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Empowering tomorrow´s
industry today.
A comprehensive package of integrated services
combining testing, inspection and certification
with innovative business solutions.
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2 INDUSTRIAL SERVICES OVERVIEW
Image: TÜV Rheinland ©
3
Contents
04 Overview – our services for the entire lifecycle of
your project
08 One-stop solutions tailored to your needs:
··
Oil, gas and chemical
··
Power generation – conventional and renewable
energy
··
Buildings and infrastructure
··
Industrial components
10 Asset Integrity Management – expertise to
maximize asset value, profitability and return
12 Risk and Safety Management – support in
achieving safe and reliable operations
14 Market Access Services – assistance in acquiring
and managing certifications
16 Industrial Inspection – audits, inspections or
verifications according to your inspection test plans
18 Functional Safety and Cyber Security – services for
legal certainty and trouble-free operation
19 Sustainability – we operate with respect to our
social and environmental responsibility
4
The single source provider for achieving your goals across all stages of
the value chain and project- and asset lifecycle.
At TÜV Rheinland, we help you meet different challenges. Our expertise and comprehensive service portfolio offers
Regardless of whether we work for you in the energy, much more than inspections and tests. We add value by
infrastructure or industrial components sectors, we minimizing risks and helping you to grow your business.
understand the different environments and needs of With over 140 years of industrial expertise, we utilize our in-
each business. That‘s why we provide a great variety depth knowledge to offer you exactly the right solution for
of customized as well as standard services to meet your specific requirements.
individual requirements.
The core values of integrity and excellence, customer
Ensuring efficient management of your assets and projects orientation, performance and agility guide us in our mission
is our mission – we are globally available, lending a local to deliver first-class services on a constant high quality level
hand for helping you to achieve your business goals. to clients around the world.
INDUSTRIAL SERVICES OVERVIEW 5
INDUSTRIES CLIENTS
G LO B A L D E L I V E RY C A PA B I L I T Y AC R O S S A L L S TA G E S O F VA L U E C H A I N ,
P R O J E C T- , A N D A S S E T L I F E CYC L E
INDUSTRIAL SERVICES OVERVIEW 7
Innovative one-stop-solutions
for your industry’s challenges.
We enable our clients to achieve more success. Safety, quality, efficiency
and compliance are the results of our work. Precisely right. Two words
that perfectly encapsulate our commitment to service: whatever we do,
we do it precisely and we do it right for the benefit of our clients.
O P E R AT I N G I N A G L O B A L I Z E D A N D I N T E R C O N N E C T E D W O R L D T H AT I S C H A N G I N G AT A N I N C R E A S I N G
PA C E , W E R E C O G N I Z E T H E I M P O R TA N C E O F I M P R O V I N G O U R S O L U T I O N S A N D O U R W AY O F W O R K I N G .
W E A R E F O C U S E D O N P R E PA R I N G O U R S E LV E S – A N D Y O U – F O R T H E F U T U R E . T H E M A I N A I M S O F O U R
I N N O VAT I O N P O R T F O L I O A R E : R E M O T E I N S P E C T I O N , I N C L U D I N G S P E C I A L I Z E D N D T T E C H N O L O G I E S A S
W E L L A S D I G I TA L I Z AT I O N A N D I N D U S T R Y 4 . 0 .
10 ASSE T INTEGRIT Y MANAGEMENT
The purpose of Asset Integrity Moreover, AIM enables organizations We have a large team of specialists
Management is to help maintain an to assert – with confidence and based and engineering support in all areas
asset in fit-for-service condition while on documented evidence – that their of Asset Integrity Management,
extending its remaining lifetime in a assets are safe and reliable at any including process safety, risk analysis,
reliable, safe and cost-effective way. specific point in time. mechanical integrity, inspection
and maintenance optimization to help
you be confident in your assets.
OUR APPROACH
No two projects are the same! That
is why our AIM model provides a
flexible approach to establish full
value-adding service packages tailored
specifically to our customer needs and
individual project requirements.
1. M A N AG E M E N T SYS T E M A N D SO F T WA R E 4 . I N D E P E N D E N T R E V I E W A N D V E R I F I C AT I O N
C O N S U LT I N G Independent examination of all or selected elements
Establishing a system of policies, standards, procedures of the AIM system, policies and processes as well as
and resources to maintain integrity over the entire asset their implementation to determine adequacy.
lifecycle.
5. AIM TRAINING
2 . D ATA A N A LY S I S A N D T E C H N I C A L C O N S U LT I N G Various training modules targeting engineers and
Conducting relevant integrity, risk, reliability, process safety supervisors working in operations, inspection,
and other safety and security assessments to understand maintenance and reliability, process engineering, safety
integrity vulnerability, ensure assets are designed and engineering and loss prevention, HSE/EHS and facilities
operated to achieve performance targets and minimize risk. management.
3 . D ATA C O L L E C T I O N
Inspecting, testing and monitoring the condition of
structures and equipment during operation to maintain
design intent throughout the asset lifecycle.
