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TABLE III. DISTRIBUTION OF AGGREGATES FOR AN HMA – DRY MIXTURES (ADJUSTMENT OF SIEVE FRACTIONS).
Filler <0.063mm Sand 0.063/4mm fØ5-10mm fØ10-15mm fØ20-25mm fØ25-30mm ∑components
Passing [%] [%] [%] [%] [%] [%] [%]
RFI_HMA 12.24 24.60 5.21 18.29 18.49 21.16 100.00
Γmix= 2.740g/cm3 Γaggr= 2.809g/cm3
DRY 1.5% 12.45 23.79 4.62 18.98 18.65 21.52 100.00
Γmix= 2.716g/cm3 Γaggr= 2.808g/cm3
DRY 2% 12.52 23.51 4.42 19.21 18.70 21.65 100.00
Γmix= 2.700g/cm3 Γaggr= 2.808g/cm3
DRY 3% 12.66 22.94 4.01 19.69 18.80 21.90 100.00
Γmix= 2.687g/cm3 Γaggr= 2.808g/cm3
Where:
▪ % PMD = % passing, maximum density gradation;
▪ d = sieve size in question, mm;
▪ D = maximum sieve size, mm;
▪ m1 is the mass of the dry specimen, in grams (g);
In this research, the grading curve has been optimized to
lower levels within limits established by the sub-ballast
Fig. 7 Grain-size curves
standard [13]. The 0.45 power chart is shown (Fig. 7).
C. Asphalt binder Tª water: 27ºC
Pycnometer test
(ρ. 1.00025 gr/cm3)
The asphalt binder used was a B50/70-penetration grade Weight of sample (gr) 500
having a performance grade of PG70-16 [35] after traditional Weight of pycnometer, m1(gr) 767
and Superpave asphalt binder specifications that include Weight of pycnometer with sample mass, m2 (gr) 1270
The weight of pycn. + sample ssd + water, m3 (gr) 3106
specific gravity, penetration, ductility, softening point, Weight of pycnometer filled with water, m4 (gr) 3039
rotational viscosity (RV), Dynamic Shear Rheometer (DSR) Maximum Specific Gravity of rubber (g/cm3) 1.154
and, Bending Beam Rheometer (BBR) tests.
According to the specifications [36]-[37], that both covers
asphalt binders graded by viscosity at 60ºC, in this study the
asphalt binder used are identified with a viscosity grade
reference AC-20. A Viscosity value, 60°C [140°F], Pa·s of
102 Pa·s, a Flashpoint min 230ºC, a Solubility percentage in
trichloroethylene of 99% and, a Penetration value, 25°C, 100g,
5 s, min of 53.
D.Rubber particles from scrap tires.
The rubber fractions come from the trituration of heavy- Fig. 8 Sieve analysis of the rubber from discarded truck-tires
truck tires (natural rubber) supplied gently by "Baucina
Recycling Tyres Srl" located in Baucina (PA). At this IV. MIXTURES
establishment, the process begins with a selection of tires, The mixtures analyzed and the process followed in the
differentiating them from light vehicles, mostly from cars, laboratory to study the Beta-factor to enhance the Superpave
motorcycles, and bicycles, heavy (trucks and self-articulated), methodology with the new parameters of energy applied to the
and massively sized, constituting the volume above the study case of the rail sub-ballast are described in a graphic
previous one, including the abandoned wheels of aircraft. diagram (Fig. 9).
CRM used in this case by dry process had two particle sizes
of 0.4-2mm and 2-4mm (Fig. 8). The rubber aggregate with
gap-gradation is a two-component system in which the fine
gradation interacts with the asphalt cement while the coarse
rubber performs as an elastic aggregate in HMA mixtures.
The characteristics of the materials used for the fabrication
of the bituminous sub-ballast are summarized in Table III.
B. “Beta factor”
Thus, the method that responds to an approximation based
on laboratory (empirical) results is summarized in Fig. 11 as
an average example of both mixtures where the following
process is observed.
At the critical level in this article, we will show the iterations
Fig. 10 Densification curves for HMA and DRY1.5% mixtures both made with a case study (“beta 5”, see Fig. 12) since with the
at Ndes.102 other combinations proceed in the same way, thus avoiding
successive figures of excessive development. Also, it is the
In conclusion, the average|2 regression equations are: most representative case since it corresponds to the optimal
recipe of bitumen content developed.
