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4GBF0581

MEDIUM VOLTAGE INVERTER


TMdrive – MVe2
Instruction Manual

Rev. T

Jul 2018

TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS CORPORATION

© TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS Corporation, 2015
All Rights Reserved
4GBF0581

Maintenance, inspection, and adjustment of this equipment require specialized knowledge.


Read this manual thoroughly before using this equipment.
Personnel who use this equipment should undergo specialized training provided by TMEIC
on a for-fee basis.
Contact your TMEIC representative for details on training courses.

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4GBF0581
Contents
1 Safety Precautions ........................................................................................................................................ 4
1.1 To Prevent Electric Shock Accidents .................................................................................................. 4
1.2 Product Safety Signs and Label Classifications ................................................................................. 5
1.2.1 Format of Product Safety Signs and Labels ............................................................................. 5
1.3 Product Safety Labels ......................................................................................................................... 6
1.3.1 Product Safety Labels on Panels .............................................................................................. 6
1.3.2 Product Safety Labels on Cell Inverter Unit ............................................................................ 18
1.4 Preparations for Inspection and Maintenance of Equipment ............................................................ 22
1.5 Recovery after Inspection and Maintenance of Equipment .............................................................. 24
2 Precautions on Use ..................................................................................................................................... 25
2.1 Installation Environment .................................................................................................................... 25
2.2 When a Fault Occurs......................................................................................................................... 27
2.3 Notes on Changing Parameter Settings ........................................................................................... 28
3 Overview ..................................................................................................................................................... 29
3.1 Introduction ........................................................................................................................................ 29
3.2 Description of Terminology ............................................................................................................... 30
3.3 Specifications .................................................................................................................................... 31
3.3.1 Features................................................................................................................................... 31
3.3.2 General Specifications (Mechanical)....................................................................................... 32
3.3.3 General Specifications (Electrical) .......................................................................................... 34
3.3.4 General Specifications (V/f Control for IM, without Speed Sensor) ........................................ 45
3.3.5 General Specifications (Speed Sensorless Vector Control for IM) ......................................... 46
3.3.6 General Specifications (Vector Control for IM, Speed Sensor: PLG) ..................................... 47
3.3.7 General Specifications (Speed Sensorless Control for SM) ................................................... 48
3.3.8 General Specifications (Vector Control for IM, Speed Sensor: resolver) ............................... 49
3.3.9 General Common Control Specifications ................................................................................ 50
3.3.10 Ratings..................................................................................................................................... 53
3.4 Product Code..................................................................................................................................... 56
3.5 Structure ............................................................................................................................................ 57
3.5.1 Panel Structure and Dimensions ............................................................................................. 57
3.5.2 Operation Panel....................................................................................................................... 68
4 Interface....................................................................................................................................................... 69
4.1 Power Supply Interface and Grounding ............................................................................................ 69
5 Circuit Operation ......................................................................................................................................... 71
5.1 Main Circuit Configuration ................................................................................................................. 71
5.2 Cascade Connection Inverter Output................................................................................................ 72
6 Operation ..................................................................................................................................................... 73
6.1 Pre-operational Check Points ........................................................................................................... 74
6.2 Powering-On...................................................................................................................................... 74
6.3 Operation ........................................................................................................................................... 74
6.3.1 Normal Operation .................................................................................................................... 74
6.3.2 Test Operation ......................................................................................................................... 74
6.4 Powering-Off...................................................................................................................................... 75
6.5 Rotation Direction of the Motor ......................................................................................................... 75
7 Maintenance ................................................................................................................................................ 76
7.1 Daily Inspections ............................................................................................................................... 77
7.2 Regular Inspections........................................................................................................................... 77
7.3 Points of Maintenance ....................................................................................................................... 77
7.3.1 Cleaning of Main Circuit and Control Circuit ........................................................................... 77
7.3.2 Enclosure and Structural Parts................................................................................................ 78
7.3.3 Printed Circuit Boards.............................................................................................................. 78
7.3.4 Spare Cell Inverter Unit ........................................................................................................... 78
7.4 Parts to be Regularly Replaced ........................................................................................................ 79
7.5 Recommended Spare Parts .............................................................................................................. 80
7.6 Prohibition of Modifications ............................................................................................................... 87
7.7 Move .................................................................................................................................................. 87
7.8 Disposal ............................................................................................................................................. 87

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8 Fault and Recovery ..................................................................................................................................... 88
8.1 Cautions on Handling Faults ............................................................................................................. 88
8.2 Repair ................................................................................................................................................ 89
8.2.1 Cautions on Repair .................................................................................................................. 89
8.2.2 Replacing Units ....................................................................................................................... 89
8.3 Restoring Setting Parameters ........................................................................................................... 89
8.3.1 Reloading (PC Tool) ................................................................................................................ 89
8.3.2 Reloading (Operation Panel) ................................................................................................... 89
9 References .................................................................................................................................................. 90

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4GBF0581
1 Safety Precautions
There are some safety precautions the user must follow when using this equipment. Those safety
precautions are indicated using product safety signs and labels attached to the equipment. Pay special
attention to the fact that this equipment includes high-voltage circuits. Before using this equipment, be sure to
read this chapter and Drive Equipment Safety Precautions to prevent electric shocks and burns as well as to
keep the soundness of the equipment. In addition, when handling or operating this equipment, be sure to
observe the contents described in the product safety signs and labels.
Product safety signs and labels are important items that contribute to protecting the personnel from operation
mistake. If any of the labels should come off, please purchase a new one from TMEIC and attach it to the
equipment.
1.1 To Prevent Electric Shock Accidents

The equipment contains very dangerous high-voltage circuits: the main circuit of 3 kV to 11 kV
AC and the control circuit of 200 V to 480 V AC. Be sure that the all the door keys are always
locked and the doors for the input transformer panel and converter panel are always attached to
the respective panels with the fixing screws (see Note 1), except when performing maintenance
or inspection. The person responsible for safety shall be in charge of the keys.
Also, make sure that the equipment is in the correct state with the rear panels, side panels, air
filters etc. attached properly.

Never touch the inside of the equipment with your wet hands.

DO NOT TOUCH ANYTHING INSIDE THE EQUIPMENT


when the main power supply or control power supply is
charged or for 5 minutes after they are turned off.

Note 1: An electric shock can be prevented by locking the doors with the handle keys and
securing the doors with the fixing screws at the top and bottom of the equipment.
Be sure to lock the doors with the handle keys and tighten the door fixing screws.
Please note that TMEIC is not responsible for any personal injury or property
damage caused by the customer using the equipment with the handle keys
unlocked and/or the door fixing screws loosened or removed.

DOOR FIXING
SCREW

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4GBF0581

1.2 Product Safety Signs and Label Classifications


DANGER
Indicates an imminently hazardous situation which, if you handle or operate the equipment
inappropriately, may result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation which, if you handle or operate the equipment
inappropriately, may result in minor or moderate injury or property damage.

PROHIBITION
Indicates an action strictly forbidden. Failure to observe the instruction may result in an electrical
shock or property damage at the level equivalent to "DANGER".

Others ― Labels concerning safety instructions or operation method (White labels)


Indicates the correct procedure and/or method for a specific operation. Failure to observe the
instruction may result in a personal injury or property damage at the level equivalent to
"CAUTION".
For example, some labels indicate recommended replacement cycles for the components.
1.2.1 Format of Product Safety Signs and Labels
The format of a typical product safety signs and labels is explained below.
The diagram on the left shows the typical three-block layout.
(1) Symbol
A symbol indicating the warning level, which is described in the
(2) Signal word previous section, is placed in (1) Symbol, and the specific word such
as "DANGER" or "CAUTION" is placed in (2) Signal word.
(3) Symbol/Pictogram shows a symbol or pictogram indicating the
factor to which the danger is attributed. In (4) Message and (5) Label
number, detailed description and label number are placed
respectively.
(3) Symbol/Pictogram
(4) Message The two-block layout does not have the block for
(5) Label number (3) Symbol/Pictogram.
Typical symbol/pictogram marks are as follows:

Electric shock Danger/Caution Caught-In High temperature

* The Danger/Caution mark is used when several contents are to be expressed or when it is difficult to
express the situation with one symbol.
* There are such symbols and pictograms other than the four above.

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1.3 Product Safety Labels
Confirm that all the product safety labels are attached to the specified positions. If any of the labels are
missing or damaged, contact your TMEIC representative.

1.3.1 Product Safety Labels on Panels


Fig. 1.3. 1.A 4K400E/G A-TYPE; Front show the locations of the product safety labels on the panels. Table
1.3.1 The contents of product safety labels shows the contents of the labels. The item numbers in the table
and circled alphabets under the table correspond to the circled alphanumeric characters with lead lines in the
figures.

Fig. 1.3. 1.A 4K400E/G A-TYPE; Front

D D

Fig. 1.3.1.B 4K400E/G A-TYPE; Inside, viewed from front

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Section D-D

Section A-A Section C-C Section B-B

Fig. 1.3.1.C 4K400E/G A-TYPE; Inside

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Fig. 1.3.1.D 4K400E/G B-TYPE; Front


Note: For the 4kV-1890kVA B-type, another cooling fan is mounted the control/transformer panel.

Fig. 1.3.1.E 4K400E/G B-TYPE; Inside, viewed from front


Note: For the 4kV-1890kVA B-type, another cooling fan is mounted the control/transformer panel.

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Section C-C Section B-B Section A-A

Fig. 1.3.1.F 4K400E/G B-TYPE; Inside

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C C C
D

3 3
2
1 1 1

Fig. 1.3.1.G 6K200E/G; Front

E
6 5

10 10
4

Fig. 1.3.1.H 6K200E/G; Inside, viewed from front

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11

Section D-D

Section A-A Section C-C Section B-B

Fig. 1.3.1.J 6K200E/G; Inside

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C C C C
D

3 3 3

1 1 1
2
1

Fig. 1.3.1.K 6K400E/G; Front

6 5
E

10 10

Fig. 1.3.1.L 6K400E/G; Inside, viewed from front

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11 11

Section D-D

Section A-A Section C-C Section B-B

Fig. 1.3.1.M 6K400E/G; Inside

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H D J

3 3 3

1 1 1
1 2

Fig. 1.3.1.N 6K600G; Front

10 10
E 7

E E E

4
5
E E E

E E E

Fig. 1.3.1.P 6K600G; Inside, viewed from front

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11 11

11 11

Section A-A

Section C-C Section B-B

Fig. 1.3.1.Q 6K600G; Inside

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C C C C D

3 3 3

1 2
1 1 1

B
A

Fig. 1.3.1.R 11K200E/G; Front

3 3

Fig. 1.3.1.S 11K200E/G; Rear

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6 5
E

10 10 4

Fig. 1.3.1.T 11K200E/G; Inside, viewed from front

11 11

Section D-D

Section A-A Section C-C Section B-B

Fig. 1.3.1.U 11K200E/G; Inside

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1.3.2 Product Safety Labels on Cell Inverter Unit


Fig. 1.3.2 show the locations of the product safety labels on the cell inverter units.
The item numbers in Table 1.3.1 and circled alphabets under the table correspond to the circled
alphanumeric characters with lead lines in the figures.

10

Fig. 1.3.2.A 100E/G, 90E, 80E/G cell inverter unit

10

Fig. 1.3.2.B 200E/G, 180E, 150E/G cell inverter unit

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10

Fig. 1.3.2.C 300E/G, 270E, 250E/G cell inverter unit

10


Fig. 1.3.2.D 400E/G, 360E cell inverter unit

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Fig. 1.3.2.E 600G cell inverter unit (inverter block).

10

Fig. 1.3.2.F 600G cell inverter unit (condenser block).

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Table 1.3.1 The contents of product safety labels

No.
1 "DANGER" Risk of electric shock or burn; Before opening/closing the door, turn off the
power supply. Before servicing this equipment, check the voltage and provide grounding.
2 "CAUTION" Risk of electric shock or burn; Before servicing this equipment, turn off the
power supply and check the voltage.
3 "DANGER" 3000V class/4000V class/6000V class/11000V class
4 "DANGER" Risk of injury or death; Hazardous voltages present. Do not remove this cover.
5 "CAUTION" Risk of tipping; Use caution when removing this unit.
6 "CAUTION" Risk of damage; Be careful when handling optical cable.
7 "DANGER" Risk of injury or death; This unit contains hazardous voltages supplied from
external power sources.
8 "DANGER" Risk of injury or death; Power to devices connected to this terminal block may
be supplied from external sources.
9 "DANGER" High voltage
10 "CAUTION" Surface may be hot.
11 "CAUTION" Risk of injury; Keep hands clear of this fan while operating. When performing
maintenance be sure to disconnect the power supply.
12 "DANGER" Risk of electric shock or burn. Before removing the cover, turn off the power
supply. Before servicing this equipment, check the voltage and provide grounding.
13 "DANGER" Do not stand in front of the panels of the inverter while it is charging or receiving
power.
14 "DANGER" Be sure to replace the cover before receiving power.

A D

F
CHARGED

G
B

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4GBF0581

1.4 Preparations for Inspection and Maintenance of Equipment


(1) Stop the equipment and confirm that all the electrically-powered components
Stop the equipment including the motor have stopped completely.
(2) Press the illuminated INTERLOCK switch on the operation panel to turn the lamp
on. Operation of the equipment is disabled while the lamp is on. (See Section
3.5.2)

Turn off the main (3) Trip the incoming circuit breaker with the incoming circuit breaker trip signal to turn
power supply off the external main power supply.
Take proper safety precautions to ensure current breaking and prevent erroneous
turn-on of the equipment.
Make sure that the AC MAIN lamp on the control panel is off. The input
transformer is very hot immediately after a load operation. Be very careful not to
touch the hot parts. The cooling fans stop after the specified period of time.
(4) Confirm that the DC BUS DISCHARGED lamp (Green LED) on the operation
panel is on. (If using the multi-language display, check the LCD.)
*The lamp is on when the common bus is discharged and is off when the bus is
charged. The lamp does not turn on when the control power supply is off.

(5) Unlock the padlock (Notes 1) on the door of the control panel. (The padlock is
Turn off the control
prepared by customer.)
power supply
(6) Unlock the door of the control panel. This should be done by the person in charge.
(Because the handle is locked automatically (Notes1), the key has be turned to
unlock the handle.)
(7) Turn off the "CONTROL" MCCB of the control power supply.

(8) Wait at least 5 minutes.


Confirm discharge (9) Unlock the padlocks (Notes 1) on the doors of the input transformer panel to
converter panel. (The padlocks are prepared by customer.)
(10) Remove the screws (Notes 1) securing the input transformer panel door and
unlock the door. (Because the handle is locked automatically (Notes 1), the key
has be turned to unlock the handle.)
(10-B) For the B-TYPE, remove the front cover of the control input/output panel. (See
Fig. 3.5.1 for mass of the covers).
Check the voltage (11) Check the voltage at the main circuit input terminal to see if the main circuit input
voltage is at safety level.
(12) Remove the screws (Notes 1) securing the converter panel door to unlock the
door. (Because the handle is locked automatically (Notes 1), the key has be
turned to unlock the handle.)
(13) Open the door of the converter panel and confirm that all the cell inverter units'
LED lamps (CHARGING) are off.
(14) Confirm that no voltage is being applied to the external cable terminals used for
interface in the control panel.
(15) Check the voltage at each power input terminal to see if the control power supply
voltage and cooling-fan power supply voltage are at safety level.
(16) Check the voltage at the main circuit output terminal to see if the main circuit
Grounding output voltage is at safety level.
(17) Provide grounding for work with the 3-phase input power supply terminal at the
main circuit input terminal.
(18) Provide grounding for work with the 3-phase output power supply terminal at the
Inspection & main circuit output terminal.
maintenance (19) Start the inspection and maintenance.
For removing the cell inverter units, see Cell Inverter Unit Replacement
Procedures Instruction Manual.

