• Planning is a conversation and not a strict or scripted performance.
• The Last Planner System (LPS): – Is a collaborative, commitment-based planning system – Integrates should-can-will-did planning • Pull planning, make-ready planning with constraint analysis, weekly work planning – Is based upon reliable promises – Integrates learning based upon analysis of PPC and reasons for variance
Why Use the LPS?
• It improves workflow reliability by improving the way action is coordinated between specialists. • It engages all work executors in waste removal through innovation. • It allows rapid learning so: – Mistakes are not repeated – Out-of-sequence work is significantly reduced – Workflow is more predictable and reliable • Developed as a result of identifying that the average completion rate of planned weekly tasks was 54%
This percentage of completion is known as percent plan complete (PPC) and is
used as a measure of the reliability of production management on the construction site. Calculating PPC is easy once the data is available. The formula is: PPC = Completed Weekly Assignments Total Weekly Promised Assignments 1.40 Productivity (Budget / Actual)
Below Budget (Making $$)
1.20 86% 1.00 At Budget 65% 0.80
0.60
0.40Over Budget (Losing $$)
Average Productivity Last Planner System Implemented; 0.20 before LPS PPC increasing 0.00 1 2 3 4 5 6 7 8 Months
Who Is the Last Planner?
• The Last Planner is the person or group that directs workers by assigning them their tasks. – “Squad boss” and “discipline lead” are common names for last planners in design processes. – “Superintendent” (if a job is small) or “foreman” are common names for last planners in construction processes. 3-9 “I get” = what you need to begin • “I give” = what you will give to the next person • Each card can only have one “give” Levels of the Last Planner System
• Master Scheduling Milestones
• Are we confident we can deliver the project within the set limits? • Who holds the promise to make this happen? • Phase Scheduling Specify handoff • Do we understand how we are going to do the work? • Have we designed the network of commitments to make it happen? • Are we confident we can deliver the milestones? • 6-week Look-ahead/Make-ready Planning Rolling look ahead & launch • Is the network of commitments active? • Are reliable promises in place to make work ready in the right sequence and amounts to deliver the milestone? • Are we confident the work will begin and end as planned? • Weekly Work Planning Measure PPC, act on reasons for failure to keep promises • How will we coordinate and adjust? • Have we promised our tasks will be done as planned or said no? • Daily Huddles Confirming your weekly plan and adjusting as required • What have we learned? • What needs changing so we can improve our performance?
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