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FLUID COOLING | Shell & Tube EK Series

Copper & Steel Construction


Features
Compact Size
n

High Efficiency Finned Bundle Design


n

Low Cost
n

Optional Patented Built-in


n

Surge-Cushion® Relief Bypass


3/16” Tube Size
n

Heat Removal up to 400 Horsepower


n

(300 kW)
Oil Flow rates up to 80 U.S. GPM (300
n

Liters/min.)
Large Oil Connections for Minimum
n

Entering and Exiting Flow Restriction


Removable End Bonnets for easy
n

tube cleaning
WATER COOLED  EK

Mounting Brackets Designed so


n

that Cooler can be Rotated in 90° Materials Surge-Cushion (Option)


Increments
Shell Steel The Surge-cushion® is a protective device
High Pressure Ratings
n
(patented) designed to internally bypass
Tube Sheets Steel
Complete Line of Accessories Available
n
Baff les Steel
a portion of the oil flow during cold start
conditions, or when sudden flow surges
Mounting Brackets Steel temporarily exceed the maximum flow allowed
Ratings Gaskets Nitrile Rubber/Cellulose Fiber for a given cooler. This device may replace an
Nameplate Aluminum Foil external bypass valve, but it is not intended to
Operating Pressure/Shell side 500 psi bypass the total oil flow.
Tubes Copper
Operating Pressure/Tubeshell side 150 psi
Fins Aluminum Maximum Flow Rates
Operating Temperature 250° F
End Caps Grey Iron
Shell Tube Side GPM
Unit Side One Two Four
Size GPM Pass Pass Pass

500 20 13 6 N/A
700 60 24 12 6
1000 80 56 28 14
Incorrect installation can cause premature failure.

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com


Dimensions
One Pass

A FLANGE 1-1/2 2
X Flange SIZE
Size 1-1/2 2
F G X 1.41 1.69
X 1.41 1.69
M Z (4 PLACES)
Y Y 2.75 3.06
Y 2.75 3.06
N EKF Z 1/2 - 13 UNC-2B
EKF Z 1/2 - 13 UNC-28
EKFM Z M-12
EKFM Z M-12
E C

L J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT
NPT
MODEL SAE O-RING FLANGE BSPP O-RING FLANGE BSPP BSPP
EK-505 7.38 2.19 2.59 7.44 1/2 #8 3/4-16 1/2
3.74

  EK
UNF-2B
EK-508 10.38 3.85 10.44
.34
EK-510 12.38 3.5 5.85 12.44
2.55 x #12 N/A
EK-512 14.38 MAX. N/A 1.62 7.85 3.26 14.44 2.50 N/A 3/4 3/4 3/4
3.90 DIA. .62 11/16-12
EK-514 16.38 WIDTH 9.85 16.44
SLOT UN-2B
EK-518 20.38 13.85 20.44
EK-524 26.38 19.85 26.44
EK-536 38.38 31.85 38.44
EK-708 11.12 3.00 10.71
.44
EK-712 15.12 5.0 7.00 14.71
3.52 x
EK-714 17.12 MAX. 5.47 5.71 2.59 9.00 4.07 16.71 3.00 11/2 11/2 11/4
DIA. .75
EK-718 21.12 WIDTH 13.00 20.71
SLOT #24
EK-724 27.12 19.00 26.71
17/8-12
EK-736 39.12 31.00 38.71
1/4 UN-2B 11/2
EK-1012 15.33 6.18 15.45
EK-1014 17.33 8.18 17.45 .44
6.5
EK-1018 21.33 5.05 12.18 21.45 x
MAX. 7.64 8.28 4.00 4.57 4.00 2 2 11/2
EK-1024 27.33 DIA. 18.18 27.45 1.00
WIDTH
EK-1036 39.33 30.18 39.45 SLOT
EK-1048 51.33 42.18 51.45
NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in inches.

EK

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com



Dimensions
Two Pass

X Flange
A Size 1-1/2 2

F G X 1.41 1.69
Z (4 PLACES) Y
M P Y 2.75 3.06
N EKF Z 1/2 - 13 UNC-28
EKFM Z M-12
C
E

D
L
J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT P
NPT
MODEL SAE O-RING FLANGE BSPP O-RING FLANGE BSPP BSPP
EK-505 7.38 3.74 2.19 2.59 7.44 1/2 #8 3/4-16 1/2
UNF-2B
EK-508 10.38 3.85 10.44
EK-510 12.38 5.85 12.44 .34
3.5 #12
EK-512 14.38 2.55 7.85 14.44 x 3/8 1.12
MAX. N/A 1.62 3.26 2.50 N/A 3/4 11/16-12 N/A 3/4
EK-514 16.38 3.90 DIA. 9.85 16.44 .62
WIDTH UN-2B
  EK

