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Formwork Striking Times For GGBS Concrete
Formwork Striking Times For GGBS Concrete
This Papersets out examples of how the what the actual in-situ strength development is Written discussion
formwork striking time for concretes con- likely to be, it is worthwhile to reviewthe bene- closes 16January 1995
taining up to 70% ground granulated fits of using high proportionsof ggbs in con-
blastfurnace slag (ggbs) a s part of the Crete.
cement has been determined over UK
winter months. Such high proportionsof Durable concrete
ggbs are used to enhance the durability of 2. To ensure the long-term durability of
the concrete exposed to a range of other- reinforced and plain concrete structures,it is
wise deleterious environments. The higher often desirable to specify concrete containing
the proportion of ggbs the slower the early 70% ggbs. The most frequent applications are
age strength development becomes, and
(0) to minimize the risk of early age thermal
examples include concrete with 0%, 50%,
cracking, or to reduce the amount of crack
and 70% ggbs, where the majority ofthe
control r e i n f ~ r c e m e n t ~ . ~
data is on 70% ggbs, as thisis an area of
(Q)to provide resistance to sulphate.bearing
particular interest. Results from both
groundwaters above Class2 as defined in
full-size tests using temperature matched
BRE Digest 363,sor to resist attackby
curing equipment andin-situ concrete
acids.
elements are described. These examples (c) to increase greatly the resistance to chlo-
include a practical range of strength ride diffusion, and subsequent reinforce-
grade, aggregate type, formwork material ment corrosion where structures are
and section size useful to those exposed to de-icing salts ora marine
responsible forassessing the formwork environment.6
striking time of concrete.
3. Frequently, the types of element that
require either an enhanced resistance to chemi-
Introduction cal attack or require aminimum risk of early
The durability benefitsof using concrete con- age thermal cracking are large sections. Where
taining up to70% ground granulated blastfur- this is the case, striking times are not generally
nace slag (ggbs) to BS 6699,’in combination problematical. However, as theawareness of
with Portland cement(PC) to BS 12,’ mean that the durability advantagesof using 70% ggbs
it is specified fora range of structural concrete has grown, so has the requirement to use it in
elements. Combinations of ggbs andPC provide thinner structural elements where striking time
concrete with enhancedresistance to severe may significantly affect the construction pro-
forms of chemical attack as well as reducing gramme. When this occurs, itis important to
the risk of early-age thermal cracking. Thisis know what strength is required to strike form-
achieved by the natureof its hydration which work.
also givesa slower early age strength develop
ment than the equivalent grade of concrete Concrete strength at striking
made with PC only. Where the proportionof 4. Under normal conditions, an in-situ con-
ggbs is restricted to levels up 50%to the strik- crete compressive strengthof 2 N/mm2 is con-
ing times are not increased sufficiently to affectsidered sufficient to prevent mechanical
the construction programme, under normal con- damage on striking vertical formwork, and to
ditions. For this reason, the striking time of ensure
protection
from
According to BS
concrete containing up to 50% ggbs is onlycon- 8110,9 a t least 10 N/mm2, or twice the stress to
sidered briefly in line with the limited investi- which the element is subjected, whicheveris
gations that havebeen required. Results show the greater, is required to strikehorizontal
that for massive or medium-sized concrete con- formwork. In BS 8110. it is stated that this
struction, the useof 70% ggbs does not present strength may be assessedby test on cubes
a practical limitation to the strikingtime. cured, a s near a s possible, under the same con. C. A. Clear.
