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Current Design and Construction Practices of Bridge Pile

Foundations with Emphasis on Implementation of LRFD


Sherif S. AbdelSalam1; Sri Sritharan, M.ASCE2; and Muhannad T. Suleiman, M.ASCE3
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Abstract: The Federal Highway Administration 共FHWA兲 mandated the use of the load and resistance factor design 共LRFD兲 approach in
the U.S. for all new bridges initiated after September 2007. This paper presents the bridge deep foundation practices established through
a nationwide survey of more than 30 DOTs in 2008. Highlighted by this study are the benefits of the LRFD as well as how the flexibility
of its usage is being exploited in design practice. The study collected information on current foundation practice, pile analysis and design,
pile drivability, pile design verification, and quality control. Since this is the first nationwide study conducted on the LRFD topic following
the FHWA mandate, the status on the implementation of LRFD for bridge foundation design was also examined. The study found that: 共1兲
more than 50% of the responded DOTs are using the LRFD for pile design, while 30% are still in transition to the LRFD; and 共2兲 about
30% of the DOTs, who use the LRFD for pile foundations, are using regionally calibrated resistance factors to reduce the foundation costs.
DOI: 10.1061/共ASCE兲BE.1943-5592.0000118
CE Database subject headings: Load and resistance factor design; Piles; Bridge foundations; Design; Deep foundations; Pile
foundations.
Author keywords: LRFD; Piles; Bridge foundations; Analysis; Design; Deep foundations.

Introduction ces corresponding to the factors of safety used in the ASD of


bridge foundations ranged from 1.5 to 4.7 共Mertz 2007兲, indicat-
It has long been recognized that standard bridge design specifica- ing a large variation in the probability of failure for this approach.
tions based on the allowable 共or working兲 stress design 共ASD兲 Although the LRFD approach to designing structural elements
approach does not promote a consistent reliability for design, has been well established and implemented in design codes
thus, fails to ensure uniform levels of performance for bridges. around the world, its application to geotechnical design has been
Since the mid-1980s, the load and resistance factor design relatively slow 共DiMaggio et al. 1999兲. This caused the Federal
共LRFD兲 approach has been progressively developed with the ob- Highway Administration 共FHWA兲 to mandate the use of the
jective of ensuring a uniform reliability for bridges. In LRFD LRFD approach in the design of state bridges initiated in the
specifications, the targeted reliability index 共␤兲, which defines the United States after October 1, 2007. Despite the FHWA mandated
measure of safety associated with a probability of failure 共p f 兲, is deadline, not all state DOTs have adopted the LRFD in their
in a limited range of 3–3.6 for different types of foundations foundation designs. This could be due to the potential conserva-
共Meyerhof 1970兲. According to Barker et al. 共1991兲, a reduced ␤ tism of the LRFD bridge design specifications with a likely an-
value in the range of 2.0–2.5 could be used for redundant piles ticipation of increase in the foundation cost. This is more likely
such as those in a pile group. This is because failure of a pile in a the case when resistance factors used in design account for the
pile group does not necessarily lead to failure of the foundation. large variation in soil parameters as well as different levels of
For this reason, Paikowsky et al. 共2004兲 recommended a reliabil- uncertainty associated with determining the capacity of deep
ity index of 2.33 共corresponding to a p f = 1%兲 for redundant piles foundations 共Paikowsky et al. 2004兲. Consequently, regionally
as opposed to a value of 3.00 共corresponding to p f = 0.1%兲 sug- calibrated resistance factors are permitted in LRFD to minimize
gested for nonredundant piles. In comparison, the reliability indi- the unnecessary conservatism built into the design, provided that
these factors are developed in a consistent manner with the ap-
1
Graduate Student and Research Assistant, Dept. of Civil, proach suggested in the 2007 LRFD Specifications by the
Construction, and Environmental Engineering, Iowa State Univ., 405 AASHTO 共AASHTO 2007兲.
Town Engineering, Ames, IA 50011-3232. E-mail: ssabdel@iastate.edu As part of an ongoing research project for the Iowa Highway
2
Wilson Engineering Professor and Associate Chair, Dept. of Civil, Research Board that is aimed at establishing LRFD resistance
Construction and Environmental Engineering, Iowa State Univ., 376 factors for the design of deep foundations in the state of Iowa by
Town Engineering, Ames, IA 50011-3232 共corresponding author兲. accounting for the local soil conditions, a study was conducted
E-mail: sri@iastate.edu through a web-based survey to determine the current design and
3
Assistant Professor, Dept. of Civil and Environmental Engineering, construction practices of deep foundations nationwide. In addition
Lafayette College, 321 Acopian Engineering Center, Easton, PA 18042. to the basic questions relevant to the implementation of the LRFD
E-mail: suleimam@lafayette.edu
methods in bridge foundation design practice, information on de-
Note. This manuscript was submitted on July 30, 2009; approved on
March 4, 2010; published online on March 8, 2010. Discussion period sign and construction practices of bridge deep foundations was
open until April 1, 2011; separate discussions must be submitted for gathered and analyzed in the following topic areas: pile analysis
individual papers. This paper is part of the Journal of Bridge Engineer- and design, pile drivability, pile design verification methods, and
ing, Vol. 15, No. 6, November 1, 2010. ©ASCE, ISSN 1084-0702/2010/ quality control of pile construction.
6-749–758/$25.00. Two features of this survey are that: 共1兲 this was the first

