Connector Tables for Harness 257-6944 and 293-5394

169-8670 227-4002
RENR9522-01 Harness And Wire Electrical Schematic Symbols
July 2007
CLR-GA
A-C1
WIRE NAME POS TERM/PLUG CLR-GA
A-C100
WIRE NAME POS TERM/PLUG CLR-GA
A-C209
WIRE NAME POS TERM/PLUG CLR-GA
A-C500
WIRE NAME POS TERM/PLUG CLR-GA
A-C803
WIRE NAME POS TERM/PLUG
Symbols
1 8T-8737
BU-18 995-A3 1 180-9340 BR-18 G826-A47 A 180-9339 PK-18 G854-A8 1 180-9340 OR-18 H479-A17 1 180-9339
2 -
3 8T-8737 PK-18 G833-A50 2 180-9340 BU-18 G827-A41 B 180-9339 PU-18 G855-A2 2 180-9340 YL-18 N941-A56 2 180-9339 10 9 8 7 6 5 4 3 2 1
A B
4 - ACCESSORY TABLE WH-18 A745-A18 C 180-9339 ACCESSORY TABLE ACCESSORY TABLE
22 21 20 19 18 17 16 15 14 13 12 11
OR-18 F793-A1 5 180-9340 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
YL-16 F424-A63 6 180-9340 32 31 30 29 28 27 26 25 24 23 T
1 PLUG AS. 155-2269 QTY PART NAME P/N 1 PLUG AS. 155-2269 1 RECEPTACLE AS. 3E-3364 C
7 -
8 8T-8737 1 BOOT 6I-4347 1 RECEPTACLE AS. 3E-3370 1 BOOT 6I-4347 1 BOOT 6I-4347 44 43 42 41 40 39 38 37 36 35 34 33 Pressure Temperature Level Flow Circuit Breaker
9 - 1 WEDGE 155-2261 1 BOOT 6I-4347 1 WEDGE 155-2261 1 WEDGE 3E-3365 52 51 50 49 48 47 46 45
Symbol Symbol Symbol Symbol Symbol
PU-18 G855-A2 10 180-9340 1 WEDGE 3E-3371 60 59 58 57 56 55 54 53
11 8T-8737

BU-18 995-A3
12
13
8T-8737
180-9340 A-C103 A-C501 A-C30
3E-3382
68 67 66 65 64 63 62 61 Symbols and Definitions
14 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG A-C212 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 76 75 74 73 72 71 70 69
PK-18 A746-A4 15 180-9340 BU-18 C967-A22 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OR-18 F793-A1 1 180-9340 BR-14 X994-A7 1 126-1768 88 87 86 85 84 83 82 81 80 79 78 77 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
BU-18 G428-A5 16 180-9340 PK-18 G833-A49 2 180-9340 BU-18 N940-A53 A 180-9339 BU-18 G850-A25 2 180-9340 YL-16 F424-A63 2 180-9340 6 1 98 97 96 95 94 93 92 91 90 89 through it.
BR-18 993-A6 17 180-9340
18 8T-8737 ACCESSORY TABLE YL-18 N941-A55 B 180-9339 ACCESSORY TABLE ACCESSORY TABLE 110 109 108 107 106 105 104 103 102 101 100 99
BR-14 X994-A7 19 126-1768 QTY PART NAME P/N BU-18 G428-A5 C 180-9339 QTY PART NAME P/N QTY PART NAME P/N
5 2
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
120 119 118 117 116 115 114 113 112 111
PK-18 G854-A8 20 180-9340 1 PLUG AS. 155-2269 ACCESSORY TABLE 1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 4 3 circle indicates that the component has screw terminals and a wire can be disconnected from it.
21 8T-8737 1 BOOT 6I-4347 QTY PART NAME P/N 1 BOOT 6I-4347 1 BOOT 6I-4347
22 8T-8737
23 8T-8737
1 WEDGE 155-2261 1 RECEPTACLE AS. 3E-3370 1 WEDGE 155-2261 1 WEDGE 155-2261 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
24 8T-8737 1 BOOT 6I-4347 No circle indicates that the wire cannot be disconnected from the component.
BK-18 E963-A20 25 180-9340 1 WEDGE 3E-3371
153-9693 NOTE X
PK-18 F723-A10 26 180-9340 A-C105 A-C800
YL-18 R818-A11 27 180-9340 160-7689 Ground (Wired): This indicates that the component is connected to a grounded wire. The
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-18 994-A12 28 180-9340 grounded wire is fastened to the machine.
OR-18 R800-A13 29 180-9340 YL-18 F421-A23 1 180-9340 A-C300 OR-18 R800-A65 A 180-9340
PK-18 G833-A14 30 180-9340 PK-18 G833-A51 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG BK-18 J842-A67 B 180-9340
31 8T-8737 ACCESSORY TABLE GY-16-HV T858-A57 1 180-9340 OR-18 M967-A21 C 180-9340
32 8T-8737 QTY PART NAME P/N GY-16-HV T858-A58 2 180-9340 ACCESSORY TABLE A B B 13

23
1

14 Ground (Case): This indicates that the component does not have a wire connected to ground.
33 8T-8737
34 8T-8737 1 PLUG AS. 155-2269 WH-16-HV T859-A59 3 180-9340 QTY PART NAME P/N 31 24 It is grounded by being fastened to the machine.
GY-18 R817-A19 35 180-9340 1 BOOT 6I-4347 WH-16-HV T859-A60 4 180-9340 1 PLUG AS. 169-8670 39 32

PU-18 F724-A16 36 180-9340 1 WEDGE 155-2261 OR-16-HV T860-A61 5 180-9340 1 BOOT 6I-4347 47 40
37 8T-8737 OR-16-HV T860-A62 6 180-9340 1 WEDGE 155-2276 57 48 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
OR-18 H479-A17 38 180-9340
BK-18 N749-A64 39 180-9340
7 8T-8737 70 58 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
155-2269

C9 Marine Engine
WH-18 A745-A18 40 180-9340 A-C110 8 8T-8737
41 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 9 8T-8737
42 8T-8737 OR-18 R800-A66 A 180-9340 10 8T-8737 Sender: A component that is used with a temperature or pressure gauge. The sender
43 8T-8737
BK-18 J842-A68 B 180-9340 11 8T-8737 measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
44 8T-8737 T
the gauge of the temperature or pressure.
45 - BK-18 N749-A64 C 180-9340 12 8T-8737
ACCESSORY TABLE WH-16-HV T962-A32 13 180-9340 2 1 8T-8736
YL-18 E966-A15 46 180-9340
BU-18 E965-A9 47 180-9340 QTY PART NAME P/N YL-16-HV A725-A34 14 180-9340
48 8T-8737 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
1 PLUG AS. 169-8670 BU-16-HV T960-A35 15 180-9340
OR-18 M967-A21 49 180-9340 It has a coil that makes an electromagnet when current flows through it. The
1 BOOT 6I-4347 BR-16-HV T959-A33 16 180-9340
D electromagnet can open or close the switch part of the relay.
X9X1-UP
50 8T-8737
51 8T-8737 1 WEDGE 155-2276 YL-16-HV T958-A38 17 180-9340
52 -
E C
PU-16-HV T957-A37 18 180-9340