HMARFI (b.3.5%) → Γmm (Ndes. 102) = 8.697Log(x) + 79.295 For example, for the upper case, for a densification value of
HMARFI (b.3.6%) → Γmm (Ndes. 102) = 8.314Log(x) + 77.838 97% (i.e., An air voids content of 3%), the beta factor has
HMARFI (b.4.0%) → Γmm (Ndes. 102) = 8.365Log(x) + 80.954 been determined by developing the respective regression
HMARFI (b.4.5%) → Γmm (Ndes. 102) = 8.065Log(x) + 82.465 equation from the compaction curves (3)-(4), as is shown in
HMARFI (b.5.0%) → Γmm (Ndes. 102) = 6.238Log(x) + 86.960 Fig. 10, by clearing the unknown "x" corresponding to the
and number of gyrations so that each mixture reaches 3% of air
DRY1.5 (b.4.0%) → Γmm (Ndes. 102) = 7.817Log(x) + 75.270 voids (e.g.):
DRY1.5 (b.4.5%) → Γmm (Ndes. 102) = 8.008Log(x) + 79.882
DRY1.5 (b.5.0%) → Γmm (Ndes. 102) = 7.995Log(x) + 80.292 HMAb.4% : 97% 8.365 Log x 80.954
DRY1.5 (b.5.5%) → Γmm (Ndes. 102) = 6.713Log(x) + 85.200 (4)
97 80.954
antiLog ( x) 82.838
8.365
2
Each curve corresponds to the mean of two samples manufactured in the
laboratory of the same mixture.
DRYb.5% : 97% 7.995 Log x 80.292 In this way, averaged "beta" values of a number of two
specimens per mixture are obtained. A cloud of points (one
97 80.292
antiLog ( x) 122.97 (5) per cycle in the densification curve) was obtained.
7.995
Graphically shows the average value that must be adopted
to establish a final “beta” between a conventional HMA and a
rubber-mixture DRY1.5% (Fig. 14).
Following this procedure consecutively, we proceed with
each combination of similar mixtures regarding compaction
curves.
▪ Example factor “β5”: HMA b.4,5% vs. rubber volume increases in the mixture, and therefore also
DRY1.5% (b.5,5%). increases the number of cycles (Ndes) to an acceptable limit of
the Superpave methodology [28].
In this example, the regression curves of the two specimens
Recall that conventional blends are made to Ndes 102 cycles,
per sample developed by SGC are shown (Table IV).
so the result we are looking for is the "beta" factor that must
TABLE IV. REGRESSION CURVES HMA B.4.5% VS. DRY1.5 B.5.5% multiply to that Ndes in the case of a mixture of 1.5% rubber.
Sample 01 HMA Γmm(HMA1 b.4.5%)(N) = 7.596Log(x) + 83.409 The beta factors obtained from the regression curves
Sample 02 HMA Γmm(HMA2 b.4.5%)(N) = 8.529Log(x) + 81.521
applying the target value of 97% of compaction are presented
in Table V and Fig. 13. In this example, to achieve the same
Sample 01 DRY Γmm(DRY1 b.5.5%)(N) = 6.394Log(x) + 84.763
grade of compaction and air voids content, the rubberized
Sample 02 DRY Γmm(DRY2 b.5.5%)(N) = 7.032Log(x) + 85.638
mixture will have a Ndes equal to 102 cycles multiplied by
Avg. HMA Γmm(HMA b.4.5%)(N) = 8.064Log(x) + 82.465 1.33, resulting 136 cycles to SGC.