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J. Bridge Eng. 2010.15:749-758.


survey to be conducted after the October 1, 2007 deadline im- received in the first quarter of 2008, of which one response was
posed by the FHWA; and 共2兲 it focused on collecting detailed received from FHWA-Eastern Federal Lands Highway Division
information on the design and construction practices of bridge 共EFLHD兲, one from Alberta Infrastructure and Transportation,
deep foundations. The outcomes of this survey are presented in Canada, and the remainder came from 31 different state DOTs.
this paper, which encourage bridge designers to adopt the LRFD With input from the Iowa DOT officials, the survey was designed
method for pile foundation design and highlight the benefits of to be user-friendly and aimed at gathering information on current
using regionally calibrated resistance factors in this method. design and construction practices of pile foundations, emphasiz-
ing LRFD and ASD design approaches. Although nearly 100
questions were included, the survey used several logical branches
Background to minimize the time required to complete the survey; i.e., respon-
dents were not exposed to questions unrelated to their design and
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With an anticipation of implementing the LRFD methodology to construction practice.


new bridge foundations in the United States, several question-
naires and surveys have been conducted over the past decade to
monitor the degree of LRFD implementation. In 1999, the FHWA Goal and Topic Areas
conducted a questionnaire concerning the design and construction
practices for deep foundations, which was distributed to State The goal of the survey was to determine the current design and
Highway officials, Transportation Research Board representa- construction practices of deep foundations nationwide, focusing
tives, and FHWA geotechnical engineers 共Paikowsky et al. 2004兲. on the LRFD implementation for bridge substructure design and
A total of 45 responses were received. According to this survey, the current usage of regionally calibrated LRFD geotechnical re-
90% of the respondents used the ASD method for foundation sistance factors. The survey had the following four topic areas:
design with a factor of safety ranging from 2.0 to 3.0. Among the 共1兲 foundation practice; 共2兲 pile analysis and design; 共3兲 pile driv-
respondents, 35% used the AASHTO Load Factor Design 共LFD兲 ability; and 共4兲 design verification and quality control.
method, and only 28% used the AASHTO-LRFD method. The The foundation practice section contained general questions
survey also collected useful information about the design and that acquired information about typical soil formations, average
construction considerations for both driven piles and drilled depths to bedrock, routine in situ and laboratory tests performed
shafts. on soil, frequency of using deep foundations for bridges, as well
In 2004, the AASHTO-LRFD oversight committee 共OC兲 con- as the types and sizes of frequently used piles. The pile analysis
ducted a survey among the state DOTs to monitor the degree of and design section was next, which included questions about the
implementation of the LRFD approach for bridge substructure use of various design methods, the extent of implementation of
design 共Moore 2004兲, with a follow-up survey in 2005. The com- the LRFD method, load and geotechnical resistance factors used
mittee found that 12 states had fully implemented the LRFD in accordance with LRFD, factors of safety used with the ASD
method for foundation design in 2004 and this number increased method, and load factors used with the LFD method. Information
to 16 in 2005. In 2006, researchers at the University of Colorado about the different analysis methods used to calculate pile capac-
sent a questionnaire to all state DOTs as part of developing the ity 共i.e., static methods, dynamic methods, and dynamic formulas兲
LRFD strategic plan for foundation design practice in Colo. was also collected.
共Chang 2006兲. Only 28 DOTs responded to the questionnaire, The third section on pile drivability focused on questions re-
which revealed that less than 22% of the respondents had either lated to soil setup and relaxation, and their effect on the pile
implemented or started the implementation of LRFD for bridge capacity in different soil types. Furthermore, this section gathered
foundations, while the remaining 78% had not even attempted the information on determining the required pile penetration length
LRFD implementation. In 2007, the AASHTO-LRFD OC up- during driving and the definition of pile refusal. The final section
dated the LRFD implementation survey in their progress report on design verification and quality control obtained information on
共Moore 2007兲, which indicated that 44 states would have fully the pile design verification tests conducted during the construc-
implemented the LRFD approach for all new bridges by October tion stage, the frequency of performing the static load test 共SLT兲
1, 2007, which was the FHWA mandated deadline. on pile foundations, and different methods used for determining
Based on the outcomes of the aforementioned questionnaires the pile nominal capacity based on SLT. At the end of the survey,
and surveys, all of which were conducted before the October 1, respondents were asked to share information about available SLT
2007 deadline, it was observed that the focus of the past surveys databases and to provide general comments on the survey as well
was to examine the degree of LRFD implementation for founda- as their contact details.
tion design. The construction issues and/or details of the design
procedures adopted for the bridge foundations were not exam-
ined. Consequently, the previous surveys did not provide any in- Major Findings
formation on the use of regionally calibrated resistance factors,
nor did they address the design verification and quality control Presented in this section is a summary of analysis results of re-
practices adopted for the pile foundations. sponses received from the 31 state DOTs in the four main topic
areas of the survey. In addition, the responses received from
FHWA-EFLHD and Alberta Infrastructure and Transportation are
Data Collection highlighted in the presentation of results where appropriate.

The data for the study reported in this paper was collected
Foundation Practice
through a web-based survey developed in January 2008 and dis-
tributed to the DOT officials from different states as well as Fig. 1 presents a summary of results obtained for the common
FHWA engineers. A total of 33 fully completed responses were foundation practice in different states. Included in Fig. 1 are the

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J. Bridge Eng. 2010.15:749-758.


