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Received: 11 August 2019

DOI: 10.1002/mop.32221

RESEARCH ARTICLE

Low-cost and miniaturized electromagnetic (EM) wave causes critical problems for
electronic circuit and systems such as electromagnetic inter-
metamaterial absorber using ference (EMI), electromagnetic compatibility (EMC), and
signal integrity.1 In general, EM shielding or absorbing
3D printed swastika symbol materials are used to block or eliminate the undesired EM
wave.2-4 For EM absorbers, ferrite or composite materials
have been used for large imaginary permittivity and perme-
Minseok Kim | Heijun Jeong |
ability.5,6 However, its fabrication and maintenance costs are
Daecheon Lim | Saptarshi Ghosh | high and the function it provides underperforms. Instead of
Sungjoon Lim material-based absorbers, structure-based absorbers have
been studied such as Salisbury, Jaumann, and Dallenbach
absorbers.7-9 EM absorbing structures provide advantages of
School of Electrical and Electronics Engineering, Chung-Ang University,
Dongjak-gu Seoul, Republic of Korea easy fabrication, low cost, and functionality with tuning
components because of printed circuit board (PCB) process.
Correspondence For instance, a Salisbury absorber can be realized by loading
Saptarshi Ghosh and Sungjoon Lim, School of Electrical and Electronics
the resistive sheet at quarter-wave (λ/4) distance from a con-
Engineering, Chung-Ang University, Seoul 06974, Republic of Korea.
Email: joysaptarshi@gmail.com (S. G.) and ductive ground plane in order to cancel the incident and
sungjoon@cau.ac.kr (S. L.) reflected wave.10 A Jaumann absorber can increase the band-
width by loading more than two equally spaced reflective
Funding information
sheets and a conductive ground plane, which is a multilay-
Chung-Ang University, Grant/Award Number: Chung-Ang University
Research Grants in 2018; National Research Foundation of Korea, Grant/ ered Salisbury absorber.11 A Dallenbach absorber can be
Award Number: 2017R1A2B3003856 realized by destructive interference of the waves reflected
from the first and second interfaces.12
Abstract Recently, a metamaterial (MM) absorber was proposed
by a periodic split-ring resonator array where effective per-
In this paper, a low-cost metamaterial (MM) absorber is
mittivity and permeability can be artificially controlled at a
proposed using 3-dimensional (3D) printing technology. The
resonant frequency.13 Because MM absorbers can achieve
unit cell of the proposed MM absorber is motivated from a
high absorptivity with much thinner thickness than λ/4, they
swastika symbol to minimize the footprint size. For further
have been proposed in various EM spectrum such as
miniaturization, the unit cell is 3D printed by stacking two
infrared,14 optical,15 terahertz,16 millimeter-wave,17 and
blocks. The conductive top patterns are realized by painting
microwave18 bands for sensing, imaging, energy harvesting,
with a silver ink. The proposed MM absorber consists of
and stealth applications. For a low-frequency MM absorber,
2 × 4 unit cell array which is loaded in the rectangular wave-
the unit cell size is an important factor because of a periodic
guide. Its absorptivity is simulated and measured to demon-
configuration of a MM. Therefore, various unit cell geome-
strate the performance. The simulated and measured
try for miniaturization has been proposed in a low fre-
absorptivity at 1.91 GHz are 99% and 92%, respectively.
quency.19-23 For instance, a snake-shape unit cell is
KEYWORDS
proposed to design MM absorbers at 2 GHz and 400 MHz.19
A needlepoint-shape MM unit cell is designed using a mag-
3D printing, electromagnetic absorber, metamaterial absorber, swastika
netic material at 400 MHz.20 A planar sandwiched metal-
symbol
dielectric-metal unit cell is proposed to minimize the MM
unit cell size at 400 MHz.21 The unit cell size of the MM
absorber is reduced by loading lumped capacitors and verti-
cal interconnects at 102 MHz.22 The MM unit cell is minia-
turized by a metallic ring on the top layer and meander line
1 | INTRODUCTION on the bottom layer in a multilayer.23
In this paper, we proposed a miniaturized MM absorber
Due to a lot of wireless devices and high-frequency har- unit cell using 3-dimensional (3D) printing technology.
monics from active components, unnecessary or undesired Because it does not require any lumped element, composite/

Microw Opt Technol Lett. 2019;1–7. wileyonlinelibrary.com/journal/mop © 2019 Wiley Periodicals, Inc. 1
2 KIM ET AL.