Management System & AIM system and strategy development and implementation
Software Consulting
AIM software selection &
Data management Auditing and certification
implementation support
Independent Reviews
Asset Integrity
Our services help clients to manage health, safety, security, Controlling risk requires understanding engineered and
environmental (HSSE) and business risk to achieve safe technological systems, management systems and
and reliable operation and avoid loss, comply with complex organizational, cultural and behavioral factors.
legislation and corporate standards, protect business TÜV Rheinland provides consulting, learning and resourcing
reputation as well as ultimately protect and enhance services across all of these enablers.
enterprise value.
Identifying, analyzing, evaluating and Identifying, developing and ·· Human factors
INDUSTRIAL SERVICES OVERVIEW 13
reducing the risks associated with implementing effective policies and ·· Safety leadership training
facilities, operations and equipment to procedures to maintain control of risks
acceptable levels: and minimize loss: Delivering online and classroom
·· ALARP assessment ·· Business continuity management training and postgraduate education
·· Asset Integrity Management ·· Emergency planning and crisis to help develop competent risk and
·· Bowtie analysis management safety management professionals:
·· Business risk assessment ·· Environmental management ·· MSc in risk and safety management
·· Fire protection ·· HSSE / safety case ·· UK degree apprenticeship in risk
OPERATIONS,
CONCEPT/ SITE CONSTRUCTION DECOMMISSIONING,
DESIGN MAINTENANCE &
DEVELOPMENT & COMMISSIONING RE-POWERING
MODIFICATION
Accreditation
Cooperation agreement
The management of and procurement parameters as well as the quality of be guaranteed. Under such critical
for international projects in today’s equipment and works. circumstances, it is prudent to rely
industry can entail dealing with on the services provided by an
complex manufacturing and supply A task of mammoth proportion, independent party such as
chain processes. You need to be client requirements must be met, TÜV Rheinland. We help you to select
certain that contractors adhere to compliance of products to national competent suppliers, assure quality of
all terms in the agreement such as or international regulations must be materials and components as well as
time frames, pricing, and technical ensured and timely delivery must to minimize delays.
O U R S P E C I A L I S T K N O W - H O W AT
in order for you to receive the right unplanned outages or breakdowns.
YO U R S E RV I C E
goods and materials properly and Providing a wide variety of services,
Our experts conduct comprehensive intact. Furthermore, we are on-site to including assessment, qualification,
audits, inspections or verifications supervise and monitor all activities until inspection, testing, and supervision,
according to your inspection and successful completion of the project. we prepare a customized service
test plans or specifications as well Even once your asset is in operation, package to find the best solution for
as applicable international standards we continue to assist you with our you whether it covers the management
and codes. We also ensure safe and inspections, assessing the condition of your entire project, asset, or just a
appropriate loading, shipment and and thus reducing the risk of single service.
off-loading at locations worldwide
INDUSTRIAL INSPECTION
SERVICES
Verification of Project support and Loading and discharging Periodic visual inspection
documents / procedures monitoring supervision of assets in operation or
Inspections during Quality audits QA/QC inspections of during shutdown periods
manufacturing Production control on-site shipments Corrosion monitoring
Witnessing of tests / FAT Progress reporting Material handover Key element of our Asset
Pre-shipment inspections supervision Integrity Management
Field expediting
Witnessing of installation (AIM) offering
Desk expediting
Handover inspection
PROJECTS O P E R AT I O N S
FOCUS
G LO B A L N E T W O R K LO C A L P R E S E N C E
W I T H O U R E X T E N S I V E K N O W L E D G E O F I N D U S T R I A L I N S P E C T I O N S E R V I C E S F O R N AT I O N A L A N D
I N T E R N AT I O N A L P R O J E C T S A N D O U R R E P U TAT I O N F O R C O N S C I E N T I O U S A N D R E L I A B L E W O R K ,
W E P R O V I D E C U S T O M E R S AT I S F A C T I O N A R O U N D T H E G L O B E A N D H E L P E N S U R E S U C C E S S F U L P R O J E C T
AND ASSET PERFORMANCE.
18 FUNCTIONAL SAFET Y AND CYBER SECURIT Y
SA FE T Y A N D SEC U R IT Y BY DESI GN
S A F E O P E R AT I O N O F I N D U ST R I A L SYST E M S
Industrial systems consist of individual components that are
integrated to a single structure, enabling the performance
of specific functions. These systems are developed, 1. 2. 3.
operated and needed to be maintained. Typically, three
partners are involved in a system lifecycle: the component
manufacturers, the integrators, who are responsible for
product design, functioning and implementation, and the
end users, who operate and maintain the systems.
Qualified or Management Qualified
This results in two approaches for Functional Safety and certified system personnel
Cyber Security, namely “safety by design” and “security components
by design.”
The aim of our services for Functional Safety and Cyber You can trust in our longstanding experience as a
Security is to provide you with legal certainty, optimized recognized certification provider as well as our expertise in
processes, and ensure trouble-free operation. You can industry 4.0 and digitalization. Forge a new path with us as
profit from our many years of industry experience and high your competent partner!
expectations of quality.
Defense against negligent and willful actions to Defense against random and systematic technical
protect devices and facilities failure to protect life and environment
S U S TA I N A B I L I T Y 19
Sustainable industrial
performance.
TÜV Rheinland to contribute to a future that meets both human and
environmental needs on a sustainable basis.
A LW AY S A G O O D S I G N . T H E T Ü V R H E I N L A N D T E S T M A R K .
www.tuv.com