EK-518 20.38 13.85 20.44 SLOT


EK-524 26.38 19.85 26.44
EK-536 38.38 31.85 38.44
EK-708 10.19 3.00 10.71
EK-712 14.19 7.00 14.71 .44
5.0
EK-714 16.19 3.52 9.00 16.71 x 3/4 1.62
MAX. 5.71 2.59 3.57 3.00 11/2 11/2
EK-718 20.19 5.47 DIA. 13.00 20.71 .75
WIDTH
EK-724 26.19 19.00 26.71 SLOT
#24
EK-736 39.19 31.00 38.71
1/4 17/8-12 11/2
EK-1012 14.58 6.18 15.45
UN-2B
EK-1014 16.58 8.18 17.45 .44
6.5
EK-1018 20.58 5.05 12.18 21.45 x
MAX. 7.64 8.28 4.00 4.45 4.00 1.0 2.38
EK-1024 26.58 DIA. 18.18 27.45 1.00 2 2
WIDTH
EK-1036 38.58 30.18 39.45 SLOT
EK-1048 50.58 42.18 51.45
NOTE: We
NOTE: We reserve
reserve the
the right
right to
to make
make reasonable
reasonable design
design changes
changes without
without notice.
notice. All
All dimensions
dimensions are
are inin inches.
inches.
EK

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com


Dimensions
Four Pass

X Flange
A Size 1-1/2 2
F G
M Z (4 PLACES) Y X 1.41 1.69
P
Y 2.75 3.06
N
EKF Z 1/2 - 13 UNC-28
R
EKFM Z M-12
E C

L J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT P R

  EK
MODEL SAE O-RING FLANGE BSPP NPT O-RING FLANGE BSPP BSPP
EK-708 10.37 3.00 10.71
EK-712 14.37 5.0 7.00 14.71 .44
EK-714 16.37 MAX. 3.52 9.00 16.71 x
5.47 5.71 2.59 4.25 3.00 11/2 11/2 1/2 1.75 .70
EK-718 20.37 WIDTH DIA. 13.00 20.71 .75
EK-724 26.37 19.00 26.71 SLOT
#24
EK-736 38.37 31.00 38.71
1/4 17/8-12 11/2
EK-1012 14.33 6.18 15.45
UN-2B
EK-1014 16.33 6.5 8.18 17.45 .44
EK-1018 20.33 MAX. 12.18 21.45 x
7.64 8.28 4.00 5.05 4.45 4.00 2 2 3/4 2.50 .89
EK-1024 26.33 WIDTH 18.18 27.45 1.00
DIA.
EK-1036 38.33 30.18 39.45 SLOT
EK-1048 50.33 42.18 51.45

NOTE: We reserve the right to make reasonable design changes without notice. All
NOTE: All dimensions
dimensions are
are in
in inches.
inches.

EK

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com  


Performance Curves
1:1 Oil to Water Ratio – High Water Usage
500
22 Weights (lbs)
400 ▲
21 Models Net Approx. Shipping
300 ■
● 20
  1. eK-505-0 6 7
250 ●
■ ● 19   2. eK-508-0 7 8
200
● 18
  3. eK-510-0 8 9
150 ■
  4. eK-512-0 9 10
17
14 ●
16
  5. eK-514-0 10 11
100 ●

90 ▲   6. eK-518-0 11 12
80
HORSEPOWER REMOVED IN COOLER

70 ● 13
15

  7. eK-524-0 13 14
60 ■

50 12   8. eK-536-0 17 18
40
● ● 11   9. eK-708-0 15 16
8 ■

10. eK-712-0 18 19
30 10
25

11. eK-714-0 19 20
20 7

9 12. eK-718-0 22 23

15
13. eK-724-0 26 28
6
■ 14. eK-736-0 34 36
10 15. eK-1012-0 35 37
9 4 ●
5
8 16. eK-1014-0 38 40

  EK
7
6 17. eK-1018-0 42 45
3
5
2 ● OIL P 18. eK-1024-0 50 55
= 5 PSI
4 = 10 PSI
= 20 PSI
19. eK-1036-9-0 67 85
3 20. eK-1036-6-0 67 85
2.5
1 21. eK-1048-8-0 78 95
2
2 2.5 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60
22. eK-1048-6-0 78 95
OIL FLOW (GPM)

2:1 Oil to Water Ratio – Medium Water Usage


250
Weights (lbs)
▲ 22 Models Net Approx. Shipping
21
200
20   1. eK-505-T 6 7
● 19
150 ■● ■   2. eK-508-T 7 8
■ 18
  3. eK-510-T 8 9
17
100
90 ● ●
  4. eK-512-T 9 10
● 16
80 14 ■ ▲   5. eK-514-T 10 11
70 ●
60 ● 15   6. eK-518-T 11 12
HORSEPOWER REMOVED IN COOLER

50 ● 13 ■   7. eK-524-T 13 14
12
40
11
  8. eK-536-T 17 18
● ●
■   9. eK-708-T 15 16
30
25
10 10. eK-712-T 18 19
● ●
20 11. eK-714-T 19 20
8 ●9
● 12. eK-718-T 22 23
15
7 13. eK-724-T 26 28