150 m
DS, CIDH, < 15 m
WA No response DP, HP, ME
dia. 1.5 to 3 m
DP, OEP, < 20 m 310x79 mm
Nord/CPT 60 m
dia. 40 to 60 cm DP, CEP, Nord
DP, HP, No response No response
15 to 60 m OR 360x152 mm dia. 30 cm
DP, OEP, MT ND 60 m α/Nord < 15 m
ID MN < 10 m VT
dia. 30 to 50 cm DP, HP, NH DP, DS,
α/β/Nord DP, HP,
WY DP, HP, 250x63; MI MA Nord/SPT/CPT
DP, HP, 250x85; 310x110 mm
α/λ/Nord 10 m all sizes 360x109 mm NY No response
α/Nord
SD α/Nord No response < 15 m
DP, HP, RI
20 m IA WI CT DP, HP,
> 15 m 310x79 mm
DP, HP, 250x85;
DS, CIDH, α/β/λ/Nord/SPT PA NJ
250x63; 250x85mm IL 310x110 mm
dia. 10 to 30 cm NE No response OH
CA In-house 20 m Nord/SPT
α/β/Nord/SPT Deep No response DP, HP, DE
15 m IN No response 5 to 60 m
DP and DS 250x63, `
DS, CIDH, DP, HP,
β-method 360x132 mm MD α/β/Nord
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> 45 m SPT KS WV
NV UT In-house KY VA
DP, OEP, < 15 m No response
CO MO No response
dia. 1 to 1.5 m DS, CIDH, < 20 m
α/β/Nord No response DP, HP,
TN NC
Deep Deep No response 310x79;
Deep 360x132 mm
DS, CIDH, OK DP, PSCP, SC
DP, HP, SPT
dia. 1.2 to 3 m dia.40 to 60cm
360x132 mm No response No response
β/SPT α/Nord No response > 30 m
AZ AR 10 m DP, PSCP,
NM MS AL GA DP, HP, 30 to 60 cm
310x79;
TX LA 360x174 mm
No response PSCP, 30 to 40 cm
AK No response
> 25 m Nord/SPT
DS, CIDH,
30 m
Nord/SPT/ In-house dia. 1 to 1.5 m FL
DP, PSCP,
α/SPT
dia. 0.5 to 1.5 m
In-house
HI

Map Key PSCP = Prestressed Concrete Soil Regions


DP = Driven Piles α = α-method Glacial
Each State contains the following information (if available): DS = Drilled Shafts β = β -method
1) Depth to bedrock HP = Steel H-piles λ = λ-method Alluvium
2) Used pile categories and types (see map key) OEP = Open End Pipe piles Nord = Nordlund method
Coastal Plain
3) Used pile sizes (see map key) CEP = Closed End Pipe piles SPT = SPT-methods
4) Used static analysis methods (see map key) CIDH = Cast In Drilled Hole piles CPT = CPT-method Other Soil Types

Fig. 1. U.S. map summarizing the typical soil formations, average depth to bedrock, commonly used deep foundation categories, types and sizes,
and static analysis methods used in different states

most common soil formations; average depth to bedrock; the most shallow foundations in different soil types, while shallow founda-
commonly used category of deep foundations, pile types and tions are used primarily for low volume bridges in shallow bed-
sizes; and the static analysis methods used in pile design. Respon- rock or gravel. Among the deep foundation users, 76% of them
dents were allowed to identify up to three different soil forma- use driven piles, 18% use drilled shafts, and 6% use a combina-
tions for each state. Consequently, the soil formation shown for tion of both types. Figs. 2 and 3 highlight the percentage of usage
each state in Fig. 1 was based on the predominant soil noted in of different types of driven piles and drilled shafts, respectively.
the survey response. For a few respondents who opted not to Among the driven pile users, all respondents indicated that they
answer this question and the state DOTs who did not respond to use steel H-piles, while 80% of them use closed-end pipe piles,
the survey, the soil formation shown was based on geological 40% use open-end pipe piles, 32% use precast/prestressed con-
maps of Belcher and Flint 共1946兲. crete piles, 8% use precast concrete piles, 4% use timber piles,
For questions about the commonly used in situ and laboratory and about 12% of the respondents reported to be using other pile
tests used to define soil parameters, 94% of the respondents re-
ported to be using the standard penetration test 共SPT兲, 52% use
the cone penetration test 共CPT兲, 16% use the vane shear test, and 100% 100%
around 20% perform some other uncommon tests. Note that the 90%
respondents were allowed to identify an unlimited number of tests 80%
80%
in this category. Furthermore, all of the respondents reported to be
70%
performing basic laboratory soil tests such as Atterberg limits and
60%
soil classification, while 42% stated that they perform triaxial
tests, 35% reported to be performing the unconfined compression 50%
40%
test, 29% perform the direct shear test, and 16% perform some 40%
32%
other uncommon laboratory tests. Despite the subjective nature of 30%
the test, the survey confirmed that the majority of respondents 20%
12%
depend on SPT tests to determine the basic soil parameters. 10% 8%
4%
The next set of questions gathered information about the use 0%
of different foundation types associated with bridges, the most Steel Closed Open Pre- Precast Timber Other
commonly used categories of deep foundations, as well as details H-piles End Pipe End Pipe stressed Concrete Piles Types
about the commonly used types of driven piles and drilled shafts.
For the choice of foundation type, about 91% of the respondents Fig. 2. Distribution of the most commonly used driven pile types for
indicated that they more frequently use deep foundations than bridge foundations

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J. Bridge Eng. 2010.15:749-758.