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4GBF0581

Notes 1:
The padlocks are optional.
The handles on the panel doors are equipped with an auto-lock feature. Before energizing the equipment, close the doors and push the door
handles to the locked position to have the doors locked automatically.
Tighten the screws fixing the top and bottom of the doors to prevent the doors from opening unexpectedly.
Inner doors to be provided upon request are too simple to avoid injury or damage. Be sure to lock the outer doors with the handle key and tighten
the door fixing screws. Please note that TMEIC is not responsible for any personal injury or property damage caused by the customer using the
equipment with the handle keys unlocked and/or the door fixing screws loosened or removed.
Be careful not to be caught in the door at the time of opening and closing the door.
Notes 2:
Note that the person in charge of safety management is responsible for turning on/off the MCCBs and locking the doors.
If the incoming circuit breaker is equipped with a close limit switch, have the equipment interlocked with the close signal.

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4GBF0581
1.5 Recovery after Inspection and Maintenance of Equipment
Remove the (1) Remove the grounding rod (short circuit grounding apparatus)for the 3-phase
grounding rods output power supply terminal at the main circuit output terminal.
(2) Remove the grounding rod for the 3-phase input power supply terminal at the
main circuit input terminal..

Close the doors or (3) Close the doors of the input transformer panel and converter panel and push the
cover door handles to the locked position to have the doors locked automatically (Notes
1).
(4) Tighten the screws (Notes 1) securing the doors of the input transformer panel
and converter panel (2 locations per door).
(5) Lock the padlocks (Notes 1) on the doors for the input transformer panel and
converter panel. (The padlocks are prepared by customer.)
(5-B) For the B-TYPE, attach the front cover of the control input/output panel. (See Fig.
3.5.1 for mass of the covers)

(6) Turn on the "CONTROL" MCCB of the control power supply.


Turn on the control
(7) If the ALARM/FAULT lamp on the operation panel is on or flashing, or if "ALARM"
power supply
or "FAULT" is displayed in the LCD, identify the problem and restore the system.
(8) Close the door of the control panel and push the door handle to the locked
position to have the door locked automatically (Notes 1).
(9) Lock the padlock (Notes 1) on the door of the control panel. (The padlock is
prepared by customer.)

Turn on the main (10) Comfirm that the incoming circuit breaker is in the closed position.
power supply (11) Turn on the external main power supply.
At this time, confirm that the AC MAIN lamp on the control panel is on. If this lamp
is off, the fuse may have been blown or the wire for the lamp may be broken. In
this case, turn off the external main power supply and control power supply, check
the voltage according to the directions in Section 1.4, and then replace the
relevant part.

(12) Check the safety of the system and have the equipment ready for operation.
Have the equipment
For the equipment, press the illuminated INTERLOCK switch on the operation
ready for operation
panel.
(As the lamp goes out, the interlock is disabled.)

Notes 1:
The padlocks are optional.
The handles on the panel doors are equipped with an auto-lock feature. Before energizing the equipment, close the doors and push the door
handles to the locked position to have the doors locked automatically.
Tighten the screws fixing the top and bottom of the doors to prevent the doors from opening unexpectedly.
Inner doors to be provided upon request are too simple to avoid injury or damage. Be sure to lock the outer doors with the handle key and tighten
the door fixing screws. Please note that TMEIC is not responsible for any personal injury or property damage caused by the customer using the
equipment with the handle keys unlocked and/or the door fixing screws loosened or removed.
Be careful not to be caught in the door at the time of opening and closing the door.
Notes 2:
Note that the person in charge of safety management is responsible for turning on/off the MCCBs and locking the doors.
If the incoming circuit breaker is equipped with a close limit switch, have the equipment interlocked with the close signal.

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4GBF0581
2 Precautions on Use
2.1 Installation Environment
Install the equipment in the environment described below as well as in Chapter 5 of IEC 61800-4.

No. Parameter Regulations


0°C–40°C
Ambient temperature Daily mean temperature: 5°C–35°C
1 Annual mean temperature: 5°C–25°C
Ambient temperature
5K or less per hour
change
Relative humidity range: 5%–85% (no condensation)
For the correlation between the ambient temperature and humidity, see IEC
2 Relative humidity 60721-3-3 Figure B.3 (JIS C 60721-3-3 Figure B3).
If any of the corrosive gases shown in Item 7 of this table is present, the relative
humidity shall be 60% or less (50% or less on average, without condensation).
3 Altitude No more than 1000m above sea level
Within the range of 70kPa to 106kPa
Atmospheric
4 If the atmospheric pressure is 91kPa or less, the equipment capacity must be
pressure
reduced.
Within the range defined in IEC 60721-3-3, JIS C 60721-3-3 Class 3S2
Ambient dust and
5 No conductive dust (iron powder, copper powder, etc.) shall be contained.
solid particles
No organic particles such as silicon shall be contained.
Within the following range:
Vibration: Frequency of 2Hz<f<9Hz: The amplitude shall be 0.9 mm (sine wave half
Mechanical amplitude) or less.
6 2
installation condition Frequency of 9Hz<f<100Hz: The acceleration shall be 3m/s or less.
(0.3G)
Free fall: None
Corrosive factors Density or quantity
IEC 60721-3-3 Value of NOx is that of nitrogen dioxide
JIS C 60721-3-3: 3C1 (NO2).
Sea salt (NaCl) None –
Sulfur dioxide 3
(SO2) 0.1 mg/m or less
(Sulfurous acid gas)
Corrosive gas

3
7 Hazardous gas Hydrogen sulfide (H2S) 0.01 mg/m or less
3
Chloride (Cl2) 0.1 mg/m or less
3
Hydrogen chloride (HCl) 0.1 mg/m or less
3
Hydrogen fluoride (HF) 0.003 mg/m or less
3
Ammonia (NH3) 0.3 mg/m or less
3
Ozone (O3) 0.01 mg/m or less
3
Nitrogen oxide (NOx) 0.1 mg/m or less
• The equipment must be installed completely indoors, protected against rain and
wind.
• There shall be no water steam, oily steam, or explosive compound of dust and
8 Other
gas.
• The equipment must be installed in an environment free of influence from animals
and plants (such as intrusion of small animals like rats, growth of molds, etc.).
Notice
• When cleaning the equipment room, use a vacuum cleaner lest dust will be stirred up.
• Do not apply silicon wax to the floor in the equipment room. It will have a negative effect on the electric
contacts.
• After external cables (grounding wire, main circuit cable and control wire) are led into the panel,
completely seal the cable entrance area with putty.
If the cable entrance area is left unfilled, fresh air will enter the equipment, preventing the above
installation environment from being secured, and possibly resulting in serious damage to the equipment.

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CAUTION
Do not use the equipment in an environment
containing corrosive gas.

Otherwise, lifetime of the component parts may be


significantly reduced due to corrosion.

For the installation environment, see "Chapter 2 Installation, Transportation, and Storage Environments" of
Installation Precautions Instruction Manual.

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4GBF0581
2.2 When a Fault Occurs
When a serious fault occurs, perform the following procedure to prevent further damage and to put the
equipment back into service as soon as possible.
(1) Record the fault message displayed in the LCD on the operation panel.
The latest ten faults are displayed with alphabetical abbreviations in order of occurrence. To display the
description, place the cursor over the fault code, and press the right arrow or Enter key.
Fault occurred = 2002/11/13 18:56:43
1.U1_F_ 79
2.CELL_FUSE 526
--- RESET FAULT NOW ---

Fig. 2.2.1 Example of fault message display

(2) Collect the trace back data.


Collect the data recorded in the non-volatile memory in the equipment.
The latest eight pieces of trace back data are stored.
Collect the trace back data with the trace back readout tool TraceSave.
Trace back data can be collected and its waveforms can be regenerated also using the optional computer
on which the maintenance tool TMdrive-Navigator is installed.
(3) Check the operating state of the equipment..
Undergo the safety checks in "1.4 Preparations for Inspection and Maintenance of Equipment" before
checking the equipment.
To recover from the fault, see "8 Fault and Recovery".
Use only replacement parts specified by TMEIC. Use of any parts other than those specified by TMEIC
may result in undesired performance of the equipment and safety problems. If there are no spare parts on
hand, please order parts from the TMEIC representative, or have TMEIC replace the parts.
This equipment includes parts that require periodic replacement. For details, see "7.4 Parts to be
Regularly Replaced". Be sure to order these parts in advance, since delivery may take time.
When faults occur continuously, do not reclose the main circuit breaker until the cause is identified.
Otherwise, the faults may expand.

With regard to the list of "FI-" code (Fault code) displayed at the right of the fault message, see Medium
Voltage IGBT Inverter TMdrive-MVe2 Function Manual.

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2.3 Notes on Changing Parameter Settings
The TMdrive-MVe2 setup data is stored in EEPROM, a nonvolatile memory, in the manner shown in Fig.
2.3.1. When the microcontroller is started (initialized) at power on, the data in the EEPROM is read as
indicated by (1) and copied as-is to RAM as (2). From that point on, the data in the RAM is used to control the
system as (3) shows.

When the parameters are modified by the maintenance tool on the personal computer, the execution
parameters in the RAM are modified as indicated by (4). At the same time, the parameters are saved in the
EEPROM automatically as indicated by (5).

Microcontroller EEPROM
On initialization, parameters are (1)
Saved parameters
copied to RAM.
(2)

RAM
Control software (3)
Execution parameters
(5)
(4)
Parameters are modified by the
maintenance tool on the personal
computer.

Fig. 2.3.1 Memory structure of parameter settings

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3 Overview
3.1 Introduction
This equipment is a total digital type sine-wave PWM IGBT inverter which performs highly efficient variable
speed control over high voltage motors for fan pumps, etc. Before starting operation of this equipment,
thoroughly read this instruction manual to fully understand its contents.
This manual consists of the specifications of the equipment, names of components and parts, concept of
control, startup and operation of the equipment, fault and recovery and maintenance points, and describes
maintenance and operation after the installation of the equipment.
Interfaces
For the connections with external equipment, read "4 Interface".
Concept of control
To know how this equipment performs variable speed control over motors, read "5 Circuit Operation".
Startup and operation of equipment
For the procedure for preparations before starting the equipment and how to operate the equipment
independently on an experimental basis or how to check the operation status during operation, read "6
Operation".
Maintenance
For the inspection points to keep the equipment in optimal conditions and cautions on handling internal
parts, read "7 Maintenance".
Fault and recovery
For action to be taken in the case of any fault in the equipment, read "8 Fault and Recovery".
Spare parts
For spare parts for emergency replacement, read "7.5 Recommended Spare Parts".

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3.2 Description of Terminology
This section describes the special terms used in this manual.
Table 3.2.1 Description of terminology

Technical term Definition and description


Cell inverter unit Main circuit basic equipment which is a single-phase inverter equipment consisting
of IGBTs
CCD board Compact Cell Drive
Cell inverter unit drive board which converts gate signals sent in optical signal form
to electric signals and turns on/off IGBTs
CCD board consists of CCD-C and CCD-G.
OIF board Optical Interface Board
Board which turns the gate signal from electric signal to optical signal for isolation
(GIF board includes OIF board)
GIF board Gate Interface board
Board which distributes the gate signals to be transmitted to the cell inverter units
CTR circuit board Inverter main control circuit board
EEPROM Electrical Erasable Programmable Read Only Memory
IGBT Insulated Gate Bipolar Transistor
LCD Liquid Crystal Display
LED Light Emitting Diode
MCCB Molded Case Circuit Breaker
PP7EX2 Power Electronics Processor for Various Inverter Control Integration (VII = 7)
Toshiba’s 32-bit microcomputer for power electronics control
PSM Switching power supply unit that outputs 15VDC and 5VDC
RAM Random Access Memory
TC-net I/O Optical transmission unit
This unit interfaces operation sequence signals and operation data with external
equipment having the same transmission unit.
Initialize An initialization process
The data and circuits are initialized in the inverter when the control power is turned
from off to on.
Interface A method that exchanges signals between this equipment and external equipment
Inverter A reverse conversion circuit that converters DC main power voltage into AC
voltage (DC -> AC conversion)
Overload A status in which the current output from this equipment exceeds the continuous
rating of this equipment
Operation panel A panel used for data display and basic operation
Load An electric motor that receives the power from this equipment

— 30 —
4GBF0581

3.3 Specifications
This section describes the features of the TMdrive-MVe2.
3.3.1 Features
(1) Power supply "friendly" and high power factor
This equipment comprises a clean power supply with little distortion and makes it possible to meet the
harmonic regulation guidelines without installing harmonic filters, etc. In addition the power factor is
controlled to be "1" (fundamental power factor).
(2) Motor "friendly" and high power factor
Since the multiplexed connection of cell inverters and PWM control allow the output voltage waveform to
be sine wave, this equipment constitutes a motor "friendly" high voltage inverter with low torque ripples
and free of resonance surge voltages, and moreover it allows you to use your existing motors as they are.
To achieve highly efficient conversion, the PWM uses low frequency PWM control, providing highly
efficient operations.
(3) High performance and high reliability
Use of large capacity IGBTs improves the reliability, reduces the switching loss, and improves the control
performance. The control circuit uses a power electronics equipment control processor PP7EX2, FPGA
and an eight-layered surface mounting circuit board, ensuring high component integration and high
reliability.
(4) Maintenance tool (Test and adjustment support tool: optional)
This tool can be used for maintenance, monitoring, fault analysis and adjustment.
(5) Regenerative function
Equipped with three-level IGBT converter in its input stage, the cell inverter unit is applicable to use that
requires regenerative function, which ultimately realizes energy saving.
(6) Reactive power compensation
This equipment is possible to provide leading reactive power to compensate line lagging reactive power.

— 31 —
4GBF0581
3.3.2 General Specifications (Mechanical)
The general mechanical specifications of the equipment are shown in table 3.3.1.
Table 3.3.1.A General specifications (Mechanical)

Standard optional Additional optional


Item Standard specification Remark
specification specification
Applicable standard IEC, JIS, JEC, JEM
Ambient conditions See "Chapter 2 Precautions on Use"
Wire Color IEC/EN 60204-1
Except wires used in electronic circuits and
equipment as well as special wires
Black: Main circuit and control power supply
circuit
(Voltage higher than 50VAC or 120VDC)
Red: AC control circuit (Up to 50VAC)
Blue: DC control circuit (Up to 120VDC)
Green/yellow: Protective conductor, protective
earth, functional earth
Orange: Circuit other than the above
(Corresponding to excepted circuits specified
by IEC)
2 2
Size 0.75 mm or greater 1.25 mm available
Except wires inside boards or connected to
boards
Bus Material Bus inside cell inverter unit: Nickel plating
aluminum
Coil of transformer: Aluminum
Other than the above: Tinned copper
Earth bus Size t 4 mm x w 30 mm
Screw used ISO meter screws
Paint Panel surface JEM-1135 Specified colors Unable to paint
color Munsell 5Y7/1 however, only inside and
Leather tone applicable to panel outside of
No leather tone effect on channel bases and surface (Unable to panel with
lifting angles change color of the different colors
operation panel)
Inside panel Equipment and mounting plates: Plated steel Option: Paint of Leather tone
sheet mounting plates pattern is only
Other parts: Munsell 5Y7/1; leather tone inside the panel available in
standard
specification.
Panel structure 3.3kV to 6.6kV class: Front maintenance,
semi-closed stand-alone panel
10kV/11kV class: Front and back maintenance,
semi-closed stand-alone panel
JEM-1459
Panel protective structure JIS C 0920, IEC 60529 IP21, 31 compliant Note 1
IP30 (Except opening of the cooling fan, which (Drip-proof)
complies with IP20 rating) (Except opening of
With simple dust-proof structure bottom plate the fan, which
(Drilling of cable entrance area will be complies with IP20)
performed by constructor.)
With handle key
With channel base (Fixed to the panel)
When a dry container is used for
transportation, the inverter shall be shipped
with the cooling fans detached.
Cooling system For converter panel and input transformer
panel, forced air cooling is provided by the
cooling fan installed on the top.