Avg. DRY Γmm(DRY b.5.5%)(N) = 6.713Log(x) + 85.200
TABLE V. “BETA” FACTORS (SAMPLE 1 HMA B.4.5% VS. DRY1.5 B.5.5%)
As can be seen, a first conclusion is that to obtain the same Γmm(N) NDRY5.5 NHMA4.5 Δβ
82.5 0.443 0.759 0.58
degree of compaction at the same number of turns by 85 1.089 1.619 0.67
Superpave we must consider between 0.5% and 1% more 87.5 2.680 3.456 0.78
bitumen content in the mixtures with the recycled rubber of 90 6.592 7.374 0.89
1.5% to 2%. 92.5 16.219 15.733 1.03
95 39.905 33.568 1.19
Later, it will be shown how the beta factor grows as the 97.0 (3% Va) 82.002 61.550 1.33
From the results obtained, with a binder content of 4%, the C. “Beta factors” averaged results
air voids was 2.74% in HMA mixture while in DRY 1.5% it The present work has proposed an empirical approach for
was 4.13%, for that reason is not a valid value (higher than the optimization of the mix-design of bituminous asphalt
3%|3). The densification curves respectively are (Fig. 12a-b): mixtures HMA or DRY made with the Superpave gyratory
compactor of bituminous mixtures having crumb rubber
between 1.5% to 3%. The method considers the elastic
behavior of the rubber and calculates its release of
deformation after compaction. Therefore, it is possible to
estimate and control the final void content by applying a
correction factor which adjusts the Ndes depending on the
target voids to be reached.
Based on the results, the empirical approach is considered
helpful in adjusting the required number of gyrations set by
the Superpave mix-design to compact rubber-aggregate
asphalt blends.
Finally, for all the combinations of “beta factors” is selected
an average value in each case of the blend. Considering the
earlier example of an HMA mixture and another DRY 1.5%,
the results are represented in Fig. 14 and Fig. 15.
TABLE VII
PERCENTAGE OF EACH FRACTION CRUDE FOR CONSTITUTION OF THE
THEORETICAL RECIPES
Rubber substitution (% of total mix by)
Mixture Asphalt (%) Weight (%) Volume (%)
5.5 1.5 3.02
DRY 1.5
6.0 1.5 2.98
Fig. 16 (a) Optimization of rubber-aggregate mixtures with “beta” 6.0 2.0 3.95
DRY 2.0
6.5 2.0 3.90
factors; (b) Scheme of regression curves
DRY 3.0 7.0 3.0 5.71
Considering the HMA the reference mixture, we have found The next step is to check in real mixes the new number of
the last “beta” results for each mixture (Table VI). turns assigned to each mix based on the corresponding factor
"beta" determined. Three different mixtures of four specimens
TABLE VI. RESULTS FOR ALL MIXTURES were each made with percentages of recycled gum of 1.5%,
Mixture “Beta factor” Ndes* 2%, and 3%.
HMA 1 102
DRY 1.5% 1.48 152 A. DRY RUBBER 1.5%#60_40 Ndes.152 b*.5-5.5%
DRY 2% 1.77 181
DRY 3% 2.85 291 In this new experience in laboratory, mixtures respond to
the following characteristics (Fig. 18-19; Table IX):
VI. MIX-DESIGN OF DRY RUBBERIZED MIXTURES 1. The proportions of rubber are #60-40% for mixtures
with 1.5 to 2% of rubber and, #20-80% for mixture
Previous studies have shown that rubber-modified binders
with 3% of rubber (i.e., 60% of Ø0.4-2 mm and 40%
(CRM) produce materials with good mechanical behavior
of Ø2-4 mm). The temperature of the asphalt cement
even fatigue [39-40]. These are mainly dense, and gap-graded
is between 160 and 220 ºC for mixing and 145 ºC and
asphalt concrete mixes to which scrap tire rubber are added as
160 ºC for compaction, according to the optimal
a part of the aggregate part. The percentage of rubber used in
values for viscosity using Brookfield viscometer and
these mixes varies from 1 to 3 percent by the total weight of
“ring and ball” - penetration tests. Ambient ground
the mix. The mixes are not considered to be asphalt rubber
rubber with a specific gravity of 1.154 g/cm 3 is used.
since rubber is not blended with the asphalt cement before
The rubber is free of loose fabric, and other
mixing it with aggregates. The rubber-asphalt mixes which are
contaminants.
produced by first mixing CRM and aggregates followed with
2. Asphalt containing 0.2 and 0.4 mm size rubber
an intimate mixing with asphalt cement are referred as
indicated the best laboratory results. The particles
“asphalt concrete rubber filled” or “rubber modified asphalt
size disruption of crumb rubber influenced the
concrete mixes (RUMAC)” [41].
physical properties of bitumen rubber blend.
