Professional Documents
Culture Documents
Preventive Maintenance
03/2003 US Edition
(The reproduction, transmission or use of this document or its con- (We have checked the contents of the printed documentation to en-
tents is not permitted without written authority. sure that it is in agreement with the hardware and software described
Offenders will be liable for damages. All rights, including rights creat- therein. However, since discrepancies cannot be ruled out, we cannot
ed by patent grant or registration of a utility model or design, are re- assume responsibility for complete agreement. The information given
served.) in this printed documentation is however regularly reviewed and nec-
essary corrections included in subsequent editions.
We would appreciate any suggestions for improvements.)
SIEMENS DEMATIC AG 2003 All rights reserved Subject to change without prior notice
To be ordered from:
SIEMENS DEMATIC AG,
SD EA 1
Rupert-Mayer-Strasse 44
D-81359 Muenchen
Table of contents 0
Page
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Explanation of the symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3
Maintenance Instructions F
03/2003 US Edition
4
Maintenance Instructions F Maintenance
03/2003 US Edition 1 Safety instructions
1 Safety instructions
1
1. Protective cover on input conveyor 2. Safety window, right
3. Protective hood 4. Protective cover on output conveyor
5. Protective hood 6. Safety window, left
5
Maintenance Maintenance Instructions F
1 Safety instructions 03/2003 US Edition
: Always follow the safety and accident prevention regulations applicable in your country when
carrying out any maintenance work.
RISK OF COMBUSTION 1
: Never use alcohol for cleaning purposes when working in the vicinity of a naked flame
or fire.
: Never spray lubricants or cleaning agents from aerosol cans in the vicinity of a naked
flame or fire.
: Do NOT smoke.
WARNING 1
: Always wear safety goggles and gloves when using concentrated ethyl alcohol to
clean modules.
: If ethyl alcohol is accidentally sprayed in the eyes, immediately flush the eyes with
plenty of water.
6
Maintenance Instructions F Maintenance
03/2003 US Edition 1 Safety instructions
WARNING 1
1
1
Note 1
1
1
Tip 1
1
1
Caution 1
7
Maintenance Maintenance Instructions F
2 Everything you will need for maintenance 03/2003 US Edition
The following lists of materials contain all the tools, equipment and consumables that you will
need to maintain the placement machine. 2
Apply all lubricants sparingly and exactly where they are needed. 2
Have the following tools and equipment to hand before you start the maintenance:
Waste bin
Vacuum cleaner
Drip tray
Brush
Short-bristled brush
Scissors
Laboratory gloves
Whetstone / oilstone
Pallet jack
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Maintenance Instructions F Maintenance
03/2003 US Edition 2 Everything you will need for maintenance
2.2 Consumables
Have the following consumables to hand before you start the maintenance:
Ethyl alcohol
Have the following spare parts to hand before you start the maintenance:
9
Maintenance Maintenance Instructions F
2 Everything you will need for maintenance 03/2003 US Edition
Distributor 00319827-02
10
Maintenance Instructions F Maintenance
03/2003 US Edition 3 Important points to note when carrying out maintenance work
The maintenance intervals given for inspecting and replacing the filter elements are only valid for
the specified compressed air quality (compressed air specification). If other qualities are used,
the maintenance intervals should be shortened accordingly. 3
CAUTION
NEVER use compressed air to clean inside the placement machine’s modules. 3
Enter the completed maintenance work in the maintenance schedule. We recommend that you
carry out the tasks in the order given in the maintenance schedule. 3
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Maintenance Maintenance Instructions F
4 Maintenance schedule 03/2003 US Edition
4 Maintenance schedule
Vacuum filter mats for control / servo unit, control unit Pliers, vacuum cleaner and
for PCB conveyor new filter mat, if necessary
Clean and preserve the linear guides for the X and Y SIPLACE cleaning cloth,
axes lint-free cloths
12
Maintenance Instructions F Maintenance
03/2003 US Edition 4 Maintenance schedule
