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Keywords: Sulfonated Fluorinated Block Polymers, RAFT Polymerization, Proton Exchange Membrane, Fuel Cells
Novel diblock copolymers, based on sulfonated hydrophilic-hydrophobic blocks, were synthesized and investigated for
their application as proton exchange membranes. A series of sulfonated poly (1H,1H-Penta fluoro n-propyl acrylate)-b-
poly(benzenesulfonic acid) copolymers (P(PFPA)-b-P(BSFA)) with various fluorinated block lengths were synthesized
via the reversible addition–fragmentation chain-transfer (RAFT) process, and the ethyl group on the sulfonic structure
underwent hydrolysis in hot water. The copolymers came to tough membranes through solvent casting, the performance
and structural property relationships of these materials were studied, the sequence of diblock copolymers was sup-
ported by NMR tests, and GPC demonstrated the low PDI values. Proton conductivity measurements revealed that the
proton conductivity improved with the increasing ratio of hydrophilic and hydrophobic block lengths, and the proton
exchange membranes (PEMs) are beneficial in trans-plane conductivities. The copolymers exhibited higher strain–stress
values along with the ability of greater water uptakes than Nafion. They also depicted better proton conductivities in
liquid water as well as under partially hydrated conditions at 80°C. The new materials are good candidates for use in PEM
systems.
3. Analysis
3.1 Nuclear magnetic resonance (NMR) spectroscopy
All NMR spectra were recorded using a Varian UNITY-
plus 400 MHz spectrometer. Deuterated chloroform was
used as the solution for examination.
Gel Permeation Chromatography (GPC). The molecu-
Fig. 1 Measurement cell for membrane conductivity in the trans-
lar weight distributions were determined by GPC with a
plane direction. 1–Environmental chamber; 2–lower electrode
Shimadzu modular system having DMF (0.05 M LiBr) at (stainless steel); 3–teflon cell; 4–membrane; 5–upper electrode
70°C with a flow rate of 1 mL·min−1. The system incorpo- (stainless steel); 6–FRA
rated a DAWN HELEOS LS detector (λ=658 nm), a Shi-
madzu RID-10 refractometer (λ=633 nm), and a Shimadzu of the wet membrane.
SPD-20 A UV-Vis detector. The system was calibrated from mass wet − massdry
500 to 106 g/mol with polystyrene as the standard. The poly- Water uptake (%) = ×100% (1)
massdry
mer (5 mg) was dissolved in 2 mL DMAc, followed by filtra-
tion using a filter with a pore size of 0.22 µm. The membrane was cut into a rectangular diaphragm (Sd)
Dynamic Light Scattering (DLS). The hydrodynamic di- and dried in a vacuum oven at 100°C for 24 h, and then im-
ameters (Dh) of the aggregates were determined by a Mal- mersed in liquid for 48 h at 25°C. The area of the swollen
vern Zetasizer Nano ZS analyzer. The mean diameter was film was measured as Sw and the swelling ratio was calculat-
calculated by the arithmetic mean using the relative inten- ed by Eq. (2). By changing the liquid temperature, different
sity of each particle size. The solution (0.5 g L−1) was filtered swelling ratios can be obtained.
before analysis, and run three times at 25°C. Sw − Sd
swelling ratio (%) = ×100% (2)
Sw
3.2 Scanning Electron Microscopy (SEM)
Scanning electron microscopy (SEM, PHILIPS XL30 3.6 Mechanical characterization membranes
ESEM, U.S.A.) was used to visualize the surface structures of The tensile stress was calculated according to the Chi-
the membranes. All the membranes were coated with a layer nese Standard GB-13022-91. The membranes were cut into
of gold (Eiko IB-3 ION COATER) before being observed via rectangles (60 mm×10 mm). The tensile test was performed
SEM. using the electronic universal testing machine (WD-10D,
Changchun Second Tester Factory) with a cross-head speed
3.3 Transmission Electron Microscope (TEM) of 1 mm/min at room temperature.
TF30 transmission electron microscopy (TEM) (Fei Co.,
Eindhoven, the Netherlands) was used to observe the mor- 3.7 Electrical conductivity test
phology of the samples. The Gatan US1000 2 K×2 K CCD Two electrodes were used to measure the vertical conduc-
camera (Pleasanton, CA) was used to take photos. A total tivity. The film between the 2 metal electrodes was used to
of 1% of the OsO4 ethanol solution was dropped next to the form a sandwich structure. The measuring device is illus-
copper mesh and TEM measurements were performed after trated in Figure 1. The resistance R of the membrane under
leaving it in a fume hood for 1 h. different conditions was measured by the AC frequency
response analyzer (Potentiostat 2273, Prinston, U.S.A.); L
3.4 Thermogravimetric analysis (TGA) denotes the distance between the 2 electrodes and A is the
The thermal stability of block copolymer was tested by cross-section of the film between the electrodes (Eq. (3)).
thermogravimetric analysis (TGA) and different scanning The electric field strength was 4,500 V·cm−1, with a sine
calorimetry. TGA was performed at temperatures ranging wave frequency of 0.1 Hz.
from the room temperature to 800°C under a dynamic dry
L
nitrogen atmosphere at a heating rate of 10°C·min−1 using a δ= (3)
PerkinElmer, Inc. Pyris-1 TGA system. R⋅A
Fig. 3 NMR diagram of Polymer with a fluorinated block and a Benzenesulfonic acid block
(a) PESS homopolymer, (b) PBSFA-P(PFPA) block copolymer
and plays an important part in the membrane conduction high concentration ESS and optimally control the RAFT
process, when H+ is used as the counter ions, it can dis- polymerization process.