F I G U R E 1 Evolutionary process of the unit cell design. A, Initial Jerusalem Cross. B, Intermediate two-block design. C, Proposed Swastika
design. D, Simulated S-parameters of three unit cell design [Color figure can be viewed at wileyonlinelibrary.com]

magnetic materials, and multilayer process, the proposed stage block is stacked on the first stage block to increase in
MM absorber can be easily fabricated with low cost. The the length of the cross while keeping the physical size.
unit cell of the proposed MM absorber is motivated from a Finally, the meander lines are employed on the first and sec-
swastika symbol to minimize the footprint size. For further ond stage blocks to increase the length of the cross more, as
miniaturization, the unit cell is 3D printed by stacking two shown in Figure 1C. The simulated S-parameters of three
blocks. The conductive top patterns are realized by painting designs are plotted in Figure 1D. The resonant frequencies
with a silver ink. The proposed MM absorber consists of of the initial Jerusalem Cross, intermediate two-block, and
2 × 4 unit cell array which is loaded in the rectangular wave- proposed Swastika design are 5.1, 3.7, and 1.9 GHz,
guide. Its performance is numerically and experimentally respectively.
demonstrated in this paper. Figure 2 illustrates the layout of the unit cell of the pro-
posed MM absorber. Swastika symbol is designed to mini-
mize the size of the unit cell and it is printed on two-layered
2 | DESIGN A N D A N A L Y SI S OF T H E structure. The conductive pattern on the second stage block
MM ABSORBER is meander-lined. Because the first stage block is larger than
the second stage block, the conductive pattern from the sec-
Figure 1 shows the steps of how the proposed unit cell is ond stage block is extended by patterning the conductive
designed. As illustrated in Figure 1A, the proposed unit cell pattern on the top of the first stage block. The completely
design is motivated by a conventional Jerusalem Cross covered ground plane is patterned on the bottom of the first
design. The MM absorber is designed based on inductive/ stage block.
capacitive (LC) resonance and its resonant frequency (f ) is The first stage block size (W1 × W1 × H1) is
given by 24 × 24 × 2 mm, and the second stage block size
(W2 × W2 × H2) is 12 × 12 × 4 mm. In this work, two blocks
1
f= pffiffiffiffiffiffi , ð1Þ are built by a 3D printer and the conductive patterns are
2π LC painted by silver epoxy. In addition, the protruded patterns
with H3 = 0.5 mm are marked on the first and second stage
It is well known that the effective inductance is increased blocks for silver painting of conductive patterns.
and the resonant frequency is decreased as the length of the The proposed MM absorber is designed with the rectangu-
cross increases. At the fixed physical unit cell size, the lower lar waveguide as shown in Figure 3. Because we used
resonant frequency causes the miniaturization effect on the 430WCAS waveguide operating 1.7 to 2.6 GHz in this work,
unit cell size. Therefore, Figure 1B pictures that the second the open aperture size of the waveguide is 105.9 × 160.5 mm.
KIM ET AL. 3

F I G U R E 2 Layout of the unit cell of the proposed MM absorber. A, Top view (W1 = 24 mm, W2 = 12 mm, W3 = 1.2 mm, L2 = 5.2 mm,
L3 = 10 mm, L4 = 6 mm, a = 2.8 mm, b = 2.4 mm, c = 5.2 mm, d = 4 mm, and L1 = a + b + a + c + a + d + W3 + H3 = 20 mm). B, Side view
(H1 = 2 mm, H2 = 4 mm, H3 = 0.5 mm). C, Bird view [Color figure can be viewed at wileyonlinelibrary.com]