Clean the guides for the protective hoods Ethyl alcohol, brush,
ISOFLEX TOPAS NCA 52
Inspect or replace the silencer for the Collect & Place New silencer, if necessary
head
Check the silencer for the Pick&Place head/replace If necessary, new vacuum
the vacuum generator for the Pick&Place head generator for the
Pick&Place head
Clean and grease the toothed belts for the X, Y and Z Short-bristled brush,
axes ISOFLEX TOPAS NCA52
Clean the nozzle changer for the Pick & Place head Nozzle removal tool,
vacuum cleaner
Check the nozzles on the Pick & Place head / Nozzle removal tool
replace the diaphragms
4 months Z axis:
13
Maintenance Maintenance Instructions F
4 Maintenance schedule 03/2003 US Edition
4 months Clean the rollers, toothed wheels and toothed belt Ethyl alcohol, lint-free cloth
Distributor plate:
Star:
Apply film of grease to running surface of the star ISOFLEX TOPAS, NCA 52
brake
Segments:
Valve channels:
Clean the valve channels and their environment Ethyl alcohol, cottonwool
buds
Distributor:
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Maintenance Instructions F Maintenance
03/2003 US Edition 4 Maintenance schedule
Star brake:
Apply film of grease to surface of the star brake ISOFLEX TOPAS, NCA 52
Distributor seat:
Turning station:
15
Maintenance Maintenance Instructions F
4 Maintenance schedule 03/2003 US Edition
Clean and blow air through the vacuum generator Ethyl alcohol, cottonwool
block buds
Silencer:
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Maintenance Instructions F Maintenance
03/2003 US Edition 4 Maintenance schedule
Sleeves
Standard sleeves
Valve plunger
17
Maintenance Maintenance Instructions F
5 Daily maintenance jobs 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 5 Daily maintenance jobs
You will need a waste bin, a collecting container and a vacuum cleaner for the daily cleaning jobs.5
Carry out the cleaning work in the order shown in the diagram to keep periods of stoppage to a
minimum. 5
: Press the Stop button on the first station when the gantry is over the placement position.
a Remove the reject bins for the Collect & Place and Pick & Place heads.
We recommend that you empty the reject bin every day. In this way, you will be able to see whether
any components are being rejected frequently. Ascertain the cause of the fault using the track er-
ror menu or MaDaMaS (pick-up reliability). 5
d Vacuum all around the reject bin locations and then replace them in the machine.
5
Do not leave any loose components inside the placement machine since they could drop between
moving parts and cause malfunctions. 5
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Maintenance Maintenance Instructions F
5 Daily maintenance jobs 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 5 Daily maintenance jobs
Keep the vacuum cleaner at least 1 cm away from the nozzles so as not to damage them. 5
5
a Vacuum the nozzle changers of the Collect & Place and Pick & Place heads.
5
Do not leave any loose components around the nozzle changer since they could prevent nozzles
being picked up and set down correctly. 5
s Carefully clean around the nozzle changer and the feeder area with the vacuum cleaner. There
should be no loose components in the feeder area.
5
Keep at least 1 cm away from the feeder module to avoid damaging the component covers. 5
Production can continue on the placement machine during the next steps. 5
d Pull the waste tape container out of the component cart or from the locations on machines with
waffle-pack changer.
f Vacuum all around the waste tape container location and then push it back into the component
cart.
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Maintenance Maintenance Instructions F
6 Maintenance work every week 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 6 Maintenance work every week
You will need the following tools and consumables for the weekly maintenance. 6
– Vacuum cleaner
– Collecting container
– Brush
– Scissors
– Pliers
– Lint-free cloths
– Ethyl alcohol
– Set of cleaned ceramic nozzles or new nozzles
– If necessary, Viledon filter mat, 225 x 362 (from article no. 00304048-01).
6
There must be no PCBs in the placement machine during the following maintenance steps. 6
: Select “Block manually” (status closed) on the station computer and click on OK (for dual con-
veyor track 1 / track 2).
