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User Manual Stratos® Eco 2405 Oxy

Latest Product Information: www.knick.de


Subject to change without notice.

Return of Products Under Warranty


Please contact our Service Team before returning a defective device.
Ship the cleaned device to the address you have been given.
If the device has been in contact with process fluids, it must be
­decontaminated/disinfected before shipment. In that case, please
attach a corresponding certificate, for the health and safety of our
service personnel.

Disposal
Please observe the applicable local or national regulations concerning
the disposal of “waste electrical and electronic equipment”.

Knick
Elektronische Messgeräte GmbH & Co. KG
Beuckestraße 22
14163 Berlin
Germany

Phone: +49 30 80191-0


Fax: +49 30 80191-200
Web: www.knick.de
Email: info@knick.de

2
Table of Contents
Safety Information.......................................................................... 5
Intended Use.....................................................................................................7
Registered Trademarks..................................................................................7
Quickstart Guides............................................................................................8
Overview of Stratos Eco 2405 Oxy............................................... 9
Assembly.........................................................................................10
Package Contents..........................................................................................10
Mounting Plan................................................................................................11
Pipe Mounting, Panel Mounting..............................................................12
Installation and Connection........................................................14
Installation Instructions..............................................................................14
Terminal Assignments.................................................................................14
Wiring Example..............................................................................17
Sensors with Connection via VP Cable .................................................17
Protective Wiring of Relay Outputs........................................................18
User Interface and Display..........................................................20
Operation: Keypad........................................................................22
Safety Functions............................................................................23
Sensocheck, Sensoface Sensor Monitoring.........................................23
GainCheck Device Self-Test.......................................................................23
Automatic Device Self-Test........................................................................23
Hold Mode.......................................................................................................24
Configuration.................................................................................26
Menu Structure of Configuration............................................................27
Overview of Configuration Steps............................................................28
Output 1...........................................................................................................30
Output 2...........................................................................................................38
Correction........................................................................................................44
Calibration Mode...........................................................................................46
Alarm Settings................................................................................................48

3
Table of Contents
Limit Function.................................................................................................50
Controlling a Rinsing System....................................................................52
Connecting a Rinsing System...................................................................53
Parameters......................................................................................54
Factory Settings of Parameters................................................................54
Parameters – Individual Settings.............................................................56
Calibration......................................................................................58
Calibration to Percent Saturation (SAT), in Water..............................60
Calibration to Concentration (Conc), in Air ........................................62
Zero Calibration ............................................................................................64
Product Calibration .....................................................................................66
Temp Probe Adjustment..............................................................69
Measurement.................................................................................69
Diagnostics Functions..................................................................70
Error Messages (Error Codes)......................................................72
Calibration Error Messages........................................................................74
Operating States............................................................................75
Sensoface........................................................................................77
Appendix.........................................................................................81
Product Line and Accessories...................................................................81
Specifications..................................................................................................82
Approvals – Canada......................................................................................87
Index................................................................................................89
Passcodes........................................................................................93

4
Safety Information
Safety information –
Be sure to read and observe the following instructions!
The device has been manufactured using state of the art technology
and it complies with applicable safety regulations.
When operating the device, certain conditions may nevertheless lead
to danger for the operator or damage to the device.

CAUTION!
Commissioning must be carried out by trained experts.
Whenever it is likely that protection has been impaired, the device
shall be made inoperative and secured against unintended operation.

The protection is likely to be impaired if, for example:


• the device shows visible damage
• the device fails to perform the intended measurements
• after prolonged storage at temperatures above 70°C
• after severe transport stresses

Before recommissioning the device, a professional routine test in


accordance with EN 61010-1 must be performed. This test should be
carried out at the manufacturer's factory.

CAUTION!
Before commissioning, make sure that the transmitter may be
­connected with the other equipment.

5
6
Intended Use

Stratos Eco 2405 Oxy is used for dissolved oxygen and temperature
measurement in biotechnology, pharmaceutical industry, as well as in
the field of environment, food processing, and sewage treatment.
The sturdy molded enclosure can be fixed into a control panel or
mounted on a wall or at a post.
The protective hood provides additional protection against direct
weather exposure and mechanical damage.
The device has been designed for application with amperometric
­sensors, e.g. Knick SE 703 / SE 706. It provides two current outputs
(for transmission of measured value and temperature, for example),
two contacts, and a universal power supply 24 ... 230 V AC/DC,
AC: 45 ... 65 Hz.

Registered Trademarks

The following names are registered trademarks. For practical reasons


they are shown without trademark symbol in this manual.
Stratos®
Sensocheck®
Sensoface®
Calimatic®
GainCheck®

7
Provided Documentation
Safety Instructions
In official EU languages and others.
• FM and Control Drawings
• EC Declarations of Conformity

Quickstart Guides
More languages on our website: www.knick.de
• Installation and Commissioning
• Operation
• Menu structure
• Calibration
• Error messages and recommended actions

8
Overview
Overview of Stratos Eco 2405 Oxy

Do not connect
terminal ! 1 Output 1 9 + Output 1

Cathode 2 10 – Output 1/2

Guard Output 2 11 + Output 2


3
DO input
Reference R1
electrode 4 12 Relay 1

Anode 5 13 Relay 1

14 Not in use
RTD E
Temp Alarm
input 15 Alarm
RTD D
16 Alarm
Shield C
17 Cleaning

Not in use 6 18 Cleaning

Not in use 7 Power 19 Power

Not in use 8 20 Power

9
Assembly
Package Contents
Check the shipment for transport damage and completeness.
The package should contain:
• Front unit
• Rear unit
• Bag containing small parts
• CD-ROM with documentation
• Specific test report
• Passcode sticker

1
11

10 2
3
9

7 6 5 4
1 Jumper (2 x) 6 Sealing insert (1 x)
2 Washer (1 x), for conduit mounting: 7 Rubber reducer (1 x)
Place washer between enclosure and 8 Cable gland (3 x)
nut 9 Filler plug (3 x)
3 Cable tie (3 x) 10 Hexagon nut (5 x)
4 Hinge pin (1 x), insertable from either 11 Sealing plug (2 x), for sealing in case
side of wall mounting
5 Enclosure screw (4 x)

Fig.: Assembling the enclosure

10
Assembly
Mounting Plan
144 105
27
144
15

42 21
84 43

1 2
32 80 1 Cable gland (3 x)
2 Knockouts for cable gland
or 1/2“ conduit, ø 21.5 mm
(2 knockouts) Conduits not
included!
72

3 Knockout for pipe mounting


(4 x)
3 4 Knockout for wall mounting
6,2

(2 x)

Fig.: Mounting plan (All dimensions in mm!)

11
Assembly
Pipe Mounting, Panel Mounting
132
40 60
1

2
3
4

1 ZU 0276 protective hood (if required)


2 Hose clamp with worm gear drive to DIN 3017 (2 x)
3 Pipe-mount plate (1 x)
4 For vertical or horizontal posts or pipes
5 Self-tapping screw (4 x)
Fig.: ZU 0274 pipe-mount kit (All dimensions in mm!)

165 132

1 1
173

Fig.: Z
 U 0276 protective hood for wall and pipe mounting
(All dimensions in mm!)