Crumb rubber is made by shredding scrap tires that it is a
3. Also, after compaction, a dead load of 5kg was applied
particulate material free of fiber and steel. The size of the
for a further 24 hours to provide enough time for the
rubber particles is graded and can be found in many shapes
sample to reach room temperature. The samples were
and sizes. The finest one can be as small as about 0.2 mm and
removed from the split molds after 24 hours curing
below. The gradation used in this research is 0.4-2.0 mm to 2-
and stored at 20 ºC for future testing.
4 mm. Crumb rubber is light in weight and also durable. It can
4. Due to swelling effect, the Ndes was increased until 152
last for a lengthy period in a natural environment. From a
turns for rubber content 1.5% (see the section
safety aspect, crumb rubber can be categorized as a nontoxic
“Increasing stability during post-compaction.”
Fig. 19 (a) Densification curves DRY 1.5 b. 5%;5.5%; (b) Trend line
and regression equations
TABLE XI
COMPARATIVE ENERGETIC PARAMETERS (HMA VS. DRY1.5% Φ150·120MM)
Design ESALs %binder Ndes % Γmm Ndes %Va (Ndes)
4.0 102 97.26 2.74
>3·107 5.0 152 97.55 2.45
5.5 152 97.30 2.70
4
DP=P0.075/Pbe= P0.075/(VMA-Va)→((10.51+6.85)·0.5) / (14.9-2.79) = 0.716 Fig. 20 Comparison Avg. Densification curves DRY 1.5-2%
TABLE XIII In conclusion, the regression equations are:
COMPARATIVE ENERGETIC PARAMETERS (HMA VS. DRY2.0% Φ150·120MM) HMA (b.4%) → Γmm (Ndes. 102) = 8.365Log(x) + 80.954
Design ESALs %binder Ndes % Γmm at Ndes %Va (Ndes) DRY1.5 (b.5%) → Γmm (Ndes. 152) = 7.896Log(x) + 81.040
4.0 102 97.26 2.74 DRY1.5 (b.5.5%) → Γmm (Ndes. 152) = 7.546 Log(x) + 81.595
>3·107 6.0 181 97.64 2.36
6.5 181 97.94 2.06
DRY2.0 (b.6.0%) → Γmm (Ndes. 181) = 5.433Log(x) + 86.209
DRY2.0 (b.6.5%) → Γmm (Ndes. 181) = 5.311Log(x) + 86.881
VII. CONCLUSIONS
A literature review revealed that field performance of dry thermal stabilization and curing in mixtures of asphalt with
rubber-modified asphalt mixtures is consistently applying the rubber as we have seen during the development of this study.
proposed protocol in this article. The swelling effect is The protocol to produce test specimens in the laboratory
confirmed in mixtures DRY 1,5%, 2% and, 3% of rubber by already presented has been justified since the behavior of the
total weight of the mixture. Rubber at high temperature rubber requires care in the post-compaction phase that does
absorbs the lighter fractions of bitumen during seven days not occur in conventional HMA mixtures.
from its manufacture. Swelling and rebound effects are
problems observed due to the non-uniform expansion of the ACKNOWLEDGMENT
mixture because of the residual energy accumulated inside the The research presented has received funding, as part of the Marie
asphalt matrix. Mixtures optimized for the sub-ballast layer in Curie Initial Training Network (ITN) action, FP7-PEOPLE-2013-
high-speed rail-lines are enhanced with an increase of ITN, from the European Union’s Seventh Framework Program for
compaction to achieve the target void ratio of 3%. research, technological development, and demonstration under grant
Thus, a fundamental investigation on the mechanical agreement number 607524.
properties of rubber-bitumen was carried out to understand the
interaction effect, to solve the rebounding and non-uniform COMPLIANCE WITH ETHICAL STANDARDS
distress in laboratory specimens during the manufacturing The author(s) declare(s) that there is no potential conflict of
process of mixtures with SGC. interest. We further confirm that the order of authors listed in the
For each specimen prepared, best results were obtained with manuscript has been approved and, it was followed the regulation of
a digestion time of 90min and, considering the asphalt binder our institution concerning intellectual property.