BU-18 G827-A39
53
54
8T-8737
180-9340
A-C137 QTY
ACCESSORY TABLE
PART NAME P/N
157-3584 111-2416
F A B Z9X1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
X9Y1-UP
55 8T-8737
BU-18 C967-A22 56 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 172-6062 J can open or close a valve or move a piece of metal that can do work.
57 8T-8737 BU-18 N940-A52 A 180-9340 1 BOOT 115-5674
G
D
58 8T-8737 1 WEDGE 172-6065
C H
YL-18 N941-A54 B 180-9340 B B
59 8T-8737
E A MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
YL-18 R818-A11 C 180-9340 A F
60 8T-8737
ACCESSORY TABLE
J activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
61 8T-8737 H G
YL-18 F421-A23 62 180-9340 QTY PART NAME P/N A-C400 that make electromagnet when current flows through them. It also has an internal switch that places
63 8T-8737 1 PLUG AS. 169-8670 CLR-GA WIRE NAME POS TERM/PLUG the latch coil circuit open at the time the coil latches.
64 8T-8737 9X-4391
1 BOOT 6I-4347 PK-18 F723-A10 1 180-9340
65 8T-8737
66
67
8T-8737
8T-8737
1 WEDGE 155-2276 PU-18 F724-A16 2
ACCESSORY TABLE
180-9340
3E-3364 3E-3370
Harness and Wire Symbols
68 8T-8737 QTY PART NAME P/N 14 13 12 11 10 9 8 7 6 5 4 3 2 1
69
70
-
8T-8737
A-C200 1 PLUG AS. 155-2269 28 27 26 25 24 23 22 21 20 19 18 17 16 15 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
CLR-GA WIRE NAME POS TERM/PLUG 1 BOOT 6I-4347 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
71 8T-8737
WH-18 G828-A45 A 180-9339 1 WEDGE 155-2261 B A 42 41 40 39 38 37 36 35 34 33 32 31 30 29 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
WH-18 G828-A24 72 180-9340
56 55 54 53 52 51 50 49 48 47 46 45 44 43
73 8T-8737 BR-18 993-A40 B 180-9339 1 2
74 8T-8737 70 69 68 67 66 65 64 63 62 61 60 59 58 57 Harness Identification Letter(s):
PK-18 A746-A4 C 180-9339 Wire, Cable, or Harness Assembly Identification:
75 8T-8737 C (A, B, C, ..., AA, AB, AC, ...)
ACCESSORY TABLE A-C401 Includes Harness Identification Letters and Harness
76 - Harness Connector Serialization Code: The "C" stands
77 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG Connector Serialization Codes
for "Connector" and the number indicates which
78 8T-8737 1 RECEPTACLE AS. 3E-3370 BK-18 E963-A20 A 111-1567
connector in the harness. (C1, C2, C3, .....)
BU-18 G850-A25 79 180-9340 1 BOOT 6I-4347 GY-18 R817-A19 B 111-1567 Part Number for
BR-18 G826-A48 80 180-9340
1 WEDGE 3E-3371 ACCESSORY TABLE 103-0213 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
BU-18 N940-A26 81 180-9340
QTY PART NAME P/N
100-3320 155-2267 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
82 8T-8737
83 8T-8737 1 PLUG AS. 100-3320 325-AG135 PK-14 1 5A
84 8T-8737 A-C201 1 BOOT 6I-4347 1 2 3 4 5 6 7 8 9 10 11 12 13 14
BR-18 G849-A27 85 180-9340 Pin Socket Fuse
CLR-GA WIRE NAME POS TERM/PLUG 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Receptacle
86 8T-8737 (5 Amps)
B Pin or Socket
87 8T-8737 BR-18 G826-A46 A 180-9340 A B A 29 30 31 32 33 34 35
43 44 45 46 47 48 49
36 37 38 39 40 41 42
50 51 52 53 54 55 56
Single Wire
Number
9X-1123
88 8T-8737 BU-18 G827-A43 B 180-9340 A-C402 Connector
89 8T-8737 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Component
GY-18 994-A12 C 180-9340 CLR-GA WIRE NAME POS TERM/PLUG C Part Number
90 8T-8737 ACCESSORY TABLE Plug
BU-18 E965-A9 A 111-1567
91 8T-8737
QTY PART NAME P/N YL-18 E966-A15 B 111-1567
Harness identification code: 2 200-L32 BK-14
BK-18 J842-A28 92 180-9340 This example indicates wire
YL-18 N941-A29 93 180-9340 1 PLUG AS. 169-8670 ACCESSORY TABLE 135 in harness "AG".
94 8T-8737 1 BOOT 6I-4347 Ground Circuit Identification Wire Gauge
QTY PART NAME P/N Wire Color
95 8T-8737 1 WEDGE 155-2276 Connection Number
96 8T-8737 1 PLUG AS. 111-2416
97 8T-8737 1 BOOT 6I-4347 FUEL LEVEL
98 8T-8737 SENSOR
OR-16-HV T860-A30 99 180-9340 A-C204 CONNECTOR
© 2007 Caterpillar Printed in U.S.A.
100
101
8T-8737
8T-8737
CLR-GA WIRE NAME POS TERM/PLUG A-C803 All Rights Reserved
WH-18 G828-A44 A 180-9339
102 8T-8737
103 8T-8737 BR-18 993-A42 B 180-9339
GY-16-HV T858-A31 104 180-9340 BR-18 G849-A27 C 180-9339
WH-16-HV T962-A32 105 180-9340 ACCESSORY TABLE
BR-16-HV T959-A33 106 180-9340 QTY PART NAME P/N
YL-16-HV A725-A34 107 180-9340
BU-16-HV T960-A35 108 180-9340 1 RECEPTACLE AS. 3E-3370
109 8T-8737 1 BOOT 6I-4347
110 8T-8737 1 WEDGE 3E-3371
111
112
8T-8737
- Connector Tables for Harness 257-6946
113 8T-8737
114 - E-C1 E-C61
WH-16-HV T859-A36 115 180-9340 E-C60
CLR-GA WIRE NAME
POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV T957-A37 116 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
117 - 1 8T-8737 RD-14 101-E22 1 126-1767 CUSTOMER
A-S9 TRANSMISSION OIL BR-16 J906-E51 A 180-9339 CONNECTOR
YL-16-HV T958-A38 118 180-9340 A-S8 2 8T-8737 BK-14 229-E1 2 126-1767
A-S10 PRESSURE SENSOR BK-14 229-E31 B 126-1767 E-C61
119 - 3 8T-8737 BK-14 229-E28 3 126-1767
120 8T-8737 CONNECTOR BK A234-E43 C 133-0967
EXHAUST 4 8T-8737 PK-16 M972-E32 4 180-9339
ACCESSORY TABLE A-C212 OR-16 944-E39 D 180-9339
QTY PART NAME P/N TEMPERATURE BR-16 L464-E2 5 180-9340 RD-14 101-E36 5 126-1767
BR-16 945-E37 E 180-9339
1 PLUG AS. 227-4002 SENSOR 6 8T-8737 BR-16 945-E35 6 180-9339 E-S1
GN K990-E48 F 180-9339
1 BOOT 6I-4348 A-C110 7 8T-8737 OR-16 944-E38 7 180-9339
1 BOOT 6I-4347 YL K900-E45 G 180-9339
OR-16 944-E3 8 180-9340 RD-14 101-E25 8 126-1767
H 8T-8737
BR-16 945-E4 9 180-9340 BK-14 229-E29 9 126-1767
FUEL PRESSURE J 8T-8737
10 8T-8737 BR-16 M971-E30 10 180-9339
SENSOR ACCESSORY TABLE E-S2
11 8T-8737 BK-14 C212-E57 11 126-1767
A-C209 COOLANT QTY PART NAME P/N
12 8T-8737 PK-16 F427-E5 12 180-9339
INJECTOR TRANSMISSION OIL LEVEL 1 RECEPTACLE AS. 8T-8736
PK-16 F427-E5 13 180-9340 BR-16 L464-E2 13 180-9339 E-S10
HARNESS TEMPERATURE SENSOR 50mm TUBE 125-7876
14 8T-8737 YL-16 450-E16 14 180-9339

(Dimensions: 39 inches x 24 inches)

