ME-3401

MANUFACTURING
PROCESS
COURSE ADMINISTRATION
• Course – Email Address: safa.sattar@dsu.edu.pk
– Manufacturing Process (ME3401) – Room: Office 02

– Prerequisite: Workshop Practice (ME

1001L) •Laboratory Work…...ME3401L

• Credit Hours………..3+1 •Marks Distribution

• Instructor –Quizzes/Assignments : 25%
– Safa Sattar, Senior Lecturer –Mid-Term Exams : 25%
– M.E. in Manufacturing Engineering –Final Exam : 50%
– Undergraduate Program Coordinator
– Industrial Liaison Officer
COURSE LEARNING OUTCOMES

Taxono
S. No Course Learning Outcomes (CLO) Domain my PLO
Level

To develop an understanding of various

1. conventional and non-conventional manufacturing Cognitive 2 1
processes

Analyze operational parameters used in

2. Cognitive 3 2
manufacturing processes

3. To classify various surface finishing processes Cognitive 2 1

RECOMMENDED READING

Text Book
Manufacturing Process for Engineering Materials by S.Kalpakjian

Reference Books
Fundamentals of Modern Manufacturing by Mikell P. Groover
Materials and Processes in Manufacturing by P. Degarmo
Manufacturing Technology (Part I & II) by R. L. Timings
Manufacturing Processes by Amstead and Begeman
OUTLINE
Basic Understanding of:
• Manufacturing
• Manufacturing Products and its types
• Manufacturing Industry and its types
• Materials in Manufacturing
• Manufacturing Systems
• Manufacturing Processes and its classifications
MANUFACTURING

“It is the application of physical and chemical

processes to alter the geometry, properties
and/or appearance of a given starting
material to make products of greater value.
CLASSIFICATION OF
(MANUFACTURED) PRODUCT

Capital Products:
Manufactured for other companies (to be used in the manufacturing of
consumer products)

Consumer Products:
Manufactured to be purchased directly by consumer or general public.
CLASSIFICATION OF
(MANUFACTURING) INDUSTRY

Primary Industry are those that cultivate and exploit natural

resources

Secondary Industry take the output of the primary industries and

convert them into consumer or capital products.

Tertiary Industry provide services to other people and industries.

 COTTON TO FABRIC EXAMPLE
Insurance
Primary Industry Secondary Industry
Security
(Extractive Industry) (Manufacturing Industry)

Cotton Harvest Cotton Bail Cotton Yarn Fabric Rolls Printed Fabric
Raw Material Capital Product Consumer Product
 GENERAL WORKFLOW IN A
MANUFACTURING INDUSTRY
Marketing Design Department
Need Specification
Department

Drawings
Sales & Services Product Manufacturing Plant
Sell
Department
MODERN MANUFACTURING
ENGINEERING

Building Blocks of a Modern Manufacturing Engineering

• Materials in Manufacturing
• Manufacturing Processes
• Manufacturing Systems
MATERIALS IN
MANUFACTURING
Metal-Ceramic Metal-Polymer
 Material
Composites Composites
Metals
Properties

 Cost and

polymers
Availability
Ceramics
 Service Life
& Recycling
Ceramic Polymer
Composites
MANUFACTURING PROCESSES

Manufacturing process implies sequence of steps or

operations performed on materials to transform into desired
product of greater value, using machines or machines tools.

Types of Manufacturing Processes

• Processing Operations
• Assembly Operation
 CLASSIFICATION OF
MANUFACTURING PROCESSES Solidification processes
Particulate processing
Shaping processes
Deformation processes

Processes Material removal

operations Property enhancing
Heat treatment
processes
Surface enhancement & Cleaning & surface treatment
protection Processes
Manufacturing Coating and deposition processes
processes Welding
Permanent joining
Brazing and soldering
processes
Assembly Adhesive bonding
operations
Threaded fasteners
Mechanical fastening
Permanent fastening methods