Wait until the last PCB has been produced and has left the placement machine.
The working area is now clear. 6
To move the gantry, take hold of the handle and push gently and carefully. 6
6
6
6
: Push the gantry over the component feeder table. This will stop it outside your working area.
a Unscrew the barrel of the sonar sensor on the PCB stopper and remove any loose parts. Then
screw the barrel hand-tight back onto the sonar sensor.
s Use the vacuum cleaner to remove all loose components on and around the PCB conveyor.
Loose components on the PCB conveyor and in the barrel of the sonar sensor can cause malfunc-
tions. 6
6
6
6
6
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Maintenance Maintenance Instructions F
6 Maintenance work every week 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 6 Maintenance work every week
a Use a lint-free cloth dipped in ethyl alcohol to clean the incremental scales for the X and Y
axes.
6
Dirty scales can cause counting errors on the X and Y axes, and thus lead to incorrect or inaccu-
rate placing. 6
6
: Use the "Single Functions" menu to return the nozzles of the Collect&Place head to the nozzle
changers.
s Remove the nozzle changer magazines and replace them with magazines with cleaned ce-
ramic nozzles or new nozzles.
: Use the Single Functions menu to pick up the nozzles of the Collect & Place head.
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Maintenance Maintenance Instructions F
6 Maintenance work every week 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 6 Maintenance work every week
a Use a brush or the vacuum cleaner to remove loose components from the changeover table.
d Open the flap of the 3x8 mm S conveyor (if present) and remove the components.
Make sure that the feeder is placed firmly on the changeover table and is inserted in the correct
position. 6
6
: Select “Block manually” (status open) on the station computer and click on OK (for dual con-
veyor track 1 / track 2).
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Maintenance Maintenance Instructions F
6 Maintenance work every week 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 6 Maintenance work every week
a Remove the filter mats from the control and servo units using suitable pliers.
s Vacuum the filter mats. Replace them with new mats if they remain dark and discolored after
vacuuming. Then return the filter mat(s) to their correct positions.
The electronic modules will not be cooled adequately if the filter mats are dirty. 6
6
6
d Vacuum the filter mats for the control unit of the PCB conveyor.
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Maintenance Maintenance Instructions F
6 Maintenance work every week 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 6 Maintenance work every week
a Clean the control unit filter mat of the WPC with a vacuum cleaner.
Replace them with new mats if they remain dark and discolored after vacuuming. Then return
the filter mat(s) to their correct positions.
The electronic modules will not be cooled adequately if the filter mats are dirty. 6
6
6
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
7
7
You will need the following tools, equipment and consumables for the monthly maintenance: 7
– Vacuum cleaner
– Brush
– Slotted-head screwdriver
– Set of hexagon socket spanners
– Pallet jack
– Laboratory gloves
– Ethyl alcohol
– SIPLACE cleaning tissue (article no. 00315253-02)
– SIPLACE cottonwool buds (article no. 00352931-02)
– Clean, lint-free cloths
– Lens cleaning cloth
– ISOFLEX TOPAS, NCA 52 (article no. 00328369-01)
– WD40
– Set of clean sleeves
– Set of cleaned and lightly greased valve plungers.
7
: Open the protective hoods and push the gantry over the PCB conveyor.
7
To move the gantry, take hold of the handle and push gently and carefully. 7
: Remove the reject bin from inside the machine and the waste bin from beneath the changeover
table.
s When the yellow indicator lamp on the changeover table goes out, remove the square data
plug
d Detach the compressed air supply for the bulk case feeder
: Move the pallet jack beneath the changeover table and lift it until it just touches the changeover
table.
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
a Raise the changeover table until it is flush with the top edge of the lateral anti-slip guard.
The sleeves can be replaced at the same time as the clean ceramic nozzles. The procedure is as
follows: 7
s Use the Single Functions menu to return the nozzles of the Collect & Place head to the nozzle
changer.
Do not hold the sleeves or nozzles in your bare hands. Wear laboratory gloves when carrying out
any maintenance work on the sleeve.