CONNECTOR SENSOR A-C800 1 CAP 8C-6354
15 8T-8737 BR-16 451-E17 15 180-9339
INLET AIR HEATER A-C300 CONNECTOR 50mm TUBE 5P-0702 E-S6 E-S11
16 8T-8737 BK A234-E41 16 133-0967
RELAY A-C137 1 BOOT 115-5674
17 8T-8737 YL K900-E44 17 180-9339 E-S12
A-C501
18 8T-8737 GN K990-E47 18 180-9339
BU-16 F429-E6 19 180-9340 YL-16 L460-E18 19 180-9339

Harness 257-6946
INTAKE MANIFOLD
YL-16 F473-E7 20 180-9340 GY-16 L463-E13 20 180-9339 E-C67
AIR TEMPERATURE

RENR9522-01
21 8T-8737 GY-16 F401-E12 21 180-9339
Connector and Splice
SENSOR CLR-GA WIRE NAME POS TERM/PLUG
PU-16 G966-E9 22 180-9340 YL-16 F424-E8 22 180-9339 RD-14 101-E40 1 126-1767
A-C103
FUEL
TEMPERATURE INJECTION ACTUATION
SECONDARY
ENGINE
BU-16 F426-E10 23
24
180-9340
8T-8737
GY-16
BU-16
F400-E11
F429-E6
23
24
180-9339
180-9339
BK-14
BR-16
229-E33
K883-E55
2
3
126-1767
180-9339 Locations E-S8
25 8T-8737 YL-16 F473-E7 25 180-9339 BK A234-E42 4 133-0967
SENSOR PRESSUE CONTROL A-S5 SPEED/TIMING
26 8T-8737 26 8T-8737 GN K990-E49 5 180-9339
A-C105 VALVE SENSOR
27 8T-8737 27 8T-8737 YL K900-E46 6 180-9339
A-C500 (TOP) PRIMARY
GY-16 F400-E11 28 180-9340 28 8T-8737 ACCESSORY TABLE
A-C401 ENGINE
GY-16 F401-E12 29 180-9340 PK-16 391-E54 29 180-9339 QTY PART NAME P/N ELECTRONIC
SPEED/TIMING CONTROL
GY-16 L463-E13 30 180-9340 BR-16 J906-E50 30 180-9339 1 RECEPTACLE AS. 3E-3382
SENSOR MODULE E-S7
OR-14 X416-E56 31 126-1768 31 8T-8737
Harness 257-6944 and
50mm TUBE 125-7876
(BOTTOM) E-C1
32 8T-8737 32 8T-8737 1 STRAP 3S-2093
A-C402
293-5394 Connector
33 8T-8737 33 8T-8737 50mm TUBE 5P-0702
GN K990-E14 34 180-9340 BR-16 M973-E15 34 180-9339 1 BOOT 6I-4347
A-S3

ENGINE COOLANT and Splice Locations A-S11

BR-16 M973-E15 35
36
180-9340
8T-8737
YL-16
PU-16
M974-E21
G966-E9
35
36
180-9339
180-9339
1 WEDGE 3E-3383 SERVICE TOOL
CONNECTOR
TEMPERATURE 37 8T-8737 PU-16 F425-E19 37 180-9339 E-C60 E-S4
A-S7 E-S5
SENSOR YL-16 450-E16 38 180-9340 GY-16 R819-E26 38 180-9339
A-C100 BR-16 451-E17 39 180-9340 BU-16 F426-E10 39 180-9339 E-C515
E-S3
BOOST YL-16 L460-E18 40 180-9340 40 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
A-S2
PRESSURE PU-16 F425-E19 41 180-9340 BR-14 X994-E52 41 126-1767 PK-16 391-E54 1 180-9340
SENSOR BK A234-E20 42 133-0969 BK-14 C214-E53 42 126-1767 BK-14 C214-E53 2 126-1768
A-C200 43 8T-8737 OR-14 X416-E56 43 126-1767 ACCESSORY TABLE
A-S12 YL-16 M974-E21 44 180-9340 BR-16 K883-E55 44 180-9339 QTY PART NAME P/N
45 8T-8737 45 8T-8737 1 PLUG AS. 155-2269
46 8T-8737 46 8T-8737 1 BOOT 6I-4347
A-S1 47 8T-8737 47 8T-8737 1 WEDGE 155-2261
ELECTRONIC RD-14 101-E22 48 126-1768 48 8T-8737
CONTROL
49 8T-8737 49 8T-8737
MODULE
A-C1 YL K900-E23 50 180-9340 50 8T-8737
E-C30
51 8T-8737 51 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
RD-14 101-E24 52 126-1768 52 8T-8737

20 Page,
BR-14 X994-E52 1 126-1767
RD-14 101-E25 53 126-1768 53 8T-8737
YL-16 F424-E8 2 180-9339 TERMINATION
54 8T-8737 54 8T-8737 RESISTOR
ACCESSORY TABLE
55 8T-8737 55 8T-8737 E-C67
QTY PART NAME P/N
56 8T-8737 56 8T-8737
1 RECEPTACLE AS. 3E-3364
57 8T-8737 57 8T-8737
1 BOOT 6I-4347
58 8T-8737 58 8T-8737
1 WEDGE 3E-3365
GY-16 R819-E26 59 180-9340 59 8T-8737
INJECTION ACTUATION
60 8T-8737 60 8T-8737
PRESSURE SENSOR
BK-14 229-E27 61 126-1768 61 8T-8737
A-C 204
62 8T-8737 62 8T-8737
BK-14 229-E28 63 126-1768 63 8T-8737
A-S4 A-S6
64 8T-8737 64 8T-8737
CUSTOMER HARNESS
BK-14 229-E29 65 126-1768 65 8T-8737
JUMPER CONNECTOR
BR-16 M971-E30 66 180-9340 66 8T-8737 E-C30
BK-14 229-E31 67 126-1768 67 8T-8737
PK-16 M972-E32 68 180-9340 68 8T-8737
BK-14 C212-E57 69 126-1768 69 8T-8737 START
BR-16 J906-E34 70 180-9340 70 8T-8737 RELAY
E-C515
Related Electrical Service Manuals
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N Title Form Number
1 PLUG AS. 160-7689 1 RECEPTACLE AS. 103-0213 Troubleshooting
CUSTOMER HARNESS RENR9313
50mm TUBE 5P-0702 50mm TUBE 125-7876
ENGINE OIL JUMPER CONNECTOR Systems Operation / Testing and Adjusting SENR9663
2 STRAP 3S-2093 1 BOOT 165-4893
PRESSURE A-C30
TIMING CALIBRATION 50mm TUBE 125-7876 50mm TUBE 5P-0702
SENSOR
(TC)PROBE CONNECTOR 1 ENDBELL 126-1774
A-C201
A-C400
 A-C1
2274002
EXHAUST
ELECTRONIC CONTROL MODULE 1 BOOST
2 COOLANT TEMPERATURE
3 A-C300 C-C300 PRESSURE
1726062 1917823 LEVEL SENSOR
4 A-S9 SENSOR
INLET AIR HEATER RELAY 5 F793-A1 OR-18 T858-A31 GY-16-HV T858-A57 GY-16-HV T858-A57 GY-16-HV 1 T951-C54 YL-16 SENSOR A-C110 SERVICE TOOL
MAINTENANCE LAMP 6 F424-A63 YL-16 T858-A58 GY-16-HV T858-A58 GY-16-HV 2 T952-C55 BR-16
A-C200
3
A-C800 CONNECTOR
7 T859-A59 WH-16-HV T953-C56 BU-16 A-C400
8 T859-A60 WH-16-HV 4 T954-C57 GY-16 1552269 3E3364
INLET AIR HEATER E-C60
A-S8
9 T859-A36 WH-16-HV T859-A59 WH-16-HV T860-A61 OR-16-HV 5 T955-C58 GN-16 F723-A10 PK-18 1 TIMING CALIBRATION RELAY
IAP CONTROL VALVE RETURN 10 G855-A2 PU-18 T859-A60 WH-16-HV T860-A62 OR-16-HV 6 T956-C63 GY-16 F724-A16 PU-18 2 (TC) PROBE CONNECTOR A-C501
11 7
12 8 INLET MANIFOLD
A-S10
9 A-C401 AIR TEMPERATURE
LEFT SIDE VIEW
ENGINE COOLANT TEMPERATURE 13 995-A3 BU-18 T860-A30 OR-16-HV T860-A61 OR-16-HV
14 10 1003320
T860-A62 OR-16-HV SENSOR
BOOST PRESSURE 15 A746-A4 PK-18 11 E963-A20 BK-18 A GROUND SECONDARY
TRANSMISSION OIL PRESSURE 16 G428-A5 BU-18 12 R817-A19 GY-18 B SIGNAL ENGINE SPEED/TIMING SENSOR A-C103
13 BOTTOM
ANALOG RETURN (BOOST,IAP) 17 993-A6 BR-18 T962-A32 WH-16-HV T962-A32 WH-16-HV T962-C64 WH-16
14 T961-C65 GN-16 A-C402 236-6221
18
A725-A34 YL-16-HV A725-A34 YL-16-HV
1112416 INJECTOR
STARTER INTERLOCK 19 X994-A7 BR-14 T960-A35 BU-16-HV 15 T960-C66 BU-16
T960-A35 BU-16-HV HARNESS
IAP CONTROL VALVE 20 G854-A8 PK-18 T959-A33 BR-16-HV 16 T959-C67 BR-16 E965-A9 BU-18 A GROUND PRIMARY
T959-A33 BR-16-HV ENGINE SPEED/TIMING SENSOR
21 T958-A38 YL-16-HV 17 T958-C68 YL-16 E966-A15 YL-18 B SIGNAL TOP CONNECTOR
T958-A38 YL-16-HV
22 T957-A37 PU-16-HV 18 T957-C69 PU-16
23
T957-A37 PU-16-HV
A-C103 A-C300/C-C300
24 INJECTOR HARNESS C-C301 C-C302 C-C303 C-C304 C-C305 C-C306 1552269 ENGINE COOLANT
CONNECTOR 1539693 1539693 1539693 1539693 1539693 1539693
PRIMARY(TOP) ENGINE SPEED/TIMING (-) 25 E963-A20 BK-18 C967-A22 BU-18 1 SIGNAL INTAKE MANIFOLD AIR
NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X TEMPERATURE SENSOR TEMPERATURE