12
Assembly

max. 25 1 Screw (4 x)
78 27 2 Gasket (1 x)
3 Control panel
4 Span piece (4 x)
5 Threaded sleeve (4 x)

Panel cut-out
1
138 x 138 mm (DIN 43700)

5 4

2
1...22 3

Fig.: ZU 0275 panel-mount kit (All dimensions in mm!)

13
Installation and Connection
Installation Instructions
CAUTION!
• Installation of the Stratos must be carried out by trained experts in
accordance with this user manual and as per applicable local and
national codes.
• Be sure to observe the technical specifications and input ratings
during installation.
• Be sure not to notch the conductor when stripping the insulation.
• Before connecting the device to the power supply, make sure that
its voltage lies within the range 20.5 to 253V AC/DC.
• All parameters must be set by a system administrator prior to
­commissioning.

The terminals are suitable for single wires and flexible leads up to
2.5 mm2 (AWG 14).

Terminal Assignments

Fig.: Stratos Eco 2405 Oxy terminal assignments

14
Installation and Connection

4 3 1

1 ESD shield covering the signal inputs (Screw off for assembly)
Note: The cable shield must end under the ESD shield. (Cut lines if required.)
2 Terminals for temperature probe
3 Terminals for sensor
4 Power supply connection

Fig.: Information on installation, rear side of device

Division 2 Wiring
The connections to the device must be installed
in accordance with the National Electric Code
(ANSI NFPA 70) Division 2 hazardous (classified)
location non-incendive wiring techniques.

15
16
Wiring Example
Sensors with Connection via VP Cable
Stratos Eco 2405 Oxy

Transparent

Yellow/Green
Red

Green

White
Gray
Blue

Please note:
The polarization voltage is factory set to 675 mV.
When using a sensor with a different polarization volt-
age, you must change this setting before connecting
the sensor! Otherwise the sensor may be damaged!

SE 703/SE 706 sensor


Connection Terminal VP cable (e.g. ZU 0313)
Do not connect!
Transparent (coax core)
Gray
(Jumper 4-5)
Red (coax shield)
Green
White
Yellow/Green

17
Protective Wiring of Relay Outputs
Protective Wiring of Relay Contacts

Relay contacts are subjected to electrical erosion. Especially with


inductive and capacitive loads, the service life of the contacts will be
reduced. For suppression of sparks and arcing, components such as RC
combinations, nonlinear resistors, series resistors and diodes should
be used.

1
1 2

3 2

AC applications with inductive load

1 Load
2 RC combination, e.g. RIFA PMR 209
Typical RC combinations for 230 V AC:
Capacitor 0.1 µF / 630 V Resistor 100 ohms / 1 W
3 Contact

18
Protective Wiring of Relay Outputs
Typical Protective Wiring Measures

A: DC application with inductive load


B: AC/DC applications with capacitive load
C: Connection of incandescent lamps

A1 Inductive load
A2 Free-wheeling diode, e.g. 1N4007 (Observe polarity)
A3 Contact
B1 Capacitive load
B2 Resistor, e.g. 8 Ω / 1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact

WARNING!
Make sure that the maximum ratings of the relay contacts are not
exceeded even during switching!

19
User Interface and Display
User Interface

1 Display 3 Alarm LED


2 Mode indicators (no keys), 4 Keypad
from left to right:
- Measuring mode
- Calibration mode
- Alarm
- Cleaning contact
- Configuration mode

20
User Interface and Display
Display
1 2 3 4 5 6 7 8 9 10

20
11
19

18 12
13

17 16 15 14

1 Passcode entry 14 Secondary display


2 Not in use 15 Manual temperature specification
3 Temperature 16 Hold mode active
4 Current output 17 Waiting time running
5 Limit values 18 Sensor data
6 Alarm 19 Main display
7 Sensocheck 20 Sensoface
8 Calibration
9 Interval/response time
10 Cleaning contact
11 Measurement symbol
12 Press enter to proceed
13 Bar for identifying the device status,
above mode indicators, from left to
right:
- Measuring mode
- Calibration mode
- Alarm
- Not in use
- Configuration mode

21
User Interface and Display
Operation: Keypad

Start, exit calibration


Start, exit configuration
• Select digit position
(selected position blinks)
• Menu navigation
• Edit digit
• Menu navigation
• Calibration:
Continue in program sequence
• Configuration: Confirm entries,
next configuration step
• Measuring mode: Display output current

Cal Info: Display of zero point and slope


Error Info: Display of last error message
Start GainCheck device self-test

22
Safety Functions
Sensocheck, Sensoface Sensor Monitoring
Sensocheck continuously monitors the sensor and its wiring.
Sensocheck can be switched off (Configuration, page 48).

Sensoface provides information on the sensor condition.


The slope and response time during calibration are evaluated.
The three Sensoface indicators provide the user with informa-
tion on wear and required maintenance of the sensor.

GainCheck Device Self-Test


A display test is carried out, the software version is displayed,
and the memory and measured-value transfer are checked.

Start GainCheck device self-test:  + 

Automatic Device Self-Test


The automatic device self-test checks the memory and measured-­
value transfer. It runs automatically in the background at fixed
­intervals.

23
Safety Functions
Hold Mode

Display:

The Hold mode is a safety state during configuration and calibration.


Output current is frozen (Last) or set to a fixed value (Fix). Alarm and
limit contacts are disabled.
If the calibration or configuration mode is exited, the device remains in
the Hold mode for safety reasons. This prevents undesirable reactions
of the connected peripherals due to incorrect configuration or calibra-
tion. The measured value and “HOLD” are displayed alternately.
The device only returns to measuring mode after enter is pressed and
20 seconds have passed.

Configuration mode is also exited automatically 20 minutes (timeout)


after the last keystroke. The device returns to measuring mode.

Timeout is not active during calibration.

Behavior of output signal:

Last: The output current is frozen at its last value.


Recommended for short configuration procedures.
The process should not change decisively during configuration.
Changes are not noticed with this setting!

Fix: The output current is set to a value that is noticeably different


from the process value in order to signal the control system
that the device is being worked at.

See Configuration page 36.

24
Safety Functions
Alarm

Alarm delay is 10 seconds.


During an error message the alarm LED blinks.

Error messages can also be signaled by a 22 mA output current.

The alarm contact is activated by alarm or power failure,


see also page 49.

25
Configuration
In the Configuration mode you set the device parameters.

Activation conf Activate using conf


Enter passcode “1200“
Edit parameter using  and ,
confirm/proceed using enter.
(Exit by pressing conf, then enter.)
HOLD The output current is frozen (at its last
value or at a preset fixed value, depend-
During configu- ing on the configuration), limit and
ration the device alarm contacts are inactive. Sensoface is
remains in the off, “Configuration” mode indicator is on.
Hold mode.

HOLD icon
Input errors The configuration parameters are
checked during the input. In the case
of an incorrect input ”Err” is displayed
for approx. 2 sec. The incorrect param-
eters cannot be stored. Input must be
repeated.
Exit conf Exit by pressing conf. The measured
value and Hold are displayed alternately,
“enter” blinks.
enter Press enter key to exit the Hold mode.
The measured value is displayed.
The output current remains frozen
for another 20 sec (HOLD icon on,
­“hourglass” blinks).

26
Configuration
Menu Structure of Configuration

The configuration steps are assigned to different menu groups.


Using the arrow keys, you can jump between the individual menu
groups.
Each menu group contains menu items for setting the parameters.
Pressing enter opens a menu item.
The values are edited using the arrow keys.
Pressing enter confirms/saves the settings.
Return to measurement: Press conf.

