EMPLOYER: GENERAL COMPANY FOR PORTS OF IRAQ

ENGINEER: NIPPON KOEI Co. Ltd & ORIENTAL CONSULTANTS GLOBAL Co. Ltd JV

CONTRACTOR: MITSUBISHI CORPORATION – CALIK ENERGY

PROJECT TITLE : PORT SECTOR REHABILITATION PROJECT (II) - PACKAGE 4A

DOCUMENT TITLE: STANDARD INSPECTION AND TEST PLAN FOR PILING WORKS

P4A CEN ITP GEN PLG 0001 R05

DOCUMENT NUMBER: Project Issuer Doc. Area WBS
No Rev
ID Code Type Code Code

R05 24.03.2019 Revised MT MC MC

R04 08.10.2018 Revised as Per Engineer’s comments MT MC MC

R03 05.10.2018 Revised as Per Engineer’s comments MT MC MC

R02 26.09.2018 Revised as Per Engineer’s comments MT MC MC

R01 23.09.2018 Revised MT MC MC

R00 13.09.2018 First Issue MT MC MC

PR CH APP
REV DATE DESCRIPTION NKOC

MC-CE
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

ITP No: P4A-CEN-ITP-GEN-PLG-0001

INSPECTION & TEST PLAN FOR PILING WORKS
REV : 05

INSPECTION / TESTING
QUALITY & VERIFYING
QC ACTV REFERENCE VERIFICATION ACTIVITY BY
INSPECTION ACTIVITY ACCEPTANCE CRITERIA
NO. DOCUMENTS
RECORDS
METHOD FREQUENCY CE
CE QC NKOC GCPI
CON

A) DOCUMENT REVIEW
MS for Each Main Type of Piling
Prior to
(Including Setting out of MS for Piling
A.1. Approval of MS Doc. Review execution of H/R H/R H/R S N/A
template, w/o template and Works
site works
Setting out plan for each Berth)
Prior to
Ensure the ITP for Piling Works ITP for Piling
A.2. Approval of ITP Doc. Review execution of H/R H/R H/R S N/A
is approved Works
site works
Prior to
Ensure the Shop Drawings are Shop Drawings for Approval of Shop
A.3. Doc. Review execution of H/R H/R H/R S N/A
approved Piling Works Drawings
site works

B) MATERIAL RECEIVING

Material Receiving Approval of Inspection When material Material Receiving

B.1. Receiving Inspection of Piles Joint Inspection H/I H/I H/I SW
Inspection Report Checklist arrives to site Inspection Report

C) PREPARATION AND SETTING OUT

Verifying the piles are
Inspection of Pile Before Load Project
in good condition and Right before
C.1. Out, ensure loading out correct Specification, Joint Inspection H/I H/I W/I S Inspection Checklist
the right ones have loading out
Pile Number Approved Drawings
been loaded.
MS for Site
Ensure the survey equipment Surveying, MS for Valid Calibration Doc. Review, Prior to setting Copy of certification
C.2. R I R S
are fit for use Calibration of Certificates Joint Survey out work Certificates
IM&TE
Legends : I - Inspection R – Record Review H – Mandatory Hold Points for Inspection W – Witness Points for Inspection S– Surveillance Inspection SW – Spot Witness
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

ITP No: P4A-CEN-ITP-GEN-PLG-0001

INSPECTION & TEST PLAN FOR PILING WORKS
REV : 05

INSPECTION / TESTING
VERIFICATION ACTIVITY BY QUALITY & VERIFYING
QC ACTV REFERENCE
INSPECTION ACTIVITY ACCEPTANCE CRITERIA
NO. DOCUMENTS
RECORDS
METHOD FREQUENCY CE
CE QC NKOC GCPI
CON

C) PREPARATION AND SETTING OUT

Confirmation of surveyors setting
Surveyor Books,
out as per drawings (horizontal Doc. Review,
C.3. Setting out Plan Approved Drawings As required I I I S Datum
and vertical control from approved Joint Survey
Correspondences
bench marks and datum points)

D) WORK EXECUTION (FOR STEEL PIPE PILES NEED TO MEET REQUIRED DRIVEN DEPTH)

After
Ensure that the pile has reached MS for Piling Specification for steel
D.1 Joint Inspection completion of I H/I W/I S Pile Driving Report
the required depth Works piles Section 2.3.6.
Pile Driving

After
Specification for Specifications Section Piling Record and
D.2. Piling Records Joint Inspection completion of I H/I W/I S
Piling Works 2.3.16 Inspection Checklist
Pile Driving

After After
MS for Completed Copies to completion of completion of
D.3. Measurement Pile Driving Pile Driving I I I S Survey Report
Earthworks the Client

Approval of Inspection After Pile Driving Report,

Project Quality
D.4. Site Inspection Report Checklist and Site Joint Inspection completion of I H/I H/I S Inspection Checklists
Plan
Reports work for each pile

Legends : I - Inspection R – Record Review H – Mandatory Hold Points for Inspection W – Witness Points for Inspection S– Surveillance Inspection SW – Spot Witness
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

