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Received 18 September 2000; received in revised form 12 March 2001; accepted 11 April 2001
Abstract
A novel membrane–UV reactor has been developed for dissolved oxygen removal from water. The reactor was fabricated from
an UV light surrounded by silicone rubber hollow 3ber membranes. Water saturated with dissolved oxygen was fed into the hollow
3ber lumen, while hydrogen gas used as a reducing agent was introduced into the reactor shell. The hollow 3ber membrane served
as a gas distributor for hydrogen to be distributed evenly and then dissolved in water to react with the dissolved oxygen under
the UV irradiation. The dissolved oxygen is, thus, removed due to the chemical reaction between the two dissolved gases. A
mathematical model has also been developed for the novel membrane reactor. The e5ects of membrane resistance, gas and water
6ow rates as well as gas pressures on the overall performances of the reactor for the DO removal were studied theoretically.
Experimental data obtained at various operation conditions were compared with the theoretical results and kinetic parameters for
the dissloved oxygen and hydrogen reaction were evaluated. ? 2001 Elsevier Science Ltd. All rights reserved.
0009-2509/01/$ - see front matter ? 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 9 - 2 5 0 9 ( 0 1 ) 0 0 1 7 6 - 2
5074 K. Li, X. Tan / Chemical Engineering Science 56 (2001) 5073–5083
2. Experimental
2.1. Materials
Fig. 1. Membrane–UV reactor.
Silicone rubber capillary used as hollow 3ber mem-
branes (brand name: SILASTICJ) are manufactured by
volume, the integration level has to be increased. The Dow Corning, USA. Their dimensions and the permeance
native oxide growth and roughness of the wafer surface values determined for O2 and H2 are given in Table 1. The
will become more and more critical as level of integra- silicone rubber membrane has a good resistance to UV
tion of semiconductor increases. Hence, to suppress the (ultraviolet) radiation and chemicals (Anon, 1999a). It is
native oxide growth, it is essential to reduce the dissolved also quite transparent to UV radiation (Ullmann, 1985).
oxygen level in ultrapure water as much as possible. Ultraviolet light source is a low-pressure mercury lamp
Conventionally, the removal of the dissolved oxygen in the form of a tube. This type of lamp is also known
from water can be achieved by either physical or chem- as germicidal lamp as it has a good germicidal e5ect. It
ical methods. The physical methods such as thermal transmits in the short wave or UV-C range (180 –280 nm)
degassing, vacuum degassing or nitrogen bubble deaera- with a peak at 254 nm. The ultraviolet lamp is powered by
tion have inherent drawbacks in terms of both operating 220 V electrical mains using the connection kit supplied,
costs and bulky construction. Also, with these physical which consists of a starter and ballast normally used with
methods, it is diFcult to reduce the dissolved oxygen the domestic 6uorescent lamps. A quartz glass tube used
concentration from parts per million (ppm) level down for housing the ultraviolet lamp is purchased locally. It
to a few parts per billion level (Kasama, Yagi, Imaoka, is used instead of ordinary glass tubes as it can transmit
Kawakami, & Ohmi, 1990; Imaoka et al., 1991; Sato, radiation in the range of 180 –3000 nm. Aluminum foil
Hashimoto, Shinoda, & Takino, 1991). The chemical was used as a re6ective layer on the inner surface of the
methods such as addition of hydrazine or sodium sul3te, reactor shell. Among various re6ective materials, it has
although, provide an alternative to the physical methods, one of the highest re6ectivity for UV radiation (Anon,
they are undesirable because of the toxicity of the hy- 1999b). It should be noted that high re6ectance to visible
drazine material and because the addition of the sodium radiation does not necessarily mean high re6ectance to
sul3te will result in an increase of solid contents in wa- short-wave UV radiation.
ter. Reaction with a reducing agent such as hydrogen in Water used was the tap water. The puri3ed air and hy-
the presence of a catalyst (Li, Chua, Ng, & Teo, 1995) drogen used were obtained from BOC Ltd. Their compo-
or an UV light (Saito, 1991; Saito, Hiroshi, Mituru, Ken, sition as per the label details of the supplier is shown in
& Tujimura, 1994) to form water is an attractive method Table 2.
as it produces no by-product to contaminate the product
water. 2.2. Membrane–UV reactor
In the present study, the removal of dissolved oxygen
from water was investigated using a novel membrane–UV The novel membrane–UV reactor fabricated in our lab-
reactor. The reactor, shown in Fig. 1, is made from sili- oratory is shown schematically in Fig. 1. It is basically
cone rubber capillary (hollow 3ber) membranes packed in the shape of a circular pipe (shell) with two 6at ends.