Where 70% ggbs concrete is used in thinner, ditions a s the concrete in the element. This Assistant Technical
more exposed elements, some additional con-
sideration may be required and this is dealt
with in detail. Before an assessment is made of
statement may be interpreted to include cubes Marketing Manager,
cured alongside the structure as well as more Civil and Marine
realistic simulations and therefore the various Slag Cement Limited -
441
CLEAR
strength requirements for striking formwork properties of PCs have changed" over the
are only a general guide. Sometimes, it more
is years.
appropriate to select an alternative strength 8. The combination of mean air tem-
requirement for particular applications.For perature, concrete placing temperature, form-
this reason, a summaryof factors affecting the work material and the minimum dimensionof
striking time is useful. the section cast are important factorsas they
effectively control the early age temperature
Factors affecting striking time history of the element. In a report covering
5. The striking time of concrete depends on methods of assessment of striking time,
the following factors Harrison" states that cubesmade from con-
crete sampled from that placedin an element,
( a ) formworkdesign
and cured at a temperatureprofile which
( b ) workmanship
matches that of the in-situ concrete,will
(c) in-situ concrete strength development.
provide the shortest strikingtime. This tem-
6. Formwork design is relevant, a s even the perature matched curing(TMC)" technique is
strongest concrete canbe damaged if a form useful, as it is the in-situ temperature historyof
has not been designed to allow removal. Simi- the concrete element which controls its early
larly, workmanship is important, as concreteof age strength development.In addition, the TMC
any strength canbe damaged where an appro- fulfils the BS 8110' recommendation to cure
priate release agent has not been used or where cubes under conditions asclose as possible to
operatives do not adopt a sufficiently high level the concrete in the element. Before workwith
of care in removing forms. the TMC apparatus is described, it is worth-
7. Harrison provides tables of minimum while to show therelative effect of using up to
striking times8 which effectively summarize the 70% ggbs in a nominal C40 grade concrete at a
early age strength developmentof PC and constant curing temperature.
RHPC concrete as a function of: concrete grade;
mean air temperature; concrete placing tem- Early age strength development at
perature; formwork type; and theminimum 20°C
dimension of the section cast. Harrison's tables 9. Figure 1 shows the strength development
are based on the concrete strength development of concrete cubes stored in water at 20°C up to
with a safety margin.As a consequence, the use seven days, for five concrete mixes as set out in
Fig. l . Early age of Harrison's tables may not give a realistic Table 1. Mixes M1 -M3 contain 70% ggbs in
strength development idea of strength development for a particular combination with a marine gravel, granite and
of concrete mixes source of cement, and do not includecom- limestone aggregate respectively.Mix M4 con-
M1 -M5, a t 20°C binations of PC with ggbs. In addition, the tains 50% ggbs and Mix M5 is a PC only con-
crete, both in combination with a marine
gravel. All concrete mixes were mixed andsup-
plied by ready-mixed concrete vehicles; the
5c concrete used for strength development was
sampled from that supplied to the element cast.
10. In the unlikely event that a real struc-
tural concrete element wascured at a constant
temperature of 20°C, then Fig. 1 shows that a
4c
2 N/mmz requirement for the strikingof verti-
/'
/ cal formwork is met by all the mixesin less
/ than one day. All mixes also achieve 10 N/mm2
f' by two days, with the50% ggbs mix making it
NE 3c in one day. Wheremore than 10 N/mm2, say
E 20 N/mm*, is requiredfor the striking of hori-
t zontal formwork then Fig. 1 indicates a striking
sm time of two days for the 50% ggbs concrete,
z 2c and up to four daysfor concrete containing
70% ggbs. However, Fig. 1 shows only the
strength development at a constant20°C and
I type
aggregateand
Mix, cement thus ignores the temperature history which can
I -A- M1, 70% ggbs. Marine significantly change the early age in-situ
la eM2, 70% ggbs.Granite strength development.
+M3, 70% ggbs,Limestone Early age temperature of concrete
-0- M4. 50% aabs. Marine
11. The early age temperature history of
in-situ concrete is a function of
a
1 2 3 4 5 6 7 ( a ) ccncrete placing temperature
Age: days ( b ) minimum dimension of section cast
FORMWORK STRIKING
TIMES FOR GGBS
CONCRETE
Mix ggbs: % Total Nominal Max. Slump: Aggregate type Admixture* Cube strength:
cement grade free mm N/mm2
content: w/c
kg/m Fine Coarse 28 day 56 day 90 day
M2 70 390 C40 0.45 115 SP Crushed rock Granite 52.8 63.3 59.9
* SP = is a superplasticizer (FEB SP3) and WRA is a normal water reducing or plasticizing admixture(Cormix P4).
t Representative site results.
