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BALL MILL EFFICIENCY

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BALL MILL EFFICIENCY REVIEW
Metal Mining
Milling operations are known to be CQC: ISO9001:2000
Nonmetal Mining
notoriously energy inefficient. Ball mill Certificate: CE
Sand Production grinding is based on a work index value Brand Name: SBM
developed to directly reflect industrial Model Number: Ball Mill Series
Cement Plant
milling practices. Mill selection is based on
Slag Crushing this value and related empirical equations. Recommended Machinery:
Port: Shanghai
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Ball mill efficiency RELATIVE PRODUCTS

Milling operations are known to be notoriously energy inefficient. Ball mill grinding is based on a work index value
developed to directly reflect industrial milling practices. Mill selection is based on this value and related empirical - Vertical Mill
equations. Improved grinding efficiency requires making a change from an energy per ton basis to an efficient particle
breakage basis. - Raymond Mill

- MTW Trapezium Mill

Recently, investigators concluded that grinding efficiency is limited to less than 20%, and grinding efficiency can be
increased beyond this limit by making three changes in operating practice as follows:
- MTM Trapezium Mill

1. Use correct make-up media size. - SCM Ultrafine Mill

2. Operate the mill in a cataracting mode.
3. Control milling circuit in a modified mode. - High Pressure Mill

- MXB Coarse Powder Mill

Ball mill Operating Mode:
In an operating ball mill, there are five distinct modes of media action each having a direct effect on particle breakage.
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1. First, in a slowly rotating mill when the angle of repose is exceeded the media load slides, tumbles and cascades down quote ?
to the toe.
2. Second, as speed increases, some of the media is held against the shell until gravitational force takes over then this Fill in the form
media follows a separate cataracting path to an impact zone. This is a mixed cascade, cataract grinding action.
3. Third, as speed increases, essentially all of the media is cataracting. Product You Need *
4. Fourth, at high speeds the outer layers of media approach centrifugation.
5. Overflow mills have a fifth mode and that is a turbulent toe zone in combination with the previous four.
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Grinding action changes with each of these variations. Abrasion grinding predominates at cascading speeds with impact
grinding at cataracting speeds. That is, at a specified constant kW, changing mill geometry and operating parameters will Your Country
change the effective quantity and quality of impacting media per unit of energy.

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Until a specific media relationship per ton of ore and not kWh per ton is understood as the dominating role in grinding and
this understanding faithfully reflected in mill design and operation, energy efficiencies will remain low. A cataracting charge
is necessary for efficient impact breakage in ball mill grinding. E-mail *

Ball Mill Speed More

Paths of outer media at cataracting speed indicate direct impact on the mill shell. At 70% critical speed, impacts are
downward shearing on an upward moving charge, at 81.354% critical impacts are more direct on a side ward moving
charge, and at 90% critical impacts are downward shearing on a downward moving charge. Particle breakage is a function
of the type (quality) of impact.

Impact density, the number of media impacts per second per unit area, can be calculated from the media size distribution
for a makeup media size. Using a makeup media size of 2 in. and disregarding the minus half inch fraction, impact
densities (impacts per second per square inch) for the impact zone of the three speeds are shown for each mill in the
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following drawing. The impact zone area changes with speed and is smallest for the slowest speed.

Tons of impacting media per square foot of impact area per minute are 87.6, 43.9 and 37.3 for the three different speeds. Email: sbm@unisbm.com
The lowest speed has the smallest impact area and highest impact density. In this torrential smothering down-pour there is
no opportunity for wildly bouncing media. In overflow ball mills, the concept of media falling through a bath of slurry and
robbing impact energy is dubious.

However, there are some random media paths above the mass. These are attributed to individual balls momentarily held
in place by lifters, by adhesion, and by wedging against liner joints and lifters. Since both media and shell linings are
coated with slurry, all impacts will break or abrade ore particles. Each impacting mode may be favored for specific grinding
objectives.

For example, a regrind mill may favor all cascade or mixed cascade/cataract mode. A problem of chip buildup may be
solved by changing the impact zone (changing mill speed). By controlling media load and mill speed the impacting media
can be focused into a narrow or broad zone with a narrow or broad spread of impact energies.

Ball Mill Comment

1 of 2 2012/12/16 10:25 AM
Ball Mill Efficiency|Ball Mill Operating Mode|Ball Mill Speed http://www.quarrycrusher.com/ball-mill/ball-mill-efficiency.php

Lucy Yui America [2011.5.18 00:32:26]

I have tried many models of ball mill, but many of them didn't work well apart from the SBM ball mill. I have relied on the SBM ball
mill equipments and now I just want to say: Thanks SBM machinery for my mining business!

Wayne Sharer From Iran [2011.2.12 17:42:02]

Sometimes the most used equipment is the most accurate. If you use ball mill for grinding cement, talc, limestone, aggregate,
concrete, the SBM ball mill is your best choice.

Jeeva From Malaysia [2010.4.5 10:00:06]

The ball mill is a really efficient tool for grinding dolomite into fine powder! And the company assisted us to Install and debug the
equipment. I now rely on The ball mill.

Genci Gjoca From India [2009.5.22 12:12:46]

It was easy to use the ball mill, the mill had more efficiency then I ever imagined, and now I'm a real believer in this equipment. If
you will grind any industrial materials, you need The ball mill.

TO P

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