Select Select
Menu group Code Display
menu group menu item

Output 1
 enter
Menu item 1
Menu item 2 enter
...

enter
Menu item ...
enter
Output 2

Correction

Calibration mode

Alarm settings
 Previous
Relay menu group:


Rinsing probes

27
Configuration
Overview of Configuration Steps

Code Menu Selection


Output 1
Select sensor type Standard (Type A) / Sensors
with higher current (Type B)
Select saturation / concentration
Select current range
Enter current start
Enter current end
Time constant of output filter
22 mA signal in the case of error
Signal behavior during HOLD
Enter fixed value
Output 2
Select temperature unit
Select temperature probe
Select current range
Enter current start
Enter current end
Time constant of output filter
22 mA signal for temp error
Signal behavior during HOLD
Enter fixed value
Correction
Enter polarization voltage
Enter factor for membrane Default: 01.00
­temperature compensation
Select pressure unit
Select process pressure correction
Enter salinity correction

28
Configuration

Code Menu Selection


Calibration mode
Select saturation / concentration
Enter cal timer interval
Alarm settings
Select Sensocheck
Relay 1: Limit
Select contact function
Select contact response
Enter setpoint
Enter hysteresis
Enter delay
Rinsing probes
Rinse interval
Rinse duration
Contact response

29
Configuration
Output 1
Select sensor type. Process variable

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Output 1 menu group is displayed. All
2 items of this menu group are indicated by
the “o1.” code.
4 Press enter to select menu, edit using
arrow keys (see page 31).
Output 1: Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.

3
4
enter enter
Select sensor type*
Select process variable
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode

5
conf enter

* Sensor type Sensor cap Sensor current Detection limit


in air (25 °C)
A 40 ... 110 nA 0.03 ppm
50 ... 110 nA 0.006 ppm
B (sensors with higher 290 ... 500 nA
­current)

Note: Stratos Eco 2405 Oxy has as device a resolution of 0.01 ppm.

30
Configuration
Code Display Action Choices
Select sensor type A / B Type A
(see table on left-hand side) (SE 703/
Select using. SE 706)
Press enter to proceed. Type B
(sensors with
higher current)
Select process variable (valid %
for all following settings): mg/l
• SAt: Saturation (%) ppm
• Conc: Concentration
(mg/l or ppm)
Select using.
Press enter to proceed.

Note: Characters represented in gray are blinking and can be edited.

31
Configuration
Output 1
Output current range, current start, current end

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Output 1 menu group is displayed. All
2 items of this menu group are indicated by
the “o1.” code.
4 Press enter to select menu, edit using
arrow keys (see page 33).
Output 1: Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.

3
4
enter enter
Select sensor type
Select process variable
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode

5
conf enter

32
Configuration
Code Display Action Choices
Set output current range 4-20 mA
Select usingkey, (0 - 20 mA)
press enter to proceed.

Current start 000.0 %


Enter lower end of scale. (mg/l,
Select usingkey, ppm)
edit number using key.
Press enter to proceed.
Current end 200.0 %
Enter upper end of scale, (mg/l,
depending on process ppm)
­variable selected
(saturation or concentration)
Press enter to proceed.

Assignment of Measured Values: Current Start and Current End

Example 1: Range 0 ... 100 % Example 2: Range 50 ... 70%.


Advantage: Higher resolution in range
of interest
[%] Oxygen saturation [%] Oxygen saturation
100
70

Output current Output current


0 50
4 20 [mA] 4 20 [mA]

33
Configuration
Output 1
Time constant of output filter

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Output 1 menu group is displayed. All
2 items of this menu group are indicated by
the “o1.” code.
4 Press enter to select menu, edit using
arrow keys (see page 35).
Output 1: Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.

3
4
enter enter
Select sensor type
Select process variable
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode

5
conf enter

34
Configuration
Code Display Action Choices
Time constant of output filter 0 sec
Default setting: 0 s (inactive). 0 ... 120 sec
To specify a time constant:
Select usingkey,
edit number using key.
Press enter to proceed.

Time Constant of Output Filter (Attenuation)


To smoothen the current output, a low-pass filter with adjustable filter
time constant can be switched on. When there is a jump at the input
(100 %), the output level is at 63 % after the time constant has been
reached.
The time constant can be set from 0 to 120 sec.
If the time constant is set to 0 sec, the current output follows the input.

Please note:
The filter only acts on the current output, not on the display or the
limit value!

Time constant 0 ... 120 sec

35
Configuration
Output 1
Output current during Error and HOLD

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Output 1 menu group is displayed. All
2 items of this menu group are indicated by
the “o1.” code.
4 Press enter to select menu, edit using
arrow keys (see page 37).
Output 1: Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.

3
4
enter enter
Select sensor type
Select process variable
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode

5
conf enter

36
Configuration
Code Display Action Choices
22 mA signal for error OFF
­message (OFF / ON)
Select usingkey,
press enter to proceed.

Output signal during HOLD LAST


LAST: During HOLD the last (LAST / FIX)
measured value is main-
tained at the output
FIX: During HOLD a value (to
be entered) is maintained at
the output
Select usingkey,
press enter to proceed.
Only with FIX selected: 21.0 mA
Enter current which is to flow (00.0 ...
at the output during HOLD 21.0 mA)
Select position usingkey
and edit number usingkey.
Press enter to proceed.

Output Signal During HOLD:

Output current Output signal HOLD Output signal HOLD


[mA] FIX setting = 21.0 mA LAST setting
21

HOLD active HOLD active

37
Configuration
Output 2
Temperature unit and probe, output current

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Output 2 menu group using arrow
2 keys. All items of this menu group are indi-
cated by the “o2.” code.
4 Press enter to select menu, edit using arrow
keys (see page 39).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Output 2:

3
4
enter enter
Select °C/°F
Select temp probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode

5
conf enter

38
Configuration
Code Display Action Choices
Specify temperature unit °C
Select usingkey, (°C / °F)
press enter to proceed.

Select temperature probe 22NTC


Select usingkey, (30NTC)
press enter to proceed.

Select output current range 4 - 20 mA


Select usingkey, (4 - 20 mA/
press enter to proceed. 0 - 20 mA)

Current start: Enter lower 000.0 °C


end of scale. (xxx.x °C)
Select usingkey,
edit number using  key.
Press enter to proceed.
Current start: Enter upper 100.0 °C
end of scale. (xxx.x °C)
Select usingkey,
edit number using  key.
Press enter to proceed.

Process Temperature: Current Start and Current End


Example 1: Range 0 ... 100 °C Example 2: Range 20 ... 40 °C
Advantage: Higher resolution in
range of interest
[°C] Process temperature [°C] Process temperature
100
40

40
20 Output current Output current
0 20
4 20 [mA] 4 20 [mA]

39
Configuration
Output 2
Time constant of output filter

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Output 2 menu group using arrow
2 keys. All items of this menu group are indi-
cated by the “o2.” code.
4 Press enter to select menu, edit using arrow
keys (see page 41).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Output 2:

3
4
enter enter
Select °C/°F
Select temp probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode

5
conf enter

40
Configuration
Code Display Action Choices
Time constant of output filter 0 sec
Default setting: (0 ... 120 sec)
0 sec (inactive). To specify a
time constant: Select using
 key, edit number using 
key. Press enter to proceed.

