('

AW.I,,-,'* M&u^L^
.: ITEM''GENERAL''
1. Introduction
7-
fnsertthefollowingbeforePara1.1:

a) DESCRIPTION
OF THEWORKS

MultanRoadfrom ThokarNiaz Baigto HudyaraDrainis part of National

HighwayN-5, presentlyunderadministrative
controlof NationalHighway
Authority(NHA).
The lengthof the projectis 11Kmhavingan existingROWof 34mto 37m.
The existingroadat presentis 4 lanedualcarriageway.
Startingfrom N-5- M2 junction,the existingroadshallnow be improvedto
8 lanedualcarriageway havinga roadwaywidth15.5mon eithersidewith
a lanewidth3.65m.Additionally 3 U Turnsare alsoproposedin orderto
stream line the movementof trafficwithoutany disturbancefor HOV
commuters.
The overallobjectiveof the project is to providean up gradedfacility
betweenThokarNiazBaigand HudyaraDrainthroughreductionin travel
time and operatingcosts at the most economicaland financially
sustainablelevel. Four Bus-bayson each side with five overhead
pedestrian
crossings are alsoproposedin the scopeof work.
Thisprojectwillfacilitatevehicularas wellas pedestrian
traffic.

b) MATERTALS
SOURCES
Constructionmaterialfor use in the work shall be providedby the
Contractor,where not availablefrom excavationwithin the work, from
sourcesto be identifiedand establishedby the Contractorwho will be
responsible for surveyingand testingto provethe extentand suitability
of
materials,for land and royalty/malkana costs, for access roads, site
facilities,strippingoverburden,separationof materials,processingand
transportof materials,reinstatement, insurance,and all other costs.All
costs shall be consideredas includedwithinthe rates insertedfor the
itemsincludedin the Billof Quantities.
The resultson materials,obtainedby the Engineerduringpreparation of
the Contract,are availablefor inspection,
on application
to the Employer's
Representative.
1.11 Testins
In Para4, at end of firstsentencein line3, addthefollowing:
"Exceptas providedin ltem 1.21,Certificate of Compliance',,.q;,,rii,"..;
1.20 TrialSection
At the end,add newitemsas below:
1-21 Gertilicateol ComPlianc€
prior to the use of any
A Certificaieof complianceshall be furnished
materialwheretheseSpecificationswarlantsuchcertificate tobe
the
where permissible under these speci[rcations'
furnished.ln addition,
E n g i n e e r m a y p e r m i t t h e u s e , o f c e r t a i n m a t e n a l s o r a s - s e m bThe
liespriorto
tustjng, if accompanied by a cgflficate of compliance-
sampting ani
c e r t i f i ca te o fco mp l i a n ce sh allbefur nishedwitheachlot' cleadyidenbfied
in the certificate-
of compliancemay be
All material used on the basis of certificate howevershall
sampledand iestedat any time.A Cerliflcateof compliance contracilor
underthe
not relievethe contraclorof hls otherobligations
shall conformto the
incorporatinl'nr"t"rialsin the work- Such mat€rials
and specifications.
requirementiof the relevantcontractDrawings

T h e E rn p l o ye rre se rye s-th e- r ighttor efusetheper mission{ or the.useol

materialson tt'r" basisof a certificateof compliance'

The{ormoftheCertiflcateofComplianceanditsdispositionshd|lbeas
directedbY.tfreEngineer'

1-2? lniqition Ganals. and sewprs'etc'

ry
so as to 'ofieil the least
The conkactor shall condug{ his operations canals' channels'
possible obstruction for *"inUining:flory in inigation
yrater courses, drains ano =ewer=.tn. contractor shall observe all rules
the intemrplion and
and regulations of appropriateauthorities regarding
ghannels, uraler-courses'drains
rnaintenance of flow in inigation canals,
the Employeri1
and sewers and shall save-harmless-andindemnrfy costs and
ou*"na., proceedings, damages,
retpect ;i dl- consfuc'tion'
"l"ir=,anslng out oi ot in to any such
expenseswhaiso,ever lelatign
operationsor interferenceswith inigationflows'
wherever temporary
The Contractor shall maintain altemate channels
his operationdisrupts
channel, drains and sewe*, i" t"quired-or where
inigationflow,withoutanycompensationfromtheEmployer.

The contractor shall make good, at his own cos! all damages to
"etectlic
telephone, t"t*grail *J cables including underground
other pipe.s except where
insia||ations or wires, sewers, water, or
pafllr owning or responsiHefor the same
Authority: Emptoyer oi private
electsto make good such damages'
beds of water'
All injury to ihe surface of the land, to the
by the works (other
protectionbanks riverbeds,etc vvheredisturbed

ii
 by t!:
where speciftcallyordered by the Emptoyer)shall be repaired
expense' All
Contractoror the Authorities .on."rn*d ui th" Contractot's
such makinggo.gdshall be to the approvalof the Employer'

1-24 Danqgrous Materials

and make use
The contractor and his sub contractors shall convey, store
calcium and
of all explosives,dangerous'petroleum,acelylene'carbide of
in strict
other similar mai"rial provided by them lor use in or' on the works
are in
accordancewith'the provisionolall laws. orders'andregulations'that
Governrnent'
force at the site or may be issued from time to time by ihe

"1-25 Safety Precautions.

welfare of
The contracior shall adequate provide for the safety health and
equipment
persons .nU io.the preverition of damage to works,'material,
ior the purpose of or in connection with the Contacl

ltI
 SCHEDULEFOR SAMPLING AND TESTING OF EMBANKIYIENTAND SUBGRADE

(ITtrNI NO. 108TO 113)

Samplingand Testing Frequency

Material Test Designation
Project Control Sourcel Stock

Soil Field Density MSHTO T-191 Delete1/200M. and

replace
by1/layer/Lane/100
M
Laid

SCHEDULE FOR SAMPLING AND TESTING OF GRANULARSUBBASE

(rTf,M NO.201)

Sampling and Testing Frequency

Material Test Designation
Project Control Source/ Stock

Field Density MSHTOT-191 Delete4llayerl400M laid, 3

Aggregate
Minimum/layer if lessthan
400 M laid, and replace
by 1I lay erl carriagewaytl 00
M Laid
{Minimumi /layer/Lane-
way for less than 100 M
laid)
SCHEDULEFOR SAMPLINGAND TESTINGOF AGGREGATEBASECOURSEAND WATERBOUND

(rTErvrNo.202& 206)

Samplingand Testing Frequency

Material Test Designation
Source/
Project Control
Stock

FieldDensity AASHTOT-191 Delete 4llayerl400M laid, 3

Minimum/layerif less than
400 M laid, and replace
by1/layer/carriageway/100
M Laid
(Minimuml/layer/Lane-
way for less than 100 M
laid)

Aggregate
 Table for Allowable Tolerances
(Earthwork, Pavement Courses and Concrete

Thickness Level 5M Straight Edge fall Longitudinal

Description (mn) .Cross
(mm)
(mm) (%) grade

Delete-40and
replacewith -30
Subgrade

Delete 20 and
replacewith l0
Subbase
 EABIEUPEX
tTEt!\ 100 GENERAL

100.1 OESCRIPTION

ln line 2, delete "earth"and insert"soil'" /

100-2 SOIL INFORMATION

andinset't"soll"-
In para 2, line2, delete'earth"
'requirements",
add "in particular
the borrow
ln para ?, line.3, .after
pits".

100-4 REMqVAL OF EXISTINGOBSTRUCTIoNS

i) "walls,buililingsand roads"..
ln line5, after".bridges",.add
'exists"and add "appearsin ihe Bill
ii) ln line 7, after"item",delete
of Quantities''

100-l
I T E M1 0 1 C L E A R I N G& G R U B B I N G

REQUIREMENTS
1O:1-2 CONSTRUCT.ION

101.?.1 C l e a ri n q /Gru b b i n q ,

Addthe followingafter 1sl Para'

-
Altertheclearingandgrubbingoperation,allthedepressionsand
at the Contractot's
cavitiesetc_shall be filled naif witn.suiiablematerial
c o s t to th e a ve ra g e l e ve l o ftheundistuibedor iginalgr ound.

At th ee n d a d d .

R e n d e r i n g o f t h e s o i l j n t h e a r e a , a S u n s u i t a b | e d u e t o t hand
e
ny way of tittering mixing of the cleared
Contractof=opJrrtion 11Olo.r costand
grubbedrnateiialor.any btn"r reason,ihall be io the Contractofs 'naterialwithout
shall be =t ipp"o and ieinstaiedwitlr acceptablysuitable
. aly payment-
.C|earedandgrubbedmateria|shallnot..be|eftinorunder
shall be
embankmentsor .bthe, *n"tt.u"t"d'facility- All-removedmaterialsfrom lhe
visible
disposedof at locations outsidethe righl-of-wayand noi
roadway.
private sites away from
Disposal of removFd materialsat publicand 'in
-the right of .wby shall be Ai-" at trb Contractot's sole expense'
agreement witS lhe
accordance with all laws anJ-i"g;t"to*, ?qut an The Engineer
property otn , or public .g"ntryi-t"t l:t-"-gly exegutgd' from the
shall be giu*n ntt"en (f0 ti'. ptior noticeand a writt'enreleaseare to be
propertryowner or public on whosepropertythe matedals
"sJ.ry
placed.
fill heightis two
clearing and grubbingshallbe waivedoff wherethe
. (02)m*t"i= or"*orr-und atthe discretionof the Engineer.

10'13.1 Measurement

DeletePara2.
'r'.
101-3.2 PaYment
'original"insed"leveland'-
fn fine 4, atler

100-2
I

ITEM103 sTRIPPING

I 0 3 . 3 . 1 Usgrlrgn''9!1

Add followingsentence at the end'

area
"The stripprng and replacement of the resulting top soil in the
direci payment under
cleared and grubbdd.shallnot be measuredfor
this item fcrlhe embankment"'

1 0 3 _ 3 _ 2 Pavment

Replace iable of Pay ltem by the lollowing sentence'

toP.soi!in the
"The cost of 5Vipping and replacement of the resulting
shall noi be Paid
area cleared and grubbed in the embankment areas
in the PaYable
separately,and its price shall-bedeemed to be included
item s of iubs equent.-earthworks-''

100-l
lTErvI104 COMPACTIONOF NATURAL GROUND

104"1 DESCRIPTION

Deletecompleteparagraphand replacewith:

The workshallconsistof the compaction of the natural/original

ground,
the clearedand grubbedsurface(i.e. the surfaceafterLlearingand
grubbing),strippedsurfaceafter strippingand the excavatedsurface
afterexcavation,priorto commencement of embankment construction
in accordance with thesdspecifications,
as shownon the Drawingsor
as directedby the Engineer.The compactionshall be carriedout
througha writtenorderby the Engineer.

104,2 CONSTRUCTION
REQUIREMENTS

Deletetop paragraph
and replacewith:

The natural ground/creared and grubbed surface/stripped

surface/excavated
surfaceshall be brokenup, ploughed,scarified;all
sods and vegetablematterremovedand compactedto a depthof 200
mm andto the specifieddensityas givenbelow:

104.3,1 Measurement

Deletecompleteparagraphand replacewith:

The quantityto be paid for shall be the number of square metres

directedto be compactedand acceptedby the Engineerfor payment.
The restorationof originalgroundlevelswithfill materialafterexecution
of ltem 104 (dueto compactionand resultantsubsidence) shallnot be
paidseparately andshallbe deemedto be includedin thispayitem.

The area determinedas providedabove shall be paid for at the

contractunitpricefor the pay item listedbelowand shownin the Billof
Quantities whichpriceand paymentshallconstitute full compensation
for all the costs neces$aryfor the proper completionof the work
prescribed in thisSection.

100-4
ITEM105 ROADWAYAND BORROWEXCAVATION

105.1 Description

i) In line 4 after "all excavation"add "afterstrippingof top soil (if

required)"

ii) In line8 add at the end:

"lt shall includeonly materialsuitablefor flll, backfillor in the

pavement.Theroadway excavationshall be determinedwith
referenceto originalNSLbeforeclearingand grubbingandstripping
if required.All unsuitableor surplusmaterialis providedfor in item
106. Excavationfor structuresis covered under item 107,
Excavationfor diverting/widening water-coursesis not payable
seperately".

105.2.1 RoadWav Excavation

i. Delete"RoadWay"fromthe titleand insert"Roadway."

ii. Deleteentirepara2 and replacewith:

Roadway Excavationshall further be classifiedas "Common

Excavation"and "RockExcavation" as hereinafterdescribed,which
classificationshall include all the materialsof whatever nature
encounteredexcept where these are unsuitableor surplus to
requirements as in item 106.

iii. Delete"shale"from line6 of paraa) "CommonExcavation".

iv. Insert "silts" before "sands." in line 7 of para a) "Common

Excavation".

105.2.2' Borrow Excavation

In line4 oI para3, add at the end:

"ln particularthey will be left in a safe, free drainingcondition.In all

areas any topsoil previouslyremoved shall be reinstatedunless
otherwiseinstructedby the Engineer.

105.3 GonilructionRequirements

i. Add at the end bf para4:

"where appropriatedrainage shall be reinstatedand topsoil

replacedas directedby the Engineer''.

ii. Insertthe followjngafterlastpara:

r00-5
 a.Theexcavatedmatena|approvedfor[r|lunderanyitemoithe
Quantitiesshallbeusedinthemannerasdescribedunderthe
rerevantilem of wot-l<.
disposedof - at the
b. lf it is unsuitablematerial,it shall be
d e si q n a te d l o ca ti o n i nthem anner asdir ectedbytheEngineer .
of the project'it
c. lf th" materialis surplusio the fill requiremenis
shaltbedisposedofatthelocationinamannerapprovedbythe
Engineer'

d.lnrockexcavationanyarcaover-excavatedin'thesubgrade
shallbereins|atedasdirectedbytheFngineeraithecostofthe
contrac|or.Fordisposatofexcavatedrockmateria|sarne
for'common
pro".our" shall be ftltoweo as describedabove
Excavation''

105_4MEASUREMENTAl,'tDPAYITJIENT

Deletecompleteparagraphand replacewith:
'No measurementor.paymentshall.bemade 91derthis item' Paymentfor
' providedlor in items
all excavated materials, |.ourud as fill or backfill is
1 0 8 a , 1 0 8 b ' a n d 1 0 8 c " u . p p ' o p r i a i e . . N g ' . c l a i m s h amaterial
| | . b e a dand/or
missib|eon
of suitable
basis ot fong il"as,-ii n""Oii, fir stocXpiling
disposalof u-nsuTtable/surpf us material''

100-5
 iERIAL
ER S U R P L U S . M A
E X C A V A T I O NO F U N S U I - T A B LO
r'rrith:
Deletethe entire itemand replace i
/

DESCRIPION
P'oa9y,uvExcavation
Unsuitableor surplusmaterialarising from
which is surplusto
and structuralexcavationccmpriseso-fmaterial in vnitingby the
declared
the requirementsof tt-ruproiectot.*hi"h is of
Enginee;to be urrsuiiable tor"u'"' f:<t'entin plan and depth -a
under the fcundation of
..i removal of un.uituli" *ut"rial froni
u;
structureshallbe detentinedby the Engineer'
!i
ll

:i
tl REOUIREFiENTS
CONSTRUCTION
i "
the limits and scope of the
Alt suitablematerialexcavatedlvithin to the contraryin
projectshall, unfu.' piovisioni= uxpresslymade mannerfor the
efiective
these Specfficati"nr,-n.used in thl rnoui
embankrnent,
forfiation-of.the fot*auning the roadw4y'for bacldll'
fortlideningordiversionofwatercourses,orfgrotherwor{<
includedin the Conlract'
decla$ in writing by the
Any surplus material,or "ny Tgi"rials in thin
Engineerto be ;;;;i", =it"fl"t*;tlupotud 9i "$ leveled
layirs by rhe C"i|;"fiin'ur."= as deiignated by the Engineer'

\Mhequnsuitab|ematerialsareorderedtoberemovedandreplaced
the excavated
footing,
with selectnrrmaieJ.i'unu*, tne ;hctureper 107'3'1 (d)
groundsurfaceshallbe compactedas'special :TIon
Provision"
'Preparationof fouJurcn of Footings'of

lftheunsuitablematerialwhichisremovedisbelowstandingwaterser-
level and the r6placement mat"rr"i'is gravelor a similar
go0 mm d.-pth'the mmpactio;r may
drainingm.teriaili t*"'t I
"t
;;i.p-ns*A withtf approvedby the Engineer'
ANDPAYMENI
MEASUREMENT

on|ymaterialwhichissurplustotherequirem e $qualify
will lofthe projector
for
writingby the fn'iniei io i'" unsuitable
is declaredin
paYment underPaYitem106'

T h e u n d e r m e n t i o n e d p a y i t e m s s hland
a | [ i where
n c l u dthe
e t hdisposal
e c o s t ooff o b t a i n i n g
the consent of the owner or tun"ni;; *;
surplusorunsuita-b|e*"t.,i'lismadetogetherwiihthehaulcosts.
of material '^/lich is used anywherein the
The cost of excavation paviternsrelaH
psojeci shallbe ;-.*;:19 u' i""i*li:,-t*
|j;il:r ft;il.*;;re is used'
thematerial

i00-7
 shall be measured in iis original
Unsuitableor surPlu'smaierial
calculated i n c u b i c m e t e r s '
positionand its volumeshall be
as pi'ovided above shall be paid for at
The quantities deterrnined
i;,;; ;.-';;::":i:L1i:?'J,:1,il:=:ifl:"JXr::l
unit
contract
rhe
ilff '[,: il;
i.lil ;u n
n'atioror aticostsinvo rved
Hn i;H:J :[]i in this Section'
the work prescribed
in ihe properclrnpletionof
Unit of
il PaYltern Descr iPtion M easur er nent
$'
9"
No.'
E CM
.E
r$
10 6 a Excavate or Surplus
Unsuiiable Common
.t Material CM
it,
Excavate Unsuitable BockMaterial'
or Surplus
€i 106b
*
i
t

::
f.

$]E
'j.:L
i.E
,ll}

lE
:E

;*

iE
:i*
i,.$
,iE
i$
,:$
s FJ
ii

{:.
1l
xi
Yl 1 0 c- 3
{
f:

F
f:
I

ITEM107 STRUCTURAL
EXCAVATION
& BACKFILL

147.1 DESCRIPTION

In line12,addat the end:

Only excavationbelow originalground(unlessotherwisedirected

by the Engineer)and fillingwith granularfill or selectfill shall be
paid underthis item,All backf,illing
abovelevelof originalapproved
shallbe payableunderitem108.

Delete107.2,107.2.1and 107.2,2,
replace
withthefollowing:

107.2 MATERIALREQUIREMENT
FORBACKFILL

107,2.1 BackfillaroundStructure

Backfillaroundor below structureshall be madewith the following

material.

a) Granularbackfill/SelectFillmaterialas specifiedhereunder

b) Commonbackfillshall be carriedout fromexcavatedmaterial

or any otherborrowmaterialapprovedby the Engineer.

107.2.2 Granularbackfill

a) Granular/Selectfill material shall meet the following

requirements:

1) GradinqReguirement

mm inch % passing
25 1', 100
19 Yn" 60-100
4.75 No.4 50-80
2 .0 No.10 40-70
o.425 No.40 25-45
0.075 No.200 0-15

2) Materialsatisfyingthe requirementsof coarse sand falling

under soil classification A-3 (AASHTO).In case, coarse sand is
utilizedfor granularfill it shallbe ensuredthatthe sameis confined
properlywith approvedmaterial.

b) CommonBackfillmaterialshallhavea PlasticityIndexof not

morethansize (6) as determinedby AASHTOT-89andT-90.

Add thefollowingafter107.3.1(d) (ii),

t00-7
 1 i i ) F o u n d a t i o n m a t e r i a l o n w h i c h . s t r u c t u r e j s t o b e directed
p l a c e d sby
ha||
3.3 unless otherWisi:
be cornpacted as f"i "tuu.u 107 at
the Engineer. tn'.".* unsuitable material is encountered
foundation rever lsri*), which is either unacceptablband / or
c a n n o t b e c o m p a c t e u t o , r e q u i r e d d e n s i t y s h a | l b e r ematerial
r n o v e d of
iothe
with suitable
depth and extent as directed1ld replaced
the type as determinedby the Engineer'

iv) {a) Placemenr o/ SeJect Fitl/ Granular backfill

A l l v e g e t a t i o n , t o p s o i l a n d o t h e r u n s u i t a b l e m a t e r i aflll'
| s sthe
hal|be
select
pgrnsrred-Priorto placernentof the first layer.of
in Seclion
ground surface shall be compacted 3-t -giy:l '180at oMGl%
T
104.2.(or to 95 % M D'D u' pti AASHTO
16 glyle+27o).

{b) Compactian of Select ftlY Granular Backftll

Theselectfi|lmateriaUgranularbackfi|lshal|beplaced-in
the type of compaction
layers of thickness aPpropriate to per
t9 100 %il'D'D as AASHTO
equlpmeni"na
"#picted
r iab at oMC-1%to oMc+Z%-

197-2-3 Common Backfill

|n|ine2,addafter"subjectto',"meetingthqmaterialrequirements
in item 108-?-

107,24 Rock Baclrfill

Add afteritem-lO7-2'4:

107-2-5
also be usedfor this purpose
The materialexcavatedat the site can
li ii.*"t the requirementof selectfill material'

107.3.1 Structural Excavation

a) General

IOO-E
107.3.2 Fxcavationin Ernbankment
(1%) metersin d.epthshall
Trenchesgreaterthan one and one-lralf
at the optionof the
be excavatedwrtfrlt'rpingor shoredand braced
to the Engineer,not'less
contractor.The contraciorshall submit
trench excavationgreater
than seven (7) d;t; priorto beginning
depth' detailed plans
than one and on"-nuft 1f 7') meteis in
or bracingproposedfor
showingthe designof sideslopes'shoring
excavationwhich is
use. The contraitor shalt nol begin trench
in depth.'"il'-l:
greater than one and one-half(1 /') meters
Contractorshall rematn
Engineer r,a= ufproved ihe plans The
res=ponsible for satisfactoryresuits'
i,p"y*"nf"., add ".exceptwhere granular
ln para 3, ,'n" ),-ut"i
backflltis specifiedby the Enginee/
't07-3.3 Backfill

i, Delete Para ih) and substituteas under

-No backfittstrattbe placed'againstany concreteor masonry
structure p*tission hai been given by the Engineer
""ti
pr.r"t"uiy'noi until lhe concrete or masonry strucfure
until,testcylinders
has been'in pft* tourteen(14) days' :t
"no
stength
cy_linder
show rh. #ri;a;to be s07" of the 2A dayu shall be
The backfilling
of concreG-.J pu, hble 401-1.
caniedoulonbothsidesofthestnrcturesimu|taneously.Al|
coated' cost of
buried concrete surfaces shall be bitumen
which shall be includedin backfilling"

ii. Atthe end, add para{i) as follows:

by the
{D Any temporlV !3ckmll or platform consfucted work
other
Co'nfaaor toi piling purposesor fol any
the Contractor
item shall le suUseqtitnUyremovedby
paymunias directedby the Engineer'
tid;i
""y
107.4.1 Measurement

a) Structural Excavation
"computed'insert
i) In line 2, between"position' and
"belowtoPsoil'-
ii) ln sub-para(1),line4, add atlhe end: the
"N;;i tin*. it'iootings or foundations'shall mean
lean
outo faces of footirigsor foundationsexcluding
concrete."
iii) At the end,add the followrngpara:
compactionof
No separat"p"Vt""t shallle madefor
excavatedfoundationunder structures' : '

Add new Para'd'

100-9
 b) SelectFill Material

The quantitiesof SelectFill Materialto be paid for shallbe

the numberof cubicmetersof materiallaidand compacted in
place withinthe limitsof structureshownon drawingsand
limits defined in item 107.4.1(a) above, computedand
acceptedby the Engineer.

107.4.2 Pavment

Replacethe paymenttablewiththe followingtable:

Pay ltem Unit of

Description
No. Measurement
107a StructuralExcavation
in Common CM
' material
1O7b StructuralExcavation in commonmaterial CM
belowwaterlevel
1O7c StructuralExcavationin RockMaterialof CM
all typesof rock.
lOTd Granular/SelectMaterialBackfill CM
107d(i) GranularBackfillwithsand
1O7e CommonBackfill

100- 10
1 T E M1 0 8 F ORMATION OF EMBANKT{ENT

108.1 DESCRIPTION
"The work shalt also include the
in line 6, add at the end
of the side slopesas shown on
compaction,trimmrngand shaping
t h e p l a n s a n d r e m o v l t o f-'olf
a n y e x c e s s f l l l a s d i r eembankment
ctedbytheE ngineer
where
prior to placement t"p on slopes of the
"i
required"-

'loB-2 MATfRIAL REQUIREMENTS

para'
Add the followingat the end of 1st
will be suitablewhen dry and
Wet excavated materlal which
shall first be allouredto drY before
if approv"O by the Engineer
being Placedin the embankment'

(05) in first sentence'Delete

b) Add eight (OS)in place of five
2d sentence'

Add after (d)

is 'used 'ior embankrnent
e)- In case non-cohesive material at no exka cost' with
formation,it shalt b'e properly confined ot an25''and
e ;;G
a cohesiv ;ft Lving t-iquia!i mitn loJ,eltr by'the
ptasticity
r"i.i *orE than 6 or as approved
Engineer.
""t
and subgradeconskuction
e) For the purposeof embankment
ihefollowingshallbeconsloeredasunsuitablematerials:
of A6 andA7;
1) MSHTO soil classificationgroup
and bogs;
il Materialfromswamqs'mapfres
matedals;
ei Feat,tog., th'*p1 i1o perishable
4) Materialuut"tpiOf"tospontaneouscombustion;
ASTM D 2487-83or USBR
5)- organic s"ift, ?t determinedby
EarthMartual'
tt'*i:,:l t:TT"};:
The moisturecontentof the soil,at
lili"'il.-iF'ffi"i; th",*M11":-it^*i*
""r'iuu"
(rs'Jrrt' ri'.:,*;llY,g
sPe.'rrEuil".iov
il:t#
moisturg content slil[;; d"terminei from ::5Y^il,1:ty:il
moisturedensity
J -- )i,,t^. nr rrrns
il:it*ilt?ffi-1 80Methodn).FerroT
:?::ffi;i"u..o in'in' or:li::S"l';;
ili y:f;if*::l#f;
th;
ff'liffi ffi ,?n;ina ""n"t'iition
rafs"e
il":"#;"":,lr;';; *p"'tionshitI I'J:51P',T:,
'J "'tu'"
il:
l" :f{:i"1 :'I J3:
"o

too-ll
 contentwith +1 'h Io ^2 % tolerances.commensurate with
the soiltype,unlessotherwisedirectedby the Engineer.

When compactionis determinedby "RelativeDensityTest' the

tolerance for moisture content shall be finalized during the
compaction trialandapprovedby the Engineer.

108,3.1 Formationof Embankmentswith Borrow CommonMaterial

In para 1, last line, after "approved"add "for each material

sourceor borrowarea."

Deletelastparaandreplaceit withthefollowing:

Side slopesshallbe neatlytrimmedto the linesand slopes

shownon the drawingsor as directedby the Engineer,and
the finishedwork shall be left in a neat and acceptable
condition.The slopesof the designroadcross-section shall
be trimmedand compactedto the densitiesas specified
above for differentzones". No surplusmaterialshall be
permittedto be left at the toe of embankmentor at the top of
cut section.

RelativeDensityTest

For cohesion-lessfree-drainingsoils for which impact

compactionwill not producea well-definedmoisturedensity
relationship
curyeand the maximumdensity,the Testfor the
Relativedensityof CohesionJesssoils ASTM D-425314254
shallbe usedto determinethe relativedensity.

Relativedensityis definedas the stateof comphctnessof a

soil with respectto the loosestand denseststateat which it
can be placedby the laboratoryprocedures describedin the
ASTM D-425314254. The field Densityand actual Moisture
Contentof the compactedembankment shallbe determined
by fieldtestsaccordingto AASHTOT 191.

108.3.2 Formationof Embar!kments

with Rock Material

i. In para1, line4, delete"than".

ii. ln para2, line2, delete"cleansmallspells,"
iii. In para2, line3, replace"earth"withfill and"shale".

100- 12
1 0 8 . 3 _ 3 Formationof Embenkmentson SteepSlopes

Delete1't paraand replacewith:

"Wherean embankmentis to be constructedagainstan existing

slope of 1 verticalto 5 horizontalor steeper,hill sides,existing
shouldersor wherenew flll is to be placedand compaciedagainst
existingpavementor whereembankmentis to be builtalongone
half the width at a time,the existingslope shall be benched.The
horizontal dimensionof benchesshallbe greaterthanhalfthe width
of the compacting equipmentin use exceptwherethis wouldresult
in a verticaldimensionat the backof the benchof morethan60cms
in whichcasethe horizontaldimension maybe reduced.

The compactionof benchesshallbe as per Clause'108.3.1

of the
GeneralSpecifications.

No measurement shallbe madeof the volumeof materialcut from

the existingslope,recompacted at the same placeor reusedelse
where for benchingpurpose.Filling against the slope will be
calculatedon the volumeof fill placedagainstthe originalslope.
Existingslope in the contextof this clause includesa partially
constructedembankmentbut does not includethe side of trench
excavation.

108.3.4 Formationof Embankmentson ExistinqRoads

and replacewith:
Deleteline6 afterthe "Engineer"

"The materialdeclaredsuitablewill be measuredunder relevant

will be measuredunderitem106,
itemand that declaredunsuitable,
unlessa separate pay itemappears in Billof Quantities.

108.3.5 Formationof Embankmentin WFterLogqedAreas

andreplacewiththe following:
Delete1"tand2ndparas

Where embankmentsare constructedacross marshlands,tidal

flats, or wet ground which is soft (such as SPT
compressible and will not supportthe weightand forcesof hauling
and compactingequipment,the lowerpart of the embankmentmay
be constructedby dumping successiveloads in a uniformly
distributedlayer (bridginglift) of a thicknessnecessaryto support
equipmenthauling but not more than 50 cm, unless directed
otherwise by the engineer and the placing and compactingof
subsequent layers.Suchsupporting layersshallnot be subjected to
compaction requirements specified in clause108.3.1.However proof
rollingof the top surfaceof workingplatformshallbe carriedout as
directedby the engineer.The remainderof the embankment shall
be constructedin layersas specified. .-:;,.-:r.,_

1 0 0- 1 3
 Thematerialof workingplatformshallbe as perclause108.2(d).

It should also be checked that selectedgrading is such that

intrusioninto the workingplatformmaterialof sub-gradeor natural
groundsurfacematerialis not allowed.

Forthisconditionto be met it will be requiredthatthe ratioas below

shallbe checkedandfollowed:

D15- (GranularFillMaterial)
<5
D85- (NaturalGroundMaterial)

D15 and D85 mean the particlediameterscorrespondingto 15%

passing(byweight)in a grainsizeanalysis.
and85% respectively,

At the end of clause108.3.5add the following:

When the roadwayprofile is so low that the constructionof the

lowerpart of the embankmentusinga "bridginglift"will not permit
the placement and compaction of fifty (50) centimeters of
acceptableembankmentmaterial, Contractorshall prepare a
proposalto raise profile of the embankmentand submit it to the
Engineerfor his approval.

Bouldersand rock fragmentslargerthan twenty(20) centimetersin

maximumdimensionshall not be placedin the embankmentany
closerthan twenty(20) centimetersfromtop of the embankment.

The sub-grade/embankmentabovethe workingplatformshall be

compactedas specifiedin sub-section108.2 for the applicable
zonesof compaction.

108,3.6 GeneralRequirement

At theend addthe following:

Embankment fillingshallbe broughtup and compactedover
the full width of the embankmentof the carriagewaysin one
operation in layersparallelwiththe sub-grade level.At no timeshall
any part of the embankmentwidth underone carriagewaybe left
morethan one layer lowerthan any otherpart of the embankment
width.
Shoulderconstructionshall be broughtup simultaneously
with the pavement construction.In order to prevent water
penetration into the pavementlayersduringconstruction, shoulder
and median construction shall be brought
up simultaneously with
the pavementconstructionwheneverthe transverseslope of the
sub-grade slopesdownwards towardsthe pavementor sub-grade.
 Embankment side slopes shall be neatlytrimmedto the
denselinesandslopesshownon the drawingsor as directedby the
Engineerand the finished work shall be left in a neat and
condition.
acceptable

The fill behindabutmentsand wingwallsof all bridges,pipe

slab and box culverts shall be depositedin well-cornpacted,
horizontallayersnot exceedingtwenty(20) cm in thicknessto the
density100percerftof max.dry densityas perAASHTOT180(D).

108.3-7 Formationof Embankmenton ExistingStructures

When an embankment surfaceis to be constructed over an area

previously occupiedby a buildingbasement,cellar,irrigationcanal,
well, any previousexcavation,or othersuch construction that will
not permit the use of normal compaction equipment, the
embankment construction shall conform to the backfilling
requirements specified in Structural Backfilling in these
Specifications,untilthe normalcompaction equipment can be used.
The materialstull be compacted to the densityspecified for the
adjacentembankments.

108.3.8 Trial Section

Beforeslartingthe filling of the embankment,the Contractorshall

constructtrial sectionsof minimum200 metersand maximumof
500 meters or as directed by the Engineer with each soil
type/sourceproposedto be used as fill material.The soils used in
the trials shall be the sarne as those intendedto be used for the
formationof embankmentand the compacting equipmentshall be
the samethat the Contractorwill use for the mainwork.

The constructionof embankmentwith any type of soillmaterial

sourceshallbe subjectto writtenapprovalof the Engineerafterthe
source-
trialsectionmadefor that particulartypeof soil/material

The objectiveof these trials shall be to determinethe optimum

moisturecontent and the relationshipbetweenthe nuniber of
passesof compactingequipmentand densityobtainedfor the soil
types under kial and for the verificationof the soil type itself. No
separatepaymentwill be made for this work, which shall be
requiredas a subsidiaryobligationof the ContractorunderPay ltem
Nos. 108a,108bor 108c,as the casemay be. The Engineermay
orderadditionalcompaction testsectionswhendeemednecessary.

100- 15
108"4 MEASUREMENT AND PAYMENT
Deleteentiresectionand replacewith.

The quantitiesto be paid for shall be the numberof cubic

metersin the netvolumeof fill shownon the drawingsas per
theoreticaldesignedlines/gradsand originalgroundlevels.
compacted in placeabovenaturalgroundlevelafterclearing,
grubbing,stripping,top soil replacement and compactionof
the naturalgroundas acceptedby the Engineerand formed
withmaterialresultingfrom:

a Formationof Embankmentfrom Borrow Excavation

shallbe madeas under:-

Measurement

Formation
from Borrow= TotalEmbankment Quantity(minus)
Roadwayexcavation Quantity(minus)
StructuralexcavationQuantity.

b. Formationfrom Structural Excavation

This quantity shall be the same as calculatedfor structural

excavationirrespectiveof its haulagedistanceexceptthat declared
by the Engineer.
unsuitable

c. Formationfrom RoadwayExcavation

This quantityshall be the same as calculatedfor Roadway

Excavation.The contractorwill be supposedto use material
from RoadwayExcavationirrespectiveof haulagedistance.
However,if contractor,for his own convenience,uses the
materialfrom borrow,the paymentwill still be made under
thisitem 108(a)& 108(b).

In the measurement of "Formatlonof Embankment on steep

slopes" no allowancewill be made for the benchingor
volumeof maierialcut out from the hill side or fromthe first
halfwidthfill to accommodate the compacting equipment but
will be calculatedonlyon the netvolumeof fill placedagainst
the originalbill sides,the old embankmentor the first half
widthfill.
No overfill material or topsoil will be included in the
quantities.

No measurement shall be made for the materialused as

replacement for clearingand grubbing,stripping,
compaction
of naturalgroundor for settlement.

MaterialfromRoadwayExcavation
as definedin sub-Section
 as
shalt be made for the materialused
No measurement stripping'compaction
replacement {or t'J"''tin ana grunning'
of naturalgrounoor {or settlement'

RoadwayExcavation as definedin sub-Section

lvlaterialfrom
in n" embankment and acceptedby
105.2 which it prJ"ti under
p"io lor only.inthe embankment
the Engineerwill l" be deerned lo include
pay item lo8a' 3;o t:""h.p"Yt:il:ill
inecostofhauIinf anoarr,"in::::;t; ;inil:'Xi *LT;
in constructingthe emnan
m^t"ri"t on the drawtngs'
the subgraOe to tfrl"suig'"Ot levelshown in Sub-section
gorr;t d*t"oution as defined
ivlaterialtrom and acceptedby
i' pi"".Oln the embankment
105.2',vhich 'i theembanlcment under
theEnsine"'*li'i?i"ia l"i.t"1Y
will'be deemed to include
the
and such payment
item 10Bc
cosr,or excavation, pavm:nt1t-,roylltieS-lo-lTl:*not
all other
the cost oi hauling and
and/or local communiii"i' in constructingthe
*itn this
costs in .maierial
tnu suugradeto the subgrade
"onn"cti""
embankmentinJtufing'i;*ing
i"u"f =notn on the drawings'
Structural Excavation as defined in ltem 107
Material from is placed in the
Engineer.,which
and as approved'ny tn- il Engineer shall be
embankment "na"l"'[pf,il. _[rt undEritem 108d and
measured ana paii iili'irtnankment of hauling
O.t*ta to.includethe cost
suchpaymentsnill. for using it in constructipn
and all other *#]iril;"turi"f
'"fr'
l*l"tr.*ent or subgrade'
to'includethe cost of hauling
Suchpaymentshall be deemed tnn tniu material in
and all other *"""i"- """"ectionincluding forming the
constructing tnil-'L*nankment
shownon the drawings'
subgradeto suugiad;;;;i;=
above shall be paid
The quanti[es, determined.as.p'.o.]]d"O each ql the
at tt" r"=peJu' Conf"cf unit prices for Bill of
{or below u'iO =no*n in the
p"V i*"t= tlsteA
oarticular p"vttnt shall be tull
Quantities, *h;;'" ;;; "nl proper
compensaton #' inthisseqtion"'
f;:-S3*:"i
::ilffiii#lit.;'*;" presctibed
"i'*^::i:,
U.nitof
Pay ltem DescdPtion Measurement
No-
CM
fromRoadway
108a Fonnationol Embankment
L;;;,1"" in commonMaterial
CM
from Roadaray
108b Formation of Embankment
Ei*u"ti"n in Rock Maierial

100- 16
 Civl
frorn Borrow
1OBc Formationol Embankrnent
Material
Excavationin Common

108d Formatronof Embank*:lt I:11structural

Matenal
Excavationin Cornmon
Civl
from Structural
108e Formattono[ Embankmanl
Excavatronin Rock Maierial

100 - 19
ITEM109 SUBGRADEPREPARATIONS

1 0 9 . 2 .3 SubqradePreparationin Earth Gut

Deleteparaoneandtwo and replacewiththe following:

In case bottomof subgradelevel is within (15-30cm) belowthe

naturalground,the inplacematerialin excessof 1Scmshall be
removedand stockpiled at a nearbylocation.The exposedsurface
shall then be scarified,broken up, adjustedto optimummoisture
content and compactedto minimumdensityof ninety five (95)
percentof the maximumdry densityas determined by AASHTOT-
180 MethodD. Secondlayer of sub-gradeshall thenbe prepared
by incorporating the abovementionedstockpiled materialalongwith
additionalmaterialif requiredto ensurethat the depthof sub-grade
layeris thirty(30)cm.

