
TO 14

EP
0m
≥ 30 L8 m

Bussmann
mm-35 (5.5

C7
FWH-50B
(1. = 0 1 in
50 mm (2 in)

2 in) )

106
x2
L8

x2
≥ 2-35
=
< 30mm (0.1

174
260 mm (10.24 in)

mm 08

Semiconductor¹
120 (1. in)
2 in)

FWH-50B FWH-60B FWH-60B FWH-80B FWH-90B FWH-150B FWH-200B FWH-200B FWH-225A FWH-250A FWH-275A FWH-275A FWH-300A FWH-325A
in

1-4
mm
(4.7
in)

6
50 mm (2 in)

19
m
(0.7 m

FWH-60B
5 in 30
) 50
mm 30
mm
mm (1.2 in) (1.
(2 2 in)
in)
120
mm
(4.7
mm 6 in)
GA
70
0 Te
(0.2 102 m
4 in m
mpl ) (4.0
ate 2 in
TO )

3.5 9
19

Alternate Max.
EP m
C71 (0.7 m
06 5 in
17
99 )

Time- Rating 15 20 30 40 50 60 70 100 125 150 175 225 250

Delay (Class (A)³ 7 12
x2 x2 CC, J, or T)²
Max.
SCCR 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
(kA)

¹Recommended EATON/Bussmann Semiconductor fuse model.

²Class T fuses are fast-acting (non-time delay only).
³Maximum fuse ratings are based on ND1 or ND2 ratings, whichever is larger.

GA800 Quick Setup Procedure TOEPC71061748E 1

9
 13 Collect and Record Auto-Tuning Data from Motor Nameplate
9 Install the Motor Wiring and Power Wiring
3 PHASE INVERTER DUTY AC INDUCTION MOTOR NAMEPLATE EXAMPLE T1-xx Parameter
Reference Motor Nameplate Data Motor Nameplate Value
(Ex-xx Parameter¹)
MODEL XX 123AAAA123XX-X0 X FRAME 123AX
E
POLES X ENC XXX CODE X DES A TYPE ABC INS X0 A Motor Rated Power kW T1-02 (E2-11)
(HP x 0.746)
B F C
FL FL
VOLTS XXX RPM
XXXX AMPS
XX/XX B Motor Rated Voltage V T1-03 (E1-05)

MAX TEMP.
SF 1.0 DUTY CONT
AMB °C
XX SENSORS
T-STATS C Motor Rated Current (FLA) A T1-04 (E2-01)
G
SERIAL N.L. AMPS XX.X/X.X Motor Rated Frequency (Base
D Hz T1-05 (E1-04/E1-06)
MAX S.E. O.S.E. ROTOR Frequency)
RPM
4200 BRG. 309 BRG.
XXX WK²
X.X
E Motor Pole Count - T1-06 (E2-04)
HZ HP RPM
TORQUE VOLTS AMPS
(LB FT) (HIGH CONN) (HIGH CONN)
F Motor Rated RPM RPM T1-07
1 - 0 XX.X - XX.X
D A
60 XX XXXX XX.X XXX XX.X G Motor No-Load Current² A T1-09 (E2-03)
8 120 XX XXXX XX.X XXX XX.X
- Motor Rated Slip² ³ 0.000 Hz T1-10 (E2-02)
OHMS
R1: .XXX R2: .XXX X1: X.XX X2: X.XX XM: XX.X

R/L1
PH.

S/L2
- Test Mode Selection² - T1-12

T/L3
P/N XXXXXXX
- Motor No-Load Voltage V T1-13

8
IM ¹Auto-Tuning will automatically set the E1-xx and E2-xx parameters. You can manually adjust Ex-xx parameters after Auto-Tuning.
²These values are only necessary for Stationary Auto-Tuning (T1-01 = 1).
³If you do not know this value, leave at the default value of 0.000.

Refer to the Technical Reference

(SIEPC71061737) for more
14
8
9 Energize the Drive and Confirm It Is Ready
information about GFCIs.

U/T1
/T1 R/L1 U/T1
R/L1 U/T1
L1 V/T2
R/L1 V/T W/T3 S/L2 T/L3 V/T2 W/T3 or READY
S/L2 T/L3 V/T2 W/T3
S/L2 T/L3
T

Spacing per local electrical codes

EF3

10 Remove the Tabs and Install the Wiring Cover

External Fault (terminal S3)

Reset
2017/01/01 10:00
FG
READY

R/L
1
S/L
2
T/L
3 15
8
9 Use Auto-Tuning Data from Motor Nameplate to Set Parameters and Auto-Tune the Drive

