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Bundle Sequence Check & Follow up Audit

Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/13/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

First Inline Body &


Quality Insp Sleeves
1 100.00 %
1 1 2 2
First Inline
Quality Insp Neck Binding
2 0.00 %
3 0 2 0
First Inline
Quality Insp
3 0.00 %
2 0
First Inline
Quality Insp
4 100.00 %
2 2
First Inline
Quality Insp
5 100.00 % Numbering not visible
2 2
First Inline
Quality Insp
6 100.00 %
2 2
Body & First Inline
Collar Quality Insp
7 33.33 % Space needed for panel keeping
2 1 1 0
First Inline Body &
Front & Back Quality Insp Sleeves
8 100.00 %
2 2 2 2 1 1
Second
First Inline Inline
Quality Insp Not in sequence but bundle size is being
9 Quality Insp 100.00 % followed
2 2 2 2

Layout
10

Layout
Fail%
11 120.00 %

100.00 %
Front & Body &
Back Collar Bundle in sequence but bundle card
12 80.00 % 0.00 % mistake at Body & Collar
2 0 2 0
Front & First Inline 60.00 %Body &
Back Quality Insp Collar
13 0.00 %
40.00 %
2 0 1 0 2 0
Front & Body & 20.00 %
Back Collar
14 33.33 %
1 0 2 10.00 % 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Layout
15

Support Line
16

Line Fail%
1 100.00 %
2 0.00 %
3 0.00 %
4 100.00 %
5 100.00 %
6 100.00 %
7 33.33 %
8 100.00 %
9 100.00 %
10
11
12 0.00 %
13 0.00 %
14 33.33 %
15
16
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/14/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline


Back Quality Insp
1 66.67 %
1 1 2 1
Second
Neck
Binding Inline
2 Quality Insp 0.00 %
2 0 1 0
Front & First Inline Body & Collar
Back Quality Insp
3 28.57 %
3 0 2 1 2 1
Front & Body &
Back Collar
4 50.00 %
1 0 1 1
Front & First Inline
Back Quality Insp
5 100.00 %
1 1 2 2
Front & First Inline Body &
Back Quality Insp Sleeve
6 16.67 % Smaller Bindle size will help
2 0 2 0 2 1
Front & Body &
Back Sleeve
7 20.00 %
2 0 3 1
Front &
Back
8 100.00 %
2 2
Front & Body &
Back Collar
9 100.00 % Urgent Shipment, excess WIP
3 3 3 3
Front & First Inline
Back Quality Insp
10 66.67 % Inconsistant WIP
2 1 1 1
Front & First Inline
Back Quality Insp
11 0.00 %
3 0 2 0
Front & First Inline Second Inline
Back Quality Insp Quality Insp
12 0.00 %
2 0 3 0 1 0
Front & First Inline
Back Quality Insp
13 0.00 %
2 0 1 0
First Inline Body &
Quality Insp Collar
14 50.00 % Less WIP
1 1 1 0
Front & First Inline
Back Quality Insp
15 25.00 %
2 0 2 1

