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Design and/or incorporate rigorous concrete materials re-
Construction quirements to prevent freeze–thaw and ASR-
related damage and to tighten construction
Standard
Threshold Level (20 to 25 tolerances. Details of the changes are summa-
years) rized in Table 2.
The changes in the specifications were suc-
cessfully incorporated in five demonstration
Time or Traffic projects, and the performance of the pavements
Figure 1. Pavement performance trends. has been excellent to date. IDOT is pursuing ad-
ditional extended-life concrete pavement proj-
more of the distress threshold values listed in Table 1 ects and will be incorporating more of the ex-
is reached. In the past, the threshold levels were ex- tended-life features into the current standard design
pected to be reached at about 20 to 25 years. The procedure.
threshold would be reached earlier if the pavement
Minnesota
incorporated design or construction deficiencies. For
The Minnesota DOT (MnDOT) has adopted LLCPs
long-life pavements, the threshold is expected to be
as the standard design for high-volume, urban high-
reached at 40+ years.
ways since 2000. The current design features and
The above requirements can be met only through
construction specifications associated with the LLCP
sound pavement design, use of durable materials,
are provided in Table 3 (Burnham et al. 2006).
ensured quality during construction, and timely
Although LLCP has been successfully imple-
maintenance. Design and construction of a success-
mented in a number of projects within Minnesota,
ful concrete pavement require attention to many
MnDOT continues to investigate concerns related to
details, and most require little additional effort to be
the expected service life of LLCP. MnDOT’s concerns
performed correctly.
include concrete durability and construction-related
issues. Current materials specifications used in the
PRACTICES AND DIRECTIONS OF STATE
design of LLCP rely on accelerated laboratory test-
DEPARTMENTS OF TRANSPORTATION
ing. However, the laboratory performance may sig-
Illinois nificantly differ from actual long-term performance
During the late 1990s, the Illinois DOT (IDOT) began in the field. There is concern whether the perme-
investigating concepts in the design and construction ability and air content systems in the LLCP will be
of extended-life concrete pavements. IDOT carried able to provide the necessary level of durability for
out the following activities (Winkelman 2006): the entire design period under the State’s extreme
1. Cooperative research with the University of Illi- climate conditions.
nois—Accelerated testing was performed to determine MnDOT has also experienced some construction
the optimal structural design features for CRCP. problems from the use of new materials. Most LLCP
2. Identification of long-life design and construc- projects include supplementary cementitious mate-
tion features—Structural design features, concrete rial (SCM) to meet the concrete mixture require-
materials requirements, and construction processes ments. Many contractors who were not familiar
were refined. with the LLCP concrete mixtures containing SCM
3. Construction projects—To demonstrate the have complained of difficulties in handling these
feasibility of the construction of long-life pavement, mixtures. In this regard, training of the engineers
CPTPTechBrief
4
Table 2. Changes in Illinois Specifications to Achieve Long-life Concrete Pavements
Construction - Concrete mixture temperature: 10 to 32 °C (50 to 90 °F). If the temperature exceeds 32 °C (90 °F), concrete
requirements production will cease until appropriate corrective action is taken.
- Slipform paving machine is required to be equipped with internal vibration and vibration monitoring
device.
- Curing: Type II (white-pigmented) curing compound must be applied to the pavement surface and edge
faces within 10 minutes of concrete finishing and tining.
- At least 7 days of curing are required before opening the pavement to any construction or regular traffic.
Construction - Surface texture: provisions for tining (for safety and low tire–pavement noise):
quality • Use of variable spacing between 17 and 54 mm (0.70 and 2.15 in.).
• Use of 10-degree skewed tining (for the sections with speed limit of 90 km/h [55 mi/h] or higher).
• Use of perpendicular tining (for the sections with lower speed limits).
- Surface profile: Profile Index (PI) using California Profilograph (0-in. blanking band).
• Grinding is required if the average PI value is above 760 mm/km (48 in./mi) for major highways.
- Pavement warranty: covers pavement distress up to 5 years on demonstration projects only. IDOT currently
does not use warranties.
JPCP = jointed plain concrete pavement, IDOT = Illinois Department of Transportation, CRCP = continuously reinforced concrete pavement,
AASHTO = American Association of State Highway and Transportation Officials
CPTPTechBrief
5
Table 3. Minnesota’s Standards for High-Performance Concrete Pavements
Table 4. Texas Modifications to Design and Construction Practices for Longer Lasting Pavements
The extended-life design and construction practic- construction in the Seattle area are expected to drive
es have been successfully implemented in a number future developments in LLCPs.
of concrete pavement projects in Washington State.