6 14. eK-736-T 34 36
10
9 15. eK-1012-T 35 37
8 ●
7 4 16. eK-1014-T 38 40
5
6
17. eK-1018-T 42 45
5
3 2
OIL P
18. eK-1024-T 50 55
● = 5 PSI
4 = 10 PSI
= 20 PSI
19. eK-1036-9-T 67 85
3 20. eK-1036-6-T 67 85
2.5
21. eK-1048-8-T 78 95
1
2
2 2.5 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60
22. eK-1048-6-T 78 95
OIL FLOW (GPM)

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com


Performance Curves
4:1 Oil to Water Ratio – Low Water Usage
Weights (lbs)
150
18 Models Net Approx. Shipping
19
▲17 16   1. eK-505-T 6 7

100
  2. eK-508-T 7 8
● 15
90
■ ■ 14   3. eK-518-T 11 12
80 ■
70 ●
13 ▲   4. eK-708-F 15 16

60 ● 12   5. eK-714-F 19 20
● ■
50
● ■   6. eK-724-F 26 28
HORSEPOWER REMOVED IN COOLER


40

■ ●
  7. eK-736-F 34 36
30 ●
■   8. eK-708-T 15 16

25
11 ● ■
  9. eK-712-T 18 19
20

10. eK-718-T 22 23
● ■
10 ● ● 11. eK-736-T 34 36
15
7 12. eK-1012-T 35 37
9 ●
6 13. eK-1014-T 38 40
10
9
5 8 ● 14. eK-1018-T 42 45
8 15. eK-1024-T 50 55
7
6
3
4 16. eK-1036-9-T 67 85
5
17. eK-1036-6-T 67 85
18. eK-1048-8-T 78 95
4 OIL P

2
= 5 PSI 19. eK-1048-6-T 78 95
= 10 PSI
3 ● = 20 PSI

2.5
1
2
  EK

4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

7:1 Oil to Water Ratio – Lower Water Usage


100
15 Weights (lbs)
90 14 Models Net Approx. Shipping
80
13
70
■   1. eK-508-T 7 8
12
60


  2. eK-708-F 15 16

  3. eK-712-F 18 19
50
11
● 10
  4. eK-714-F 19 20
40
■   5. eK-718-F 22 23
● ●
  6. eK-124-F 26 28
HORSEPOWER REMOVED IN COOLER


30
  7. eK-736-F 34 36
● ■ ■ 9
25 ●   8. eK-708-T 15 16

20 ● 9. eK-712-T 18 19
● ■ ■ 8 10. eK-724-T 26 28
15 11. eK-1012-T 35 37
■ 12. eK-1018-T 42 45
● ●
7
13. eK-1024-T 50 55
10
9
6 ● 14. eK-1036-9-T 67 85
5
8 15. eK-1048-8-T 78 95
4
7
3 ●
6
EK

OIL P
2
5 = 5 PSI
= 10 PSI
= 20 PSI
4

1
3
7 8 9 10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

   
Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com
Performance Curves
10:1 Oil to Water Ratio – Lowest Water Usage
70
11 Weights (lbs)
60
10 Models Net Approx. Shipping
9

  1. eK-508-T 7 8
50
  2. eK-708-F 15 16

40
▲■   3. eK-712-F 18 19
8
  4. eK-714-F 19 20
  5. eK-718-F 22 23
30 ● ■ ▲
■ ●   6. eK-724-F 26 28

25   7. eK-736-F 34 36
HORSEPOWER REMOVED IN COOLER

  8. eK-1012-F 35 37
20 ■ ▲ ●
●   9. eK-1014-F 50 55

10. eK-1036-9-f 67 85
15
■ 11. eK-1048-8-f 78 95
● ■

10

9 7

6
8 5

  EK
4
7
3
6

OIL P
5 2 ●
= 5 PSI
= 10 PSI
= 20 PSI
4

1
3
10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

Recirculation Loop Minimum


System Required GPM Required GPM
Horsepower HP Heat Load Oil Flow
Minimum

Water Flow
Heat Exchanger
Model Number
Water Cooled Hydraulic Oil Coolers 3 .9 1
EK-505-T
BASIS: 5 1.5 1
2
n 40°F Entering temperature difference (Maintain reservoir 40°F 7.5 2.25
above the incoming water temperature) 10 3 3 1.5
EK-512-T
n Heat removal 30% of input horsepower 15 4.5 4.5 2
n Hydraulic system flow (GPM) x 3 = Gallons; reservoir size 20 6 6 3
25 7.5 7.5 4
n 1 GPM cooler flow per HP heat to be removed
30 9 9 4.5 EK-712-T
n Turn-over reservoir 3-4 times per hour 40 12 12 6
n Maximum flows 50 15 15 7.5
60 18 18 9
EK-1012-T
75 22.5 23 12
100 30 30 15
EK

Sales@SouthwestThermal.com | p. 888-226-8522 f. 805-484-0049 | www.SouthwestThermal.com


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