Support Line
16

Line Fail%
1 66.67 % Fail%
2 0.00 % 120.00 %
3 28.57 %
4 50.00 % 100.00 %
5 100.00 %
6 16.67 % 80.00 %
7 20.00 %
60.00 %
8 100.00 %
9 100.00 % 40.00 %
10 66.67 %
11 0.00 % 20.00 %
12 0.00 %
13 0.00 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 50.00 %
15 25.00 %
16
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/16/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Quality Sleeve
1 100.00 %
2 2 2 2 1 1
Front & First Inline Neck Body &
Back Quality Binding Sleeve
2 0.00 %
3 0 2 0 1 0 2 0
Second
Front & First Inline Inline
Back Quality
3 Quality 33.33 %
2 0 2 0 2 2
Second
First Inline Inline
Quality Quality
4 100.00 %
2 2 1 1
Second
First Inline Body &
Quality Collar Inline
5 Quality 100.00 %
2 2 2 2 2 2
Front & First Inline Second
Inline
Back Quality
6 Quality 20.00 %
2 0 2 1 1 0
Front & First Inline
Back Quality
7 100.00 %
2 2 2 2
Second
Front & First Inline
Back Quality Inline
8 Quality 83.33 %
2 1 2 2 2 2
Second
Front & First Inline Body & Inline
Back Quality Sleeve
9 Quality 100.00 % Bundle size okay but not in sequence
2 2 2 2 1 1 1 1
Front & First Inline Body &
Back Quality Collar
10 60.00 % Bundle size okay but not in sequence
2 0 2 2 1 1
Second
Front & First Inline Body &
Back Quality Collar Inline
11 Quality 66.67 % Bundle size okay but not in sequence
2 1 1 0 2 2 1 1
Second
Front & First Inline Inline
Back Quality
12 Quality 75.00 %
2 1 1 1 1 1

13 Layout

14 Layout

Second
First Inline Inline
Quality
15 Quality 100.00 %
2 2 1 1

16

Line Fail%
1 100.00 % Fail%
2 0.00 % 120.00 %
3 33.33 %
4 100.00 % 100.00 %
5 100.00 %
6 20.00 % 80.00 %
7 100.00 %
60.00 %
8 83.33 %
9 100.00 % 40.00 %
10 60.00 %
11 66.67 % 20.00 %
12 75.00 %
13 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14
15 100.00 %
16
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/17/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Second


Inline
Back Inspection
1 Inspection 75.00 %
1 1 2 1 1 1

2 Layout

Front & First Inline Body &


Back Inspection Sleeve
3 20.00 %
2 1 1 0 2 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 80.00 %
2 1 2 2 1 1
Second
Front & First Inline
Back Inspection Inline
5 Inspection 25.00 %
2 0 1 0 1 1
Front & First Inline Second
Inline
Back Inspection
6 Inspection 40.00 %
1 0 2 0 2 2
Second
Front & First Inline Body & Inline
Back Inspection Colar
7 Inspection 80.00 %
1 1 1 0 2 2 1 1
Front & First Inline Body &
Back Inspection Colar
8 0.00 % Great Improvement
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Colar
9 Inspection 100.00 % Bundle size okay but not in sequence
2 2 2 2 1 1 1 1
Front & First Inline Second
Back Inspection Inline
10 Inspection 80.00 % Bundle size okay but not in sequence
2 1 2 2 1 1
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 % Bundle size okay but not in sequence
2 0 2 0 1 0

12 Layout

13 Layout

Front & First Inline Body &


Back Inspection Sleeve
14 50.00 % Bundle size okay but not in sequence
1 0 2 1 1 1
First Inline Body &
Inspection Sleeve
15 100.00 %
2 2 1 1

16 Layout

Line Fail%
1 75.00 % Fail%
2 120.00 %
3 20.00 %
4 80.00 % 100.00 %
5 25.00 %
6 40.00 % 80.00 %
7 80.00 %
60.00 %
8 0.00 %
9 100.00 % 40.00 %
10 80.00 %
11 0.00 % 20.00 %
12
13 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 50.00 %
15 100.00 %
16
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/18/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline


Back Inspection
1 66.67 %
1 1 2 1
Front & First Inline
Back Inspection
2 33.33 %
2 1 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 40.00 %
2 1 1 0 2 1
Second
Front & First Inline Inline
Back Inspection Inspection
4 66.67 %
1 0 1 1 1 1
Second
Front & First Inline
Back Inspection Inline
5 Inspection 20.00 %
1 0 2 0 2 1
Front & First Inline Body &
Back Inspection Sleeve
6 40.00 %
2 0 2 1 1 1
Front & First Inline
Back Inspection
7 33.33 %
2 0 1 1
Second
First Inline
Inspection Inline
8 Inspection 50.00 %
2 0 2 2
Second
Front & First Inline Body & Inline
Back Inspection Colar
9 Inspection 80.00 %
1 1 2 1 1 1 1 1
Front & First Inline Second
Back Inspection Inline
10 Inspection 83.33 %
2 1 2 2 2 2
Front & Body &
Back Sleeve
11 0.00 %
1 0 1 0
Second
First Inline Inline
Inspection
12 Inspection 100.00 %
1 1 2 2
Second
First Inline
Inspection Inline
13 Inspection 100.00 %
2 2 2 2
Front & Body &
Back Sleeve
14 33.33 %
2 0 1 1
Second
First Inline Body & Inline
Inspection Sleeve
15 Inspection 100.00 %
2 2 1 1 1 1

16 Inconsistent WIP

Line Fail%
1 66.67 % Fail%
2 33.33 % 120.00 %
3 40.00 %
4 66.67 % 100.00 %
5 20.00 %
6 40.00 % 80.00 %
7 33.33 %
60.00 %
8 50.00 %
9 80.00 % 40.00 %
10 83.33 %
11 0.00 % 20.00 %
12 100.00 %
13 100.00 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 33.33 %
15 100.00 %
16
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/19/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline


Back Inspection
1 75.00 %
2 2 2 1
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 % Good
2 0 2 0 1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 40.00 %
3 1 1 0 1 1
Second
Front & First Inline Inline
Back Inspection Inspection
4 75.00 %
2 1 1 1 1 1
Second
Front & First Inline
Back Inspection Inline
5 Inspection 25.00 %
2 1 1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
6 40.00 %
2 0 2 1 1 1
Front & First Inline
Back Inspection
7 100.00 %
2 2 1 1
Second
First Inline
Inspection Inline
8 Inspection 0.00 %
2 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 50.00 % Bundle size okay but not in sequence
2 0 1 1 1 1
Front & First Inline
Back Inspection
10 100.00 % Bundle size okay but not in sequence
2 2 1 1
Front & First Inline Body &
Back Inspection Sleeve
11 25.00 %
1 0 2 1 1 0
Second
First Inline Inline
Inspection
12 Inspection 75.00 % Bundle size okay but not in sequence
2 1 2 2
Second
First Inline
Inspection Inline
13 Inspection 66.67 % Bundle size okay but not in sequence
1 0 2 2
Front & Body &
Back Sleeve
14 100.00 % Bundle size okay but not in sequence
1 1 1 1
Second
First Inline Body & Inline
Inspection Sleeve
15 Inspection 100.00 % Bundle size okay but not in sequence
2 2 2 2 1 1
First Inline
Inspection
16 100.00 % Bundle size okay but not in sequence
2 2

Line Fail%
1 75.00 % Fail%
2 0.00 % 120.00 %
3 40.00 %
4 75.00 % 100.00 %
5 25.00 %
6 40.00 % 80.00 %
7 100.00 %
60.00 %
8 0.00 %
9 50.00 % 40.00 %
10 100.00 %
11 25.00 % 20.00 %
12 75.00 %
13 66.67 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 100.00 %
15 100.00 %
16 100.00 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/20/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline


Back Inspection
1 66.67 % FUSING ISSUE FROM CUTTING SECTION
1 0 2 2
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 %
1 0 1 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 50.00 %
1 0 2 1 1 1
Second
Front & First Inline Inline
Back Inspection Inspection
4 60.00 %
2 0 2 2 1 1
Second
Front & First Inline
Back Inspection Inline
5 Inspection 66.67 %
1 0 1 1 1 1
Front & First Inline Body &
Back Inspection Sleeve
6 40.00 %
2 0 1 0 2 2
Front & First Inline
Back Inspection
7 100.00 %
2 2 1 1
Second
First Inline
Inspection Inline
8 Inspection 66.67 %
2 1 1 1
Second
Front & First Inline Inline
Back Inspection
9 Inspection 100.00 % NOT OKAY
2 2 1 1 1 1
Front & First Inline
Back Inspection
10 0.00 % OKAY
2 0 2 0
Front & First Inline Body &
Back Inspection Sleeve NOT OKAY, FUSING ISSUE FROM CUTTING
11 66.67 %
SECTION
1 0 1 1 1 1
Second
First Inline Inline
Inspection
12 Inspection 0.00 % OKAY
2 0 1 0
Second
First Inline
Inspection Inline
13 Inspection 75.00 % NOT OKAY
2 1 2 2
Front & Body &
Back Sleeve
14 100.00 % NOT OKAY
2 2 1 1
Second
First Inline Body & Inline
Inspection Sleeve NOT OKAY, FUSING ISSUE FROM CUTTING
15 Inspection 100.00 %
SECTION
1 1 2 2 1 1
First Inline
Inspection
16 100.00 % NOT OKAY
1 1

Line Fail%
1 66.67 % Fail%
2 0.00 % 120.00 %
3 50.00 %
4 60.00 % 100.00 %
5 66.67 %
6 40.00 % 80.00 %
7 100.00 %
60.00 %
8 66.67 %
9 100.00 % 40.00 %
10 0.00 %
11 66.67 % 20.00 %
12 0.00 %
13 75.00 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 100.00 %
15 100.00 %
16 100.00 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/21/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline


Back Inspection
1 0.00 %
2 0 1 0
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 %
1 0 2 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 STYLE CHANGE

Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
2 0 1 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 20.00 %
2 0 1 0 2 1
Front & First Inline Body &
Back Inspection Sleeve
6 25.00 % OKAY TILL BODY & COLLAR
2 0 1 0 1 1
Front & First Inline
Back Inspection
7 33.33 % FIRST QUALITY INLINE INSP FAIL
2 0 1 1
Second
First Inline
Inspection Inline
8 Inspection 33.33 % OKAY TILL BODY & COLLAR
2 0 1 1
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
2 0 1 0 1 0
Front & First Inline
Back Inspection
10 0.00 %
1 0 2 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
1 0 1 0 1 0
Second
First Inline Inline
Inspection
12 Inspection 0.00 %
2 0 2 0
Second
First Inline
Inspection Inline
13 Inspection 25.00 %
2 0 2 1
Front & Body &
Back Sleeve
14 0.00 %
1 0 2 0
Second
First Inline Body & Inline
Inspection Sleeve
15 Inspection 0.00 %
1 0 2 0 1 0
First Inline
Inspection
16 100.00 %
2 2

Line Fail%
1 0.00 % Fail%
2 0.00 % 120.00 %
3
4 0.00 % 100.00 %
5 20.00 %
6 25.00 % 80.00 %
7 33.33 %
60.00 %
8 33.33 %
9 0.00 % 40.00 %
10 0.00 %
11 0.00 % 20.00 %
12 0.00 %
13 25.00 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 100.00 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/23/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 0.00 %
2 0 2 0 1 0
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 %
1 0 1 0 1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 0.00 %
2 0 2 0 2 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
2 0 1 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 0.00 %
2 0 1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
6 20.00 % OKAY TILL BODY & COLLAR
2 0 2 0 1 1
Front & First Inline
Back Inspection
7 33.33 % FIRST QUALITY INLINE INSP FAIL
2 0 1 1
Second
First Inline
Inspection Inline
8 Inspection 0.00 %
1 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
2 0 1 0 1 0
Front & First Inline
Back Inspection
10 0.00 %
2 0 2 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 3 0 2 0
Second
First Inline Inline
Inspection
12 Inspection 0.00 %
1 0 2 0
Second
First Inline
Inspection Inline
13 Inspection 25.00 %
2 0 2 1
Front & First Inline Body &
Back Inspection Sleeve
14 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
2 0 2 0 1 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 25.00 %
2 0 1 0 1 1