Time Constant of Output Filter

To smoothen the current output, a low-pass filter with adjustable filter


time constant can be switched on. When there is a jump at the input
(100 %), the output level is at 63 % after the time constant has been
reached.
The time constant can be set from 0 to 120 sec.
If the time constant is set to 0 sec, the current output follows the input.

Please note:
The filter only acts on the current output, not on the display!

Time constant 0 ... 120 sec

41
Configuration
Output 2
Temperature error, output current during HOLD

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Output 2 menu group using arrow
2 keys. All items of this menu group are indi-
cated by the “o2.” code.
4 Press enter to select menu, edit using arrow
keys (see page 43).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Output 2:

3
4
enter enter
Select °C/°F
Select temp probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode

5
conf enter

42
Configuration
Code Display Action Choices
22 mA signal for error
­message
Select usingkey,
press enter to proceed.

Output signal during HOLD


LAST: During HOLD the last
measured value is main-
tained at the output
FIX: During HOLD a value (to
be entered) is maintained at
the output
Select usingkey,
press enter to proceed.
Only with FIX selected: 21.0 mA
Enter current which is to flow (00.0 ...
at the output during HOLD 21.0 mA)
Select position usingkey
and edit number usingkey.
Press enter to proceed.

Output Signal During HOLD:

Output current Output signal HOLD Output signal HOLD


[mA] FIX setting = 21.0 mA LAST setting
21

HOLD active HOLD active

43
Configuration
Correction
Polarization voltage / Membrane temperature compensation /
Process pressure / Salinity correction

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Correction menu group using arrow
2 keys. All items of this menu group are indi-
cated by the “Co.” code.
4 Press enter to select menu, edit using arrow
keys (see page 45).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Correction

3
4
enter enter
Polarization voltage
Membrane temperature
compensation
Meas. unit (pressure)
Process pressure
Salinity correction

5
conf enter

44
Configuration
Code Display Action Choices
Enter polarization voltage
Select usingkey,
edit number usingkey.
Press enter to proceed.
Membrane temperature 01.00
compensation
Select position using
key and edit number using
key.
Press enter to proceed.
Select pressure unit
Select usingkey,
press enter to proceed.

Process pressure correction


Enter process pressure.
This value is used to correct
the oxygen saturation. It has
no influence on concentra-
tion measurement (Conc).
Select position using
key and edit number using
key.
Press enter to proceed.
Enter salinity correction
Select position using
key and edit number using * ppt (parts per
key. thousand) -
Press enter to proceed. corresponds to
g/kg

Please note:
When using a sensor with a polarization voltage different from 675 mV
(factory setting), you must enter the correct voltage before connect-
ing the sensor!
Otherwise the sensor may be damaged!

45
Configuration
Calibration Mode

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Calibration mode menu group using
2 arrow keys. All items of this menu group are
indicated by the “CA.” code.
4 Press enter to select menu, edit using arrow
keys (see page 47).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Calibration mode:

3
4
enter enter
Calibration mode
Cal timer interval

5
conf enter

46
Configuration
Code Display Action Choices
Specify calibration mode
(calibration to saturation or
concentration)
Select usingkey,
press enter to proceed.

Cal timer interval


The cal timer reminds you to
calibrate in time.
Select using,
edit number using  key.
Press enter to proceed.

Please note:
When calibrating in air-saturated water (standard practice for biotech-
nological processes), you should select calibration to saturation (SAT).

If the sensor can be removed for calibration, however, we recommend


the easier and more precise calibration in air. To do so, you have to set
the calibration mode to Concentration (Conc), see also page 59.

47
Configuration
Alarm Settings

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Alarm settings menu group using
2 arrow keys. All items of this menu group are
indicated by the “AL.” code.
4 Press enter to select menu, edit using arrow
keys (see page 49).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.


Alarm settings:

3
4
enter
Select Sensocheck

5
conf enter

48
Configuration
Code Display Action Choices
Select Sensocheck
(continuous monitoring of
sensor)
Select usingkey,
press enter to proceed.

Alarm 15 Alarm Contact

16 The alarm contact is closed during normal


­operation (N/C). It opens in the case of alarm or
power outage. As a result, a failure message is
­provided even in the case of line breakage (fail-safe
­behavior).
For contact ratings, see Specifications.
Error messages can also be signaled by a 22 mA
output current (see page 36, 42, 72).
The operating behavior of the alarm contact is
shown on page 75.
The alarm delay acts on the LED, the 22 mA signal
and the alarm contact.

49
Configuration
Limit Function
Relay

1 conf 1 Press conf key.


2 Enter passcode 1200.
3 Select Limit function menu group using
2 arrow keys. All items of this menu group are
indicated by the “L1.” code.
4 Press enter to select menu, edit using arrow
keys (see page 51).
Confirm (and proceed) by pressing enter.
5 Exit: Press conf, then enter.

4
 enter
Contact function
Contact response
Enter setpoint
 Enter hysteresis
Limit function: Delay
3
5
enter conf enter

50
Configuration
Code Display Action Choices
Contact function
(see below for function
­principle)
Select usingkey,
press enter to proceed.
Contact response
N/C: normally closed contact
N/O: normally open contact
Select usingkey,
press enter to proceed.

Setpoint 000.0 %
Select usingkey, (xxx.x %)
edit number using key.
Press enter to proceed.
Hysteresis 001.0 %
Select usingkey, (xxx.x %)
edit number using key.
Press enter to proceed.

Delay 0010 sec


The contact is activated with (0 ... 600 sec)
delay (deactivated without
delay)
Select usingkey,
edit number using key.
Press enter to proceed.

Limit Lo Limit Hi
Signal Signal
Hysteresis +
Setpoint Setpoint
Hysteresis -

1 1
Contact Contact
0 0

51
Configuration
1 conf Controlling a Rinsing System
“Clean” contact

2
1 Press conf key.
2 Enter passcode 1200.
3 Select Rinsing probes menu group using
arrow keys. All items of this menu group are
indicated by the “Pb.” code.
4 Press enter to select menu, edit using arrow
keys (see next page).
 Confirm (and proceed) using enter.
5 Exit: Press conf, then enter.

4
 enter
Rinsing interval
Rinse duration
Contact response

Rinse contact:

3
5
enter conf enter

52
Configuration
Code Display Action Choices
Rinsing interval 0.000 h
Select using  key, enter (x.xxx h)
number using ,
press enter to proceed.
Rinse duration 0060 s
Select using  key, (xxxx s)
enter number using ,
press enter to proceed.

Contact response N/C


N/C: normally closed contact (N/O)
N/O: normally open contact
Select using ,
press enter to proceed.

Connecting a Rinsing System


The “Clean” contact can be used to connect a simple rinsing system.
Rinse duration and rinsing interval are defined during configuration.

Rinsing system

Clean 17

18

Power supply

53
Parameters
Factory Settings of Parameters

Activation:
Simultaneously press conf + right arrow key and
enter passcode “4321“.
The lower display line reads “Clear“. To prevent accidental resetting,
“NO“ is set as default (blinking in the main display). Press one of the
arrow keys to select “YES“ and confirm by pressing enter.

CAUTION!
Your data (also calibration data) will be overwritten by the factory
­settings!

