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Intermod
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COMBiLiFT
multi-use straddle carrier
with a lot of extra options
FLOYD Budapest
Hungarian gateway partner of
EUROGATE intermodal
Container index
handling volumes fall
International edition
BOX® Intermodal & containers Intermodal & containers BOX ®
Contents
1 COMBiLiFT 34 IXOLUTION
2 Hinrichs-Stapler.de 36 Veghel
From reach stacker to a portal crane
3 Editorial
4 Contents ● LogSure
45 KÜNZ
We handle the world.
47 Leo Adank High performance Container Crane Technology by Kuenz.
5 KÜNZ ● THE FLEXITANK COMPANY
Containertransferium
new style!
€
The handling methods in each location, depict- umes.
ed in the pictures below, are never completely 0,00
identical, but in the early stages of development Comparing unit costs of reach stacker and por- 10.000 30.000 50.000 70.000 90.000 110.000 130.000 150.000 170.000
there are more similarities. tal crane handling, leaving aside the difference
in investment, the reach stacker has the eco- = Reachstacker [RS] = Kran
Only a few straddle carriers nomic preference for operations up to 50,000
handlings a year.
So far straddle carriers have been used only in the graphic illustration can be seen as the op- Complete use of the terminal area
twice on inland terminals, in Stürzelberg and Clear winner erational optimum for the reach stacker. In the
Duisburg; in Stürzelberg it was a second hand left third of the graphic the device is not working The portal crane is able to use the complete ter-
device and in Duisburg a complete squadron But even in the case of higher volumes the reach to capacity and in the right third the machine minal area for parking containers within its cov-
of new devices. We included it in the series of stacker remains the winner (1 device in 1-shift, has definitely been overloaded. The values in erage, which is only limited by both rail tracks
pictures out of curiosity. Long before the end of 2-shift or 3-shift operations), however with the the right third are therefore theoretical and not on which the crane moves.
their depreciation period the machines in Duis- important restriction, that only the middle third realistic in practice.
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Container handling
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€
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10.000 30.000 50.000 70.000 90.000 110.000 130.000 150.000 170.000
The block stowage of containers can be greater These manoeuvre spaces can compromise the
than is possible with reach stacker, as the portal stacking capacity of a terminal. Depending on
crane works from the upside of the block. The the layout of the terminal up to 50% of the sur-
reach stacker needs wide driveways (40’ or 45’) face maybe useless for stacking of containers
over the full length of the terminal and often with because of the driveways.
driveways parallel with the same dimensions.
Surface costs systems. A portal crane, moves on rails on a con- operations, where wheel pressure, weights, load is the result worse for the reach stacker opera-
crete crane track, which when necessary can be transfer must be taken into account. The second tion, but it is also worth noting that in the right
The cost of surface treatment of the terminal is modified for less cost compared to the prepara- graph shows the reach stacker operation taking third of the graph are really theoretical (so unre-
also a factor when comparing the two handling tion of the surface of terminals for reach stacker into account these cost-pushing factors. Not only alistic) than in the first presentation.
R
offers an opportunity for trimodal handling with
each stackers are still popular even long
this device.
Water reach stacker Fantuzzi and CVS Ferrari followed later with after their exhausting container careers.
their own machines, while SMV was already In the marina of Carteret (Normandy, France)
There is a steady availability of used machines
The development of the reach stacker for wa- designing and introducing an improved, mainly once I saw a more or less historic BELOTTI
and the reach stacker in the trimodal version is
terside handling, started with the penetration smaller, device. device still doing its job there: moving ships
the most preferred device for non publicly fund-
of inland terminals along the canalized water- Since then the popularity of this device has into the water or taking them out at high tide.
ed start-up terminals.
ways. For DUK in Dörpen, SMV designed the been growing steadily together with the contin- During my next visit there I will try to find out
Longstar: the first water reach stacker (or to be uous development of new container terminals the building year of this good old boy.
Jos W. Denis
precise the first trimodal reach stacker). especially along the smaller waterways.