ITP No: P4A-CEN-ITP-GEN-PLG-0001

INSPECTION & TEST PLAN FOR PILING WORKS REV : 05

INSPECTION / TESTING
VERIFICATION ACTIVITY BY QUALITY & VERIFYING
QC ACTV REFERENCE
INSPECTION ACTIVITY ACCEPTANCE CRITERIA
NO. DOCUMENTS
RECORDS
METHOD FREQUENCY CE
CE QC NKOC GCPI
CON

E) WORK EXECUTION (FOR STEEL PIPE PILES NEED TO MEET SAFE BEARING CAPACITY )

Ensure pile driving criteria is MS for Piling Spec. Ch. 2 Sec. 2.3.6. and Prior to
E.1 Doc. Review H/R H/R R S MS for Piling Work
approved for use Works Ch. 2 Sec. 2.3.7. Piling

Determine the pile driving

parameters: Impact Hammer Meets safe bearing capacity Dynamic
MS for Piling Prior to Pile Driving Calculation
E.2. Weight, Drop Height, Target Final for Piles to spec. Ch. 2 Sec. Formula I H/I H/I S
Works Piling Sheet
Set (S) and the temporary /elastic 2.3.6. Calculation
compression /rebound(k)
Inspection/Rec For each
Ensure the correct pile is pitched on Spec. Ch. 2 Cl. Horizontal Position ±50mm; ord Pile
E.3. I H/I W/I S Survey Field Book
the piling template or piling leader 2.3.11 Axis Inclination ≤1/100

Pile driving with vibrating hammer

MS for Piling Inspection/ For Each
E.4. until the certain depth reached by MS for Piling Works I I W/I S Pile Driving Record,
Works Record Pile
the vibrohammer size

Finalize pile driving with Impact

(Hydraulic) Hammer: Record pile MS for Piling Inspection/Rec For each Pile Driving Record,
E.5. MS for Piling Works I I W/I S
penetration, final set and depth Works ord pile Record-(2) and
details.
Meets safe bearing capacity Dynamic For each Pile Driving Record,
Ensure that the pile has reached MS for Piling
E.6. for piles to spec. Ch. 2 Sec. Formula pile at final I H/I H/I S Record-(2) and
the required Safe Bearing Capacity. Works
2.3.6. Calculation set Calculation Sheet

Legends : I - Inspection R – Record Review H – Mandatory Hold Points for Inspection W – Witness Points for Inspection S– Surveillance Inspection SW – Spot Witness
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

ITP No: P4A-CEN-ITP-GEN-PLG-0001

INSPECTION & TEST PLAN FOR PILING WORKS
REV : 05

INSPECTION / TESTING QUALITY & VERIFYING

QC ACTV REFERENCE VERIFICATION ACTIVITY BY
INSPECTION ACTIVITY ACCEPTANCE CRITERIA
NO. DOCUMENTS
RECORDS
METHOD FREQUENCY CE
CE QC NKOC GCPI
CON

E) WORK EXECUTION (FOR STEEL PIPE PILES NEED TO MEET SAFE BEARING CAPACITY )
Undertake the Dynamic test with Meets safe bearing capacity
Record/Analys As
E.1 CAPWAP reports at designated pile MS for PDA test for piles to spec. Ch. 2 Sec.
is Required
I H/I W/I S PDA test report
location 2.3.6.
Meets safe bearing capacity
Re-driving with new criteria by Record As
E.8.
CAPWAP Analyses result
MS for PDA test for piles to spec. Ch. 2 Sec.
Analysis Required
I H/I W/I S PDA test report
2.3.6.
Inspection/Rec After
Cut-off Pile, and ensure to perform Horizontal Position ±50mm; ord confirmatio
Spec. Ch. 2 Cl.
E.9. as-built survey: actual coordinates,
2.3.11.
Axis Inclination ≤1/100 n of safe I H/I W/I S As built record
pile top elevation, pile inclination. Top Finished Level ±20mm; bearing
capacity
In some cases, if the pile set does
not satisfy the criteria, the pile has to
be extended. Ensure pile splicing of
E.10. every steel pipe piles in accordance
ITP for Pile Splicing
with the ITP and the Procedure for
Pile Splicing on site

F) QUALITY CONTROL RECORDS

Ensure all records are compiled After Quality Control

Spec. Ch. 1. Cl. Completed Master Set Doc.
F.1. and submitted/forwarded to the Completion R R R R Records/Manufacturer
6.3.1. bundle to the Engineer Compilation
Engineer of Works Data Records

Legends : I - Inspection R – Record Review H – Mandatory Hold Points for Inspection W – Witness Points for Inspection S– Surveillance Inspection SW – Spot Witness
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

INSPECTION CHEKLIST FOR PILING WORKS

Document Number Inspection Date/Time

Related RFI Number Building/Zone/Grid

Reference Drawings/Specifications

Items CE CE
BEFORE DRIVING Employer/Engineer Notes
Construction Quality Control

Check if the pile has been

suffered any damage during
the storage and loading out

Check the pile number and the

marking

Alignment Control of Piling

Platform

AFTER DRIVING

Check the Coordinates of the

Pile

Check the Plump of Pile

Check the Pile Cutoff Level

Check if the Pile has been

damaged during driving

Additional Remarks

CE Construction CE Quality Control Employer/Engineer

 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

PILE DRIVING RECORD
Coordina tes Devia tion                                     PAGE     1/2
Project Name
Des i gn Fi na l Center Cum. Sounding Depth
Location N Tide Level
Pile Number E Seabed Level
Fa bri ca ti on # Release for Driving Doc # Design Cut of Level
Pile & Location

Type Pi le Materi al Deviation of Level

Fi nal  Length Loca tion of Joints Self Weight Penetration

Cros s  Secti on Pi le Weight Vibratory Hammer Pen.