A
B

A
B

A
B

A
B

A
B

A
B
TIMING CALIBRATION (TC) PROBE (+) 26 F723-A10 PK-18 G833-A49 PK-18 2 GROUND 264-4297
TRANSMISSION OIL TEMPERATURE 27 R818-A11 YL-18 SENSOR
ENGINE OIL PRESSURE 28 994-A12 GY-18 A-C100 CUSTOMER
1552269 A-C100
+8V DIGITAL POWER (COOLANT LEVEL,EXHAUST TEMP) 29 R800-A13 OR-18 ENGINE COOLANT CONNECTOR
TEMPERATURE SENSOR RETURN 30 G833-A14 PK-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 995-A3 BU-18 1 SIGNAL TEMPERATURE SENSOR
31 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 G833-A50 PK-18 2 GROUND 264-4297 E-C61
32
33 994-A12 GY-18 A-C500
34 1552269
995-A3 BU-18 INJECTION ACTUATION
PRIMARY(TOP) ENGINE SPEED/TIMING (+) 35 R817-A19 GY-18 A745-A18 WH-18 G854-A8 PK-18 1
PRESSURE CONTROL VALVE
TDC SERVICE PROBE - 36 F724-A16 PU-18 A746-A4 PK-18 G855-A2 PU-18 2
37
100-5632
C967-A22 BU-18
FUEL LEVEL SENSOR 38 H479-A17 OR-18 E963-A20 BK-18
EXHAUST TEMPERATURE SENSOR 39 N749-A64 BK-18 E965-A9 BU-18 A-C201
FUEL PRESSURE SENSOR 40 A745-A18 WH-18 1698670 FUEL LEVEL
E966-A15 YL-18
41 F421-A23 YL-18 G826-A46 BR-18 A ANALOG +5V ENGINE OIL SENSOR
42 F723-A10 PK-18 G827-A43 BU-18 B GROUND PRESSURE SENSOR
C SIGNAL 197-8394 CONNECTOR
43 F724-A16 PU-18 994-A12 GY-18
44 F793-A1 OR-18 A-C803
45 G428-A5 BU-18 A-C200
SECONDARY(BOTTOM) ENGINE SPEED/TIMING (+) 46 E966-A15 YL-18 3E3370
G849-A27 BR-18
SECONDARY(BOTTOM) ENGINE SPEED/TIMING (-) 47 E965-A9 BU-18 G850-A25 BU-18 G828-A45 WH-18 A OR-18 V+ ANALOG BOOST
48 G854-A8 PK-18 993-A40 BR-18 B YL-18 GROUND PRESSURE SENSOR TRANSMISSION OIL
218-3840
COOLANT LEVEL 49 M967-A21 OR-18 G855-A2 PU-18 A746-A4 PK-18 C GN-18 SIGNAL PRESSURE SENSOR
50 H479-A17 OR-18
A-C204 CONNECTOR
51 M967-A21 OR-18
3E3370 FUEL
52 N749-A64 BK-18 A-C212
53 R817-A19 GY-18 G828-A44 WH-18 A OR-18 ANALOG +5V INJECTION ACTUATION TEMPERATURE
ANALOG RETURN (OIL PRESS,FUEL PRESS) 54 G827-A39 BU-18 R818-A11 YL-18 993-A42 BR-18 B YL-18 GROUND PRESSURE SENSOR SENSOR
G849-A27 BR-18 C GN-18 SIGNAL 236-6220
55
A-C105 STARTING
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A22 BU-18
57 A-C209 MOTOR
58 G826-A48 BR-18
A-S5
G826-A47 BR-18
3E3370 TRANSMISSION OIL
59 G826-A46 BR-18 G826-A47 BR-18 A OR-18 ANALOG +5V FUEL TEMPERATURE ALTERNATOR
60 G827-A41 BU-18 B YL-18 GROUND PRESSURE SENSOR INLET AIR HEATER START
61 A745-A18 WH-18 C GN-18 SIGNAL 194-6725
CIRCUIT BREAKER SENSOR
FUEL TEMPERATURE F421-A23 YL-18 A-S7
CONNECTOR RELAY
62
G827-A39 BU-18 G827-A41 BU-18 FUEL PRESSURE
63 E-C515
64
G827-A43 BU-18 A-C105
1552269 SENSOR A-C137 STARTING MOTOR
FUEL
65
F421-A23 YL-18 1 SIGNAL TEMPERATURE SENSOR A-C209 ELECTRONIC CUSTOMER HARNESS CIRCUIT BREAKER
RIGHT SIDE VIEW
66 A-S4
G833-A51 PK-18 2 GROUND 264-4297
67
G828-A24 WH-18 G828-A44 WH-18 CONTROL JUMPER CONNECTOR
G828-A45 WH-18 MODULE(J2/P2)
68 A-C30/E-C30
69 A-C1
70 A-S6
71 993-A6 BR-18 993-A42 BR-18 INJECTION ACTUATION
993-A40 BR-18 A-C803 33 OHMS FULL
PRESSURE SENSOR +5V (BOOST,IAP) 72 G828-A24 WH-18 3E3364 240 OHMS EMPTY PRESSURE CONTROL
73
74 H479-A17 OR-18 1 BK-18 SIGNAL FUEL LEVEL VALVE
N941-A56 YL-18 2 GROUND SENSOR
G833-A49 PK-18 BK-18 A-C500
75
A-S1 TERMINATION
76 G833-A14 PK-18 G833-A50 PK-18
77 G833-A51 PK-18 A-C800 ELECTRONIC RESISTOR
1698670 E-C67
78 PRIMARY CONTROL
INLET AIR HEATER RELAY RETURN 79 G850-A25 BU-18 R800-A65 OR-18 A RD-18 DIGITAL +8V
COOLANT LEVEL SENSOR (+) BATTERY SYMBOL DESCRIPTION
A-S2 J842-A67 BK-18 B BK-18 GROUND 204-2518
ENGINE MODULE(J1/P1)
PRESSURE SENSOR +5V (FUEL,LUBE) 80 G826-A48 BR-18 N940-A26 BU-18 N940-A52 BU-18
+5V ANALOG POWER (TRANS TEMP, TRANS PRESS.) 81 N940-A26 BU-18 M967-A21 OR-18 C GN-18 SIGNAL SPEED/TIMING E-C1 CIRCUIT CONNECTED
N940-A53 BU-18 (+) BATTERY SWITCHED
82
A-C137 SENSOR
83
1698670 STARTING CIRCUIT CIRCUIT NOT CONNECTED
84 (TOP)
N941-A54 YL-18 N940-A52 BU-18 A OR-18 ANALOG +5V TRANSMISSION OIL
INJECTION ACTUATION PRESSURE 85 G849-A27 BR-18
N941-A29 YL-18
A-S3
N941-A55 YL-18 N941-A54 YL-18 B BK-18 GROUND TEMPERATURE SENSOR A-C402 SECONDARY TIMING CALIBRATION ELECTRICAL CONNECTION TO
86 106-0735 ENGINE OIL (-) BATTERY / SENSOR RETURN
87 N941-A56 YL-18 R818-A11 YL-18 C WH-18 SIGNAL
ENGINE (TC)PROBE CONNECTOR MACHINE STRUCTURE
88 PRESSURE A-C400 SENSOR / ACTUATOR SUPPLY INTERNAL ELECTRICAL CONNECTION
A-S12 A-C212 SPEED/TIMING
89
J842-A28 BK-18 J842-A67 BK-18 3E3370 SENSOR TO SURFACE OF COMPONENT