Combi-SC standard
These can illustrate the best possible use of any operation which manufactures and/or han- in Monaghan, Ireland. The new 46,000m² facto- Contact details
available storage space and optimum material dles oversized loads and needs to do so safely, ry is more than double the size of both current
flow in any facility. We are one of just a very few whilst ensuring optimum space utilisation in and plants and will be fully operational by the end
companies offering a fully free of charge service around the facilities. Concrete, steel and wind of 2017. Part of the SC production has already
- others will offer basic advice and then expect turbine manufacturers, electricity pipeline sup- moved into a dedicated 15m high area of the
a consultant to step in to provide more details – pliers and heavy duty equipment OEMs are just building.
which naturally comes at a price.” some examples of satisfied users of Combi-SCs. The multi-function facility will house a dedicat- ww.combilift.com
ed R&D building, purpose built testing areas as
Not just for containers Combilift – set for growth well as administrative offices. This expansion
will create a further 200 jobs, mainly for skilled
Following the introduction of the Combi-SC it Due to continued growth, Combilift is invest- technicians and design engineers and will po- Ireland: +353 47 80500
quickly became apparent that its design and ing £40 million in a new manufacturing facility sition Combilift to double its current output and
features made it ideal for the requirements of and global HQ on a 40 hectare greenfield site turnover in the next five years. Germany: 0800 000 5764
Bright future
for Veghel
Flying around over the Netherlands
in the summer of 2005 to update our
aerial photographs of inland contai-
ner terminals, we also searched for
the brand new inland terminal Ve-
ghel. Because we could not find it
we called the aviation supervision,
which guided us via radio straight
to the tiny, just started inland con-
tainer terminal. The picture from
2005 makes clear why it was not so
easy to find it. But since then things
have changed enormously!
Twelve years on and the inland container terminal
of Veghel looks completely different: the business
has developed continuously, its surface area has
increased fivefold and since 2016 a brand new
KÜNZ portal crane handles all those boxes replac-
ing a water reach stacker operation. The recently
partly extended waterway, the section from Den be seen clearly on the photograph from 2005, Comparing costs the subsequent maintenance costs, for exam-
Bosch to Veghel, also allows bigger barges to the water reach stacker operation consumes a ple taking into account the reduction of wind
call into Veghel. Thanks to all these develop- reasonable share of the available surface be- The graphics on pages 9 and 11 compare the sensitivity and reducing the wear during crane
ments it seems likely that Veghel will continue cause of the driveways and the space absorbing system costs for both portal crane and reach drive by choosing a different wheel design.
to thrive. shunts. This reduces container stacking space. stacker operations for inland container terminal.
As business grew more space was needed but The two operations are comparable as soon as With the KÜNZ portal crane Veghel is able to
The portal crane switch the added extra space was always partly ab- the container handling volumes have reached realise further growth on the same terminal sur-
sorbed by the necessary driveways. After some certain levels. face while at the same time delay the need for
So what led to the terminal to switch from the time, 12 years to be precise, expansion opportu- additional satellite terminals for empty contain-
water reach stackers to a (mainly) portal crane nities in terms of surface area were exhausted, However, it was not just cost but cost-perfor- ers.
operation? Because of the site at a canalized threatening any further business development. mance considerations which led to the switch to
waterway opting for a water reach stacker oper- Being able to use the driveways of the water a portal crane solution from KÜNZ. In the devel- Van Berkel Logistics
ation was a natural choice for the start up: loads reach stackers as additional stacking area would opment of the portal crane the van Berkel group
from both barge and truck could be handled, and increase the stacking capacity, but it also meant applied their whole logistic experience in order The Van Berkel Logistics company was found-
rail is not an issue in Veghel. However, as can also the investment in a portal crane. to optimize the crane design and to minimize ed in 2005, as a result of the participation of the
are the uncongested waterways and sustaina- Terminals in Veghel and Cuijk This makes the terminals important connecting faces in the heart of east Brabant. The terminal,
bility. Van Berkel Logistics organizes the com- points in the intermodal transport chain. as regional junction, has a quay length of 500
plete transport chain from the sea port to the re- Van Berkel Logistics manages two inland con- meters, 55,000 m2 container stacking area and
ceiver or vice versa from the shipper to the sea tainer terminals: Inland Terminal Veghel and Veghel a brand new portal crane. With also 54 reefer
port, eventually to be combined with additional Inland Terminal Cuijk. Both terminals are con- connections the terminal is perfectly equipped
forwarder services, such as storage, stuffing nected with the sea ports Rotterdam and Ant- The Inland Terminal Veghel (AEO certified) is for the storage of reefer containers. The dai-
and stripping, gas measurement, fixing of liner werp with regular barge services. With own located along the Zuid-Willemsvaart with a con- ly sailing to the Rotterdam Shortsea Terminal
bags, loading of bulk goods into containers and vehicle fleets at both locations the last-mile nection to the highway A50 and has developed guarantees a reliable connection to a lot of Eu-
other requested services. transportation is being carried out via the road. into one of the most important intermodal inter- ropean destinations.