sociate to provide protons (Hou et al., 2011). However, the After the first step of polymerization, similar reactions
sulfonate group is hydrophilic, it can combine with the water were applied to synthesis the monomer 1H,1H-Penta fluoro
molecules to provide a conducting channel. The synthesis of n-propyl acrylate (PFPA). PESS was employed as a mac-
the sulfonate polymers was previously reported for different roRAFT agent to initiate the polymerization process. The
membrane applications (Ting et al., 2009). Unfortunately, reaction temperature (85°C) was set lower than the decom-
the approach could not fully satisfy the requirements and the position (Pai et al., 2004), it also helps in stabilizing the
product did not exhibit any advantages in terms of the me- group trithiocarbonates (Figure 1). The SEC diagrams of the
chanical behavior or water absorbability (Kim et al., 2018). homopolymer and block copolymer were inconclusive in
The RAFT polymerization process was investigated. elucidating whether the molecular weight increased linearly
The RAFT agent, 2-dodecylsulfanylthiocarbonylsulfanyl- with the conversion; additionally, the PDI values were low.
2-methyl-propionic acid (DTMPA), was employed as the The results of SEC demonstrated that with the conver-
reagent for polymerization. sion of molecular weight to a high value, the molecular
First, the solvent was selected. It should dissolve both the weight distribution became narrow, the block copolymer
ESS and DTMPA. Many polar solvents with high boiling retained the homopolymer, and the reduction in the appear-
points, such as DMSO and N-methyl pyrrolidone, cannot ance of peaks can be ascribed to the increased hardness of
efficiently control the RAFT agent. Therefore, THF was se- the fluorocarbon polymer; moreover, low polydispersities
lected as the solvent for polymerization, which can dissolve (PDI) of approximately 1.20 were observed. Furthermore,
Fig. 5 SEM of the surfaces of PEMs from polymer with different block ratios
(a) PBSFA90-P(PFPA)142, (b) PBSFA90-P(PFPA)255, (c) PBSFA90-P(PFPA)396
Fig. 7 TGA of diblock copolymer polymers Fig. 8 Strain–stress curves of membrane materials
the onset temperature for the weight loss was observed at fluorocarbons. The membrane P(BSFA)90-P(PFPA)142 broke
the beginning. However, almost no weight loss was ob- at 4.03 Mpa with the strain at 35%, 142 PFPA blocks, and
served between 80 and 285°C, implying that the thermal inner core regions that could not act as crystalline domains
stability of the block copolymer was enhanced. For the block that could maintain their integrity toward external stresses
copolymers, the first weight loss step observed in the range while improving mechanical properties. For the P(BSFA)90-
285–325°C was due to the decomposition of the sulfonic P(PFPA)255 membrane, the elongation-at-break increased
acid groups; the second weight loss steps were around at to 35% at 5.73 MPa, which indicated that there was a close
400–450°C, indicating the decomposition of the polymer connection for 255 PFPA parts in the test of the membrane’s
main chains. However, the more PFPA segments there were mechanical properties. A higher degree of PFPA can cause
in the block copolymers, the less residual char remained at the membrane elasticity to decline, thereby decreasing the
the final temperature, indicating that the PFPA blocks, as the membrane’s tensile strength, and more brittle membranes
decomposition fragment, affected the thermal stability of can be expected (Ozmaian and Naghdabadi, 2014; Liang
the polymer main chain. et al., 2015; Liu et al., 2017) While crystallization would
The stress–strain curves for polymeric films were ob- normally make the polymer hard and brittle, the polymer
tained by applying a tensile force at a uniform rate at a PBSFA90-P(PFPA)396 broke at 4.13 MPa, indicating that a
constant temperature. The stress–strain curve profiles were greater number of PFPA block segments caused the lower
influenced by the polymer structure, molecular weight, and intermolecular interaction to cure the curling process of the
distribution of molecular weight (Matsumoto et al., 2004; polymer chains (Wang et al., 2018). Meanwhile, the highest
Kraytsberg and Ein-Eli, 2014; Verma et al., 2014; Wang stress was 2.35 MPa for recast nafion at a stress of 35%; this
et al., 2018). The curves can also provide data on the break was affected by solvent action and the entanglement of the
point and the elongation at break, which are also important molecular chain of recast nafion was different from that of
indexes with which to characterize the properties of poly- melt extrusion (Xiao et al., 2015). Hence, it is necessary to
mers. Figure 8 shows the tensile strength and elongation- fabricate the PFPA to a degree that keeps the membrane
at-break curves of membranes as received nafion recast, durable. Compared to this value, the tensile strength of
PBSFA90-P(PFPA)396, PBSFA90-P(PFPA)255, and PBSFA90- the P(BSFA)90-P(PFPA)255 membrane has the highest tensile
P(PFPA)142. Compared to the nafion recast, the stress-strain strength for PEM, and the tensile property of the membrane
curves of the polymeric membrane showed the same initial is adjustable by the thickness of the polymer layer.
steep slope at relatively low strains; however the stress-strain The water uptake of PEMs is one of the most important
behaviors are very different with the different blocks of properties of the fuel cell, and it is key to the proton con-
Fig. 9 The ability of water uptake of PEMs with different block Fig. 10 Conductivities of the diblock copolymers in response to the
polymers trans-plane electric field
Acknowledgement
Yue Zhao would like to thank the key research and development
program project of Hebei province, China (No. 17211223), the science
and technology project of Tangshan city, China (No. 17110229a) and
Fig. 11 Proton conductivity versus relative humidity for polymer
Science and Technology Project of Hebei Education Department, China
P(BSFA)-P(PFPA)
(No. Z2020102).