90 SENSOR
91 J842-A68 BK-18 N940-A53 BU-18 A RD-18 ANALOG +5V TRANSMISSION OIL A-C201 SIGNAL PLUS TO ECM CONNECTOR
DIGITAL RETURN (COOLANT LEVEL, EXHAUST TEMP) 92 J842-A28 BK-18 N941-A55 YL-18 B YL-18 GROUND PRESSURE SENSOR (BOTTOM) SIGNAL MINUS TO ECM
G428-A5 BU-18 C GN-18 SIGNAL 163-8512
ANALOG RETURN (TRANS TEMP & PRESS,FUEL LEVEL) 93 N941-A29 YL-18 A-S11 A-C401
R800-A13 OR-18 R800-A65 OR-18 H# CIRCUIT GROUPING DESIGNATION
94
R800-A66 OR-18 A-C110
CONTROL PLUS FROM ECM
95
96
1698670 CONTROL MINUS FROM ECM
ATCH WIRE, CABLE, COMPONENT
97 R800-A66 OR-18 A OR-18 +8 VOLTS EXHAUST
98 J842-A68 BK-18 B BK-18 GROUND TEMPERATURE SENSOR DATA LINK MINUS
N749-A64 BK-18 C WH-18 SIGNAL 163-7882 INJECTION ACTUATION
INJECTOR 5&6 (+) 99 T860-A30 OR-16-HV CIRCUIT CONNECTED
100 PRESSURE SENSOR
101
A-C204 BLADE, SPADE, RING OR SCREW
102
TERMINAL
INJECTOR 1&2
INJECTOR 6
(+)
(-)
103
104
105
T858-A31
T962-A32
GY-16-HV
WH-16-HV
OPTIONAL SPLICE
INJECTOR 3 (-) 106 T959-A33 BR-16-HV
INJECTOR 5 (-) 107 A725-A34 YL-16-HV
INJECTOR 4 (-) 108 T960-A35 BU-16-HV A-C30 E-C30 F793-A1 OR-18
109 1552269 3E3364
G850-A25 BU-18
110 X994-A7 BR-14 1 X994-E52 BR-14 P4 OR-4
111 F424-A63 YL-16 2 F424-E8 YL-16 INLET AIR
112 CUSTOMER HARNESS HEATER RELAY
113 P403/J403
JUMPER CONNECTOR 1698670
114 P3 OR-4 PRIMARY THROTTLE
INJECTOR 3&4 (+) 115 T859-A36 WH-16-HV A-C501 J906-P58 BR-16 A RD-18 +BAT. POSITION SENSOR
COLOR ABBREVIATIONS
223-4453 (24 VOLT)
INJECTOR 1 (-) 116 T957-A37 PU-16-HV 1552269 229-P37 BK-14 B BK-18 -BAT. (121-7029)
212-7766 (12 VOLT)
117 F793-A1 OR-18 1 229-P37 BK-14 M971-P51 BR-16 C WH-18 SIGNAL
INJECTOR 2 (-) 118 T958-A38 YL-16-HV G850-A25 BU-18 2 229-P39 BK-14
119 J906-P58 BR-16
J906-P59 BR-16
P404/J404
1698670
ABBREV COLOR
120 SECONDARY THROTTLE
M971-P51 BR-16
M972-P4 PK-16
J906-P59 BR-16
229-P39 BK-14
A
B
RD-18 +BAT.
-BAT.
POSITION SENSOR RD RED
1 BK-18 (121-7029)
5V ANALOG POWER
ANALOG RETURN
2
3 229-P31 BK-14
M972-P4 PK-16 C WH-18 SIGNAL
WH WHITE
KEYSWITCH
8V DIGITAL POWER
HOUR METER (-)
4
5 L464-E2 BR-16 101-E22 RD-14 J906-P54 BR-16 229-P31 BK-14
229-P32
229-P34
BK-14
BK-14
OR ORANGE
101-E25 RD-14 R
229-P32 BK-14 229-P36 BK-14
6
7 229-E28 BK-14
P1 RD-10
ENGINE SHUTDOWN SWITCH (NOTE E) 229-P34 BK-14 229-P38 BK-14 SECONDARY THROTTLE YL YELLOW
229-E29 BK-14 START RELAY C OFF
CAT DATA LINK (+) 229-P36 BK-14 ENABLE SW
CAT DATA LINK (-)
8
9
944-E3 OR-16
945-E4 BR-16 229-E31 BK-14 P2 RD-10 391-P25 PK-16 229-P81 BK-14 S ON
229-P37 BK-14 PK PINK
ST
450-E16 YL-16 E-C515 G966-P28 PU-16 B
229-P38 BK-14 M974-P27 YL-16 229-P34 BK-14
10
11 451-E17 BR-16 101-E40 RD-14 1552269
3E-0075 (24 VOLT)
3E-7278 (12 VOLT) 229-P39 BK-14 BK BLACK
C212-E57 BK-14 229-E31 BK-14 391-E54 PK-16 391-E54 PK-16 1 229-P80 BK-14 F425-P29 PU-16 TROLLING
GY GRAY
12
HOUR METER (+) 13 F427-E5 PK-16 F400-E11 GY-16 229-E33 BK-14 C214-E53 BK-14 C214-E53 BK-14 2 101-P8 RD-14 101-P60 RD-14 F426-P30 BU-16 MODE SWITCH
14 F401-E12 GY-16 944-E39 OR-16 101-P5 RD-14 J906-P59 BR-16
15 F425-E19 PU-16 945-E37 BR-16 101-P1 RD-14 101-P8 RD-14 J906-P58 BR-16 F425-P29 PU-16 229-P31 BK-14 PU PURPLE
16 F426-E10 BU-16 A234-E42 BK 229-P9 BK-14 101-P60 RD-14 101-P1 RD-14 L460-P18 YL-16 SLOW VESSEL
17 F427-E5 PK-16 A234-E43 BK E-C67 229-P3 BK-14 229-P80 BK-14 101-P5 RD-14 M971-P51 BR-16 MODE SWITCH BR BROWN
18 F429-E6 BU-16 J906-E51 BR-16 3E3382 229-P33 BK-14 101-P60 RD-14 M972-P4 PK-16
DIAGNOSTIC LAMP 19 F429-E6 BU-16 F473-E7 YL-16 K900-E45 YL 101-E40 RD-14 1 391-P25 PK-16 101-P8 RD-14 M974-P27 YL-16 R819-P29 GY-16 229-P32 BK-14 GN GREEN
WARNING LAMP 20 F473-E7 YL-16 G966-E9 PU-16 K900-E46 YL 229-E33 BK-14 2 G966-P28 PU-16 101-P5 RD-14 - BATTERY + BATTERY R819-P29 GY-16 MAINTENANCE
21 L463-E13 GY-16
L464-E2 BR-16
K990-E48 GN K883-E55 BR-16 3 TERMINATION
RESISTOR
J906-P54 BR-16 101-P1 RD-14 BUS BAR BUS BAR CB CLEAR SW BU BLUE
REMOTE SHUTDOWN SWITCH 22 G966-E9 PU-16 K990-E49 GN A234-E42 BK 4 120 229-P9 BK-14
L460-E18 YL-16 208-0432 F426-P30 BU-16 229-P36 BK-14
MAINTENANCE CLEAR SWITCH 23 F426-E10 BU-16 K990-E49 GN 5 229-P3 BK-14 229-P80 BK-14 101-P84 RD-14 NOTE G
101-P60 RD-14
24 M971-E30 BR-16 391-E54 PK-16 K900-E46 YL 6 229-P33 BK-14 229-P9 BK-14 TRIP CLEAR
25 M972-E32 PK-16 C214-E53 BK-14 SWITCH
CB
M973-E15 BR-16 K883-E55 BR-16 229-P3 BK-14 101-P5 RD-14