Note 1: This equipment is protected from electric shocks by locking the doors with the handle keys and
tightening screws. Be sure to lock the doors with the handle keys and tighten the doors with the fixing
screws. Please note that TMEIC is not responsible for any personal injury or property damage caused
by the customer using the equipment with the handle keys unlocked and/or the door fixing screws
loosened or removed.

— 32 —
4GBF0581

Table 3.3.1.B General specifications (Mechanical)


Standard optional Additional optional
Item Standard specification Remark
specification specification
Air filter Door front mounting type
(Can be replaced with the door closed)
Name Usage Acrylic photo
plate nameplate panel
No.
Apparatus Printed label
nameplate
Manufacturing Printed label
nameplate
Caution Printed label
nameplate
Other Insulation IEC 61800-5-1 Not
distance compliant
with GB and
DL standards
Withstand JEC-2410, IEC 60146-1, IEC 61800-5-1
voltage Main circuit: Refer to each voltage class
Control circuit: 1500V-1 min.
External line of 100E/G, 90E, 80E/G: Connect with a CVT Use auxiliary panel Supports
2
main circuit cable 38 mm when attaching JCCA C
200E/G, 180E, 150E/G: Connect with a CVT crimp terminals to 3102
2
cable 100 mm both sides of a standard
300E/G, 270E, 250E/G: Connect with a CVT conductor. products
2
cable 150 mm
400E/G, 360E: Connect with a CVT cable
2
250 mm
2
600G : Connect with a CVT cable 400 mm
External cable Main circuit cable: Inlet from bottom Main circuit cable: For inlet from
inlet Control circuit cable: Inlet from bottom Inlet from ceiling ceiling, rear
Earth cable: Inlet from bottom Control circuit space of 600
cable: Inlet from mm or more
ceiling should be
Earth cable: Inlet secured.
from ceiling
Internal cover No Yes

— 33 —
4GBF0581

3.3.3 General Specifications (Electrical)


The general electrical specifications for the equipment are shown in Table 3.3.2.

Table 3.3.2.A General specifications (Electrical; 3.3 kV output)

Standard optional Additional optional


Item Standard specification Remark
specification specification
200 kVA If you
4K100E/G 3 kV output have
300 kVA
4K80E/G The capacity decreases in selected
400 kVA proportion to the voltage.
IP3X, the
600 kVA 4K200E/G capacity is
800 kVA 4K150E/G required
950 kVA 4K300E/G to be
3.3 kV 1100 kVA 4K250E/G lowered.
Output capacity
output
1300 kVA
4K400E/G
1500 kVA
4K300E/G
2090 kVA
2bank
4K400E/G
2850 kVA
2bank
AC 3300 V AC 3000 V (3 kV output)
Voltage fluctuation range: 10% Voltage fluctuation range:
Input supply AC 4.16 kV, 6.6 kV,
Type E
11 kV
voltage and range +10%, -5% (Start-up)
Main Voltage fluctuation
of fluctuation ±10% (Steady-state)
power range: 10%
Type G
supply ±10%
3300 V or lower between inverter 3000 kV or lower between
Output voltage output terminals with AC input inverter output terminals with
voltage of 3300V AC input voltage of 3000 kV
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 10 kV-1 min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) Voltage fluctuation range of type G is different from type E in case that input supply voltage is AC 3000V.
(Note 3) It is permitted that two kinds of cells are used in combination, such as 80frame and 100frame, 150frame and 200frame,
250frame and 300frame.

— 34 —
4GBF0581

Table 3.3.3.B General specifications (Electrical; 4.16 kV output)


Standard optional Additional optional
Item Standard specification Remark
specification specification
500 kVA 4K100E/G If you
have
1000 kVA 4K200E/G selected
IP3X, the
1380 kVA 4K300E/G
capacity is
1890 kVA 4K400E/G required
to be
4.16 kV 2770kVA 4K600G lowered.
Output capacity
output
4K300E/G
2620 kVA
2bank
4K400E/G
3590 kVA
2bank
4K600G
5260kVA
2bank
Input supply AC 3.3 kV, 6.6 kV,
AC 4160V 11 kV
voltage and range
Main Voltage fluctuation range: 10% Voltage fluctuation
of fluctuation range: 10%
power
supply 4160V or lower between inverter
Output voltage output terminals with AC input
voltage of 4160V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 12 kV-1 min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) There is 600G for lineup. However there is not 600E for lineup.

— 35 —
4GBF0581

Table 3.3.3.C General specifications (Electrical; 6 kV output) China exclusive use model
Standard optional Additional optional
Item Standard specification Remark
specification specification
360 kVA 6K100E/G If you have
selected
540 kVA 6K90E
IP3X, the
600 kVA 6K80E/G capacity is
required to
6K100E/G
720 kVA be lowered.
6K90E
6K200E/G
1090 kVA
6K180E
1200 kVA
6K150E/G
6K200E/G
6 kV 1450 kVA
Output capacity 6K180E
output
6K300E/G
1720 kVA
6K270E
1900 kVA
6K250E/G
6K300E/G
2000 kVA
6K270E
2360 kVA 6K400E/G
2720 kVA 6K360E
3270kVA
6K600G
4000kVA
AC 3.3 kV, 4.16 kV,
Input supply
AC 6000V 11 kV
voltage and range
Main Voltage fluctuation range: 10% Voltage fluctuation
of fluctuation
power range: 10%
supply 6000V or lower between inverter
Output voltage output terminals with AC input
voltage of 6000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 18.5 kV-1min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G~100E/G, 150E/G~200E/G, 250E/G~
300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
(Note 4) 90E, 180E, 270E, and 360E are models for exclusive use of China; these lineups are only type E.

— 36 —
4GBF0581
Table 3.3.3.D General specifications (Electrical; 6.6 kV output)
Standard optional Additional optional
Item Standard specification Remark
specification specification
400 kVA 6K100E/G 6 kV output If you have
600 kVA The capacity decreases selected
6K80E/G
in proportion to the IP3X, the
800 kVA 6K100E/G voltage. capacity is
required to
1200 kVA 6K200E/G be lowered.
6K200E/G
1600 kVA
6K150E/G
6K300E/G
1900 kVA
6K250E/G
6.6 kV 2200 kVA 6K300E/G
Output capacity
output
2600 kVA
6K400E/G
3000 kVA
3600kVA
6K600G
4400kVA
6K300E/G
4180 kVA
2bank
6K400E/G
5700 kVA
2bank
6K600G
8360kVA
2bank
AC 6000V (6 kV output)
Voltage fluctuation range:
AC 3.3 kV, 4.16 kV,
Input supply Type E
AC 6600V 11 kV
voltage and range +10%, -5% (Start-up)
Voltage fluctuation range: 10% Voltage fluctuation
Main of fluctuation ±10% (Steady-state)
range: 10%
power Type G
supply ±10%
6000V or lower between
6600V or lower between inverter
inverter output terminals
Output voltage output terminals with AC input
with AC input voltage of
voltage of 6600V
6000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 18.5 kV-1min.
(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) Voltage fluctuation range of type G is different from type E in case that input supply voltage is AC 6000V.
(Note 3) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 4) There is 600G for lineup. However there is not 600E for lineup.

— 37 —
4GBF0581

Table 3.3.3.E General specifications (Electrical; 10 kV output)


Standard optional Additional optional
Item Standard specification specification specification Remark
600 kVA If you have
11K100E/G selected
900 kVA IP3X, the
11K80E/G
990 kVA capacity is
required to
1200 kVA 11K100E/G be lowered.
1800 kVA 11K200E/G
2000 kVA 11K150E/G
2400 kVA 11K200E/G
Output capacity 10 kV output
2800 kVA 11K300E/G
3080 kVA 11K250E/G
3300 kVA 11K300E/G
3900 kVA
11K400E/G
4500 kVA
5400kVA
11K600G
6680kVA
Input supply
voltage and range AC 10000V
Main of fluctuation Voltage fluctuation range: 10%
power
supply 10000V or lower between inverter
Output voltage output terminals with AC input voltage
of 10000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 27.0 kV-1min.

(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.

— 38 —
4GBF0581
Table 3.3.3.F General specifications (Electrical; 11 kV output)

Standard optional Additional


Item Standard specification specification optional Remark
specification
660 kVA 11K100E/G If you have
selected
990 kVA 11K80E/G IP3X, the
1320 kVA 11K100E/G capacity is
required to
11K200E/G be lowered.
2000 kVA
11K150E/G
2640 kVA 11K200E/G
Output capacity 11 kV output 11K300E/G
3080 kVA
11K250E/G
3630 kVA 11K300G/G
4290 kVA
11K400E/G
5000 kVA
6000kVA
11K600G
7350kVA
Input supply
voltage and range AC 11000V
Main of fluctuation Voltage fluctuation range: 10%
power
supply 11000V or lower between inverter output
Output voltage terminals with AC input voltage of
11000V
JEC-2410, IEC 60146-1, IEC 61800-5-1
Withstand voltage Main circuit output: 27.0 kV-1min.

(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G and 100E/G, 150E/G and 200E/G, 250E/G
and 300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.

— 39 —
4GBF0581
Table 3.3.3.G General specifications (Electrical; 10 kV output) China exclusive use model
Item Standard specification Standard optional Additional optional Remark
specification specification
600 kVA 11K100E/G If you have
selected
900 kVA 11K90E IP3X, the
990 kVA 11K80E/G capacity is
required to
11K100E/G be lowered.
1200 kVA
11K90E
11K200E/G
1800 kVA
11K180E
2000 kVA
11K150E/G
11K200E/G
2400 kVA
Output capacity 10 kV output 11K180E
11K300E/G
2800 kVA
11K270E
3080 kVA
11K250E/G
11K300E/G
3300 kVA
11K270E
3900 kVA 11K400E/G
4500 kVA 11K360E
5400kVA
11K600G
6680kVA
Input supply
voltage and range AC 10000V
Main of fluctuation Voltage fluctuation range: 10%
power
supply 10000V or lower between inverter
Output voltage output terminals with AC input voltage
of 10000V
JEC-2410, IEC 60146-1, IEC
Withstand voltage 61800-5-1
Main circuit output: 27.0 kV-1min.

(Note 1) Type G is the model that improved efficiency by changing power supply for gate drive circuit (optionally available). Type
G is impossible to use together with type E. When using type G, it is necessary to use since firmware number A4FA09A.
(Note 2) It is permitted that two kinds of cells are used in combination, such as 80E/G~100E/G, 150E/G~200E/G, 250E/G~
300E/G.
(Note 3) There is 600G for lineup. However there is not 600E for lineup.
(Note 4) 90E, 180E, 270E, and 360E are models for exclusive use of China; these lineups are only type E.

— 40 —
4GBF0581
Table 3.3.3.H General specifications (Electrical, common)
Standard optional Additional optional
Item Standard specification Remark
specification specification
Motor driven by this
Squirrel-cage induction motor Synchronous motor
equipment
Inverter:
3.3kV/4.16kV 1200Hz (1 leg), 2400Hz (cell)
Output voltage: 2400 x 2 stages = 4800Hz
6kV /6.6kV 800Hz (1 leg),1600Hz (cell)
PWM
Output voltage: 1600 x 3 stages = 4800Hz
frequency
Main circuit

10kV/11kV 480Hz (1 leg), 960Hz (cell)


Output voltage: 960 x 5 stages = 4800Hz
Converter: Common throughout the series
900Hz (1 leg), 1800Hz (cell)
Regeneration Partial regeneration: 80% of inverter
system capacity
Reactive
power 70% of frame maximum capacity.
compensation
3φ 380V–440V-50Hz 3φ-200V–240V-50Hz 3φ 440V–480V-60Hz Required power
3φ 400V–440V-60Hz 3φ-200V–240V-60Hz supply capacity is
Voltage fluctuation range: obtained by
Voltage fluctuation range: 10% Voltage fluctuation range: 10% adding the control
Control power supply capacity: 0.5 kVA 10% Control power supply power capacity to
(Supplied from the cooling-fan power Control power supply capacity: 0.5 kVA the cooling-fan
supply with a step-down transformer) capacity: 0.5 kVA (Supplied from the power capacity.
Control and
For details on the cooling-fan power supply Cooling fan and control cooling-fan power supply
Control

Cooling fan
capacity, see Table 3.3.3.H. system can be powered with a step-down
power supply
Power breaker capacity: 7.5kA or below by a single power supply transformer)
capacity
(up to 220V) For details on the
For details on the cooling-fan power supply
cooling-fan power supply capacity, see Table 3.3.3.H.
capacity, see Table Power breaker capacity:
3.3.3.H. 7.5kA or below
Power breaker capacity:
15kA or below
125%, 150%, 175%,
100%–Continuous
Other

Overload
200%, 225%, 250% .
capacity 110%–60 s.
(There is a capacity limit.)
Ground
Yes
protection
Yes (Power supply capacity:
5A or below)
Power outlet No
Domestic specification
(for tool PC)
Motor cooling Yes (Installed in auxiliary
No
fan circuit panel)
Yes
• On/Off control for the
Panel internal equipment in a state of
No
space heater stop/running
• Off/On control for
temperature rise/drop
Cooling fan Runs the cooling fan during power supply, Run the cooling fan with Redundant cooling fan
control and stops it when supply shuts down control power on (Offline maintenance)
Panel internal Yes (In the control panel;
No
lamp LED only)
Schematic IEC 60617
symbols See Fig. 3.3.1
IEC 61800-3:2004 + A1:2012
EMC Second environment
(Note 1) Category: C3 (Control part)
C4 (Main circuit)
When servicing the equipment, be sure to turn off the MCCB in the control panel. The MCCB must be turned on/off only by the
responsible person. Make door-locking rules for safety management of the panels and strictly observe the rules.
Note 1: This equipment is not intended to be used in the first environment (residential area) specified in IEC 61800-3.
If the equipment is used in the first environment, radio frequency interference is expected.