7
In this way you will avoid dirtying the glass disk and friction wheel unnecessarily, which could
cause malfunctions (counting errors and overshoot). 7
7
7
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
a Use a lens cleaning cloth to clean the glass disk of the turning station scanning unit.
d Clean the valve casings using a cottonwool bud moistened with ethyl alcohol.
: Insert the cleaned and very lightly greased valve plungers into the valve casing.
See section ("Maintain the valve plungers").
: If the valve plungers move very easily, replace them with new plungers.
If they do move very easily, they are not guaranteed to work correctly. 7
7
Use only gentle pressure to latch the sleeves into position so as not to damage the sleeve retain-
ing springs. 7
7
f Clean the segment using a cottonwool bud moistened with ethyl alcohol.
: Use the "Single Functions" menu to pick up the nozzles of the Collect&Place head.
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
a Use the SIPLACE cleaning cloth to clean the linear guides for the X and Y axes thoroughly
along their entire length.
s Use a lint-free cloth to remove any remaining dirt from the linear guides.
f Loosen and remove the two slotted screws from the mapping plate.
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
a Clean the mirrored surfaces of the camera and the glass disk using a lens cleaning cloth.
When you insert the top part of the IC camera, make sure that it lies flat against the bottom part
and does not move.
7
f Use lens cleaning paper to clean the lenses of the coplanarity module.
g Use a brush dipped in ethyl alcohol to clean the guides for the protective hoods.
: Grease the protective hood guides using a brush and ISOFLEX TOPAS NCA 52.
h Close and open the protective hoods to distribute the grease evenly.
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Maintenance Maintenance Instructions F
7 Monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
SIPLACE 80 F4 7
d Clean the linear guides thoroughly over their entire length using the SIPLACE cleaning tissue.
f Use a lint-free cloth to remove any stubborn dirt from the linear guide.
: Oil and preserve the linear guides using a fresh SIPLACE cleaning cloth.
7
7
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 7 Monthly maintenance work
a Oil and preserve the linear guides using a fresh SIPLACE cleaning cloth.
s Use a lint-free cloth dipped in ethyl alcohol to clean the contact surfaces, both inside the ma-
chine and on the changeover table.
: Preserve the contact surfaces using a lint-free cloth sprayed with WD40.
: Reverse the order described above to return the changeover table to the machine.
Make sure that the locating pins on the changeover table holders slide into their holes in the
changeover table.
7
: Fix the changeover table in position using the tensioners and socket-head cap screws, then
connect up the machine again in the following order:
1. Compressed air supply for the bulk case feeder
2. Rectangular data connector
3. Round main power plug.
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Maintenance Maintenance Instructions F
8 2-monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
You will need the following tools, equipment and consumables for the 2-monthly maintenance. 8
– Vacuum cleaner
– Short-bristled brush
– Phillips screwdriver
– Whetstone / oilstone
– Scissors
– Lint-free cloths
– New silencer for the Collect & Place head, if necessary (from article no. 00320964-01).
– If necessary, new vacuum generator for the Pick&Place head (article no. from 00305378-01).
d Once both manometers read 0, switch the placement machine off at the main switch.
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Maintenance Maintenance Instructions F
8 2-monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
: Remove the black blanking cap by pressing down on the yellow cap release (at the back) and
turning the blanking cap counter-clockwise (bayonet fitting).
a Remove the condensate tank by pushing it up, turning it counter-clockwise and then pulling it
down (bayonet fitting).
s Unscrew the filter casing from the compressed air maintenance unit.
d Loosen the Phillips screw to remove the filter from the filter casing.
: Reverse the order described above to fit the filter and filter casing.
f Check the silencer for the Collect & Place head for dirt.
If it is discolored, detach the retainer by turning it counter-clockwise.
g Replace the dirty silencer with a new one and reverse the order described above to fit.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
Inspect or replace the silencer for the Pick & Place head 8
a Turn the silencer for the Pick & Place head counterclockwise to remove.
s Remove the filter from the casing and check for dirt.