229-P86 BK-4
26 E-C60

101-P85 RD-4
27 M974-E21 YL-16 8T8736 229-P33 BK-14 101-P86 RD-10 101-P1 RD-14 L460-P18 YL-16 229-P38 BK-14
20A
LOW OIL PRESSURE LAMP F400-E11 GY-16 R819-E26 GY-16 391-E54 PK-16 J906-E51 BR-16 KEYSWITCH 101-P8 RD-14
HIGH COOLANT TEMPERATURE LAMP
28
29 F401-E12 GY-16 X416-E56 OR-14 C214-E53 BK-14 229-E31 BK-14
A
B - BAT
IDENT P/N CHG DESCRIPTION
LOW COOLANT LEVEL LAMP 30 L463-E13 GY-16 K883-E55 BR-16 A234-E43 BK C J1939 SHIELD A 293-5394 00 ENGINE HARNESS
GENERAL ALARM 31 X416-E56 OR-14 E-S8 944-E39 OR-16 D CAT DATA LINK +
32
101-E24 RD-14 101-E36 RD-14
101-E22 RD-14 945-E37 BR-16 E CAT DATA LINK - A 257-6944 02 ENGINE HARNESS (EARLY PRODUCTION)
101-E40 RD-14
33 101-E25 RD-14 K990-E48 GN F J1939 DATA LINK- C 215-3249 03 INJECTOR HARNESS
J1939 DATA LINK (-) 34 K990-E14 GN 101-E36 RD-14 K900-E45 YL G J1937 DATA LINK+ NEG POS
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 E-S2 229-E1 BK-14 H E 257-6946 00 CUSTOMER (J1)
944-E3 OR-16 944-E39 OR-16 MAX LENGTH 1 METER 261-7535
36
944-E38 OR-16 229-E28 BK-14 J H 201-7180 01 STARTING AND CHARGING
(Dimensions: 39 inches x 24 inches)

37 229-E29 BK-14 12 OR 24 V
TACHOMETER (+) 38 450-E16 YL-16 450-E16 YL-16 SERVICE TOOL 052T056-H1 RD-10 052T056-H1 RD-10 MESSENGER P - - CUSTOMER INSTALLED
CONNECTOR G S
TACHOMETER (-) 39 451-E17 BR-16 E-S1 451-E17 BR-16 (228-7424)
945-E4 BR-16 945-E37 BR-16
TRIP CLEAR SWITCH 40 L460-E18 YL-16 944-E38 OR-16 171-2213
945-E35 BR-16 MTR BAT 261-7534
TROLLING MODE SWITCH 41 F425-E19 PU-16 945-E35 BR-16 101-P90 RD-14 1 +BATTERY
J1939 SHIELD 42 A234-E20 BK A234-E41 BK OR-4 135A
OR-4 OR-4 229-P46 BK-14 2 -BATTERY
43 E-S7 C212-E57 BK-14 229 P200 BK-16 J906-P62 BR-16 3 KEYSWITCH
229-E27 BK-14 229-E1 BK-14 MOTOR
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 F400-E11 GY-16 059T265-H2 RD-10 059T265-H2 RD-10 K990-P88 YL 7 J1939+
A234-E58 BK-14 229-E33 BK-14 NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO THE -BATTERY
45 F401-E12 GY-16 J906-P201 BR-16 + - K900-P87 GN 8 J1939-
46 F424-E8 YL-16 HOUR METER ALT A234-P89 BK BUS BAR AND NOT CONNECTED TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
F427-P11 PK-16 Signal
47 E-S3 F425-E19 PU-16 053T264-H3 OR-4 250T265-H4 OR-4 + R
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION,
A234-E41 BK CUSTOMER 197-8832
(+) BATTERY UNSWITCHED 48 101-E22 RD-14 F426-E10 BU-16 CONNECTOR GND
A234-E43 BK REFER TO THE INSTALLATION GUIDE.
49 F427-E5 PK-16 051T251-H5 BK-4 165-0200
E-C61 P61
J1939 DATA LINK (+) 50 K900-E23 YL F429-E6 BU-16 1030213 9X4391 INLET AIR HEATER NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED AT EACH STATION TO SHUTDOWN
51 E-S12 F473-E7 YL-16
(+) BATTERY UNSWITCHED
A234-E60 BK A234-E42 BK 101-E22 RD-14 1 101-P91 RD-14 101-P5 RD-14
051T028-H6 BK-4 1 BK-4 OR-4
THE ENGINE WITHOUT REMOVING POWER TO ECM.
52 101-E24 RD-14 A234-E20 BK G966-E9 PU-16 451-P14 BR-16
229-E1 BK-14 2 229-P2 BK-14 101-P8 RD-14 NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION WILL VARY BASED ON THE
(+) BATTERY UNSWITCHED 53 101-E25 RD-14 J906-E50 BR-16 NOTE A 1275484 1275483
229-E28 BK-14 3 229-P3 BK-14 229-P3 BK-14
54 K900-E44 YL 450-P13 YL-16 + - NUMBER AND TYPE OF DISPLAYS. SEE INSTALLATION GUIDE.
M972-E32 PK-16 M972-P4 PK-16 229-P9 BK-14
RENR9522-01