— 41 —
4GBF0581

Table. 3.3.3.J Cooling fan power supply capacity


Cooling fan power supply capacity
50Hz 60Hz
Frame size
380–400V
400-440V*2 230-240V*2 400–480V 200–240V
/200–230V
4K100E/G,4K80E/G 4.5 kVA 6.1 kVA 7.3 kVA 6.1 kVA 7.3kVA
4K200E/G,4K150E/G 4.5 kVA 6.1 kVA 7.3kVA 6.1 kVA 7.3kVA
4K300E/G,4K250E/G 4.5 kVA 6.1 kVA 7.3kVA 6.1 kVA 7.3kVA
4K400E/G 6.1 kVA 5.6 kVA 6.4kVA 5.6 kVA 6.4kVA
4K400E/G*1 9.1 kVA 8.4 kVA 9.6kVA 8.4 kVA 9.6kVA
4K600G 13.3 kVA 18.3 kVA 21.8kVA 18.3 kVA 21.8kVA
4K300E/G 2bank 11.1 kVA 15.3 kVA 18.2kVA 15.3 kVA 18.2kVA
4K400E/G 2bank 15.2 kVA 13.9 kVA 15.9kVA 13.9 kVA 15.9kVA
4K600G 2bank 28.7kVA 39.7kVA 47.2kVA 39.7kVA 47.2kVA
6K100E/G,6K90E,6K80E/G 4.5 kVA 6.1 kVA 7.3kVA 6.1 kVA 7.3kVA
6K200E/G,6K180E6K150E/G 4.5 kVA 6.1 kVA 7.3kVA 6.1 kVA 7.3kVA
6K300E/G,6K270E,6K250E/G 8.9 kVA 12.2 kVA 14.5kVA 12.2 kVA 14.5kVA
6K400E/G,6K360E 12.2 kVA 11.2 kVA 12.8kVA 11.2 kVA 12.8kVA
6K600G 13.3kVA 18.3kVA 21.8kVA 18.3kVA 21.8kVA
6K300E/G 2bank 20 kVA 27.5 kVA 32.7kVA 27.5 kVA 32.7kVA
6K400E/G 2bank 27.3 kVA 25.1 kVA 28.7kVA 25.1 kVA 28.7kVA
6K600G 2bank 28.7kVA 39.6kVA 47.1kVA 39.6kVA 47.1kVA
11K100E/G,11K90E,11K80E/G 4.5 kVA 6.1 kVA 7.3kVA 6.1 kVA 7.3kVA
11K200E/G,11K180E,11K150E/G 8.9 kVA 12.2 kVA 14.5kVA 12.2 kVA 14.5kVA
11K300E/G,11K270E,11K250E/G 13.3 kVA 18.3 kVA 21.8kVA 18.3 kVA 21.8kVA
11K400E/G,11K360E 18.2kVA 16.7 kVA 19.2kVA 16.7 kVA 19.2kVA
11K600G 30.4kVA 27.9kVA 31.9kVA 27.9kVA 31.9kVA
*1 4.16 kVA B-type only
*2 400-440V 50Hz and 230-240V 50Hz uses 60Hz fan

— 42 —
4GBF0581

Table. 3.3.3.K. Pre-charge system

Inrush current during pre- Charging current of transformer


Frame size Pre-charge system
charge secondary side
4K100E/G 2.09kAp (@60Hz)
4K80E/G Direct pre-charge 18 times or less the rated
Condition: %IZ = 8%
4K200E/G system current of inverter
Input voltage = Rated voltage + 10%
4K150E/G
4K300E/G
4K250E/G Rated current of inverter or
ACL pre-charge system Rated current of inverter or less
4K400E/G less
4K600G
6K100E/G
6K90E 2.09kAp (@60Hz)
6K80E/G Direct pre-charge 18 times or less the rated
Condition: %IZ = 8%
6K200E/G system current of inverter
Input voltage = Rated voltage + 10%
6K180E
6K150E/G
6K300E/G
6K270E
6K250E/G Rated current of inverter or
ACL pre-charge system Rated current of inverter or less
6K400E/G less
6K360E
6K600G
11K100E/G
11K90E ACL pre-charge system 2.09kAp (@60Hz)
11K80E/G 18 times or less the rated
/ Direct pre-charge Condition: %IZ = 8%
11K200E/G current of inverter
system Input voltage = Rated voltage + 10%
11K180E
11K150E/G
11K300E/G
11K270E
11K250E/G Rated current of inverter or
ACL pre-charge system Rated current of inverter or less
11K400E/G less
11K360E
11K600G
(Note 1) In direct pre-charge system of type G, time until establishment of converter start condition delays from
type E by the relation of changing power supply for gate drive circuit.
The time depend on frame size and injection phase. Maximum delay time is approximately 20s.
(Note 2)In 11K80E/G~200E/G, direct pre-charge system started from April in 2017.

— 43 —
4GBF0581

Different symbols for IEC and JIS standards Common symbols for IEC and JIS standards

Fig. 3.3.3 Schematic symbols

The schematic diagram complies with IEC standards for graphic symbols used with electrical schematic
diagram.

— 44 —
4GBF0581
3.3.4 General Specifications (V/f Control for IM, without Speed Sensor)
The general (electrical) specifications for the V/f control for IM (without speed sensor) are shown in Table
3.3.4.
Table 3.3.3.General specifications (V/f control for IM, without speed sensor)

Standard Additional optional


Item Standard optional specification Remark
specification specification
3kV/4kV/6kV: 120Hz
Maximum output frequency 72Hz
10kV/11kV: 72Hz
Options
Basic control method V/f constant control • Manual torque boost
• Automatic torque boost
Frequency control
Basic control performance

5%–100%
range
Simplified sensorless speed
Frequency control 0.5% (Analog 0.5%
control is selectable.
accuracy setting) (Digital setting)
(Accuracy of speed control: 1%)
Frequency setting 1/1000 or higher 1/25000
resolution (Analog setting) (Digital setting)
Speed response No speed control
0.1 s–3600 s
Acceleration/ Acceleration/deceler
deceleration time ation independent
settings
Field weakening ratio 1:2
Restart after No
Standard: Restarts within 3 s Restart within 6 s
instantaneous Stops when blackout
(Configurable) (Configurable)
interruption is detected
Extended control feature

Ride-through control 0ms–300ms


during instantaneous equipped as Max. 3 s
power failures standard
Startup during idle Starts up while motor
Starts up the free running motor
running is at a stop
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching are
required.

— 45 —
4GBF0581

3.3.5 General Specifications (Speed Sensorless Vector Control for IM)


The general (electrical) specifications for the speed sensorless vector control for IM are shown in Table 3.3.5.
Table 3.3.5 General specifications (Speed sensorless vector control for IM)

Standard Additional optional


Item Standard optional specification Remark
specification specification
3.3kV/4kV/6kV: 120Hz
Maximum output frequency 72Hz
10kV/11kV: 72Hz
Speed sensorless
Basic control method
vector control
Speed control range 5%–100%
Speed control 0.5% 0.5%
Basic control performance

accuracy (Analog setting) (Digital setting)


Speed setting 1/1000 1/25000
resolution (Analog setting) (Digital setting)
20rad/s Max. with
Speed response motor
alone
0.1 s–3600 s
Acceleration/decelerati Acceleration/deceler
on duration range ation independent
settings
Field weakening ratio 1:1.5
Restart after No Restart within 6 s
Standard: Restarts within 3 s
instantaneous Stops when blackout (Configurable)
(Configurable)
interruption is detected
Extended control feature

Ride-through control 0ms–300ms


during instantaneous equipped as Max. 3 s
power failures standard
Startup during idle
Starts up while motor
running Starts up the free running motor
is at a stop
(Sensorless)
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching
board are required.

— 46 —
4GBF0581

3.3.6 General Specifications (Vector Control for IM, Speed Sensor: PLG)
The general (electrical) specifications for the vector control for IM (Speed sensor: PLG [Pulse generator]) are
shown in Table 3.3.6.
Table 3.3.6 General specifications (Vector control for IM, Speed sensor: PLG)

Standard optional Additional optional


Item Standard specification Remark
specification specification
3.3kV/4 kV/6kV: 120Hz
Maximum output frequency 72Hz
10kV/11kV: 72Hz
With speed sensor PLG,
Basic control method
vector control
0%–100%
Speed control range Torque is limited at very low
Basic control performance

frequency.
0.5% 0.01%
Speed control accuracy
(Analog setting) (Digital setting)
1/1000 1/25000
Speed setting resolution
(Analog setting) (Digital setting)
30rad/s Max. with
Speed response motor
alone
0.1 s –3600 s
Acceleration/deceleratio
Acceleration/deceleration
n duration range
independent settings
Field weakening ratio 1:3
Restart after No Restarts within 6 s
Standard: Restarts within 3
instantaneous Stops when blackout is (Configurable)
s (Configurable)
interruption detected
Extended control feature

Ride-through control
0 ms–300 ms equipped as
during instantaneous Max. 3 s
standard
power failures
Startup during idle Starts up while motor is at a Starts up the free running
running stop motor
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching
board are required.
Single-ended type and
differential type (Switchable
with a slide switch)
Max. input frequency:
100kHz (Differential)
10kHz (Single-ended)
Speed sensor (PLG)
PLG source voltage:
requirements
Supply voltage to PLG:
5VDC/15VDC
Differential:
5VDC–15VDC
Single-ended:
5VDC–15VDC

— 47 —
4GBF0581

3.3.7 General Specifications (Speed Sensorless Control for SM)


The general (electrical) specifications for the speed sensorless control for SM are shown in Table 3.3.7.
Table 3.3.7 General specifications (Speed sensorless control for SM)

Standard Standard optional Additional optional


Item Remark
specification specification specification
3.3kV/4kV/6kV: 120Hz
Maximum output frequency 72Hz
10kV/11kV: 72Hz
Speed sensorless
Basic control method
control
Speed control range 5%–100%
Basic control performance

Speed control 0.5% 0.01%


accuracy (Analog setting) (Digital setting)
Speed setting 1/1000 1/25000
resolution (Analog setting) (Digital setting)
3rad/s Max. with
Speed response
motor alone
0.1 s–3600 s
Acceleration/decelerati Acceleration/decelerat
on duration range ion independent
settings
Field weakening ratio 1:1.5
Restart after No Restarts within 6 s
Standard: Restarts within 3 s
instantaneous Stops when blackout (Configurable)
(Configurable)
interruption is detected
Yes
Ride-through control Protection against the
during instantaneous No power failure is
power failures required in the exciter
panel.
Startup during idle
Extended control feature

Starts up while motor


running Starts up the free running motor
is at a stop
(Sensorless)
Synchronous transfer:
Yes
Synchronous capture:
Flying restart
Output reactor and
commercial power
Utility synchronous source switching
No
transfer/capture control board are required.
If the inverter is used
as a starter and the
motor rating is twice
or more the inverter
rating, output reactor
is required.

— 48 —
4GBF0581

3.3.8 General Specifications (Vector Control for IM, Speed Sensor: resolver)
The general (electrical) specifications for the vector control for IM (Speed sensor: resolver ) are shown in
Table 3.3.68.
Table 3.3.8 General specifications (Vector control for IM, Speed sensor: resolver)

Standard optional Additional optional


Item Standard specification Remark
specification specification
3.3kV/4 kV/6kV: 120Hz
Maximum output frequency 72Hz
10kV/11kV: 72Hz
With speed sensor
Basic control method
resolver, vector control
0%–100%
Speed control range Torque is limited at very low
Basic control performance

frequency.
0.5% 0.01%
Speed control accuracy
(Analog setting) (Digital setting)
1/1000 1/25000
Speed setting resolution
(Analog setting) (Digital setting)
30rad/s Max. with
Speed response motor
alone
0.1 s –3600 s
Acceleration/deceleratio
Acceleration/deceleration
n duration range
independent settings
Field weakening ratio 1:3
Restart after No Restarts within 6 s
Standard: Restarts within 3
instantaneous Stops when blackout is (Configurable)
s (Configurable)
interruption detected
Extended control feature

Ride-through control
0 ms–300 ms equipped as
during instantaneous Max. 3 s
standard
power failures
Startup during idle Starts up while motor is at a Starts up the free running
running stop motor
Yes
Output reactor and
Utility synchronous
No commercial power
transfer/capture control
source switching
board are required.
-1
1X:300min or more less
-1.
than 2000min
Speed sensor (resolver) -1.
4X: less than 300min
requirements
Cable length is up to
200m.

— 49 —
4GBF0581

3.3.9 General Common Control Specifications


The general common control specifications are shown in Table 3.3.9.
Table 3.3.9.A General specifications

Additional
Standard
Item Standard optional specification optional Remark
specification
specification
Resonant frequency
No Can be set for up to 3 points
skip
Acceleration/ Up to 5 break points (6 types each for
deceleration rates Linear acceleration and deceleration rates) can be
along polygonal line acceleration/ set
deceleration
S-rate 2 options of initial and convergence rates

Automatic frequency
Reduces the frequency to prevent overload
reduction on No
protection stop
overload
Digital output on For digital
detection of low No Turns on when low speed is detected output, one
speed of the 8
Digital output on Turns on when the motor is accelerated up (programma
No
reaching set speed to the set speed ble) digital
Digital output on signal
Turns on when the external speed outputs is
following external No
reference is followed used.
speed reference
Digital output on
Extended control feature

Turns on when the external speed


loss of external No
reference is lost
speed reference
One of the following can be selected for
when the external speed reference is lost:
• Coast-to-stop
External speed
• Deceleration stop
reference loss No
• Speed maintained
detection
* When the external speed reference is lost,
the inverter operates at the minimum speed
setting.
Energy-saving
running No Reduces the voltage when the load is light
(Square torque load)
Switchable between 4 types through DI 2 ch
Switching of motor
No (Applicable only to V/f control and speed
rating
sensorless vector control)
Switchable between 4 types through DI 2 ch
Switching of motor
No (Applicable only for V/f control and speed
numbers
sensorless vector control)
Current and torque
No Switchable between 2 types through DI 1 ch
limit at 2 levels
DC braking No Brakes for the fixed time at start and stop Speed
sensorless
vector control
Detects the low load when torque current
Low load detection No
level dropped below the specified level

— 50 —
4GBF0581

Table 3.3.9.B General common control specifications


Standard optional Additional optional
Item Standard specification Remark
specification specification
Speed reference Analog signal input Acceleration digital input Transmission input
Deceleration digital input
16-point speed preset + JOG
operation (Use 4-bit digital input
for setting)
Operation

Operation stop Status signal (Run: 1, Stop: 0) Start signal: One-shot signal Transmission input
Stop signal: One-shot signal
Remote/Local Remote Enable the following signals
switching Local (Operation panel) through 2 systems:
Input the selected signal with DI.
• Analog speed reference
• Running level signal
• Start signal, stop signal
PLC interface No PROFIBUS, DeviceNet, Optional board
Transmission

ISBus, Modbus-RTU, is required.


CC-Link, TC-net I/O (Note 1)
Personal computer Ethernet (Modular jack PC and tools
interface equipped on operation panel) are optional.
LED lamps • READY: Ready for running GOT not
(Green) supported
• RUN: Inverter in operation The DC BUS
(Green) DISCHARGED
• FAULT/ALARM: Severe lamp is
fault (Red, on)/Minor fault optional. If
(Red, flashing) equipped,
• DC BUS DISCHARGED: connect the
- DC charge off (Green) lamp to a
- DC charge on (Off) general-purpos
Note: The lamp is for a guide e output
Panel display/operation

only and does not guarantee interface.


the "DC charge off " state.
The lamp is off when the
control power is off.
Text display on 40 characters (5 x 7 dots) Multi-language display
LCD Alphanumeric and Japanese 16-dot font: 20 x 15 characters
katakana characters on 8-line (Double-byte characters)
LCD 12-dot font: 26 x 20 characters
(Double-byte characters)
Controls Illuminated INTERLOCK On multi-language display, the
switch following keys are displayed in
"Reset Fault" button the touch panel:
CONTROLS keys for local • CONTROLS keys for local
mode operation mode operation
NAVIGATION keys for the LCD • NAVIGATION keys for the
Connector Ethernet connector (modular LCD PC is optional.
jack) for the TMdrive-Navigator Other keys are on the GPIF.
Check pins 14 analog signal pins (7ch)
Analog signal input Number of channels: 1 Input voltage: ±10VDC or 4 Number of extended
Input impedance: 8 kΩ mA–20 mA channels: 1
Resolution: 12bits Resolution: 12bits
Type: Differential (External Type: Single-ended
isolator is not required.) (Input from isolator)
Input from XIO (ARND-4045) Input through OPTS
(ARND-4051A) or
interface module (IFM)
Analog signal output Number of channels: 4 Number of extended
Output voltage: ±10VDC channels: 2
Output current: Max. 1 mA Output voltage: ±10VDC
Resolution: 12bits Output current: Max. 1
Type: Single-ended (External mA
isolator is required.) Resolution: 10bits
Output from XIOA Type: Single-ended
(ARND-4187) (External isolator is
required.)
Output through OPTS
(ARND-4051A) or
interface module (IFM)
Note 1: Transfer is supported by attaching a grandchild PC board to CRT circuit board.
This grandchild PC board is also used for the TMdrive-10e2. Transfer between drives, which can be performed by other drive units, is
not supported.