In case, the bottomof sub-gradeis belowthe naturalgroundby

morethan thirty(30) cm, the rnaterialabovethe top of sub-grade
shall be removedand subsequentlayerof thirty(30) cm shall be
preparedin two layersas per the methoddescribeabove.

At the end addthefollowing:

Subgradeof thifi (30) cm shall in any case be preparedand

compactedin two layersof fifteen(15)cm each.

109.2,5 Subqradein Embankment

In para1, replacesecondand thirdsentences

withthe following:

"Soil havinga minimumvalue of C.B.R of Eight(8) percentand

swellvalueof notmorethan0.5 percentshallbe used."

109.2.8 Protectionof CompletedWork

Add at the end:

It will be at discretionof the Engineerto checksome or all such

reachesfor compactionand moisturecontentbefore placingthe
nextlayer.

109.2.9 Templates and Straightedqes

Deleteand replaceby following:

The Contractorshall provide for the use of the Engineer,

satisfactorytemplatesand straightedgesin sufficientnumbersto
checkthe accuracyof the work, as providedin thesespecifications

100- 19
 checked and approved by the
levels and shape have been
Engineer-
uirements
0
103-2.1 Finishinq Tolerances a nd Req

QualiiyAssurancemeasuringortestingshallinvo|veverification
t h a t t h e s u U - g r a O e l t - t o n ' t ' u " t e d ' i i m egrades
l y f i n i s hand
e d atypical
n d t r i mcross
medina
workmanlire ;;;;;t to the lines'
neat, ihe
or staked ny ttre Engineer within
sections..shown ;;'pi"n,
";
requiredtolerances'

100- 2l
t r E M 1 - 1 0 IMPROVEDSUBGRADE

'11 0 - ? MATERIAL REQUIRE}iENT5

Delete Para two and rePlacewith'

as A-1 (a),A-1
The blendingmaterialshall be any soil thatclassifies
M-14s with Fl ol not rnore than 6.
inl, o, A_3 alcording to AASHTO

1'10"3 p0NSTRUCTIoN REQUIREMENTS

110_3.4 Compaction

Add at the end:

paper'/thinlayers shall
During compaction operations formaiion of
not be allowed-

ln paratwo, line two deleteT-238'

110,3-6

At the end of Paratwo adb:

or'all such
It will be at discretionof the Engineerto'rechecksome
surface inegularities'
reachesfor compa"iion, moisfuri contentand
't7: t\
./".i'Y-
!; '-i
'i --
-,;-,:?

too-?,.
 IN'GENERAL AR'EAS
'" sP 116 SWEET EARTH FILLING

116-1 DESCRIPT}ON
top at the
oi providiin-: fillinst*":l.i$l:"
consist
The work shall Ensineer'
u-nor"lreluiredby the
shown
rocarion; ";'fi;;,5*]ns
'116-2 MATERIAL REQUIREMENTS

118-2.1 Sw e e tT o PF o i l

Sw e e ti o p so i l sh a l l co n si=un.oil,';";;=;,-or
stojalatur alJr iablesur maierials.i|
loreignfacesoiluvithout
admixtureoi una?,iiuut* t:il"1]
':''11;ff:'JfliJ"rff
sha'beruu'onuil''v'i'*;f "t:j3l:f
fl':$li{": ?il; *. oerdwhe rehearthvsrowth
I # cultivated'
other o*g*t"tion was
or
of crops,g'"==*; ;"ut
"il:,l:Hrff
1163

116.3,'l Source ol Malerial

sharr
rhecontractor notifv Ut 1{;
"::::"'1";i1?f:trff"1;X'"t
of
his intention
oti"t;
=lLf
d!s-si1g-11:"-p;"**"nt

:gi*:*"'t ff:
:ti,'n*r*H!'x'q:'"igk
shallstart only

toP soil in the destgn;

bvthe Engineer'
lt.*t;n;;nol'or oiiu"t"d
"it".a'as
Soil
116-3"2 Place otsweatToP
beevenlv
rhetopsolshau :ry:i:,#tTJ;JH"*t=jffTX1
asbv
directed
;; cnianaror
*bm::rumii:!,
sp,lTo,"J=narr#t"r11l;
Engine",
rhe *"|*;f,lil m*:Ul',ffi|
\wet, or otherwit:,'J haulingand
;=".;;*ively =n"tt nt l<eptcleandunng
work. The roadw'V'*tft*=
spreadingoperauons'
en completed'J".t-g."- :l"JrTi# ::?
After spreading has beun*tnted material -lt'-t:,
if any snalrl
stumps ounur'liti
"no ,,,.',:;,,',/,.
femOVed.
,,.:..,_
, . . i , , . ,/./f,;..,,
L?,
':J r.;i
'i ll t . ';tl-;l
tii
r'''.. ll ,j,:i;!i
,'lj
' "* - !-.-"',.:.'-.:r
'
'' i
,.. i- i -'..',

1 0 0- a
116.4 MEASUREMENT A}ib PAYM

'116-4-1 Measurement

T h e w o r k o f s w e e t t o p s o i | i n g s h a l | b e mthesti
e a s uspecr'cations
r e d b y t h e c and
ubicmeler'.
rvith
which has been pi".LO in aicordance
acceptedbY Engineer'

116.4.2 Ppvment
lor payment.as describedabove:shallbe'at
The quantifymeasured ''t;J listed below' and shown in Bill of
contract unit pric"e".r* for
shall include full compensation
Quaninies.The';";;;1; water'
and equipment rncluding
furnishing ail mateiial, rabour to complete the work in
transport and all cost n"t*=t"ry
and acceptedby Engineer'
accordancewith tnut!-=pt"ificatlons

Pay Unit of
Item DscriPtion l\ileasurement
No.
areas CM
SP Fillingoi SweetEarthin General to
;i#th* Ernbankmentand comPact
116 ground'
i.;;; ;i of'nab'rral
"omPaalon

100-24
 SUBBASEAND BASE

ITEM2OO GENERAL

200.1 DESCRIPTION

ln para 1, line 2, delete"subbase,base,"and insert"crushed

aggregatesubbasecourse,crushedaggregatebasecourse,"

200.2 MATERIAL

200.2.'l Samplingand Testinq

u.......Testingand Material(ASTM)", insert
In para 3, line5, after
the words"or,for particularmaterialsor procedures, the British/EN
Standards.

Add after 200.2.5

200.2.6 Maintenanceand Protection

Followingconstructionof the differentlayers,the compacted

layershall be maintained by the Contractorat his expense.
The Contractorshall blade,broom,and otherwisemaintain
the granularlayer (sub-baseor base.course as the case
maybe),keepingit free from ravelingand other defrectsthat
resultin loss in densityuntilsuchtime as the nextelementof
the pavementstructureis placed.Water shall be appliedat
such times and in such quantitiesas directed by the
Engineerand the Engineershallhavefull authorityto require
the suspensionof all other work on the projectto ensure
propermaintenance of previouslycompactedmaterial.

The Engineershall determinewhen the surface of the

granular layer is in the proper conditionto permit the
placementof the nextlayer.The Contractormustcontinueto
maintainthe surfaceof theselayers,includingthe application
of necessarywater,at his expenseuntil such time as the
bituminousprime or the subsequentlayer is applied.Any
additionalexpenseincurredby the Contractorbecauseof
delay in placing subsequentlayers or applying the
bituminousprime coat when so permittedby the Engineer
as the basisfor a claimfor additional
will not be considered
cost.
Add after20O.4:

200-|
200.5 QUALITYASSURANCEPROCEDURES

The granularsub-base/baseANBM, open graded granular

sub-baseshoulder/lay-bys and asphaltconcretebasecourse
shallbe acceptedby lot as specifledin "Tablefor Sarnpling
and Testing Frequency"in these Specifications.The
Engineershall performor supervisethe performanceof all
qualityassurancesamplingand testing.The locationof all
samplesand tests shall be recordedby roadway,lane and
centerlinestation(kilometer).

All granularsub-base/baseMBM, opengradedgranularsub-

base shoutder/lay-bys materialand asphaltconcretebase
courseshall be placed,trimmedand finishedin a neat and
workmanlike mannerin accordance with the lines,grades
and typicalcross sectionsshownon the plans or stakedby
the Engineer.

Granularsub-base/baseMBM, open gradedgranularsub-

base shoulder/lay-bysand asphaltconcretebase course
shall be sampledand testedin accordancewith "Tablefor
Samplingand TestingFrequency" in theseSpecifications.

The completedasphaltconcretebase/levelingcourse shall

be compactedas specified,smooth,free from ruts, humpsor
depressions, Any ridges,indentations,
or irregularities. rpller
checking,or otherobjectionable marksleft in the surface,as
determinedby the Engineer,shallbe eliminatedby whatever
means are necessaryand approvedby the Engineer.The
use of any equipmentthat leavesridges,indentationsor
otherobjectionable marksshallbe discontinued.

200-2
ITEM 20-l GRANULAR SUBBASE

201-1 DESCRIPTION

Add at the end:

T h e w o r d 'Gra n u l a rS u b -b a se "r aiher ever appeadnginltem20l

"CrushedAggregateSub-base"'
or elsewheresnouldbe readas

201-2 MATERIAL RLQUIREMENTS

with the {ollowing'
Deletethe Tlrstparain entiretyand replace

Crushe!aggregatesub-basematerialshallconslstofcrushed
r o c } t J s t o n e a n d s h a l t b e c | e a n a n d f r e e f r o mnature
d l r t , othat
r g aitncan
i c r nbe
atterand
of such
other deleteriou.'"rlutrn"es,and shall be
compacted,readi|yunderwateringandrol|ingtoformafirm.andstable
sub-base.

ln para (a):
replacewiththe following:
able:andreplace'w
Delete lirst sub-paraincludingthe table'and
to grqdationrequirernentas
-' The subbase materialshall cpnform
a)
sfecified in ASTM D-2940and given below:
gregate Sub-
ffiing R€d-tremenb{or Grusheo
baseMateL
SiaveDesignaFon Itlass Percent Passing

T h e fi n a |g ra d a ti o n d e cidedwithinlhelimitdesignatedinthetable
shall be all gradedt ir-*"r"e to iine.and shall not vary from tfie
on the adjacentsievesor vice
row lirnit on one =i"r" to trl r,igL fimit
versa
by mechanically crushing
This material shall be obtained
material retained on 3" size sieve'

?:04-3
 Gradationrequirementsshall not apply on Broken Pavement
Materialfromexistingroadbeingreusedas Sub-base.

ln para(e),line4, delete"6- and insert"4"

at the end
Add the following

h) CrushedAggregate(materialretainedon sieveNo. 8) shallconsist

of materialof which ninetyfive (95) percentby weightshall be
crushedparticleshavinga minimumone fracturedfaceandat least
ninety{90) percentby weightshall be crushedparticles,havinga
minimumof two(2)fracturedfaces.

i) Friable particlestested accordingto AASHTO T-112 shall not

exceed0.25o/a.

201,3 CONSTRUCTION
REQUIREMENTS

201,3.5 MoistureGontentDetermination

Para(a)

Same size of sample should be placed in oven for moisture

in caseof laboratorydensity(Proctor)and fielddensityto
determination
ensurecompatible compaction results.

Deletepara (b).

Add at the end:

2A13.7 Protection of GompletedWork

Any part of the sub-basethat has been completedshallbe protected

and keptwell drained.Any damageresultingfrom carelessness of the
Contractorshall be repaired as directed by the Engineerwithout
additionalpayment.

The Contractor shallbe responsiblefor all the consequencesof traffic

beingallowedto plyon the sub-base.He shallrepairany rutsor ridges
occasionedby his own traffic or that of others by reshapingand
compactingwith rollersof the size and type necessaryfor such repair.
He shall limit the area ol sgb-base preparationto an area easily
maintainedwith the equipmentavailable.Sub-basepreparationand
placingof aggregatebase courseshall be arrangedto followeach
other closely.The sub-base,when preparedtoo soon in r.elatiq4to the

200-4
 placingof the aggregatebase course,is liableto deteriorate,
and in
such case the Contractorshall,without additionalpayment,repair,
reroll,or re-compact
the sub-baseas may be necessaryto restoreit to
the statespecifiedherein.

It will be at discretionof the Engineerto check some or all such

reachesfor compaction,moisturecontentand surfaceirregularities
beforeplacingthe nextlayer.

201,4.2 Pavment

Add at end of the tableof Payltems:

Pay ltem Unitof

No. Description
Measurement
2A1a Re-useof salvagedgranularmaterial CM
from existingroadas subbase
ITEM 202 AGGREGATE BASE COURSE

2D2.1 DESCRIPTION

Add at the end:

Theword'AggregateBase"whereverappearinginltem202shrou|dbe
readas'Crr.n"O AggregateEase Course"'

20?-2 MATERlAL,EEau IREMENTS

as follows:
Deletethis Sectioncompletelyand replace

M a t e r i a l f o r c r u s h e d a g g r e g a t e b a s e c o u r s e s h aclean
l l c o nand
s i s free
tofcrushed
li:!"lll"
hard durabrugr"u*I,'oii oiutone fragments' deleterioussubslances'
other
lrom organi" mrtt"iu, lurp. ol c'layand
that it can be cornpactedreadily
The materiafshafiie ol such a nufure and stable base for both
undet wateringand rolling to form a frrm
flexibleand rigidPavements

Theaggregatebaseshallcornplywiththefollowinggradingandqua|ity
requirementg.

a ) T h e g ra d a ti o n cu rye ofthemater ialsha||besm ooth,' wellgr aded

and within i#;;."ifi"d aitowaUtetolerancesand the envelope'
givenbelow'
The gradingtableas perASTM D 2940
ggregate Basq
GEon-ngRequir€ments for crusheo
lilaterial
SieveDesignaUon Mass Percent Passing
Grading

the limit designaiedin the table shall

The linal gradaiion decided within u"y-lto't the low limit
be all gradedtromto"rte !9 firy and..shail.ngf
ononesievetothehigh|imitonfreadjacentsievesorviceversa.
T h i sma te ri a l sh a l l b e obtainedbym echanicallycr ushing' n".8
retained on 3" size sleye'
200.5
 of Uniformify
The materialshallbe wellgradedso that the coeFficient
D60/D10shallbe greaterthanfour (4)'
valueof
b) The rnaterialpassingihe 19 mm sieveshallhavea CBR T-
minirnumeighty(B6ipercent,tested accordingto the AASHTO
at the
1g3 / ASTM n-igiia. The CBR value shall be obtained
T 180,
maximum dry densitydeterminedaccordingto MSHTO
MethodD.

c)Thecoarse.aggregatesiratt!1y:apercentageolwearbytheLoss
than forty
Angeles Aor#on"test (AASHTO T-96) oinot rnore
percent(40%)
two
d) The fraclionpassingthe No. 200 sieve shall not be greaterthan
third of the fractionpassingthe 0.425mrn (No 40)sieve.

e) The portionof filler,includingany blended material,passing.Ni.f

plasticity
mesh sieve shalihavea liquidlimit not rnore.than25 and a
index not morethan4 aSper AASHTO T 89 & T 90

D The sand .equivalentdeterminedaccording to AASHTOT-176shall

not be less than-4S.

g) Crushed Aggregatgtqateri.al retained on sieve No' 4) shall.co.ls]st

of materiar iiiufi"t hundred (100) percent by weight :Fl b:
d least
crushed p"rtl"tu"'n"oing a minimum one fracfuredlace and
having'a
ninety (SO)pe;nt Oyiveight strall be crushed partcles;
minimum of twP(2) ftacturedfaces'
percenl*l^":
h) The materialshallhavea loss of less than twelve(t2)
five cycles oj-the sodiurn sulphate soundness test
subjected to-AIISHTO
according to T-104'

Pieces shallnot exceedfi %

i) Flat, elongated,softand d.isintegrated
of total volumeof CrushedAggregate Base Corrse'
shall not
j) Friable Particlestested according to AASHTO T-112
exceed O.25"/"'

292.2.1 FillerforBlending

ln the table changePlasticityIndex value from'6 rnaximum"to "4

'30 minimum"to "45
maximurn" and EanOfquiitatent value from
minimum"

2D2-3
Delete this sectioncompletelyand replace as follows:

200-7
 8-002
'leocauud uo[ecrlddearoleqparolselqs]ullece;-tns
Jo eLl]
pue pe^oueJaq lsnul qc!q,v\ asegnseJfluaeql JaAolErJele{.u Jo ssocxe
lqblls e a^eel pue punoqARqDR sseq oql daa>1 o1 partnbareq r{er.u
'6urpe1q'6uqlarrrrAq 6utJanar
sp seug lo uorlrppepue 6ur11o.r luanerd
lleqs pue acueldacceleug lrlunecefns aql urelureur lleLlsJoicerluoC
aq1 'FurcepnsEurnrecaleJoleqerrJrl q16ue1
lo elrugapulue JoIcUJeJl
fuiec o1sr as.tnoceseq uaqM 'pa11dde sr leoo aurrldl[un seuq lle ]e
uorlrpuoc alqeldecceue ur paurelureuaq llpt{sosJnoceseqpelalduto3
't6L-I
OIHSW o1Ourprocce
paurruralap aq lleqs &lsuep pleg eqI'?ZZ-L potlta6 OIHSyy rad
se (anersulru6L uo peurelar) lsel ftrsuepplag6uunppaureiqosalcrped
asreor Jo luaullsnlperege O poqloq '081.-IOIHSW o1 Dutp.tocce
peururlelap firsuep fup runulxeu aql ;o lue:rad 001 ueql ssel aq
lou lleqsespqpelceduroc alll Jora{e1qcea;o uorpeduocanr}pler aq1
@ v'E'2o7,
'(g'g'lOZ) uell urburpeeq
LgZ srqlrapunpegrceds
sluaularrnbeJ
eql o1lcadser lle ur uroluoo lleqs ssecold uorlceduo3
uo E tz,AZ
'lueluooernlsroulurnutldo
l'r'M uortrpuoo Jeno
lsror.rt
'esrnoc
/ paupJo leusleu asools^eq lou lleqs esjnoceseq-qnseql
eseq-qnspanordde Je^opreleq ol sr esEqele6ar6De peLlsnrcesec ul
5ffi6'F5EEi
aleoorDDvpeqsnrc rol scEFnslo uollErEoerd z'E'7,02
'f1rnrlce
Eutned s,raaurbu3eq1{q
lo Uelsol roudenqpluesardag
panorddeeq ol seq renedlecrueqoeueql 'sttnsarlseq enr6o1paeds
'uotieledoDurnedLurolrune
luelsuooE le peleJadoeq ;1eqsranedaql
ro1ftrcedeoiuelcuJnsburneqsraddoq6urnrecer peddrnba
qlrrvr eq 11eqs
renedaq1 'ape.r6pue ssoulorqlpagrcadsbururelureul pue sale6arD6e
aL{} 6urpeerdslo elqedec sloi}uoc pae} pue spearcs pallor}uoo
{11ecr1euo1ne qy/v\paprnord'l!un palledordlanod oq 11eqsraned
aql 'pa/t^olle
aq lou ll/v\raperorolou qlrnnDurpeards pue eseq-qns
peredarduo lerleleuaseq e1e6ar66e aq1Durdunq'isned leaueqcaur
6ursn acepns panorddeuo eper0 pue eull 'ssaulorql pagrceds
ut aslnooeseqale6er6De r{e1oi ro}3prluo3aq}ro1fuolepupuaq leqs }l
'asec ,{ueur pe^ollpaq lou lleqseseq-qnsparedardrenolo e}rs
'lueluoearnlsrorrJredo.rd Ourxrru oqi
1e 0urxryg 1e 1lrur-Ond4ue1d teliua3
}snpauolspue a1ebal66e
ur paxiureq lleL{s 1osezrs}uare1}lp
io Ourxryrtr
l.'Ezaz
:s/v\oltolse aceldel pue Alelalduoc uorisas s!r{}a}alao
202.3-5 Moisture Content Determi nation
in all respecis to the
Moisturecontent determinatronshall conform
specifiedunder clause201'3'5for sub-base'
requirements

202.3.6 Trial Sections

prior to cornmencementof crushedaggregatebase course operations,

rninimum,but not to exceed
a trial section of two hundred (200) meters
by ihe contractor using
five hundred i500) meters shall be prepared
site to debrmine the
same rnateriaiand equipment as wili be used at
a d e q u a c y o f e q u i p m e n t , l o o s e d e p t h m e a s u r e m e n t n e c e s s a rand
ytoresu|t
specified compacted layel depths, lield moisture conient'
in the
relationshipbetweenthenu'bu'ofcompaction.passesandthe
resultingdensitYof material'

202"3-7 SurlaceTolerance

Gradecontrolshallbeaccomp|ishedbymeansofgradestakes,steel
of the road and
pins or forms, placed in tanes'parallel ti,ltre centerline
of string lines or
at intervai. -LrR"i*nuy close to permit placing
straightedgesfor checking purposes'

Thesurfacelayerofthecrushedaggregatebasecourse.sha|lbe
evaluateJfor compliancewith the followingsurfacetolerances:

surface
a) The cross section of.the finished aggregate base
sh a l l b e .ch e ckedbythe.ConFactor inthepr esenceoiihe
meters
Engineer at maximlm intervalsof twenty-five {25)
and at intermediatepointsas directedby the Engineer'

b)Theallowabletolerancesindesigneleyationofthefinished
basearestatedin"TableforA||owableTolerances"in
these SPecificalions'
shall be compensated
lsolateddeviationsbelow the designelevation
pa'rement layer' Additional
by additionalthickness of the subsequent
the design elevation
cost and maierialsresuttingfrom deviationsfrom
shallbe bornebYthe Gontracior'

?92-3-8 Acceptanco, $arnplinq and Testing

A c c e p t a n c e o f s a m p | i n g a n d . . t e s t i n g w i t h r e s p e c t t o'Table
m a t efor
rialsand
relevant,
constructionrequiremenLshallbe govemedby the

200-9
202 . 3 - s
compieted shall
Any part of the aggregatebase course ihat has been
damage resulting from
be protecled ani Xept wett drained' Any
as directed by the
carelessness of the contracior shalt be repaired
Engineer withoui additionalpayment'

consequencesof traffic
The contractor shall be responsi.bleJor all the
beingal|owedtop|yontheaggregatebasecourse.Heshal|repairany
or that of others by
ruts or. ridges ocJasioned by his irwn iraffic
size and type necessary
reshaping and compactingwith rollers of the
aggregate base course
{or such repair" He shall limit the area of
preparationtoanareaeasi|ymaintainedwiththeequipmeniavailable.
Aggregatebasecoursepreparationandp|acingofaspha|tbasecourse
The aggregate base
shall be arrangedto follow each other closely.
placingof the asphalt
course, when pr*p.r"d too soon in relation to the
such case the Contractor
base course' is ii,ableto deteriorate, and in
or re'compact the
shall, without additional payment, repair, reroll,
aggregatebasecourseas.maybenecessarytorestoreittothestate
specified herein.

sorne or all such

It will be at discretion of lhe Engineer to check
surlace inegularities
reaches ior cornpaction,moisture content and
before Placingthe next laYer'

?g2-4.2 Payment

T h ea cce p te d q u a n ti ti e smeasur edasabovesha|lbepaidfor at.the

pri"e p"i *ui" meter ol crushed aggregatebase, for the
contract unit
which price and
item listed below Jnd =ho*r, in the Eill of Quantities,
-t.i"ting,
paymentshattconstitutefu||cornpensationlorfumishinga||materia|s,
hauling, placing, roliing, labor' equipment' tools and
incidentalsnecessaryto completethis item'

Replacethe payltemiable as follows:

Unit of
Pay Measurem
Item DescriPtion ent
No-
CM
202 CrushedAggregateBase Course

jl: i

.j?<
r,(r;

200 - lo
ITEM203 ASPHALTIC BASE COURSE PLANT MIX

Deletethe entireitemandreplaceit by the following:

203.1 DESCRTPTTON

This workshallcons*stof furnishingplant,labor,equipment,materials,

mixing aggregatesand asphaltbinderand additivematerial(where
required)at a central batch asphalt mixing plant, to'laying
a specified
temperature,hauling, including loading unloading, and
compacting the mixtureon an approved primedsub-grade,sub-baseor
base coursein accordance and in conformity
with theseSpecifications
withthe linesgradesand typicalcross-sections shownin the Drawings
or as directedby the Engineer.

203,2 MATERIALREQUIREMENTS

2O3.2.1 MineralAqqreqate

Mineralaggregatefor bituminousbase courseshallconsistof coarse

aggregate, fineaggregateand fillermaterial,(if all conforming
required),
to the followingrequirements:

Coarseaggregatewhich is the materialretainedon AASHTONo. 4

sieveshallconsistof crushedrock,crushedgravelor crushedboulder.
It shall be clean, hard, tough, sound, durable, and free from
decomposedstones, organic matter, shale, clay lump or other
deleterious substances. Rock or boulders, from which coarse
aggregateis obtained,shall be of uniform quality throughoutthe
quarry.

The crushingshall be so regulatedthat (atleast95% by weight of

materialAASHTONo 4 sieveshallconsistof pieceswithatleast2 (two)
mechanicallyfracturedfaces.Thetype of source shall be uniform
throughoutthe quarrylocationfrom wheresuch a materialis obtained.
Rockto be crushedfor use as bituminousconcreteaggregate, shallbe
screenedin sucha mannerthat all materialto be crushed is retained
on a 75 mm (3")screen.

whichis materialpassingNo. 4 sieve,shallconsistof

Fine aggregate
100% crushedlimestonematerialfrom rock or boulderand shall be
No naturalsandwill be allowedin the mix.
storedrespectively.

When the combinedgradingof the coarseand fine aggregatesis

deficientin materialpassingNo. 200 sieve,additionalfiller material
shall be added.The filler materialshall consistof finelydividedrock
dust, includingdust from plant collectionsystem, hydratedlime,
hydratedcementor other suitablemineralmattersfree of deleterious
materialconformingto the requirements of AASHTOM-17.However,in
casethe coarseaggregaies are of quartizitic
nature,thenhydratedlime

200- 1l
or a bettermaterialshall be allowed.At the time of use, it shall be
sufficientlydry to flow freely.Filler materialshall conformto following
gradation.

PercentPassing
US Standard Sieve
by Yt/eiqht
No.30 100
No.50 95- '100
No.200 70- 100

The ratioof fillerto bindershouldrangefrom 1.0-1.5.

shallmeetthe followingrequirements:
The coarseandfineaggregates

a) The coarseaggregateshallhavea percentageof wear by the Los

AngelesAbrasiontest (AASHTOT-96)not morethanforty(40).

b) The coarseand fine aggregatesshall have a SpecificGravityvalue

of not less than 2.60 and value for absorptionof water not more
than2o/oas determinedby AASHTOT 84 and T 85.

c) The materialshallhavea lossof lessthan twelve(12)percentwhen

subjectedto five cycles of the Sodium SulphateSoundnesstest
accordingto (AASHTOT-104).

d) The Sand Equivalent(AASHTO T 176) determinedafter all

processingexceptfor additionof asphaltcementshallnot be less
than fortyfive (45).

e) The fine fractionof the materialshall have a liquidlimit not more

than twenty five (25) and a PlasticityIndex (as determinedby
AASHTOT-89andT-90)not morethanfour(4).The plasticity index
of mineralfillershouldnot be morethanfour(4).

D The portionof aggregateretainedon the 9.5 mm (3/8 inch)sieve

shallnot containmorethanten(10)percentby weightof flat and/or
elongatedparticlesas determinedin accordancewith ASTM D
pieces.
4791,standardtestmethodfor flat and/orelongated

g) The coarseaggregatewhen testedby the Coatingand Stripping

200- 12
 Test (AASHTO T-182) shall have a coated area above ninety five
(95) percent.

h) Petrographic examinationof the coarseaggregateis mandatory for

the approvalof source.The coarseaggregates shallbe checkedfor
cationicand anionicbehaviorso that their affinitywith the bitumen
to be usedis verifled.

203,2.2 AsphaltMaterial

Asphaltbinderfor asphaltbasecourseshall be asphaltcement60-70

penetrationgrade,conformingto the requirementin Table 301-2of
ItemAsphalticMaterialsin theseSpecifications.

When asphaltcement60-70 penetration grade is used,the optimum

ratiobetweenbituminous materialandfillershallbe so determined that
fillermixturewill reachits softeningpoint,not lessthan
the bituminous
eighty (80) degree centigrade when tested in accordancewith
AASHTOT 53

203,2.3 Asphalt Base/LevelinqGourseMixture

The composition coursemixturesfor base

of the asphaltbase/leveling
course shall conform to class-B unless specified otherwiseby the
engineeras shownin the followingtable:

Table 203-{

GombinedAqqreqateGradinqRequirements

Mix Designation Glass-A Glass-B

Use Leveling/Base Leveling/Base

Compacted
Thickness 75- 100mm 60-90mm
U.S, Sfandard Sieve Size Percent passrngby weight
1/2" (38 mm\ 100 100
1" (25mm) 75-90 90-100
3/4"(19mm) 65-80
112"fi2.5 mm) 55-70 56-80
3/8"(9.5mm) 45-60
N o . 4( 4 . 7 5m m ) 30-45 29-59
N o . 8( 2 . 3 8m m ) 15- 35 19-45
N o .5 0{0 .3 0 0mm) 5-15 5-17
N o .2 0 0(0 .0 7 5mm) 2-7 1- 7
AsphaltContentby weightof 3 ( M inimum)
mix (%)
,t#
200- t3
$;; V

SJ
?j
 The gradinglimitsspecifiedare basedon materialsof uniformspecific
gravityand shall be adjustedby the Engineerto compensateany
variationin speciflcgravityof individualsizes.The gradingmay be
varied by the Engineeron ihe basis of MarshallTests to obtained
optimumstabilityand life of completedasphaltpavement.Grading
limitsdeterminedby FullerEquation (MS- 2) shouldbe avoided.

course mixtureshall meet the following

The asphalt leveling/base
MarshallTestCriteria:

numberof blowsto eachend of 75

Compaction,
specimen

Stability (30 minutes/60

"C) 1,000kg ( Min.)
5 (0 .01in.)
F l o w ,0 .2 mm 8-14(2 - 3.5)
Percentair voidsin mix 4-6
Percentvoidsin mineralaggregates Accordingto table 5.3
MS-2,Asphaltlnstitute
sixtheditionor the
latestedition

Percentvoidsfilledwith asphalt 50-65

Lossof MarshallStability 25 percent(max.)

203.2.4 Job-MixFormula

At least eight (8) weeks prior to commencementof asphalt, the

Contractorshall start the testsfor the designof JMF for the asphalt
base courseproductionfor the Project.At least one week prior to
production, a JMF for the asphaltmix to be usedshallbe established
jointlyby the Contractorand the EngineermeetingProjectSpecification
requirements.

The JMF shall be establishedby ModifiedMarshallMethodof Mix

Designfor LargeAggregateaccordingto the procedureprescribedin
the AsphaltInstituteManualSeriesNo. 2 (MS-2),SixthEdition,taking
intoaccountfollowingrecommendations.

The JMF, with the allowabletolerancesshall be within the range

specifiedin ltem 203.2.3and herein.EachJMF shallindicatea single
percentage of aggregatepassingeachrequiredsievesizeand a single
percentage of bitumento be addedto theaggregate.

Marshallmixingtemperaiure shallbe one hundredand sixtyplus/minus

five (160 t 5) degreecentigradeat which heatedasphaltprodut-e,s.3.,

200- 14
 kinematicviscosityone hundredand seventyl twenty (170 t 20)
centistokes.

Marshallcompacting temperatureshallbe one hundredand forty five

plus/minusflve (145 t 5) degreecentigradeat which heatedasphalt
producesa kinematicviscosityof two hundredand eightyplus/minus
thirty(280t 30) centistokes.

The combinedgradationshould producea smoothcurve within the

mastergradingband for designatedmix. The job-mixformulawith
allowabletolerancesfor a singletest then becomesthe job control
of job-mixtolerances
gradingband.lf application resultsin a job control
gradingbandoutsidethe mastergradingbind, the fulltolerances shall
stillapply.The asphaltcontentthus determinedshallbe used to check
for compliancefor stability,flow and voids fllled, etc. as per the
Minimumcoatingof bitumenfilm on aggregateshould
specifications.
be 8 micron.

203.2,5 AsphaltAdditives.

Hydratedlime or any otheradditivemay be usedas an anti-stripping

agentas andwhenrequired.Whenused,hydratedlimeshallbe added
at a rate between1% and 2% by weightof the total mix with the aim of
eliminatingstrippingtendencies.Hydratedlime shall be fed by a
separatedfeedingsysteminto pug mill for each batch.Percentageof
for any othertype of additivesshall
additiveand relativespecifications
be based on manufacturer's specificationsfor the product,subjectto
approvalof the Engineer.

No additionalcostshallbe paidfor use of hydratedlime or any other

additive,and paymentshallbe deemedto be includedin
anti-stripping
the respectivepay itemsof asphalticbasecourse.

203.3 GONSTRUCTION
REQUIREMENTS

203.3.1 Asnhalt Mixins Plant

Mixing plantsused for the preparationof AsphaltMixturesshall be

batchplantsconforming to AASHTOM-156,and of adequatecapaci$,
coordinatedand operatedto producea mixturewithin the limits of
soeciflcations.Plantshall have minimumthreecold bins and at least
3i/2decksof hot sievesto effectivelycontrolthe gradationof hot bins.lt
should be provided with facilities necessary for protection of
environment such as dust controlfacility.Specialemphasisshall be
givento the following
considerations:
- A largebucketto handlea batchin a singleweighing.
- The mixerboxshallbe equippedwith a dusthoodto preventlossof
dustby dispersion.

200- 15
fr"ffi
 A mechanicalbatchcountershallbe installedas partof the timing
to registeronly completelymixed
deviceand shall be designated
batches.

Tire plantshallbe fullycomputerized

batch-plant.

The automaticproportioningsysiemshallbe capableof consistently

deliveringmaterialswithinthe full range of batchsizeswithinthe
followingtolerances:

Description Total Batch \lVeight of

PavingMix %

Batchaggregatecomponent 11.5

Mineralfiller r 0.5

material
Bituminous r 0.1

Zero return(aggregate) r0.5

Zero return(bituminousmaterial) r 0.1

An automaticgraphicor digitalrecordshallbe producedfor eachbatch

of bituminousconcreteindicatingthe proportionsof each aggregate
component,mineralfiller,and bituminousmaterial.Suchrecordsof the
batchesshall be furtheridentifiedthrougha print of day and date.
Bituminousmaterialproportionsshall be recordedeither as weightor
volume.

203.3.2 Preparationof Agqreqates

Beforebeingfed to the dryer,aggregates for the asphaltbasecourses

shall be separatedinto threeor more sizes and storedseparatelyin
cold bins.One bin shallcontainaggregateof suchsizethateighty(80)
percentwill pass sieve No. 4, and the other two bins shall contain
aggregateof such sizesthat eighty(80) percentwill be retainedon
sieve No. 4. Should fine material,be incorporatedin the mix, a
separatebin shall be providedin additionto the threebinsmentioned
above.lf filleris usedas a separatecomponentit will also be stored
and measuredseparatelyand accuratelybefore being fed into the
mixerthroughfillerscrewmechanism.

Eachaggregateingredient shallbe heatedand driedat a temperature

not to exceedone hundredand seventy(170) degreecentigrade. lf
aggregates moistureto causefoamingin the mixturg
containsufflcient
or their temperatureis in excessof one hundredand seventy(120):i::-
, ir,r. i
200-16 , j ,'1.,
degreecentigradetheyshallbe removedfromthe binsand reiurnedto
their respectivestockpiles.lmmediately
afterheating,the aggregates
shall be screenedto requiredsizes and storedin separatebins for
batchingand mixingwithAsphaltmaterial

ln placingthe materialsin bins or in movingthose from bins to the

mixer, any method which causes segregation or uncontrolled
combination of materialof differentgradingshallbe discontinued.

Asphaltcementshallbe heatedwithina temperature rangeof hundred

andthirtyfive to hundredand sixtythree(135-163)degreescentigrade
at the time of mixing.Asphattcementheatedabovemaxirnumshown
shall be consideredoverheatedand shall be rejectedand removed
fromjob site.

Driedaggregateweighedand drawnto pug-millshallbe combinedwith

proportionatequantityof asphaltcement accordingto the job mix
formula.Temperatureof asphalt,except for temporaryfluctuations,
shall not be lower than fifteen (15) degree centigradebelow the
aggregate,at the time; the two materialsenter into
temperatureof the'case
the pug-mill.In no shallthe temperature of an asphaltmixexceed
one hundredand sixtyfive (165)degreecentigradewhen discharged
fromthe pug-mill.

200- 17
2 0 3 - 3 . 3 H a u l i n qE q u i p me n t

Dump truck used for hauling bituminousmixturesshall have tight,

clean,smoothmetal beds which have been thinly coated with an
approvedmaterlalto prevent adheringof materialto the beds Each
truck shall have a cover of canvas or of olher suitablematerial of
sufficientsize as to protect the mixturefrom tfre weaiher.The mixture
will be deliveredon the road at a temperature not less than hundred
and forty five pluslminusfive (145 t 5) degreeC. Drivers oi dump
truckswill ensurethat whilereversingthe vehicles,paveris not pushed
backproducinga hump.