E-S6 4
55 K990-E47 GN 229-P48 BK-14 ALARM.
J906-E34 BR-16 J906-E50 BR-16 101-E36 RD-14 5 101-P5 RD-14 391-P25 PK-16 TACHOMETER DEVICE NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION TO TERMINATION) IS 40 METERS.
56 L460-E18 YL-16 171-2211 (24 VOLT - 90 AMP)
J906-E51 BR-16 945-E35 BR-16 6 945-P6 BR-16 450-P13 YL-16
57 L463-E13 GY-16 NOTE M 171-2213 (12 VOLT - 135 AMP) NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL
944-E38 OR-16 7 944-P7 OR-16 451-P14 BR-16
58 L464-E2 BR-16 205-3729 224-1377
SLOW VESSEL MODE SWITCH 59 R819-E26 GY-16 M971-E30 BR-16
101-E25 RD-14 8 101-P8 RD-14 A234-P15 BK
ALARM
J1939 DATA LINK CONNECTIONS.
K900-E44 YL 229-E29 BK-14 9 229-P9 BK-14 NOTE A F400-P22 GY-16
60 E-S4
K900-E45 YL M972-E32 PK-16 101-P90 RD-14 RELAY NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS.
M971-E30 BR-16 10 M971-P10 BR-16 F401-P20 GY-16
(-) BATTERY 61 229-E27 BK-14 M973-E15 BR-16 229-P46 BK-14 CB NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE
C212-E57 BK-14 11 F424-P21 YL-16 MARINE POWER DISPLAY
62
K900-E61 YL M974-E21 YL-16 101-P90 RD-14 229-P47 BK-14
F427-E5 PK-16 12 F427-P11 PK-16 F425-P29 PU-16 (OPTIONAL) ONE TWIST PER 25.4mm MINIMUM.
(-) BATTERY 63 229-E28 BK-14 E-S11 R819-E26 GY-16 229-P31 BK-14 229-P48 BK-14 J906-P63 BR-16 P71/J71
K900-E23 YL K900-E46 YL L464-E2 BR-16 13 229-P200 BK-16 F426-P30 BU-16 3E5179
64 X416-E56 OR-14
450-E16 YL-16 14 450-P13 YL-16 F427-P11 PK-16 229-P32 BK-14 J906-P62 BR-16 NOTE W NOTE N: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATA LINK CONNECTIONS.
(-) BATTERY 65 229-E29 BK-14 X994-E52 BR-14 229-P34 BK-14 J906-P63 BR-16 1 CONFIG 1
PRIMARY THROTTLE POSITION M971-E30 BR-16
451-E17 BR-16 15 451-P14 BR-16 F429-P23 BU-16
CONFIG 2
NOTE P: REQUIRED CURCUIT PROTECTION. SIZE WIRE AND CURCUIT BREAKER ACCORDING TO
66
K990-E47 GN A234-E41 BK 16 A234-P15 BK F473-P24 YL-16 229-P36 BK-14 J906-P64 BR-16 2
(-) BATTERY 67 229-E31 BK-14 E-S5
K990-E48 GN G966-P28 PU-16 229-P37 BK-14 J906-P65 BR-16 3 CONFIG RETURN SWITCH LIMITS AND CURCUIT REQUIREMENTS.
SECONDARY THROTTLE POSITION K900-E44 YL 17 K900-P16 YL
68 M972-E32 PK-16 229-P38 BK-14 J906-P64 BR-16 4 EXTERNAL ALARM NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE POWER REQUIREMENT.
K990-E47 GN 18 K990-P17 GN K900-P16 YL
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-E57 BK-14 229-P39 BK-14 5 BUS NEGATIVE
K990-E59 GN L460-E18 YL-16 19 L460-P18 YL-16 K990-P17 GN NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
(+) BATTERY KEYSWITCH 70 J906-E34 BR-16 E-S10 229-P46 BK-14 6 BUS POSITIVE
K990-E14 GN K990-E49 GN L463-E13 GY-16 20 L463-P19 GY-16 L460-P18 YL-16
E-C1 229-P47 BK-14 K900-P78 YL 7 CAN DATA LINK - FOR REPAIR AND INSTALLATION DETAILS.
1607689 F401-E12 GY-16 21 F401-P20 GY-16 L463-P19 GY-16
229-P200 BK-16 229-P48 BK-14 K990-P79 GN 8 CAN DATA LINK + NOTE Y: CATERPILLAR RECOMMENDS THE USE OF A 218-4935 ARC SUPPRESSOR, OR EQUIVALENT
F424-E8 YL-16 22 F424-P21 YL-16
M972-P4 PK-16 F425-P29 PU-16 A234-P80 BK 9 CAN SHIELD
F400-E11 GY-16 23 F400-P22 GY-16 ON ALL INDUCTIVE DEVICES WHICH DO NOT HAVE INTERNAL ARC SUPPRESSORS. IF
M974-P27 YL-16 F426-P30 BU-16 MPD ON/OFF 10 MPD ENABLE
F429-E6 BU-16 24 F429-P23 BU-16
F473-E7 YL-16 25 F473-P24 YL-16 R819-P29 GY-16 J906-P58 BR-16 CB SW 11 POSITIVE BATTERY INTERNAL SUPPRESSION IS NOT VERIFIABLE, THEN AN EXTERNAL SUPPRESSOR IS
J906-P59 BR-16 12 NEGATIVE BATTERY
26
J906-P65 BR-16
S1 REQUIRED. INDUCTIVE DEVICES INCLUDE RELAYS AND SOLENOIDS. IF SUPPRESSORS
J906-P62 BR-16

2
NOTE T

1
27 101-P1 RD-14
28
P-S1 J906-P63 BR-16 WERE NOT INCLUDED DURING PREVIOUS INSTALLATIONS, THEN THEY SHOULD BE ADDED
101-P91 RD-14 101-P90 RD-14 J906-P64 BR-16
391-E54 PK-16 29 391-P25 PK-16 TO THE APPROPRIATE CIRCUITS AS SOON AS POSSIBLE. THE 218-4935 ARC
J906-P65 BR-16 229-P47 BK-14
J906-E50 BR-16 30 J906-P26 BR-16 THROUGH KEY SUPPRESSOR IS NOT POLARIZED; THEREFORE, IT CAN BE WIRED INTO THE CIRCUIT
31 P-S2 229-P32 BK-14 L460-P18 YL-16 K900-P87 GN
Diagnostic Codes Failure Mode Identifiers (FMI)¹ Event Codes 32
229-P2 BK-14 229-P33 BK-14 M971-P51 BR-16 RECEPTACLE AS. (TEE) K990-P88 YL WITHOUT ANY CONCERN FOR THE DIRECTION OF CURRENT FLOW. FOLLOWING IS A

OPTIONAL
229-P34 BK-14 M972-P4 PK-16 (133-0970) A234-P89 BK
33 TYPICAL ARC SUPPRESSOR INSTALLED ON A RELAY.
Component Identifiers (CID¹) Event Description
THROUGH KEY
229-P35 BK-14 229-P31 BK-14 M974-P27 YL-16
FMI No. Failure Description M973-E15 BR-16 34
R819-P29 GY-16 A
TERMINATION 155-2270
M974-E21 YL-16 35 M974-P27 YL-16 RECEPTACLE AS. (TEE) J68/P68 P68/J68. RESISTOR PLUG KIT

120
CID Component 0 Data valid but above normal operational range. E015 High Engine Coolant Temperature Derate. G966-E9 PU-16 36 G966-P28 PU-16 P-S3 229-P36 BK-14 (133-0970) B
(174-3016)
K990-P79 GN
229-P37 BK-14 THROUGH KEY 1552267 1552267 C K900-P78 YL
F425-E19 PU-16 37 F425-P29 PU-16 (NOTE J & L) 1
0001 Injector Cylinder #1 1 Data valid but below normal operational range. E017 High Engine Coolant Temperature Warning. R819-E26 GY-16 38 R819-P29 GY-16 229-P38 BK-14 RECEPTACLE AS. (TEE) A K900-P84 YL A A234-P80 BK
2
229-P40 BK-14 229-P39 BK-14 J68/P68 P68/J68. B K990-P85 GN B J68/P68..
F426-E10 BU-16 F426-P30 BU-16 (133-0970)
0002 Injector Cylinder #2 2 Data erratic, intermittent, or incorrect. E025 High Inlet Air Temperature Derate.
39
1552267 1552267 C A234-P86 BK C 1552267
40
229-P41 BK-14 A K900-P72 YL A A K900-P87 GN 218-4935
0003 Injector Cylinder #3 3 Voltage above normal or shorted high. X994-E52 BR-14 41 STARTER INTERLOCK SWITCH X995-BU P-S4
P68/J68 J68/P68.. (153-2707)
E027 High Inlet Air Temperature Warning. C214-E53 BK-14 42 START RELAY(SMMS) RETURN
229-P42 BK-14 B K990-P73 GN B
(NOTE K & L)
THROUGH KEY B K990-P88 YL ARC SUPPRESSOR
1552267 1552267
20 Page, Color 2,