— 51 —
4GBF0581
Table 3.3.9.C General common control specifications

Standard optional
Item Standard specification Additional optional specification Remark
specification
Digital UVS1 (Dedicated mapping): 1ch UVS2 (Dedicated Number of extended channels: 1 Type of coil
signal Voltage: 24VDC (±10%) mapping): 1ch Type: Relay input or photo-coupler relay
input Current: Approx. 10 mA (@24V) Voltage: 24VDC (±10%) input 12VDC-75 mA
Type: Photo-coupler input Current: Approx. 10 mA 24VDC-37 mA
(@24V) Input through OPTS 48VDC-18.5 mA
Type: Photo-coupler input (ARND-4051A):
Either internal or external power supply (1) Photo-coupler type
can be selected. Either internal or external Voltage: 24VDC (±10%)
Common line of UVS1 is individual. power supply can be Current: Approx. 10 mA (@24V)
Common line of DI is shared. selected. Either internal or external power
Input from XIO (ARND-4045) supply can be selected.
Common line of UVS2 is The common line is individual.
individual.
Digital input (Configurable mapping): Input from GIF (2) Relay type
4ch (ARND-4186) Either internal or external power
Voltage: 24VDC (±10%) supply can be selected.
Current: Approx. 10 mA (@24V) The switch supports relay of 50V
Type: Photo-coupler input or lower.

2ch: Either internal or external power Input through interface module


supply can be selected. (IFM):
2ch: Internal power supply (1) Relay type
Only external power supply can
be used.
Digital UVS1 (Dedicated mapping): 1ch UVS2 (Dedicated
signal Voltage: 24VDC mapping): 1ch
output Type: Photo-coupler output Voltage: 24VDC
Current: Max. 50 mA/1ch Type: Photo-coupler output
Current: Max. 50 mA/1ch
Digital output (Configurable mapping):
4ch Either internal power or
Voltage: 5VDC–24VDC (-10%, +20%) external power supply can
with external power supply; 24VDC with be selected.
internal power supply
Current: Max. 50 mA/1ch* Common line of UVS2 is
Type: Photo-coupler output individual.
Output from GIF
*Total output current shall not exceed (ARND-4186)
100 mA when using internal power
supply.
Either internal power or external power
supply can be selected.
Common line of UVS is individual.
Common line of DO is shared.
Output from XIO (ARND-4045)

Digital output (Configurable mapping): Contact type


8ch 220VAC-1.0 A
Type: Relay output 100VDC-0.2 A
Output: 3ch (2c contact), 2ch (2a 24DC-1.0 A
contact), 1ch (1c contact), 2ch (1a
contact)

ACSW_CMD_DO (Dedicated mapping):


1ch
Type: Relay output
Output: 1a contact

Output from XIOA (ARND-4187)

RAS Parameter setting, fault data Note 2


TMdrive- display, Local-mode operation, etc.
Navigator
Note 2: TMdrive-Navigator (computer software) is optional.

— 52 —
4GBF0581

3.3.10 Ratings
The ratings for the equipment with the standard specifications are shown in Tables 3.3.9.
Table 3.3.10.A Ratings (Standard specifications)
Rated output Total – Tr
Total loss loss[kW] DC current
Output Output Input current Tr
[kW] carrying
capacity voltage voltage [Arms] loss Frame size Overload
capacity
[kVA] [VAC] [VAC] 110% 125% [kW]
Type E Type G Type E Type G [%]
OL OL
200 35 31 15.8 12.8 5.5 10.3 7.3
300 53 47 21.0 18.0 7.9 13.1 10.1 100/80 Frame
400 70 62 27.1 24.1 11.9 15.2 12.2
600 105 92 34.0 31.1 17.5 16.5 13.6
200/150 Frame
800 3300 3300 140 123 42.6 39.7 25.9 16.7 13.8
950 166 146 45.6 43.0 26.2 19.4 16.8
300/250 Frame
1100 192 169 51.5 48.9 29.6 21.9 19.3
1300 227 200 60.0 57.5 34.7 25.3 22.8
400 Frame
1500 263 231 67.8 65.3 35.4 32.4 29.9
500 69 61 29.4 26.4 15.0 14.4 11.4 100 Frame
1000 139 122 49.5 46.6 25.2 24.3 21.4 200 Frame
1380 4160 4160 192 169 60.3 57.7 32.4 27.9 25.3 300 Frame
1890 262 231 79.6 77.1 39.8 39.8 37.3 400 Frame
2770 384 338 - 124.6 72.2 - 52.4 600 Frame
400 35 31 22.5 18.0 10.1 12.4 7.9
100/80 Frame
600 53 47 32.1 27.6 15.2 16.9 12.4
800 70 62 42.2 37.7 22.5 19.7 15.2 100 Frame
1200 105 93 58.2 53.8 31.4 26.8 22.4 200/150 Frame
1600 140 123 64.7 60.3 32.7 32.0 27.6 200 Frame
1900 6600 6600 166 146 80.1 76.1 43.1 37.0 33.0 300/250 Frame
2200 192 169 90.5 86.5 46.3 44.2 40.2 300 Frame
2600 227 200 107.3 103.5 54.0 53.3 49.5
400 Frame
3000 263 231 121.3 117.5 61.9 59.4 55.6
3600 315 277 - 138.9 73.9 - 65.0
600 Frame
4400 385 339 - 167.1 86.0 - 81.1 110%-
70
600 35 31 35.5 28.0 12.0 23.5 16.0 1 min
900 53 47 46.3 38.8 18.0 28.3 20.8 100/80 Frame
990 57 50 48.0 40.5 19.8 28.2 20.7
1200 70 62 56.9 49.4 26.8 30.1 22.6 100 Frame
1800 105 92 83.9 76.6 40.7 43.2 35.9
200/150 Frame
2000 115 101 95.3 88.0 40.0 55.3 48.0
2400 139 122 105.9 98.6 51.7 54.2 46.9 200 Frame
10000 10000
2800 162 143 125.7 119.1 61.1 64.7 58.1
300/250 Frame
3080 178 157 139.0 132.4 61.6 77.4 70.8
3300 191 168 144.2 137.6 71.9 72.3 65.7 300 Frame
3900 226 199 171.8 165.5 75.6 96.3 90.0
400 Frame
4500 263 231 194.5 188.2 79.7 114.9 108.6
5400 312 275 - 227.8 81.7 - 146.1
600 Frame
6680 385 339 - 261.0 93.8 - 167.2
660 35 31 37.2 29.7 13.2 24.0 16.5
100/80 Frame
990 53 47 48.9 41.4 19.8 29.1 21.6
1320 70 62 60.4 52.9 29.9 30.5 23.0 100 Frame
2000 105 92 90.1 82.8 44.4 45.7 38.4 200/150 Frame
2640 139 122 113.1 105.8 53.9 59.2 51.9 200 Frame
3080 11000 11000 162 143 134.3 127.7 67.0 67.3 60.7 300/250 Frame
3630 191 168 154.3 147.7 75.1 79.2 72.6 300 Frame
4290 226 199 183.7 177.4 80.0 103.7 97.4
400 Frame
5000 263 231 209.7 203.4 83.4 126.3 120.0
6000 315 277 - 240.9 91.7 - 149.2
600 Frame
7350 385 339 - 290.4 100.5 - 189.9

Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).

— 53 —
4GBF0581
Table 3.3.10.B Ratings (Standard specifications) China exclusive use model

Rated output Total loss Total – Tr loss DC current


Output Output Input current [Arms] [kW] Tr [kW] carrying
capacity voltage voltage loss Frame size Overload
110% 125% capacity
[kVA] [VAC] [VAC] Type E Type G [kW] Type E Type G
OL OL [%]

360 35 31 24.8 20.3 7.2 17.6 13.1


100/90/80
540 53 47 32.2 27.7 10.8 21.4 16.9
Frame
600 58 51 35.0 30.5 12.0 23.0 18.5
720 70 62 39.4 34.9 23.7 15.7 11.2 100/90 Frame
1090 105 93 55.9 51.5 29.3 26.6 22.2 200/180/150
1200 115 101 62.0 57.6 24.0 38.0 33.6 Frame
1450 140 123 63.2 58.8 31.8 31.4 27.0 200/180 Frame
6000 6000
1720 166 146 77.8 73.8 45.4 32.4 28.4 300/270/250
1900 183 161 83.0 79.0 38.0 45.0 41.0 Frame
2000 192 169 88.2 84.2 52.2 36.0 32.0 300/270 Frame
2360 227 200 106.4 102.6 47.2 59.2 55.4
400/360 Frame
2720 263 231 118.5 114.7 58.8 59.7 55.9
3270 315 277 - 130.8 62.9 - 67.9
600 Frame
4000 385 339 - 153.0 70.1 - 82.9 110%-
70
600 35 31 35.5 28.0 12.0 23.5 16.0 1 min
100/90/80
900 53 47 46.3 38.8 18.0 28.3 20.8
Frame
990 57 50 48.0 40.5 19.8 28.2 20.7
1200 70 62 56.9 49.4 26.8 30.1 22.6
100/90 Frame
1800 105 92 83.9 76.6 40.7 43.2 35.9
2000 115 101 95.3 88 40.0 55.3 48.0 200/180/150
2400 139 122 105.9 98.6 51.7 54.2 46.9 Frame
10000 10000
2800 162 143 125.7 119.1 61.1 64.7 58.1 200/180 Frame
3080 178 157 139.0 132.4 61.6 77.4 70.8 300/270/250
3300 191 168 144.2 137.6 71.9 72.3 65.7 Frame
3900 226 199 171.8 165.5 75.6 96.3 90.0
400/360 Frame
4500 263 231 194.5 188.2 79.7 114.9 108.6
5400 312 275 - 227.8 81.7 - 146.1
600 Frame
6680 385 339 - 261.0 93.8 - 167.2

Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).

— 54 —
4GBF0581

Table 3.3.10.C Ratings (Standard specifications) 2bank model

Rated output
Total loss Total – Tr loss DC current
Output Output Input current Tr
[Arms] [kW] [kW] carrying
capacity voltage voltage loss Frame size capacity Overload
[kVA] [VAC] [VAC] 110% 125% [kW]
Type E Type G Type E Type G [%]
OL OL
2090 364 320 96.5 91.2 59.3 37.2 31.9 300 Frame
3300 3300
2850 499 439 128.2 123.2 70.8 57.4 52.4 400 Frame
2620 364 320 113.1 107.8 64.7 48.4 43.1 300 Frame
3590 4160 4160 499 439 150.8 145.8 79.6 71.2 66.2 400 Frame 110%-
70
5260 731 643 - 238.4 144.4 - 94.0 600 Frame 1 min
4180 364 320 169.2 161.3 92.7 76.5 68.6 300 Frame
5700 6600 6600 499 439 228.7 221.1 123.9 104.8 97.2 400 Frame
8360 731 643 - 319.4 147.9 - 171.5 600 Frame

Note: The values of the power loss are for an air-conditioning system and indicating the power loss of the
entire equipment, including the control power supply. The loss varies depending on the operating condition.
Type E : Divider resister is attached (standard specification).
Type G : DCDC converter attached (optional available).

— 55 —
4GBF0581
3.4 Product Code
The product code format is shown below.
(1) 3kV–11kV class product codes
Table 3.4.1 Product code (New product code)

Column 1 5 6 7 8 9 10 11
VTIME

1– 5 6■ 7, 8 ●● 9 □ 10, 11 ○○
Number of cell inverter
Model name Cell inverter type Input voltage Main transformer capacity
units in series
02: 200kVA 08: 800kVA 15: 1500kVA
2: 2 in series 03: 300kVA 10: 950kVA 21: 2090kVA
33: 3.3kV
(3.3kV output voltage) 04: 400kVA 11: 1100kVA 29: 2850kVA
08 : 80E 06: 600kVA 13: 1300kVA
AE : 90E 05: 500kVA 28: 2770kVA
2: 2 in series
E1: 100E 10: 1000kVA 27: 2620kVA
(4.16kV output 40: 4.16kV
1E : 150E 14: 1380kVA 36: 3590kVA
voltage)
BE : 180E 19: 1890kVA 53: 5260kVA
E2: 200E 03 : 360kVA 10 : 1090kVA 19 : 1900kVA 32 : 3270kVA
3: 3 in series 2E : 250E 05 : 540kVA 12 : 1200kVA 20 : 2000kVA 40 : 4000kVA
CE : 270E 60: 6kV
(6kV output voltage) 06 : 600kVA 14 : 1450kVA 23 : 2360kVA
E3: 300E
07 : 720kVA 17 : 1720kVA 27 : 2720kVA
TMdrive-MVe2 DE : 360E
04: 400kVA 16: 1600kVA 30: 3000kVA 57: 5700kVA
E4: 400E
3: 3 in series 8G : 80G 06: 600kVA 19: 1900kVA 36: 3600kVA 84: 8360kVA
66: 6.6kV
(6.6kV output voltage) G1: 100G 08: 800kVA 22: 2200kVA 44: 4400kVA
1G : 150G 12: 1200kVA 26: 2600kVA 42: 4180kVA
G2: 200G 06 : 600kVA 18 : 1800kVA 31 : 3080kVA 54 : 5400kVA
5: 5 in series 2G : 250G 09 : 900kVA 20 : 2000kVA 33 : 3300kVA 67 : 6680kVA
A0: 10kV
(10kV output voltage) G3: 300G 10 : 990kVA 24 : 2400kVA 39 : 3900kVA
G4: 400G 12 : 1200kVA 28 : 2800kVA 45 : 4500kVA
G6: 600G 07: 660kVA 27: 2640kVA 50: 5000kVA
5: 5 in series 10: 990kVA 31: 3080kVA 60: 6000kVA
B0: 11kV
(11kV output voltage) 14: 1320kVA 37: 3630kVA 74: 7350kVA
20: 2000kVA 43: 4290kVA
1– 5 6■ 7, 8 ●● 9 □ 10, 11 ○○
TMdrive- C: Control
** ** **
MVe2 console

<Product code example> VTIME3E26616 Model name: TMdrive-MVe2


Number of cell inverter units in series: 3
Cell inverter unit type: 200E
Input voltage: 6.6 kV
Transformer total capacity: 1600 kVA

VTIMEC****** Model name: TMdrive-MVe2


Type code: Control console

— 56 —
4GBF0581
3.5 Structure
This section describes the structure and dimensions of this equipment. The diagrams shown in Figures 3.5.1
include a channel base.
3.5.1 Panel Structure and Dimensions
(1) The equipment consists of an input transformer panel, converter panel, and control output panel.
(2) 3kV/6kV class panels have a structure which allows maintenance from the front. 10kV/11kV class panels
have a structure which allows maintenance from the front and back. The panels may be placed attached
to the wall, however, this may cause vibration noise depending on the installation state of the panels.
(3) Dimensions of the following parts are not included in Figures 3.5.1.
• Projections such as handles
(4) Table 3.5.1 shows the maintenance space required for the panels.