?03-3.4 BituminousPavers

Bituminouspavers shall be self-contained,power-propelledunits,

providedwith an automaticallycontrolledactivatedscreed or strike-off
assembly,heated if necessary,capableof spreadingand finishing
coursesof biturninousplant mix materialin lanewidths applicableto
the specifiedtypical section.andthicknessShownon lhe plans- Pavers
used for .shouldersand similar construciionshall be capable ol
'spreading and finishing course of bifuminousplant mix material in
widthsslrown.on-theplans.

The paver shall be eq.uippedwith a receiving. hopper.ftavlngsufficient

capacity for a uniform spreading operation.The paver shall-te
equippedwith automaticfeed conkols,properlyadjustedto maintaina
unifonn depih of materialahead of .thescreed.

The screed or strike.off assembly shall be capable of producing a

finished surface of lhe required eVennessand texturewithout tearing,
shoving or gougingthe mixture.

When layingthe mixtures,the pavershallbe capableof being operated

at forward speeds consistent with satisfactorylaying of the mixture.
The paver shall be operatedat speedswhichwill give the best result
for the type of povyerbeing used.

The mixed material shall be deliveredto paver in time to permit

completionof spreading,finishing and compactionof mixture during
day lighthours.

The paver shall be equipped with automaticscreed controls with

sensorsfor eitheror both sides of the paver,capableof sensinggrade
from an outsidereference line, sensingthe transverseslope of the
screedand providingthe automaticsignalswhichoperatethe screedto
maintainthe desiredgrade and transverse slope.The sensorshall be
so constructedthai it will operate from a referenceline or a ski-like
arrangemeht.

The transverseslope controllershall be capableoi maintaininSthe.,1;iir,r;

200 -24
 plus or minus 0'-1percentvana(ton-
screed at the desiredslopewithin
permrnedin the constructionof irregularly
Manual operationwill only be
shaped and minor areas'
of the uu'onrl:t';:*:",]:
Whenever a breakdownor malfunction or bvother'methods
H:::"f;. maybe op"rateJmanuarv
iol.lJ*."t
:"":;:=J'?.;[Yiil::;#il;;-;;"th.::,=*'i'^1'i:*:"1fr ';1::1S
- rL^ ^-^t-rali :etrprdV nrodUCgd al
willproduce
mehodof operailon
plant or ililL='i"ot*io"o-tnis
tfre tn
;;.il; ;th;*i.u *"ttins the siecifications'

R e f e r e n c e l i n e s w i l l b e r e q u i r e d f o r b o tcontrol-
h o u t e rHorizontal
e d g e s o fconirol
thetraveled
way for .;;;"i; line roadw"viol. vertical slope for
The gradeand
utilizingthe referenceline *;i;il; n"*itt"q from reference
automatically
intermedialelanes shalt be contiolled
l i n e s o r . b Y m e a n s o f a . s k j - u n o u s l ograde
p e c oprepared
n t r o l d e for
v i c epavtng
o r a d utsa ! - s k i
the
,rr"ng".nini.'wnln the iinisrr of
i.iut"n". arid, when in the opinionof the
superior i;';" and
"=tuUtirn"O the line' grade' cross sections
Engineer,furthgr improvementto
.smoothnesscan.bestl.."ni*vuo*tnouttheuseofthereference|ine;
askijikearrangementmay..besubstitutedsubjectl".F:approvalof
rhe - Engine"r. thu use..of il" ;;i;;nce. tines shali be reinstated
a supenor
immediat'eiy"';h;;;r te "ionractor tuils to rnaintain brackets'
and installall pins'
pavement. The Gontractor";"d'i;ish necessaryfor satisfactory
.tensioning .devices,wiru unJlccessories
equipmenl
op.rauon="ith;;t't"matic conFol

?03.3-5 Rollers

R o l l e r s s h a l l b e s t e e l w h e e l ' p n e u m aini lgood

c t y r e - a n d ' v i b r a t o r yof- ' o r a
thereof' fne ro'tieritl =n"il.pi :o?dryol::pable
combinailon at speeds slow
nacXfaJ, i'nl =ft"if
reversing without .be.6perated
oi tltu bituminousmixfure'The number
enougrrto avoid oisptacernent to-compactthe mixtureto the
and weiqht of rollers"trari'uu-uufficient condilion' Vibratory rollers
,*quirui=lt;*y ffi"jf it.tlir in a workable
s h a l l b e a c c e p t a b | e i o r l i t u m i n o u scrushing
m i x t u r eof
c othe
m paggregate,
a c t i o n . T wil|
heuseof
equiprnent,which results;;;;;;ive
not be Permitted'
Pavement$urface
203,3.6 Preparation of Bdse or Existinq
sudace of basp or existingpavemenr
Before spreadingmaterials'the conditioned byapplication of
on whichrhemix;'ru;i";.0 "r'"iiuu
u ptit" or tack coatas sPecifled'

A f t e r a p r i m e c o a t i s a p p l i e d ' i l s f rsnatl
. l f l b maintain
e l e f t u nthe
d i sprimed
l u r b e dsurface
notlessthan
forty eight (ae) rrouii.iriu contractor This maintenance shall include
placed'
until the mix rnatei"ih;t been to
tppto*a material'if necessary
the spreading of sand or other tn" tyres of vehiclesusing the
prirne
,preventadherencJ;ith" "ojt-to
200 -21
 primedsurface,and patchingany breaksin the primedsurfacewith
additionalbituminousmaterial.Any area of primedsurfacethat has
becomedamagedshall be repairedbeforethe mix is placed,to the
of Engineer.lt shallbe ensuredthat primedsurfacels not
satisfaction
whenpremixis laid.
in tackycondition,

After a tack coat is applied,it shall be allowedto dry untilit is in the

properconditionol tackinessto receivethe mix"Thetacl<coatshallbe
appliedonly as far in advanceof.theplacingof rnix,as is necessary to
obtainthe. properconditionof tackiness.Any breaksin the tack coat
shallbe repaired.

When the surfaceof the existingpavementor old base is irregular,it

shall be broughtto uniformgradeand cross-seciion
by levelingcourse
as directed. The leveling course mixture shall conform to the
requirementsof ltem203.2.

.shall be sprayedon contact

A ihin coating af biiriminous-material
surface of curbing,gutters,manholes,and otherstructur€s,priorto the
bituminousmixhrrebeingplacedagainstthen.

203.3.7 -Spreadinq and Finishinq

The mixture shall be.laidupon an approvedsurface,spreadand struck

off to the sectionand elevationpstablished.Bituminouspaversshallbe
used to distributethe mixfureeither over the entire width or over such
partial width as.may be.practicable.

Longifudinaljointsfor ehchcourseshall be offsetttirty (30)centimeters

from the joint in the imrnediateunderlyingcourse-Transversejoints
shall be of$et a minimumof sixty (60) centimetersfrom the joint of the
immediate,underlyingcourse.

. Longitudinaljoints shallbe locatedwithinfifteen(15)centimetbrsof the

centerline of the roadway or urithin fifteen (15) centimetersof the
centerlineof a lane. Longitudinal joints shall be heldto the minimum
practical number. Longitudinal joints shall be formed by lappingthe
screed over the first layerplaced,crowdinga ridgeof Asphattmaterial
at the joint and crimpingthe ridge of material into the joint by a
compactionrollerwhilethe materialis hot.

Transversejoints shallbe formed by cuttingbackthe first layerplaced

to the full depth of the layer, removing and wastingthe material,
spreading new Asphalt rnaterial in sufficient quantityto create a
compactedthicknessequalto the thicknessof the first layer.The joint
shall be cross rolledwith one coverageand the joiirt checkedwith a
straightedge not lessthan four (4) metersin length.Highpointsshall
be removed and sags filled with additionalAsphaltmaterialand ihe
joint rolled a secondtime. The joint shall again be checkedwith.a
straight edge, humpsand sags adjustedas necessary,and rolledunjj

200-22
 as specified'
the ioint is compleleand cornpacted

o n a r e a s w h e . r e i r r e g u l a r i t i e s 0 r U n a v o i d a b ] e o b s t a c l e s m a k e t hthe
euseoi
.orrlly'"i' *J n"'t1'1s'3t'i31",'l^ilpracticable'
mechanica, Forsuchareas
and tuLd by hand-t-ools'
mixtureshall be upr"ud' raked givetbe iequired'
shall be dumped' =p'"uj'nO icreededto
the mixture
compactedthicxness,ensuring.o.na_i=t,ibutionofcoarseandfine
material.
can be maintained and wherever
When -production oi the mixtureechelonto place the wearingcourse
in
practical,pavers =f'"tf Uu used
tojoil"" =uri""" withoutlateraljoint'
in adjacenttan.rlno* **p""t"o
oi not'lessthan hundred
All mixturesshall be spread 1i.1-t:*p"rature or
allinitialrollins
andfortynu* pru=i'ii;;tfi* (145;'61isi*
iii-
9'nd ol the mixturets
tJmperature
tampingsnailoe-p"i"*"9 i'y; of the
ttmp"r";"; pl"= thelernperature
such that the sum of the "i' L"gr.. ? d" mixtureshalt
165 degrer c;;;b0
mixtureis netween
tu-t =u'ru"**o; ;;; *eather condilionswill
not be placed ;;';il
or finishing
otherwisep,uu""ntitt'ptop"t handling
not be placedon
' Asphall Goncretenavgmen!L11lnlt base @urse shall
during;"i":-";i;r sand storms'when wind
any wet or froren'surface' of the Aspltalt
conditions p.*v#thJi;;e,11andlilrg
or other weaiher temperiture is five (5) degree
mixtures or ft;.lim*ir'*ti" spreadins
during. operation
cenilgrade r1=1.'Ci[ "1i"."r0t.'Li!. i"mp"r"t,t't is abovetrve (5)
",
uhderwlnov.oriJition in wtntur,lJtn ir
degree cenligrade

Thespreadingoperationsshouldbeimrnediatelyterminatedifitbegins
io r"in during the oPeration'

HandlayingofanyAsphaltmaterialwi|l:bepermittedonlyinthe
following cjrcumstances:

courses of inegular shape and varying

a) For laying regulaiing
thickness'

b)|nconfinedspaceswhereitisimpracticableforapavertooperate;

c) For footways;

jointsat bridgesor viaducts

d) At the approachesto expansion ,:.:i:

20a-23
203-3-B Comnaction

Afterspreadrngand strike off and as soon as the mix conditionperrnits'

the roliingto be per{ormedwithoutexcessiveshovingor tearing,the
mixtureshall be thoroughlyand uniformlycompacted'Rollingshallnot
be prolongedwhen cracksappearon the surface'

lnitialor breakdownrollingshall be done by meansof eithera tandem

steelrolleror threewheeledsteelroller.Rollingshallbeginas soon as
the rnixlurewill bearthe rollerwithoutunduedisplacement-

The number and weight of rollers shall be sufficientto obtain the

requiredcompactionwhilethe mixtureis siillin workablecondition'The
sequenceof rollingand the selectionof rollertypesshall providethe
specifiedp"u*r.n-t density.lnitialrollingwith a tandemsteelrolleror a
three-wheeledsteelrollerihalt followthe paveras closelyas possible'

Unless otherwisedirected, rolling shall begin at the lower side and

proceed longitudinally,parallel to the road centerline, each trip
overlappingJne.half tt * roller width, graduallyprogressin' !o th.e
"t
cfown of the road. \Nhen paving in echelonor abuttinga previously
placed lane, the longitudinalioint should be rolledfirst lcillowedby the
shall
regular rolling pro"Jdut". On super elevatedcurves the rolling
nusin at the low sicieand progress.tothe high side.byovFrlappingof
lorigitudinaltips parallel to tne centerline.Intermediaterolling with a
pnJumatic tyred ?olte5shall be done behind the initial rolling' Final
lhe
rotlingshattLliminateharks from previousrolling-In no case shall
(120) degree C' for initial
ternpirature be less than hundred and twenty
nr;Jf d;; rolling vshile all otrer compactionoperations shall be
cornpleted beforeihe temperature drops down to hundred and ten
(11O)degreeC.
or
Rollers shall move at a slow br-rtuniformspeedwith the drive roll
wheels nearest the paver. Rolling shalf he continueduntil all roller
(97)
marks are eliminatedand a minimum densityof Ninety seven
percentofalaboratorycompactedspecimen.madefromaspha|t
materialobtainedfor daiiy MarshallDensityis achieved-
place by
Relevanttest methodsfor d'ensityof bifuminousconcretein
Nuclear Meihodssuch as ASTM D 2950 (latest version)and or olher
'be used to establishihe
method as directed by the Engineershall
proper rolling effort ani pattem_to.achievethe requireddensity and to
the
un=rr" ach=revingthe specified percent compaction during
quality conlrol testing' A
placement of the bituminous concrete as
as per
calibrationfactor for the NuclearMethodmust be established
the equipmentsmanufacture,srequirements, and at any time a change
€very
is rnade in the paving mixture,in constructionprocessor after
fifteen days of aspha-ltproductionwhichever.it :""t1!";t'-,,Co1111f.t:
results o'btained to samples compacted to Marshall Density to
determine percentageof compaction'

?0O.24
A n y d i s p l a c e m e n t r e s u l t i n g w h i l e r eo-nce
v e r sby
i nthe
g t huse
e d i of
r e rakes
c t i o nand
ofaroller'or
at
from othercauses,shallbe correcled care shall be exercisedin
oi fresh mixture when ,.quir"a.
addition of thebituminous
rollingnot to clisplace the line and gradeoi the edges
mixture.

T o p re ve n ta d h e si o n o fth emixtur etother o|ler s,wheelsofrsmall

oller sshall
waier'or watermixedwith very
be kept properlymoistenedwith material.Excessliquid will
quantitiescf detergentor other rppi.".a
not be Permitted-
to
and otherplacesnot accessible
Along forms,curbs,headers',t"llt hoi hand
tnoroughlycompactedwith
the rollei, tn" ..Jur" =n"rr ne
mechlanicaltampers'On depressed
tampers, =,nootf,inglfun= or with may be used
areas, tempers ou-u="0 or cleatei "o*n13==i'q";TIt
to the depressedarea'
under the rollerto transmitcompression

A n y m i x t u r e t h a t b e c o m e s | o o s e a shall
n d b rbe
o k t'"To:"d
e n , m i x eand
d w ireplaced
thdirt,orisin
any way O=t aiv" in nni'tt o' a"n=-rty compactedto conform to the
iu.
with fresh hot mixture, which =t "tt an excess or deficiency of
'surroundingarea' Any area showing
replaced'
bituminousmateriatshall be removed'and
ih;;; stePsof rollingare as follows:

a) BreakdownRolling
-nu
BreakdownRo|lingmaybeaccomp|ishedwith:t"ti:,o'vibratorysteel-
canied out using rollers of
wheeled rollers. compaction.=nii
approved O""i'*;igi;i =r.ogr 1vfr".fed rollers ol by mulli-wheeled a
tyr"l ili:is or equivai"ni r""t, or by vibratoryrollers or
pneurnatic tourse material shall
combination of these. Asphalt l."unuu"ling . be
=.*ttt wneeteorollerwhich rnay
always be surfacJtni=nua** I non-vibratins
a dead weishi;t;;;; anemativJtl'" uint"t"ty rollerin on bridge
'rnode.Mbratoryrollersshall not i; ;; in vibrating mode
decks-

Mb ra to ryro l |e rsma yo nlybe.usediftheyar ecapableofachievingat

meet
of g-ionnudeadweiqhtrollerto
least ihe standlrA .,1t*r"padion
compaction-ot MarshallMax. Dlnsity, and shall
the specifr.d;;;;t which
ouvi."t'indicatingthe frequency'at
be equippeoJr provided.witr, be r'ead
th; $*"a or iavel whichcan
the rnechanismis operatingand
from the ground'

to starttherolling:ft:1.::li*-^:::.:l1X"T::;.1i
It is important
iLLXff xli:#?ffi
?ff 'fi;i";;;;=-;;";i"""dt::;:t";f'*:i":i''"Tf
:5*:
ffi iilJ:;,iff i;r_b:l:rn::,1trifl""1:ffi
I lLl,iiT; il,ffi "XqilH;{;
d
elonsitu
:"ffi
inaIj oini"l:
onoith
;o-nifacti

200 -25
 b) lnterrnediate.Rolling
should follow
rolling with pneumatrctyre ,9ll.T "f-1 still
tntermediate
closely u' pot=iUi"' *li!"' th: 1:'phaltrnix is
breakdownrolling is Be
t"*p"'utuie ai which densificationcan
weli above .he t;;*;
achieved.
should be-contiluous untilatt of the mix placedhas
lntermedlate rolling tn" tvpe of rollersused' the
been thoroughly compacted |tn,1t-o;;otin the same rnanner as for
be devetoped
rolling pattern 'should
breakdownrolling'

c) Finish Rolling
Jor the improvement of the surface'lt
Finish rolling is done solely
s h o u l d b e a c c o m p l i s h e d ' w i t h . t " *r,ir"
. r t i ' " cthe.
, s t amaterial g hstill
t i c - w e iis ttan warm
demsor
vibrati""
vibratory t no.i.,='*ithoui
of rollermarks'
"t."st.iiiemoval the driven
shall be rolled in a,longituo.il{ dir""$" with material
The material the
the paver. rol_ei'siould first comoact
rolls nearest lfre
adjacent*t"nrio''niltnotn"-11"tk;;;ttelowertotheuppersideof halfthewidthor
rherayerovenapping. on =u"11;:#;;;;;.Pv 3ll"i=t
of tyt" roller' al least'the
the rear rolt oi in the case ""i*u*"ti"
nominal width of one tYre'

Rollersshallnotstandonfreshlylaidmaterialwhilethereisariskthat
iitiff be deformedtherebY'
for Gores
203.3.9 Fre{ruencv ol Testing
for eactr 100 linear me!9r"of each lane of
One core shall be iaken in =;;"i;i;;ses' li the core
so taken
Asphalt Base, "';";;;'thereof 'n".n^yo (2) additional
raiis ro achievethe specifi"d:"*L"#;'tn1zi r;nui'alignment ol the road at an
in the rongit
cores shall be t"x"n failing
i iiOe ivitfr t::'pt"t to the and
interval ol three (3) meters 9^ tn:;;'rage of 97Y"compaction'
giu""'1tf
core. lf all the tnret Gores tnu *Jit'nit t"tt than ninetyfive (95)
of of the cores
the individualcompaction i=.'u""tft"tle"lf average distanceoT
percent, tfren tfre-?ornpaction a
tir*n retake the cores.at
further faits agarf=,"ilrlp"Aro1 be checkedfor
=iot uni'J"tp""ton shall
fifteen (15) meter;';;i[t* ia.rrioi.T';;;*g- of five coresis 977o'
.or"J'i" th"-';;;e stx
all the fiu"
ln case of Slfive)'coresis ninety
the area will be accepted' """i"g" *it'it'olgqu pavment p?flY'
(s6%)J;;i;'
percent rnsin";'il1v
*"n oI rurl
t"'inr"n"nce period'forthe release
and observt b";;;;;1"'i"g
in'."." of iailureof the averaoeof theseftve
paymento, otn"ilill. areashall
so"/"' theJailed
coresgivingaverage:"*p1*ll "iit=t"tnln sPecifiedmix ^
oe removed
be rellruv=u and
e"- sulsesuel-uy :: l:l***,bY *7;
expenie of contractor'
approved manner itttnu

?:00-?6
203.3,10 Surface Tolerances

Surfacesmoothness of asphallbase/leveling courseshallbe measured

with four (4) M straightedgeby Engineerat selectedlocations.The
variationof surfacefrom testingedge of straightedge betweenany two
(2) contactsshallbe determined by placingit paralleland perpendicular
to centerline of roadwayand value thus determinedshould not vary
'for
more than limits prescribedby "Table AllowableTolerances"in
theseSpecifications.

Any irregularitiesthat exceed the specifiedtolerancesor that retain

- water on the surfaceshall be correctedby removingthe defectivearea
and replacingwith new asphaltbase coursewithout'additional cost to
the Employer-

203-3.J1Base Thickness Tolerances

For deterniinationof thickness,one dl) core lor each hundred (100)

permitted,
linear meter of each lane shall be taken.Unless.otherwise
cores extracted.for thickness rneasurementshall not be used for
densitvdeterminationand densi$ coresshall not be usedfor thickness
measurementsunlesspermittedby the Engineer.

When layer thicknessof asphallicbase course is deficientby more

than five (5) mm from that specifiedin the Drawings,the deficiency
shall be removed-with satisfactory-base.course material-and/ormade.
up by addiilonal asphalt concrete wearing course thickness without
extra cost to the Employer. lf such remedial action is authorized,
revised thickness determinationsshall be made by measurernentsof
nely cores taken after placingof "AsphalticWearingCourse' material
or as directed by the Engineer. lf base course deficienciesare
correctedin this manner,full paymentfor the 'Asphaltic'BaseCourse"
will be made to the Contractor,but no additional-paymentwill be made
for the increasein thicknessof the'AsphalticWearingCourse".

203-3.12Acceptance Samplinqand Testinq

Acceptance of samples and testing of materialsand construction

requirements,shall be governedby the relevant,''Tablefor Sampling
and TestingFrequency"or as approvedby the Engineer.

?03-3.13Trial Section

At least 3 days before material frorn each sourc.eof ihe asphalt

concreteis first laid in the Works,the Contractorshalllay a trial areato
demonstratethe compactionplant and rolling proceduresefectedby
him for achievingthe specified-density

204 -27
 a) The trial area shall be not less than 200 m in length
and of a width
tobeapprovedbytheEngineer.tfthetria]areacomp|ieswiththe
Specifications,ii may form part of the permanentWorks;

mixing and
b) For the trial the contraclor shall use the materials,
laying plant proposedfor the main works:

the irial
c) where the requiredlevel of compactionis not achieved
areashallbe removedandthe trialrepeated'

TheEngineershallapprovetestresultsandgeneralperforrnanceof
of the work'
lest area beforeactualcommPncement

203.4 MEASUREMENTAND PAYMENT

2A3-4':l Measurement
by
The quantitiesfor asphalticleveling/ base coursewill be measured
shall bb
volume in cubic meters compactedin place. Measurement
on plan or as otherwisedirected or
. based on the dimensionas shown 'No
measurementshall be macie ior
authorizeJ by ihe Engineer.
unauthorizedareas or for extra thickness'

The quantity of asphalticmaterialused is included-inthe-asphalt

mixture aqd will not be measuredseparately'

Quantitiesofliquidasphalt,wastedorremainingonhandafter
completionof thawork, shall not be measuredorpaid for.

203.4.? Pavment
volurnein
The quantitydeterminedas providedabo'reshallbe paid by
cubic meter in place for at the contractunit price for lhe
item listed below and shown in the Bill of Quantities'
"orpu"tuo
particular pay
all
which payment shall constitutefull compensationfor furnishing
labour,materials,tools, plant,equiprnent,mixing,transporting, luylng'
conections',maintenance and all the incidentals
shaping,compacring,
in this item'
necessaryfor the ptiput completionof the work prescribed
Asphalt Lnti-strippingagent if allowedand used to meet
with JMF"Aaitiu"='or
requirement shallnot be paio oirectly,paymentshallbe to be
(HotPlani
includedin the respectivepay itemsof AsphaltBaseGourse
Mix).

?)a -28
Pay lfem Unit of
Description Measurement
No-

2A3a AsphalticBaselLevellingCourse
Plant Mix (ClassA)
203b AsphalticBase/LevellingCourse CM
PlantMix (ClassB)

2AO-79
 BASE
ITEM206 V.JATERBOUND I{ACADAM

?06-2 REMENTS

Deleteand replace ii with the following'

206-2-1 Coarse Aqqrsqate

conform to the
coarse aggregaie shall
Strong and durable crushed
hereunder'
quality requirementsas specified
be within the
the coarse aggregate shall
The gradation curve oJ
enveloP limits given belot'v'

1
1

SieYe PercentPassing'bY I
Designation
W"igt'!----;
r
I

€lassA | 'ClassB
mm lnch
'100
75 3tt

7/"' 90-100 100

€3
g0-:lO0
50 ?,, 3+70

1y;' 10-30 38:12

37,5

1" +15 10-26

25
.3f ,,
2:12 0-15
19 t+

0-5
1?.5 u'
are:
The additionalphysicalrequirements
Loss
aggregate a percentageof wear by the
a) The Coarse :1{,T:" r-sio)ofnotmorethanfor$ (a0)'
Angelesnor"Jiini".t innsuro
Sulphate
loss when subject tg fi]?. cycles of the Sodium
b) The (12)'
O+lshall be less thantwelve
Soundnes=r"ui'qiedHiO f-f

c) crushed Assregate!T"i:1i1, l:T::.^1-:',,;:i:"1;t#ff"ffi]

:;5':.X.tr'Jiff J:i?r'n'"nn;lq:illlil,:'"",:*":#':'I
;"*; ;,::lu"r
:Hli;:xTfJ#H:ffi
:?i:ff ffi:ffi;d';;;;;"; i' v"'ql:l:"
o"::::::"i
3T#
pa'ticres'
crushed
of'two(2)fracturedfaces'
having a minimum

200- 30
 10 7'
d) Flakinesslndex, maximum
Limit of not
No' 40 sieve shalt have a Liqu'id
e\ The materialPassing of not more than
than twentY five (25) and a PlasticitYlndex
more
four {4).

The percentage of fines

206-3
ComPaction
206.3-3 SPreadinq and

Add at the eno-

Fineaggregate/screeningmaterialshallbeatleast?5-3O%ofthe
totalWBMmateria|includirrgcoarseaggregates'
of-ih:'""iL1:'"d WBM Base
compaction of u".{^layer density
The relative percentto the maximumdry
ill;;; than 1oo
Course shall not MethodD after adiustment
of
determined according to AAslTgi;q
duringfield densitytest'
coarse particlesJt"inuo
Testing
206.3-4 Gonstruction:'Gontrol
shall be adopted to assure the qualitY of
The following procedures
WBM base course:
as per MSHTO
Density Test by Sand ReplacementMethod
1. Field
dia' coneand plate'
T-191with at leastSinch
during FDT
retained on 50'8 rnm {2 inch) sieve
2 . The aggregftgs to hole' The weight of
aggregate
be '"'#"J back
should not
inch) shall be included in
retained on 50'; ;; {2 "sieve WBM layer'
densityoi tnt compacted
determinationof rcfOt"t
AASHTOT 180
Density Tes!]l.l"ll'utory by usins
3. Maximum Dry
1"s''-* tgl+ inch) or pltong o;11iT (#4) sierre
bvrakinsp"=rins of coarseaggregate-3 llodu"t
passrng
fiom the reach' (Crushing
1 9 mrn 1 a l +i n cn l mater ijsnouunoti- a|lowed) "Conection ol
1 224,Thedensiiythus
be adjusted as per nOSHfO
obtained shall jridol pariiclesand
partio*s cornpactionTesf for course
coarse of WBM'
for obtainingcompaction
rnoisturecontentin tnu fAO
determining
a samPle from the cornpactedlayer and'
4. Taking
'
Percentagefines'
compacted ,"'u,,1
are to be visib|e in the
5. No voids whatsoever

200- 3l
 6 . L e v e l s s h a l l b e t a k e n b y p t a c i n g a n a t snurnber
| e ; | p l aoft epasses
4 , , X 4 of
, . Xthe
1iB"thick
approved
on the layer compactedby the
designatedRol|ertocrrecxlarzerosettlementunderanotherpass
of the roller-

T.ProofRollingwith24TPneumaticTyreRol|ertoascerlain100
as above'
PercentcomPaction

B. T he mj n i mu mp ro p o rti o nolstonedusi' inW Biishouldbe25"/.or a5

directedbYthe Engineer'

?06.3.5 SamPlinqand Testinq

Samp|ingandtesiingwiihrespecttornatenalsandconstruction
r e q u -i re me n tssh a l l b " g o u",neduythe' Tablefor SamplingandTesting
F r e qu e n cy',0 ra S " p p ,'o u *o- nythuEngineer authorityto.The{ haver equenciesar
these tests elhe
the rngin."iias the
minimum and The
out at moru lr.q,-i# intewals where quali$ is in'doubt'
canied
' e x a c t l o c a t i o n f o r s a m p t i ; ; - t ; J t ' * t i : g s h a l l b e Randorn
b a s e d osampling
nrandom
in accordanc" ;il standaro Practicefor
sampling
D'3665)'
of consiruction Materials(ASTM

-206,3-S -Tolerances

Thecomp|etedwaterboundmacadambasecourseshal|betestedfor
requirefthicknegs-"na='oothnessbefore.acceptance.The.a|lowab|e in
*o tn.'Iable {or AllowableTolerances"
tolerances shall be *co;;;;
these SPecifications'

206.3-7 Maintengnce

Thecomp|eredbasecourse.shallbemaintainedinanacceptable
condiiionuntilthen*"uJ",-viub=equunttreatnentisapplied.
steel
shall be accomplishedby meansof gradestakes,
Grade control
pins,placedinlanespararrjtothe.cenlerlineo{theroadandat
intervalssufficientiy":;;topermitplacingofslring|inesor
sbaightedgesfor checkingpurpose'

206-3-8 Trial Se,ctisn

cours::Tt::::::tiYliL?riilll
ofwBMbase
tocommencement
Prior
:i'il:"':"J[:'*qil*;;;il;:;'ry.Y:.:::::1.i*:H:,9;'"
of two hundreo (/uuJ trrelntJ
snarr# g"o"-1ol
*
t.,iiii "ters
f#lffiffi::T'iff TL1"J::il*-H1i*
"d
or
"q ';J
,*."i:i"-!-:::.::'ri:";l;,?"ff
u."y
;]l,;';+::::;;..J:"?="?$,:
ilffi;::i:::tr :::::il"*:
j:*d,::"*:*':":"":'.::.il:
il:5,[.J''"*"Jl"",:50'll''il"
200 -32
 resultingdensityofmateria|.ln-placeCBRmaya|sobedeterminedas
direcied bY the Engineer'
Work
206.3.9 Protection of Complated

Anypartofthewaterboundmacadam(WBM)thathasbeenco.mpleted
shal beprotected ""1qnr'*"ri;;ltl
shall be lg,,iXT:il::i":"iJru
reI
t"'"t*t='i"ss of the Contractor
al payment'
Engineui*tftout addition
shall affic
T h e C o n tra cto rsh a l l b e re sponsible.{
,r'l*"[r bound or iwel',li He
l.y"consequencesoftr
m.."d"m
to ply others
being allowed "n ;;";"td 'by his own traifrcor that of
repair any ruts or ridges and type
with" lofllrs of the size
by reshaping "na "o*p"'"ting .i.ir limit the area of water bound
. .necessary lor .u"n ,up5',i.'ili
and
t o a n a r e a e a s i l y m a i.(Wnro
. m a c a d a m ( W B M ) n r l l l r a t i o nW";;;uno.,n""'0"* n t a i n e preparation
dwiththe
available.
"quip**nt
placingofasphalto.ase,"our=e'shalln*"n"ngldtofolloweachother soon tn
';i;-
nounJil"aoam pnM), when prepared-too
closely.Thewater is |iable to.
placing asphalt base course,
retauon to the additional
and in .u"f,-'J.=u tft" iont"otor shall' without
deteriorale,
p a yrn e n t;re p a i r're ro l l '"' - ' - **pact' thewater boundmacadam heren.
rnay.bu n".u*i.; -" *=.:re it to the state-specifted all such
{VVBM)a5 J ti," Engineer io crrecx some or
|t wil| be at discr:etion
.reaches.lorcompaaion"nJmoisturecont"ntbeforeplacingthenext
laYer-

206,4

Unit of
Pay Measureme
DescriPtion nt
Item
No.
Base CM
Bound Macadam
206a Crushed Water
A)
Course(Class
Base CM
Bound Macadam
206b Crushed Water
B)
Course(Class

200 - 33
 BREAKING OF
I T E M? 0 9 SCARIFICATIONOF EXISTINGROAD/
ROAO PAVEMEN
the.followtng'
De{ete eniire item and replaceby

20e-1 DESCRIPTION
of existing road surface or breaking
This item shall consist of scariflcation
ensure iondage oi new layer with
of existing road pavement .t*"i"i" to the
ensure drainage of water below
the existing road pavement .rnJ t" the fresh
The surfait on which
surface of freshly laid granular layers.
granularlayeristqbeconstructeosnattbeapprovedandacceptedbythe
Engineer piior to placing this new layer'

2Og.2 CONSTRI.JCTIONREQUIREMENT5
surface or breaking ol pavement
The method ol scarification of road
s t r u c f u r e s h a | l b e p r o p o s e d _ b y t n e C o n t r a c t o r . asite
n d conditions'
approvedbythe
jn"* *ltf, tn u requirements under
Engineer, i"'
""".r0
Aftertheexistingpavementstructurehasbeenbroken.off,theunusable shall be
.maierial i.e-asphatt concret" uitu*en-coated wBM aggregate
"nJ thp right of way, acc3lairyllsaiisfacf,ion
or outsiae
removed-anddisposeo "ot
titi= unusable material for the
of the .Engiineer.Average'iircXnt==
purpose of .,quantification decidedby the Engineeras per site
"h;ii;
conditions
be rennoved and stockpiledto be
The remaining reusable rnaterialshall
201'
reused =udU"*ematedalas peritem
"=
Paymentforr+.working&re-camberingofsurface.obtainedafterbreaking
achievqlines.andgradesof new
and removalof the existingpavementio zone of
design and its *'3.3"""''iv iequiredfof .tr" spebiic pnce
";;;;*'itl
new design in whicf,1n"t f"yut falls shallbejincludedin the contract
for Pay ltem No- 209d-

2oe-3 MEASUREMENTANp PAYilIENT

?O9.3.1 Measurement
brokenand removed'to be
The quantityfor road paveT"{'."F:ture to a depth as shownin the
paid for shall be ;;;=;;; in cubic Meter
and in the area
drawings/cro=u =u"fion. oi specifiedby the Engineer
"t
by the Engineerfor suchpurpose'
""i*uix.o
T h e q u a n ti tyfo rro a d p avementstr uctur
in theescar ified,tobepaidfor
dr3wings/crosssections sha| |
be measuredin =or"; *i", ", shown in the area earmarkedO'
or as specified nV tfre Engineerand :y,
Engineer for such PurPose

200 - 34
209.3.2 Pavment

The quantitiesas measuredaboveshallbe paidfor at the contractunit

price per Cubic Meter of breakingand removalof road pavement
structureand per Square Meter of scarificationof existing road
pavementstructure,for carryingout the works mentionedabove
includingcost of labour,equipment,
toolsand incidentalnecessaryto
completetheseitems.

Pay
Item Unitof
Description
No. Measurement

209a Breakingof ExistingRoadPavementStructureetc CM

209b Scarification
of ExistingRoadPavement SM
209c Disposalof Existing UnusableRoad Pavement CM
Structure

Preparationof Exposed Granular layer after SM

removalof asphalt

200- 35
 SURFACE COURSES AND PAVEMENT

ITEM 3OO GENERAL

and Material(ASTM) insert the

l n p a ra 1 , l i n e5, after "...,--Testing
or procedures,the British/EN
words "or, lor particular materials,
Standards.

300- I
ITEM 302 B I T U M I N O U SP R I M EC O A T

Delete the item and substituteas follows.

302.1DFscRlPTroN

This workshall consistof furnishingall plant,labour,equipment,

material
and perforrningall operationsin applyinga liquidasphaltprimecoat on a
previguslypreparedarid untreated;earth subgrade,WBM basecourseor
tops of roadway.shoulders, (andas otherwlseshown on the.Drawings) in
strictaccordancewith the specification.

302-2MATIRIAL REAUIREMENT5

Asphaltic material shall conformto ihe requirernentsof the item 301

'Asphaltic
Materials",eithercutbackor emulsifiedasphall whicheveris
specifiedin the Bill of Quantitjesor the Drawlngsor as instructedby the
-Engineer,Howeveremulsified
asphaltsshall not be usedon the surfaces
ofany base courses.

302.3 CONSTRUGTION
REQUIREMENT

Prime.coatshall be appliedwhen the surfaceto be treatedis dry; except

that when emulsified asphalt is tised, the surface may be reasonably
moist. The applicationis prohibitedwhen the weatheris foggy or rainy,or
when the atmospheric temperature is below fifteen (1S;o C unless
othenivisedirected by thq Engineer.Prior to the-applicationof the prirne
coat, all loose materialsshallbe removedfrom the Surfaceand the same
shall be cleaned by meansof approvedmechanicalsweepersoi blowers
and hand brooms, untilit is as free from dust as is deemedpraclicable.No
traffic shall be permittedon the surface afier it has been preparedto
receive the bituminousmaterial.Prior to the applicafionof prime coat on
bridge decks and concretepavements,the.surfacesshall be cleanbdof all
loose materialas describedabove.All expansionjointsshall be cleaned.
and filled with bifuminousrnaterialas directedby the Engineer.Areas to
be primedwill be classifiedas under:

i- The top of earth surfaceor WBM base coursefrom a point two

hundred(200)mm outsidethe edge of the pavementlineshownon
the Drawingsto the conespondingline on the oppositeside of the
caniageway-

ii. The top surfaceof WBM base courseon the shouldersfrorna line
two hundred(200)millimetersoutsidethe edgeto the edge of the
pavementline.
iii. The bridgewearingsurfacefrom kerb to kerband endto end of the
bridgewearingsudace.

iv. Other surfaces as shown on the Drawings or ordered

Engineer.