Code Parameter Factory setting


Sensor type
%, mg/l, ppm
0/4-20 mA
Current start
Current end
Filter time
22mA signal
HOLD response
Fix current
Unit °C / °F
Temp probe
0/4 ...20mA
Current start
Current end
Filter time
22mA signal
HOLD response
Fix current

54
Parameters
Code Parameter Factory setting
Polarization voltage
Membrane temp. compensation
Pressure unit
Pressure
Salinity
Calibration mode
Cal interval
Sensocheck
Contact function
Contact response
Setpoint
Hysteresis
Delay
Rinsing interval
Rinse duration
Contact type

Please note:
Fill in your configuration data on the following pages.

Please note:
Factory settings for the calibration data are 60.0 nA (slope) and
0.000 nA (zero).

55
Parameters
Parameters – Individual Settings

Code Parameter Setting


Sensor type

%, mg/l, ppm

0/4-20 mA

Current start

Current end

Filter time

22mA signal

HOLD response

Fix current

Unit °C / °F

Temp probe

0/4 ... 20mA

Current start

Current end

Filter time

22mA signal

HOLD response

56
Parameters

Code Parameter Setting


Fix current

Polarization voltage
Membrane temp.
­compensation

Pressure unit

Pressure

Salinity

Calibration mode

Cal interval

Sensocheck

Contact function

Contact response

Setpoint

Hysteresis

Delay

Rinsing interval

Rinse duration

Contact type

57
Calibration
Calibration adjusts the device to the sensor.
Activation cal Activate by pressing cal
Enter passcode:
• Zero point 1001
• Water/Air 1100
Edit parameter using and.
Confirm and proceed by pressing enter.
(Exit by pressing cal, then enter.)
HOLD During calibration the device remains in
the Hold mode for reasons of safety. The
During configu- output current is frozen (at its last value
ration the device or at a preset fixed value, depending
remains in the on the configuration), limit and alarm
Hold mode. contacts are inactive. Sensoface is off,
“Calibration” mode indicator is on.

HOLD icon
Input errors The calibration parameters are checked
during the input. In the case of an incor-
rect input ”Err” is displayed for approx.
3 sec. The incorrect parameters cannot
be stored. Input must be repeated.
Exit enter Exit by pressing enter (abort using cal).
The measured value and Hold are dis-
played alternately, “enter” blinks.
enter Press enter to exit the Hold mode.
The measured value is displayed.
The output current remains frozen
for another 20 sec (HOLD icon on,
“­hourglass” blinks).

58
Calibration
Information on Calibration
It is always recommended to calibrate in air.
Compared to water, air is a calibration medium which is easy to
­handle, stable, and thus safe. In the most cases, however, the sensor
must be dismounted for a calibration in air. When dealing with bio-
technological processes which require sterile conditions, the sensor
cannot be removed for calibration. Here, calibration must be per-
formed with aeration directly in the process medium (e.g. after ster-
ilization). In the field of biotechnology, for example, often saturation
is measured and calibration is performed in the medium for reasons
of sterility. For other applications where concentration is measured
­(water control etc.), calibration in air has proved to be useful.

Common Combination:
Process Variable / Calibration Mode / Calibration Medium
Process Cal Calibration Default rel. Default cal
­variable mode humidity pressure
Saturation (%) Water 100 % Process
­pressure
Concentration Air 50 % 1.013 bar
(mg/l, ppm)

The calibration procedures for these two common applications are


described on the following pages. Of course, other combinations of
process variable and calibration mode are possible.

Please note:
When a 2-point calibration is required, the zero calibration should be
performed prior to saturation or concentration calibration, resp.
All calibration procedures must be performed by trained personnel.

See page 30 for setting the process variable.

See page 46 for setting the calibration mode.

59
Calibration
Calibration to Percent Saturation (SAT), in Water
Display Action Remark
Press cal key, enter code 1100. SAT or Conc calibra-
Select using  key, tion is selected during
edit number using  key. configuration.
Press enter to proceed. Device switches to
Hold mode.
If an invalid code is
entered, the device
returns to measuring
mode.
Immerse sensor in cal medium

Start by pressing enter.

Enter relative humidity Default for relative


Select using, humidity in aqueous
enter number using . media:
Press enter to confirm entry. rH = 100 %

Enter calibration pressure Default for calibration


Select using, pressure is the process
enter number using . pressure configured
Press enter to confirm entry.

Automatic drift check Drift check can be


Display of sensor current stopped after > 10 sec
­(related to 25 °C and 1013 mbars by pressing cal
­normal pressure) and measuring (accuracy reduced).
­temperature.

If the sensor does not stabilize


within 12 minutes, calibration
will be aborted.

60
Calibration

Display Action Remark


Enter setpoint value for Default: last value
­saturation entered
Select using  key,
edit number using  key.
Press enter to proceed.
Display of new calibration values New calibration:
(related to 25°C at 1013 mbars). Press cal key.
Ther zero point remains
unchanged, for zero calibration
see page 67.
Exit calibration by pressing enter.
Place sensor in process. After end of calibra-
The percent saturation is shown tion, the outputs
in the main display alternately remain in Hold mode
with “Hold”; “enter“ blinks. for approx. 20 sec.
Exit by pressing enter.

Information on Saturation Calibration (SAT) in Water

• The calibration medium should be water which is in equilibrium


with the ambient air (percent saturation 100%). Oxygen exchange
between water and air is very slow, however.
• If the calibration medium is not in equilibrium with air and the
­percent saturation is known from a simultaneous measurement,
it can be entered manually.
• For 2-point calibration, perform zero calibration first!

61
Calibration
Calibration to Concentration (Conc), in Air
Display Action Remark
Press cal key, enter code 1100. SAT or Conc calibra-
Presskey to select position, tion is selected during
enter number usingkey. configuration.
Press enter to proceed. Device switches to
Hold mode.
If an invalid code is
entered, the device
returns to measuring
mode.
Place sensor in air
Press enter to start.

Enter relative humidity Default for relative


Presskey to select position, humidity in air:
enter number usingkey. rH = 50 %
Press enter to proceed.

Enter calibration pressure Default for calibration


Presskey to select position, pressure is normal
enter number usingkey. pressure 1.013 bars.
Press enter to proceed.

Automatic drift check Drift check can be


Display of input current (related stopped after > 10 sec
to 25 °C and 1013 mbars) and by pressing cal
measuring temperature. (accuracy reduced).

If the sensor does not stabilize


within 12 minutes, calibration
will be aborted.

62
Calibration

Display Action Remark


Enter default for concentration Default value is calcu-
Presskey to select position, lated from rel. humid-
enter number usingkey. ity, cal pressure, and
Press enter to proceed. cal temperature (the
unit of measurement,
ppm or mg/l, is preset
during configuration).
Display of new slope and New calibration:
zero point (related to 25 °C at Press cal key.
1013 mbars)
Exit calibration by pressing enter.

Place sensor in process. After end of calibra-


The new value for concentra- tion, the outputs
tion is shown in the main display remain in Hold mode
alternately with “Hold”; “enter” for approx. 20 sec.
blinks.
Exit by pressing enter.

Information on Concentration Calibration (Conc):


Calibration in air. This calibration method is recommended when the
sensor can be removed for calibration. Air has a stable oxygen con-
tent. Therefore the adjustment processes during calibration run more
quickly.
• For 2-point calibration, perform zero calibration first.