(135-150ºC), aggregates (160-190ºC) and compaction molds
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crumb rubber modifier (CRM) on the performance properties of He moved to Palermo (Italy) from the University of
rubberized binders in HMA pavements,” Construction and Building Granada as an Architect and Researcher in Materials,
Materials, Volume 22, Issue 7, 2008, pp 1368-1376, ISSN 0950-0618. Transports and Civil Engineering. His qualifications are
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rubber-bitumen interaction on the mechanical durability of impact Engineering and, Doctorate in Civil, Environmental,
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Eurasphalt and Eurobitume Congress, 2000, Barcelona, Spain. UNIPA, Palermo, Italy, 2014-2017).
[23] Mashaan, N. S., Ali, A. H., Karim, M. R., & Abdelaziz, M. (2012). “An Fernando is membership of Società Italiana Infrastructure Viarie, SIIV
overview of crumb rubber modified asphalt.” International Journal of technical committee and, is working as a Marie Curie ESR inside the
Physical Sciences, 7(2), 166-170. European Project FP7-PEOPLE-2013-ITN, SUP&RITN Sustainable
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asphalt mixtures using dry process.” Construction and Building & Characterization, Modelling and Mix-Design of concrete/mortar/asphalt
Materials, 21(5), 1011-1015. mixes and show development with laboratory facilities.
[25] Ayad Subhy, Gordon Airey, D. Lo Presti (2007). “An investigation of His last publications are: (2017) “Effect of temperature and traffic on mix-
the mechanical properties of rubber modified asphalt mixtures using a design of bituminous asphalt for railway sub-ballast layer” BCRRA 2017;
modified dry process.” Conference proceedings BCRRA 2017 Greece. (2017) "Increased Stability of Rubber-Modified Asphalt Mixtures to Swelling,
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compacted stone matrix asphalt mixtures.” Transportation Research International Journal of Transport and Vehicle Engineering Vol: 4, Nº7; and
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Compacted Hot Mix Asphalt using Saturated Surface-Dry Specimens.” Transportation Engineering, David Publishing, Valley Cottage, USA.
Standard Specifications for Transportation Materials and Methods of
Sampling and Testing, 27th Edition, American Association of State G. Di Mino was born in Palermo (Italy, 1966. Since 1993 he
Highway and Transportation Officials, Washington, DC. is a registered professional engineer. His qualifications are
[28] Christensen, D.W., Bonaquist, R.F. (2006). “Volumetric Requirements Ph.D., Civil Engineering, Università La Sapienza, Roma,
for Superpave Mix Design,” NCHRP Report 567. National Cooperative 1996; B.S., Civil Engineering, Università degli Studi di
Highway Research Program, Washington D.C. Palermo, 1992 adn, High School Diploma of Classical
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Temperature and traffic on mix-design of bituminous asphalt for railway Gaetano is a membership of SIIV (Italian Society for Road
sub-ballast layer.” BCRRA2017 Conference Proceedings CRC Press Infrastructures) since 1993 and AIPCR (World Road
Taylor & Francis Group. Association) since 1998. Since 2011 is a Member of the Doctoral School in
[30] F. Martinez-Soto, G. Di Mino (2017). “Procedure for a temperature- Civil and Environmental Engineering at the University of Palermo. Research
traffic model on rubberized asphalt layer for roads and railways,” interests focus primarily on Railway and Road Infrastructures, Materials and
(JTTE-E 20170721-1) Journal of Traffic and Transportation Pavement Management.
Engineering, ISSN: 2328-2142, DOI: 10.17265/2328-2142/2017.05.002,
David Publishing Company, Valley Cottage, NY, USA.
[31] BS EN 13108-1:2016 “Bituminous mixtures. Material specifications.
Asphalt Concrete”, doi:10.3403/30278709.
[32] BS EN 12591, “Bitumen and bituminous binders - Specifications for
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[33] BS EN 12697-35, “Bituminous mixtures — Test methods — Part 35:
Laboratory mixing.”
[34] Zhang, J.; Apeagyei, A.; Airey, G.D.; Grenfell, J.R.A. (2015).
“Influence of aggregate mineralogical composition on the water
resistance of aggregate-bitumen adhesion.” International Journal of
Adhesion and Adhesives, 62, 45-54.