100% that of the state DOTs. Both indicated that they depend on SPT
90% 83% and CPT for determining the in situ soil parameters and that they
80% mainly perform Atterberg limits and the unconfined compression
70% test as the basic laboratory soil tests. The FHWA-EFLHD indi-
60% cated that they frequently use deep foundations for bridge con-
50%
50% struction, especially driven steel H-piles and precast concrete
piles. Alberta Infrastructure and Transportation indicated the
40%
33% 33% usage of the same foundation type for bridge construction, but
30%
with emphasis on driven steel H-piles and open-end pipe piles.
20%
10%
Pile Analysis and Design
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0%
CIDH Soldier piles CFA Micropiles The questions for this section were aimed to understand the deep
foundation design and analysis process practiced by different state
Fig. 3. Distribution of the most commonly used drilled shaft types agencies. This section began with questions directed at determin-
for bridge foundations ing the pile resistance criterion in cohesive and cohesionless soils.
In cohesive soils, it was found that 88% of the respondents de-
pend on both skin friction and end bearing, 6% of the respondents
types 共e.g., monotube piles, tapered tube piles, and a combination depend only on skin friction, and 6% of them indicated that they
of prestressed concrete and steel H-piles兲. Among the drilled shaft ignore end bearing only when the average SPT N-value is less
users, it was found that 83% of them use cast-in-drilled-hole than 12 blows per 30.5 cm 共1 ft兲. In cohesionless soils, it was
shafts 共CIDH兲, 50% use soldier piles, 33% use continuous flight found that 87% of the respondents depend on combining the re-
auger, and 33% use micropiles. sistances obtained through skin friction and end bearing, 9% de-
Furthermore, the respondents were asked to identify the most pend only on skin friction, and 4% include the resistance from
common pile size共s兲 that they use. This information is included in end bearing only when the average SPT N-value is greater than 25
Fig. 1, which reveals that the steel H-piles and precast/prestressed blows per 30.5 cm 共1 ft兲.
concrete piles are more commonly used on the East Coast of the Furthermore, the most preferred method for designing deep
United States where the soil formation is mainly composed of foundations was found to be the ASD method, which was con-
coastal plain and glacial tills. On the West Coast, where the soil firmed by 45% of the respondents and the primary reasons for this
profile is mainly composed of alluvium soil, open-end pipe piles choice are their familiarity with the ASD method and possible
are more commonly used. Most of the states in the Midwest use increase in foundation cost when the AASHTO-LRFD specifica-
steel H-piles, where the main soil profile is composed of glacial tions are used due to the built-in conservatism. However, the
tills. In specific areas of the West, the CIDH shafts are also widely LRFD approach was reported to be the most commonly used
used which is presumably due to the seismic requirements and the method due to the imposed FHWA mandate. About 52% of survey
possibility of forming dependable plastic hinges in this founda- respondents are currently using LRFD, while 33% of them are in
tion shaft. a transition stage from ASD to LRFD, and about 15% of respon-
The bridge foundation practice reported by FHWA-EFLHD dents are still using ASD with a factor of safety ranging from 2 to
and the Alberta Infrastructure and Transportation was similar to 2.5.

Currently using ASD


WA Implemented LRFD
MT In transition from ME
ND
ASD to LRFD VT
OR MN
NH
ID MA
SD WI NY
WY MI RI
CT
IA PA NJ
NV NE
OH DE
UT IL IN
CO WV MD
KS VA
CA MO KY
NC
TN
AZ OK
NM AR SC

MS AL GA
TX
AK
AK LA
FL

HI

Fig. 4. Current extent of LRFD implementation

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J. Bridge Eng. 2010.15:749-758.


100% 100%
100%
90% Cohesive Soils Cohesionless Both Soil 90%
Soils Types 80%
80% 74% 74%
70% 70%
63%
60%
60%
50%
50% 45%
40% 40%
40%
32% 30%
30% 27% 16%
20%
20%
10%
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11% 9%
10% 6% 0%
0% WEAP PDA CAPWAP Other
α β CPT λ Nordlund SPT In-house Other
Fig. 6. Most commonly used dynamic analysis methods for the de-
Fig. 5. Most commonly used static analysis methods for the design sign of deep foundations
of deep foundations