3 0 0- 2
3 0 2 . 3 , 1 Eq u i p me n t

The liquidasphalticmaterialshallbe.sprayedby rneansof'a pressure

distributorof not less than 1000litrecapacity,ntountedon pneumatic
tyres of such width and numberthat the load producedon the road
surfacewill nol exceed1 KN (100KgDpercm widthof tyre-lt shallbe of
recognizedmanufacture_

The tank shall have a heatingdeviceableto heat a completechargeof

asphalticliquid up to one hundredand eighty (jS0)oC.The-heating
devicesshall be suchihat overheatingwill not occur-Consequently, the
flamesmust not touch directlyon the walls of the tank containing the
asphalticliquld sr gasesthere{rom- The Contraciorwill be responsible
for any fire or accidentresultingfrom heatingof biiuminousmaterials.
The liquidshallbe circulatedor stired duringthe heating.The tankshall
be insulatedin such a way that when the tank is fllled with asphaltic
liquidat l B0oCand not heated,the dropin temperaturewill be lessthan
two (2)og per hour. A thermometreshall be fixed to the.tankin orderto
be able to measure conilnuouslythe temperatureof the liquid.The
'thermometreshall be placedin sucha way that the
highesttemperaturi
in the tank is measured.The tank shall be fumishedwith a deviceihai
indicatesthe volume of contents.The pipes for fillingthe tank shallbe
fumishedwith an easilychangeablefilter.

The distributor shall be able to vary lhe spray lrtilJtr of the asphaltic
liquid in maximum steps of 0.1 m to a total width of four (4) m. The
spraying bar shall have nozzlesftom which the liquid is spiayed fan
' shaped on the road surfaceequaltydistributedover the total spraying
width.

For adding the liquid asphaltmaterial,eitherdrivenby a separatemotor

or with a device to synchronizeits speed with the speed of the
distributor,the pump shall be furnishedwith an ind.icatorshowinglhe
rate of flow in litres per minute.Ai the suctionside the pump shail have
an easily changeable filter. A thermometre shall be fixed, which
indicatesthe temperafureof the liquidimmediatelybeforeit leavesthe
sprayingbar.

The disiributorshall be furnishedwith a tachometerindicatingits speed

in metres per minute.The tachometershall be visiblefrom the drive/s
seat. The function of the distributorshall be so exactthat the deviation
from the prescribedquantityto be spreadon any squaremetredoesnot
exceed 1o%. The distributorshall be equippedwith a devicefor hand
sprayingof bituminousliquid.

392.3.2 Application ol AsphalticMaterial

lmmediatelybelore applyingprim.ecoal the fulr area of ,surfaceto be

treated shalf be sweptwith a powerbroomto removeall dirt and otheri.';.;

300-3
 be
lf required bV Engineer'the surfaceshall at
deleteriousmaterial' lhe be applied
ou, no, =.i"Jl"a.
-;-i1e* aiprr"iti" riaterlatsshall distributors
made molsr
301 b;'';ppro,l:d j,t:ssure
remperatur*..tutlo spray nozzlesandspraybars
shallbe
workmen' Tfre
operatedby skrlted =o ; i;"":1t:'::'i"t*
distribution
tno tr"qutnirf tr'"txtg interferenceof
adlusted upon 1ny'cloggll^9'cr
Sprayingsnatr ceJse immeoiatety
re;-Jdjli **"="r". t!X.n U"forelprayingis resumed'
any nozzleanc

T h e r a te fo ra p p l i ca ti o n o l a spha|ticmater ial( cutback/emr ' Itsified) sha l l

be as under-
LITRESPERSAUARE METRE
TYPEOF SURFACE
Minimum M,aximum

r' Earth surfaces,shoulders

1. - -l
o'6s 1.75
;il;;enl laYers'

2. Bridge,Wearingsurfaces, n 44
0'15 O.4
concreteiravement

H o w e ve r,l h e e xa ctra te s hallbespecifiedbytheEngineer deter m ined

lrom fieid tiats.
wide and shall
shall provide a. set of troughs50 mm as
The Contractor r"sineer"the PuPS:itTravTest
carrvout in tn" pil=5;;;; tn" ;gittt;inaus'Materials in Roacl
Oescribed in S"io"n"\';:52t I'SO''ii t" g9f:I:trate thatlateral
construction " puniisn"ail HMso'Lonoon' ns fiaT 'Thistestshall
disriburionofthemateriali= in r""oiJ"nll'iitr' on site and
sprqying work commences
be canied out before the rrorntimeto time'spravtng
subsequentlv u=ffii'q; ;y, .ft !;;ineer
comrnli"eO 'ntif tl.t" t"tiii= of thetestaresatisfactory-
shallnot be
me2ns ot
check the rate of spread of bitumeh by
The Engineer shall
Road'SPraYTest'

T h e p ri me co a tsh a l l b e leftundisfur bedfor it hasaper and cured

iodofatleasi24hour
penetrated s,
shall not be oneng! *, of passtng
and ]lry^"ntif the wheels
sufficienily=o t"iit *lll not ne picxeo up bY
tlini;; d" ptit" coal 'until ihe next
contril;; tnurr
vehicles. rne applicationof biturninous
Care shall o: be
course is applied'
of the amounts;any excess shall
li|"-" ""iil;
.p""iii.o
materialis not in exces= not more lhan
rotx ;i;h ;h"ll contain
blotted with sand ;;;;;"d N"'i';;;" @ l"'' Anv such blinding
l sYoretained on ; AA#ia oI
be.nroo*"J ofi b"iotu."ornmencement
materialwhich i, t;;;'shart to the distributor
construction or tr1J"nllii"v"t nil."i*"1-inaccessiute
l"u'"" rot hand spraying from the
the
shall be sprayed;;;Gt;sing
distribuior.
tr
and trees adjacentfo the area belng
The surface of structures

300-4
 shal|beprotectedinsuchamannerastopreventtheirbeingspattered
or marred-

\ ^ / h e r e n o c o n v e n i e n t d e t o u r i s a v a i l a b | e l o rThe | r c ' o p e r ashall

t r a fcontraclor tionsshallbe
confinedto one-halt the roadi;;;J\; "t'1 ll*" without
.f tr vehiclegmay proceed
provide proper traffic "on,roi' portion
primed snarrnot be startedon the
"t
darnage to the "r*u"',riJrrr
p r e v i o u sl yco ve re d u n ti l i th asdr iedandisr eadyfor tr affic.

302,4

302-4-1 Measurement

. T h e q u a n t i t i e s o f B i t u m i nprii]"i't,tn
o u s P r i m ettphaltic
C o a t s hmaterial s uprepared
e athe
a l | b e mon redinsquare
meter for the actual Any width specified to be
"r.uwitn ih:rsspecincatio.n,
. surface in accordance shall also be measured'Blotting
sprayed outsidethe pavem"ni*ioft= consideredas
wiil not be measui"J t"t payment and shallbe
material
subsidiaryto the Primecoat'

302-4-2 Pavment
of
il-elpt* iaid for otherratesto
lnpriongitem3o2theConbactorshallassumethglT'*umspecified
quantityof asphatticmaterialpt' =o''i' ;ill adjusteddownwards
a=oire"ii;"il-*; ?T'jtF;
. spraying, !'i used' No oiher
compensate rg, the .lesset -l:i$ rates-of TIT::
"f. spraylng'
adjustnentwill be madelor varying
shall be
for liquid measured as stated above
The payment ?:ph3lts shall be tull
price p"i =q-* Thil qa,vment
made at the contact unit materiaifansport' tools'
compensariont"i-i".i"nnir' .ali i#;;: involvedin
and i""iit"ttrt to1
t-no. p"J"*its lu-*ork and
equipment as "1 ontheDrawinss
shown
prime
applying #ilffi;;.I" q1J"u'
in accordancewithtiit=u specifcations'

Unit of
PaY ltem DescriPtion Measurement
No-
SM
3O2 BituminousPrime Coat

300-5
trEM 3q3 BruMlNous r4qK se4l
as follows'
Delete this ltern and substitute

303.1 QESCRIPTIoN
bvthis':".tiT 'H'^::i'i:,Ll':';n'1t"fl'",|:ll
rheworkcovered ap
;
'[: #:': ri,infi""t
labour, equipmentano
ng 'T"i"' j:
prvi
i alrPrvrlrs iouslY
l'lnXt'.- ll"l"iJ"""XJ,fi
il;'
bii,*J .OJition to .performing"ll
pi.pti"a biiuminou: -lo1T^,,.'rinn of a bituminoustack coat,
['Jfi""X,?..T["".X1#T'[-,1i"Tt'"':i:::1,:JJ*il
ns'andto thewidth
::ffi,l?:'# ::!j,.::,;:"Ti; ilJJ up""irrcatio
shownon the Drawings'

303.2 MATERIALREQUIREMENTS
301'
to the requirementsof ltem
Asphaltic material shall conform asphalt as calledfor in the Bill of
"Asphaltic'fU"itri"t""for cut back
'
Quantities-

303.3 REAUIREMENTS
CONSTRUGTION
dirt or
before applylng tl'u..f"k coat' all loose'material' tq be
lmmediately ftom tfre surface
shall n"'r"*"u.d
other objectionaniJ *'"i""ta[ iro*"rs' supplementedwith hand
treated ny powur-;il;;;;olot apptiedonly
tne engin"ur. i-nu t
brooms, as directed-by
APpli+lT coatshallbe avoidedin
"Xtiitshallbe
ti t""x
when tne su*aJ;t il' an'inspeetion'sf
P","I;th; application'
case of foggy'orrainyweatner' En'Oin'e1todetermineits
prepar.O turtace will be male ty-mg
the ninaei no iackcoatwill be applied
fitnessto receweillnru*i"ous "nA
ffij-ti;;u*q* hasbeenaPProved-

303.3.1 EquiPment

E q u i p m e n t s h a l l c o n f o r m i nlh;;pprwal.of
allrespectsto t h Engineer
the i o addition
e p r o v i s in nunderltem
302.3.1and shallbe subiecit; condition at all
="*u'in *laiisfactory working
to the maintenanceof the to a bitumenpressure distributor
times. A hand powersp.ray"ttJ"n*"nt operatedbitumen purnp'
or other container having
""-'y"q"1gly^
p re ssu re g a u g e ,tl ner momeGr for deter m iningtheter nperspray
power atur eofthe
taik iontents and-i- nose connectedto a hand
asphalt t""x coat in the arnountsspecified'
suitable for applyingthe bit;ino*
Engineer'shallbe furnished'
all meetingthe approvalot in"

303.3.2
distributor' ai
material shall-be applied!{ Tuul't of a pres'sure
Asphaltic
t h e t e m p e r a t u r e s t a t e d i n - i t "Lack
' a o i fshall
o r t h be
g Pwithin
articu m a t e02-0-3
l a rrange
the rialbeing
oi
used. Ratesof applicatio,-, "ut
literspersquarernetre''ih***""trateshallbespecifiedbyme
Engineer.
 C a r e s h a l l b e t a k e n t h a t t h e a p p l i c a t i o n o lasphalt
a s p h a |shall
ticma r i a l i s nby
bet eblotted otin
,ny Lr""rs
excess of the specified amount; disuibulor shall
areas lnaccessinieto the .from
sand or similar treatment, All hand spraying the
the device for
be treated manually using Lc the areas
and trees adjacent
distributor.rrre surra.., oi structures prevent their
=ntii';;;';t*;t"d tn such a manner as to
being treated
being sPatteredor marrec'

W h e r e n o C o n v e n i e n t d e | o u r r s a v a i l a b l e ftit"-
o r l r aThe
f f i c ,contractor
o p e r a t i o nshall
sshallbe
one-half the roadway riJm ut
confined to " without
so that vehicles may proceed
provide proper t;;ffi;'"ontiof
d a m a g e t o t h e t r e a t e d a r e a . W o r k s r r a l t n ountil
t b e sthe
t a rsurface
t e d o n tpreviously
heportionol
,pf[lution
the road not covered by previou.
for paving"
coveredhas 'driedand is ready

T r a t f i c s h a l l b e } < e p t o f f t h e t a c k c o a t a t a l | t icourse
m e s . Tas
h ewill } < c o a titsto
t a c permit hallbe
so;;;i;'";;"t" the surface
sprayed only "r snatt maintain the tack 'coat
dry to a "tacky" *"iit'"" placed' Any area that has become
lne lo-ntiJctor
next course has been
until the
I.
.sil"ff
otfrerwise, by the Contractorat
fouled,by traffic iu=t o, "f.janed
is applied'
his own cost beforethe nextcourse

303.4

303.4.1 Measurarnent
Tack Coat =l:11 be measurpdin square
The quantities'-of-Bittlminous rnaterialon'the prepared
Jrritn
meter for the actr:al rr"" T.lk ".pttaltib to be
witniniltp*inoyi
surfacein accordance ryv 1'111':*"'fied
sprayedoutsidethepavementwiithssha||alsobemeasureg.

303.4.2 Pavrnent

l n p ri ci n g i te m3 0 3 th e C ontr actor shal|assumethem ratesof

aximumspecifi ed
'be paid for other
The pice
quantityii asphalticmtturi"f p"i=q'*' 'ivill adjusteddownwardsto
spraying,as directed by tni ?;;;.;;, b]yT:: used' No other
compensate for the r*=J'l;;'tv
rates"f'
of sprayrng'
niiitiil r" maoefor varying
"oju=t
T he p a yme n to fb rtu mi nousTack.coat' measur payment'
edasstatedaboveshal l
the c""t'""t 'ili
unit price -#;;;;;t" y-u-t:t'-thich
be rnade at tools'
turni-tningatt labour, rnaterials' in
shalt be ruil involved
"ompi;.:il; for p"tioi*ing all the work
equipmentand incidentalsand '= ontheDrawinss andin
rack ct""i:;;;;911-*1i"'
applyins "n"in
*i*' tnutu sPecifications'
"ffi;;";; Unit of
'Measurement
Pay ltem DescriPtion
.: No.
SM
303 BituminousTack Coat

300-7 'd.

'*-l{i:gj.$*1
 FiIX
COURSES- HOT PLANT
ITEM 305 ASPHALT WEARING

with the {ollowtng:

Delete this ltem and replace

305.1 DESCRIPTION

Thisworkshallconsistoflurnishingand'mixingaggregates,asphalt
b i n d e r a n d a d d i t i u " ' , t " j " itemperature, J 1 : " r l cincluding,loading
' i * * , : 3 1 " i 1 "rtu'Jting' entralasphalt
mixingplant,to a specified
unrouai,lgl'i"vi"gTf :T-"*1'"'j::#g;*xl"T:J:1.*#Ti'fl
oe
or tacked base' bridge f'"es grades-andtypical
*in tf'"
if!""i"ttit,
these Specification,"nO
cross-sectionsshownintneDrawin$sorasdirectedbytheEngineer.

305.?

305,2-1 AsPhaltMateri4l
course-:l1ln" 60170penltrllion'lrade
AsphattBinderfor.wearing gor-z t:;;; ntpr'"rti" Matbrialsin
conTormingto requir"*#;";;i.
tliese SPecifications'
ttlTum r'atio
grade asphalt-6o1l*,t""used' L.
When penetration
less than
mixur*"rfri it""n it'. =oi*ing point' no-t
betweenbituminoust";'i"l;naflf91=1'affU.sodeterminedthatthe
bituminousfiller
eightyfive(85)a"g,uJ;;.in*;.*n"n'tu=tuoinaccordancewith
AASHTOT 53.

3O5-2.2 Itilineral Aqqregates

Mineralaggregatesshallconsistofcoar5eaggregate,fineaggregate
material'
rJcl<filler
"no "ru#&
a n ' h a r d ' d u material'
T h e c o a r s e a n d f n e a g g r e g a t e s s h 3 l l ^ b e - c l eJ*totpoted rableand
sound particlesof uniforilr-ou"rltl' t?:'l:;
orsatiJ;"i;;;'clavlump=';;th;;deleterioussubstances'
the retainedon sieveNo' 4
which is TiT:?l% particleshavinga'llfaces
The coarseaggregate
t+.zsmmishalt
consi=t.f';;.;;i'iocx-roo
rilJ woixrg i# q"tti": ilot which
fracturedmechanica'v. :1:"-:;
lln"f::SlTi:-::[i'l
*in",ullss,:sur:.-1'"J"l1U"'i;ffi
and be free from layers'
verrrrur "')'--'-'

;il;; minerals'
unsuitable
aggregate' sh
use as bitumlnous concrete
Rock to be crushed{or

300-8
 is relained
thal all materialto be crushed
screenedin such a manner
on a 75 mm (3") screen'
4 sieve
passrng an AASHTO No
Fine aggregate which is material
stone t'"Jj, th."ii oi ro"o%crushedlimesionefrorn
(KhakaI .;:-t]:'tiFine aggregate shall be stored
rock having all faces fractured'
not be used in the mix'
separately.f'r"tu'"i!"nO shalt
ts
coarse and fine aggregates
When the combinedgrading "f. 11"
nnsHio No. 200 sieY:'supplemental
deficientin materiai;":.,"g,,he';*ii*r"f of finelydividedrock dust
=f,"if ntt"r'.onrist
fine aggregut"
i n c l u d i n g d u s t f r o m t r r " p r " n t dthe
u s tfoilowing
. c o l l e c tgrading:
ionsystemorcementfreeof
mat"n"i to
deleterious "onior*ing
P"r."ntage Passing bY
standara Sieve Slze

without
at the time 'of use' dnatt ne dry' free flowing'
Mineral filler, the requirementsof AASHTo
;;;i#1"
lumps or agglom"i"o""= "J
M-17.
rangeftom 1'0-1'5
The fatiq of fillerto bindershould

Thecoarseandfineaggregatesshal|meetthefo|lowingrequirements:

aggregate a percentageloss by the Los

a) The coarse "!11 11"ti-tci of not moretran thirtv (30)
Angeleslo,u=iin-iuJ(AAsHTo
Percent-

a Specific
aggregates and fine aggregate shall h'ave
b) The coarse tuup.ctively
2.65ii.o6 andvaluefor
Gravityvalueoin-i t*=. than as by AASHTOT
determined
. absorptionof waternot more naniV'
84 and T 85'

c ) T h e m a t e r i a l s h a l | h a v ethe
a | oSodium
s s o f l eSulphate e n ( 1 0 ) p etest
s s t h a n tSoundness rcentwhen
subiected to fivl"cilg;:
to AASHTO T-104'
"""oraing after all
(AASHTO T-176) determined
d) The Sand Equivalenl be less
of asphalt cement shall not
processing ,rJ;ii;'"Oiiti"n
than forliYfrve (45) zl)a
'i'sci
?) ,/"

e ) T h e f r n e f r a c t i o n o f t h e m a t e r i a l s h a l l h a v e a l i q u i d . | , i m i t n o t m _i'' o r E]

190-9
| '\:+J',
'ritt-:.
 by
and a plasticity index (as-deiermined
than twenty frve (25) ptasticity
and T-90) not gr""i"rin"n four (4). The
AAsHTo T_89 not be more than
of filler
rnrneral ( if added sep"ratety)should
index
four (4)-

sieve
retain:: the 9'5 mm (3lB inch)
f) The portion o{ aggregate "n '/') flat and /or
--oru than ten iercent .(10 =
shall not to minimum dimensions
"ont"in- (ratio ol maximum
elongated p"'titi"= D 4791'standard
3:1) or as oetejn-in.iin """oraun"Jroinnsritl
pieces'
elongated
tesi method for flat and/or

by the 'Coating and Strippins

s) The coarse aggresal: yn:illsted
Test(AASHTdi-it32)shallnuu.l"outeddrea.aboveg5percent. be run
to lniu te=i,a testlor-coatingand strippingshall
ln addition
80
a-coatedareaol above
aftersubm",n*n*.coatetmaterialinivaterat60oCfor96.hours.
tJlun"il-nave
The aggren#'jr,",ii]
percent-

Gravitv Value of not

a -RnecificGra
coarse aggregat:t =l-"]'^|*e"^ 'a Specific
h) The
l e ssth a n e ,g d .l n d va l uetor r u"ffi"":twater notr nor elhan2T"
lY AASHTO T 84and T 85
as determineO
for
of the coarse aggregateis mandatory
i) Petrographicexamination tnn'"n"t= shall be checked
for
tou'"t' rnu
the approu"i; "oLJJ affinitywith the bitumen
cationic and anionic b'ehaviot;th;iiheir
is verifled'

305.2.3

The grading of combined

assr:eatel
lT:i: iii#."#'?#T:;
mateii"r shall conformto
gradatlon requlrem
"is
range:
Requirements as per ASTMD 3515
CombinedAggregateGrading

sta"-a"ta AASHT0 Sieve

'1"(25.0rnrn
e/4" (-lg.Omm
1/i {12.5mm

No.4 (4.75mm
tl o . e (2 .3 6mm

300 - 10
 - a4

,1 Q z- tv
.z-- v

of total
contenl shall be 3'5 perceniby mass
The minimum binder of
l:*l!;-;p""'f*J are based'on malerlals
weight of mix' ttJ-g'"0-ing =1.11,"*"*i*-:1,*,"ili"F:'ti:::il:
specifrc sravitv
gravity ano stricrr--;.;Ut
uniform
unifirm specifrc "td oi inOiuiOualsizes' The
u"i=otMarsharr rests
;:n"ru*., il'#Xli:lt {SilH;tti*
ano'-tiiJoi'completea-Asphalt
Goncrete
to obtainea opt,*u* =t"u,r,tv - 2) shouldbe
Limits;il*i;;i nv r"rlJ'rq'"iion (Ms
Pavernent-
avoided.
course mixture shall meet the {ollolvtng
The asPhaltconcretewearing
MarshallTest Criteria'
h end of

a- t+ (2- 3.5)

6"ent of trrvoids inllg 5'3

According to Table
ffi,rtffi.id. in mineralaggregate trtS-2,AsPhalt Institute'
sixthedition1993

G-ssotstannrtv(rn"xmum

305.2-4
of asphaltproduction'
(8) weeksql"'i:-.:^oy:encement as
At least eight teslsfor il* a*=ignof a prooosedJMF
the Contra"tor=nuii=tarttheos'll, "t
dOescrined ubsectio1a
escribediinn sSubsection305'z'5
asPhalt
tY{* j;*:
"":;i"T;
mr; iS
,i.J=it"llte* ""*"ttli
ii J:
established
the
ffiilil", a rlIF {or andtheEnsineer' "f
i#il ;;ilJCont'""tor
of Mix Design
be establishedby Marshall MeIo'9 ' Manual
The JMF shall ilil Gn9rl lnstitute
to thep"oltolio of:"{o.tl 'i.in" iatestedition
accordins withthe
issa
seriesNo-2 g'rJil'?"i' takenF{;;
into account
{ollowingr""o**ul6"tt;;
tolerances shall be within lhe range
The JMF, with the atlowable a single
josl'i''"J i''"'"in'i""ln l*i:nll indicate
in
specified liem sievesizeand a single
passil9-:i{*uired
oercenlageot aggregate addedto the aggregate'
percentageof nitumJnio'U"
and sixty
temPerature -shall be one hundred asphal t
- Marshall mixing *'at
irlo heated
nusnu"'ir oo*' s) o:.-:::"-"5Jti
plus/mi lnicf and seventy
ui."o=,li""inl-[unOr*A
producesa *nematic f,i
.r:/
r'tl

300-11
 r 20) centi stoke
pluslrninustwenry (170
and forty
temperature shall be one hundred
Nlarshallcompactrng produces
" c at wni"r' heated asphalt
flve plus/mrnusfive'11;';i) uigr'typlus/mrnusthirty
nunoreo""-no
;; i";
a kinematit o't"oltl'
(2S0t 30) centistoke'
''fi,:
rhecombinedasgres.lte.srl!1t1::==nT:0il"T.::itr}ilffi
specified
p.Lu"r to the
maxlmun ""Y.?:l: irii"ii*nitsr notgoingbelow
}r"*"nf"limits to achieve void content"
for
the minimu* '"quiL*ent
of the
bindercontent according,tolf3-results
The minimumbitumen that it will
ur,ourJI" usJd provided content
MarshaltMethoo'#"ljii'o"=ign void
th" ;";;;ilty' 1he =t"ulitv and the
still satisfy
requirements'
asphalt
asphalt content sha]l'beb1s9d on-tl::^"tcent
The optimurn
contenthaving't;'it; .tlf,::1 "=15;"rutnr;":f;*1l?
;;il= *t" asperthe
nn"d,
nr.lrlL":fl"# "Hn-|"h'S'p
rur'itilu#
nrm on aggregate
specification..- "o"ting.'ii'-"uitumen
shouldbe 8 'mtcron'
proposed a bituminous
prior to final approval, the. iob T'f^yT
-
c o n t e n t a t * T " # # t = = i u t"^q5id;i#J
r u i : t * i e r c e nan g e l-resulti
d-tlie
ta imit'n a l ldbsein
sshvoi
pacted,"l=*"l.i,'taoo 2%'
corn than
tf,",i'ti* shallnot be less
proiect
all mix[tres fumished'for the
on'
perati
Once JMF is esbblished' ffi il:; ;;$!o tg*uri ns o
representedbv sample-s-
take :, theiob-mix'approves
shallconiormthereio Mo1eo111 T:;;#iving proportion the
by the Ensrneer,-ttie inilt
Contractor'1Jri';q*'tryio produce a finalmtx
anoLsphalt
nrrer
individualunn'"nliJu]"ti"*tr to,i.iiti'"ff f" within the iollowing
that when to job n'tix
"omp"r"d
limits.
Formula:
Tolerancesfor Job-Mix
Tolerance %
Sieve Size

19 mm t3/4') and larger

+5
rnm (No-4)
9.5 mm (3/8") and 4'75
+4
2.36 mm (No' 8)
+3
300 Pm (No'50)
+1
75 Pm(No'200)

300 - 12
 AsphaltContent(weight%oftolalmixture)-o.2!"1o+o.2"/'
preceding
specified 1n the
the, the
ln addition to meeting :"::'j"f"nts
til; l'trp =nurralso satisfy
esiablished
items, the mixture as
following physicalpropeny'
.n.waterat sixty
"::
"i= L"'""H"'*; ;; Iiiv
stabi
i.';,u'il:'il:H'i:l'1,?1,'s;,='
iLY,"):t
rneasuredaft"r r'mmersion. "t
(20)
=t*v"iqO)ocfoiltwenty to
{ails
mixture
noi
=f,utr exceed twElttY'fZOip*::-"tt'1-t1--approvedant't-
minutas LJ modifredof'?n
meet thls criteri;:;;ltir ;"0'1i1No"i"vt""t shallbe madefor antt
stripplngagent#""";"
strippingageni'
for
rv theEngineer
rtcuto
presented
allbe preset
Test'resultsalong with samplesshall
of JMF'
verificatiqnand fiiat approval

S h o u t d a c h a n g e o l s o u r c*"i",i.i];
e o f m a t e r 'i"q
ialsbe m a d ?results
A=o]..If orFother
'"?*'JM shallbe
n.tJ,J'ti" **
.establisheo willberequired'
*"kJi;n;Jt=t"w " n"tlr"rr
conditions
daily
mixes shall pe reited to the
the compaded makinqsix standard
The density of ihall be-iJLn"i*"d by
nensity which *j".
Marshalt
mens
alI speci ;T' titi
jrom,=",npt 11"..
1"5"#.T:##:
Marsh
rnuo*n"itv'"t
paver- no*th?T.e31
3""1::.Tt],""iHLn"-ii.TUl';;
U",*:"1;ll;:i1ifil{li?i-"ii"${'-ur,rilJ:n-=
to-*f;J''ltti"l[.Y;[1U;ni''rnu a"'v
repeatedalirvu""=i'
"'
'-*:*tjffi
*
#:f"ft:i'rii:;i;'ilJl'Pt'l,o*ignDensitvbv
"l'lov"'-lo== tf ;t"bility lhatl be 't11ed
on oiher three
beh'indthe
more *n"n takenfrom
sampi!='lt"tilu *t
Marshalt $pecimensfrom
paver.

Th e a ssi sta n ce o fth e E ngineer inthepr

oi tr'" epar of productng
ationofthejobstandar d
the.contracror lesponsibility
mix in no ouui,Jieves the t"q;;;'";nis of the specifications'
a biturninouut*tl'i.'";'"ns

standard d eviation
ThecompliancecriteriacontainedintheJobMixTolerancesprovidean
thp t"t;;ia'0il-u"ruu
maximum' ?f 'thu
i ndication ol haLfi ;:
s.P =t'.Y."-
foreachp"r"rn *t*,-|f a- -an i:
:=*Tr[ ::xT":l;T;
rimits,the"#;;? "T io"-1 :f fr I U#il;;s d the
""*X':f;t
ffi'[?l,'il.1$"."'.1;t]?-:::i::m*,1E,?iii'ffj#
.r;;";;;ii;" llo
stoppase
r;Yd d;il: *:11'' untlthecontractor
control.
his to.,r"-i't"uish acceptable
ability
has demon,tl"t"o

305-3

300 - 13
IB
2i
'}V $
305-3.1 AsPhalt Mixinq Plant
these Specifications'
As per Subsection 203'3 1 of

305-3.2 Preparation of Aqqreqates

B e f ore b e i n g {e d to i l -re d ryer ' aggr egatesfor theasphaliconcr eteshall

b e s ep a ra te d i n to tl vo o rmor esizesano.tor eosepar atelyincold.bins.
percent
oi.u"n size thai eighty(80)
One bin shalt .oniuii "gf*S"tg ot
a 2.36r, .i.iJ uia tn" otherbin shallcontainaggregate
will pass mm
lvill be retainedon the 2'36
such size that eighty (80) percenr in m" mix, a separatebin
shoutd flnJ materiar be in"orpoiuLj
sieve.
in addition to the t*" [*= mentionedabove'lf filteris
shallbe provided
lt =r';i.i.o n" storedand rneasured
used as =.p"rur;;;;;.";nt
separately " uno t*itut"iy ntiotu beingfed into the mixer'

A s p h a l t c e m e n t s h a l l b e h e a t e d w iand
t h i nsixty
atem a t u r e r a noc
p e r (13S163)
three g eat
ofone
and thirri';;"i; on" nunarJ be
hundred shall
'.nJ neaieOabove the maximum job
the time of mixinvg.";l;;i;at ;j""t"d and rernoved from
sfraff b"
considereOou"r#"i.0
site'
r-^.." to pug-mil!'=h1lf recombinedwith
-andr drawn
Dried-aggregate weighed io the iob'mixrormula'The
properamountti;#'h;[ cemg1t
rot"""*[ini
iu*pttiry fluctuati'ons' shall not be
ot asitqri' t-*n.t
temperature 0c below tnJ:iJ*p"r'ature"of the aggregate'at
lower than flft'een'(15) intothe pug-mill'
the time tn" t,vo iz)'*'"t"riut. enter
to the
the materials'in bins or in -moving those from bins
ln placing segr;galon. or uncontrolled
*ut"=
mixer, any *"t,oo which ;-=n*t rc discontinued'
combination of * "i.""f oi Oittur*nt'Si"aing
heatedand driedat a tbmperature
Each aggregateingredientshallie lf
and ;;;""1y ('170)-degreecentigrade'
not to exceed one hundred to'caussfoaminqin the mixture
aggregate. .oni"ii s"m"i.nt moi=G. hundred anJ seventy(170)
qr their temperatureis in .*"u=r'lione from the binsand returnedto
t"*"u"J
degree ."ntigr"iJ, tnuv =r,"rr9u shall the.temperature of an
rn
their resp."tiu""rio"r.'piles. .no'"ute nve (f OS)degreecentigrade
Jnili*t'
asphalt *i*
"*i*IJonJnunOr"O
whbn dischargedfrornthe pug-milt'
to
atter heating' the aggregatesshall be screened
lmmediatelY and mixing
siies and stored in r"p'"*i"-rtoi bins for batching
required
witir nituminousmaterial'

300- 14
305-3-3 HaulinqEquipment

As per subsection203'3'3 of these Specifications

305-3.4 Lavinq isPreading-)

U n l e s s o t h e r u i s e d i r e c t e d b y t h e E n g i n e e r , wbe
|rer3.successivelayers
shall swept,cleaned
are to be placed,tn" .uriuce of existiiglayer tn" Engineer'
with a power-broom,or by other*""ni 3t lqptol-1,,:t betweentwo
coatshallnot be required
and a tack coat i,
"pp]i"olrlcx
liftsofAsphaltCoUrSeswhenprevlousliftislessthanonedayo|d.
=:ltt"1!1119:-oot"r-propelled
Asphalt mixture shall be laid .using
with a receivinghopper having
units. The paver shall be equipped
s u ffl rci e n tca p a ci tyfo ra unifor m.spr-properly eadingoper ation.Thepaver
to maintain sha l l
adiusted
be equippedwith'aulomatic{eed controls,
screed'ltwill be prgvidedwith
a uniformdepth oimaterial-aheadof the
a n a u to ma ti ca ttyco n tro l|edactivated.scr eedor str ike- offassem bly ,
f i i l e d w i t h h e a t e r s , c a p a b l e o f s p r e a d i n g a n d f i nto
i s the
h i n specified
gcourses-of
bituminous pf"nin',i* ,r,"turi"t ln fane *iOtn-=.tpplicable
' typical section thi"knu"' required evenness and texture
on the plans'
without tearing,";;;il; shoving or goug-ingt'he mixtureshown
pavers used.fortnoufa""r= Jti"i construciionshall be capableof
nii=iinS-"out=u "nA of.Gphalt plant mix.materialin widths
spreading
shown on the "nCpi;;- i-h" rate of auiiuuryoi materialto the paver shall
lo. be.operated continuously
be so regulated .u to enaHe trre faver
and unifonn flow of material
without stoppage to ensure "n *i"n ortearing and without
across fu1 caniisewaywidth, free from dragging
segregationof lhe material'

When|ayingthemixtures,thepaversha|lbecapableofbeingoperated
at forward ,p.;J;-;;;sistent'with satisfactorylaying of the mixture.'-
which will give'the best result
The paver snarrLL operatedat.speeds
for the tYPeof Powerbeingused'

Themixedmaterialshallbede|iveredtopaverintimetopermit
completionofpaving,iinishingandcompactionofmixbrreduringday
lighthours-

rhe pavershallbe equipp"dYitI-11::t:':::f"^1 .:".?I""j="r:[:

ofsensing grade
$;=J,X"t:;:ffi' 3' n"i'.5[;; .; tt'" p"u",,capable slopeorthe
thetiansverse . ol^no nf ihe

;ril=T':fjrl:' r"r#:il;,-."*ins --^r- ,.,r-,iah nnarrlo tha -qcfggd tO

l:l:J';Jl'"""'o1"iiil;;i;;;iicsisnars-ill:l"ff
;;t;" n=i"'""'l :":-*:::LTli:
;H?': HJ';##iiild "
*ili6 :l -11
" ",,
areferen":
i'."m ::"::'-=:3,1?:
::1it'1l:#=iii
"i "iul"
J t!" li
1.,: :-:.:l'i:
:l'"TJ.THfi^^i ir,"'1'11 :j":.:-:j::1":i:l,:i'1in;:
: ffi::;J';:";."; Ii=n'; toreranceT1 i:^':-'"-:::"':3;1":t :
:;;
l?i''il'::':iffi;ffi f;;;Ti;it:1HI1,1.1':::'^:',::",":'::::::,il:
ihi
without use
"T
ortherererence
I",?i",7lri;#:";'o#J"""i'iuu"d

300- 15
 of
may be substituted subject to the approval
a ski-like arrangement shatl be reinstated
the Engineer. Th.";; o't tn" r"r"r"n"" lirres
l m m e d i a | e t y * r , " n " " * r t n " C o n t r a c t o rand
f a i l sinstall
t o m a iall
n t apins'
i n a Sbrackets'
upenor
paving. Tne cont';;' shall {umish
for satisfactory
accessones necessary
tensioning devices, wire and.
equipment.
operation of the ,uiornu,ti. control
the
slope conLroller shall be capable of maintaining
The transverse or minus 0-1percentvariation'
pru.
screedat thea"=irlto==rli;;il;"

M a n u a l o p e ra ti o n w i l |o n l ybeper m itiedintheconstr uctionofir r egularl y

shapedand or minorareas'
ol the automaticcontrols
Whenever a breakdownor maliunctisn methods
op"rtt-"Jmanuallyor by other
occurs.the equipmentmay b" alreadyproduced at
allow tn* to.u=" tn"
in order to "ont'uctor tni, *Linod of operationwill produce
"tphait
the plant or in ran-si;;;;;,d.d
Specifications'
results'otherwisemeetingthe
(140)
which is hotier than one hundredand lorty
Asphalt'rnaterial bridge deck
be laid or depositedon
degree centigraoJ'=t"ri-noi precautionsagainstheat damagehave
waterproofing=y=**= urlless
been agreed bYthe Engineer'

'"?T:XSH'I
ill.l$*:":*,=.T,ff ?'
AsphartconcretePave1el!Y'-iys,::i:.'*?l'$:H:*il"""t;ffi
ffi
fJi?''':%TX':#::ffi
;liT'lJ:Tlq"ilrl,l"",1"T"l'EifJJ::
:,.=ii,iffi
:,il:'J"ffi
*H,,::"T:';;::'':HJi*:*-qTi:1*:=^':*1**q""13
HffiH.J:'Hlli"lHsi:qg*$irl*::lt1T3i[:,:l'"El$
(5)
nve
ffi':; ;;il;il;;* isabove
ffi::?'ff.i'iiful,ifi
degree centigrade

Thespreadingoperationsshouldbeimmediatelyterminatedifit.begtns
to rain duringlhe oPeration'
the
any Asphalt material will be permittedonly in
Hand laying of
lollowing circumstances:

regulating courses of inegular shape and varying

a) For laying
thickness;

b )l n co n fl n e d S p a ce swher eitisir npr acticablefor apaver tooper at e;

c) For footwaYs;

joints at bridges or viaducts;

d) At the approachesto expansion

300- 16
305-3.5 Joints

Longitudinaljointsforeacn-Courseshal|beoffsetthirly(30)centimeters
fromthejo,;\,ia jT lT:r *1il:,::"i,#il'J;J;i s'il:
offset mlnlrnum#l|futt
shall be
immediateunderlYingcourse'

TheContractorwllluseeitherful|width.paverortwopaversinunison
t o . a v o i d a n y l o n g i t u d i n a l i " i ; t . w i t h i nto
t h ebreak 'n"
.pavementw]dth.How ever'
where it become=unuoiii;l""il"nurroi half-roadway
lownpaving
:.I,.-o::tt'
shallnoi
contractorwill tn"i.lii"g
ensure
getaheadofthetrai|inghalfoithepavementbymorethanha|fa
half'
kilometer ahead of the trailing
un"t cuttingback'be of
iointsin .wearing
Longituclinal ::u'1*^':l'31!
g o o d a l i g n m e n t a n d p r e f e - r a b l y c o l n c i d e n t wini t hechelon' t i o n o f in
t h e p o s i ioints
carriagewaymarkings' ;Of 'q*: '11- "o tack coated'
back to a vertiJl face and
wearing course shall be cut in tontaci witn wearingcourse
shall
Kerb faces, ironworx anolill.lku
of wearingcourse'
u" tt"iloltt"J piiot to laying

Longitudina|jointsshallbelocatedwithinfifteen(15)centimetersofthe
c e n t e r l i n e o f t h e r o a d ; ; ; * * l f i f t e e n ( 1shail
i ) l e be
n t i held o f tminimum
m e t etor s'the he
centertineof a lane. f-."?itfii""il"i"tt =n"li-ne tormed bv lapping the
praaicar number- L""sifi;#i'iliiiG tidg-e ol Asphllt material
screed over the nr=t r"v"iii"..{ .into
"*taing
Ji.,"t"'i"|" the-joint by a
at the ioint and ",i'pi?g";;""4.* is hot
'ott"t while the material
"o-J""ftn
shall be back the first layer placed
Transverse ioints I"*"d removing-aid
!I-"*:g wasting the material'
to the full depth of the layer, quantity to create a
spreading new Asph"f ##;1"-!,*ncient
compactedthickness;;";iilth""l:li;;fthefirstiavur'Theioint
s h a l i b e c r o s s r o l | e d w i i r r o n e(a) c omgtur=-'"
v e r a g e ai"nri'n'
n d t h eHigh t c h e cshall
j o i npoints kedwitha
edge not r*, i'ntn tour and the
straight n pfraRmaterial
and ,"gr';lJ *i*, with a
be removed "ooitionli
joint sha|t again b" "!:f*d
joint rolled a second t#;. i;
and rolleduntil
edge, humps ="g= .diusted a= n"te==ary'
straight ""i as specified'-
the ioint is completu"nJ "otlacted

Theouteredgesofwearingcoursesha|lbecutbacktoagood
a|ignment,para|lel*ii.G"ioada|ignT;;iThiswi|lrequireasmall
ad d i ti o n a l w i d th o r'u " 'ing"ouo"to6e|aidandcutback'
cutting
shall be Paid ior this additionalwidth and tor all
No paYment
course' i;k'coatlng of verticalfaces will not be
bacl< of wearing
measuredfor PaYment'

3AO- 17
 Surface
305.3-6 Preparatlon of Base or Existinq?avement

B e f o r e s p r e a d i n g m a t e r i a l s , t h e s u r f a cconditioned
e o f b a s e o rby i s t i n g p a v of
e xapplication ernent
shall be
on which the mix is to be piaceO
a tack coat as sPecified'
o: it is in the
Attera tack coatis applied'it shall 1':::.9 1".:?":l:l
lH"? . #:::: :I J,l"i:::;:i::5[i:
Jil:',il;'.i';:'ffi:;
:""J',::$;"""="tlJ';;;il"";-#1f1"'Xn^:t"?iiii"'il:",""=.T?
]inv in thetackcoat breaks
3[ii';t,;:''or1;:?'"""0*i"" or tacxinlss
shall be rePaired'
surface
shall be sprayed on contaci
A thin coating of asphalt material to the asPhalt
and other structures'prior
of curuinfi'gJR"tt' manholes'
them'
mlxture U"ing placed against

305.3.7 Rollers

R o l l e r s s h a l l b e s t e e l w h e e l . p n e u m aint i c t y r e condition, b r a t o r yof

d a n d v i capable iora
combination thereof. rn. rorilili=rrJi,pl ir3od slow
be'operated at speeds
reversingwithout backlash'a'nlsnatf asphaltmixhrre'The numberand
enough to avoid displacerni"i"it"
weightofro|lersshallbesfficienttocom pactthemixturetothe
workable condition'Mbratoryrollers
required density wh]le it i. uiriin "
s h a l l b e a c c e p t a b l e r o r a = p r . " l t m i xcrushing':of
t u r e - j l i p qaggregate'
a i o n . T h ewill
' l s enot
of
equipment, which results in ixcessive

.be Permitied'
3053.8 Gompaction

Asphaltrnaterialshallbelaidandcom p a c t e d i n | a yne h i c and

e r tmet knesses
enable.surface tevet and regularityrequirementito
whrch
a d e q u a t e c o m p a c t i o l ] ? ' b ; ; c h p"=.
i e v e of
d ' the
- T hpaver
e m a xshall
i m ubem7t hcrn'
iclcnessof
onu
wearing coursematerialruiiin
can be maintaineda1':n*rever
When production of the mixtureechelonto placethe wearing course
practical,pavers shall be ;;;Jl"
inadjacentlanesuno"o'p""t*,otuformasurfacewithoutlateraljoint.
than one
al a temperatureof not less
All mixtures shall be spread
hundredandfortyriu.ptuJlirinu=lu"(145+5)degreecentigrade.