(AI)
Home Menu
Control Tuning

5x
11 Install the Front Cover and Keypad

Rdy
Enter motor rated power. RUN key : Tuning Start *** EXECUTE AUTO-TUNING ***
Home key : Cancel
Rotational Auto-Tuning End
Stationary Auto-Tuning 1
Stationary Line-Line Resistance 0000.55 kW The motor turns. ... Auto-Tuning Successful
Please be careful.
Range : 0.00~650.00 XX.XXHz/ X.XXA

1 2

16 Set the Drive for LOCAL Control and Check the Motor Rotation Direction

(KPD) (KPD)
12 Determine the Correct Auto-Tuning Method Home JOG 6.00
Motor Connection and Load Condition
6.00
0.02

(KPD)
6.00
6.00 6.00
6.00
0.02 0.02

F A
Use Stationary Auto-Tuning Use Rotational Auto-Tuning READY

T1-01 = 1 T1-01 = 0

GA800 Quick Setup Procedure TOEPC71061748E 2

A If the Motor Does Not Rotate in the Correct Direction D Connection Diagram and Terminal Functions

DC Link Terminal Type Signal Level Default

Choke Option Braking Resistor
S1 MFDI 1 Forward run/Stop
U X Option
S2 MFDI 2 Reverse run/Stop
S3 MFDI 3 External fault
2169, 2211 only U
+3 +2 + 1 _ B1 B2 U/T1 S4 MFDI 4
Photocoupler
Fault reset
V S5 MFDI 5 Multi-step speed 1
2004-2082 V/T2 24 V, 6 mA
W S6 MFDI 6 Multi-step speed 2
4002-4044 W/T3
S7 MFDI 7 Jog command
only
R/L1 Baseblock
S8 MFDI 8
command
S/L2
T/L3
GA800 SN MFDI power 0 V -
SC MFDI common -
24 V, 150 mA maximum
S1 MFDI power +
SP -
24 VDC
B Control Circuit Configuration and Accessiblity
S2
MA
Safe disable
MB H1
input 1
-
MC 24 V, 6 mA
Safe disable
S3 H2
input 2
Internal impedance: 4.7 kΩ -
Minimum OFF time: 2 ms
M1 HC
Safe disable
-
≤ 0.4 mm S4 common
(0.01 in) M2
5.5 mm (0.21 in) Response frequency: 0 ~ 32 kHz
Master
≤ 2.5 mm (0.1 in) S5 M3 H level duty: 30 ~ 70%
frequency
RP H level voltage: 3.5 ~ 13.2 V -
M4 reference pulse
L level voltage: 0.0 ~ 0.8 V
S6 train input
Input impedance: 3 kΩ
M5 +V Frequency setting 10.5 V (20 mA maximum) -
S7 M6 -V power supply -10.5 V (20 mA maximum) -
-10 V ~ +10 V/-100% ~ +100% Master frequency
S8 A1 MFAI 1
0 V ~ 10 V/100% reference
2004-2082 (input impedance 20 kΩ)
4005-4044 SN MP 4 mA ~ 20 mA/100%
A2 MFAI 2 0 mA ~ 20 mA/100% Combined w/A1
C/C : GA80XXXXXABAA AC (input impedance 250 Ω)
8 XXXXX SC
0V -10 V ~ +10 V/-100% ~ +100%
SP SINK 0 V ~ 10 V/100%
FM (input impedance 20 kΩ) Auxiliary
+24 V A3 MFAI 3/PTC input 4 mA ~ 20 mA/100% frequency
E (G) - + 0 mA ~ 20 mA/100% reference
FM
(input impedance 250 Ω)
PTC input
RP AC Common 0V -
2110-2138 +V
Connect
4060-4103 0-10 V E(G)
shielded cable
- -
A1 AM

2 kΩ
C/C : GA80XXXXXABAA 4 mA to MA Fault
8 XXXXX
20 mA AC - + Fault relay out 30 VDC, 10 mA ~ 1 A
A2 AM MB 250 VAC, 10 mA ~ 1 A Fault
0V MC Common Minimum load: 5 V, 10 mA -
0-10 V
A3 M1
E (G) MFDO During run
M2
AC 30 VDC, 10 mA ~ 1 A
M3
MFDO 250 VAC, 10 mA ~ 1 A Zero speed
0V M4 Minimum load: 5 V, 10 mA
C Switches and Jumpers on the Control Board
DC -V M5
(120 Ω, 1/2 W) MFDO Speed agree 1
24 V PS M6
PS
700 mA MP Pulse train out 32 kHz maximum Output frequency
D+
FM MFAO 1 0 V ~ +10 V/0% ~ 100% Output frequency
A3
RS-485 D- -10 V ~ +10 V/-100% ~ +100%
D+ D- AM MFAO 2 Output current
AC 4 mA ~ 20 mA
AC Common 0V -
0V
H1 External 24 V PS
PS 21.6 VDC ~ 26.4 VDC, 700 mA -
H2 input
External 24 V PS
HC AC 0V -
ground
D+ D-
A1 SN D+ Communication + MEMOBUS/Modbus, RS-485 -
D- Communication - 115.2 kbps maximum -
A1 A2 A3 FM AM AC Common 0V -
A2