FIGURE 3 Proposed MM absorber with the rectangular waveguide [Color figure can be viewed at wileyonlinelibrary.com]

Therefore, 2 × 4 unit cells are loaded on the MM absorber and frequency. Therefore, the meander line and two-layered struc-
its overall size is 105.9 × 160.5 mm. ANSYS high-frequency tures can miniaturize the footprint size of the unit cell. To
structure simulator is used for electromagnetic simulation. In investigate the effect of design parameters, S-parameters are
this work, the 3D printed polylactic acid (PLA) is used for a simulated at different geometrical parameters as shown in
dielectric material. Its dielectric constant and loss tangent are Figure 4. To investigate the effect of design parameters,
2 and 0.07, respectively. The conductivity of silver patterns is S-parameters are simulated at different geometrical parameters
6.1 × 107 S per meter. using the periodic boundary condition, as shown in Figure 4.
As we explained, the MM absorber is designed based on As shown in Figure 4A, when the length (L4) of the Swastika
inductive/capacitive (LC) resonance and its resonant fre- symbol on the second stage block is increased from 1 to 6 mm,
quency (f ) is given by a resonant frequency is decreased from 2.14 to 1.9 GHz
because of higher inductance. Figure 4B shows the simulated
1
f= pffiffiffiffiffiffi : ð1Þ S-parameter of the proposed MM absorber at different height
2π LC (H2) of the second stage block. When H2 is increased from 1 to
Because the effective inductance is dependent on the con- 5 mm, the resonant frequency varies from 2.14 to 1.82 GHz,
ductive pattern on the top plane, the longer length of the Swas- also decreasing by higher inductance. The final geometrical
tika symbol results in higher inductance and lower resonant parameters of the conductive pattern on the first stage block are
4 KIM ET AL.

F I G U R E 4 Simulated S-parameters of the proposed MM absorber at (A) different length (L4) of the Swastika symbol on the second stage block
and (B) different height (H2) of the second stage block [Color figure can be viewed at wileyonlinelibrary.com]

F I G U R E 5 Simulated S-parameters of the proposed absorber at different (A) polarization angle under normal incidence, and incidence angle
under (B) oblique TE and (C) TM incidence [Color figure can be viewed at wileyonlinelibrary.com]

given as W3 = 1.2 mm, L1 = 20 mm, L2 = 5.2 mm, d = 4 mm. Therefore, it is expected to have a resonant fre-
L3 = 10 mm, and L4 = 6 mm. In addition, the geometrical quency at 1.9 GHz and 99% absorptivity.
parameters of the conductive pattern on the second stage block Figure 5 shows the simulated S-parameters of the pro-
are given as a = 2.8 mm, b = 2.4 mm, c = 5.2 mm, and posed absorber using the periodic boundary condition, at
KIM ET AL. 5

F I G U R E 6 Simulated field distributions at 1.9 GHz. A, Incident E-field on the waveport. B, Magnitude of E-field on the absorber. C, Electric
current density in the absorber [Color figure can be viewed at wileyonlinelibrary.com]

F I G U R E 7 Pictures of the fabricated sample. A, Overall MM absorber prototype. B, Magnified unit cell [Color figure can be viewed at
wileyonlinelibrary.com]

different polarization and incidence angles. As shown in incidence is more sensitive to the incidence angle as shown
Figure 5A, when the polarization angle varies from 0 to 70 , in Figure 5C. The absorption frequency is slightly changed
the frequency response is constant. In Figure 5B, when the from 0 to 30 of the incidence angle, but the change
incidence angle varies from 0 to 30 under oblique TE inci- becomes larger from 40 . For instance, the absorption fre-
dence, the absorption frequency is not changed. The fre- quency is increased from 1.97 to 2.01 GHz and the return
quency is increased and return loss is decreased from 40 . loss is decreased from 19.2 to 12.6 dB when the incidence
For instance, the absorption frequency is increased from angle is increased from 40 to 70 , respectively.
1.92 to 1.95 GHz and the return loss is decreased from 16.7 Figure 6 shows the electric field (E-field) and current
to 7.3 dB when the incidence angle is changed from 30 to distribution of the MM absorber under the waveguide setup
40 , respectively. The frequency response under oblique TM at 1.9 GHz to see LC resonance. Figure 6A shows the
6 KIM ET AL.