Materiar beuniformrv
sharl :'Xy:::13:, :l-il 3i"i:'H:r"ffi"::
**:t1;l;:"nJJil;'il1*.Ji1*t*:*:,TlI:'#?l"J'#::
ffT:l?"#F"8":;;;il";vti:*::TX'.T:T:"""Jii,
:f
:
*$:,i":;JT"::i:?'',#"il1"n;;"iJ""*/J.1')":'"'::t,:"
';;;il
material is greater tnalr rrrJrru'eu trory,,.l,.iiJii
neenG'r'r'
eliminated
nlve ueErr
until all rollermarKsnave
t
n.rli"g =nall-continue *,:?;l
the surTace-

300- 18
Thedensi$achievedshallbenotlessthangTpercentofthe}v.larsha]|
DensitY of each daY'sProductton
oy
brJymil0u3t"l:I"t" in place
Rerevanttesi methodsfor densiv-of other
2950 (latestversion)and or
Nuclearlvlethods:il as ASTM-D establishthe
rnethodas directed by the EngineJrsfralt,'ne i^=:'9^t densityand lo
properrolling patternto.achievethe required the
"ffo{tnOthe specified p"r.*n, compaction during
ensure achieving
as quality control testing'A
placement of thJ bituminous.on.i"i" per
Methodmusi be establishedas
calibrationfactor fJr ln" Nu"r"ar
i h e eq u i p me n tsrn a n u fa ctur e' sr e- quir em ents' andatanytimeachange
constructionprocessor after every
is rnade in the paving mtxture'.in the
of asphalt production ioni"n.uut is earller.compare
frfteen days to Marshalt Density to
results obtained to samples
"o*fu"t*o
determinepercentageol cornpacllon'
-pn.utttic,
C o m p a cti o n sh a l l b e ca rriedoutusingB- "l0tonne' rollers of nooth
gu.dweightsr
tyred
wheeled .rollers or by mutti-wneuieJ these'
'equivalentmass, or nV vibratcry-Jlu'u'ot a combination'of
tlt"yu be surface'finished'
wearing ana nJse "ouou= mut"ri"i'"ndt n" a oeaa weight roller or
with a smooth ;;;il-*uer whicn *.y
roiler in.n""-uinLting mode- Vibratoryrollers
altematively .
"-,b;;i;;
shall not n*,r=J-iffiating modeon bridgedecks'
at
if they are capableof achieving
Mbratory rollers may only be.used si.n"" dead weiqht rollerto meet
least the standardof compaction"i M.3.,Gn"*, and shall
the specifi.d p].i"u*-"omp".tion*t:vrlotta]r the.frequency atwhich
inircaFng
be equipp"o or"piouiil ;ith owi"L='
tn" =p""0 bf travetwhichcanbereao
the mechani=* ll"opliJtil;;il
frorn the ground'

Three steps ol rolling are as follows:

i) Breakdown Rolling

B re a kd o w n R o l |i n g maybeaccom p|ishedwithstat]cor vibr ator y

steel-wheeledrollers
the rolling 'ot side ol the mat
It is importantto start ?p?i1i:i.::',tn-" progresstoward
(usuallyu;;;;t'id" oi t'u lan-ebeing paved) and
thehighside.Theteasonisthathotmixturestendtomlgrate
towardthelowsideoftne.matduring..compaction.|frol|ingis
sta rte d o n th e h i g h s ide,m tgr ationismuitim or epr onouncedthani
placed' f
ffi"n adioininolanes are
rollingstarts f;;; the low =;;;'
t h e S a m e r o l | i n g p r o " e d - ujoint'
r"-'n"urobe.fo||oiedbuton|yafter
compactiln'ot tni longitudinal

ii) lntermediate Rolling

closely
follow breakdown rolling as
lntermediate rolling should !.':

*,

3 0 0- 1 9
 the mlnimum
mix is still well above
possible, while the asphalt achieved'
temperatur." itn Jensincationcan be
"t*f
of tt-remix placed
be. continuousuntil all
Intermediaterolling should rollers
compacteo.' ntgarOte=='?f T" type of
has been thoroughly the sarne manner
should oe diveloped in
used, the rolling pattern
as for breakdownrolling

ii'i) Finish Rolling

surface. lt
is done solely Jor the tmprovem'ent -9f^the
Finrsh rollrng
shouldbeaccomplishedwithsteel-ti,"o,=t"tl"_'eighttandemsor
vibratorytandemswlthout'viurltlonwhilethenraterialisstil|lvarm
marKs'
enough for removal of roller
in a.longituail{ d]t":1:l^tith the driven
The material shalr be rolred
compact the material
The roller_Jnouto {irst
rolls nearest the paver- tt'e lower tothe'upper s'ide
of
to any loints and thenrry31it"* widih of
adjacent p"'=""t tV least'half the
on succestiu"
the layer overlapping "t
tireo
. fi;;;tic roller, at least the
the rear rolt or,,i"inl';;;;f
norninalwidth of one tYre'

T h e smo o th n e sso fth e sur faceanditsgoodacceptabler idabitityas

polrit nu"d specialattention:
specified shail be;l;il. toliowinf
be
the surface.gn wtriShthe asphaltcourseis laid shall
a) Variation in
free from il ;; *"tt *tti ln the.allowabletolerances'
""n"TOJi=
b ) T h e a sp h a l t|a i d rh ro u ghthepaver swillbecheckedim
as required' m ediately
will be rec'tified
after initial '"ifi; t"J dit"at

c)Fr"qy:Tsroppi1d.sl.,,i".g-::=pil.:ji*ll#$*"[x'.i:"q{i
r be
cannot
:Hit ff#:'5tt:H:i'ifl.iilo*nt l"*- "i"p'
a vo i d e d ,th e se cti o nofpau"m #;iih"|ocation.of.stopshouldbe
and aftercompaction'
checkedoy;;t';h*dge before

d ) J o i n t s h o u l d b e c h e c k e d w i t h a s*ttifJtn"
t r a i g h t eriraterial i a t eAll
e d hot'
d g e . i mismstill lyafter
and correction= *"0* only
construciion rui". n"xus should be used
correctionsshould be made;il";
fo r|o o se n i n g ma te rial.Poor i' i"t.mustbecor r ectedir
for nm proper
ediate| y ,
of high =pot=''it a poor substitute
later grinding
construction'
in low
should be adjusted so that back casting of flll
e)' The pav,er
sPotsis hot required'

0lrregu|arro||ingortettingtherollerstandonhotpavementisnol
allowed'

300 - 20
 asphaltrnixtureshallnot be allowed
g) Non-uniiorm

h)Pullingofmatbyscreedofthepaverisnotallowed.Thisresul|sjn
regularlyspaced'u"ry'mull"ttu"X=inmat''Thecompactedmatis
|hinnerinthevicini|yot.,".x'due\olackofmateria|,resultingina
corrugatedsurface'

i ) l f i h e t r u c k b r a k e s a r e s e t t o o h a rshould
d o r t h esiop
o a v ebefore m p e d the
r i s b uhitting bya
irregularitie. o".uj. irucx
truck,
pavers-

j)Non-uniformtemperatureofmaterialisnotal|owed'Cold|oadsdo
notcompacttotheSamethi.kn'==ashotloads.Thetempera.ture
ofeachloadshoulonecrrecx*ato,-uniformityaSperspecifications
beforedumPing'

k ) F r e q u e n ta d j u stme n to lscr eedcontr olsisundesir ab|e.Som etimes

. p a v e r c r e w s c o n s t a n t l y c h a n g e . t h eThe
s c rresult
e e d c is
o npoor
t r o | sriding
manuallyin.
. order to maintain a unito'm''"thi"kn.==.
qualitY-

DRidabi|ityofthepavedsurfaceshall.becheckedregular|yaSper
305.3-10-2

305-3.9 Trial Aleas

Atleast3daysbetorematerialfromeachsourceoftheasphalt.
concreteisfirst|aidintnuwo*=,theContractorshall|ayatia|areato by
the .t* rolting procedureselected
demonstrate "o*p"AioJ'pfj.t
density'
him tor achievingthe specified

a)Thetrialshal|benotlessthan2o0m.inlenqhandofawidthtobe
a p p r o v e d b y t h e E " g i ; ; ; ; . r i r r ' u t rpermanent
ialarJaco mpliesvriththese
Works'
of the
sp"lnl"tions it tuy form pari

b ) F o r t h e t r i a l t h e G o n t r a c t o r s h aworks'
l|usethemateria|s,rnixingand
ruylns'pr;iproposedfor the main

Wh e re th e re q u i re d l e velofcom pactionisnotachievedthetr ia|ar ea

=ntff nu i"hovea anOthe triat repeated'

T h e E n g i n e e r s h a l | a p p r o y e t e s t r eofs the
u | t ,work'
-lndgeneralperformanceof
test area beforeactualcommencement

300 -21
3 0 5 - 3 . 1 0S u r l a c e T o l e r a n c e s

305.3.10-1 Surface Te-stby Straightedge

A f t e r c o m p l e t i o n o f f , n a l r o l l i n g . t h e f i n i s h eby
d s u r f a c e s h a l lat
b eselected
testedfor
with fve (5) *"t"i. straightedge the Engineer
smoothness
i;:f edge of straishtedse
locations-The variationof #{i' i::':t and
it paraltel
any two (2) contacrsshall be determin"iny p-lacing should
between
perpendicuit'to centerline of;;;l;uy and'valuethusdetermined in
Tolerances'
"r"ur" for Allowable
notvary *or. than limitspr"r.r:,ilJ-uy
theseSPecificatlons'

305.3.10.2 Surface Test by Profilometer

Longit'udinalproflleroughnessrn.1 e ainertial
s u r e mprofiler
e n t s aas o b e c oby
r e tdefined llected
continuously using a laser il=".:Cfu.t
utt a minirnum3?kqz sampling
ASTM E956, or better.r-".Ji"*n.or.sensor in each wheel path localion'
one
rrequency?"-io-n" used w{th is to be capableof accurately
profile-m"""ur"r"ni*quiptn"nt
Longitudinal
path'
measuringpiofile in eachwheel

Thecalculatedroughnessmeasurernentsaretobebasedontheaveraged
readings pt""iding''150 meiersegmenl
"""t
ThelnternationalRoughness|ndex(|R|)isto!edeterminedinaccordance
u*t"p"ttto to the nearesthundredth
with ASTM E1s26:tRl "d;';;;tiJ ne iollected and reportedfor each
lRl valuf,s;; i"
(e.g. o-oi mm/rn)-
wheel Path-

TheContractorisrequiredtoproducealenojwithhison.boardsoftware The
wheelpatn at 160 meterintervals'site
that speci{ieslhe lRl valueior-*"n wireet path for the 1 Km test
average lRl value is calculaieJi"i "".tt
criteria'
for review as per the acceptance

P a v e m e n t p r o f i l e s w i | | b e t a k e n l r n f r o m a n d p a r\,lVhen isg e o f
a | l e l tpavement
oeached
.pavementlor paveYn..'..t.pdJ';'u l ,n *igtr' oi l"==. and
tn" w'r be iaken 1 m from
placed .at a greater wio*, ti"uir*+-rn ryfiie
p a r al l e l to e i ch e d g e a n d from theappr oximatelocationofeachp|anned
|anemarking.Addeap,onru.*"vr"iakenonlytodefrnethelimitsofan
out-of-toler"-n"*surfacevariation'

Price Adiustment

ut thJ contraciunit pti"" for ihe completedsurfacem /K m ,

W h e n th e l n te rn a ti o n a l R oughnesslndexdoesnotexceed1200m
payment will be n.,"O*
c o u r s e . W h e n t h e p r o f i l e i n d e x e x c e e,n"y
d s i zelect e r K mab contract
o o mto* paccepi utdoesnot
contrJ"to,
exbeed 1600 mm ;;; *;, tre ing_"]The contractunit
unit price aojustm#'i;;il oinou"in"i"iil" n#'i
to t'hefollowingschedule'
priceadjustment;li.; *rOu accordirig I

3DO-22
 Roughness C;ntta.t U"tt Price Adjustment
I Pavement
"t-rtati""al {Percent oi
Unit Price
mlKm/150m
U pt o 1 . 2 0
T.zt- t .to
1.41-1.60
Mill,removeanarePlacethe loP
Above 1.60 AsphaltWe"riql r3tryI:q!?J"I-

| n c a s e . t h e r e a r e i s o l a t e d b u m p s i . eglu"n
s u r f a c ejh"
v a r iabove n e x c ethe
a t i o n itable' ssolwhich
otherwisefalls in acceptable'"ngu= in' 30m for roads
,n i"nlstnsof 15m and
contractorshall reciify the bump "
tnanlaoKm/hourrespectively'
havingdesign=p.uJup to and more

Overlavinq'for' the correctivs work

A s p h a | t c o n c r e t e p a v e m e n t o v e r | a y srequirements'
s h a | l c o n s i ' The p h a l t clift
j : ' : a soverlay oncrete
pavementmateriat! ;uil tne.cinract have'a
pavementsurfaceand
shallexiend the.full width of lhe ,ry"rrvirsid conect the roughness and
=ud":*i,t
finished
"o*proli'ili;k;"=; surfacetolerance' lf the overlay
producea inal =u.iu"u meeting #ffi; the same'shallbe
doesnot meet the longituainal.smootinuu"-i"quirement, the correcuve
reJaid by the ddr"a;. as oirecteJ ny rn" Enginee_r'All cosl
actionincludingth;;;;tt*"t overlaysshall be at contractot's

Removing and RePlacinq

C o r re cti o n sma ya l so .b e madebyr emo.tr ingth"defectiveasphaltlayer

it by asphalt.onoJi meetingthe specifiedrequirements'
and replacing.

305-3.11

T h e a s p h a l t c o n c r e t e w e a r i n g c o tr,"
urse s h a l | bor
drawing e cas
o mdirected t o tthe
p a c t e dby hedesired
on
level and cross slope "= =noii
Engineer.

T h eto l e ra n ce si n co mp a ctedthicknessoJthewear ingcour

the drawings'For sesha||be +3
determination
the desired thickness;;;";
mm lrom
core p"r;;;;;l'*ut"'= of eaclilanewill be taken'lf
of thicknessone (1) (3) mm' but
so determineo i, o*R.iuntby more than three
the thickness
(10) mm' p"ytn*n11ill?: t"9u at an adjustedpriceas
not more thah ten
of theseSpecifications.
specifledi;?;;i;-i,'"iuuu* :ios.4.2.\2)

T h e s u r f a c e o f t h e w e a r i n g c o uroJ"tion..
l s : s h a l l btn.
e t eviriation
s t e d b y tof E nsurface
h ethe gineerUs|nga
5 meters straightedgeat select"o
frornthetestingedgeofthestraighteogenetweenanytwoconiacts,

700-23
 I o n g i t u d i n a l o r t r a n s v e r s e w i t h t h e tnJf
s u r f abe o i n t e x cofe ethat
c e s h a | l a t0n2o ppercent dfour(4)
cross fall (cam"b"O 1th "
;i;i'l"l t:.lI?":.1::"JiilIilJJ
rniltimeters. The
and
specined, at,11I
therever ll:
levelshownontheDtawingsA|lhumpsOrae[
'overlaying'
s p e c i f i e d t o l e r a n c e s h a l | b e c o n e c t e d b y r e m o v i or
n g tby e t e c t irneans
h e dother veworkand
n'tu'"'i"t' oV
replacing rt with new
satisfactoryto the Engtneer'

andTqstinq'
3o5.3-12 Acceptance ol Samplinq

T h e E n g i n e e r s h a | l p e r f o r m o r s u p e r vl"t1i1lof
i s e t h e p e all
r f o samples f a l |tests
r m a n c e oand quality
tno t"=iinslJ;"
assurancesarnpling
s h a l |b e re co rd e d b yro a d w a y,la' neandcenter |inestaiion( kilom eter ) "

A c c e pra n ce o fsa mp |i n g a n dtesting{specified

or thisiter nwithrshall
herein, be In
especttomater ials
and construction ,*quir"m.i"{'=r,ot
accordancewiththe,"r.u"nt,..IablesiorSamp|ingandTesting
cations'
Frequency"in theseSpeCifl

-
305:3.'13 Suface Smoothness

The-completedasphaltwearingGou.ses.ha!becompactedas.specified, Any ridges'

from ruts, hump='i, u*pt*9"i:l., or ine.gularities'
"or-oin"; .in
the
smooth, free obiectionabii marks left
roller cfrecXingl
indentations, eliminatedby'whatever
surface,."u-..Outu*ined by til t"n.,i*lr, =dat be The use of any
means are necessaryand';p;;;;J ot lti"t objectionablernarlts
Pt-1:-ttgineer'
*quipmuni d;;ii;;G riag;:lnoentations
shall be discontinued'

A l l o wa b l e tq l e ra n ce sl o rri dingquality/s;noothnessoffinishedasphalt
i; :Iable lor ntowable Tolerances"
concretewearing course trl'=-t"tlOSpecifications'
these
and Subsection305'3'10'2in

ol Cores for Compaction

305-3'14 Frequencvoi Testinq
of these Specifications'
As per Subsection203'3'9

305-4

305-4.'t Measurement

T h e q u a n t i i y o f a s p h a l t . c o n c r e t e w e a rini nptace r s e s h a l | b e mshall

g c o uMeasurements easuredby
volume in clbic meters taiO an?"cotpu.tiO otherwise
on the Drawingsor as
be based on the dimension;;;; 'Q'uantities
d i re cte d o ra u th o ri ze d b yther ngin."r .Nomea.ur
'*-iJxi"t; "*"itsha||bem
of material or
wasted adeof
unauthorized area or extra

300 -24
 remainingonhandaFterCompletionoftheworkshallnotbemeaSUredor
paid for.
paymentshall be
asphalt additive used shall not be paid directly.lls
Any pay item o{ Asphalt concrete
,."#"tt"
deemed to be included in the
Wearing Course'

305.4-2 PaYment

determined as-provided aboveshallbe paidfor at

1) The quantity pay
for eachof the particular
the contractunitp;i;;;G"ctivety
i t e m s | i s t e d u e r o * . " " n o = h o * n i niull
t n compensation
e B i l l o f Q u a n{or
t i tall
i e sthe
'r,vhich
prices and payme"t =i'fi
propei . completionof the worK
""nstiiute
costs necessary for ihe oi anti_str.ipping agent,if
prescribedin this it"rn.n'pt.|utt"ooitiu"requirement shall not be
and used';;';e]i with JMF
allowed
deemedto be includedin the
paid directy, p."ytuihi'=f'"ffbe course'
respective'payfiemsof Asphaltic'wearing

determinedas per clause

2) Price adiust4ent lf the thickness
deficientby more'thanthree {3)
305-3.11of thrs'spicificationis an
(10) 1,m, paymentwillbe made at
rnm, but not roru-tirn t"n
priceasspeci{iedin Tabt*'1 below:
"ijr'i=i.o
Table - I

Frap"di"nal Rate of
D-encY in thickness as contract
determinedbY cores Price illowed

0-Ornm to 3'0 mm

3.1 rnm to 5'0 mm

80%
5.1mm to 10'0mm

in
than ten (10) mm deficient
When wearingcourseis more areas and
remove=uth d"fi"ienl
thickness,me contractorshall un approvedq'ualityand
ieplace them urith';;;;';ourse .oj
onilo place.anadditionallayer
thicknessor the C""tt""i"i may. minimumthicknessof
of wearingcourseasphalt'gladin9,yth'a no compensationfor the
The Contractor will receive
35 mm-
aboveadditionalwork'

300- 25
 Untt of
Pay DescrtPtton
Itern No-

CM
Class A
305a AsphaltWearingCourse
B CM
305b Asphalt Wearing Course Class

300-26
I T EM4 1 3 STEELSTRUCTURES

413.2.10 Paintinq

Deletea), b), c) and replacewith

a) Shopcoat(Primecoat)

The shopor primepaintcoatfor all metalstructures

shallbe factory
mixedZincPhosphate.

b) FirstFieldCoat12nc
PrimeCoat)

The FirstFieldCoatshallbe a Polyurethane

Paint.

c) SecondFieldCoat(FinishCoat)

The paintto be usedfor the finishcoatshallbe Polyurethane Paint

conforming to the specification
as mentioned
in the drawings.

Add the followingsection413.2.11aftersection413.2.10

4',13.2.11 Galvanizedmild steel qratinq

Contractorshall provideand fix galvanizedmild steelgratingat the

locations
as specifiedon the drawing,or as directedby the Engineer.
The gratingshallbe flushwith concreteand shouldbe of size and
shapeas shownon the drawing.

413.4.1 Measurement

Add the followingparagraphs

afterthe paragraph
"Thequantity.....,
shapesof members".

"Measurement for galvanizedmildsteelgratingwill be madeof the

number of galvanized mild steel grating including frames,
and galvanizing,
accessories, acceptablyprovidedand installedas
perspecifications.

Measurement of polyurethane
paintwillbe madein squaremetersof
the paintedsurface".

413.4.2 Pavment

Add the followingparagraphs

beforethe tableof payitems.
"Paymentof galvanized mildsteelgratingwillbe madeatthe unitrate
per numberin the Billof Quantitiesfor galvanized mildsteelgrating
shall constitutefull compensationfor all cost of labour,materials,
accessories, galvanizing,furnishingand installingthe itemsto the
satisfaction
of the Engineer.

Paymentof polyurethanepaintwill be madein squaremetersof the

paintedsurfaceincludingall cost of labour,materials,accessories,
zincphosphateprimerand polyurethane paintetc".

Replacethe payitemtablewiththe followingtable:

Pay ltem Description Unit of

No. Measurement

413a SteelWorks(A 36)

Structural KG
413b StainlessSteel(A 36) KG
413c paintwith
Polyurethane
zincphosphateprimer SM

413d Galvanized
MildSteelGrating Each
 oF srRUcTuR
PIEM}}ITLING
E NTS
REQUlREln
gONSTF)UcTioN
' G e n e ra l
,,
, ^^A.inse[t r einfor cemenls,
':.Inparar,,n..l,i, Illn"
iLl.'
- i
I ffi..:t'#'5:L5,
EleeUmetalitc"
lL'rn-r'r*r Para
jd the {ol\ovnng
. " After para?, addtne
t
of
,.-rrh and vvald
sha*
'rheconlractor P: *Til*f
-l:,,=o"in!5 iX='*'"
,"*""p*-1o":ff0,*"0.. di, ?
a,=p"="i
'rut 'r*" lTH"i'
up t"l\tryg'lmonths ,tative''
r-.ni"A@ployersrepresenrduv"' . 510-2-4
r-, n1i
subsection
510'2-5aiter
Add newsubsectlon

"*;"-GfH*"ru:fi*tH,'f3J
E:jsting.signaianos-;f
ffi.:'f+":T'5"iil*x;l-iT"1'ff
rnaterial
The removed :t'"ll,li lj"i;iot=pod
;
**mh"[i
;iJ; ;i desisnatedlrccailon
the

remefrt
.il€asu@E!!!
Iteasurerns,rt tope
.1 "51gfl board
r'! s'r nAAa 5g6teflGe
zi41'1
rnrine be :T::1S
rrru-- - -
fillh"",
rerncvedilill

Pavrrrent to
3 oi sign boands
"nrete!;ld a sentence'Payrnent
ln line-Z' afi'er
madein nurnbers'
n* o*Go"unibe
with the followtng:
and replace
ol fi-nits of
Deletetfre table PaYRems
Measurerrrent
PaY ttem ilescriPtion
.CM
llo- of Fcc
and disPasal
510a Dismanllin9, obstructians
structure ano CM
ol PCC
and disPosal
510b Dismantling . o651g5tions
sFuctur'eand

:€o-7
il t LJU
nE 1i-1",:.:2""==iL;;.=-
oismantri r ^-h '
structur
rnasencg Cau'
oi 3 sigl
exisltn{
and drsposal
5 10 d Recnova\
12oo
Boaids size upto.
i) Tnan!;u\ar
rnri.\ uPto dia 1200
Circular size
ii)
mm 2
stze uPlc area
iii) Rectangu\ar
m sDea(ea' Z#
iv) Rectangu\ai

Joo-r
 ANCILLARY WORKS

ITEM 600 GENERAL

"Rightof Way"
In para1, line3, afler"--postsand' insert

Inparal,line5,after'-:brickedging"insert"NewJerseyBarrier'
Kerbsetc."
"lvf guard rails",andreplacewith
ln para 3, iine 1, delete eJ3f.
;nlJnuA"ttiresof itemssuchas Metalguardrails"

lnpara3,line3,delete"lso-g0O0"andreplacewiih"lSO-9001'

6oo- l
 AND CHANNELS
ITEM601 CONCRETE KERBSI trTJTTEBS

601-2 MATERIAI-BTQU]BEUETII

lnparal,|ine2,delete"eitherClass,A,orClass.C'"andrep|ace
w i t h" C l a s s ' A 1 ' ' -

lnpara2,linel'delete"Class'C"'andreplacewith"Class'A1''-

601-3 CONSTRU CTION REQUIREMENTS

para' beforesubsection60'l'3'1:
ln section601-3,insertfollowing

" A l l t y p e s o f K e r b s , g u t i e r , c h a n n e l o r c o m b i n a t i o n t hplans
e r e o for/and
sha|lbe
line, fuu"] grade as shown on the
placed to be more
: directed by the E;;'*.;, "nOTlie,allowablb tolerance shall not
alignment).'and1ot deviate at
than 12 mm in ;;; Fl"*hofizontal three
edge by- more than 3mm in
any location trom-a'straight
meters."

601-3.1 Cast-in-Place

lnsubsection60l.3.lbefore"a)ExcavationandBedding"insertthe
following sentence:
'Cast-in=placeconcrete kerb shallbe used for-radii 12 m orless:

h) Backfillinq

Inparal,linel,after!-_fs6115'delete'has'andreplacewith
'have-

601-3.2 Pre4ast

a) Excavation and beddinq'

lnpara2,linel.delete,ClassB"andreplacewith,LeanConcrete".

b) Placinq
a- rn61isf insert"10 mm thicK'
In para 1, line 1, after

/:i:69
j.i {l)
i_t lF

600-2
501.4 MEASURE@

601.4-? Pavment

DeletePara3 and rePlacewith:

Concreteandmortarrequired{orbedding'haun chingandlayingof
Xeins' as shown on the
cast-in-place or pre-cast - concrete
as separateitem but the cost shall
Drawtngs,shalt noi be paid for' the
relevantcontractunit price for
be deerned to be i"Jri"o in the
kerb as given in BOQ'
cast-in-placeor pru-cast concrete

Delete ihe table and rePlacewith:

Units ol
Pay ltem DescriPtion Measurement
No,
Kerb
6O1a Pre-castConcreteNon-mountable
M
6O1b Pre-castConcreteEdge Kerb

600-3
JTEM607 TRAFFICROADSIGNSAND s3MI lEvlsEt

607-1 DESCRIPTION
",", delete 'a.nd' and after "trafflc
In line 1, after "furnishing"insert
signs"insert "and delineators"

Add at the end of Para:

shall be lettered
unless otherwise shown on the Drawings,all signs
inbothUrduandEnglish.|ncaseofanydiscrepancybetween
specifications, the
MUTCD requirementi and these General
requirementsof MUTCD shall govem'

607_2 MATER.IAL REQUIREMENTS,

.Add new Para:

'othenvise shown on the
Materials shall be'of new stock unless
DrawingsordirectedbytheEngineerahdsha|lconformtothe
following requirements:

6s7-2.1 .Siqn Panels

"regulatory''
In para 1, line 1, delete "regulatof and replace with

507-2.6 Bubberrillaghet
as given below:
Add atthe end'Thickness of rubberwasher is

On top 3mm
On Bottom 2-mm

607-2.9 Concrete Foundation Slocks

"ClassA1"'
In line 1, delete"ClassO "nO reptacewith
or as
In line 3, after "mm", add "or as shown on the Drawings
directedbYthe Engineer."

607,2.10 Road Posts and HazardMarkers.

"withstanding"-
ln line 6, delete"withstanding"and replacewilh

507-3,1 on and Backlillino

Excava-ti

Add at the end of Para 3:

exc
Concrete shall be placed against the undisturbed
cif each foc
except that the top fifteen (15) centimeters

600-4
 not be permittadunless
formed Forming of the entire footing will
a p p r o v e d b y t h e E n g i n e e r . C o n c r e t e s h a l l b e t h o r o u g hshall
l y r o dbde e d
rirtc T nns. o
Tops o o t i n o s s h a l l be
off ffootings
and spaded so as tJeliminate all voids-
u *ooo {loatand all exposededgesshall be
t d^^r ^-,"r -rt o-^nspd erlnc-q -shall bg roUndgd
ilhJffitn
with an edger
by mechanicaltarnpers' and
Backfill shall be thoroughlycompacted
concrete'Backfill shail
care taken to prevent d"amageto the nnliheO
ground line' Pipe post bases
be brqught up level with the finished
be firmly supported; plumb'
and/or posts set in concrete shall
vertical and at the proper elevation-
are used' these shall be of
In case precast concreie foundations
as shown on the drawings-
the concret" .tr."le1, and of the sizes

607.3.? Efection of Posts

In line 3, delete "the" written in between

607-3.5 lnstallations of SafetY Devices

|n |i n e 1 1 ,d e |e te .a " w r itteninbetween.fofand"pr ohibil!n9".

607-3.6 Siqn Faces

a) Design
-italics' and replacewifr'smalls".
ln serial No- 3, line 1, delete
'35 cm"'
with
ln sedal No. 4, delete "21 rrri and''replace
with "25'cm"'
ln serial No. 5, delete'17 cm" and replace
with "Srnall"'
ln serial No- 5, delete "italics"and replace
with "10 crn"-
ln serial No- 6, delete "3-5 cm' and replace
'2'3 crn"'
with
ln serial No. 1O,delete "4 cm" and replace
with "35 crn"'
ln serial No. 11, delete ?3 cm" and replice
for km. Heighf' and replace
ln serial No, 13, delete "size of letiel
'Height of letter for l<m"'
with

697 -3.7 Storaqe ol Signs

Af|ersubsection60T.3.T,addthefollowingnewsubsections
607'3'13'
, 0 7 . 3 - 1 06, 0 7' 3 ' 1 1 , 6 0 7' 3 ' 1 2 '
ooi-g.a,607.3-96 ,

600-5
507-3.8 Pa i n ti n q

T h e r e a r s i g n f a c e o f a l l s i g n s s h a l | b e pchrornes
a i n i e d (excluding
w j t h t w o (lead
2)coats
of
primingpaintpigmentedwilh chromates dull silver gray
chromes)piu, t*J',(z) coats of weather-resisting sheet signs lo a steel
paint.where .on,i"iln of large aluminum bpltsand washers
or screws'
stiffeningTrame'' r"qui'"0' thJstuds
the color of the surrounding
shall be painted i; p;;p-;y match
material.

Allparntingshattconformtotherequirementsofsection4'l3of
cations'
GeneralSPecifi

607.3.3
the longitudinallocationof
The Engineerwill approve and mark
submittedUythg Contractor'
each sign on the *o'Xing drawings
from'the shoulderor curb AS
The signshatJbe laterailypositioned
shown on the oiawingsor directedby the Engineer.
"ppr*.a
sign suPPortand
T h e C o n t r a c t o r s h a l | s t a k e t h e l o c a t i o n o f eprior
a c h stoi g ncarrying
s u p p o nout
ang
.t?'.'-n:'-PI*:
"h"rtg"tittoiiiunoations'
-^-,^r {ram the trnaineer
H:-il::J*$'J:.J':';:;1"T;
n?i#"J":"l"' "=Iil The Enginu-"1-T:y
;=t'"i *'*change-if
"i*"it";'
Hnt$
r;1fi
""n
ill"_":"il"ro, on "{='.*I suerr
accpunr.of
11#:the:t":::: is
"t':
chanse
ii' ssn supportin concrete-brock'
r:- ---^'^+-l-l^nlz

:;H;; ;;i;;; "

for th-: pr9'per'"qyiy::':I-=*'
The Contractorshall be responsible erects.He shall exercisedue
I"u.f ,nJoiiuntation "t "ff-=igns he his and the Engineedsuse' lf
care on the preserv"tionoi "i"xes for
lost' luttguo' displaced' or removed' the
. any =iuxo'
"'" at his own expense'
Co"tt"Joi shall have them-reset

U n l e sso th e rw i se sh ownontheDr awingsallsignsshallbeer ecte d

s o t h a t t h e e d g e a n o i a c e o t i n e s i g n ato r . tlhe
r u t ycenterline;
v e r t i c a | athat
n d fis'
aceisat
of ninety. tlrel tsii Otgte"s
an angle of the lane which the sign
facing slighilyaway tto* ti" "entJrline
se rve s.Wh e re |a n e so' uiauo,.",.onshar pcur ves,.theClnjr actor
s h a l l o r i e n t s i g n f a c e s a s i n d i c a t e d o n t hbolh
e D r during
a w i n gday sorb andythe
effective
Engineerso that t.y *iliue most sign
night and so as to rp*"ur"t reflectionand glare- All
shallbe Plumbed' ")r;il
suPPorts

607-3.10 g*_E+
. . L e n g t h s o f p o s t s s h o w n o n t h e D r a w i n g s fpermits'
o r s i g n sthe
a r eEngineer
|orbidding
only' whe" ;;;;"; t!:-w:rk
purposes if offset
each sign, with the station and
will authorize the locatlron"of rnu contractor shall be
distance from the togl ;i ;;;ttJni'

500-5
 responsiblefordeterminationofpostlengthstoprovidethevertical
clearanceshownontheDrawings.Fietdcuttingofpostsshallbe
performedbY sawing
,,signPostsupportAssemblies..shallbefabricatedasdetailedon
shall be taken at leastflfteen
the drawing, ilrt specimensfor pipe
pipe' instead of at the
(15) centimetersfrom one (1) end of the
B w h e n G a l v a n i z i n gi s
ends as.p""ifi"d in ASTM'A 53, Grade
galvanizedafter fabrication'
specified r=."rbli"s shall be hot-dip 'cleaned
b.efore Galvanizing'
All welds sfLali ne mechanically
has been damaged
Galvanizedmaterialson which tha Galvanizing
i n t r a n s p o r t i 'oi
n g , h a n d | i n g , o r e r e c t i o n w i | l b e r e j e c t e d o r m azinc
y,with
in the.ield by the
the approvat tne rnlineer, be repaired
alloysticK'"tr,oo.Requiredieldweldsandadjacentareason
w h i c h t h e G a l v a n i z i n g h a s b e e n d a m a g e d s h a l | b e g a l v a n i ztin' ed.by
ih"1.b* cast frorn zinc'
this same method. The zinc alloy stick
The compound
and read in conrbinationwith nlxng ingredients. two
shall be liquid'at a ternperalure-,not'lower than
ar'ea to be re-
- hundred ""tJi"t"fy six (246) degrees 9' .TF of
removal
;il;;.; ;"ii tu lroroughly ctJaned, includingthe
"nO'-iotty
an o)ryacetylene
slag on wero.. rnu surfad.natt nu heatedwjth C,.
thrge hundred and fifiein (315),degrees
torch to approximatety wnil3
fx a deposit
and the attoystick rutuuo over the surfaceto
th e a |l o yi ssti |l |i q u i d ,acleEn.wir ebr ushshal|be.usEdto..smogth
th e d e p o si te ve n |y.o ver ' the*nti,".ar eabeingr ega|vanized- .|f.a
original'coating'
heavy aepo$or build-upis requiredto match'the b91d.deposit
the initial
more alloys=t'iff be added immediatelyto
th"
un-til requiredihickness is
and spread ;'tth a paddle or-brush
with commercially
obtained.Ed;;; ot irlr*o hotes shall be coated
be requiredfor pipe
availablezinJ-ricnpaint.Shop drawingswill not
.posts.