Table 3.5.1 Maintenance space requirements

Output Upper space Rear space Maintenance


Type Inverter capacity Front space [mm]
voltage [mm] [mm] type
Up to 400 kVA Min. 1700
Up to 800 kVA Min. 1700
Up to 1100 kVA
Min. 1700
Up to 2090 kVA
Up to 1500 kVA
3.3kV/ Min. 1700 ―
Up to 2850 kVA
4.16kV (Plate
Up to 500 kVA Min. 1700 Front
(Not A mounting screw
Up to 1000 kVA Min. 1700 maintenance
compliant sticks out 20
with UL) Up to 1380 kVA mm on back.)
Min. 1700
Up to 2620 kVA
Up to 1890 KVA
Min. 1700
Up to 3590 kVA
Up to 2770kVA
Min. 1900
Up to 5160kVA
Up to 400 kVA Min. 1700
Up to 800 kVA Min. 1700
3.3kV
Up to 1100 kVA Min. 1700
Up to 1500 kVA Min. 1700 Front/rear
B Min. 600
4.16kV Up to 500 kVA Min. 1700 maintenance
(Not Up to 1000 kVA Min. 1700
compliant Up to 1380 kVA Min. 1700
with UL) Up to 1890 kVA Min. 1700
Up to 720 kVA Min. 700
Min. 1700
Up to 800 kVA
Up to 1450 kVA
Min. 1700
Up to 1600 kVA
Up to 2000 kVA ―
Up to 2200 kVA Min. 1700 (Plate
Front
6kV /6.6kV Up to 4180 kVA mounting screw
maintenance
Up to 2720 kVA sticks out 20
Up to 3000 kVA Min. 1700 mm on back.)
Up to 5700 kVA
Up to 4000kVA
Up to 4400kVA Min. 1900
Up to 8360kVA
Up to 1200 kVA
Min. 1900
Up to 1320 kVA
Up to 2400 kVA
Min. 1900
Up to 2640 kVA
10kV Up to 3300 kVA Front/rear
Min. 1900 Min. 600
/11kV Up to 3630 kVA maintenance
Up to 4500 kVA
Min. 1900
Up to 5000 kVA
Up to 6680kVA
Min. 1900
Up to 7350kVA
Note 1: The models of 6.6kV or less require rear maintenance space of approximately 600 mm for driving anchor
bolts on installation.

— 57 —
4GBF0581
Table 3.5.2 Cell inverter unit dimensions and weight
Cell inverter unit Dimensions [mm] Weight
type Width Depth Height [kg]
80E/G, 90E 259 727 513 43
100E/G 259 727 513 45
150E/G, 180E 259 852 513 57
200E/G 259 852 513 60
250E/G, 270E 411 775 539 95
300E/G 411 775 539 100
360E 411 875 539 105
400E/G 411 875 539 110
600G 515 620 555 90

FRONT VIEW RIGHT SIDE VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1. A.1 Outline and panel dimensions of 4K100Frame A-TYPE (As of March, 2015)

LEFT SIDE VIEW FRONT VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.A.2 Outline and panel dimensions of 4K100Frame B-TYPE (As of November, 2014)

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4GBF0581

FRONT VIEW RIGHT SIDE VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.B.1 Outline and panel dimensions of 4K200Frame A-TYPE (As of March, 2015)

LEFT SIDE VIEW FRONT VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.B.2 Outline and panel dimensions of 4K200Frame B-TYPE (As of November, 2014)

— 59 —
4GBF0581

FRONT VIEW RIGHT SIDE VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.C.1 Outline and panel dimensions of 4K300Frame A-TYPE (As of March, 2015)

LEFT SIDE VIEW FRONT VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.C.2 Outline and panel dimensions of 4K300Frame B-TYPE (As of November, 2014)

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4GBF0581

FRONT VIEW RIGHT SIDE VIEW

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.D.1 Outline and panel dimensions of 4K400Frame A-TYPE (As of March, 2015)

RIGHT SIDE VIEW


LEFT SIDE VIEW FRONT VIEW
15kg*

16kg*

8kg*

8kg*
There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Values with an asterisk (*) indicate approximate weight of the front cover.
When handling the covers, be very careful not to drop them as they are heavy.

Fig. 3.5.1.D.2 Outline and panel dimensions of 4K400Frame B-TYPE (As of March, 2015)

Note: For the 4kV-1890kVA B-type, another cooling fan is mounted the control/transformer panel.

— 61 —
4GBF0581

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.E Outline and panel dimensions of 6K100Frame (As of September, 2013)

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.F Outline and panel dimensions of 6K200Frame (As of June, 2013)

— 62 —
4GBF0581

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.G Outline and panel dimensions of 6K300Frame (As of January, 2014)

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.H Outline and panel dimensions of 6K400Frame (As of January, 2014)

— 63 —
4GBF0581

FRONT VIEW RIGHT SIDE VIEW


CONTROL
INPUT PANEL TRANSFORMER PANEL CONVERTER PANEL OUTPUT PANEL

KEYPAD
DISPLAY

There are projections of 20 mm formed by plate mounting screws on the right (as viewed from the front) and rear panels.
Fig. 3.5.1.J Outline and panel dimensions of 6K600Frame (As of April, 2017)

— 64 —
4GBF0581

2200

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.K Outline and panel dimensions of 11K100Frame (As of February, 2017)

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.L Outline and panel dimensions of 11K200Frame (As of June, 2014)

— 65 —
4GBF0581

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.M Outline and panel dimensions of 11K300Frame (As of June, 2014)

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.N Outline and panel dimensions of 11K400Frame (As of June, 2014)

— 66 —
4GBF0581
FRONT VIEW
RIGHT SIDE VIEW
CONTROL
CONVERTER PANEL OUTPUT PANEL
INPUT PANEL TRANFORMER PANEL

KEYPAD
DISPLAY

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.P Outline and panel dimensions of 11K600Frame (As of April, 2017)

CONVERTER PANEL  A
TRANSFORMER PANEL  A
CONTROL ・ INPUT  REACTOR ・ OUTPUT 
PANEL PANEL

CONVERTER PANEL B
TRANSFORMER PANEL B

REACTOR ・ OUTPUT  INPUT PANEL


PANEL

There are projections of 10 mm on the right (as viewed from the front) panel and 35 mm on the rear panel.
Fig. 3.5.1.Q Outline and panel dimensions of 4K400Frame 2bank (As of June, 2016)

— 67 —
4GBF0581

3.5.2 Operation Panel


Fig 3.5.2 shows the display and keypads on the control panel of the equipment. For how to operate the
operation panel, see Drive Equipment Enhanced Keypad Operation Guide.

LCD (240x64 dots) Area displaying icon NAVIGATION Keyboard


Keyboard to change
display configurations and
edit parameter variables.
NAVIGATION
Status
Status

Menu
MENU

Mode display LED


READY (lights in green) CONTROLS Keyboard
Escape
ESC Enter
RUN (lights in green) A flashing LED Keyboard to use for local
ALARM/FAULT
indicates Alarm.
operation.
READY RUN ALARM/FAULT
(lights in red) A solid LED
indicates Fault. CONTROLS Direction
Remote
Local
Jog
TOOL AMPS D/A Reset
Fault
A B 1 2 3 4 5
Start
0V
ANALOG CHECK INTERLOCK

Stop
Ethernet Connector
Modular jack connector to Analog Signal Pins Panel interlock switch (P_SW)
connect with tool Cover on Analog Pins of analog signal Operation interlock switch for the equipment
(e.g. PC). connector connector. (with protective cover).
If interlock switch is pushed, the switch lamp
is turned on and the equipment can’t operate.

Fig. 3.5.2 Operation panel

— 68 —
4GBF0581
4 Interface
This equipment consists of two major interface systems, power system interface and control system
interface.
4.1 Power Supply Interface and Grounding
The power supplies required are the main circuit input of 3000 V to 11000 V–50/60 Hz as well as the cooling
fan and control power input of AC380 V to 440 V–50 Hz and 400 V to 480 V–60 Hz, or AC200 V to 240 V–50
Hz and 200 V to 240 V–60 Hz.
Fig. 4.1.1 shows a recommended grounded circuit for the related equipment. Grounding is intended not only
to secure the safety but also to fix the grounding potential of the equipment against high frequencies.
Therefore, the ED trunk line wired to the earth electrode should be as short as possible.
Perform A-class grounding work to the earth electrode for the drive equipment. Also use the shortest possible
wiring when grounding the motor. The EN trunk line is also required.

Fig. 4.1.1 Recommended grounded circuit

Note 1: Connect the shield of Cable A to the ground terminal of the incoming circuit breaker.
Note 2: Connect the shield of Cable B to the frame ground BUS (E1) of the TMdrive-MVe2. Connect the
shields of the input cable and the output cable for the output CTT.
Note 3: Connect the shield of Cable B' to the motor frame ground.
Note 4: Lay the Cable A, B and B' so that they are separated from each other. (Use separate racks for power
cable or avoid laying these cables in parallel.)
Note 5: If the output CTT panel is not used, connect the shield of TMdrive-MVe2 output cable to the
TMdrive-MVe2 frame ground BUS (E1) and to the motor frame ground.
Note 6: When using two or more TMdrive-MVe2, it is recommended that the Cable A, B and B' for each MVe2
are laid separately from each other.
Note 7: If other type of drive equipment will be used in the same system, lay the ED trunk line separately from
the equipment.
Note 8: If the cooling-fan power supply is approximately 400 V, the control power supply will be converted from
approximately 400 V to 200 V by the high-voltage transformer in the inverter unit.

! CAUTION
The control system may malfunction due to noise, etc. unless the
recommended grounding work has been performed.

— 69 —
4GBF0581

Table 4.1.1 Type of grounding


Grounding Main destination to be
Grounding work class Remark
code connected
EA A class 10 or less Lighting arrester

EHT A class 10 or less Special high-voltage frame

EN B class 10 or less Contact preventing plate for


transformer neutral point
ELT C class 10 or less Low-voltage frame

ED A class 10 or less Drive units Use the shortest possible


wiring for the ground trunk
ECG C class 10 or less PLC, control earth

— 70 —
4GBF0581
5 Circuit Operation
5.1 Main Circuit Configuration
Fig. 5.1.1 shows the circuit configuration of the TMdrive-MVe2 (6600 V output). AC is supplied from an
external AC power supply to the cell inverter units in a single-phase configuration via transformers in the
equipment. Then, three each of these inverters are connected in series for each of three phases (U, V and W),
which form a star connection. Thus, the power is converted to a three-phase AC power (frequency, voltage)
required by the motor.

Fig. 5.1.1A TMdrive-MVe2 circuit configuration

Fig. 5.1.1B TMdrive-MVe2 circuit configuration (2bank)

The cell inverter unit consists of IGBT converters which convert from AC to DC and IGBT inverters which
convert the DC to AC as shown in Fig. 5.1.2. It can achieve regenerative operation with the IGBT converters.

Fig. 5.1.2 Cell Inverter unit circuit configuration diagram

— 71 —
4GBF0581
5.2 Cascade Connection Inverter Output
If we suppose that the AC output voltage of the cell inverter unit is 1270 V, the phase voltage in 3-stage
cascade connection is approximately 3810 V and if each phase is shifted 120 degrees from each other, it is
possible to obtain a high voltage power supply of 6600 V between the lines. The output voltage waveform
generated by cascade connection is a sine wave with very little distortion as shown in Fig. 5.2.2 even if the
switching frequency of each cell inverter unit is low. That is, it is possible to obtain a sine wave power supply
with little switching loss and low distortion.

1270VAC

1270VAC

6600VAC
1270VAC

M
~ ~
~ ~
~ 1270VAC ~
W 1270VAC V
1270VAC

~ :Cell inverter unit

Fig. 5.2.1 Generation of high voltage by cascade connection

Fig. 5.2.2 Cascaded inverter unit output voltage waveform (between lines)

— 72 —
4GBF0581
6 Operation
The powering-on operation must follow a certain sequence. Failing to observe the powering-on sequence
described here may cause unnecessary stress on the equipment, and so be sure to observe the powering-on
sequence. Have an interval of 1 minute from powering off to powering on the main circuit, and do not repeat
powering on and off the main circuit power supply more than two times each in a row. To repeat more, wait 30
minutes in advance after powering off.

PROHIBITION
While the equipment is in operation and the
motor is running,
DO NOT turn off the main circuit power supply
and control power supply.
DO NOT open the panel doors.

The basic procedures for powering on or off the equipment when it is completely stopped are presented
below. See Chapter 1 for safety procedure.

Power on Power off


procedure procedure

Turn on the control power supply. Confirm that operation is stopped.


(200V/400V class power supply)

Turn on the main circuit power supply. Turn off the main circuit power supply.

Turn off the control power supply.


200V/400V class power supply

— 73 —
4GBF0581
6.1 Pre-operational Check Points
Check the following items before starting operation.
(1) The wiring is correct.
(2) Input power supply voltage is in the range of 3000 to 11000V 10%.
(3) Control power supply voltage is in the range of 200 to 240V and 380 to 480V 10%.
(4) The grounding terminals and shield cables are grounded firmly. (The motor frame is also grounded.)
(5) The short circuit grounding apparatus for temporary grounding for work has been removed from the main
circuit wiring of the motor.

6.2 Powering-On
Turn on the power after the motor has been stopped completely. Also see Chapter 1 for details of safety.
(1) Turn on the "CONTROL" MCCB of the control power supply.
(2) Turn on the external main power supply.
Confirm that the AC MAIN lamp on the control panel is on during pre-charge or when the main power
supply is powered on. If the lamp is off, the fuse may have been blown or the wire for the lamp may be
broken. In this case, turn off the power supply according to the directions in Section 1.4, check for any
broken wires, and then replace the relevant part.

6.3 Operation
This section describes typical operating procedures. Always observe the safety regulations specified by the
user to prevent troubles and/or accidents.

6.3.1 Normal Operation


Follow the steps below to start normal operation through the interface after checking that necessary interface
signals are connected firmly.
(1) Set the frequency command signal to its minimum level.
(2) Turn on the IL (interlock) and EXT (operation command) input signals.
(3) As the frequency command signal is increased gradually, the motor starts rotating at a speed in
proportion to the frequency command.
If the motor does not rotate correctly, recheck the wiring of the inverter output circuit of the main circuit
and the speed sensor.
(4) When the EXT signal is turned off while the motor is rotating, the motor is decelerated, and then stopped.

6.3.2 Test Operation


Test operation can be performed by connecting the maintenance tool. Check the following before starting
operation.
(1) Ensure that the necessary interface signal is connected without fail.
(2) Ensure that operation (field) is turned off on the master side and that the equipment is completely
stopped.
(3) Contact the operator in the field and obtain his/her approval for separate operation. After checking the
above items, start test operation.

WARNING
Test operation by an individual other than TMEIC field service
engineers is prohibited as it involves frequency and speed
settings using a support tool, and unskilled operation may
result in unexpected accident caused by a sudden acceleration
of the motor, etc.

— 74 —
4GBF0581

6.4 Powering-Off
Turn off the power after the motor has been stopped completely. Follow the steps below to power off the
equipment. For details on the maintenance procedures, see Sections 1.4 and 1.5.
(1) Turn off the external main power supply.
(2) Turn off the "CONTROL" MCCB of the control power supply.

6.5 Rotation Direction of the Motor


The normal rotation direction of the motor varies depending on the type of drive machine. For details, see the
schematic diagram. To rotate the motor in the reverse direction, set the polarity of the speed reference to
negative.
To reverse the rotation direction of the motor that rotates with the positive speed reference (from the normal
rotation to the reverse rotation), change the polarity of the set value in $CS_MOTOR_RPM to opposite one,
turn off the control power supply once, and then turn it on again. Do not change the wiring of the main circuit.
(This is in the case of induction motor control.)

— 75 —
4GBF0581
7 Maintenance

Carefully read this section before starting maintenance and inspection.