Künz is also a worldwide well-known manufac- The cf (shape coefficient of wind surface) of the
turer of hydropower plant equipment. It employs aerodynamic girder is approximately 0.5 which
approximately 400 people, a quarter of whom is four times less than the those of a conven-
are engineers. tional square box girder! This innovative tech-
nology has an impact on other parts of the
Innovation and know-how crane like the portal or trolley which is suspend-
Cuijk owned company. Künz started out manufac- ed. If we consider now the container crane in
turing tower cranes, then focused on container Künz always aims to improve its container its whole (portal + aerodynamic girder + trolley)
Inland Terminal Cuijk has a central position cranes - so-called RMGs - mainly for intermodal cranes. The latest innovation that Künz has that means up to 50% less surface exposed to
along the river Maas as well as along the high- terminals and river ports in the early 70s. Künz successfully implemented is the aerodynamic the wind!
way A73 and because of that a penetration area is now a market leader in Europe and North mono-girder which can be used for river port
from Nijmegen up to Venlo. America, thanks to its technical know-how, ex- cranes, regular container cranes in intermodal The directional travelling mechanism, success-
perience and high-end crane quality. facilities or stacking cranes. fully implemented on all Künz container cranes
Via the A77 the German Ruhr area as well as since 2007, also gives enormous benefits to
the state of Nordrhine-Westfalia is perfectly With automation being more and more impor- This totally new design offers customers. The lifespan of the crane wheels is
reachable. The terminal has a quay length of tant nowadays, Künz has received large orders affected by
200 meters and 20,000 m2 container stacking for automated stacking cranes (ASC) as well. ● less wind resistance which leads to
area and 16 reefer connections. ● a lower energy consumption (up to 30%) ● the crane’s misalignment during travelling
Other strengths are the company’s ability to
● fewer and smaller sized components due to skewing forces
KÜNZ control the whole process from design, produc-
● lower wheel load (lower wear of wheels and rails) ● the rail track and crane tolerance (rails align-
tion, assembly and commissioning as well as its
The Austrian based company was founded in innovation to provide customers with the best ● a lighter high-performance crane with lower ment)
1932 by Hans Künz and is still a wholly family solution for their terminal. impact on the infrastructure ● influences from sun, wind, etc.
RWI‐ISL container handling index
130 Estimations using information from 43 ports = ± 80% of the index
April 2017 ‐ flash estimation based on March figures
120
Real figure
Seasonally adjusted
110
100
Handling Volumes Fall
Container handling 2010 = 100
70
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
All from a single source hu and FLOYD. In a partnership of many years’ of shipping lines and logistics providers. I.C.E.
standing with I.C.E. Transport Hungary Kft, markets container capacity on the block trains
Since the 1990s EUROGATE Intermodal (EGIM), a subsidiary of the EUROGATE EGIM also sets the standards for container pro- and handles both orders and provision on a daily
Group, the biggest container operator in Europe, has been providing tailor-made inter- vision in Hungary and its surrounding region. basis directly with its colleagues in Hamburg. In
modal solutions for container shipment. this way capacity utilisation of trains is optimised
I.C.E. Transport Hungary Kft and the best possible transit times guaranteed.