T h e C o n t r a c t o r s h a l | f u r n i s h t o t h e E n g i n e e r , . f a b rsupplied
icators'
in triprilut" certifoing that the material
cedifications
to all of the requirements specified'
"onio-t
607-3-t"l FasteninqSiqns to Siqn Posts

Signssha|lbe.fastenedtosignSupportsinacco ofr dthe

a n csign
ewiththe
requirements of me orawing=, tn*'recommendations
manufactr.rerand to the satisfactionof the Engineer'

Afterinstal|aiionofsignsontheirsupportsal|boltheads'screw
heads,andwasherrwhi"hareexposedonthefaceofthesign
shallbepainted.Thecolorofthepaintusedshallbeasnear|yas
practicalthesameasthecolorofthebackgroundorrnessagearea
at the pointwherethe bolt,screw' or washeris exposed'

600-7
 \A/hereslealsignsaremountedwithaluminurnhardwareoronsteel

*ffi}"*,!ilg';xr T,,ili:H
;;;ii,Io?,o"u:1,
i n s t a l l e da t a l l P o t r
:i,*1i":i
607,3-12

D e l i n e a t o r s s h a l i b e e r e c t e d a t l o cDlline"tor
ationssho e D rbe
w n o n t h will
reflectors a watings
at etevatili.lu"n that the
and set
i h e i n d i c a t e d h e i g h t a b o v e t n " s ' o u n Juv
s u tne s o t h e ior
e s ' U n l e s hores
r f a cEnsleer' rwise
notedin the o':J;;:"; ;!il1;J Posts
be of the iepth anO size =nownon the Drawings' and
posts shall grades
i" tn" esiailtishedlines and shownon
shall be ,"t pru''nu";; class"8" unlessotherwise
shall be
"n""'"j'in "ln""t"
t h e D r a w i n g s ' i l ; ; ; ; i t f u l t - . u titem
t a v a(s)
t i ofor
n aDelineators'
ndconcretewillbe
bid
considereOt'u'iii"tty i" tn"

W h e n n o t e d o n t h e D r a w i n g s ' o r a u t huy
o rnano
izedb t h e Eapproved
ywith
or: ngineer,the
posts shalr be.er*Jt"[ uv divlns,;'th.;Jtiti'ig shalf not substantially
rnenoOli
mechanical Oev't'Js.il; materially
dimen#n= ol i6e-posts"or Posts
alter the b'e permitted'
"roru--=""tional
damage t" *"iin' ;;O==, t"p" w'rr not or otherwise
t*
which,in 'the opinionof th1:-;;nit' !':ll
d a m a g e d a u r i n g ' ? a f t e r e r e-#
c t i o n i nntttt
t t t b edriving' v e dportion
r e m othe fromthesite
and replac.d"iil; 6'"nt-t"tp/"';;;;=u- posts shall be
of the.post" J;; g',r*"d-"na* pru# and the
firm in the ground
to posts as detailed on the
Reflectors shall be attached -the specifications'
Drawingso, t*o'J'ig;;;;;"nufactureis

607.3.13 Siqn Gantrv Structures

and
of the furnishing'cohstructionof foundation
All work in respect gantry=tru"tut.. shallconform
to the
erection and finishingo_fsign of General
relevant""requirements
drawings and lo- tn"-- "con"'*iti' Section 4o4 "Steel
s"kon 401
Soecifications
n a1z "Steel Structures"'
Reinforcement'''ii bu*o

607,4

607.4-2 Pavment
'1,afier"painting"add "andlettering"
In line 6, para

number orpostassembries
i:lE:[HlB?'i::d=ign'yL:': 1h"
additional'post as'emblies
s'hallnot be
rnay be more tl-raf onJ' includedin the
,"ou'utl'r"ui; th"i; ;;=t iJJe*m"d to be
measured
cost of traffrc signs'

600-E
Deletethe tableof pay itemsand replacewith:

Pay ltem Units of

Description
No. Measurement
607 a TrafficRoadSigns,Category1,size-- Each

607 b TrafficRoadSigns,Category2, size-- Each

607c TrafficRoadSigns,Category3 (a) Each

607d TrafficRoadSigns,Category3 (b) Each

607e TrafficRoadSigns,Category3 (c) SM

607 f Additionalpanelsize 60x30cms Each

607 g Additionalpanelsize 90x30cms Each

607 h Roadpostsand HazardMarkers Each

607 i Manufacture & Installation

of Gantry Each
SignType- I
607j Manufacture & lnstallation
of Gantry Each
-
SignType ll
607 k Manufacture & lnstallation
of Gantry Each
SignType-lll (Cantilever)

607 | Delineators/Angle
reflector

600-9
 ITEM OOB FAVEMENT MARKING
a.

608-3.

608-3-'l Material Requirements

608.3.1,2 Piqment and extender

a) White materials

Add at the end'

as io give a minimum luminance
Its content shall be such
tactor for the materialof 75'

b) Yellow m?Sen4g
following:
Delete'this para'and'-addthe
*The pigment shall be a lead Chromate which is sufficiently
.oiot when heated to 200oC-'
"tiUfe
c) Ail materials
r

Add atthe end of Para:

extender shallbe between
"The total content of pigment and
18 and 22Vo-"

d) Binder

Add at the end of Para:

of the molien binder at
"The viscosity and wetting proqgrti.es
the sprayins '";p;i;J uu--1u such as to give a
compositionofsatisfactorysprayingproperties.''

e) Gomposition of Mixture

Add followingaftertable 1:
'The.proportioningof variousingredientsshallbe such that
slate'-canbe sprayedreadily
the material,when ; ;;"lt"n give an even [ne of good
on to the road surface to
definition-"

608.3.2 SamPlinq and Testinq

608-3.2.2 Testinq

600- 10
 "608'3'2'2"
D e l e t ei t e m N o . " 6 0 8 - 3 - 3 . 2a' n d r e p l a c ew i i h

- Softeninq poiFt

Deletecomplete|yandreplacewith"Thesofteningpointofspray
shall
plastic rn"rrur"i by the Ring and Ball method (BS 4692)
be between 95 "C and 102 "C'"

Add following properties'after Softening'Point:

" Density
gicm3
Spray plasticshall have a density of approximately2'0

. Low temperature impact resistance

Lowtemperature.andimpaciresistancetestsha||beasdescribed
in AASHTO M 249-77-

. E!astr_E-e|n!
Sprayp|astic.sha|lhaveanopenf|ashpointexceeds230oc.
'r Abrasion resistance
than o'39 per
The abrasive wear of spray plastic shall not be more
100 revolutions.

a) Whitg Matedal

ln line 3, delete "70" bnd insert "75"

Flo.w resistance
oc (temperature
Add at the end "after testing for 48 hours al 23
grade) or 40 oG {semi-tropicalor tropical grades)"

608-3-3-2 Packing

Add atlhe end:

'Packingshal|benotlessthan25Kgormorethan.l00Kg.

608.3_5 Application 9l Material-to the Road

b) Preparation of material on site

500 - 1l
 -heatef '
with
ln line 2, delete"heathe/'and replace

c) Lavinq

Deletethe Paraand rePlacewith.

lines and edge lines
i) Carriagewaycentre lines' lane
by. self propelled
shall be laid to a regular alignment
laid by hand' hand
machine' Other markingsmay Ue
machine as
propelled machine' or self propelled
aPProvedbYthe Engineer'
and free from loose
ii) The road surface shall be dry
matter' Where old
detritus,mud ana other extraneous
is present' the
paint oi- tn"'toplastic material
Contractorsha|lberesponsible,'ifrequired,for
suitable'
il;;; of that pai;rt to make the surface

than 10 minutes' in
ii) The dryingtime shall ?:.1ot more
designation M 249)-
the lab5ra-torytest, (AASHTO
at temperatures
iv) The sfray plastic shall be used
between 211 -225oC'

v) ln addition, the glass

-"i beads included in the material a
onto
tutfiJ;;*ity sqss'beads shall be sprayed and
of application
m. hotlpr'"V pt"=tii tin" at the time
glam: per sqUare
. shalt fu'"pprofmately 4OD-5O0
pressurized'
metet-in" tpplicationsnouldbe
on
vi) Tlrc finishedlines shall be free from ru-ggedness
general
withthe
. sidesand ends and be in.trueplane surface of
atisn#nt of the caniageway- The- Ypp"l
th e |i n e sshallbe|eve|,inifon.nandfr eefr om str eaks
and cracks'

608.5-1 Measurement

Delete Paral and rePlacewith:

rnarkingshaltbe the number
The guanfi$ to be paid for pavement
lines of specifiedwidth and
of square meters ""i'pri",5J trum.
in place' completedand
shape shown in the drawingmeasured
accepted.

608,5.2 Pavqrent
f.t:"f&{4,
with:
Delete the table of pay ilems and replace

600 - 12
 Units qf
Pay ltem Description Measurement
No-
LNi
608 a Pavement Marking with Thermoplastic
ReflectivePaint for lines of 15 cm width

SM
608 b Pavement Marklng with Thermoplastic
ReflectivePaint for Arrows, Stops, Pedestrian
Crossings,Haich Area etc- as Specified'

600 - 13
 sP 614 rNrERLocKlNGcoN cllEIE J4vl8t

614.1 DESCRIPTION

T h i s w o r k s h a l l c o n s i s t o f p r o v i d i n g a n d l a y i n g P r e c aand
s t c typical
oncrele
wiin the lines,-grades
interlockinnpuo"rJ'i" "t"f"i*ity
sectionshownontheDrawingsorasdirectedbytheEngineer.

614-2 }VIATERIAL R€AU IREMENTS

pavers shall generallyconform to
The Precast interlockingconcrete
strengthof 7000 Psi'
85-6717 iMth minimum"crushing

614.3

614.3.1" Castinq-ol Tiles

pressing,in an aPProved
All elernentsshall be pre-castPy h{d!1ul:
tn a iully automatic batching
machine using concrete produced
plant.

$14.3.2 Testinq
v

pavers'randomsamples:!1i'?':
Priorto approvalof interlocking to determine the.compresslve
collectedfromtnel*io andiested
Ji;gtrl *i,i"n shallnot be lessthanspecified'

614.3-3 Dimensions

E | e m e n t s s h a l t b e m a n u f a c t u r e d t o t h eEngineer'
d i m e n s i oFor
n s s horizontal
hownonthe
by tne
Drawings and/or-as instructed be
ten' meterS' elements shall
curves or radius less than with
shown and in no circumstances
manufactured to the radius The
of elements.'be,permitted'
siraight elements tt 0"""ry lraisht shall be applicable:
followingtoterancesl' p"t 85-6717
+ 2 mm
Length of Unit
Width of Unit + 2 mm
+ 2 mnt*'
Thickness of Unit

514.3-4 Surface Finish

The .frnishede l e m e n t s s h a | | b e o f s o u n d a p p e a r a n c ebroken

pits-' withclean
segregation, honeycombing'
plane faces, free from
be no evidenceof external
corhers and other defects.fnet"'"n'll
rendering. a
shall be of constant radtus with
Bull noses and curyed faces
plain face' End faces shall be truly
s m o o i h ' c h a n g efrom radius to
perpendicularto the base-
614.3,5 Joints

600- 14
 and be
pavers should be consistent
Joints width belween the the ioints
between 2 and 5 ;; Be[ween kerbs and paving tiles'
mm and shall be filled with 1-1
shall have a width of four i4) and sufficient
cement. s"nO mortar with one {ifth part hydrated'lime
'ti*tu'"
easily' smoothed and
make tnl plastlc
water to "nO
flnished.

614.3.6 Bedding
cm
lnterlockingConcrele Paver shall be laid on 2-3
The Precasi underlying
to ASTM C33, details for
bedding =und .on"fl'rr,"g
be followed'
Ly;;; f,io"n on drawingsshall

614-4
square
pavers shall be measured by
The Interlocking Concrete with necessary
rneter of surface;; completed and accepted'
d e d u c t i o n f o r m i n o r o b s i r u c t i o n s u c h a s m ashall
n h o lbee sconsidered
,hydrants,p aso l e s ,
with tile r"tion
etc. steps "on.t
"==o"i"i"a
tiling in it. hoti.ontal proiecti.on' , will
.no u*r.hiting snatt not be measured separately but
Excavation except ' only when such
*o*'
be considered as sunsidiary
-a'
e x c a v a t i o n i s d e e m e d p a r t o f , " n o . i " m u " u uthe
r " d excavation t r o n wbe
i n c o n j u n cshall ith,
'ioz
the roadw"y*"Ju"Toi. in =u"n instances, and
sttu"t',ol F-:xcavation
rneasured pioria*o in rtem be
"= kerb. stones' if provided' shall
NJ-;;;nLnr"
Backfilling. BOQitem'
measuredandpaidunderrelevant

614.5 BASIS OF PAY}NENT

unit
as above shaltbe paid for the
The quantityof tiles measured compensation
wf'l"t'-=111.::yll
prices bid in tht;ill of Quantitiu='
materials required'for excavation
for furnishing and placing all and for all
tor'nacklilling,
whether in cut or fill area= u, n."ls="ry,
for the
labour, tools- and all othei items necessary shall
extrapayment
proper "q,ipt"ni, the work uu'rf."irt"d f.:
b e ma d"o*pr"iion-of
e fo rp ro vi si onandpr epar ation.ofbeddingunder thepaver s .
otherbedding'"t",iurshallbepaidunderrelevantpayfrentitem.
Unit of
Pay ltern DescriPtion il!easurement
No.
and LaYing Precast
sP 614(i) Providing (60 mm SM
lnterloclcingConcrete Pavers
Strength
Thick) with minimum Crushing
of 7000Psi
and LaYing' Precast
SP 614(iD Providing (80 mm
lnterlocking Concrete Pavers
Crushing Strength'
Thick) with rnin'imum
of 7000 Psi

500 - 15
SP 6-15 AND REMOVAL OF WALI$'YAYS, KERBSTONES
DISIVIANTL}NG
AND PAVINGTILES

615if'.pESCRIPTION
of walkways'
The work shall consist of disrnantling and removal'
and stock piling of suitable
kerbstones ano paving tiles includes disposal
the Engineer-
dismaniled materialsti suitablelocationapproved by

615.2 MEASURMENT AND PAYMENT

The above specified material items shall be

paid for as under,which Price
and paymeni shall be full compensation for all the
costs necessaryfor the
dismantling, removal, disposal and stock
piling of suitabledismaniled
material from site-

DescriPlion Unit of
Pay ltem
Measurement
No.
and Removal'ot
Oismunning SM
sP 615(D WallrwaYs
Dismanting,Removal-and-stockpiting M
sP 615 (ii) of Kerb Stones'ofwallanaYs
and stockpiling
Dismanting,'Remoual SM
sP 615 {iii) of ConcretePaver of wall<waYs

500- 16
SP 616 DISMANTLING
AND RE.ERECTION
OF THEEXISTING
PEDESTRIAN
BRIDGEINCLUDING
FOUNDATION

616.1 DESCRIPTION

This work shall consist of PedestrianBridge dismantlingand

removalof superstructure and foundationof existingpedestrian
bridges/gantriesincluding disposal, stock piling of suitable
dismantledmaterialto suitablelocationand re-erection/remodeling
at othersuitablelocationas approvedby the Engineer.

616.2 CONSTRUCTION
REQUIREMENT

The above specifiedmaterialitems shall be paid for as under,

whichpriceand paymentshallbe fullcompensation for all the
Costnecessary for the dismantlingand removalof superstructure
And foundationto a depthas approvedby the Engineer,disposal,
stock piling of suitabledismantledmaterialfrom site and re-
erection/ remodeling includingcivilworksat othersuitablelocation.

Pay ltem Unitsof

Description
No. Measurement
SP 616a Dismantling and Re-erection/Remodeling
of ExistingGantrySignType-l(Overhead)
IncludingFoundation

SP 616b Dismantling and Re-erection/Remodeling Each

of ExistingGantrySignType-lll
(Cantilever)Including
Foundation

SP 616c Dismantling and Re-erection/Remodeling Each

of ExistingPedestrian
BridgeIncluding
Foundation

600- t7
 SIDE/MEDIAN
SP 617 REMOVAL AND DISPOSAL OF EXISTING
RAILING

617_1 DESCRIPTION

of existing side
This work shall consist of removal and disposing
railing at locationsdirectedby the Engineer'

$ 1 7- 2 CONSTRUCTIONREQUIREMENT

for removal and

The Contractor shall prepare a methodology.
get it approved from the
disposal of the existing side rail and
Engineerbeforestartingremova|.Theworksha|lbeexecutedsuch
propertyor human life'
that no damage is causedto adjacent

617-3

The payment
The measurementshall be done in linear meters-
shallbemadeattheunitpayitemrateper.|inearmeterfor
for all
compleieditem in all respecb' tt'shall be full.:otp:T"tion
eiC tq complete
the cost of the equipment,labour, bansporiation
the ltem as per methodologyby the Engineer'

Units of
Pay ltem DescriPUon Measurement
No.
LM
SP 617 Removaland disposalof Existingside /
medianrailing

500 - 19
SP 518 MED1AN/SIDE
FENCE

618.1 DESCRIPTION

This work shall consistof providingand fixing of fence including

foundation in accordancewith the details and at the locations
shown on the drawingsor as directedby the Engineer-

618-2 MATERIALREQUIREMENT

Material shall meet the requirementsof ihe relevantltems i.e-

401,4O4and 413 of Generalspecifications/ specialProvision.

618.3 MEASUREMENTAND PAYMENT

The measurernentof completd fence shall be done in linear

meters. The payment'shallbe made at the unit pay item rate'per
linear meter for acceptablyptacedcompleteditem in.allrespects.lt
shall 'be full compensationfor dll ihe cost oi'the materials,
equipment,transportation, installation,labour,iesting,etc. including
foundationto comPletethe ltem.

Pay ltem Units oI

Description
No- Measurement

SP 618 Providingandfixingof Side/Median LM

Fenceincludingfoundatiqn.

600 -?,0
SP 6 , 1 9 D IS MA N T L IN G
A N D R E -ERECTION/REM ODELING
OF EXtSTiNG
T RA F F ICS IGN S

619.1 DEsCRIPTION

The workshallconsistof dismantlingand removalof existingTrafficSignsand

foundationincludesdisposal,stock pilingof suitabledismantledmaterialsto
suiiablelocationand re-erection/remodelingat locationsas approvedby the
Engineer.

619"2 MEASURMENTAND PAYMENT

The abovespecifiedmaterialitemsshallbe paidfor as under,whichpriceand

payment shall be full compensationfor all the costs necessary for the
dismantling,removal,disposal,stockpilingof suitabledismantledmaterialfrom
site and re-erection/remodeling
includingcivil works at locationsas approved
by the Engineer.

Pay ltem Description Unit of

No. Measurement

Dismantlingand Re-
SP 619 No,.
Erection/Remodelingof Existing
TrafficSigns,Single/DoublePost
SP 620 R E M O V A L A N D H A N D I N G O V E R O F E X I S T I N GS T R E E T L I G H T I N G
POLES

6 2 0 . . ID E S C R I P T I O N

The work shall consistof Removaland Handingover of existingStreet

LightingPolesincludingfoundationto a depthas directedby The Engineer.

820.2 MEASURMENTAND PAYMENT

The abovespecifiedmaterialitems shallbe paidfor as under,which price

and paymentshallbe full compensation for all the costs necessaryfor the
removaland handingover of existingStreeiLightingPoles.

Pay ltem Description Unit of

No.,. Measurement

SP 620 Removaland Handing0ver of No

ExistingStreet LightingPoles
sP 621 FIBREGLASSROOF

621.1 DESCRIPTION

The work done under this sectionof the specificationconsistsof

furnishingall plant,labor,equipment,appliances and materials and
performing all operationsin connectionwiththe installation
andfixing
of FiberGlasssheetscompletein strictaccordance withthissection
of the specificationsand the applicabledrawingsand subjectto the
termsand conditions of the Contract.

621.2 MATERIALREQUIREMENT

FiberGlasssheetshallconformto ASTMD 6298exportquality4 ply

thickcolored.Thesize,colorandshadeof FiberGlasssheetshailbe
approvedby the Engineer.

621.3 CONSTRUCTION
REQUIREMENTS

Fixtureof fiber glass sheet shall be carriedout with selftaping

screws.Size and numbersof these screwsshall be as per the
drawings.
621.4 MEASUREMENT
AND PAYMENT

621.4.1 Measurement

Measurementof acceptablycompletedworks of respectivetype of

FiberGlass Roofwill be made on the basisof net actualarea in
squaremeterof roof laid in positionto the line, level & grade as
shownon the Drawingor as directedby the Engineer.

621.4,2 Pavment

Payment will be made for acceptable measured quantity of

respectivetype of FiberGlassRoof on the basisof unit rate per
squaremeterquotedin the Billsof Quantities andshallconstitute
full
compensation for all the worksrelatedto the item.

Pay ltem Units of

Description
No. Measurement
SP 621 Providing,
installing
andfixingof fiber SM
glassRoof(Smmthick)sheet.
SP 622 PVC / UPVC PIPES

622.1 GENERAL

The work coveredby this Sectionof the specificationconsistsof furnishingall

plant, labour, equipment, appliances,materials, fixing or laying and of
performingall operationsin connectionwith PVC and uPVC pipes in strict
accordance with this sectionof the specificationsandthe applicableDrawings.

622.2 MATERIAL REOUIREMENTS

622.2.1 Polwinvl Chloride (Pvc) and UnplasticizedPolwinvl Chloride (uPVC)

Polyvinyl Chloride(PVC), Unplasticisedpolyvinyl chloride(uPVC) pipesand

fittings approvedby the Engineer shall be manufacturedaccordingto the
standardsasbelow

853595 PVC pipesandaccessories

BS3505 UPVCpipesandaccessories

Manufactured smooth bends shall be used where pipe/conduit changes

direction.Bending of pipe by heatingor otherwise shall be allowed only at
specialsituationwith the approvalof the Engineer.The useof sharpbendsor
teesshall not be allowed.The PVC and uPVC pipesof PakistanPVC Limited
underbrandnameSHAVYL or of Shafi Sons(brandnameBETA) Lahoreor
approvedequivalentshall be prefened.Pipe and fittings shall not be stored
directly exposedto sunlight handled or laid in conditions where ambient
temperatures may causedistortionor damage.ln extremeconditions,pipe and
fittings may haveto be storedunderwater.

622.2.2 Joints

Joints for polyvinyl chloride and unplasticisedpolyvinyl chloride pipes shall

be the Z typeconsistingof a socketwith rubbergasket,or approvedequal,and
assembledin accordancewith the pipe manufacture's recommendations.

622.3 Measurementand Payment

Measurementwill be made for the number of running metres of polyvinyl

chloride and unplasticisedpolyvinyl chloride pipes acceptablyprovided &
installed,completein all respectsasper relevantDrawingsand specificationor
asdirectedby the Engineer.

Paymentwill be made for the number of running metres of pipe work as

measuredaboveat the ContractUnit price of eachunit and shall constitutefull

't:i}
i.l.
I .d:
L
ft'
compensationto provide, handle, lay and joint polyvinyl chloride and
unplasticisedpolyvinyl chloride pipes,fittings andworks relatedto the item.

PayItem Description
No. Measurement

SP622a Supply,lay andjoint 150mm Dia PVC pipes,

fittings andaccessories
completein all
respectsasper drawings
and specifications.
ITEM 7O,I PROVISIONS OF SURVEY TEAMS AND INSTRUMENTS

701.1 DESCRIPTION

Deletethe entirepara and replacewiththe following:

The Contractor shallprovideand maintainsurveyequipmentfor the soleuse
of the Engineer.All surveyingequipmentshall be new and shall be
maintainedthroughoutthe Contractperiod and replacedby the Contractor
free of chargein case of damageor loss.The surveyequipmentshall be
suppliedto the Engineerwithinthirty(30)calendardaysfromthe Engineer's
Orderto Commencethe Works.
Upon completionof the Contract,the surveyinginstrumentsand equipment
shall become the propertyof the Employerand shall be handed over
completely, and in a stateof good,conditionand workingordertakinginto
accountfair wearand tear.
shallprovidesix (6) helpers,alongwiththe equipment,
The Contractor to the
Engineer/Engineer's
Representative to assistin carryingout the fieldworks.

701.2 EXTENTOF PROVISION

AND GENERALREQUIREMENT
Deletethe entireparaand replacewiththe following:
The Contractorshall provide and maintainat his own cost at least the
followingsurveyingequipmentand any othersurveyingequipmentdeemed
essentialfor the Work by the Engineer'sRepresentative
for the sole use of
the Engineer'sRepresentative:

Sr. Description Quantity

No.
I ElectronicTotal Station
l" reading,6" Accuracy,memory10,000pointsor more,Builtin
SD Card Slot & USB Port,programstopographicsurvey,sefting 2 Nos.
out, curve Guide Light, Keyboard, Automatic Dual Axis
Compensatorworkingrange t 6' distancerange reflectorless
500 meterwith singleprism5000 meter,with TriplePrism6000
metersare more with one Balley& Quick Chargerin Standard
Accessories(Madein Japan).
2 Softwarefor DataDownloading. 1No
3 SinglePrismTargetSet includes:Prism,range pole graduated 4 Nos.
2.2m.,tiltingmountwithCoaxialTargetPlate.
4 DigitalLevel,magnification
30X 2 Nos.
5 LevellingStaveswithgraduations
Computerized in metricunits 4 Nos.
6 Steelmeasuringtapes30 m long 4 Nos.
7 LockablePockettapes5 m. 4 Nos.
8 TRIPOD(Aluminum)(madein japan) 5 Nos.
9 TRIPODfor PrismPole(madein japan) 4 Nos.
10 Clubhammers2 kg. 4 Nos.
11 Sledgehammers4 kg. 4 Nos.
12 TrafficCones 200 Nos.

k:

'rly
 No.
13 SurveyUmbrellas 4 Nos.
14 AluminumStraightEdges,4 m long 2 Nos.
1 5 AluminumStraightEdges,5 m long 2 Nos.
16 SpiritLevels,30cmlong 4 Nos.
- All miscellaneous
foo/s, equipmentand materialsrequiredin surueyingin
numbersas determined
by theEngineer's
Representative.

All newsurveyingequipment shallbe providedand maintained

throughoutthe
Contractperiod.ln case of damageor loss those shall be replacedby the
Contractorat his own cost.

The Contractorshall make availablethree (03) qualifiedsurveyorsand

transport for checking and incorporationas and when required by the
Engineer'sRepresentative.

The survey equipmentshall be placedat the disposalof the Engineer's

Representativeduring the Contract period and shall be returnedto the
Employeron completion of the Contract,completeand in a goodstate,taking
intoaccountfair wear and tear.

The Contractorshall provideadequatesuppliesof expendablematerialsi.e.

levelbooks,pencils,erasersinks,drawingpapers,pegs,nails,flags,brushes
and paintsetc. as requiredby the Engineer'sRepresentative.

701.3 PAYMENT

Deletethe entireparaand replacewith the following:

Paymentshall constitutefull compensationfor all costs of provisionand

maintenance of equipment,furnishingsurveyteams,suppliesof expendable
materials,necessarylabour/helpers and all other incidentalitem(s)for the
propercompletionof the Work as statedhereinaboveand as directedby the
Engineer'sRepresentative:

Item No. Description Unit of

Measurement
701(a) ProvideSurveyandAlliedInstruments. P.S.

701(b) MaintainSurveyInstrumentsand provide Month

SurveyHelpers.
sP 702 PROVIDE EQUIP FURNISH ENGINEER'S OFFICE
ACCOMODATION

702.1 General
The contractorshall provide a site office on hiring basis against
provisionalsum providedin the Billof Quantities.
The SiteOfficeincludes
the following:

i) Officeaccommodation
ii) Officefurnishing
and equipment
iii) Officerunningand maintenance
iv) Officesupportingstaff

702.2 Enqineer'sRepresentative Office/ Accommodation

The officeaccommodation as approvedand acceptedby the Engineer
shallbe providedon rentalbasis.The overallsize of the Engineeroffice
shallbe approximately500 Sq. metersand residenceaccommodation of
about500Sq.mhavingall kindof facilities.

702.3 Furnishinq& Equipment

The furnitureand equipmentas approvedand acceptedby the Engineer
shallbe providedby the Contractor on the instructions
of the Engineeror
Representativeof Engineeras per the requirement.

702.4 Runningand.Maintenance

742.4.1 The contractorshall be responsible for the runningand maintenance of

office accommodation,residence accommodation,furnishing and
equipmentetc.billsfor all services/utilities
to be paidby the contractor.
702.4.2 office and DrawingStationeryand necessary
equipmentshallbe provided
by the contractoron monthlyrequirement
basisas per the requirement
or
as directedby the Engineer.

702.5 SupportinsStaff

The contractor
shallprovideto the Engineer
followingsupporting
staff.
D NaibQasid Four
ii) Chowkidar Four
iii) Cook two and helper04
iv) Sweeper two
v) Guards Six

The appointment of the supporting

staffshallbe subjectto the approvalof
the Engineerand onceassignedshallnot be transferred or laidoff without
priorapprovalof the Engineer.

In case of power failureand non-availability of power, electric power

throughgeneratorsshall also be providedby the contractor.All
shall be providedwith standardofficelightingof the flourscent
 roomsshallhavedoorswith locksand keysand suppliedAir-conditioning
and heatingsystemas perthe approvalof the Engineer.

The watersupplyshallbe maintained throughwatersupplysystemof the

well with pump or by an elevatedor
town or localityboring/installing
pressurestoragetankwitha capacityof 1500gallons.

A telephone shallbe installed Officeor cellphonemayalso

in Engineer's
be providedto facilitatethe Engineer.
Engineerofficewillbe equippedwith
unitas per requirement.
air-conditioning

702.6 Measurementand Pavment

For the hiringof accommodation for site officeif approved& allowedby

the Engineer,the costof rentandsupplyingofficefurnitureand Equipment
shallbe paidas re-imbursement againstprovisional sum substantiated
by
vouchersfrom the ownerplusten (10) percentsurchargeto the contractor
for administrative
and overheadexpensesincludingincometax relatedto
the purchase and deliveryof saiditems.

For runningand maintenance, officesupporting

staff,drawings,stationery,
utilitiesbillsetc.shallbe paidundermaintainof Engineer'soffice.

lf the contractordoes not providenecessaryfacility,Engineershall hire

the accommodation and arrangenecessarysuppliesof furnitureand
equipmentand employstaff etc. as specifiedand maintainthe office.
Expenditures shall be recoveredfrom the IPC's / runningbills of the
contractorby addinghundred(100)percentoverheads.

Pay Description Unit of

Item No. Measurement
SP-702a Providethe Employer's and Engineer's Provisional
Representative's Officeand Residence Sum
(on rentalbasis)
sP-702b Furnishand Equip.the Employer's& Provisional
Engineer'sRepresentative Office and Sum
Residence
SP-702c MaintainEmployer'sand Engineer's Month
Officeand Residence
ITEM703 PROVIDE.EQUIPAND MAINTAINLABORATORY
FORTHE
PROJECT

Deletethe completeltemand replaceit as follows:-

703.1 GENERAL

As part of the Engineer'sTemporaryfacilities,the Contractorshall

provide,erect, furnish,equip, run and maintainan approvedfield
laboratoryfor joint use on the Projectin accordancewith General
Specifications and these specialprovisions,and shall removeand
clean from the site on completionof the Contract.The Contractor
shallalso provideserviceutilitiessuch as electricpower,lights,gas,
water and sanitationto the buildingand maintainthese servicesfor
the duration of the Contract.In addition.the Contractorshall
purchase and deliver to the laboratorythe itemized testing
equipmentas specifiedherein.The laboratory, its fittings& furnishing
and the testingequipmentshall becomethe propertyof the Client
uponissueof Substantial Completion Certificate.

The laboratoryshallbe run by the Contracto/spersonnelunderthe

supervision of the Engineerto carryoutjointtestingfor qualitycontrol
of the Works in accordancewith the Specifications. The Engineer
may permitthe use of the laboratoryfor the Contractor'sown testing
work on the project,providedit does not interferewith the Engineer's
programmeof testing and providedthat test resultsof all tests
carriedout in the laboratoryare madeavailableto the Engineer.The
field laboratoryshall be locatedclose to Engineer'soffice.Outside
the buildings,tanks shall be constructedwith a temperature
controlledsystemto the satisfactionof the Engineerfor curingof
concrete samples. The size and location of tanks shall be
determined by the Engineer. The tanks shall be suitably
covered/protected from directsunlight,Tanksshallalso be prepared
for soakingCBRspecimens.

The laboratoryshall be providedwith electricity(220 volts,50 cycles

unlessotherwisenecessaryto fit the equipment) and telephoneand
shallbe fully air-conditioned.
lt shallhavea regularand dependable
supplyof water,gas and electricityavailablethroughout24 hoursof
each day. Power outlets shall be providedin the laboratoryas

700-I
 required.Voltagestabilizers powersupplysystems
and uninterrupted
shallbe providedas appropriate.

All sectionsincludingthe toiletshall be providedwith exhaustfans,

locatedparticularly
overfumecupboards and the like.

The Contractor shallprovidelaboratoryequipment(as per the list)to

performall standardtests requiredby the Specifications
and/orthe
Engineer.The Engineer,may, however,requirecertaintests to be
performedin any other laboratorydesignatedby him. The list of
specific laboratoryequipment is intended as a guide for the
Contractorand shouldnot be construedas a bindinglist nor as a
recommendationto purchase from a specific manufacturer.The
numberof laboratoryequipmentswill dependupon the quantumof
teststo be performedaccordingto the workprogramme.

The Contractorshall providehis own qualifiedMaterialsEngineer,

qualifiedlaboratory technicians/helpers
as well as skilledlaborersas
deemed necessaryby the Engineer,to operatethe laboratoryas
requiredby the Contractor'sproposedprogrammeof work,All costs
necessaryfor the provisionand upkeepof these personnelshallbe
the full responsibilityof the Contractorand shall be considered
subsidiary pay ltemsin the Billof Quantities.
to the appropriate

703.2 MAINTENANCE

The Contractorshallmaintainthe laboratory and testingequipments

for field controlin a satisfactoryworkingconditionat all times to
enablethe Engineerto test the materialsand workmanshipof the
works during construction.Wheneverrequired,damagedtesting
equipmentshall be replacedby the Contractorand consumable
goodsshall be suppliedin sufficientquantitieswhen orderedby the
Engineerfor the sole use of testing the constructionworks. All
operatingexpensesshall be met by the Contractor.Janitorialand
other services as specified shall also be provided for the
maintenance of the laboratory
facility.

700-2
703.3 SAMPLING

It shallbe the responsibility

of the Contractorto takesamplesas and
whererequiredby the Engineerand to provideall necessarylabour,
tools,containers, wrappings,for upliftingand dispatching
of samples
to the laboratory.

703.4 LABORATORY
FURNISHINGS

The Contractorshall provide for the laboratoryincludedin the

Contract,furnishingsat leastequalto the followinglist. Substitution
of typemay be madeonlyuponapprovalof the Engineer.

Sr. Furniture
& Stationery QuantityRequired
No.
1 OfficeTableand Chairfor MaterialEngineer 1 Set
2 OfficeTablesand Chairsfor Technicians 2 Sets
3 WorkingTableslargesize 6
4 Laboratory Bench 2
5 SideRacks 3
6 MetalFilingCabinet 1
7 Air Conditioners 3
8 ButlerSinkwith Hot& ColdWater 4
I FireExtinguishers 2
10 WaterCooler(Electric) 1
11 Calculators(Ordinary) 2
12 OfficeStationery As Required
13 StandardOfficeChairs 8
14 Generator 1
15 Curtainson allwindows As Required
16 Kitchenutensilsand accessories As Required
17 Heaters 3
18 Fans 2

703.5 LABORATORY REQUIREMENTS

EQUIPMENT

703.5.1 LaboratorvTests

shallbe equippedto performthe followingtests:

The laboratory

700-3
Sr. No. Test AASHTOor
other
Designation
NaturalMoistureContenttest by oven
dryingmethod

AtterbergLimits T-89and T-90

Moisturedensityrelationship
of soils T-180Method
(Modifiedmethod) D
4 Moisturedensityrelationship
of soils T- 180
(Modifiedmethod
MethodB&D
5 C.B.R.Test T- 193

6 SieveAnalysisof soilsand aggregates T- 88,T- 27T 11,

and mineralfiller.
T-37and M-6
Amountof materialpassing T- 11
No.200 sieve

8 Curingconcretecompressive T-23
testspecimens

9 Curingconcretecompressive

testspecimens

10 Sampling
bituminous
materials T-40
11 Marshalltestand Lossin T-24,T-245
Stabifity
12 Specificgravityof compacted T-166Method
bituminous mixtures B
13. Quantitativeextractionof bitumenfrom T-164
bituminouspavingmixtures

700-4
 14. Penetration
of Bitumen

15. In-placedensityby SandConeMethod T-191

(with15.25cmsand30.5cmsCone).