Be sure to follow the precautions.

Preparations for inspection and maintenance

Stop the equipment Turn off the main circuit power supply Cooling-fan timer stops
Turn off MCCB of the control power supply Check the main circuit power supply discharge
Voltage check
See Chapter 1 for details of safety.

The following points should be noted to use the TMdrive-MVe2 under the optimal conditions for a maximum
period of time.
(1) Install it correctly.
(2) Follow the correct operation procedures.
(3) Carry out appropriate daily and regular inspections based on a maintenance/inspection plan.

In particular, maintenance and inspection is an effective means to prevent accidental faults of the equipment.
Creating inspection check sheets, recording the equipment-specific characteristic changes and stability of the
components, and storing those records will help you perform maintenance and inspection effectively, prevent
faults, and investigate the causes of faults. Maintenance and inspection comprise daily inspections and
regular inspections. Inspections should be carried out in short cycles and more detailed to prevent initial faults
in the beginning after the installation, while inspections after a certain period of time should be focused on
checking for characteristic deterioration of parts.

— 76 —
4GBF0581
7.1 Daily Inspections
Daily inspections mainly consist of visual inspections on the following items. Any abnormalities discovered
should immediately be repaired.
(1) Installation environment check
Temperature, humidity, presence of special gases, presence of dust
(2) Abnormal sound or vibration of reactor, transformer, cooling fan, etc.
(3) Odor, smell of insulating substances, smell peculiar to each circuit device

7.2 Regular Inspections


Carry out regular inspections mainly on the following points.
(1) Cleaning of panel interior
(2) Cleaning of air filter
(3) Checking for circuit part discoloration, deformation, leakage (capacitor, resistor, reactor, transformer, etc.)
(4) Checking of board (for discoloration and deformation of resistor, capacitor and board; dirt on board;
soldered part deterioration, etc.) and cleaning
(5) Checking of wiring (for corrosion and discoloration due to heat)
(6) Checking of tightened parts (for loosen bolts, nuts, screws, etc.)
Before starting inspections of the main circuit of the equipment, be sure to turn off the input power supply,
wait for 5 minutes or more, and then carry out a voltage check. Note that, even after the input power supply is
turned off, the capacitors in the equipment still retain some charge, which may cause an electric shock.
In order to prevent electric shock, be sure not to open the door while the equipment is operating. Never
remove the protective cover of the main circuit.
The input transformer adopts a forced air cooling system. The input transformer is very hot immediately after
a load operation. Do not touch the input transformer to prevent burns.
Before starting inspections of the control circuit, cool down the input transformer, turn off the control power
supply, wait approximately 5 minutes, and then surely conduct a voltage check.

7.3 Points of Maintenance


7.3.1 Cleaning of Main Circuit and Control Circuit
The first thing to do in maintenance and inspection is cleaning. Cleaning (once a month to once a year)
should be carried out according to the conditions of the equipment. Before starting cleaning, turn off the power
supply and check that the main circuit voltage has been discharged completely. Use a suction or blowing
means to remove dust in the equipment. Note that an excessive pressure of compressed air may damage
parts and wiring. Substances stuck to the circuits which cannot be dropped off by blowing should be wiped
away using a cloth.
As a basic rule, cleaning should start from the upper part and end at the lower part. Dirt or metal fractions
may fall from the upper part and checking the lower part first will prevent you from discovering or removing
substances which drop from the upper part.

— 77 —
4GBF0581
7.3.2 Enclosure and Structural Parts
(1) Cooling fans (Any time)
Check if there is any abnormality with air flow, increased fan noise, etc. Particularly make sure you have
replaced and tightened the bolts which you removed once. Untightened screws may damage the bearing
and blade, etc. due to vibration.
(2) Air filters (Once a month to once a year)
Visually check if the air filters are clogged. Pat the filters out of doors to drop off dust, remove dirt in an
aqueous solution with neutral detergent, wash them with water and dry them.
(3) Main circuit parts and entire enclosures (Once a month to once a year)
Check if dust is stuck to the enclosure interior or if there is any discoloration, heat generation, abnormal
sound, odor or damage with the reactor, tightened parts of the conductor, fuses, capacitors and resistors.
Check if some wire or mounted parts are almost broken, disconnected, loose or damaged.

7.3.3 Printed Circuit Boards


The boards consisting of ICs and electronic components must be protected from dust, corrosive gases and
temperature. Pay attention to the installation environment for the equipment. Regular inspection, cleaning and
maintenance in an optimal environment is essential to reduce faults of the equipment.
Since most of the components and parts are small and vulnerable to external forces, when cleaning them,
use a brush, etc. to wipe off dust.
(1) Cautions on handling
All maintenance work on the board should be carried out about 5 minutes after all power supplies are
turned off.
When removing the board, disconnect all the connectors and wires and remove the fixing screws on the
upper part of the board. At this time, be careful not to drop the board or fixing screws.
When attaching the board, do so in the order opposite to the removing procedure.
At this time, connect all the connectors and wires correctly.
Spare boards are shipped in a bag to which antistatic treatment has been applied. Use the bag to store
the board. Note that antistatic treatment is applied only to the inside of the bag.

7.3.4 Spare Cell Inverter Unit


If the aluminum electrolytic capacitors on the cell inverter unit drive board are left with no voltage applied for
a long period of time, leakage current may increase, resulting in the capacitors not working as expected.
If left with no voltage applied for no longer than two years, however, a cell inverter unit can be used without
performance deterioration. Therefore, it is recommended that customers who have a spare cell inverter unit
switch one of the cell inverter units in use, regardless of how good condition it is in, with the spare to apply
voltage for operation, every two years.

— 78 —
4GBF0581

7.4 Parts to be Regularly Replaced


To use the TMdrive-MVe2 under optimal conditions for a maximum period of time, it is necessary to
periodically replace (repair) deteriorated components. Table 7.4.1 shows the inverter components for which
periodical replacement is recommended and their respective replacement cycles.
Table 7.4.1 Parts recommended to be replaced periodically

Recommended Remark
Product name replacement
cycle
7 years The replacement cycle varies depending on
Cooling fan
the fan type.
Air filter 6 months Cleaning will serve the purpose.
Control power supply equipment 7 years
DCDC power supply equipment 7 years Only type G.
Main circuit 7 years
Fuse
Control circuit 7 years
Aluminum electrolytic Board interior Cell inverter unit drive board (ARMD-4199A)
7 years
capacitor /Control circuit Control power supply backup capacitor
Multi-language display unit 5 years Multi-language display unit is optional.
(Internal battery)

Have the aluminum electrolytic capacitors on the cell inverter unit drive board replaced by TMEIC for
quality assurance of the board. Please note that a fee is charged for the replacement service.
Replacement of the main control circuit board (ARND-4044) is not necessary as it does not include
aluminum electrolytic capacitors.
After replacing the cooling fan, be sure to check its rotation direction.

Rotation direction of the cooling fan ( )

Front side Back side Front side Back side


of panel of panel of panel Of panel

: Airflow

Right side view of panel

— 79 —
4GBF0581
7.5 Recommended Spare Parts
Spare parts are important for quick recovery of important facilities from faults.
For when parts in the inverter equipment are broken down, spare parts are required in order to shorten the
mean time to repair (MTTR). Since replacement of individual parts takes much time, it is recommended to
replace the unit as a whole. Recommended spare parts for each capacity are shown in Tables 7.5.1. The
recommended spare rate and minimum amount can serve as the references for the minimum number of spare
parts relative to the total number of parts used. It is recommended to determine the amount according to the
number of the equipment used.
For the cell inverter unit, the following steps should be used to prevent trouble when spare parts are replaced.
First, replace the failing cell inverter unit with a spare cell inverter unit and restart the operation (to
minimize MTTR).
Then, replace the failing parts of the failing cell inverter unit with spare parts.
If the failing part is a power device, please request the TMEIC representative to repair it.
Table 7.5.1.A Recommended common spare parts for 3kV/4kV/6kV class

Number of parts in use Number of parts in use Recommended


3.3kV/4.16kV output 6.6kV output spare parts MVG2
Product name Model/Rating Remark compatibility
4K100E/G 4K200E/G 6K100E/G 6K200E/G Spare Minimum (O: Yes)
4K80E/G 4K150E/G 6K80E/G 6K150E/G rate number
Control board CTR ARND-4044C 1 1 1 1 5% 1 -
Gate interface board GIF
ARND-4186A 1 1 1 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 1 1 5% 1 -
Board
Input/output board XIOA ARND-4187A 1 1 1 1 5% 1 -

Resistor board for voltage detection R-DET ARND-3139A 1 1 5% 1 O


Resistor board for voltage detection R-DET ARND-3139B 1 1 5% 1 O
Output voltage detection board V-DET ARND-4189A/B 1 1 1 1 5% 1 -
TC-net I/O E (Electrical) ARND-4026N 1 1 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 1 1 5% 1 Optional -
Option
ARND-8130M
PROFIBUS 1 1 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 1 1 5% 1 Optional -
Display/operation unit KPAD-4047A 1 1 1 1 5% 1 -
Display/
GT1155-QSBD 1 1 1 1 5% 1 -
operation unit Multi-language display unit
ARND-4037B 1 1 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 1 1 5% 1 O
Power supply
equipment +24V
HWS50-24 1 1 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 2 2 2 2 5% 1 O
fuse ATQ1 500VAC-1A 2 2 2 2 5% 1 (Note 1) O
PT fuse PL-G 1A 4 4 4 4 5% 1 O
1 1
Power APS116DN 110VAC (White) 1 1 5% 1 O
(3.3kV) (3.3kV)
reception
indicator LED APS1126DN 1 1
120VAC (White) 5% 1 -
(4.16kV) (4.16kV)
200V/400V
R4D500-RA03-01 (50Hz) 2 2 2 2 5% 1 -
common
Cooling fan R3G500-RA24-71 (60Hz) 400V 2 2 2 2 5% 1 -
R3G500-RA34-11 (60Hz) 200V 2 2 2 2 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 2 2 2 2 5% 1 -
Lifter with adapter - 1 (Note 3) O
Cell inverter
6 6 9 9 5% 1 (Note 2) -
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -
Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.

— 80 —
4GBF0581

Table 7.5.1.B Recommended common spare parts for 3kV/4kV/6kV class

Number of parts in use Number of parts in use Recommended


3.3kV/4.16kV output 6.6kV output spare parts MVG2
Product name Model/Rating Remark compatibility
4K300E/G 6K300E/G Spare Minimum (O: Yes)
4K400E/G 6K400E/G
4K250E/G 6K250E/G rate number
Control board CTR ARND-4044C 1 1 1 1 5% 1 -
Gate interface board GIF
ARND-4186A 1 1 1 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 1 1 5% 1 -

Input/output board XIOA ARND-4187A 1 1 1 1 5% 1 -


Board
Resistor board for voltage detection
ARND-3139A 1 1 5% 1 O
R-DET
Resistor board for voltage detection
ARND-3139B 1 1 5% 1 O
R-DET
Output voltage detection board
ARND-4189A/B 1 1 1 1 5% 1 -
V-DET
TC-net I/O E (Electrical) ARND-4026N 1 1 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 1 1 5% 1 Optional -
Option
ARND-8130M
PROFIBUS 1 1 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 1 1 5% 1 Optional -
Display/operation unit KPAD-4047A 1 1 1 1 5% 1 -
Display/
GT1155-QSBD 1 1 1 1 5% 1 -
operation unit Multi-language display unit
ARND-4037B 1 1 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 1 1 5% 1 O
Power supply
equipment +24V
HWS50-24 1 1 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 2 2 2 2 5% 1 O
fuse ATQ1 500VAC-1A 2 2 2 2 5% 1 (Note 1) O
PT fuse PL-G 1A 4 4 4 4 5% 1 O
1 1
Power APS116DN 110VAC (White) 1 1 5% 1 O
(3.3kV) (3.3kV)
reception
indicator LED APS1126DN 1 1
120VAC (White) 5% 1 -
(4.16kV) (4.16kV)
200V/400V
R4D500-RA03-01 (50Hz) 3 4 5% 1 -
common
R3G500-RA24-71 (60Hz) 400V 3 4 5% 1 -
R3G500-RA34-11 (60Hz) 200V 3 4 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 3 4 5% 1 -
Cooling fan
200V/400V
R4D560-RB03-01 (50Hz) 3 4 5% 1 -
common
R3G560-RA25-71 (60Hz) 400V 3 4 5% 1 -
R3G560-RA27-11 (60Hz) 200V 3 4 5% 1 Optional -
GTB057KUT37R (50/60Hz) 200V/400V 3 4 5% 1 -
Lifter with adapter - 1 (Note 3) O
Cell inverter
6 6 9 9 5% 1 (Note 2) -
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -
Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.

— 81 —
4GBF0581

Table 7.5.1.C Recommended common spare parts for 11kV class

Number of parts in use Recommended


11kV output spare parts MVG2
Product name Model/Rating Remark compatibility
11K100E/G 11K200E/G 11K300E/G Spare Minimum (O: Yes)
11K400E/G
11K80E/G 11K150E/G 11K250E/G rate number
Control board CTR ARND-4044C 1 1 1 1 5% 1 -
Gate interface board GIF
ARND-4186B 1 1 1 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 1 1 5% 1 -
Input/output board XIOA ARND-4187A 1 1 1 1 5% 1 -
Board
Resistor board for voltage detection
ARND-4005A 1 1 1 1 5% 1 -
EXR
Resistor board for voltage detection
ARND-3139F 1 1 1 1 5% 1 O
R-DET
Output voltage detection board
ARND-4189A/B 1 1 1 1 5% 1 -
V-DET
Option TC-net I/O E (Electrical) ARND-4026N 1 1 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 1 1 5% 1 Optional -
ARND-8130M
PROFIBUS 1 1 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 1 1 5% 1 Optional -
Display/ Display/operation unit KPAD-4047A 1 1 1 1 5% 1 -
operation unit GT1155-QSBD 1 1 1 1 5% 1 -
Multi-language display unit
ARND-4037B 1 1 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 1 1 5% 1 O
Power supply
equipment +24V
HWS50-24 1 1 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 2 2 2 2 5% 1 O
fuse ATQ1 500VAC-1A 2 2 2 2 5% 1 (Note 1) O
PT fuse 12000CP GLC20X254/1 1A 3 3 3 3 5% 1 O
Power
110VAC
reception APS116DN 1 1 1 1 5% 1 O
(White)
indicator LED
200V/400V
R4D500-RA03-01 (50Hz) 2 4 6 5% 1 -
common
R3G500-RA24-71 (60Hz) 400V 2 4 6 5% 1 -
R3G500-RA34-11 (60Hz) 200V 2 4 6 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 2 4 6 5% 1 -
Cooling fan
200V/400V
R4D560-RB03-01 (50Hz) 6 5% 1 -
common
R3G560-RA25-71 (60Hz) 400V 6 5% 1 -
R3G560-RA27-11 (60Hz) 200V 6 5% 1 Optional -
GTB057KUT37R (50/60Hz) 200V/400V 6 5% 1 -
Lifter with adapter - 1 (Note 3) O
Cell inverter -
15 15 15 15 5% 1 (Note 2)
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -
Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.