63
Calibration
Zero Calibration

The sensor models SE 703 and SE 706 have a low zero current.
Therefore, you should not perform a zero calibration with Stratos Eco
2405. If you still wish to perform a zero calibration, the sensor should
remain for at least 10 to 30 minutes in an oxygen-free calibration
medium in order to obtain stable, non-drifting values. During zero
calibration, a drift check is not performed. Zero current of a properly
functioning sensor is notably less than 0.5 % of air current. The display
(secondary: measured value, main: entered value) does not change
until an input current is entered for the zero point, see page 65. When
measuring in an oxygen-free medium, the displayed current can be
taken directly.

64
Calibration
Display Action Remark
Select calibration (press cal key). Device is in the Hold
mode. If an invalid
code is entered, the
Enter passcode 1001.
device returns to
Select using  key,
measuring mode.
edit number using  key.
Press enter to proceed.

Place sensor in oxygen-free


medium.
Press enter to proceed.
Zero

Main display: Zero current.


Press enter to save this value
or correct using arrow keys and
then save by pressing enter.
Secondary display:
Sensor current measured
Press enter to proceed.
Display of slope New calibration:
Display of new zero current Press cal.
Exit calibration by pressing enter
key, re-place sensor in process.

The oxygen value is shown in After end of calibra-


the main display alternately with tion, the outputs
“Hold”, “enter” blinks. remain in Hold mode
Stop Hold by pressing enter. for approx. 20 sec.

65
Calibration
Product Calibration
Calibration by comparison

During product calibration the sensor remains in the process.


The measurement is only interrupted briefly.

Procedure: The currently measured value is stored in the device for


comparison. The comparison value is measured on the site, e.g. ­using
a portable DO meter in a bypass. This value is then entered in the
device. The new value for slope or zero is calculated from the stored
value and the comparison value. From the measured value, the device
automatically recognizes whether a new slope or zero must be calcu-
lated (above approx. 5 % saturation: slope, below: zero). The follow-
ing describes a product calibration with slope correction – a product
calibration with zero correction is performed correspondingly.

Display Action Remark


Press cal key, The type of product
enter code 1105. calibration (SAT or
Presskey to select position, Conc) is selected dur-
enter number usingkey, ing configuration
confirm by pressing enter. (process variable).
If an invalid code is
entered, the device
returns to measuring
mode.
Display (approx. 3 sec)

66
Calibration
Display Action Remark
Save currently measured value. Perform reference
Press enter to proceed. measurement.

Enter the reference value. Calculation of new


Confirm by pressing enter. slope

Display of new slope or new New calibration:


zero (related to 25 °C and Press cal.
1013 mbars).
Exit calibration by pressing enter.

The new measured value is After end of calibra-


shown in the main display alter- tion, the outputs
nately with “Hold”, “enter” blinks. remain in Hold mode
Exit by pressing enter. for approx. 20 sec.

67
68
Temp Probe Adjustment
Display Action Remark
Select calibration Wrong settings
Press cal key, enter code 1015. change the measure-
Presskey to select position, ment properties! If
enter number usingkey, an invalid code is
confirm by pressing enter. entered, the device
returns to measuring
mode.
Ready for calibration Device is in Hold
Measure the temperature of the mode.
process medium using an exter- Display approx. 3 sec
nal thermometer.

Enter measured temperature The default value is


value. shown in the main
Select usingkey, display, the currently
edit number using key. measured value
Press enter to proceed. in the secondary
Press enter to exit adjustment. ­display.
HOLD will be deactivated after
20 sec.

Measurement
Display Action
In the measuring mode the main display shows the
­configured process variable (%, mg/l, or ppm) and the
lower display the temperature.
During calibration you can return to measuring mode by
pressing the cal key, during configuration by ­pressing
conf (waiting time for signal stabilization approx.
20 sec).

69
Diagnostics Functions
Display Action
Display of output currents
Press enter while in measuring mode.
The current at output 1 is shown in the main display,
the current at output 2 in the secondary display.
After 5 sec the device returns to measuring mode.
Display of calibration data (Cal Info)
Press cal while in measuring mode and enter code 0000.
The slope is shown in the main display, the zero point in
the secondary display.
After 20 sec the device returns to measuring mode
(immediate return at pressing enter).
Sensor monitor (display of sensor current)
Press conf while in measuring mode and enter code
2222. The sensor current (without temperature com-
pensation) is shown in the main display, the measuring
­temperature in the secondary display.
Press enter to return to measurement.
Display of last error message (Error Info)
Press conf while in measuring mode and enter code
0000.
The last error message is displayed for approx. 20 sec.
After that the message will be deleted (immediate return
to measurement at pressing enter).

70
Diagnostics Functions
These functions are used for testing the connected peripherals.

Display Action
Specify current for output 1
Press conf while in measuring mode
and enter code 5555.
The main display indicates the current provided by
­output 1. This value can be edited.
To do so, select the position usingkey,
edit number using key.
Confirm entry by pressing enter. The entered value will
be shown in the secondary display.
The device is in Hold mode.
The specified current is output.
Press conf, then enter to return to measurement
(Hold remains active for another 20 sec).
Specify current for output 2
Press conf while in measuring mode
and enter code 5556.
The main display indicates the current provided by
­output 2. This value can be edited.
To do so, select the position usingkey,
edit number using key.
Confirm entry by pressing enter. The entered value will
be shown in the secondary display.
The device is in Hold mode.
The specified current is output.
Press conf, then enter to return to measurement
(Hold remains active for another 20 sec).

71
Error Messages (Error Codes)

Alarm contact

Out 1 (22 mA)


Out 2 (22 mA)
Problem
Error Display

Red LED
Possible causes

ERR 01 Measured SAT range


value • Sensor defective
blinks • Wrong sensor connected
• Measurement range exceeded
ERR 02 Measured Conc range
value • Sensor defective
blinks • Wrong sensor connected
• Measurement range exceeded
ERR 98 “Conf“ System error
blinks Configuration or calibration data defec-
tive; completely reconfigure the device
using the factory settings. Then calibrate.
Memory error in device program
ERR 99 “FAIL” Factory settings
blinks EEPROM or RAM defective
This error message only occurs in the
case of a total defect. The device must be
repaired and recalibrated at the factory.

72
Error Messages (Error Codes)

Alarm contact

Out 1 (22 mA)


Out 2 (22 mA)
Icon Problem
Error

Red LED
(blinks) Possible causes

ERR 03 Temperature probe


Open or short circuit
Temperature range exceeded
ERR 11 Current output 1
Current below 0 (3.8) mA

ERR 12 Current output 1


Current above 20.5 mA

ERR 13 Current output 1


Current span too small / too large

ERR 21 Current output 2


Current below 0 (3.8) mA

ERR 22 Current output 2


Current above 20.5 mA

ERR 23 Current output 2


Current span too small / too large

ERR 33 Sensocheck:
Sensor: Connecting cable defective

• Zero error, Sensoface active,


see page 77
• Slope error, Sensoface active,
see page 77
• Response time exceeded,
Sensoface active, see page 77
• Calibration interval expired,
Sensoface active, see page 77

73
Calibration Error Messages
Problem
Icon blinks:
Possible causes
Slope out of range
Wrong calibration values specified
(relative humidity, pressure, saturation,
concentration)
Calibration aborted after 12 minutes
Sensor defective or dirty
• No electrolyte in the sensor
• Sensor cable insufficiently shielded or
defective
• Strong electric fields influence the
In addition “CAL Err” ­measurement
blinks. • Temperature fluctuation of calibration
solution

74
Operating States

limit value

Timeout
Cleaning
­contact
Relay 1
Operating status

contact
Alarm
Out 1

Out 2
Measure

Cal Info
20 s
(cal) 0000

Error Info
20 s
(conf ) 0000

Calibration
(cal) 1100

Temp adjustment
(cal) 1015

Product calibration
(cal) 1105

Configuration
20 min
(conf ) 1200

Sensor monitor
20 min
(conf ) 2222

Current source 1
20 min
(conf ) 5555

Current source 2
20 min
(conf ) 5556

Rinsing function

active

as configured (Last/Fix or Last/Off )

75
76
Sensoface
(Sensocheck must have been activated during configuration.)