16. In-placeDensityof compactedbase T- 180

coursecontaininglargesizesof coarse
Aggregates.

17. Samplingfreshconcrete T-141

18. Slumpof Portlandcementconcrete T-119
19. Sampling
of bituminous
PavingMixture T-40

20. Determining
the temperatureof
paving
bituminous mixtures

21. Coringand determinationof Bulk T- 166

specificGravityof compacted
bituminousmixtures.

703.5.2 Equipment

By way of illustration
but not limitation,
the fieldlaboratory
shallhave
the followingsetsof equipment. The equipmentshallbe specified
makeand model(SOILTESTor equivalent) and shallbe approvedby
the Engineer.

Serial
Equipment Quantityfor
No.
one Lab. Model
GENERAL
Nos.

1 Thermostaticallv
ControlledDrvinoOven 2 lmported

220 Volts/ 50 Cvcles(Caoacitv115Litres.220 Co\

IRMECOGermanv

2 Hot Plate220 Volts/ 50 Cvcles(sixinchdia.) 1 lmported(ELE)

3 Caoacitv15 ko (Accuracv
DiqitalBalance. 0.01oms) 2 lmported

4 TrinleBeamBalance(311qmsx0.01
qms) 1 lmoorted

5 TripleBeamBalance(2610omsx0.01
oms) 2 lmported

6 SolutionBalance (20kq.x0.1qms 2 lmoorted

700-5
 'l.lcu!g/e ezlse^ets
(sprepuels
'erpseqculg
u\l
JaAo3pue ued qlr,A
'r.lcu! ozrse^ats
t
(sprepuels
seqcurzl.
auu JolJautlosaldues AltcpdeclleLus
'seqcur oldn ezts
t
 SievesizeNo 50. 2

SievesizeNo 80. 2

SievesizeNo 100. 2

SievesizeNo 200. 2

Wet WashinqSieveNo.200 2

SievePanand Cover 2

12 VernierCalipers300mm x 0.1mm 2 lmported

13 MixinqPans. Local

100cm x 100cmx 1Ocm 2

75 cm x 75cmx 10cm 2

50 cm x 50cmx 10cm 4

30 cm x 30cmx 7.5cm 6

30 cm x 20 cm x 7.5cm 10

14 FineSieveBrush 4 Local

15 Wire SieveBrush 4 Local

16 CleaninqBrush 4 Local

17 Scoops(Small) 4 Local

18 Scoops(Larqe) 4 Local

18 Scoops(Medium) 4 Local

19 Laboratorv
MetallicThermometers lmoorted

(0 to 1000C) 2 lmported

(0 to 3000C) 2 lmported

20 RubberMallet 3 Local

2"1 QuarteringCanvas(2mx 2m\ 2 Local

22 PlasticBucket30 litres 2 Local

23 Two PointGas Stovewith Gas CvlinderCaoacitv 2 Local

12 ko.minimum.

700-7
24 JerrvCans10 Litres 2 Local

25 ToolsKit 1 lmported

26 MinimumMaximumThermometer 1 lmoorted

27 DioitalBalance,Caoacitv30 ko (Accuracv1 oms) I lmoorted

sotLsEcTtoN

I LiquidLimitDevicewithCounter+Groovinq
Tool 1 Local

2 Spatula100mm 2 Local

3 Porcelain
Dishdia.120mm 2 Local

4 GlassPlatefor PlasticLimitTest 1 Local

5 100cc Graduated
Cvlinder 2 Local

6 Aluminium withCovers(9cmdia.)
Containers 12 Local

7 ModifiedDensityMould+ 10 lbs Hammer 2 Local

8 GraduatedPlasticCvlindersl000 cc 2 Local

9 GraduatedPlasticCvlinders500cc 2 Local

10 StraiqhtEdqe30 cm 3 Local

11 CBRTestinqMachineElectric(Local)withProvino 1

Rinq50 kN (Controls-ltlav)

12 CBRMould(Complete
Set) 12 Local

13 Surcharoeweiqht(Circular) 12 Local

14 Surcharqeweiqht(Slotted) 12 Local

15 SpacerDisc. 1 Local

16 TripodAttachment 12 Local
't7 Diallndicator 12 lmported
As per
18 FilterPapers(Packof 100oaoers) Reouirement Local

19 SoakinoTankForCBRMoulds 1 Local

20 SpeedvMoistureTester(Ranqe0o/o
lo 20o/o\ 1 Local

700-8
 As per
21 Reaqentfor SpeedvMoistureTester Requirement Local

22 Beakers(Pvrex)(500ml) 2 Local

23 VolumetricFlaskStoppered(500m1) 2 Local

24 Wash Bottle(500 ml) 2 Local

As per
25 RubberGloves Requirement Local

26 StainlessSteelBowls(8"dia.) 24 Local

27* SandConeApparatus(CompleteSet)

With 6" dia Plateand Bottle 2 Sets Local

With 8" dia Plateand Bottle 2 Sets Local

28 Chisel12" 3 Local
As per
29 PlasticBaqs Reouirement Local

30 Spoon 3 Local

31 Hammer( Heaw ) 3 Local

32 HandShovel 2 Local

33 PickAxe 2 Local

34 Kassi 2 Local

AGGREGATESECTION

1* LosAnoelesabrassionMachinewithAbrassion 1 Local

CharoesSet.
As per
2 SodiumSulohate
SolutionForSoundness
Test Reouirement Local

3 SandEouivalent
TestAooaratus 1 Local
As per
4 StockSolution Reouirement Local

5 SpecificGravitvBasket 1 Local

6 Flakiness
IndexGauqe I Local

7 Elonqation
Gauqe 1 Local
CONCRETE
SECTION
//)1sJtv
'i''1r'i- fii.-',.,,
il it X'1.,i1i.
700-9 , F
r, i:
]l:
(\\ !'. "!
a l'. :
 1 Electrically
OperatedCompression
TestinqMachine lmportedELE

1500kN Capacity. 1

2 Lab.ConcreteMixer 1 Local

3 ConcreteCylinder
Moulds6"x12" 36 Local

4 CylinderCappingApparatus 1 Local
As per
5 ConcreteCylinder (Sulphur)
CappingComoound Requirement Local

6 SlumpTestApparatuswithTampinqRod 3 Local

7 UnitWeightBucketfor Aqsreqates(ComoleteSet) ,| Local

8 MixingTrowels. 2 Local

I (0 to 50oC)
GlassThermometer 12 Local

10 HeatingSysyemwithTemperature
Control. 1 Local
ASPHALTSEGTION

1 MarshallStabilityMachine( 50kN)CompteteSet with 1 lmported(ELE)

MarshallMouldHolderand BreakingHead.(4 inchand6
inch) lmoorted(ELE)

2 MarshallSpecinenMouldAssembly(Automatic) 1 Local

3 MarshallCompaction
Hammer I Local

4 Marshallmoulds4" dia.and6 inchdia. 12+12 Local

5 BasePlatesfor MarshallMoulds 6 Local

6 Collarfor MarshallMoulds 6+6 Local

7 MarshallRinqDynamometer 1 lmported(ELE)

8 MarshallFlowMeter 1 lmported(ELE)

9 MechanicalMixinqApparatus ,| Local

10 WaterBathThermostaticallv
Controlled
for six 2 lmoorted(ELE)

Moulds

11 BitumenExtractionmachine(Caoacitv3 ko) 1 lmported(ELE)

12 MarshallMouldExtruder 1 Local

13 GMMApparatusGompleteSet. 1 lmported(ELE)
 14 VacumPumpfor GMM. 1 lmoorted
As per
15 FilterPapersfor ExtractionMachine. Requirement Local
As per
16 CarbonTetraChloridefor BitumenExtraction. Reouiremenl Local

17* BitumenPenetrometer
Set 1 lmoorted(ELE)

18 AsphaltCorinqmachine4"dia. 1 Local

19 AsbestosGloves 6 Pairs Local

20* SoftinqPoint appt.(Rinqand Ball) 1 lmported(ELE)

703.5.3 MANUALS

1. AASHTOStandardTesting& Specifications

Part| & ll (Latesteditions)

2. ASTMStandardsParts4 and 14 (Latestedition)

1

3. AsphaltlnstituteTestManuals

4. PrintedBlankDataSheets
(as directedby the Engineer) As
Required

5. PrintedBlankLaboratory
TestingPerforma
(as directedby the Engineer) As
Required

Wherethe necessary equipmentis notavailableto performtests

specifiedor desiredby the Engineer,testsshallbe arrangedby

7 0 0- l l
 Contractorfroman approvedlaboratory by the Engineeras and
whenrequiredby the Engineer. The costof arrangingthe necessary
testsshallbe includedin otheritemsof workby the Contractor,
and
no separatepaymentshallbe madefor makingsucharrangements.

703.6 Measurementand Pavment

Paymentto Contractorfor Provisional Sum itemsshallbe made as

providedin the Clause58 of Volume-lof BiddingDocuments.

Pay Description Unitsof

Item Measuremen
No. t
703a ProvideMaterialTesting Project P.S.
Laboratory

703b Equip & Furnish Material P.S.

TestingProjectLaboratory

703c Maintain Material Testing Month

ProjectLaboratory

700- 12
SP 708 PROVIDE,RUNAND MAINTAINTRANSPORTFOR ENGINEER'S
REPRESENTATIVE

GENERAL

The Contractorshall procure and furnish new vehiclesfor the use of the
Engineer'sRepresentative
and completelymaintainthesetill completionof the
Projectafter whichtime they shall becomethe propertyof the Employer.The
Contractor's
Insurance,
accordingto Clause21 of the GeneralConditionsof
Contractshallalso coverthe vehiclesprovidedfor the Employer's/ Engineer's
policyshallbe comprehensive.
The Insurance
Representative.

lf the Contractorfailsto providethe vehicleswithinthe time allowed,the cost of

hiring alternativevehicles,used for the Work shall be deductedfrom the
Contractor's
Bill.

The Contractorshall provideand furnish to the Employer's/ Engineer's

Representative,not later than thirty (30) days after the receipt of Notice to
commence,the new vehicleslatest modelas specifiedhereinafterand/oras
specifiedin the BOQ.

The vehiclesshall be tax-paid,comprehensively

insured,fueled, repaired,
servicedand completelymaintainedby the Contractorfor the full durationof
the Contractand temporarilyreplacedif any vehicle is not in a roadworthy
conditionand until such vehicle is repairedand retainedfor use. The
Contractorshall providecompetentdriverswho shall be responsiblefor the
vehiclesallocatedto themfor the durationof the Contract.

lf the Contractorfails to maintainthe vehicles to the satisfactionof the

Employer's/ Engineer'sRepresentative
or otherwisefails to complyfully with
these provisions,the Engineer's Representativemay get the vehicles
maintainedthroughsomealternatearrangement.The Contractorshallbearall
coststhat may ariseincludingdelaysdue to failureof the Contractorto comply
withtheseProvisions.

708.1 PAYMENTFORVEHICLES

Paymentfor the provisionand maintenance

of the transportfor the Employer's
shall be made for the respectivepay items
/ Engineer'sRepresentative

708-1
belowwhichpriceand paymentshafibe
the fulrcompensation for the provision
of the vehicresand their maintenance,including
drivers,fuer,rubricants,tires,
tools' all repairs,ail insurances,taxes and
everythingnecessaryto satisfothe
requirements of these provisions:

ProvideEmployer'sTransport

ProvideEngineer,s
Representative,s
transport:
DoubleCabinpick-up4x4 withA/C

SingleCabinpick-up4x4 withtuC

Running and Maintenance E"g,"""rb

Representatives' "f
Transport.
Running and Maintenance;a- Erpl")"rb

7 0 0- 2
 SPECIFICATIONS
u-8qq ELEcTRtcAL
WORKS
800.1DESCRTPTION

The work underthis contractconsistsof supplying,

testingand commissioning storageat site, installing,
of all materialsanJ seruicls.orfiri.ing poles,lighting
fixtures,distributionboaids, lightin! ."rir"r panels,
generators,manual change-oversriritches, moioi centers,
"ontrot cables,
distributiontiansrormers,
earthing,conduitsand pipes.._etc., specitiied
_as herein,rho*n-on the Drawings
and givenin the Bilfof Quantities.smali itu*r whichare not expresslyspecified
but which are necessaryfor compleiionoi
*ork shall be suppliedby the
contractorwithoutextra-cost.The'rrplry connection
obtainedfrom the nearbyWAPDArorr.!.'The for lightsetc. shall be
work shall be-completein every
satisfactoryoperationas per specification,
[:tnj-:"J given
"no-standards
The contractorshallco-ordinatewith the Engineerat site with respectto other
servicesfor exactrocation
and positionoiuil eguipments.
"T"ctricar
800.2GENERAL

The locationof the lightingfittings,pofes,distribution

boards,lightrngcontrol
panels, motor control centers,distribution
transformers
tentativelyshown on the drawings.The contractor and cables etc. are
positionand loca.tionof poles and cable shall ensure the exact
routesetc. in coordinationwith other
servicesas per site requirement. rne contraciorshallo" rerpon.iblefor proper
light distributionon the road/underpmr;;;;;"
from the proposedtuminaires
and other equipmentafter installaiionano commissioning.
responsibre fie snatt be fully
duringmaintenance periodof the works.
The road/underpass lightingwork shaflbe installedas per requirements
5489 or othersimilarinternational of BS-
standaior.ir," contractoisrrailalso comply
with the regulationsof Pakistg.l.F!_":tti.'tv
n.t and requirements
PowerDeveropment of water and
Authority(wAp DAl,,irr,"i"verappricabre.
The quarityof equipmentshailbe olJh:, best.grade
suchqualitymay not be statedspecificallyin t# for eachtype,eventhough
productsshall be new and manufactufu specifications.
Afl materialsand
ovweil knownrirms.Furthermore,
theseshallbe soundand uniformin -quality, ste, shape,colourand textureand
free from cracks,wrapageor otherdefects.'
componentpartsof each efectricaf systemor pieceof eguipmentshall be the
lateststandardproductof a singlemanufacturei
provided sub-components,ma-nufactu* unressofrenvisespecifiedand
ot-oifferent manufacturersare of

800-1
 z-008
(sleeur6u3lectrlcslf ueuJaC
Jo uorlercossy) leetuqcal_oJlcelJ
rsqcslnaq pupgran - 30n
suotlecl1cedg
prepuelsqsrltJg - ss8
'V'S'n sleeur6u3 (y1 uorle;nbeg 6ur.rrry1
:l:lll)
sctuorlcellpuelectJlcol:l
Joelnltlsul - f =l3l
uorsstruruoc
lecruqcsl-orlcol:l
leuotlBurolul _ c3l
orrl
roralqecrldde
eq sepoc
ileqs , :il
"0,"0ffi;il^H"i:firT#ffir-5J,
.leeuloueoqt
Iq ;eno.rdde leHulJeUepueuorlecr;qnd
orfl u! poqucsepse leuroJ aLn ut peHuqns Of I lue^elaJ
oq-prnorrsiletap aseql eoerns
peoJile uo uorreufurnil! pu' ocueulurnr
pelelnclBcoqt Jo llBleplln, 'alecUdnput 10 firurojun pu' ra er el{l roJ silnsoJ
pourelqoourneqpue lusr.xdrnbe ltulqns-JoeroLllleno.rdde leuoflrpuoc
rbql0 pue serJeuiun;eql
oql iluqns ileLrsJorcerluocor.rl'lceJluoceql pJe^eJaue Jo slrelaplpcruqcol
Jo sras A (g) xts ulrtlrM
'euallrcubrsap
Du;1qb;;
ot.llul pourJop
osoL1l ueqlrapoq.lo;enbe
sarrrtrtJoJrunpuE le^ol ocueurunlsooeJJns peoJeql uo eJnsuo;;rrnluetudrnbe
,o uorlsoless!r.l1eq16ur1jrurur uiluuoc pue alqrsuodseroq llBL{srolcBr}uoceql
'49'g= ob
qlrvrzu edfi sr uorrectrrssers .redse ssrlsrrsperer.rc
c=il ec'rns peou
0L> Ourpeecxa
1ou
ploqseJLll
luaruaJ9ur
/'0 - 9'0 ('xeul/'ull.trl=lft)
(16)euelqce3
;o {1rru.ro;ru61
v'0 ('6neV'ulull=oO)
(op) firurol!un
lleJo^o
zulpcg'L-l zulpc (1) ecueurunl
:sJoleu'redburanolgo; aql uo peseqe,e 6ur1q6rrpeorJoJeuolrJcudrsepeq1
'sreer o/\^l
lspolle JoJacfruasurr.rolcelsrles
ueoqeneq {lerlJou pue
e;grssodsr {1r;rqee6ueqc,aluf pue suorsueufppu' uDrsepdprLprri. lleqs
per;rceds
 NEMA NationalElectrical
Manufacturers
Association,
U.S.A.

PSI PakistanStandards
Institution

ctE Electro-technique
Commission International

800.4TESTING

800.4.1FactorvTests

a. General

All type and routinetests on switchgearand all other equipmentshall be

performedat the manufacturer's worksin the presenceof the Engineeror his
representative. Typetests may be waivedoff in casetest certificatesas certified
by an approvedstandardlaboratoryof internationalreputeare providedby the
Contractor and approvedby the Engineer.Submission or merelyproducingthe
type test certificatesshall not relievethe Contractorto carry out the required
standard/routi
ne tests.

The Contractorshall arrangeat his own cost factoryvisit(s)for pre-shipment

inspection/testing
for all majorelectricalequipmentoffered.Airfareto and from
hometown (two persons),boarding,lodgingand transportshall be
inspector's
Contractor's,
responsibility
and all costsin this respectshallalsobe borneby the
contractor.

In addition,for all pre-shipment inspections

carriedabroad,the Contractor
shall
provide(for two persons)dailyallowancein US$for out of pocketexpenses,at
per diemrateper personcurrentlyrecommended by Chamberof Commerce and
lndustryfor foreigntravelerson businessvisa. The numberof days shall be
actualdaysspentin travelfromandto the hometownof the concerned inspector
but not lessthan five (5) days.The US$in cashshallbe providedbeforestartof
travelfrom hometown.

For all pre-shipment inspections

carriedout withinPakistan,the Contractor
shall
provide(for two persons)daily allowanceof Rs. 2,000 for out of pocket
expenses,at per diem rate per person.The amountshall be providedin cash
beforestartof travelfrom hometownfor the entiredurationof the visit.

The Contractor shallinformthe Engineeraboutthe dateand timeof test of each

equipment at leasttwo weeksin advance.The witnessing of testby the Engineer
or his representative shall not absolvethe Contractor
from his responsibility
for
the proper functioningof the equipment,and for furnishingthe guarantees. All
testresultsshallbe suppliedin triplicate.
 b. InsulationResistanceTest

lnsulationresistance
test shall be madeon all Electricalequipmentby usinga
meggarof 500voltsfor circuitsupto250 voltsand 1000voltsfor circuitsbetween
250 and 500volts.

The insulation
resistance etc.,shallbe as per BSS,
valuesof cables,switchgear,
IECand PakistanElectricity
Rules.

800.4.2FieldTests

a) General

Uponcompletion of the installation, shallperformfieldtestson all

the Contractor
equipment,materialsand systems.All testsshallbe conductedin the presence
of the Engineerfor the purpose of demonstratingequipmentor system
compliancewith Specifications. The Contractorshall submit for Engineer's
approvalcompletedetailsof teststo be performed
describingthe procedure,test
observations
and expectedresults.

The Contractor shallfurnishall tools,instruments,test equipment,

materialsetc.
and all qualifiedpersonnelrequiredfor the testing,settingand adjustmentof all
Electrical
equipment and materialincluding puttingthe sameintooperation.

All testsshallbe madewithproperregardfor the protection

of the personnel
and
equipmentandthe Contractor shallbe responsible for adequateprotection
of all
personnel andequipment duringsuchtests.

The Contractorshall recordall test valuesof the tests made by him on all
equipment. Three(3) copiesof all test dataand resultscertifiedby the Engineer
shall be given to the Engineerfor recordpurposes.These shall also include
detailsof testingmethod,testingequipment, diagramsetc.

b. lnsulationResistanceTest

Beforemakingconnectionsat the ends of each cable run or joint between

cables,the insulationresistancetest of eachcablesectionshallbe made.Each
conductorof a multicorecableshallbe testedindividuallywitheachof the other
conductorof the groupand alsowith earth.lf insulation
resistancetest readings
are found to be less than the specifiedminimumin any conductor,the entire
cable shall be replacedand tests repeatedon new cable. lf cable joint is
provided,then eachcablesectionshallbe testedand joint madeonly afterthe
testshavebeenmadesatisfactorily. Finallythe completedcablelengthincluding
thejointsshallbe tested.
All switchgearshall be givenan insulationresistance
test after installation,
but
beforeany wiringis connected.lnsulationtests shall be made betweenopen
switchesand betweeneachphaseandearth.
contactsof circuitbreakers,

lf the insulationresistanceof the circuitundertest is less than the specified

value,the causeof the low readingshallbe determined and removed.Corrective
measuresshall includedry-outprocedureby meansof heaters,if equipmentis
found to containmoisture.Where correctivemeasuresare carriedout, the
insulationresistancereadingsshallbe takenaflerthe correctionhas beenmade
and repeatedtwiceat 12 hoursinterval.The maximumrangefor eachreadingin
the threesuccessive testsshallnot exceed20o/o of the averagevalue.After all
testshavebeenmade,the equipment shallbe reconnected as required.

c) Earth ResistanceTest

Earthresistancetest shall be madeby the Contractoron the earthingsystem,

separating
and reconnecting eachearthconnection.

lf it is indicatedthat soil treatmentor othercorrectivemeasuresare requiredto

lowerthe groundresistancevalues,the Engineerwill determinethe extentof
suchcorrective measures.

The Electricalresistanceof the ECCtogetherwiththe resistanceof the earthing

leadsmeasuredfromthe connection withearthelectrodeto any otherpositionin
the completeinstallation
shallnotexceedone ohm.

Earth resistancetest shall be performed as per ElectricalInspector's

requirements.Where more than one earth electrodesare installed,the earth
resistancetest of each electrodeshall be measuredby meansof resistance
bridgeinstrument.

d. SwitchgearTest

Eachcircuitbreakershallbe operatedelectrically
and mechanically.
All interlocks
and controlcircuitsshallbe checkedfor properconnections
in accordance with
the wiringdiagramsfurnishedby the manufacturer.

The Contractorshall properlyidentifythe phasesof all switchgearand cablesfor

to giveproperphasesequence.
connections

Trip circuitsshall be checkedfor correctoperationand ratingof equipment

served.The correctsize and functionof fusesdisconnectswitches,numberof
interlocks,indicatinglights,alarms and remote controldevicesshall be in
accordancewith approvedmanufacturerdrawings.Name plates shall be
checkedfor properdesignation of equipmentserved.
SP.8O1POLESFORROADLIGHTING

801.1DESCRIPTION

The galvanized steelpolesshallbe of mildsteelas shownon drawingfrom base

plateto lanternconnection, well proportioned and neatlyfinished.The heightof
the pole from the centreline of the spigotfor lanternconnectionto the ground
lineand out-reachof eacharm fromthe verticalcentrelineof the poleto the tip
of the spigotfor lanternattachmentshallbe as shownon Drawing.Approvalof
the Engineershallbe obtainedbeforeorderingthe polesfor manufacturing.

801.2 MATERIALREQUIREMENTS

The pole(verticalportion)alongwithbaseplateshallpreferably be in one piece.

But if manufacturing in one lengthis not possible,
it can be in two or threepieces
withforcefit lapjoint.

The steelpolesafterfabricationshallbe galvanized by hot dip processboth in

'Hot
and outsideas per BS-729 Dip GalvanizedCoatingson lron and Steel
Articles'.The polesshall be preparedbeforegalvanizing by removinggrease,
burs and slag etc. so that zinc coatingis adherent,dense,smooth,continuous
and uniform.The Contractorshallensurebeforeplacingof orderthat the firm
hasadequatefacilityfor hotdip galvanizing processas perstandardpractice.

of polesshall be made by open hearthor

The steel used in the manufacture
electricfurnaceprocess.

The steelfor polesshallhavethe followingrequirements:

TensileStrength

- Minimum 39.9 kg/mm2

- Maximum 56.3 kg/mm-

YieldPoint

- Minimum 24.7 kglmm2

Elongation
- for a 200 mm sample: 20%min.

The straightportionof the pole shall be truly verticaland no deviation

morethan100mm in the entirelengthshallbe accepted.

800-6
 Othertolerances
shallbe as follows:
- Outsidediameter = + 1o/o

- Wallthickness = + loah

- Overalllengthof pole = + 0.5%

- Weight = - 0.3%
+ not limited.

The poleand the bracketshallbe so designedthatwhensubjectedto windat a

velocityof 160km/houron the full projectedareaof pole,bracketandthe lantern
a factor of safetyof 3 on minimumtensilestrengthof the materialshall be
obtained.In addition,the temporaryhorizontaldeflectionsat the lanternposition
shallnot exceed1140of the lengthof the poleabovegroundat aforementioned
windvelocity.

The polesshallhavea basecompartment, designedto accommodate a loop-in

servicescutout for 4 cores PVC/SWA/PVCcables of given sizes. An 8 mm
stainlesssteelstudcompletewith nut and washersshallbe providedin the base
compartment of the polefor earthingpurpose.

The edgesof the door openingon the pole shall be reinforcedwith a 10 mm

thick M.S. squarebar to reinstatethe strengthof pole at this location.The
openingcovershallconsistof weatherproof hingeddoorwith outergaskit.The
doorshallbe providedwitha heavydutynon-rustinglock.

Flag bracketsshall be fittedto polesif shownon the drawingand shall be as

approvedby the Engineer.

801.3CONSTRUCTION
REQUIREMENTS

Lightingpolesshallbe handled/transported
and erectedin sucha way so as to
avoidany damages.Any damageto poleor galvanizing shallbe madegoodto
the satisfaction
of the Engineer.

The lightingpoles shall be stored clear of soil, groundwater or other rust

producingmaterials.The fixingof polesshallbe carriedout in accordancewith
manufacturer's
instructionsandgoodengineering practice.

The polesshall be erectedin a true verticalposition.The Contractorshall be

responsibleuntil completionof the maintenanceperiod for correctingthe
alignmentof any pole/bracket
from its originalpositionexceptwhereit is due to
vehicleimpact.

800-7
 Wherelightingpolesare to be installedin the vicinityof overheadpowerlines,
the Contractorshallinformthe Engineerand act as directed.He shallmaintain
clearancesas per WAPDArequirements fromthe powerlines.

The Contractorshallnumberall the poleswithhighqualitypaintusingstencilfor

50 mm high lettering.The numberingshall be at 1200mm from the bottomof
poletowardsthe road.The numberingshallbe in a manneras directedby the
Engineer.

Earthbackfillaroundpolefoundation
shallbe donein 150 mm thicklayersand
shallbe wellrammedandcompacted to providefull lateralsupport.

801.3.1Datato be Submifted

Beforemanufacturing,
the contractor
shallprovidethe followingdata;

HighMasUlighting
Poles

o Manufacturers
. Countryof origin
. Typewithmanufacturer's catalogueanddescriptive leaflet
o Detailsof construction
withdetailedspecification
of materialsusedfor
. Columnandholdingdownbolts
o Calculationshowingdetailsof stressesundermaximumwindloadingand
. Gusting
. Calculationsand sizesof necessaryconcretesupportbases
o Designcalculation sheetsfor the polesfrom manufacturer shallalso be
submittedby the Contractorto showthat poles/foundations are safefor all
specifiedstresses.

801.3.2Tests

801.3.2.1
General

The poles shall be tested and the resultsrecordedfor each test by the
manufacturer
in the presenceof an authorizedrepresentative
of the Owneror
Engineer
as statedbelow:

801.3.2.2Inspection

The material,weightand dimensions of polesas specifiedshallbe certifiedby

the manufacturer. The polesshallbe inspectedand in casebeingfoundbelow
the limitsof toleranceas aforementioned,
shallbe rejected.

800-8
801.3.2.3
LoadinqTest

The pole shall be cantilevered

horizontally,rigidlysupportedat base plateand
loadsappliedat rightangleto the axis of the pole at the requiredpoint,i.e. at
somedistancefromtop.Thetestitemsshallbe as follows:
- Deflectiontest
- Permanent settest
- Breakingloadtest

Samplecomprisingfour polesshall be selectedat randomout of each lot of

1000and subjectedto deflection test.One poleperthousandshallbe testedfor
permanentset test and breakingloadtest.Whenthe polesin Tenderare limited
in number,the manufacturer may avoiddeflection,permanentset and breaking
loadtest and supplyresultsof testsalreadydonefor prototypetestingon such
polesor supplycalculation
basedresults.

801.3.2.4
Galvanizinq

Weight,uniformity
of coatingand otherrequirements
shallbe strictlyinspectedin
accordancewithBS-729or otherrelevantinternational
standards.

801.3.2.5
ServiceGutouts

Each pole shall be providedwith a waterproofand dust tight loop-in-service

cutoutaccommodated of the pole.
in the basecompartment

The junctionbox shallcompriseone (1) 6 A MCBfor singlearm polesand two

(2) 6 A MCBsfor doublearm poles(all MCBsshallbe capableof operatingat
55oC),a solid neutral link and an earthingterminal.lt shall incorporate
arrangementsfor looping "lN' and "OUT" for 4 core upto 35 rr'
PVC/SWA/PVC cablehavingcopperconductor.The earthterminals,nuts and
washersshall be adequatelysizedto take the earthcontinuityconductors
with
tightconnections.

Dimensional drawingsand detailsof the junctioncutoutbox of pole shall be

submittedfor approvalto the Engineer.

801.4MEASUREMENT
AND PAYMENT

801.4.'lMeasurement

Measurement shall be madefor the numberof polesincludingall accessories

and foundationblock acceptablysuppliedand installedby the Contractoras
shownon the drawing.

800-9
801.4.2Pavment

Paymentshallbe madefor the numberof unitsmeasured, as providedabove,at

the contractunitpriceeach,and shallconstitute
full compensation
for supplying,
installing,
connecting, testingand commissioningof eachpoleincluding junction
cutoutbox,

800-10
SP.8O2LUMINARIES

802.1.Descriptionof Scopeof Contract

Manufacturing,
supply,installation,
testingand commissioning of LightEmitting
Diode (LED) Road LightingFixturesof make/modelof Philips,Thorn or
equivalent,
conformingto the international standards, suitablefor ME 1, ME 2
and ME 3 roads,with builtin flexibilityin the opticalsystemfor each of the
wattagegroupsas specified:

802.2.MaiorContractGomponents

The majorcontractcomponentsare the lightingdesigncalculations for project

specificrequirements,
design& manufacturing, typetesting(or test reportsfrom
independentlaboratorieson similar fixtures),factory acceptancetesting,
supply/transportation
to site, installationat site, site acceptancetesting &
commissioning and maintenance& local supportduring three (03) years
warrantyperiodof LED RoadLightingFixturesafterdefectliabilityperiodof one
yearandthe associatedequipmenUhardware thereof.

802.2.1LiqhtinqInstallationPeriod
periodmay vary as per projectspecificrequirements.
The installation However,
the deliveryschedules
aredefinedin the TenderDocuments.
802.2.2Specifications
802.3 GeneralRequirements
802.3.1Housinq
The fixtureshall have a full die cast aluminumhousingprovidingadequate
rigidity,strengthand heat dissipation.Bidderto providethe manufacturing
standarddetails.

The housingshallhaveintegrated driverand LED lampcompartments for better

heatdissipation and conveniencein maintenance at the site,and shallfeature
highlyreflectivecomponentsandfilmsto increaselightoutput.
The opticalLED compartment shall havethermallyhardenedglasscoverand
high qualitysilicongaskets.The glassshall be extra-white for maximumlight
transmission.The glasscovershallbe tightlysecuredwiththe housing.
The bidders/supplier/manufacturer shall submit the samples of each
wattage/type/model
of the fixturebeingofferedalongwith its submittal.

800-11
802.3.2Optics
The fixturesfor the projectshall haveflexibleopticalsystemsfor the wattage
rangein the respectivegroup.

The fixtureshallusehighefficiency
LEDand opticssystem.

The LightOutputRatio(LOR)shallnotbe lessthan85%.

The fixtureshall offera compositesystemefficiencyof morethan 100 lumen/

Watt.

The lens system design and high efficiencyLED shall facilitatemaximum

spacingbetweenthe roadlightingpolesand coverageof widerroads.

The multilayeropticsdesignshallensureadequateluminanceand illuminance

uniformity
in the unlikelyeventof an individual
LEDfailure.

Thefixtureshallofferchoiceof narrow,mediumandwidebeamlightdistribution.

The optical lens system shall feature long life with no discoloration(UV
protection),
highestpossiblelighttransmission
andwhitepaintedcircuitboardfor
highreflectivity
for maximumlightoutput.

802.3.3Surse Protection
The lightingfixtureshallhavean in-builtsurgeprotection
to protectthe electronic
driverand LEDsystem.Minimumsurgeprotection ratingshallbe 2 kV.
802.3.4lP Protection/ lmpactResistance
The completefixtureincludinglampand gearcompartments shallhaveminimum
ingressprotectionclasslP66for RoadLightsand lP65for FloodLightsfor long
reliableperformanceand minimalmaintenancerequirementand an lmpact
Resistanceof lK08 or above(Road Lights)and lK07or above(FloodLights).No
chemicalglueshallto be usedas that may causebreakdown of water-proofand
dust-proof
seal.
802.3.5Maintenance
Both the driverand LED lamp compartments
shall be designedto be easily
accessiblefor maintenance.
802.3.6Mountins
The mountingof the fixtureshall be in axialorientation
throughsuitablesized
sidearm. The means for attachingthe luminaireor externalpart to its support
shall be appropriateto the weight of the luminaireor externalpart. The

800-12
 connection shall be designedto withstandwind speedsof 160 km/h on the
projectsurfaceof the assembly
withoutunduedeflection.
802.3.7FutureCompatibilitv
Thefixtureshallbe fullycompatible withfutureLEDupgrades whentheybecome
available.lt shall have a modulardesignto upgrade/ replacewith new LED
modulesor LED driversat site conveniently with minimumeffort.All electronic
components/ driversshallbe mountedon a separatetool-lessgear-tray.Lamp
compartment shallhavea tool-lessaccessby openingthe glasscover.
802.4LED Driver/Electronic
ControlGearfor LED Modules
The LED drivershallbe designedto operatelargearrayof highpoweredLEDs
throughcurrentcontrolled -
output.The drivershallbe suitablefor 230V,+10o/o,
15%,50H2,singlephasemainsAC supply.

The LEDdrivershallhavean efficiency

of at least8S%.

The LEDdrivershallhaveenergysaving/dimming
options.
The LEDdrivershallbe of Harvard, TCl,Philips,
Lumotech,VOSSLOHSchwabe
or LightechMake or equivalent(duly type tested as specifiedand in full
conformanceto the technicalrequirements/specifications).
802.5LEDs
The LED chip shall be PhilipsLumiled,cree, Nichiaor osram make or
(dulytypetestedas specifiedand in full conformance
equivalent to the technical
requirements/specifications).
The LEDsshall:
Be designedfor lumenmaintenance of L70 or 70% at the end of useful
lifeat ambienttemperature
of 35 deg C.
Havea usefullifeof 50,000burninghours.
Havea minimumcolorrendering index(Ra)of 70 (+10/-10) and a color
temperature above5000Kand preferably Gb00K.
Have a color consistency within 7 SDCM (standarddeviationof color
matching)as definedby MacAdam.
802.6ThermalManaqement

Managingthermalpropertiesin LED fixturesis most criticalto ensureoptimum

performance
of LEDsand reliability
of the system.

The housingunderthe circuitboardshall be speciallydesignedto ensureperfect

contactbetweenthe boardandthe fixturehousingfor efficientheatdissipation.

800-1
3
 Onlymetalcore PCBsshallbe usedto maximizeheattransferprocessand to offer
reinforcedelectricalinsulationvia dielectriclayer.The metal core PCB shall be
mountedon the housingusinga highlyefficientthermalinterfacematerial.Use of
Siliconglueis notacceptable.

The housingover the driverchambershall have additionalribs to ensuredirect

contactwiththe drivers.The housingshallhaveadequatesurfaceareato ensurefast
heatdissipation.
802.7Photometric
Fixturesshallhavelllumination Society(lES)Type ll or lll distribution
Engineering
pattern,
withshortor mediumlongitudinal
distribution.

LM-80LED and photometric test reportsand IES files from a third party testing
laboratory
shallbe available.
802.8Warranties
The completefixtureincludingall accessoriesshallhaveat leastthree(3) years
warranty,after one year of DefectLiabilityPeriod(DLP),againstdefectsand
failures.

The Contractorshall have an active team responsibleto check the non

operationallightson daily basisand shall rectifywithintwo (02) days on self
responsebasis(pertaining to his scopeonly)duringDLPand uptilwarrantyafter
DLP, othenruise the penal$ @ of PKR 200 per day of delay for each non-
operational lightwill be chargedfrom the Contractor.
In casethe fault is not on
his parthe will promptlynotifythe sameto the concernedauthority.