K. Li, X. Tan / Chemical Engineering Science 56 (2001) 5073–5083 5075
Table 1
The system parameters and experimental conditions
Fiber OD 0.64 mm
Fiber ID 0.30 mm
Number of 3bers 100 Dimensionless
Length of 3ber 710 mm
Oxygen permeance through the membrane 1:72 × 10−2 mol= m2 s atm
Hydrogen permeance through the membrane 2:13 × 10−2 mol= m2 s atm
Feed water 6ow rate 0:03 ∼ 0:4 l=min
Temperature 299 K
DO concentration in feed 6.7–8.6 ppm
Hydrogen pressure on shell side 0–4 atm
Gas 6ow rate 16.67 ml=s
Table 2
Composition of gases used
The 6at ends have holes in their center to allow a quartz connecting it to a tube that runs out of a window or a
glass tube to pass axially through them and the shell. The ventilator. Table 1 also lists the experimental conditions
shell is made up of a PVC (polyvinyl chloride) pipe of used in this study.
2 in nominal pipe size (OD = 2:375; ID = 2:04). An alu- The dissolved oxygen meter—Orbisphere Model 3600
minum foil layer is attached on the interior surface to is made by Orbisphere Laboratories, Switzerland. It was
re6ect the ultraviolet radiation. The silicone rubber cap- connected to a Rikadenki chart recorder for continuous
illaries were cut to 710 mm length and 3xed onto the plotting of the readings on a paper sheet. The pump
quartz glass tube using epoxy adhesive. These capillar- used was a NEMOJ Pump manufactured by Netzsch
ies were 3xed length-wise on the outer circumference Mohnopumpen Gmbh, Germany. Rotameters used for
of the quartz glass tube and are 100 in number. The water and gas 6ow rates measurement were manufactured
quartz glass tube with the silicone capillaries 3xed on its by Tokyo Keiso, Japan while pressure was measured us-
outer circumference was then 3xed axially inside the shell ing the Wika pressure gauge.
using epoxy resin, taking proper care to prevent any dam- The feed water was saturated with puri3ed air prior
age. The 6at end plates were then 3xed to shell by the to being in pumped into the reactor. Calibration of the
bolts, which are four in number on each end. The reac- DO meter was carried out and the inlet dissolved oxygen
tor was then tested for leakage. Rubber gaskets and ‘O’ level was measured and recorded.
rings were used at the end cover plates to prevent leak- The air-saturated water was passed through the 3ber
age of water. Hydrogen gas and water were supplied by lumen of the reactor, while puri3ed hydrogen gas was
nylon tubes and connected to the reactor using 6.35 mm passed cocurrently or countercurrently through the shell
(1=4 in) NPT (non-parallel thread) sockets. side. Experimental runs were carried out with variation
of inlet 6ow rates of water and variation of gas feed pres-
2.3. Experimental setup and procedure for DO removal sures to study the reduction of dissolved oxygen levels.
The outlet dissolved oxygen levels were recorded after a
The experimental setup is shown schematically in steady state was reached.
Fig. 2. In addition to the membrane–UV reactor, which Hydrogen gas was used to study the removal of dis-
has been described earlier, the other equipments used solved oxygen both by physical stripping (without switch-
in the setup were the dissolved oxygen meter, chart ing on the UV light) and chemical reduction (with UV
recorder, water feed pump, rotameters, 6ow control light).
valves, pressure regulators and pressure gauges. The ro- A combustible gas detector manufactured by Gas Tech
tameters and pressure gauges were connected to the gas Inc., USA was used periodically to check for any explo-
and water supply lines. The hydrogen gas exiting from sive levels of hydrogen gas in the vicinity of the exper-
the shell side was vented out into the atmosphere by imental apparatus. It was also used at the joints of the
5076 K. Li, X. Tan / Chemical Engineering Science 56 (2001) 5073–5083
tubes and valves used for the supply of the hydrogen gas (5) The intensity of UV light is constant everywhere in
to test for any leakage. the reactor.
(6) The system is operated isothermally and in steady
state.
3. Theory
Based on the above assumptions, the general mass con-
3.1. Formation of the model servation equations for both oxygen and hydrogen, rep-
resented by a and b, respectively, in the liquid phase can
Con3guration of the membrane–UV reactor has been then be given as
described in the experimental section. Based on the oper- 2
ating arrangement, the following assumptions are made r @Ci 1 @Ci @2 Ci
2um 1 − = Di + + i ;
for the model development: Rin @z r @r @r 2
i = a; b (1)
(1) Oxygen and hydrogen concentrations in the liquid
phase are so small that the density and 6ow veloc- The boundary conditions are applied at the centerline,
ity in the liquid stream are constant along the 3ber the membrane wall as well as the inlet of the membrane
length. This assumption approximates the system re- reactor:
alistically and simpli3es the mass balance equations
@Ci
considerably. r = 0; = 0; (1a)
(2) Fully developed laminar 6ow occurs in the 3ber lu- @r
men, and axial dispersion in the liquid stream is neg- @Ci
ligible. This assumption is valid for a Reynolds num- r = Rin ; −Di = Pm; i (Hi Ci − pi ); (1b)
@r
ber not exceeding 2100. The entrance e5ect for the
6ow pro3le in the 3ber lumen is ignored because it z = 0; Ca = Ca0 ; Cb = 0: (1c)
is not signi3cant when compared to the length of the
3ber used. Furthermore, the 6ow velocity in the lu- The mass balance equations for oxygen and hydrogen in
men side can generally be expected to be greater than the shell side can also be formulated as
the axial di5usion. G d pi
(3) Gas 6ow in the shell side is a plug 6ow and the · = Pm; i 2nRin (Hi Ci |r=Rin − pi ) (2)
RT d z
volumetric 6ow rate is considered to be constant.