The smiley in the display (Sensoface) alerts to sensor problems


­(defective cable, maintenance request). The permitted calibration
ranges and the conditions for a friendly, neutral or sad Sensoface are
summarized in the following chart. Additional icons refer to the error
cause.
Replace membrane module or filling solution, if required.

Type A Sensors (SE 703, SE 706)


Response
Slope Zero point Cal timer
time
Permitted 25 ... 130 nA -2 ... +2 nA max. 720 s
range

> 35 ... < 90 nA > -0.3 ... < 0.3 nA ≤ 300 s ≤ 80 %

30 ... 35 nA or -0.6 ... -0.3 nA or 300 ... 600 s 80 ... 100 %


90 ... 110 nA +0.3 ... +0.6 nA

< 30 nA or < -0.6 nA or > 600 s Timer expired


> 110 nA > +0.6 nA

Notice
The worsening of a Sensoface criterion leads to the devaluation of the
Sensoface indicator (Smiley becomes “sad”). To reset the Sensoface
indicator, the defect must be remedied.

77
78
Sensoface
Type B Sensors (Sensors with Higher Current)
Response
Slope Zero point Cal timer
time
Permitted 200 ... 550 nA -2 ... +2 nA max. 720 s
range

> 250 ... < 500 nA > -0.5 ... < 0.5 nA < 300 s < 80 %

225 ... 250 nA -1.0 ... -0.5 nA or 300 ... 600 s 80 ... ≤ 100 %
or +0.5 ... +1.0 nA
500 ... 525 nA

< 225 nA or < -1.0 nA or > 600 s Timer expired


> 525 nA > +1.0 nA

Thermometer and Sensoface:


Temperature out of concentration or saturation range

Sensocheck
Continuously monitors the sensor and leads for short circuits or
open circuits. Critical values make the Sensoface “sad” and the
­corresponding icon blinks:

The Sensocheck message is also output as error message Err 33.


The alarm contact is active, the red LED is lit, output current 1 is set
to 22 mA (when configured correspondingly). Sensocheck can be
switched off during configuration (then Sensoface is also disabled).
Exception: After a calibration a smiley is always displayed for
­confirmation.

79
80
Appendix
Product Line and Accessories

Devices Order No.


Stratos Eco 2405 Oxy 2405 Oxy

Mounting Accessories
Pipe-mount kit ZU 0274
Panel-mount kit ZU 0275
Protective hood ZU 0276

For more information concerning our sensors and fittings product line,
please refer to our website:
www.knick.de

81
Specifications
DO input
Measuring current –2 ... +1800 nA
Resolution 0.05 nA
(with Vpol ≤ 800 mV and
Vref ≤ 200 mV)
Saturation 0... 200%
(-10 ... 80 °C)
Meas. error1,2,3) 0.5 % meas.val. + 0.5 %
Concentration 0,00 ... 20.00 mg/l
(-10 ... 80 °C) 0.00 ... 20.00 ppm
Meas. error1,2,3) 0.5 % meas.val.
+ 0.05 mg/l or 0.05 ppm
Permitted guard current ≤ 20 µA
*
Polarization voltage 0 ... 1000 mV
Factor for membrane 00.50 ... 03.00
temp. compensation *
Process pressure* 0.000 ... 9.999 bars
( ... 999.9 kPa / ... 145.0 psi)
Salinity correction* 00.00 ... 45.00 g/kg

Sensor standardization
Operating modes * • O2 saturation (automatic)
• O2 concentration (automatic)
• Product calibration
• Zero calibration
Calibration range Zero point ± 2 nA
Sensor Type A Slope 25 ... 130 nA
(at 25 °C, 1013 mbars)
Calibration range Zero point ± 2 nA
Sensor Type B Slope 200 ... 550 nA
(at 25 °C, 1013 mbars)
Calibration timer * 0000 ... 9999 h
*
Pressure correction 0.000 ... 9.999 bars / 999.9 kPa / 145.0 psi

82
Specifications
Sensor monitoring
Sensocheck Monitoring for short circuits / open circuits
(can be disabled)
Sensoface Provides information on the sensor condition
(evaluation of zero/slope, response time,
calibration interval, Sensocheck)

Temperature input * NTC 22 kΩ / NTC 30 kΩ


2-wire connection, adjustable
Measuring range –20.0 ... +150.0 °C / –4 ... +302 °F
Adjustment range 10 K
Resolution 0.1 °C / 1 °F
1,2,3)
Meas. error < 0.5 K (< 1 K at > 100°C)

Output 1 0/4 ... 20 mA, max. 10 V, floating


(galvanically connected to output 2)
Process variable* DO saturation/DO concentration
*
Overrange 22 mA in the case of error messages
*
Output filter Low-pass, filter time constant 0 ... 120 s
1)
Measurement error < 0.3% current value + 0.05 mA
Start/end of scale As desired within range
Permissible span 5 ... 200 % / 0.5 ... 20 mg/l (ppm)

Output 2 0/4 ... 20 mA, max. 10 V, floating


(galvanically connected to output 1)
Process variable Temperature
Overrange * 22 mA in case of temp error messages
*
Output filter Low-pass, filter time constant 0 ... 120 s
1)
Measurement error < 0.3% current value + 0.05 mA
*
Start/end of scale –20 ... +150 °C / –4 ... +302 °F
Permissible span 20 ... 170 K / 36 ... 306 °F

83
Specifications
Alarm contact Relay contact, floating
Contact ratings AC< 250 V / < 3 A / < 750 VA
DC< 30 V / < 3 A / < 90 W
Contact response N/C (fail-safe type)
Response delay 10 s

Limit value Output via relay contact

Contact ratings AC< 250 V / < 3 A / < 750 VA


DC< 30 V / < 3 A / < 90 W
Contact response* N/C or N/O
Delay * 0000 ... 9999 s
*
Setpoint Within selected range
*
Hysteresis 000.0 ... 050.0 % / 00.00 ... 05.00 mg/l (ppm)

Rinsing function Relay contact, floating, for controlling a simple rinsing


system
Contact ratings AC< 250 V / < 3 A / < 750 VA
DC< 30 V / < 3 A / < 90 W
Contact response N/C or N/O
Rinse interval 000.0 ... 999.9 h
(000.0 h = rinsing function switched off )
Rinse duration 0000 ... 1999 s

Display LC display, 7-segment with icons


Main display Character height 17 mm, unit symbols 10 mm
Secondary display Character height 10 mm, unit symbols 7 mm
Sensoface 3 status indicators
(friendly, neutral, sad face)
Mode indication 4 mode indicators “meas“, “cal“, “alarm“, “config“
Further icons for configuration and messages
Alarm indication Red LED in case of alarm