EUROGATE intermodal (EGIM) from Bremerhaven and Hamburg to Budapest EGIM’s Hungarian partner! The most modern electric locomotives and fixed
and Nyirbator, the industrial regions of Hungary, wagon sets ensure high standards of quality.
EGIM, the first private rail operator to have pro- are a major factor in the success of the EGIM I.C.E. Transport Hungary Kft was founded in
vided container services between the German network Hungary in 1996 and has been EGIM’s Hungari- Customer oriented
North Sea ports and the German hinterland, is an agent for 15 years. The close collaboration of
now one of the most reliable operators in the Full trains run in just 27 hours, without a change the two companies is founded above all on their I.C.E. is oriented at all times towards its custo-
combined-transport industry. Along with natio- of locomotive, on the 1,400 km route, produced operating and marketing strategy for services to mers and advises them personally. Its strategy
nal transport services, the block-train services by the two rail-transport operators boxXpress. their Hungarian customers, which consist mainly likewise includes the acquisition of new custo-
NDUNG
www.egim.eu
mers and the elaboration of new transport opti- sible to offer local customers a broad range of Milestones in development garian and Austrian territory. Both the licence
ons, to reflect needs and requirements, desig- freight-transport services, all of the company’s for the two countries and the collaboration with
ned as far as possible for long-term customer own making. A broad network of agents and In 2008 the EUROGATE Group (as stated abo- partners ensures a smooth and punctual trans-
relations. members of the I.C.E. Group makes it possible ve) took a shareholding in FLOYD Zrt. port service.
to offer shipment of cargoes with all service re-
One of its currently most important projects quirements and to all seaports world-wide. In 2008 EUROGATE Intermodal GmbH ac- Because they have a comprehensive training,
comprises sales and marketing for the newly quired a majority shareholding of 64%, so that the company’s own locomotive drivers can car-
opened terminal in Nyírbátor. FLOYD Zrt since then the company has continued its work ry out the necessary inspections and any shun-
The facts speak for themselves! as a member of a major international group. At ting work on their own initiative. In this way ship-
Via this terminal a direct rail link has been esta- the same time I.C.E. Holding Kft. took a 36% ments are handled more rapidly.
blished recently between eastern Hungary and FLOYDS Zrt. gained its operating licence in share in the company.
the North German seaports. At the same time 2004, in the wake of the liberalisation of the Eu- Should there be any unexpected problems with
I.C.E. is offering its customers a green alterna- ropean railways. This meant it was the first priva- In 2012 FLOYD acquired its Austrian railway-sa- the wagons, both Floyd’s own mobile team and
tive to road transport, in which 45’ pallet-wide te railway company in Hungary and was founded fety licence and thus permission to carry traffic an ECM-certified subcontractor can solve any
containers can likewise be carried on this cor- to offer rail services in Hungary and in central on Austrian routes. problems quickly and on the spot and optimise
ridor. and eastern Europe. Liberalisation made possi- processes.
ble not only the foundation of new railway com- By its own efforts
USA and Canada as specific market panies, but also a more rapid growth of traffic; and with reliable partners One of Hungary’s biggest fleets of
this applied likewise to FLOYD. Along with do- rolling stock
The specific market for I.C.E. Transport Hun- mestic orders, the company increasingly found a While in Hungary FLOYD relies on its own re-
gary Kft. is that of the USA and Canada. I.C.E. response in other European countries. sources, the company works in neighbouring FLOYD Zrt.’s fleet of rolling stock is one of the big-
is one of the first Hungarian non-vessel opera- countries with reliable partners among the rail- gest in Hungary. The company has more than 13
ting common carriers (NVOCCs) to have speci- Thus the company was able to provide and ex- way operators. locomotives of its own, including eight electrical
alised in FCL container shipments on the North pand its traction services in markets in Serbia, locomotives and five diesel locomotives, which
Atlantic. The headquarters of I.C.E. Transport Croatia, Slovenia, Romania, Slovakia, the Czech The principal activity of FLOYD is the traction are operated in Hungary by 30 of its own drivers.
Co. Inc. are in New Jersey. In this way it is pos- Republic, Austria, Germany and the Netherlands. of the boxXpress.hu container trains on Hun- In this way FLOYD handles not only boxXpress
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