-
block with 70% ggbs andgranite aggregate; (c)1 m 3block with 70% ggbs results in combination with just thetem-
and limestone aggregate; (d)250 mm slab with50% ggbs and marine perature history of the in-situconcrete. Thus
aggregate; (e) 1 m 3 block with PC and marine aggregate the need for a full TMC equipment is replaced
444
FORMWORK STRIKING
TIMES FOR GGBS
CONCRETE
Mix Minimum Average ambient Date cast Minimum striking for a strength requirement of
dimension temperature; "C
2 N/mm2 10 N/mm2 20 N/mm2
M1, Fig. 3(a) l m 9 Dec. 1992 8 21 hours 39 hours 69 hours
M2, Fig. 3(b) l m 20 Oct. 1992 8 21 hours 42 hours 72 hours
by a temperature measuringdevice with dis- say, 7 N/mm2; the same concrete will be
posable or recoverable thermocouples or probes expected to achieve 7 N/mm' if it is cured for
for embedding in the concrete. either: 46 hours at10°C; or 32 hours at15°C; or
24 hours at20°C; or 19 hours at 25°C; or 15
Equivalent age hours at 30°C.
20. The principle of Equivalent Age was set 22. A realistic example is set out in Table 3,
out by Weaver and S a d g r ~ v e in
' ~ 1971 for Port- using the temperature historyof the 1 m section
land cement concrete. Harrison14 verified the shown in Fig. 3(c), the results forM3, and 70%
relationship in 1975 for temperatures in the ggbs concrete with a limestone aggregate.
range 7"-27"C during the assessmentof the
risk of mechanical damage to concreteby early TMC in-situ strength
removal of formwork. Wimpenny andEllis15 23. In effect, when the in-situ concrete is
verified that the EquivalentAge principle three days old, its Equivalent Age to concrete
works for a range of combinations of ggbs and cured at 20°C is 4.8 days because it was at a
PC. Simply stated, a concrete cured for period
a higher temperaturemost of the time. The TMC
T , at a temperatureof 0°C has an Equivalent in-situ strength at three days, as shown in
Age Tcqwhen cured at 20°C. The relationship Fig. 3(c), is 33.5 N/mm2. Inspection of Fig. 1,
can be expressed thus concrete strength at20"C, gives an estimated
-
446
E5 m Steel 3.5 7.0 70
* WRA P4 is Cormix P4 and WRA 211 is Conplast 211, both are normal water-reducing
C30 330 0.51
or plasticizing admixtures.
WRA, P4
FORMWORK STRIKING
TIMES FOR GGBS
CONCRETE
Practical application
33. In the above tests and examples, the
concrete used for ascertaining the early age
strength, either at20°C or by TMC, was
sampled from, or indicative of,that supplied to
the element cast from the ready-mixed concrete
truck. In cases where the concrete strength data
are not as representative as this, an additional
factor of safety for the strengthof concrete at
striking may be required.
34. Similarly, the temperature history of
each element has been measured at a point rep-
resentative of the position where the in-situ
strength is required, normally at the reinforce-
ment level near the concrete surface. As shown
by the examples, an exact early age strength
requirement is not always specified but they
were included as useful information for those
who may be interested in estimating the early
age in-situ strengthof similar sized elements
using up to70% ggbs concrete.