x-polarized incident E-field distribution on the waveport The fabricated MM absorber is inserted between two
where TE mode excitation is observed.24 When the WR-430WCAS waveguides and its S-parameter is measured
x-polarized TE mode is excited, the magnitude of the E-field using Anritsu MS2038C network analyzer. Figure 8 shows
distribution is plotted on the top of the MM absorber. As the simulated and measured absorptivity of the proposed
shown in Figure 6B, the strong electric response from the MM absorber. The measured absorptivity is 92% at
top of the first block is observed. Figure 6C shows the side 1.91 GHz while the simulated absorptivity is 99% at
view of the electric current distribution of the MM absorber 1.9 GHz. The slight difference is due to 3D printing toler-
where the antiparallel current distribution is observed from ance during fabrication. In Table 1, the performance of the
top of the second block and bottom of the first and second proposed MM absorber is compared with one of the other
blocks and it contributes the magnetic response. MM absorbers. Most MM absorber has been proposed in a
few GHz band, especially X-band for radar cross
section reduction.28 It is more difficult to realize MM
3 | FABR ICA TIO N AND
absorbers in a lower frequency than a higher frequency
MEASUREMENT RESULTS
because of lower dielectric loss and larger physical size. In
The designed MM absorber is fabricated to experimentally addition, the bandwidth is narrower in a lower frequency
demonstrate its performance. Figure 7A,B shows the pic- because of higher Q factor. Nevertheless, the proposed MM
tures of the fabricated overall prototype and magnified unit absorber shows miniaturized unit cell size compare with
cell, respectively. The PLA dielectric material is built by the other MM absorber because of stacking blocks and swastika
Ultimaker2 3D printer. The conductive pattern is painted by symbol. In addition, most MM absorbers have been fabri-
ECLOAT silver ink. Protruded area makes it easy to paint, cated using PCB etching process. However, because the pro-
so it is easily painted. The bottom ground is realized using a posed MM absorber is fabricated using 3D printing process,
copper tape. the cheap and fast manufacturing becomes the additional
advantage.

4 | CONCLUSION

In this paper, low-cost and miniaturized 3D printed MM


absorber is proposed. Because of a Swastika symbol and
two-layered structure, the footprint size of the proposed MM
unit cell is miniaturized to 24 × 24 mm which corresponds
to 0.15 × 0.15 λ at 1.9 GHz. In addition, the 3D printing
technology enables the two-layered structure and low-cost
fabrication. The performance of the proposed absorber is
successfully demonstrated from numerical and experimental
results. The simulated and measured absorptivity are 99%
and 92%, respectively. The 3D printing technology can be
F I G U R E 8 Simulated and measured absorptivity of the proposed potentially used for more complicated MM structures with
MM absorber [Color figure can be viewed at wileyonlinelibrary.com] lower cost and more design flexibility.

TABLE 1 Performance comparison table of the proposed MM absorber with other MM absorbers

Unit cell size


Ref. Frequency (GHz) Bandwidth (%) Fabrication technique
Electrical size (λg × λg) Physical size (mm × mm)
17
4.06 2 0.271 × 0.271 10 × 10 PCB
25
6.16 4 0.439 × 0.439 10.2 × 10.2 PCB
26
5.18 20 0.469 × 0.469 20 × 20 3D printing
18
9.18 15 0.315 × 0.315 5×5 PCB
19
2 9 0.124 × 0.124 12.2 × 12.2 PCB
27
4 3 0.362 × 0.362 13.6 × 13.6 PCB
This work 1.9 5 0.216 × 0.216 24 × 24 3D printing
KIM ET AL. 7

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