802.9ApplicableStandardsand Godes
The fixturesshallconformto the followinglateststandards
andcodes:
rEc 60598-1
tEc 60598-2-2
IEC60598-2-3(RoadLights)
IEC60598-2-5(FloodLights)
LM-79for the luminaries
beingoffered
LM-80for LEDchipbeingused
LM-82-12-Approvedmethodof measuringLPW @ 50oC
IEC 62471(Forthe completefixturesbeingofferedas well as for the LED
Chips)
EN 55015 : 2006 and 2007 - Limitsand methodsof measurement of
radiodisturbancecharacteristics
of electricallighting

800-14
 EN 61547: 1995/ +A1 : 2000- Equipment for generallightingpurpose
EMCimmunityrequirements
EN 61000-3-2: 2006- Limitation of harmonic currentemission
-
EN 61000-3-3: 2008 Limitation of voltagefluctuation
andflicker
EN 62493-Assessment of lightingequipmentrelatedto humanexposure
field(environmental
to electromagnetic friendly)
Thermalmanagement test(UL1598)
The LEDdrivershallconformto followinglateststandardsand codes:
EN61347-1: Lampcontrolgeargeneralandsafetyrequirements
EN61347-2-13: particularrequirements
for DC or AC suppliedelectronic
gear
control for LEDmodules
EN62384:DC or AC suppliedelectronic controlgear for LED modules
performancerequirements
802.10Technicaland DescriptiveDataand Drawinss
Technicaland descriptive data and drawingsto be submittedshall includebut
not be limitedto the following:
Technicaldataof fixturesanddriver
IESphotometric file
LM-79test reportfor eachof the fixturetype/wattage
beingoffered.
LM-80test reportof LEDused
LM-82-12-Approvedmethodof measuringLPW @ 50oC(testreport)
Thermalmanagement testreport(UL 1598)
EN 62493-Test report
lK ratingtestreport
Lumendepreciation testreportat 1000,2000,3000,6000burninghrs.
3rd PartyIEC60598testreportsspecificto the fixturesbeingoffered.
Vibrationtest report
EMCtest report
Saltspraytest report.
Photo-biological safetytestreport
Customertestimonials
FactoryISOcertificate
Reportsof othertypetestsstipulatedin the respectivestandards/codes
802.11 InternationalIndependentLaboratories
For the specified requirementsof type tests and type test reports by an
independent authority/independent
laboratory(specific
to theirstatus/approval for
performanceof specifictest(s) on the fixturesas defined in the project),the
followinglaboratories
shallbe consideredas independent laboratories:

800-15
 9t-008
'looJeqlloqurolJ
e lo (uosrellOullselltncrC-Uor.ls) leqlo Auy
IIS Aqpelpelcce.fuoleroqel
(unro3
uotlelrparccv
reuorleurelul) f:i:rffilrHil ;J;
JVr^qpolrporcce
']oeJeqlJeqtuotue lo (uorleledoo3uotlellpo.lccv
fuo1eroqel leuor1eu.re1ul)
O\nl {q pe1porccefuoleloqel rol.l}o {uV
'looJeqlJeqrueue ro (uorlelrporccv
rol uorlered6-o3ueedorn3)Vf rtq poilpelccBfuo1eroqeltaqlo {uV
'uedep'sqel
ld=llUC
'{e11'sqe1
lSfC
'puelloH'sqel
vu\3y
SCHEDULE OF TECHNICAL DATA TO BE FILLED IN F'OREVERY TYPE/MODEL & WATTAGE OF
LED ROAD LIGHTING FIXTURE AND SEALED BY THE MANUFACTURER. (MANDATORY)

DATA/PARAMETERSruALUES
TO BE FILLED
DESCRIPTION
IN BY THEBIDDER/MANUFACTURER

Make

Model

Country
of Origin

Mainapplications

Wattage

Max.powerconsumption

File(YesiNo)
IESPhotometric

Materialsand finishing

-Housing

-Gaskitstype& characteristics

-Optics

-GlassType

(LxBxH)
Dimensions

Weight

Windagearea

Classification
code

800-1
7
-lP Ratingforfixture

-lP Ratingfor Gearcompartment

-lK Classification

-Class

Golor& material

- Frame

-Hinge

- Clip

-Canopy

Installation

Maintenance

LEDGhipMake,model & countryof origin

CREE(Yes/No)

NICHIA(Yes/No)

OSRAM(Yes/No)

PHILIPS (Yes/No)
LUMILED

OR EQUIVALENT
(dulytypetestedas specifiedand in full
conformance to thetechnical
requirements/specifications).

(SDCM) Limitsin %
LEDColorconsistency
LEDDriver/Electronic
GontrolGear Make,
model& countrvof
Harvard(Yes/No)

Lumotech(Yes/No)

Vosslohschwabe(Yes/No)

Lightech(Yes/No)

OR EQUIVALENT
(dulytypetestedas specifiedand in full
conformance to thetechnical

Mainsvoltageperformance
(AC)

Min.Mainsvoltageoperational
 Surgeprotection

- Differential
Mode

- CommonMode

Earthleakagecurrent[Max]

Lightsource

LEDdrivingcurrents

Systemefficacy

Systemlumenoutput

OpticsLOR(LightOutputRatio)

CRI(ColorRendering
Index)

as perANSIC78.377A
Colortemperature

Ta

= 35'C@1M70
Lifetime:Ta

Connector
$pe & make

Cableglandtypes& make

(Allwiresareto be isolated
Wireisolation
sinolv)

EnergySavingOptions

Dimmingoptions
-Programmable

-Noof Dimminglevels

-Wattage@ differentDimmingLevels

Warranty

- Fixture

-Driver

- LED

FutureUpgrades
andcompatibili$

Certificationsand TypeTest reports

FACTORYISOCERTIFICATIONS

tso 9000

TypeTestEnclosed(Yes/No)

lso 14000

TypeTestEnclosed(Yes/No)

tso 18000

TypeTestEnclosed(Yes/No)

Fixture

tEc 60588-1-2-3

800-21
 TypeTestEnclosed(Yes/No)

TypeTestingAgency

Photo biologicalSafetytests-lEc 62471

TypeTestingAgency

TypeTestEnclosed(Yes/No)

LED DRIVER

-
General&SafetyRequirements
EN61347-1

TypeTestEnclosed(Yes/No)

TypeTestingAgency

LEDModules-Requirements of AG or DG
suppliedelectroniccontrolgear- EN61347-2-
13

TypeTestingAgency

TypeTestEnclosed(Yes/No)

LEDModulesperformancerequirements-
AC or DCsuppliedelectroniccontrolgear-
EN62384

TypeTestingAgency

TypeTestEnclosed(Yes/No)

LED

800-22
 LM-80TestTypeTestingAgency

TypeTestingAgency

TypeTestEnclosed(Yes/No)

SaltSprayTests

TypeTestingAgency

TypeTestEnclosed(Yes/No)

Generaland safetyrequirements

EN61347-1

TypeTestingAgency

TypeTestEnclosed(Yes/No)

Limitsand methodsof radiodisturbance

characteristics
of electricallightingEN55015:

2006and 2007

TypeTestingAgency

TypeTestEnclosed(Yes/No)

Equipmentfor generallightingpurpose

EMCimmunityrequirements EN61547:

1995/+A{:2000

TypeTestingAgency
 TypeTestEnclosed(Yes/No)

Limitationof harmoniccurrentemission

=2006- Limitationof harmonic

EN61000-3-2

currentemlssion

TypeTestingAgency

(Yes/No)
TypeTestEnclosed

Limitationof voltagefluctuationand

flicker EN61000-3-3
: 2008

TypeTestingAgency

TypeTestEnclosed(Yes/No)
802.12MEASUREMENT
AND PAYMENT

802.12.1Measurement

Measurement shall be made for the numberof Luminariesincludingall

accessories
acceptably
suppliedand installedby the Contractor
as shownon the
drawing.

802.12.2 Pavment

Paymentshallbe madefor the numberof unitsmeasured, as providedabove,at

the contractunitpriceeach,and shallconstitute
full compensation
for supplying,
installing,
connecting, testingand commissioningof eachpoleincluding junction
cutoutbox.

800-25
SP.8O3
PVCPIPES

803.1DESCRTPTTON

When cablescross road, paved area or otherservices,they shall be laid in

protective
pipesof requiredsize.The pipeendsafterinstallation
of cableshallbe
pluggedto makethemwatertightby meansof bituminized hesianor equivalent
material.

803.2STANDARDS
FORPVCPIPE/ACCESSORIES

The pipe/accessories
shall be manufactured
accordingto the standardsas
below.

PS4607Part-1 : (metricunits)
PVCconduitsand accessories

BS3505 : PVCpipesandaccessories

856099 : PVCconduitsand accessories

803.3 MATERIALANDCONSTRUCTION
REQUIREMENTS
FORPVCPIPES

The PVC pipes and their accessoriesshall be of polyvinylchloride(PVC)

complyingwith abovestatedor equivalentother reputedstandards.The PVC
bendsshallhaveenlargedendsto receiveconduitwithoutany reductionin the
internaldiameterat joint. Manufactured smoothbends shall be used where
pipe/conduitchangesdirection.Bendingof conduitby heatingor othenriseshall
be allowedonly at specialsituationwith the approvalof Engineer.The use of
sharpbendsor teesshallnot be allowed.At roadcrossingthe pipeshallhavea
coverof concretearoundand shallbe laidat 800 mm belowroadsurfaceor as
shownon drawingand directedby Engineer.The PVC pipes/conduits of Shafi
Sons (brandname BETA),Lahoreor TESCO,Lahoreor approvedequivalent
shallbe preferred.For underpass lightingthe pipeshallbe buriedin slabat an
appropriatedepth.

803.4MEASUREMENT
AND PAYMENT

803.4.1Measurement

Measurement shallbe madefor the numberof runningmetersfor pipeof each

sizecompletewith all requiredaccessories
acceptably
suppliedand installedby
the Contractor.
'.ii:.
.....i .
': ':i

, :';..11
tii
lt
i-- :i
803.4.2Pavment

Paymentshallbe madefor the numberof runningmetersof pipe measuredas

providedabove,at the Contractunit priceper runningmeterof each size and
shall constitutefull compensationfor supplying,installing,connecting,earth
excavation,concretecovering,handholesat the endsof pipesat roadcrossing
whererequiredand backfilling
to the satisfaction
of the Engineer.

800-27
SP.8O4LT CABLES

804.1DESCRIPTION

The cablemanufacturershall be certification

holderof ISO-9002and shall be
approvedby the Engineer.The cablesfor road lightingshallbe PVC insulated
and PVCsheathed,600/1000Volt grade,designed,manufactured and testedin
withIEC-60502
accordance or otherequivalent international
standards.

For lightingsystemthe cablesshall be singleor multicoreas requiredwith

strandedcopperconductorsand polyvinylchlorideheat and moisture-resistant
insulation
of the thicknesslistedin IECor BritishStandard.

The routeof the cablesshallbe as shownon the drawing.Any changein route

requireddue to site conditions
shallbe madein relationwithotherservicelayout
andwiththe approvalof the Engineer.

804.2 MATERIALREQUIREMENTS

The cableshallbe suitablefor operationat conductortemperature

upto 70o C
undernormalconditions.

Conductors shallbe of high purityelectrolytic

annealedcopperwiresand shall
conformto the requirementof the followingBS or equivalent
standard.

lf armouringis requiredit shallconsistof galvanized

steelwirescomplyingwith
BS 1442 and shall provideconductivitynot less than 50% of the phase
conductor.

BS 6746: - PVCinsulation
andsheathof electriccables

BS 6360: - Copperconductors
in insulated
cablesand cords

tEC 60228: - of insulated

Conductors cables

804.2.1Cable
Sizes

The sizesof LT copperconductorcablesshall be as shownon the drawings.

Care shall be takenso that voltagedrop at the far end of the cabledoes not
exceed5o/oof the nominalvoltage.Cablesmanufactured by the reputedfirms
shallbe used,providedtheyfulfillall the requirements
of the specifications.

804.2.2Phaseldentification

All cablesshallhavephaseidentification
colouron the insulationof each core.
The colourcodeof threephasecircuitsshallbe red,yellowand bluefor phase

800-28
 conductors Frompolejunctionbox uptolantern
and blackfor neutralconductor.
greenor greenand yellowstripedPVC insulatedwire shall be used as earth
conductor(ECC).
continuity

For all cables,to be suppliedand installed,

the Contractor
shallsubmitcomplete
technicaldata,includingconductormaterial,insulationmaterial,currentcarrying
capacity,Voltagegrade,weightfor 100 metresetc. and all such data shall be
supportedby test certificates,currentand temperaturerise curves etc. for
approvalof Engineer.

804.2.3GableAccessories

shallbe providedwithoutadditional
All accessories costfor the completecabling
and wiringsystem.These shall includebut not be limitedto items such as
clamps,fixing channels,connectors,cable joints (where necessaryand as
approvedby the Engineer),clips,lugs,tapes,solders,identification
tags,bushes
& glandsetc.

804.2.4DATATO BE SUBMITTED

The Contractorshall submitthe followingfor approvalof the Engineerbefore

execution:

o Manufacturer
o Countryof Origin
Cataloguewithindication proposed
of equipment
o DetailedSpecification
. Construction
drawings

804.3CONSTRUCTION
REQUIREMENTS

Powersupplyto the polesat the roadcrossingshallbe with PVC insulatedPVC

sheathedand steelwire armouredcablepassingthroughpipe as specifiedand
as shownon the drawings.Individual poleconnections
shallbe by meansof the
powersupplycableloopingbetweenpoles.The cablefrom lightingcontrolbox
shallenterfirst lightingunit at its threephaseand neutralservicecut-outand
thensimilarlyloopedto the next.The luminaries on eachpoleshallbe connected
to eachof the threephases.
alternately

Cableroutesshall consistof trenchesor 100 mm PVC pipe as suitableor as

shownon the drawings.The cable if laid in trenchshall be at least500 mm
belowthe generalgroundand 750 mm belowroad (class-1)level,with sand
cushionaroundcableand a layerof 230 mm wide bricksover sand alongthe
entirerouteof cable.The bricksshall be laid in such a way to provideequal
marginof coveron bothsidesof the cable.
 Slackshall be left in cablesfor whichpurposethe cut lengthsof cablesshall
allowabout3% morein the measuredlengthbetweenterminations (Engineer
will
verifythe lengthsof cables).At junctionboxes,ample slack shall be left to
preventstrainingof cablejointsdueto settlement
of cabletrench.

For underpass luminaries PVC insulated, PVC sheathed,SWA cableshallbe

pulledthroughalreadylaid/buried PVCpipesin underpass slabs.The pullingof
cablesthroughpipes shall be startedonly after the conduit(PVC) system is
completely installedand all outletboxes,junctionboxesetc.are fixedin position.
The cableshallbe pulledin PVC pipeswith care,preferably withoutthe use of
any lubricant.Where necessary,and after approvalof Engineer,the cable
manufacturers recommended lubricantshallbe used.Use of any kind of oil or
soapwill not be permitted.

The wiringshallbe continuous betweenterminations and looping-in

systemshall
be followedthroughout. Any joint in cablesshallnot be allowed.Slackshallbe
left in cablesfor whichpurposethe cut lengthsof cablesshallallowabout3%
more in the measuredlengthbetweenterminations(Engineerwill verify the
lengthsof cables).At junctionboxes,ampleslackshallbe providedto facilitate
repairsin future.

in baregroundor in pipesshallnot be bentto a radius

Cables,whetherinstalled
lessthanthat recommended by the cablemanufacturers.

Upon completionof cable installation,the Contractorwill be requiredto

undertake testingas approvedby the Engineeror the concerned
department
and
shall complywith IEE wiringregulations.The copiesof test resultsshall be
suppliedto the Engineer.

804.4MEASUREMENT
AND PAYMENT

804.4.1Measurement

Measurement shallbe madefor the numberof runningmetersfor eachsizeand

type of cable completewith requiredaccessoriesacceptablysuppliedand
For2.5 mm- cablefromjunctionboxto lightingfitting
installedby the Contractor.
lampholderthroughhollowof pole,it shallbe on eachcablebasis.

804.4.2Pavment

Paymentshallbe madefor the numberof runningmetresof eachsize of cable

measuredas providedabove,at the contractunitpriceeachand shallconstitute
fullcompensationfor supplying,
installing,
connecting and commissioning,of the
cables.Paymentfor 2.5 mm- cable from junctionbox to lightingfittinglamp
holdershallbe lumpsumon eachcablebasis.
SP-805LIGHTING
CONTROL
PANEL

805.1DESCRIPTION

The lightingcontrof/distribution
panelshallbe of 14 SWGsheetsteelfabricated,
cubicaltype, totallyenclosed,dust tight and vermin proof. These shall be
completein all respectswithmaterialand accessories,
factoryassembled,tested
and finishedall accordingto the specifications
and to the normalrequirements.
The panel with all componentsand accessoriesshall be suitablefor front
operationandshall;
- be providedwith adequateclearancefrom live partsso that flashovers
cannotbe causedby switching,
vermins,pestsetc.
- haveall components
ratedfor insulation
classof 600Voltminimum.
- have the componentsmountedso as to facilitateease of maintenance
from the front.
- be suitablefor mountingon concretefoundation.

The lightingcontrolpanelshallbe completewithdetachable

steelbaseframefor
embeddingin concretefoundation on site.

805.2 MATERIALREQUIREMENTS

The roadlightingcontrolboxshallbe of 14 SWG,G.l.sheetand equipped

with
thefollowing:

a) For 25 kVA transformers

. One-setof three phase,neutraland earth busbarsof high conductivity

copperratedat 100amps(siterating).

o One incomingmoulded-case
circuitbreaker,36 kA breakingcapacityas
per ratingspecified.

. Outgoingcircuitbreakers,
30 kA breakingcapacityas per ratingspecified.

o Magneticcontactors
as per ratingspecified.

o Photo-electric
cell switchesdustand waterprooftypeand as per BS 5972
or WAPDASpecifications P-102withuptodateamendments.

One photoelectriccell unit shallbe providedto switchON/OFFeverycontactor

for controlof lights.Photo-electric
unitshallincludea delaydeviceto preventthe

800-31
 switchingof lampsduringtransientchangesin voltage.Eachlightingcircuitshall
be equippedwith Auto/Manualselectorswitchand ON/OFFpush buttonsfor
maintenance purposewithoutinterference with the photocell and the wholeto
be enclosedin the dustand vermin proofcase.Sincethe lightingcontrolpanelis
installedon roadside,thereforeits outercovershallbe plain,withoutelectrical
components.A brass batten holder with ON/OFF switch and 60 watt
incandescent lampshallbe providedat suitablelocationin the panelto facilitate
maintenance duringnighttime.Doorswithhingesshallbe providedso as to give
maximumaccessfor cablingand maintenance and shall be fitted with lock.
Threesetsof keysshallbe suppliedalongwithroadlightingcontrolbox.

wiringwithinthe controlpanelshallbe carriedout

All necessaryinterconnecting
in the factory.

Cableglandsand^lugs shall be provided.Threesets for incomingoutgoing4-

Coreup to 35 mm'CopperconductorPVC/SWA/PVC cables.

A suitableearthingterminalshallbe providedinsidethe box.

Crimping
typelugsfor incoming coppercablesshallbe provided.
andoutgoing

805.2.1MouldedCaseGircuitBreakers

MouldedCase CircuitBreakersshall be providedfor each distributionfeed

circuit.The circuitbreakersshallbe in accordance with IEC60947-2.The three
phasefaultlevelshallbe in accordance withthe circuitrequirements.
The 1",of
all MCCBsshall be equal to 100o/o of 1.".All MCCBsshall be capableof
operating at 50 oC.

Each circuit breakershall have integralthermal overloadand magnetictype

trip devices.The thermalreleaseshallprovideinversetimeoverload
short-circuit
trippingand the magneticreleaseshall provideinstantaneous trippingor short
time delaytrippingwherenecessary, to achievediscrimination
with downstream
protectivedevicesduringshortcircuitconditions.

805.2.2Masnetic Contractors

The contactorsshall be triple pole, 400 V continuousduty type. The main

contactsshall be silver tipped, but type with double break per pole. Each
contactorshall be providedwith 230 V AC singlephase operatingcoil, and
minimumtwo normallyopen and two normallyclosedauxiliarycontactswired
upto terminals.But if more numberof workingauxiliarycontactsare required
then,theseshallbe providedaccording to the systemrequirements.

800-32
805.2.3IndicatinqLamps

Indicatinglampsshall be suitablefor flush mounting,completewith base and

shallhaverosettesof suitablecolour.

805.2.4 Line-upTerminals

Line-upterminalswhereverprovidedfor control& powercircuitsshallbe suitable

for voltageand sizeof conductorsas indicatedon drawing.

The line-upterminalsfor controlsshall be suitablefor channelmounting.All

necessaryaccessories suchas end-plates, fixingclips,transparent
labelholder
capsand labelsheetswithmarkingshallbe provided.

805.2,5 Datato be Submitted

The Contractorshall submitthe followingfor approvalof the Engineerbefore

execution;

o Manufacturer
. Countryof Origin
. Catalogue withindicationof equipmentproposed
o DetailedSpecification
. Constructiondrawings
. Generalarrangement and proposedfoundation
details.
o for
Detailsof materialsused weatherand dust proofing.

805.3CONSTRUCTION
REQUIREMENTS

The roadlightingcontrolpanelboxshallbe installedneartransformer at location

shownon the drawing.The Contractorshall ensurecoordination with the civil
contractor
to avoiddamageto the completed works.The Contractor shallprovide
foundationbolts and groutthem in cementconcretewith the approvalof the
Engineer.All installation
materialrequiredfor the satisfactory
erection,such as
bolts,nuts,washers,supporting steeletc. shallbe providedand installedby the
Contractor.The panelshall be installeduprightand in leveland shallbe firmly
and rigidlyfixed on the concretesupports.Panel shall be erectedas per
manufacturer's instructions
andas approvedby the Engineer.

Loosepartsdispatched by the manufacturer,

shallbe installedand connectedas
per assemblydrawing.Any safetylockingof metres,relaysetc. providedby the
manufacturer, for safetransportshallbe releasedonlyafterthe panelis installed
in position.The LightingControlPanelshallbe testedand commissioned in the
presenceof the Engineer.

800-33
805.4MEASUREMENT
AND PAYMENT

805.4.1Measurement

Measurement shall be madefor each panelcompletewith all componentsand

as givenin billof quantities
accessories acceptably
suppliedand installedby the
Contractor
as completed job.

805.4.2Pavment

Paymentshallbe madefor the numberof panelsmeasuredas providedabove

at the contractunit price each and shall constitutefull compensationfor
supplying,installing,
connecting,
testingand commissioning of panelsincluding
bolts,supporting
steelbase,nuts,washers,tapesand earthingetc.

800-34
SP.8O6
EARTHING

806.1DESCRTPTTON

Earthingsystemas shownon the drawingshallbe installedby the Contractor.

The earthingsystemshallgiveearthresistance,
includingthe resistance
of soil,
earthleadsandECC,equaltoor lessthanoneohm.

806.2MATERIAL
REQUIREMENTS

806.2.1Earthinqbv EarthRods

The earthrod shallbe of steeland shallbe protectedagainstrustingby a thick

exteriorlayerof copper(not less than 0.33 millimeter),
permanently moltedor
depositedon a highstrengthsteelcorewhichshallproviderigidity
electrolytically
for easydrivingwithoutbending.The earthrodshallhavenominaldia of 16 mm
with chamferedheadof 2x45mm (chamfer). The overalllengthof the rod shall
+5
be 3000 mm.

806.2.2EarthinqLead

The copperconductorusedfor earthwireshallconformto the latestrevisionof

IEC 228, IEC 228A.The size and numberof individualconductorshall be as
specifiedin the applicable
standards.

806.2.3EarthContinuituGonductor

Earthcontinuityconductor(ECC)shallbe harddrawnbarecopperwire,armour
of the armouredconductoror singlecorePVC insulatedcopperconductorcable
of givensize.The earthcontinuityconductorshall be connectedat one end to
the earth rod throughswitchclamp/eyebolts as shown in the drawingsat the
other end to the relevantequipmentto be protectedas mentionedin the
specification,
BOQandshownon drawing.
The specifications
for singlecore PVC insulatedcablesusedas ECC shall be
sameas thosein relevantsectionsof technicalspecifications.
806.2.4Datato be Submitted
The Contractorshall submitthe followingfor approvalof the Engineerbefore
execution;
o Manufacturer
. Countryof Origin
. Cataloguewithindication proposed
of equipment
o DetailedSpecification
. Construction
drawings
806.3CONSTRUCTION
REQUIREMENTS

806.3.1General

For earthingof equipment propersizecopperor brassthimblesor lugsshallbe

used to which the copperwire shall be connectedby copper brazing.The
solderingof copperwire at jointsor terminations
shallnot be allowed.All tee-off
connections shallbe by copperbrazingusingsuitablesocketand clamps.After
brazing,the jointedsurfaceshall be protectedby oxideinhibitingcompoundof
low electricalresistance.
For connections to metallicbody,the surfaceshallbe
thoroughlycleanedbeforeboltingthe lugor socket.

The earth continuityconductorshall, in general,run in cable trenchor in

conduits/pipes.
Wherelaidalongunderground cables,theseshallbe laiddirectly
undergroundin unpavedareasand in pipeunderpavedareas.
806.3.2EarthContinuitvConductor

For polesand underpasslightsthe armourof the LT cableshallbe usedas the

earth continuityconductor(ECC). This will be connectedto the earthing
bar/terminalsprovidedin the poles whereas,for underpasslights it will be
connectedto the bodyof the luminaries.The bodyof all lightingcontrolpanels,
motor controlcenters,generatorsand manualchange-over switchesshall be
connectedto earthby specifiedsize of ECC.All othermetalwork shallalso be
connectedto earthby suitablesizeof ECCso that earthresistance is lessthan
oneohm.

At jointsor terminations,
the ECCshallbe connectedusingproperaccessories.
No connection shallbe madeby twistingof earthconductors.
806.3.3EarthResistanceTest

Earthresistancetestsshallbe done on the earthingsystemby separatingand

reconnecting
conductor.The resistanceof earthingleadsin the installation
shall
not exceedone ohm.

Earth resistance test shall be performed as per Electrical Inspector's

requirements.

806.4MEASUREMENT
AND PAYMENT
806.4.1Measurement

For earthcontinuity
conductors(ECC)measurementshallbe madefor eachsize
of copperwireson per runningmeterbasisacceptably
suppliedand installedby
the Contractor.

800-36
806.4.2Pavment
Paymentfor copperrod type earth point shall be made for each point and
providedas above at the ContractUnit price each and shall constitutefull
compensation for supplying, installing,
connecting and testingincludingearth
rod, excavation, backfilling,
civilworkfor inspectionchamber,etc. as shownon
the drawings.Paymentof earthcontinuityconductors(ECC)shallbe madefor
the numberof runningmetersmeasuredat the Contractunit price and shall
constitutefull compensation for supplying,
installing
& connecting includingall
installation
accessories.

800-37
SP 902 DISCHARGE PIPES AND MANHOLE COVERS

902.r GENERAL

902.1.1 Work Included

This section specifies the requirementsfor design, supply of pipes and

appurtenances, jointing and commissioning.
installation, It includesproviding
of all labour,equipment,tools and incidentalsnecessaryto completethe work
indicatedon the Drawingsand as specifiedherein.

902.1.2 RelatedSections

901 Pumps
903 Valves
904 uPVCDrainagePipes,Mild SteelClampsandFittings

902.1.3 ReferenceCodesand Standards

B . S .4 8 8 - 486 Asbestos
British StandardSpecification
CementPressurePipe

B.S.2035 - British StandardSpecificationfor C.I. flangedpipes

and fittings

902.1.4 Submittals

The Contractorshall submitto the Engineer,following itemsfor review before

the commencingof the work:

a. Cataloguesandtechnicalliteratureof the pipes

b. Method statementdescribingsufficient detail and proceduresto be

followed for the fabricationof dischargepipes.

902.1.5 Test of Material

General

All materials of pipes shall be tested,unless directed otherwise,in

conformity with applicablemethodspresuibed by ASTM, or such
other organizationas may be specifically required.All tests shall be
madein the presenceof the Engineer,unlessadvisedotherwise.

Test Certificates

Certified material test reports shall be furnished in triplicate to the

Engineeridentiffing the parts to be made from, as soon as possible
afterthe testsaremade.

902-l
902.1.6 Product Handlinq

a. All pipesshallbe inspected

for damage.

b. All pipes shall be handled and stored to prevent damage and

deterioration.

c. The Contractorshall supply handling equipmentrequired to install

productswithout damaginghardwareor protectivepainting/coating.

d. Pipes shall be protectedagainstdamageand the ambient conditions

both duringtransport,site storageanduntil the productsare installed.

902.2 PIPE THICKNESS

Calculatedshell platethicknessfor internalpressurebasedon normal working

conditionswill not be lessthan given by Barlow'sformula:

PxD
.r--
t-

2S

where

T : Shellplatethicknessin inches
P : Internalpressurein psi
D Internaldiameterof pipe in inches
S : Allowablestressin shellplatein psi

902.3 WORKMANSHIP

Cutting and machining of structural parts shall be perfect so that when

connected,the required dimensionsand alignmentsare obtained. Surface
finish of machinedparts shall be adequatefor their functional requirements.
Like partsand sparepartsshall be interchangeable
whereverpossible.

902.4 PRODUCTS

Material shall conform to the respectivespecificationsand other requirements

specifiedhereinafterand shall be new andunused.

902.4.1 CastIron Pinesand Fittines

CastIron pipesand fittings shall comply with B.S. 2035 for flangedpipesand
fittingsand B.S. 78 for spigotand socketverticallycastpipes,B.S. 1211for
spigotand socketspuniron pipes.

902-2
902.4.2 The Reinforcedcement concrete (RCC) Pines.Manhole covers and Fittinss

The reinforcedcementconcretepipesto be furnishedand installedunderthis

contractshallbe ofthe strengthClassIV or specifiedotherwiseon the Drawings.

Followingtechnicalcriteriashallbe adheredto:

Classof Pipe : ClassIV

ConcreteStrength : 4000Psi (CylinderTest)

The designrequirementsfor theseclassesof reinforcedcementconcretepipes

shallbe as describedin ASTM Designationc-76,Table 1 to 5 for the respective
strengthclasses.Unlessotherwisecalled for in other parts of theseTechnical
Specificationsor applicablevariationorder,all reinforcedcementconcretepipes
underthis contractshallcomplywith the Wall B designrequirements as setforth
in saidTableI to 5 of ASTM DesignationC-76-91orlatestrevision.

902.5 PACKING AND TRA}ISPORTATION

All parts and equipmentshall be packedand/or otherwiseprotectedagainst

damage and deterioration during transit or during prolonged periods of
exposureto the climatic conditionsat the site.All finished,/unfinished,
painted
andunpaintedsurfacesshall be protected.
All equipmentand parts shall be protectedfrom the entranceof water during
transportationand storage.All equipmentfactory testedwith water shall be
completelydrainedbeforetransportation.

Factory assembledparts and components shall not be dismantled for

transportationunlesspermissionis receivedfrom the Engineer.

902.6 EXECUTION

902.6.1, Ilandline

Pipes and accessoriesshall be handledin such a manneras to ensuretheir

deliveryto the trench in sound,undamagedcondition.If any pipe or fitting is
damaged,the repair or replacementshall be madeby the contractorat his own
expensein a satisfactorymanner.No other pipe or materialof any kind shall
be placedinsideof a pipe or fittings. Pipeshall be caried into positionand not
dragged.The interior of pipe and accessories shall be thoroughlycleanedof
foreign matter before being lowered into the trench and shall be kept clean
during laying operations by plugging or other approved method. Before
installation,the pipe shall be inspectedfor defects. Material found to be
defectivebeforeor after laying shall be replacedwith soundmaterialwithout
additionalexpenseto the Employer.Rubbergasketsthat arenot to be installed
immediately,shall be stored in a cool dark place and protectedagainstthe
directraysor the sun.

902-3
902.6.2 Cuttins of Pipe

Pipe shall be cut in a neat and workman-likemannerwithout damageto the

pipe. Unless otherwiseauthorizedby the Engineeror recommendedby the
manufacturer,cutting shall be donewith a mechanicalcutterof approvedtype.
Wheelcuttersshall be usedwhereverpracticable.

902.6.3 Deflection

Maximum allowabledeflectionsfrom a straightline or grade,as requiredby

vertical curves,horizontalcurves,or offsetswill be 2o (degrees)for Asbestos
Cement Pipe unless otherwise recommendedby the manufacturer.If the
alignmentrequiresdeflectionsin excessof the specifiedlimitations, special
bendsor a sufficient number of shorterlengthsof pipe shall be furnishedto
provideangulardeflectionswithin the limit setforth,as approved.

902.6.4 Placinsand laving

Pipe and accessoriesshall be carefully lowered into the trench by meansof

denick ropes,belt slings,or othersuitableequipment.Under no circumstances
shall any of the water line materialsbe droppedor dumped into the trench.
Careshall be takento avoid abrasionof the pipe coating.Polesusedas levers
shall be of wood and shall havebroadflat facesto preventdamageto the pipe.
Exceptwherenecessarymaking connectionswith other lines or authorizedby
the Engineer,pipe shall be laid with the bells facing in the directionof laying.
The full length of each sectionof pipe shall rest solidly upon the pipe bed,
with recesses excavated to accommodate bell couplingandjoints.

Pipethat hasthe gradeor thejoint disturbedafter laying shall be takenout and

re-laid. Pipe shall not be laid in water.Water shall be kept out of trench until
the materials in the joints have hardenedor until chalking or jaunting is
completed.When work is not in progress,open ends of pipe, fittings, and
valves shall be securely closed so that no trench water, earth, or other
substanceswill enter the pipes or fittings. Where any part of a coating or
lining is damaged,the repair shall be madeby the Contractorat his expensein
a satisfactorymanner.

902.6.5 Jointins

a. The joints shall be in accordancewith tile recommendationsof the

manufactureror as approvedby the Engineer.

b. Connectionsbetweendifferent types of pipes and accessories

shall be
made with transition fittings where recommendedby the pipe
manufacturer.

c. Serviceconnectionsshall be madeas indicatedand in accordancewith

the recommendationsof the pipe manufacturer.

902-4
902.6.6 Thrust Blocks

Plugs, caps, tees and bends shall be provided with concretethrust blocks.
Backing shall be placedbetweensolid groundand the hydrantof fitting to be
anchored.The areaof bearingshall be as shownon the Drawing.The backing
shall be so placedthat fitting joints shall be accessiblefor repair.The concrete
shallbe "ClassB" plaincementconcrete.

902.7 TESTING AND COMMISSIONING

902.7.1 Testsduring Manufacture

The Contractorshall carry out during manufacture,all tests specifiedin the

relevantBritish or Equivalentstandardand shall forwardto the Engineerduly
certified copiesof the test resultsand certificatesstatingthat the equipment
and materialscomply with the relevantBritish or equivalentStandard.In case
the Engineer decides to carry out any factory tests in the presenceof
specialisedexperts,the Contractorshall be required to anange tests in the
presenceof suchexpertsat Contractor'sexpense.

902.7.2 Hvdraulic PressureTests

The pipe work and appurtenances and all otherpartsof the installationsubject
to pressureshall be hydraulicallytestedat manufacturer'sexpensesto at least
1.5timesthemaximumpermissibleworkingpressure.

The Contractorshall not give lessthan twenty working daysnotice in writing

of the time, date and place of all impendingtestsso that the Engineeror his
representativemay be presentto witnesssuchtests.

The Contractorshall fumish test certificatesin triplicate for all testswhether

witnessedor not.

902.7.3 Site Testinsand Inspection

On completion of erection, the Contractor shall satis$ himself that the

pipeline is operatingcorrectly.The Engineeror his representative
will carry
out an inspectionand witnessteststo ensurepipelineand appurtenances have
beensuppliedand installedin accordancewith the specificationsand that the
performancearein accordancewith the guarantees.

Shouldany part of the installationto comply with thesespecificationsor the

workmanshipprove unsatisfactory,the Contractorshall take immediatesteps
to remedythe deficiencyto the satisfactionof the Engineer.

The Contractorshall provideall necessaryequipments,tools, materials,labour

and consumableitems for the due performanceof all testsand commissioning
procedures.Adequate safety barriers and waming notices shall also be

902-5
 providedto ensurethe safelyof all personnelconductingor in the vicinity of
any tests.

Not lessthan three weeksbefore carrying out any tests,the Contractorshall

submitfor the approvalof the Engineera detaileddescriptionof the teststo be
caniedout.

In addition to any specific tests required on items of plant, as detailed

elsewherein thesespecifications,all pipe work, valves,etc, shall be pressure
testedat 150% or designpressure.

902.7.4 RetestineAfter Backfillins

After the pipe trench has beenbackfilled,the entire length shall be subjected
to a leakagetestas a whole unit. The Contractorshallrepairthe defects,if any,
and repeatthe testtill the approvalofthe Engineer.

902.7.5 Commissioningand Acceptance

When pipes have been satisfactorily set to work, the Contractor shall
commissionthe wholeof the work.

The commissioningperiod shall continueuntil suchtime as the performance

guarantees,
havebeenprovedfor eachitem ofthe plant for sevenconsecutive
days.

902.8 MAINTENAIICE PERIOD

During the Maintenance Period, the Contractor shall comply with the
provisionsof the Conditionsof Contractbut shall not be held responsiblefor
the operationof the Work, the carryingout of routine maintenanceor for any
renovationdueto wearandtear .

In addition to any visits necessaryto comply with his responsibilitiesduring

the MaintenancePeriod,the Contractorshall includetwo visits to the Works
by a competentengineer and/or other specialist representativewho shall
inspectall plant, providedunderthe Contractand service,adjustas necessary
all itemsrequiringattention.

902.9 PAINTING AND FINISHING

Paintingand finishing of pipe work shall be canied out by the Contractoras

given hereunder:

a. The pipes shall be shop painted in the manufacturer'sworkshop.All

surfacedamagesoccurring during transportationshall be repairedby
the Contractorand finish paintingshall be carriedout at site."

b. Paintsshall only be appliedto surfaceswhich arecompletelyfree from

moistureand shall not be applied when the receivingsurfaceson the

902-6
 ambientair temperature are below 10oC.Contractorshall submithis
proposalfor paintingfor approvalofthe Engineer.

902.10 PAYMENT

Paymentwill be madefor acceptablemeasuredquantityof following items on

the basisof applicablecontractunit rate as in the bill of quantitiesand shall
for all the works relatedto the item.
constitutefull compensations

Pay Item Description Unit of

No. Measurement

902.3 Provideand fix manholecoversof Each

Size637.50mmasper Drawingsand
as directedby the Engineer.

902-7