Keypad 5 keys: [cal] [conf ] [] [] [enter]

84
Specifications
Service functions
Current source Current specifiable for output 1 and 2
(00.00 ... 22.00 mA)
Device self-test Automatic memory test (RAM, FLASH, EEPROM)
Display test Display of all segments
Last Error Display of last error occurred
Sensor monitor Display of direct, uncorrected sensor signal

Data retention Parameters and calibration data > 10 years (EEPROM)

Protection against Protective separation of all extra-low-voltage circuits


electric shock against mains by double insulation to EN 61010-1

Power supply 24 (–15%) ... 230 V AC/DC (+10%); approx. 5 VA, 2.5 W
AC: 45 ... 65 Hz
Overvoltage category II, protection class II

Nominal operating conditions


Ambient temperature –20 ... +55 °C
Transport/Storage temp –20 ... +70 °C
Relative humidity 10…95 % not condensing,
maximum operating height 2000 m
Power supply 24 (–15%) ... 230 V AC/DC (+10%)
Frequency for AC 45 ... 65 Hz

EMC EN 61326-1, EN 61326-2-3


Emitted interference Class B (residential area)
Class A for mains > 60 V DC
Immunity to interference Industry

Explosion protection
FM NI Class I Div 2 Group A, B, C & D,  T4 
Ta = 55 °C; Type 2
NI Class I Zone 2 Group IIC,  T4 Ta = 55°C; Type 2

85
Specifications
Enclosure Molded enclosure made of PBT,
glass bead reinforced
Color Black
Mounting • Wall mounting
• Pipe mounting: Ø 40 ... 60 mm 30 ... 45 mm
• Panel mounting,
cutout to DIN 43 700,
sealed against panel
Dimensions H 144 mm, W 144 mm, D 105 mm
Ingress protection IP 65 / NEMA 4X
Cable glands 3 knockouts for cable glands M20x1.5
2 knockouts for NPT 1/2" or
rigid metallic conduit
Weight Approx.1 kg

* User-defined
1) To IEC 746 Part 1, at nominal operating conditions
2) ± 1 count
3) Plus sensor error

86
Approvals – Canada
Warnings and Notes to Ensure Safe Operation
WARNING!
Do not disconnect equipment unless power has been switched off.

CAUTION!
Clean only with antistatic moistened cloth.
CAUTION!
Substitution of components may impair suitability for hazardous
locations.

• The equipment shall be installed and protected from mechanical


impact and ultraviolet (UV) sources.
• Clean only with a moistened antistatic cloth as potential electro­
static hazard may exist. Service equipment only with conductive
clothing, footwear and personal grounding devices to prevent
­electrostatic accumulation.
• Internal grounding provisions shall be provided for field wiring.
Bonding between conduit shall be provided during installation, and
all exposed non-current carrying metallic parts shall be bonded and
grounded.
• Installation in a ClassI, Division 2 or Class I, Zone 2 hazardous
­location shall be in accordance with the Canadian Electrical Code
(CEC Part 1) Section 18 Division 2 wiring methods.
• The equipment shall have a switch or circuit breaker in the build-
ing installation (that is in close proximity to the equipment) that is
marked as the disconnect switch.
• The enclosure Type 2 is only for indoor use.
• The mains supply voltage fluctuations should not exceed
-15/+10 percent of the nominal supply voltage.
• The device shall not be used in a manner not specified by this
manual.

87
Approvals – Canada
CAUTION!
Use supply wires suitable for 30 °C above ambient and rated at least
250 V.

CAUTION!
Use signal wires suitable for at least 250V.

OBSERVE THE SPECIFICATIONS OF THE CONTROL DRAWING!

88
Index
22 mA signal for error message 37, 43
A
Accessories 81
Alarm contact 49
Alarm setings 25, 48
Approvals 87
Assembly 10
C
Calibration 58
Calibration mode selection 46
Calibration to concentration (Conc) 62
Calibration to percent saturation (SAT) 60
Cal timer interval 46
Error messages 74
Product calibration 66
Zero calibration 64
Cal Info 70
“Clean” contact 52
Concentration calibration 62
Configuration 26
Menu structure 27
Configuration: Alarm settings 48
Configuration: Calibration mode 46
Configuration: Correction 44
Configuration: Limit function 50, 52
Configuration: Output 1 30
Output current during Error and HOLD 36
Output current range 32
Process variable 30
Sensor type 30
Time constant of output filter 34
Configuration: Output 2 38
Output current 38
Output current during HOLD 42

89
Index
Temperature 38
Temperature error 42
Time constant of output filter 40
Configuration: Rinsing probes 52
Connection 14
CSA warnings and notes 87
Current start / end 33, 39
D
Device self-test 23
Diagnostics functions 70
Display of calibration data 70
Display of last error message 70
Display of output currents 70
Display of sensor current 70
Specifying the output current 71
Display 21
Disposal 2
Division 2 wiring 15
Documentation 8
E
Error Info 70
Error messages 72
Display of last error message 70
Explosion protection 85
F
Factory settings of parameters 54
Front panel 20
H
HOLD mode 24
Output signal during HOLD 37, 43
Hysteresis 51

90
Index
I
Installation 14
Intended use 7
K
Keypad 22
M
Measurement 69
Mounting plan 11
O
Operating states 75
Output filter 34, 40
Overview 9
Overview of configuration steps 28
P
Package contents 10
Panel mounting 13
Panel-mount kit 13
Parameters
Factory settings 54
Individual settings 56
Passcodes 93
Pipe mounting 12
Pipe-mount kit 12
Polarization voltage 45
Pressure correction 45
Product calibration 66
Product line 81
Protective hood 12
Protective wiring 18
Q
Quickstart guides 8

91
Index
R
Relay 50, 52
Relay contacts 18
Rinse contact 52
Rinsing interval 53
Rinsing probes 52
Rinsing system 53
S
Safety information 5, 87
Salinity correction 45
Self-test 23
Sensocheck 23, 48, 79
Configuration 49
Sensoface 23, 77, 79
Sensor connection 17
Sensor monitor 70
Short instructions 8
Specifications 82
T
Temperature measurement, configuration 39
Temperature probe adjustment 69
Terminal assignments 14
Time constant of output filter 35, 41
Trademarks 7
U
User interface 20
W
Wiring example 17
Z
Zero calibration 64

92
Passcodes
Calibration
Key + passcode Menu item Page
CAL info (display of zero,slope) 70
Zero calibration 64
Calibration (water / air) 60
Product calibration 66
Temp probe adjustment 69

Configuration
Key + passcode Menu item Page
Error info (display of last error, erase) 70
Configuration 26
Sensor monitor (sensor current) 70
Current source 1 (specify output current) 71
Current source 2 (specify output current) 71
Factory setting 54

93
Knick
Elektronische Messgeräte
GmbH & Co. KG

Headquarters
Beuckestraße 22 • 14163 Berlin
Germany
Phone: +49 30 80191-0
Fax: +49 30 80191-200
info@knick.de
www.knick.de
Local Contacts
www.knick-international.com

Copyright 2020 • Subject to change


This document was last updated on April 6, 2020
The latest documents are available for download on our website
under the corresponding product description.

096964
TA-194.433-KNEN05 20200406 Software version: 2.x

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