— 82 —
4GBF0581

Table 7.5.1.D Recommended common spare parts for 4kV/6kV/11kV class (600G)

4.16kV 6.6kV 11kV Recommended


output output output spare parts MVG2
Product name Model/Rating Remark compatibility
Spare Minimum (O: Yes)
4K600G 6K600G 11K600G
rate number
Control board CTR ARND-4044C 1 1 1 5% 1 -
Gate interface board GIF
ARND-4186A 1 1 5% 1 -
(Including OIF)
Gate interface board GIF
ARND-4186B 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 1 5% 1 -

Input/output board XIOA ARND-4187A 1 1 1 5% 1 -

Board Resistor board for voltage detection


ARND-4005A 3 5% 1 -
EXR
Resistor board for voltage detection
ARND-3139A 1 5% 1 O
R-DET
Resistor board for voltage detection
ARND-3139B 1 5% 1 O
R-DET
Resistor board for voltage detection
ARND-3139F 1 5% 1 O
R-DET
Output voltage detection board
ARND-4189A/B 1 1 1 5% 1 -
V-DET
TC-net I/O E (Electrical) ARND-4026N 1 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 1 5% 1 Optional -
Option
ARND-8130M
PROFIBUS 1 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 1 5% 1 Optional -
Display/operation unit KPAD-4047A 1 1 1 5% 1 -
Display/
GT1155-QSBD 1 1 1 5% 1 -
operation unit Multi-language display unit
ARND-4037B 1 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 1 5% 1 O
Power supply
equipment HWS50-24 +24V 1 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 3 3 3 5% 1 O
fuse ATQ1 500VAC-1A 2 2 2 5% 1 (Note 1) O
PL-G 1A 4 4 5% 1 O
PT fuse
12000CP GLC20X254/1 1A 3 5% 1 O

Power APS116DN 110VAC (White) 1 1 5% 1 O


reception
indicator LED APS1126DN 120VAC (White) 1 5% 1 -
200V/400V
R4D500-RA03-01 (50Hz) 6 6 5% 1 -
common
R3G500-RA24-71 (60Hz) 400V 6 6 5% 1 -
R3G500-RA34-11 (60Hz) 200V 6 6 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 6 6 5% 1 -
Cooling fan
200V/400V
R4D560-RB03-01 (50Hz) 10 5% 1 -
common
R3G560-RA25-71 (60Hz) 400V 10 5% 1 -
R3G560-RA27-11 (60Hz) 200V 10 5% 1 Optional -
GTB057KUT37R (50/60Hz) 200V/400V 10 5% 1 -
Lifter with adapter - 1 (Note 3) O
Cell inverter
6 9 15 5% 1 (Note 2,5) -
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -
Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.
Note 5: Spare part of cell inverter unit is inverter block only. Condenser block is not included in spare part of cell inverter unit.

— 83 —
4GBF0581

Table 7.5.1.E Recommended common spare parts for 2bank

Number of parts in use Number of parts in use Recommended


3.3kV/4.16kV output 6.6kV output spare parts MVG2
Product name Model/Rating Remark compatibility
4K300E/G 4K400E/G 6K300E/G 6K400E/G Spare Minimum (O: Yes)
2bank 2bank 2bank 2bank rate number
Control board CTR ARND-4044C 1 1 1 1 5% 1 -
Gate interface board GIF
ARND-4186B 1 1 1 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 1 1 5% 1 -

Input/output board XIOA ARND-4187A 1 1 1 1 5% 1 -


Board
Resistor board for voltage detection
ARND-3139A 1 1 5% 1 O
R-DET
Resistor board for voltage detection
ARND-3139B 1 1 5% 1 O
R-DET
Output voltage detection board
ARND-4189A/B 1 1 1 1 5% 1 -
V-DET
TC-net I/O E (Electrical) ARND-4026N 1 1 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 1 1 5% 1 Optional -
Option
ARND-8130M
PROFIBUS 1 1 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 1 1 5% 1 Optional -
Display/operation unit KPAD-4047A 1 1 1 1 5% 1 -
Display/
GT1155-QSBD 1 1 1 1 5% 1 -
operation unit Multi-language display unit
ARND-4037B 1 1 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 1 1 5% 1 O
Power supply
equipment +24V
HWS50-24 1 1 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 2 2 2 2 5% 1 O
fuse ATQ1 500VAC-1A 3 3 3 3 5% 1 (Note 1) O
PT fuse PL-G 1A 4 4 4 4 5% 1 O
2 2
Power APS116DN 110VAC (White) 2 2 5% 1 O
(3.3kV) (3.3kV)
reception
indicator LED APS1126DN 2 2
120VAC (White) 5% 1 -
(4.16kV) (4.16kV)
200V/400V
R4D500-RA03-01 (50Hz) 5 9 5% 1 -
common
R3G500-RA24-71 (60Hz) 400V 5 9 5% 1 -
R3G500-RA34-11 (60Hz) 200V 5 9 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 5 9 5% 1 -
Cooling fan
200V/400V
R4D560-RB03-01 (50Hz) 5 9 5% 1 -
common
R3G560-RA25-71 (60Hz) 400V 5 9 5% 1 -
R3G560-RA27-11 (60Hz) 200V 5 9 5% 1 Optional -
GTB057KUT37R (50/60Hz) 200V/400V 5 9 5% 1 Optional -
Lifter with adapter - 1 (Note 3) O
Cell inverter
12 12 18 18 5% 1 (Note 2) -
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -
Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.

— 84 —
4GBF0581

Table 7.5.1.F Recommended common spare parts for 2bank (600G)

4.16kV 6.6kV Recommended


output output spare parts MVG2
Product name Model/Rating Remark compatibility
Spare Minimum (O: Yes)
4K600G 6K600G
rate number
Control board CTR ARND-4044C 1 1 5% 1 -
Gate interface board GIF
ARND-4186A 1 1 5% 1 -
(Including OIF)
Optional interface board OPT-S ARND-4051A 1 1 5% 1 Optional -
Input/output board XIO ARND-4045B 1 1 5% 1 -

Input/output board XIOA ARND-4187A 1 1 5% 1 -


Board
Resistor board for voltage detection
ARND-3139A 1 5% 1 O
R-DET
Resistor board for voltage detection
ARND-3139B 1 5% 1 O
R-DET
Output voltage detection board
ARND-4189A/B 1 1 5% 1 -
V-DET
TC-net I/O E (Electrical) ARND-4026N 1 1 5% 1 Optional -
TC-net I/O F (Optical) ARND-4027N 1 1 5% 1 Optional -
ISBus ARND-8204M 1 1 5% 1 Optional -
DeviceNet ARND-8127M 1 1 5% 1 Optional -
Option
ARND-8130M
PROFIBUS 1 1 5% 1 Optional -
/8225M
Modbus- RTU ARND-8225P 1 1 5% 1 Optional -
CC-Link ARND-8225N 1 1 5% 1 Optional -
Display/operation unit KPAD-4047A 1 1 5% 1 -
Display/
GT1155-QSBD 1 1 5% 1 -
operation unit Multi-language display unit
ARND-4037B 1 1 5% 1 -
LWT50H-5FF +5V/+15V/-15V 1 1 5% 1 O
Power supply
equipment HWS50-24 +24V 1 1 5% 1 O
Control circuit ATQ10 500VAC-10A 3 3 5% 1 O
fuse ATQ1 500VAC-1A 3 3 5% 1 (Note 1) O
PT fuse PL-G 1A 4 4 5% 1 O

Power APS116DN 110VAC (White) 2 5% 1 O


reception
indicator LED APS1126DN 120VAC (White) 2 5% 1 -
200V/400V
R4D500-RA03-01 (50Hz) 13 13 5% 1 -
common
Cooling fan R3G500-RA24-71 (60Hz) 400V 13 13 5% 1 -
R3G500-RA34-11 (60Hz) 200V 13 13 5% 1 Optional -
GTB052KUT34R (50/60Hz) 200V/400V 13 13 5% 1 -
Lifter with adapter - 1 (Note 3) O
Cell inverter
12 18 5% 1 (Note 2,5) -
unit
Flat cable - 1 1 set -
Connection
Optical cable type 1 - 1 1 set -
cable
Optical cable type 2 - 1 1 set -

Note 1: The number of control circuit fuses varies depending on the panel composition.
Note 2: If cell inverter units are used as spare parts, spare parts for cell inverter units are not required.
Note 3: Special lifter is necessary for the cell inverter unit replacement. Lifter is not supplied with the equipment.
Note 4: The lifter for the TMdrive-MVG2 can also be used for the TMdrive-MVe2 by changing the adapter and weight.
Note 5: Spare part of cell inverter unit is inverter block only. Condenser block is not included in spare part of cell inverter unit.

— 85 —
4GBF0581

Table 7.5.2 Recommended spare parts for each capacity

4EAF 4EAF 4EAF 4EAF 4EAF 4EAF 4EAF


4EAF MVG2
1950 1951 1919 1952 1920 1953 1954 Recommended
1955 Remark compatibility
Product G001 G001 G001 G001 G001 G001 G001 spare parts
Model/Rating G001 (O: Yes)
name /G002 /G002 /G002 /G002 /G002 /G002 /G002

80E 100E 150E 200E 250E 300E 400E Spare Minimum


600G
/80G /100G /150G /200G /250G /300G /400G rate number
CM100DY-24A 1200V-100A
8 4 5% 1 -
204G (2in1)
CM200DY-24A 1200V-200A
4 8 4 5% 1 -
206G (2in1)
CM300DY-24A 1200V-300A
4 8 4 5% 1 -
203G (2in1)
CM400DY-24A 1200V-400A
4 4 5% 1 -
IGBT 203G (2in1)
module CM600DY-24A 1200V-600A
4 5% 1 -
204G (2in1)
CM600HA-34S 1700V-600A
4 5% 1
202G (1in1)
CM800HA-34S 1700V-800A
8 5% 1
202G (1in1)
CM1000HA-34S 1700V-1000A
4 5% 1
202G (1in1)
RM200DY1-24S 1200V-200A
4 4 4 4 5% 1 -
202G (2in1)
Diode RM200CY-24S 1200V-200A
8 8 8 5% 1 -
module 202G (2in1)
RM600DY-34S 1700V-600A
4 10% 1
300G (2in1)
12.5URD70TTF0200 1250V-200A 1 1 10% 1 -
Main 12.5URD71TTF0350 1250V-350A 1 1 10% 1 -
circuit
fuse 11URD71TTF0500 1250V-500A 1 1 1 10% 1 -
11URD71TTF0630 1100V-630A 1 10% 1
Cell inverter unit
ARND-4199A 1 1 1 1 1 1 1 10% 1 -
drive board CCD-G
Board Cell inverter unit
ARND-4199B 1 10% 1
drive board CCD-G
Cell inverter unit 1
ARND-4195A 1 1 1 1 1 1 1 10% 1 -
drive board CCD-C

Note 1: The table above shows the number of the spare parts included in a single cell inverter unit. If cell
inverter units are used as spare parts, spare parts for cell inverter units are not required.

— 86 —
4GBF0581

7.6 Prohibition of Modifications


Modifying this equipment is dangerous.
When you need modifications, contact your TMEIC representative.
7.7 Move
Inspections may be required before moving the equipment which has been installed.
Contact your TMEIC representative.
7.8 Disposal
When part or the entire equipment is disposed of, you need special handling for waste disposal.
Consult with waste disposal professionals.

— 87 —
4GBF0581
8 Fault and Recovery
8.1 Cautions on Handling Faults
When a fault occurs, people are likely to repeat trial and error, pressed by the feeling that they have to
recover it immediately. However, it is important to go back to the fundamentals and correctly understand the
phenomena of the fault.
To do this, it is necessary to record the phenomena and conditions of the fault in detail from the electrical and
mechanical standpoints, including the situation of the operator's operation. Collect as much data as possible
on the following items to describe the operation situation when the fault occurred. See also Chapter 1.
(1) Operation panel display
Record the fault message (sequential fault display) shown in the LCD on the operation panel at the
moment the fault occurred.
(2) Collection of trace back data
Record the trace back data with personal computer. (The maintenance tool is optional.)
(3) Operation different from normal operation
Check if there was anything that affected the input power supply of the equipment at the moment the fault
occurred (for example, powering-on of large-capacity equipment which is connected to the common AC
power supply or short-circuit accidents, etc.) and record it.
(4) Power failure
Check if the input power supply of the equipment was disconnected at the time of the fault (for example, if
the line of the AC power supply was switched or if the breaker was turned on or off) and record it.
(5) Load condition
Check if the power supply of the load (motor) connected to the equipment was turned on/off or the load
was drastically changed at the time of the fault and record it.
(6) Operation
Check what kind of operation the operator did in the central operator's room at the time of the fault and
record it.
(7) Installation environment
Check if there was any abnormal ambient temperature rise at the time of the fault or before and record it.
(Fault of air-conditioner or ventilation system)
(8) Changes
Check if there were any recent changes to other apparatuses around the equipment (for example, if some
electrical work was carried out on the apparatuses around the equipment) and record it.
(9) Inspection situation
Check if there was excessive dust or leak and record it.
(10) Lightning
Check if there was lightning in the neighborhood of the equipment and record it.
(11) Abnormal sound, odor
Check if there was any odor or abnormal sound around the equipment at the time of the fault and record
it.
(12) Control power supply
Check if the control power supply of the equipment was functioning normally at the time of the fault and
record it.
Understanding the situation in this way serves as a reference to determine whether the nonconformity is
attributable to factors inside or outside the equipment. Further, this information becomes an important clue to
find out the cause of non-reproducible nonconformities or faults and it is important to keep precise record.

— 88 —
4GBF0581
8.2 Repair
8.2.1 Cautions on Repair
(1) Prepare necessary tools and drawings, etc. before starting the work.
(2) When removing parts, be careful not to damage other parts.
(3) Do not make wrong connections when recovering from the fault. Put markings, etc. to prevent mistakes, if
necessary.
(4) After recovery, check the wiring according to the schematic.
(5) Use right tools (torque wrench, etc.) when handling screws.
(6) Special cares is required when handling heavy articles.
(7) After the work has been completed, check the number of tools to make sure that no tools are left inside
the panel.
(8) For details about layout of main components in the inverter circuit, see Section 3.5.

8.2.2 Replacing Units


See Cell Inverter Unit Replacement Procedures Instruction Manual.

8.3 Restoring Setting Parameters


In this equipment, the program starts running automatically when the control power is turned on. In the
following cases, the setting parameters need to be reloaded.
The message, "PARA_ERR" appears on the display. The setting data may be faulty.
All the setting data are to be replaced. <Example> The circuit board is used in other equipment.
The circuit board is to be replaced with a spare.

8.3.1 Reloading (PC Tool)


The setting parameter can be loaded by connecting the maintenance tool with the computer.
This is to load a parameter file saved in the HDD.
For details, refer to the manual for the maintenance tool.
(1) Turn on the control power.
(2) Connect the maintenance tool.
(3) Log on to Access level 3 or more (Customer Admin).
(4) Load a parameter file saved in the HDD into the equipment.
(5) Turn off the control power, and turn it on again (power initialization).

8.3.2 Reloading (Operation Panel)


The data can be saved to the operation panel and loaded to the main board.
See Drive Equipment Enhanced Keypad Operation Guide and Drive Equipment Multi-Language Keypad
Operation Guide for details.

— 89 —
4GBF0581
9 References
(1) 6F3A4806: Drive Equipment Safety Precautions
(2) 4GBF0632: Medium Voltage IGBT Inverter TMdrive-MVe2 Function Manual
(3) 6F3A4734: Drive Equipment Enhanced Keypad Operation Guide
(4) 4GBF0249: Drive Equipment Multi-Language Keypad Operation Guide
(5) 4GBF0620–4GBF0625: Installation Precautions Instruction Manual
(6) 4GBF0616, 4GBF0617: Cell Inverter Unit Replacement Procedures Instruction Manual
(7) 6F3A4885: Drive Equipment PLC Transmission Instruction Manual

— 90 —
TOSHIBA MITSUBISHI-ELECTRIC
INDUSTRIAL SYSTEMS CORPORATION
TM_F50017B

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