lund 1963兲. About 40% of the respondents use the SPT method
Fig. 4 shows the current extent of LRFD implementation in the 共Meyerhof 1976/1981兲 and 6% of them use in-house methods for
design of bridge foundations in the United States. Fig. 4 was piles in cohesionless soils. Most of the respondents chose the
created by combining the 31 responses collected from the state Nordlund’s method to be the most accurate static method for
DOTs with the results of the AASHTO-LRFD OC survey 共Moore sandy soils, and the ␣-method as the most accurate static method
2007兲 for the 19 DOTs who did not respond to the recent survey. for clayey soils. Note that the survey permitted multiple answers
Even though the FHWA mandate was implemented in October for this particular set of questions. Complete descriptions of the
2007, 15 state DOTs who responded to the survey and 11 of those different static analysis methods identified above may be found in
who only responded to the AASHTO-OC survey are believed to Hannigan et al. 共1998兲.
be either still using the ASD method or in a transition stage to the For dynamic analysis methods, all respondents reported to be
LRFD approach for designing bridge foundations. Among the using the wave equation analysis program 共WEAP兲 for determin-
DOTs who responded to be using the LRFD method for founda- ing pile capacity. The most commonly used software for this pur-
tion design, 46% are using regionally calibrated resistance factors pose is GRLWEAP 共Pile-driving analyzer; PAK user’s manual
that are based on SLT database and reliability theory, 23% are 1999兲, in which 41% of them define the soil parameters using the
using regionally calibrated factors by fitting to ASD factor of soil type based method, 28% use the SPT N-values based method,
safety, while 31% of them are using the geotechnical resistance 21% use the Driven software 共Hannigan et al. 1998兲, and 10%
factors as specified in the current AASHTO Specifications follow some other unspecified approaches. Fig. 6 represents the
共AASHTO 2007兲. Information on the assumed risk or probability use of other dynamic analysis methods, 74% of the respondents
of failure 共p f 兲 for the LRFD approach to pile foundations was also indicated they use the pile driving analyzer 共PDA兲 and the case
requested. Since they are currently not using LRFD or in transi- pile wave analysis program 共CAPWAP兲, while 16% of them use
tion to LRFD, 15 of the respondents did not answer this question. other uncommon methods. Information collected on the fre-
Another nine respondents reported that they are unaware of the quently used dynamic formulas in the design of deep foundations
assumed probability of failure. However, four respondents indi- is presented in Fig. 7. About 57% of respondents prefer the
cated that they rely on a p f value of less than 1/100 for the piles, FHWA-modified Gates formula, 21% of them use the Engineering
while three of them reported to be using a p f value in the range of News Records 共ENR兲 formula, 14% use the Gates formula, and
1/5,000 to 1/1,000. Although no specific question was asked re- more than 43% use in-house formulas. Complete descriptions of
lating the pile redundancy to p f , the reported variation in p f is
believed to be due to the assumed redundancy for the pile.
The next set of questions gathered information about the dif- 100%
ferent static analysis methods, dynamic analysis methods, and
90%
dynamic formulas that are used for determining pile capacity. It
was found that about 2/3 of the respondents employ a combina- 80%
tion of static and dynamic methods. Respondents who reported to 70%
be using this combination essentially deploy the static analysis 60% 57%
methods for determining the number of piles and dynamic analy- 50%
sis methods or dynamic formulas for finalizing the penetration 43%
40%
length.
As shown in Fig. 5, the most common static analysis method 30%
21%
used for piles in cohesive soils is the ␣-method at 42% 共Tomlin- 20% 14%
son 1957; API 1974兲. About 32% respondents reported to be 10%
using the ␤-method 共Esrig and Kirby 1979兲, 11% use the CPT 0%
method 共Nottingham and Schmertmann 1975兲, and 9% follow the FHWA ENR Gates In-house
␭-method 共U.S. Army Corps of Engineers 1992兲. The same Fig- Modified Gates
ure also reveals that the most popular static analysis method for
piles in cohesionless soils is Nordlund’s method at 63% 共Nord- Fig. 7. Most commonly used dynamic formulas for deep foundations

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Table 1. Reported Factors Sorted according to Pile Types, Static Methods, and Soil Types
Static analysis Resistance factors
State Pile type Cohesive Cohesionless Dynamic analysis Dynamic formula Sand Clay Mixed
a b c
CA Steel H-piles CPT-method Nordlund P+C+W F-G 0.45 0.35 N/A
CO CIDH SPT-method SPT-method P+C+W ENR, Gd, F-G 0.1 0.9 0.5
CTa Prestressed In-house In-house P+C+W Not used 0.65 0.65 0.65
IDa Steel H-piles ␤-method SPT-method P+C+W F-G 0.45 0.45 0.45
MAa Open-pipe In-house Nordlund P+C+W Not used 0.65 0.65 0.65
NHa Closed-pipe ␣-method Nordlund P+C+W Not used 0.45 0.35 N/A
NJa CIDH ␣-method Nordlund P+C+W Not used 0.45 0.35 0.4
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NMa Steel H-piles ␤-method Nordlund P+C+W ENR, G, F-G 0.35 0.45 N/A
NV Steel H-piles ␣-method Nordlund Not used Not used 0.35 0.25 N/A
PAa Steel H-piles ␤-method Nordlund P+C+W Not used 0.5 0.5 0.5
UTa Steel H-piles ␣-method Nordlund Not used Not used 0.5 0.7 0.7
WA Steel H-piles In-house In-house WEAP F-G 0.5 0.5 0.5
a
Pile Load Test Database available.
b
P + C + W = PDA, CAPWAP, and WEAP.
c
F-G = FHWA Modified Gates method.
d
G = Gates method.