The radial concentration gradient in the gas stream with the boundary condition
is neglected. z = 0; pa = 0; pb = pb0 : (2a)
(4) Equilibrium is attained instantaneously between the
gas phase and liquid interface, and Henry’s equation In the above model equations, the various symbols are
is applied. de3ned in the notation section at the end of this paper.
K. Li, X. Tan / Chemical Engineering Science 56 (2001) 5073–5083 5077
It should be pointed out that Eq. (2) was written for O = 2k1 Ca − k2 CO Cb − k3 [H2 O]CO ; (6b)
cocurrent 6ow arrangement only. However, it can be
easily extended to the countercurrent operating mode. If
the amount of feed gas used is so large that the oxygen b = − k2 CO Cb ; (6c)
concentration approaches zero in the gas phase and the
where k1 ; k2 ; k3 are the rate constants for individual reac-
hydrogen concentration is approximately uniform
tions, and k1 is proportional to the radiation intensity of
throughout the reactor, i.e. pa = 0 and pb = pb0 , Eq. (2)
the UV light.
can, thus, be dropped.
At quasi-steady state, the rate change of oxygen radical
The bulk average or “mixing cup” values of the dis-
is equal to zero, i.e. O = 0, the overall reaction rate may,
solved oxygen concentration at a given z is
then, be written as
Rin Rin
Ca u2r d r 4 k1 ks Ca Cb
Ca = 0 Rin = 2 Ca [1 − (r=Rin )2 ]r d r: (3) a = ; (7)
u2r d r Rin 0 1 + ks Cb
0
and the removal eFciency expressed in terms of the Sher- Simulations were carried out using basic parameters
wood number may also be written as listed in Table 4, while experimental data were obtained
at various experimental conditions given in Table 1. Their
1
Gz 2 results are presented in the following three sections. In
Sh = − ln 4 xa |"=1 (1 − # )# d # : (13)
4 0 the 3rst, e5ect of the membrane resistance on the DO
removal from water is examined. In the second, the ef-
The dimensionless parameters in Eqs. (9)–(13) are de- fects of various operating conditions such as gas and wa-
3ned in Table 3. ter velocities, and hydrogen pressures on the removal of
dissolved oxygen are studied. The simulation results gen-
3.4. Method of numerical solution erated with di5erent reaction rate constants are also ex-
amined. Finally, experimental results are compared with
The model equations are a group of non-linear partial the predicted values and performance of the membrane–
di5erential equations and may be solved numerically. Fi- UV reactor in terms of the dissolved oxygen removal in
nite element di5erence forms in the radial direction are ultrapure water production is presented.
employed to replace the corresponding derivative terms
in Eqs. (9a) and (9b) so as to transform them into a series 4.1. E:ect of the membrane resistance
of ordinary di5erential equations
@x xj+1 − xj−1 In this study, both the oxygen and hydrogen may per-
= ; (0 ¡ j ¡ N ); (14a) meate through the membrane during operation. Hence,
@# 2X#
the membrane resistance may a5ect the overall perfor-
@2 x xj+1 − 2xj + xj−1 mance of the DO removal. In order to study this e5ect,
= ; (0 ¡ j ¡ N ); (14b) a modi3ed Sherwood number, S hWi , has been introduced
@#2 X#2
where j is the di5erence mesh order, N is the total num-
ber of di5erence meshes and X# is the radial di5erence Table 4
Basic parameters used for the simulation
distance: X# = 1=N .
Substituting Eq. (14) into Eq. (11a) gives the concen- Modi3ed Sherwood number, S hWi S hWa = 843; S hWb = 1189
trations on the boundary as Graetz number, Gz 20
Modi3ed Hatta number, NH 2
j = 0; xi; 0 = 13 (4xi; 1 − xi; 2 ); (15a) Feed gas modulus, Nf 1
Concentration modulus, Nc 0.2
Reaction order modulus, Ng 2
4xi; N −1 − xi; N −2 + 2X#S hWi yi Ratio of the di5usivity, ( 1.423
j = N; xi; N = : (15b) Membrane selectivity for H2 = O2 ; + 1.240
3 + 2X#S hWi
K. Li, X. Tan / Chemical Engineering Science 56 (2001) 5073–5083 5079
Fig. 3. E5ect of the modi3ed Sherwood number on DO removal at Fig. 5. E5ect of gas 6ow rate on DO removal at di5erent modi3ed
di5erent Graetz numbers. Hatta numbers.
Table 5
Experimental conditions and deviation from theoretical results
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