Line Fail%
1 0.00 % Fail%
2 0.00 % 35.00 %
3 0.00 %
4 0.00 % 30.00 %
5 0.00 % 25.00 %
6 20.00 %
7 33.33 % 20.00 %
8 0.00 % 15.00 %
9 0.00 %
10 0.00 % 10.00 %
11 0.00 % 5.00 %
12 0.00 %
13 25.00 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 25.00 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/24/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 25.00 %
2 0 1 0 1 1
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 %
1 0 2 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 0.00 %
1 0 1 0 1 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
2 0 2 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection LESS INPUT

Front & First Inline Body & Second


Inline
Back Inspection Sleeve
6 Inspection 0.00 %
2 0 2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
7 Inspection 60.00 %
2 0 2 2 1 1
Second
Front & First Inline
Back Inspection Inline
8 Inspection 0.00 %
1 0 1 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
2 0 2 0 1 0
Front & First Inline Second
Back Inspection Inline
10 Inspection 0.00 %
1 0 1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
12 Inspection 0.00 %
3 0 3 0 1 0
Second
Front & First Inline
Back Inspection Inline
13 Inspection LESS INPUT

Front & First Inline Body &


Back Inspection Sleeve
14 0.00 %
3 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
1 0 2 0 2 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 40.00 %
2 0 1 0 2 2

Line Fail%
1 25.00 % Fail%
2 0.00 % 70.00 %
3 0.00 %
4 0.00 % 60.00 %
5 50.00 %
6 0.00 %
7 60.00 % 40.00 %
8 0.00 % 30.00 %
9 0.00 %
10 0.00 % 20.00 %
11 0.00 % 10.00 %
12 0.00 %
13 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 40.00 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/25/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 0.00 %
2 0 3 0 2 0
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 COLOR CHANGE

Front & First Inline Body &


Back Inspection Sleeve
3 0.00 %
1 0 1 0 2 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
1 0 3 0 2 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 0.00 %
3 0 3 0 2 0
Front & First Inline Body & Second
Inline
Back Inspection Sleeve
6 Inspection 10.00 %
3 0 3 0 2 0 2 1
Second
Front & First Inline Inline
Back Inspection
7 Inspection 0.00 %
1 0 1 0 1 0
Second
Front & First Inline
Back Inspection Inline
8 Inspection 12.50 %
2 0 3 0 3 1
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
1 0 1 0 1 0
Front & First Inline Second
Back Inspection Inline
10 Inspection 0.00 %
1 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
12 Inspection 0.00 %
1 0 3 0 2 0
Second
Front & First Inline
Back Inspection Inline
13 Inspection 11.11 %
3 0 3 0 3 1
Front & First Inline Body &
Back Inspection Sleeve
14 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
1 0 1 0 1 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 16.67 %
3 0 1 0 2 1

Line Fail%
1 0.00 % Fail%
2 18.00 %
3 0.00 %
16.00 %
4 0.00 %
14.00 %
5 0.00 %
6 10.00 % 12.00 %
7 0.00 % 10.00 %
8 12.50 % 8.00 %
9 0.00 % 6.00 %
10 0.00 %
4.00 %
11 0.00 %
2.00 %
12 0.00 %
13 11.11 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 16.67 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/26/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 0.00 %
2 0 2 0 2 0
Front & First Inline Neck Body &
Back Inspection Binding Sleeve
2 0.00 %
1 0 1 0 0 0 0 0
Front & First Inline Body &
Back Inspection Sleeve
3 0.00 %
2 0 1 0 3 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
1 0 2 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 0.00 %
2 0 3 0 3 0
Front & First Inline Body & Second
Inline
Back Inspection Sleeve
6 Inspection 9.09 %
3 0 3 0 3 0 2 1
Second
Front & First Inline Inline
Back Inspection
7 Inspection 20.00 %
3 0 1 0 1 1
Second
Front & First Inline
Back Inspection Inline
8 Inspection 0.00 %
1 0 1 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
1 0 1 0 1 0
Front & First Inline Second
Back Inspection Inline
10 Inspection 0.00 %
1 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
12 Inspection 0.00 %
1 0 3 0 2 0
Second
Front & First Inline
Back Inspection Inline
13 Inspection 11.11 %
3 0 3 0 3 1
Front & First Inline Body &
Back Inspection Sleeve
14 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
1 0 1 0 1 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 12.50 %
3 0 3 0 2 1