the different dynamic formulas identified above may be found in point of contrast between the FHWA-EFLHD bridge foundation
Hannigan et al. 共1998兲. More than 80% of the respondents chose design practice and that of the state DOTs is that FHWA-EFLHD
the dynamic analysis methods to be more accurate and reliable considers the static analysis methods to be more accurate than the
than static analysis methods and dynamic formulas in determining dynamic methods as long as the soil strength parameters are ad-
the capacity of deep foundations. equately obtained. On the other hand, the Alberta Infrastructure
In this part of the survey, the different extreme load types used and Transportation pile design practice was quite different from
in the design of bridge foundations as well as the different meth- that of the state DOTs in that they have already implemented the
ods used for estimating the lateral displacement demand of piles LRFD approach for the design of bridge foundations and depend
were also inquired. For the extreme load consideration, it was on the Canadian Highway Bridge Design Code for determining
found that 37% of the respondents account for scour load in their the appropriate LRFD resistance factors. They mainly use the
design, 25% include earthquake load, 20% account for loads due static analysis methods in the design of bridge deep foundations
to collision, and 18% use a combination of extreme loads. All and the appropriate static method for a given site is reported to be
respondents reported that lateral displacement is a design consid- selected by the consulting firm chosen for the project. They also
eration for piles. However, the method used for determining the indicated to be using the ENR dynamic formula for design veri-
pile displacement demand varied, as 72% of the respondents use fication.
the p-y curves, 14% of them use the Broms method 共Broms
1964兲, and 14% use other methods such as the FB-Pier strain
Regionally Calibrated LRFD Resistance Factors
wedge theory, point of fixity method, and empirical methods. In
the context of lateral demand on piles, it is worth noting that the As previously indicated, among those who have already imple-
expected pile displacement is significantly influenced by the abut- mented the LRFD approach to their design of bridge foundations,
ment type chosen for the bridge. For example, integral abutments 12 DOTs use regionally calibrated resistance factors that are more
designed without any expansion joints are becoming an increas- suitable for the local soil types. These resistance factors were
ingly popular choice among various DOTs. When bridges are calibrated based on local SLT data and using statistical ap-
designed with integral abutments, the superstructure loads in the proaches based on the reliability theory. Of those DOTs, who are
longitudinal and traverse direction may not only be distributed still in transition to the LRFD, six of them have adopted prelimi-
over more number of supports thus increasing the design effi- nary, regionally calibrated resistance factors, which were estab-
ciency of the foundations, but they also increase the pile redun- lished using their local design and construction experience as well
dancy 共Mistry 2005兲. as the recommended load factors to retain the factor of safety
In general, the FHWA-EFLHD pile design practice was found used for the ASD method. This information, together with details
to be similar to that of the state DOTs. The FHWA-EFLHD indi- about deep foundation practice and design methodology, is sum-
cated that they are still in a transition stage from ASD to LRFD marized in Table 1 for the respondents who indicated the use of
and that they are currently using the resistance factors from the regionally calibrated resistance factors. Of the respondents, nine
2007 AASHTO LRFD Specifications for the LRFD approach. For of them noted that they have a collection of SLT data for their
the design of bridge pile foundations, they indicated the use of state and they are identified in the table.
static analysis methods such as ␣-method, ␤-method, and Nord- Note that the first-order second moment 共FOSM兲 and the first-
lund. As for the pile design verification, the FHWA-EFLHD re- order reliability method are two common reliability approaches
sponse noted that the use of the SLT less frequently and the that can be used for the LRFD calibration. According to Allen et
preferred approach being the dynamic analysis methods 共i.e., al. 共2005兲, FOSM is the most straightforward technique, in which
PDA and CAPWAP兲 and dynamic formulas 共i.e., Engineering the random variables are represented by their first two moments,
News Records or ENR, Gates, and FHWA-modified Gates兲. A i.e., the mean 共␮兲 and standard deviation 共␴兲, while the coeffi-

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J. Bridge Eng. 2010.15:749-758.