: Replace the entire vacuum generator for the Pick&Place head, if the filter is dirty.
Clean and grease the toothed belts for the X, Y and Z axes 8
d Grease the toothed belt for the Y axis using a short-bristled brush dipped in ISOFLEX TOPAS
NCA 52.
f Grease the toothed belt for the X axis using a short-bristled brush dipped in ISOFLEX TOPAS
NCA 52.
g Grease the toothed belt for the Z axis using a short-bristled brush dipped in ISOFLEX TOPAS
NCA 52.
: Move the axes backward and forward to distribute the grease evenly over the toothed belts.
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Maintenance Maintenance Instructions F
8 2-monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
: Remove any loose components from the component feeder table using the vacuum cleaner.
d Preserve the feeder area using a lint-free cloth sprayed with WD40.
f Vacuum up any loose components from the tape container and remove any unwanted stickers
and adhesive tape.
g Cut off the excess used tape flush with the feeder and empty the component drawer on 8 mm
S feeders.
Make sure that each feeder is in the correct location and is connected correctly. 8
8
8
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Maintenance Maintenance Instructions F
8 2-monthly maintenance work 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
Clean the nozzle changer for the Pick & Place head 8
a Remove the nozzles for the Pick & Place head from the nozzle changer. Use the enclosed noz-
zle removal tool, if necessary.
Check the nozzles on the Pick & Place head / replace the diaphragms 8
d Check the nozzles (418 and 419) for dirt and check the rubber diaphragms for damage.
: Return the nozzles to the nozzle changer in the correct order and positions.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 8 2-monthly maintenance work
a Preserve the feed axis linear guide using a SIPLACE cleaning tissue.
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Maintenance Maintenance Instructions F
9 4-monthly maintenance jobs 03/2003 US Edition
Fig. 9.0 - 1 Structure of the 12-segment revolver head / 12-segment revolver head DLM1
(1) Star with 12 sleeves (2) Motor, "Reject" valve adjustment drive
58
Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
You will need the following tools, equipment and consumables for the 4-monthly maintenance. 9
Placement machines from the F family can have the following placement heads: 9
9
SIPLACE 8000 10000 DLM 1 IC CAN bus
F4 x (1x) x (1x)
F4-6 x (1x) x (1x)
F5 x (1x) x (1x)
F5 HM x x x (1x)
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Maintenance Maintenance Instructions F
9 4-monthly maintenance jobs 03/2003 US Edition
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Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
: Use the "Single Functions" menu to return the nozzles of every Collect&Place head to the noz-
zle changer.
9
9
9
9
: Cover the feeder area to protect the feeder modules and front part of the head.
a Unplug the ribbon cables for the front part of head on the conversion board.
To do this, use the pliers from the service box for the DLM 1 and DLM1-6 heads. 9
9
9
d Loosen the 3 (10.000er / 8000x head) or the 4 screws (DLM1 / DLM1-6) of the front part of
head (using a 3 mm Allen key) and remove it.
Hold the front part of head firmly as you remove the screws. 9
Look out for the white plastic distributor plate and the distributor. 9
9
Turn the star half a revolution to avoid damaging the valve plunger drive with the valve plunger.9
: Place the front part of the head on a soft ESD surface (with the valve plunger side underneath)
or place it on a suitable head stand.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
a Use a brush or cottonwool bud to move dirt from the Z axis toothed belt.
: Clean the rollers, toothed wheels and the toothed belt with a cottonwool bud or lint-free cloth
moistened with ethyl alcohol.
: Lightly grease the toothed belt with ISOFLEX TOPAS NCA 52 and remove any excess grease.
s Check that the Z axis guide runs easily and without play.
Contact your regional Service Center if defects are identified in the Z axis or jaws. 9
Do not press any oil out of the oil dispenser. Just one visible drop would be too much oil. 9
9
9
d Simply place the needle against the grooves of the miniature roller table. When it makes con-
tact, sufficient oil will be transferred to the grooves (capillary effect).