Line Fail%
1 0.00 % Fail%
2 0.00 % 25.00 %
3 0.00 %
4 0.00 % 20.00 %
5 0.00 %
6 9.09 %
15.00 %
7 20.00 %
8 0.00 %
10.00 %
9 0.00 %
10 0.00 %
5.00 %
11 0.00 %
12 0.00 %
13 11.11 % 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 12.50 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/27/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 0.00 %
2 0 2 0 2 0
Front & First Inline
Back Inspection
2 0.00 %
1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 0.00 %
2 0 1 0 3 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
1 0 2 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 0.00 %
2 0 3 0 3 0
Front & First Inline Body & Second
Inline
Back Inspection Sleeve
6 Inspection 0.00 %
3 0 3 0 3 0 0 0
Second
Front & First Inline Inline
Back Inspection
7 Inspection 20.00 %
3 0 1 0 1 1
Second
Front & First Inline
Back Inspection Inline
8 Inspection 0.00 %
1 0 1 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
1 0 1 0 1 0
Front & First Inline Second
Back Inspection Inline
10 Inspection 0.00 %
1 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
12 Inspection 0.00 %
1 0 3 0 2 0
Second
Front & First Inline
Back Inspection Inline
13 Inspection LAYOUT

Front & First Inline Body &


Back Inspection Sleeve
14 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
1 0 1 0 1 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 12.50 %
3 0 3 0 2 1

Line Fail%
1 0.00 % Fail%
2 0.00 % 25.00 %
3 0.00 %
4 0.00 % 20.00 %
5 0.00 %
6 0.00 %
15.00 %
7 20.00 %
8 0.00 %
10.00 %
9 0.00 %
10 0.00 %
5.00 %
11 0.00 %
12 0.00 %
13 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 12.50 %
Bundle Sequence Check & Follow up Audit
Check Point 1 Check Point 2 Check Point 3 Check Point 4 Date 1/28/2021
Line No. Name ID Name ID Name ID Name ID
Total Audit Fail Total Audit Fail Total Audit Fail Total Audit Fail Total Fail % Remarks

Front & First Inline Body &


Back Inspection Sleeve
1 0.00 %
2 0 2 0 2 0
Front & First Inline
Back Inspection
2 0.00 %
1 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
3 0.00 %
2 0 1 0 3 0
Second
Front & First Inline Inline
Back Inspection Inspection
4 0.00 %
1 0 2 0 1 0
Second
Front & First Inline
Back Inspection Inline
5 Inspection 0.00 %
2 0 3 0 3 0
Front & First Inline Body & Second
Inline
Back Inspection Sleeve
6 Inspection 0.00 %
3 0 3 0 3 0 0 0
Second
Front & First Inline Inline
Back Inspection
7 Inspection 16.67 %
3 0 2 0 1 1
Second
Front & First Inline
Back Inspection Inline
8 Inspection 0.00 %
1 0 1 0 1 0
Second
Front & First Inline Inline
Back Inspection
9 Inspection 0.00 %
1 0 1 0 1 0
Front & First Inline Second
Back Inspection Inline
10 Inspection 0.00 %
1 0 2 0 1 0
Front & First Inline Body &
Back Inspection Sleeve
11 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Inline
Back Inspection
12 Inspection 0.00 %
1 0 3 0 2 0
Second
Front & First Inline
Back Inspection Inline
13 Inspection LAYOUT