Table 2. Mean Values and Standard Deviations of the Reported Regional Resistance Factors according to Different Pile and Soil Types
Reported factors in sand Reported factors in clay Reported factors in mix soil
a b
Pile type N Mean SD N Mean SD N Mean SD
Steel H-pile 11 0.48 0.11 12 0.48 0.15 8 0.55 0.13
CIDH 4 0.4 0.23 3 0.6 0.28 3 0.5 0.13
Open-end pipe 2 0.65 N/A 2 0.67 N/A 2 0.67 N/A
a
Sample Size
b
Standard Deviation
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cient of variation is defined by ␴ / ␮. Paikowsky et al. 共2004兲 Furthermore, it is noted that the in-house methods lead to higher
performed the LRFD calibration for the resistance factors using resistance factors than those determined for routinely used static
both methods and concluded that the difference between them is analysis methods.
around 10%, with FOSM providing slightly conservative resis- Table 4 compares the mean values of the regionally calibrated
tance factors. Moreover, the 2007 AASHTO-LRFD specifications resistance factors from Tables 2 and 3 with those reported in the
are based on the FOSM assuming lognormal distribution density National Corporative Highway Research Project 共NCHRP兲 report
functions for the loads and resistances. From the specific ques- number 507 by Paikowsky et al. 共2004兲 and the 2007 AASHTO-
tions related to the selected reliability approach used for the LRFD specifications. In most cases, it is observed that the
LRFD calibration, it was found that most tend to follow the AASHTO recommendations are more conservative than those
FOSM approach because it was used in the 2007 AASHTO- proposed by Paikowsky et al. 共2004兲. Furthermore, the mean of
LRFD specifications. the reported regionally calibrated resistance factors by different
All the reported regionally calibrated resistance factors for dif- DOTs in all cases are equal to or greater than the recommended
ferent soil and pile types were examined using statistical means, values in NCHRP 507 and the AASHTO guidelines. In some
in order to establish a representative mean and standard deviation cases, the regionally calibrated factors are twice as high as those
so that benefits of the reported resistance factors could be real- recommended for design practice by AASHTO. Therefore, it is
ized. The minimum sample size 共N兲 for these statistical analyzes
clear that the LRFD regional calibration could result in higher
was limited to three. For all data sets, the mean and standard
resistance factors as previously shown, thus optimizing the pile
deviation were determined as a function of the soil type, pile type,
design and reducing the foundation costs.
and static analysis method. For those data sets with N ⬍ 3, only
The benefits of using regionally calibrated resistance factors in
the average resistance factors were determined. All of these re-
pile design can be realized through a simple design example.
sults are summarized in Tables 2 and 3. Fig. 8 presents the histo-
Consider a bridge pier with a maximum factored axial load of
grams and frequency distributions as well as the confidence
intervals 共CIs兲 for the probability density functions 共PDFs兲 of the 8,900 kN 共2,000 kips兲 that is to be designed with a deep founda-
reported resistance factors for steel H-pile in different soil types. tion consisted of 18.3-m 共60-ft兲-long steel HP 254 mm 共depth兲
As shown in Fig. 8, the PDFs of different data sets follow a ⫻ 62.4 kg/ m 共self-weight兲 共10 in⫻ 42 lbs/ ft兲 connected with a
normal distribution, while the probability of the upper and lower concrete cap. The soil formation at the site is firm to very firm
limits of the true mean of each data set were found within 95% glacial clay with silt seams and boulders, with medium soil vari-
confidence intervals. As indicated by the standard deviations in ability. If the ␣-API 共API 1974; Coduto 2001兲 static analysis
Table 2, it appears that the mean of the reported regionally cali- method is used for the design of the pile foundation, the axial
brated resistance factors for a given soil type is somewhat consis- capacity of a single pile is 567 kN 共127 kips兲. Using the LRFD
tent, especially for the steel H-piles. Also, note in this table that resistance factor of 0.35 provided in the 2007 AASHTO specifi-
the mean resistance factor of the open-end pipe piles is greater cations, the design capacity of a single pile is 198.5 kN 共42 kips兲,
than those established for the steel H-piles and CIDH shafts. requiring a minimum of 45 piles. If the average regionally cali-
However, it is noted that the resistance factor of the pipe piles is brated resistance factor of 0.47 for the ␣-API method is used from
based only on two data points. For resistance factors reported for Table 3, the design capacity of each pile is 266.5 kN 共60 kips兲,
different static analysis methods in Table 3, smaller standard de- needing a total of only 34 piles. This 25% reduction in number of
viations are again observed, indicating less variations in the re- piles will significantly reduce the foundation cost as it reduces the
ported resistance factors for a given method and soil type. construction costs of both the piles and the pile cap.

Table 3. Mean Values and Standard Deviations of the Reported Regional Resistance Factors according to Different Static Analysis Methods and Soil
Types
Reported factors in sand Reported factors in clay Reported factors in mix soil
Static analysis method N Mean SD N Mean SD N Mean SD
Nordlund 11 0.5 0.12 N/A 4 0.53 0.17
SPT method 3 0.45 0.25 N/A 3 0.53 0.11
␣-method N/A 6 0.47 0.19 N/A
␤-method N/A 4 0.49 0.13 N/A
CPT-method N/A 3 0.45 0.17 N/A
In-house 3 0.62 0.11 4 0.63 0.10 3 0.62 0.11

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J. Bridge Eng. 2010.15:749-758.


0.0 0.2 0.4 0.6 0.8 1.0
1 Table 4. Comparison between the Reported Resistance Factors and the
99
Normal - 95% CI Recommended Factors in NCHRP 507 and 2007 AASHTO-LRFD Speci-
5 Mean 0.4841 5
95 fications
StDev 0.1131
80
4 N 11 4 Mean

Percent
50
20
Static of reported
Frequency

3 5 3 Soil analysis AASHTO- resistance


1 type method NCHRP specifications factors
0.0 0.2 0.4 0.6 0.8
R.F.
2 2 Sand SPT-method 0.45 0.3 0.45
␤-method 0.3 N/A 0.65
1 1 Nordlund 0.45 0.45 0.5
Normal In-house N/A N/A 0.62
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0 0
0.0 0.2 0.4 0.6 0.8 1.0 Clay ␣-method 0.45 0.35 0.47
Reported Resistance Factors in Sand Soils ␤-method 0.2 0.25 0.49
In-house N/A N/A 0.63
0.0 0.2 0.4 0.6 0.8 1.0
1
Normal - 95% CI
5 Mean 0.4854 99 5
StDev 0.1502
95 also addressed in this section of the survey and it was found that
80 more than 50% of the respondents believe that the pile capacity is
Percent

4 N 12 4
50
unaffected by relaxation in cohesive soils. The responses of those
20
Frequency

3 5 3
who indicated that the pile capacity is affected by relaxation were
1
0.0 0.2 0.4 0.6 0.8 1.0
grouped based on the most predominant soil formation that they
2
R.F.
2 indicated for their region. Accordingly, 40% of respondents noted
that the change in pile capacity would not exceed 5% of the value
1 1 expected at end of driving 共EOD兲 in silty sands, 6% indicated that
the effect varies from 5 to 10% in sandy soils, and only 2%
Normal
0 0 assumed that the effect exceeds by 20% of the pile capacity in
0.0 0.2 0.4 0.6 0.8 1.0 silts. Similarly, as for the influence of soil setup on the pile ca-
Reported Resistance Factors in Clay Soils pacity, 34% of the respondents indicated that the pile capacity
increases above 20% of the value at EOD due to setup in clays
0.0 0.2 0.4 0.6 0.8 1.0
1 and silty clays, 25% indicated that the effect varies from 5 to 10%
Normal - 95% CI
5 Mean 0.5531 99 5 in glacial tills and clays, 25% indicated that the effect varies from
StDev 0.1299 95 11 to 20% in clayey silts, 6% indicated that the soil setup effect
N 8 80
4 4 does not exceed 5% on the pile capacity, and 10% of the respon-
Percent

