Air International-TTR

Ion 5kW BTMS Proposal : V1.0

 Air International-TTR
Layout

Bill of Material
• E-Compressor
• DC-DC Drive
• Chiller
• Condenser
• E-Pump
• ECU
• Pre Charger
• Cooling Fans
 Air International-TTR
Technical Proposal
Parameter AITTR Proposal Remarks
Cooling Capacity 5 kW
Working Temperature -15 to 60°C
HV Voltage Input DC 640V Range : DC 400V - 800V
LV Voltage Input DC 24V Range : DC 18V - 32V
Control Strategy AITS Thermal Controller
Power Consumption ≤ 2.1 kW
Coolant 50%/50% Glycol / Water solution
Coolant Interface Ø25 mm Each for Inlet & Outlet
Coolant Flow Rate ≥15 L/min @ 170 kPa
Cell Temperature 25 to 35℃ As given by the customer
Refrigerant R134a
Refrigerant Quantity 560g ± 5g
Unit Weight (kg) ≤46 kg
Mounting Location TBD
Dimensions L680 × W580 × H250 mm
Communication Interface CAN2.0
Noise level (Max.) ≤ 80 dB(A)
Degree Of Protection IP67
High Voltage Input Interface 1 × Amphenol HVRC2P30MS106
BMS Interface 1 × AMP174661-2
Liquid Level Connector 1×AMP282104-1

Sep-20 3
 Air International-TTR
Software Control Strategy
• Control Method : BMS send a mode and the target water temperature, and the thermal management unit acts
according to the command.

• Communication Method : CANBUS2.0

• Operating Mode : Three working modes : Shut down, Cooling, Self-circulation.

• Control logic : BMS send a mode and the target water temperature, and the thermal management unit acts
according to the command.

a) Shutdown Mode : Except for HCM, other components are not working.
b) Self-Circulation：HCM controls the pump to work at a constant speed.
c) Cooling Mode：HCM controls the operation of cooling components.

• When the outlet water temperature reaches the target water temperature of N-5°C, the compressor is turned
off and the fan stops for a long time. The pump continues to work and enters the self-circulating mode.

• When the outlet water temperature reaches the target water temperature N+1 °C, the fan and compressor are
restarted.

• When the target water temperature is N<10°C, the target water temperature is treated at 10°C.

Sep-20 4
 Air International-TTR
Electrical Interface Definition

Sep-20 5
 Air International-TTR
Installation Point Definition

The unit is equipped with 6 "L" type supports, one of which has a circular hole of 12mm, and the
other five are provided with a waist hole of 13 x 17mm, with screws from top to bottom for
fixation, When inserting the screw, add a flat washer and a spring washer. The M10
recommends a torque of 45Nm.

Sep-20 6
 Air International-TTR
Vehicle Installation Location
• BUS Roof: The fan of the BTMS should be towards BUS tail, and sufficient space should be left at
the periphery of the water pipe and the electrical interface for easy assembly.
• BUS tail: The fan of the BTMS should be towards the left or right of the BUS, water pipe and
electrical interface towards BUS rear cover for easy assembly.

Sep-20 7
 Air International-TTR
BTMS Installation Environment

• The unit draws air on three sides and exhausts on one side. Within 100 mm of the outside of the
suction surface, no obstruction is allowed.
• The whole vehicle body of the wind-out surface of the unit should be opened with a grille, and the
ventilation area of the window should not be less than 45000 mm2.
• Height position requirements of vehicle waterway parts: the bottom of the water tank is higher than
the tee, than the battery pack and the BTMS.

Sep-20 8
 Air International-TTR
Coolant & Electrical Connection
• The difference between the unit inlet and outlet pipes, according to the letter on the unit.
• The joint between the vehicle hose and the aluminum tube of the unit is forbidden to be bent,
twisted and knotted.

• After the high-voltage connector is docked with the harness of the vehicle, it is strictly prohibited
that the high-voltage harness of the vehicle is bent, twisted, knotted.
• After the low-voltage connector is docked with the harness of the vehicle, it is strictly forbidden
to bend, twist, knot, etc., the low-voltage harness of the whole vehicle.
• The connector plug in the wiring harness of the whole vehicle is forbidden to be pulled,
suspended, etc., and must be fixed somewhere.

Sep-20 9
 Air International-TTR

Thank You!

Sep-20 10