A3

GA800 Quick Setup Procedure TOEPC71061748E 3

E If You Push the Run Button but the Motor Does Not Spin G
8 Troubleshooting Resources for Drive Faults and Alarms

(KPD) EF3
External Fault (terminal S3)
2017/01/01 10:00
Reset

READY

READY

Resource Choose This When: URL QR Code

You have access to the paper copy of the manual that was packaged with the drive.
This manual lists all drive faults and alarms, and offers a selection of causes and
solutions.
Parameters GA800
(KPD) Reference 1
Home d1-01
0
000.00 Hz Installation & Primary https://www.yaskawa.com/
Default : 0.00 Hz Operation TOEPC71061737
toepc71061737
Range : 0.00~60.00
Back Default Min/Max
PDF download
GA800
Parameters Parameters
Reference 1
d1-01
1
000.00 Hz Entry Accepted You want to use your smartphone or tablet and use the embedded help to look up the
Default : 0.00 Hz full complement of causes and solutions to all drive faults and alarms.
Range : 0.00~60.00
Back Default Min/Max

DriveWizard Mobile
(KPD) https://www.yaskawa.com/dwm
10.00 App

0.00
0.00 READY

10 Hz App download

You want to download a PDF of the manual to your smartphone or tablet.

This manual lists the full complement of causes and solutions to all drive faults and
F Parameter Groups alarms and also includes detailed information about drive maintenance, wiring, and
programming.
A: Initialization d: Reference Settings H: Terminal Functions n: Special Adjustment q: DriveWorksEZ Parameters

A1 Initialization d1 Frequency Reference H1 Digital Inputs n1 Hunting Prevention r: DriveWorksEZ Connections

A2 User Parameters d2 Reference Limits H2 Digital Outputs n2 Auto Freq. Regulator (AFR) T: Motor Tuning

b: Application d3 Jump Frequency H3 Analog Inputs n3 High Slip/Overexcite Braking U: Monitors Drive
Maintenance &
TOEPYAIXXX001.pdf

b1 Operation Mode Selection d4 Freq. Ref. Up/Down & Hold H4 Analog Outputs n4 AOLV Tuning U1 Operation Status Monitors https://www.yaskawa.com/
Troubleshooting
DC Injection Braking and toepyaiga8001
b2 d5 Torque Control H5 Modbus Communication n5 Feed Forward Control U2 Fault Trace Manual XXX00

Short Circuit Braking

XXX00

b3 Speed Search d6 Field Weakening/Forcing H6 Pulse Train Input/Output n6 Online Tuning U3 Fault History
XXX00 PDF download
b4 Timer Function d7 Offset Frequency H7 Virtual Inputs/Outputs n7 EZ Drive U4 Maintenance Monitors
XXX00

b5 PID Control E: Motor L: Protection Functions n8 PM Motor Control Tuning U5 PID Monitors

b6 Dwell Function E1 V/f Pattern for Motor 1 L1 Motor Protection o: Keypad-Related Settings U6 Operation Status Monitors

b7 Droop Control E2 Motor 1 Parameters L2 Power Loss Ride Through o1 Keypad Display U8 DriveWorksEZ Monitors

b8 Energy Saving E3 V/f Pattern for Motor 2 L3 Stall Prevention o2 Keypad Operation

b9 Zero Servo E4 Motor 2 Parameters L4 Speed Detection o3 Copy Keypad Function

C: Tuning E5 PM Motor Settings L5 Fault Restart o4 Maintenance Monitors

C1 Accel & Decel Time E9 Motor Setting L6 Torque Detection o5 Log Function

C2 S-Curve Characteristics F: Options L7 Torque Limit

H Additional Resources I Customer Feedback

C3 Slip Compensation F1 PG Option Setup (Encoder) L8 Drive Protection

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C4 Torque Compensation F2 Analog Input Option L9 Drive Protection 2 Fill out our online form:
C5 Auto Speed Regulator (CSR) F3 Digital Input Option Mobile App Product Manuals www.youtube.com/yaskawayea

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F5 Digital Output Option
www.twitter.com/yaskawa
F6 Communication Option

F7 Ethernet Options Headquarters Address:

or
DriveWizard® Mobile •PDFs
Commissioning •Online HTML5-Searchable Email us: technical_documentation@yaskawa.com YASKAWA AMERICA, INC.
Smartphone App •Manuals App Call us: 1-800-YASKAWA (927-5292) 2121 Norman Drive South
www.yaskawa.com/DRV-F-0006
https://www.yaskawa.com/dwm https://www.yaskawa.com/ga800manuals Waukegan, IL 60085
GA800 Quick Setup Procedure TOEPC71061748E 4 USA