Front & First Inline Body &


Back Inspection Sleeve
14 0.00 %
2 0 2 0 1 0
Second
Front & First Inline Body & Inline
Back Inspection Sleeve
15 Inspection 0.00 %
1 0 1 0 1 0 1 0
Second
Body & First Inline
Inline
Collar Inspection Inspection
16 11.11 %
3 0 3 0 3 1

Line Fail%
1 0.00 % Fail%
2 0.00 % 18.00 %
3 0.00 %
16.00 %
4 0.00 %
14.00 %
5 0.00 %
6 0.00 % 12.00 %
7 16.67 % 10.00 %
8 0.00 % 8.00 %
9 0.00 % 6.00 %
10 0.00 %
4.00 %
11 0.00 %
2.00 %
12 0.00 %
13 0.00 %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 0.00 %
15 0.00 %
16 11.11 %
Bundle Sequence Check & Follow up Audit
13-Jan 14-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 21-Jan 23-Jan 24-Jan 25-Jan 26-Jan 27-Jan 28-Jan
Operators
Line Average Fail % Position Reduced Till Date
1 100.00 66.67 100.00 75.00 66.67 75.00 66.67 0.00 0.00 0.00 25.00 0.00 0.00 0.00 0.00 38.33 13 1
2 0.00 0.00 0.00 Layout 33.33 0.00 0.00 0.00 0.00 0.00 0.00 Color Change 0.00 0.00 0.00 2.56 1 1
3 0.00 28.57 33.33 20.00 40.00 40.00 50.00 Style Change Style Change 0.00 0.00 0.00 0.00 0.00 0.00 16.30 3 1
4 100.00 50.00 100.00 80.00 66.67 75.00 60.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 35.44 11 1
5 100.00 100.00 100.00 25.00 20.00 25.00 66.67 20.00 10.00 0.00 Less Input 0.00 0.00 0.00 0.00 33.33 9 1
6 100.00 16.67 20.00 40.00 40.00 40.00 40.00 25.00 0.00 20.00 0.00 10.00 9.09 0.00 0.00 24.05 5 1
7 33.33 20.00 100.00 80.00 33.33 100.00 100.00 33.33 0.00 33.33 60.00 0.00 20.00 20.00 16.67 43.33 15
8 100.00 100.00 83.33 0.00 50.00 0.00 66.67 33.33 0.00 0.00 0.00 12.50 0.00 0.00 0.00 29.72 8 1
9 100.00 100.00 100.00 100.00 80.00 50.00 100.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 42.00 14 1
10 Layout 66.67 60.00 80.00 83.33 100.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 27.86 7 1
11 Layout 0.00 66.67 0.00 0.00 25.00 66.67 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.31 2
12 0.00 0.00 75.00 Layout 100.00 75.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17.86 4 1
13 0.00 0.00 Layout Layout 100.00 66.67 75.00 25.00 Less Wip 25.00 Less Input 11.11 11.11 Layout Layout 34.88 10 1
14 33.33 50.00 Layout 50.00 33.33 100.00 100.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 26.19 6 1
15 Layout 25.00 100.00 100.00 100.00 100.00 100.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 37.50 12
16 Layout Inconsistant WIP 100.00 100.00 100.00 50.00 25.00 40.00 16.67 12.50 12.50 11.11 46.78 16
Avg 55.56 41.57 72.18 54.17 56.44 60.73 61.98 15.78 4.29 6.46 8.93 3.35 3.29 2.17 1.85 12

Average Fail % 0

46.78
50.00

43.33
0

42.00
45.00
38.33

37.50
35.44

34.88
40.00 0
33.33

29.72
35.00

27.86

26.19
24.05

30.00
25.00

17.86
0
16.30

20.00

11.31
15.00 0
10.00
2.56

11.11111
5.00
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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