: Move the Z axis up and down several times to distribute the film of oil.
Distributor plate 9
g Clean the sleeve shaft using a lint-free cloth moistened with ethyl alcohol.
: Grease the back very lightly with Unisilkon L250L to ensure it is sealed with respect to the star.
Remove any visible, excess grease.
9
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
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Star 9
a Wipe the star including the distributor plate seat with a lint-free cloth.
: Apply a light film of ISOFLEX TOPAS NCA 52 grease to the running surface of the star brake.
Remove any visible excess grease.
9
Make sure that no dirt or grease gets into the vacuum channels. 9
Segments 9
9
When cleaning, be careful not to damage the sleeve retaining springs in the segments. 9
s Carefully clean the segments using a cottonwool bud moistened with ethyl alcohol.
Valve channels 9
f Clean the valve channels using a cottonwool bud moistened with ethyl alcohol.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
: Clean them and grease them very sparingly with Unisilkon L250L.
: Wipe the distributor using a lint-free cloth moistened with ethyl alcohol.
f Place the clean distributor and the lightly greased O-rings on a clean surface.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
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Star brake 9
: Check the star brake for damage and to ensure that it is working correctly.
a Wipe the star brake using a dry, lint-free cloth. Make sure that you remove all grease residues.
: Fill each of the three small holes in the star brake (see arrows) with ISOFLEX TOPAS NCA 52.
Distributor seat 9
d Clean the distributor seat with a cottonwool bud moistened with ethyl alcohol.
9
Be careful not to push dirt into the vacuum openings with the cottonwool bud. 9
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
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a Wipe the three valve adjustment drives using a dry, lint-free cloth.
: Clean the plate and the gap between the plate and the motor bracket.
Turning station 9
d Wipe the black O-ring of the turning station with a lint-free cloth moistened with ethyl alcohol.
The turning station can be cleaned while still installed using a cottonwool bud moistened with ethyl
alcohol. 9
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
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Assembly 9
Make sure that the distributor plate is seated correctly. The flat side must lie on the star. The side
with the step points towards the distributor. 9
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
Vacuum generator 9
To do this, use the pliers from the service box for the DLM 1 and DLM1-6 heads. 9
9
9
9
9
We recommend that you label or otherwise mark the compressed air hoses before you remove
them. 9
On the DLM1 heads, the hoses are already labeled and have a fixed assignment. 9
s Unscrew the block with the 2 Venturi nozzles using a 2.5 mm hexagon socket spanner.
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Maintenance Maintenance Instructions F
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Maintenance Instructions F Maintenance
03/2003 US Edition 9 4-monthly maintenance jobs
: Carefully clean the Venturi nozzles using a lint-free cloth moistened with ethyl alcohol.
: Lightly grease the O-rings of the vacuum generator with Unisilkon L250L.
: Clean the vacuum generator block with a cottonwool bud moistened with ethyl alcohol and
blow through with compressed air.
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Maintenance Instructions F Maintenance
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Silencer 9
a Clean the holes to the Venturi nozzles with a cottonwool bud moistened with ethyl alcohol.
: Assemble the block with the Venturi nozzles and carefully screw tight.
To do this, use the pliers from the service box for the DLM 1 and DLM1-6 heads. 9
: Use the Single Functions" menu to pick up the nozzles once more.
Test placement 9
The distance between the component camera and the PCB camera can be changed by separating
the front and back parts of the head. 9
: Carry out a test placement run to test whether the placement accuracy is still guaranteed.
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Maintenance Maintenance Instructions F
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10
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Maintenance Instructions F Maintenance
03/2003 US Edition 10 Annual maintenance work
10
You will need the following tools, equipment and consumables for the annual maintenance. 10
– Vacuum cleaner
10
: Select “Block manually” (status closed) on the station computer and click on OK (for dual con-
veyor track 1 / track 2).
The placement machine will continue to produce until the last PCB is complete and has left the
PCB conveyor.