WSDOT continues to study concrete- and dowel-bar– SUMMARY
related issues to ensure that these materials will pro- Presentations at the International Conference on LLCP
vide the required long-term durability. The durabil- indicated that many U.S. highway agencies have be-
ity of the concrete surface in the presence of studded gun to implement strategies to achieve LLCPs that will
tires, tire–pavement noise, and need for accelerated provide a low-maintenance service life of 40 or more
CPTPTechBrief
8
years. As reported in this TechBrief, the effort by most Caltrans. 2006. Highway Design Manual, Chapter 610—
of these agencies involves refining design and con- Pavement Engineering Considerations. September 1,
2006. California Department of Transportation, Sacra-
struction practices and requiring improved construc- mento.
tion quality control. The current directions indicate
Muench, S., L. Pierce, J. Uhlmeyer, and K. Anderson.
that no “out of the box” technologies are necessary to 2006. “The Evolution of Long-Life Concrete Pavements
achieve LLCPs. As stated in the introduction to this in Washington State,” Proceedings: International Confer-
TechBrief, long-life concrete pavements have been ence on Long-Life Concrete Pavements, pp. 19–35, held in
Chicago, IL, October 25–27, 2006. Federal Highway
attainable for quite a long time in the United States, Administration, Washington, DC.
as evidenced by the number of very old pavements Tayabji, S., and S. Lim (eds.). 2006. Proceedings, Inter-
that remain in service. However, recent advances in national Conference on Long-Life Concrete Pavements, held
design, construction, and concrete materials tech- in Chicago, IL, October 25–27, 2006, Federal Highway
nology give us the knowledge and technology need- Administration, Washington, DC.
ed to consistently achieve what we already know to Winkelman, T. J. 2006. “Design and Construction of Ex-
tended Life Concrete Pavements in Illinois,” Proceedings,
be attainable. International Conference on Long-Life Concrete Pavements, pp.
3–18, held in Chicago, IL, October 25–27, 2006. Federal
REFERENCES Highway Administration, Washington, DC.
Burnham, T., B. Izevbekhai, and P. R. Rangaraju. 2006. Won, M., D. Kim, Y. Cho, and C. Medina-Chavez. 2006.
“The Evolution of High-Performance Concrete Pave- “Long-Term Performance of Continuously Reinforced
ment Design in Minnesota,” Proceedings, International Concrete Pavement in Texas,” Proceedings of the Inter-
Conference on Long-Life Concrete Pavements, pp. 135–151, national Conference on Long-Life Concrete Pavements, pp.
held in Chicago, IL, October 25–27, 2006. Federal High- 171–180, held in Chicago, IL, October 25–27, 2006.
way Administration, Washington, DC. Federal Highway Administration, Washington, DC.
Contact—For information about the Federal Highway Administration’s (FHWA’s) activities related to long-life
concrete pavement, contact the following:
Federal Highway Administration CPTP Implementation Team
Office of Pavement Technology Shiraz Tayabji, CTLGroup—stayabji@ctlgroup.com
Sam Tyson—sam.tyson@dot.gov
Research—This Techbrief was developed by Shiraz Tayabji, Ph.D., P.E., and Seungwook Lim, Ph.D., P.E., CTLGroup,
as part of FHWA’s CPTP Task 65 product implementation activity. This publication is based on papers presented at the
International Conference on Long-Life Concrete Pavements held in Chicago, Illinois, October 2006, organized as part
of FHWA’s CPTP Task 65 product implementation activity.
Distribution—This TechBrief is being distributed according to a standard distribution. Direct distribution is being
made to the Resource Centers and Divisions.
Availability—This document is based on papers presented at the International Conference on Long-Life Concrete
Pavements. For information on the availability of the conference proceedings, please refer to the contact information
above.
Key Words—Concrete, concrete pavement, pavement construction, pavement design, pavement performance.
Notice—This TechBrief is disseminated under the sponsorship of the U.S. Department of Transportation in the interest of
information exchange. The TechBrief does not establish policies or regulations, nor does it imply FHWA endorsement of
the conclusions or recommendations. The U.S. Government assumes no liability for the contents or their use.
Quality Assurance Statement—FHWA provides high-quality information to serve Government, industry, and the
public in a manner that promotes public understanding. Standards and policies are used to ensure and maximize the
quality, objectivity, utility, and integrity of its information. FHWA periodically reviews quality issues and adjusts its
programs and processes to ensure continuous quality improvement.