50
dents assume that the pile capacity is unaffected by soil setup in
Frequency

20
3 5 3 cohesionless soils.
1
0.0 0.2 0.4 0.6 0.8 1.0
2 R.F. 2
Design Verification and Quality Control
1 1 This final section of the survey focused on design verification and
Normal
quality control issues. All but one respondent indicated that they
0 0 perform field tests on 5–10% of the installed piles to verify the
0.0 0.2 0.4 0.6 0.8 1.0
design capacity. Among several different techniques, about 45%
Reported Resistance Factors in Mixed Soils of respondents have used the SLT for design verification, while
others predominantly use the dynamic monitoring approach espe-
Fig. 8. Histograms, frequency, and 95% CI of the reported regional
cially for friction piles 共i.e., use of WEAP, PDA, and/or CAP-
LRFD resistance factors for steel H-pile in different soil types
WAP兲. Usually for small projects, the WEAP analysis is

Pile Drivability
In the design stage, the pile penetration length required in the 15%
field is estimated using the chosen static analysis method. How- 24% WEAP and CAPWAP
ever, the penetration length may be readjusted at the construction-
site using the pile driving data. It was found that 31% of the Dynamic Formulas
respondents depend on a WEAP analysis and field observations to Static Methods
readjust the pile penetration length, 20% employ dynamic formu- 4%
31% Drive until Refusal
las to make the adjustments, and 15% rely on the initial static
6%
analysis results and make no adjustments to pile length in the field Drive until Bedrock
共see Fig. 9兲. Interestingly, 6% of the respondents noted that they
Combination of Methods
drive the pile until refusal, while 4% prefer to drive the piles until 20%
the bedrock is reached. The remaining 24% of respondents indi-
cated that they use a combination of the aforementioned methods
depending on the site conditions and design requirements. Fig. 9. Methodologies used for readjusting the pile penetration
Effects of soil relaxation and setup on the pile capacity were length

756 / JOURNAL OF BRIDGE ENGINEERING © ASCE / NOVEMBER/DECEMBER 2010

J. Bridge Eng. 2010.15:749-758.


considered as an adequate pile design verification technique, but method. Although all of the respondents noted that they use
for large-scale projects, the PDA and CAPWAP are preferred. WEAP as a dynamic analysis method, 75% indicated that
Among those who use SLT, 73% responded that they use the they use a combination of PDA and CAPWAP in addition to
Davisson’s criterion 共Davisson 1972兲 to define the pile nominal WEAP. Of those who use dynamic formulas for pile capacity
capacity, 26% use the limited total settlement method, 7% use the verification, the majority of respondents either use the
shape of curvature method, and 13% follow other unspecified FHWA-modified Gates formula or a locally developed
methods. formula.
The most commonly used quality control 共QC兲 tests in the
field were found to be: gamma-gamma test 共which is used with
drilled shafts installed using the slurry displacement method兲,
cross hole sonic test, pile verticality measures, and the weld/ Acknowledgments
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placement inspection. More than 45% of respondents reported


that they perform such QC tests on 5% of the installed piles, The study reported in this paper was conducted by the writers as
another 45% of them perform QC tests less frequently, and the part of the ongoing research project TR-573: Development of
remaining 10% never perform such tests. LRFD Design Procedures for Bridge Pile in Iowa, which is
funded by the Iowa Highway Research Board 共IHRB兲. The writ-
ers also express their gratitude to 共1兲 all respondents of the sur-
Conclusions vey; 共2兲 Sandra Larson and Mark Dunn, Research and
Technology Bureau of Iowa DOT, for their coordination and sup-
This paper has presented results from an important survey on the port of the project; 共3兲 Norm McDonald, State Bridge Engineer
current design and construction practices of deep foundations for for Iowa, for inviting other DOTs to participate in the survey; and
bridges, which is one of the first surveys to be completed follow- 共4兲 the following members of the project Technical Advisor Com-
ing the FHWA mandate on the use of the LRFD approach in the mittee for their guidance and advice: Ahmad Abu-Hawash, Dean
United States on all new bridges initiated after October 1, 2007. Bierwagen, Lyle Brehm, Ken Dunker, Kyle Frame, Steve Megiv-
The outcomes of the survey are significant in that they give an ern, Curtis Monk, Michael Nop, Gary Novey, John Rasmussen
overview of the current bridge foundation practices and highlight and Bob Stanley. The members of this committee represent Office
how frequently the state DOTs take advantage of the provision in of Bridges and Structures, Soils, Design Section, and Office of
the AASHTO-LRFD Specification to improve the deep founda- Construction of the Iowa DOT, FHWA Iowa Division, and Iowa
tion design by employing regionally calibrated geotechnical resis- County Engineers.
tance factors and the associated benefits. Based on the responses
received, the conclusions drawn from the study are as follows:
1. As of June 2008, 52% of the DOTs who responded to the
References
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