10
10
: Move the gantry over the feeders. This will stop it outside your working area.
10
To move the gantry, take hold of the handle and push gently and carefully. 10
10
10
10
10
a Preserve the recirculating ball screw by running a SIPLACE cleaning tissue along the thread
of the screw.
s Preserve the sliding surfaces of the guide rails using a SIPLACE cleaning tissue.
f Preserve the guide shafts of the PCB stopper using a SIPLACE cleaning tissue.
10
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10
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Maintenance Instructions F Maintenance
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10
10
10
: Select “Block manually” (status open) on the station computer and click on OK (for dual con-
veyor track 1 / track 2).
10
10
: Repeat these tasks on both sides of the machines on the placement line.
10
10
10
10
10
10
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Maintenance Instructions F Maintenance
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f Loosen the 4 hexagon socket head screws for the left cover of the WPC and remove it.
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g Fit the grease gun hose on the grease nipple of the ball screw.
Carefully press grease into the nipple until contaminated grease emerges from it.
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Maintenance Instructions F Maintenance
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a Loosen the 2 screws on the cover plate over the conveyor area and remove the cover.
s Loosen the 4 screws on acrylic glass cover and remove the cover.
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d Fill both grease nipples with grease from the grease gun.
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You will need the following tools and consumables for maintaining the sleeves. 11
– Laboratory gloves
– Lint-free cloths
– Ethyl alcohol
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Do not hold the sleeves or nozzles in your bare hands. Wear laboratory gloves when carrying out
any maintenance work on the sleeve.
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a Check that the switching ring can be moved easily in the sleeve and springs back.
If it does not spring back, send the sleeve to Siemens Dematic for repair.
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Remember to turn the drill bit as you push it into the vacuum holes, Otherwise you will push the
dirt further into the sleeve.
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s Remove any dirt from the long vacuum hole by turning a 1.4 mm metal drill bit clockwise in the
hole.
Turning the bit will remove the dirt from the hole.
d Remove any dirt from the transverse vacuum hole by turning a 1.1 mm metal drill bit clockwise
in the hole.
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s Clean the friction wheel of the sleeve using a lint-free cloth moistened with ethyl alcohol.
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d Clean the incremental disk using a lint-free cloth moistened with ethyl alcohol.
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Maintenance Instructions F Maintenance
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a Clean the sleeve shaft using a lint-free cloth moistened with ethyl alcohol.
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s Clean the circumference of the ball catch with a lint-free cottonwool bud moistened with ethyl
alcohol.
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f Clean the groove using a lint-free cottonwool bud moistened with ethyl alcohol.
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Standard sleeves 11
a Check that the O-ring is lying closely against the sleeve. Replace the O-ring if it is too far away
or damaged.
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s Grease the O-ring by rubbing with Unisilkon L250L (ideally between your fingers). Then care-
fully pull the O-ring over the suction plate and into the groove.
Check that the O-ring is seated firmly in the groove.
Do not remove the O-ring in order to grease it, since this will stretch it and make it unusable. 11
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– Lint-free cloths.
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: Check the sealing lips, the spring O-ring and the sleeve for damage.
If they are damaged, replace the valve plunger.
A loose sleeve that is still intact may be refitted.
Distinguish between the dirty and the clean valve plungers by identifying the packings accordingly,
for example. 12
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When inserting:
Test the valve plungers to ensure that they do not move too easily (too loose). 12
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Replace any plungers that that are either too loose or too tight.
Move the valve plungers back and forward several times.
Make sure that the valve plungers are inserted as far as the stop. 12
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During operation:
The "Segment leaking" error message generally indicates a valve plunger that is too loose. 12
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s Grease the sealing lips extremely sparingly using a lint-free cloth dipped in ISOFLEX TOPAS
NCA 52 No grease residues must be seen.
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New valve plungers must also be greased before they are used for the first time.
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SIEMENS DEMATIC AG 2003 All rights reserved Subject to change without prior notice