0004 Injector Cylinder #4 4 Voltage below normal or shorted low. 229-P43 BK-14 C A234-P74 BK C C A234-P89 BK NOTE Y
X416-E56 OR-14 43 GENERAL ALARM DRIVER RELAY
E030 High Transmission Oil Temperature Warning. K883-E55 BR-16 44
229-P44 BK-14 229-P45 BK-14 K900-P16 YL A A K900-P78 YL
0005 Injector Cylinder #5 5 Current below normal or open circuit. TROLL ENABLE K990-P17 GN B J68/P68. (153-2707) THROUGH KEY B K990-P79 GN
STUB KEY
45 (NOTE K & L)
E039 Low Engine Oil Pressure Derate. 229-P46 BK-14 A234-P15 BK C 1552267 C A234-P80 BK (LOW OIL PRESSURE)
P-S5
0006 Injector Cylinder #6 6 Current above normal or grounded circuit. 46
229-P47 BK-14 A K900-P81 YL F400-P22 GY-16
47
0042 Injector Actuation Valve 7 Mechanical system not responding properly. E053 Low Fuel Pressure Warning. 48 FOR MULTI-STATION CONTROL 229-P48 BK-14 THROUGH KEY B K990-P82 GN
STUB KEY
MAX LENGTH 1 METER MAX LENGTH 1 METER J906-P52 BR-16
229-P49 BK-14 C A234-P83 BK
49 SYSTEM WIRING SEE THE
0091 Throttle Position Sensor 8 Abnormal frequency, pulse width, or period. E056 High Fuel Temperature Warning. 50
51
FOLLOWING SCHEMATICS: STUB KEY
(HIGH COOLANT TEMPERATURE)
F401-P20 GY-16 THIS SCHEMATIC IS FOR THE C9 MARINE ENGINE
9 Abnormal update. E057 Low Engine Coolant Level Derate. 944-P69 OR-16
0094 Fuel Delivery Pressure Sensor RENR7893 (SINGLE ENGINE) J906-P55 BR-16
(X9X1-UP, X9Y1-UP, AND Z9X1-UP)
P-S6
52 944-P7 OR-16 944-P70 OR-16
RENR7929 (DUAL ENGINE)
0096 Fuel Level Sensor 10 Abnormal rate of change. E059 Low Engine Coolant Level Warning.
53
229-P49 BK-14 (NOTE D)
DIAGRAM- 256-7835 CHG 01
(LOW COOLANT LEVEL)
54
944-P69 OR-16 (NOTE D) L463-P19 GY-16
0100 Engine Oil Pressure Sensor 11 Failure mode not identifiable. E096 High Fuel Pressure.
55
P-S7 945-P66 BR-16 945-P66 BR-16 (NOTE D) J906-P57 BR-16
56 945-P6 BR-16 945-P68 BR-16
0102 Boost Pressure Sensor 12 Bad device or component. J906-P60 BR-16 (NOTE D)
57
E100 Low Engine Oil Pressure Warning. M971-P50 BR-16 (NOTE D) K900-P81 YL (MAINTENANCE LAMP)
0110 Engine Coolant Temperature Sensor 13 Out of calibration.
58
59
K990-P82 GN F424-P21 YL-16 REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING
E113 High Transmission Oil Pressure. J906-P54 BR-16
0127 Transmission Oil Pressure Sensor 14 Parameter failures. 60
J906-P26 BR-16
P-S8
J906-P53 BR-16
A234-P83 BK 229-P45 BK-14
SPECIFICATIONS AND SYSTEM OPERATIONS
61
E119 Low Fuel Level. J906-P55 BR-16 (WARNING LAMP)
0164 Injector Actuation Pressure Sensor 15 Parameter failures. 62
J906-P56 BR-16 J906-P52 BR-16
E173 High Exhaust Temperature Warning. 63
229-P41 BK-14 229-P41 BK-14 F473-P24 YL-16
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH
16 Parameter not available. 229-P42 BK-14 229-P42 BK-14 229-P42 BK-14
0168 Electrical System Voltage 64
65
P-S9 J906-P58 BR-16 229-P43 BK-14 229-P43 BK-14 KEY IN OFF POSITION AND ENGINE NOT RUNNING.
17 Module not responding. E190 Engine Overspeed Warning. J906-P59 BR-16 229-P45 BK-14 229-P45 BK-14 (DIAGNOSTIC LAMP)
0174 Fuel Temperature Sensor 66
J906-P60 BR-16 944-P70 OR-16 944-P70 OR-16 F429-P23 BU-16
0177 Transmission Oil Temperature Sensor
18 Sensor supply fault. 67
68
J906-P61 BR-16 J906-P57 BR-16 945-P68 BR-16 945-P68 BR-16 229-P41 BK-14 CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOM-
19 Condition not met. 69
F400-P22 GY-16 F400-P22 GY-16 MENDED.
OPTIONAL LAMPS
P-S10 J906-P63 BR-16 F401-P20 GY-16 F401-P20 GY-16
0190 Engine Speed Sensor 70
J906-P65 BR-16 F424-P21 YL-16 F424-P21 YL-16
20 Parameter failures. J906-P64 BR-16
0253 Personality Module ¹The FMI is a diagnostic code that indicates what type of failure has occurred. J906-P62 BR-16
F429-P23 BU-16
F473-P24 YL-16
F429-P23 BU-16
F473-P24 YL-16
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE
0254 Electronic Control Module Error
J906-P201 BR-16 J906-P52 BR-16 J906-P52 BR-16 FEATURES.
J906-P53 BR-16 J906-P53 BR-16
P-S11 J906-P55 BR-16 J906-P55 BR-16
0261 Engine Timing Calibration M971-P10 BR-16 M971-P50 BR-16 J906-P57 BR-16 J906-P57 BR-16 J42 CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT
0262 5 Volt Sensor Power Supply
M971-P51 BR-16 L463-P19 GY-16 L463-P19 GY-16 8T8736 1573584 REMOVAL.
J906-P53 BR-16 A KEYSWITCH
0263 Digital Sensor Power Supply (8V or 12V) 229-P43 BK-14 B - BAT
A234-P83 BK C J1939 SHIELD UNLESS OTHERWISE SPECIFIED, ALL WIRES CONNECTED TO J2 TO BE 16
0268 Programmed Parameter Fault 944-P70 OR-16
945-P68 BR-16
D
E
CAT DATA LINK +
CAT DATA LINK -
OR 18 AWG. ALL OTHER WIRES TO BE 16AWG OR LARGER SAE J1128
0342 Secondary Engine Speed Sensor K990-P82 GN F J1939 DATA LINK- TYPE SXL OR EQUIVALENT.
K900-P81 YL G J1937 DATA LINK+
0535 Exhaust Temperature Sensor H UNUSED
MAX LENGTH 1 METER
J UNUSED NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
0617 Inlet Air Heater Relay CUSTOMER SUPPLIED CATERPILLAR ENGINEERING APPROVAL.
TWISTED PAIR ENGINE SERVICE TOOL CONNECTOR
1249 Secondary Throttle Position Sensor
¹ The CID is a diagnostic code that indicates which circuit is faulty.