General conclusions
35. The TMC test results confirm that the
principle of Equivalent Age canbe applied to 5- - 10
estimate the early age in-situ strengthof con- L
crete containing up to70% ggbs. Early age is
up to an equivalent ageof 7 days which is 0 I l I 0
equivalent to a real agebetween 4 and 6.5 days
for 70% ggbs concrete cast in 1 m thick sec-
tions under cold winter conditions. Under
similar ambient conditions, thePC only con-
crete produced higher concrete temperatures at
early ages, and an equivalent ageof 7 days was
achieved in less than 3 days.
36. The results were obtained during the
spring of 1990 and the winter of 1992, to simu-
late a worst case for the concrete elements
under construction in the United Kingdom. I I I
447
taining up to70% ggbs, in sections with a 5. BUILDINGRESEARCH ESTABLISHMENT. Sulphate and
minimum dimension greater than250 mm , is acid resistance of concrete in the ground. BRE,
sufficient to achieve a striking timewhich does Garston, July 1991, BRE Digest 363.
not extend the construction programme. Where 6. BRITISHSTANDARDS INSTITUTION. Code ofpractice
for maritime structures. BSI, London, BS 6349:
only up to 50% ggbs is used, the reductionin
Part 1: 1984, Last amendment No. 4, July 1989.
early age development has not presented prob- 7. THECONCRETE SOCIETY. Formwork, a guide to good
lems significant enough to prompt much field practice. Joint committee of the Concrete Society
investigation, a s reflected in the examples. and The Institutionof Civil Engineers, London,
Structural elements which mayneed detailed Aug. 1986.
consideration are where the minimum dimen- 8. HARRISON T.A. Tables of minimum striking times
sion of section cast is less thanor around for soffit and vertical formwork. Construction
250 mm, particularly in combination with con- Industry Research and Information Association,
crete cast in non-timber formwork, such as London, 1977, reprinted March 1979, Report 67.
steel, slipform or cast against the ground. In 9. BRITISHSTANDARDS INSnTvnON. StYUCtUYal use Of
these cases, it is worthwhile to use a worst case concrete, Part 1 :Code ofpractice for design and
construction. BSI, London, 1985, BS 8110: Part 1.
in-situ temperature history, suchas a represen- 10. THECONCRETE SOCIETY. Changes in the properties
tative minimum concrete temperature, to esti- of ordinary Portland cement and their effects on
mate the minimum striking time to see whether concrete. London, Oct. 1987, Technical Report 29
or not a full temperature matched curing test is (Report of a Concrete Society working party).
required in order to obtain the most realistic 11. HARRISON T. A. Formwork striking times-
value. methods of assessment. Construction Industry
Research and Information Association, London,
Acknowledgements 1987, Report 73,2nd edn.
38. The Author acknowledges gratefully the 12. BRITISH STANDARDS INSTITUTION.Method of tem-
perature matched curing of concrete specimens.
help and assistanceof Trafalgar House Con- BSI, London, 1984, Draft for development
struction Special Projects Limited for the site DD 92.
data and other information provided for this 13. WEAVER J. and SADGROVE B. M. Striking times of
Paper. formwork-tables of curingperiods to achieve given
strengths. Construction Industry Research and
References Information Association, London, Oct. 1971,
INsnTunoN. Specification for
1. BRlnsH STANDARDS Report 36.
Ground granulated blastfurnace slagfor use with 14. HARRISON T.A. Mechanical damage to concrete by
Portland cement. BSI, London, 1992, BS 6699. early removal of formwork. London, Cement and
2. BRITISH STANDARDS INsnmnoN. Specification for Concrete Association, London, Feb. 1975, Techni-
Portland cement. BSI, London, 1991, BS 12. cal Report 42.505.
3. THECONCRETE SOCIETY. Mass Concrete. Concrete 15. WIMPENNY D. and ELLISC. The effect of ggbs on
Society, London, Aug. 1986, Digest No. 2. the temperature and strength development in con-
4. HARRISON T. A. Early-age thermal crack control in crete elements underlow ambient temperatures.
concrete. Construction Industry Research and P Y O C . Int. Conf. on Blended Cements in Construc-
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