Worki ng Level  rela tive Toe Level  rel ative to  Height of Drop for raw 
 to Mea n Sea Level Mea n Sea  Level Hammers

Cus hion Wei ght Cus hi on Thicknes s Elevation of Working Platform

Hammer Ma ke/Model /Number  : 

Date Time Duration

Start
Finish
1  Driving

Pile L Barge, Hammer Pile Top El.

st

Weather Condition

Date Time Duration

Start
Finish
2  Drv.

Pile L Barge, Hammer Pile Top El.

Driving

nd

‐40,40

Weather Condition

Date Time Duration

Start
Finish
3  Drv.

Pile L Barge, Hammer Pile Top El.

rd

Weather Condition

Interrupti ons  Duri ng Dri vi ng, if any:

Remarks

Pi l e Dyna mic Moni tori ng Report, Ref #:

Pi l e Free from Dama ge a t the End of Dri vi ng:

Yes No

CE SURVEY CE Pi le Dept. CE QA/QC Dept. Empl oyer/Engineer

Da te:
Na me
Designation:

Si gna ture
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

PILE DRIVING RECORD
Pile Location # Date of Driving: PAGE  2/2

Pile Number Start Time Finish Time

Pen. Blow Total Pen. Blow Total Pen. Blow Total Pen. Blow Total
bpm bpm bpm bpm
[m] /10cm blows [m] /10cm blows [m] /10cm blows [m] /10cm blows
0,00 14,00 18,00 22,00
1,00 14,10 18,10 22,10
2,00 14,20 18,20 22,20
3,00 14,30 18,30 22,30
4,00 14,40 18,40 22,40
5,00 14,50 18,50 22,50
6,00 14,60 18,60 22,60
7,00 14,70 18,70 22,70
8,00 14,80 18,80 22,80
8,50 14,90 18,90 22,90
9,00 15,00 19,00 23,00
9,50 15,10 19,10 23,10
10,00 15,20 19,20 23,20
10,50 15,30 19,30 23,30
PILE DRIVING RECORDS

11,00 15,40 19,40 23,40

11,50 15,50 19,50 23,50
11,60 15,60 19,60 23,60
11,70 15,70 19,70 23,70
11,80 15,80 19,80 23,80
11,90 15,90 19,90 23,90
12,00 16,00 20,00 24,00
12,10 16,10 20,10 24,10
12,20 16,20 20,20 24,20
12,30 16,30 20,30 24,30
12,40 16,40 20,40 24,40
12,50 16,50 20,50 24,50
12,60 16,60 20,60 24,60
12,70 16,70 20,70 24,70
12,80 16,80 20,80 24,80
12,90 16,90 20,90 24,90
13,00 17,00 21,00 25,00
13,10 17,10 21,10 25,10
13,20 17,20 21,20 25,20
13,30 17,30 21,30 25,30
13,40 17,40 21,40
13,50 17,50 21,50 Final Set (mm)
13,60 17,60 21,60 1) 1 blow
13,70 17,70 21,70 2) 1 blow
13,80 17,80 21,80 3) 1 blow
13,90 17,90 21,90
CE SURVEY CE Pi l i ng Depa rtment CE Qua l i ty Control Empl oyer/Engi neer
Da te:
Na me
Designation:

Si gna ture
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

PILE DRIVING RECORD ‐ 2
BEARING CAPACITY
1 Pile Number 16 Date Start Installation
2 Pile Location 17 Time of Hoisting Pile
3 Pile Diameter mm 18 Time of Pitching Pile
4 Pile Length m 19 Time Commence Driving
5 Pile Type 20 Time of Pile Set
6 Pile Thickness mm 21 Date of Pile Set
7 Hammer Type 22 Tide at Start LAT
8 Hammer Weight ton 23 Tide at Set LAT
9 Ram Weight ton 24 Seabed Ground Level LAT
10 Ram Height at Site m 25 Meter Mark at Set m
11 Energy at Set ton‐meter 26 Pile Toe Level LAT
12 Set mm 27 Pile Penetration m
13 Rebound(k) mm 28 Pile Cut‐Off Level LAT
14 Weather  29 Installed Length m
15 Sea Condition 30 Cut off length m
PILE DRIVING RECORDS

CALCULATION BOX

Safe Bearing Capacity kN

ATTACHMENT : Strike graph/photo for each PDA tested pile

CE SURVEY CE Pil i ng Depa rtment CE Qua l ity Control Empl oyer/Engi neer

Da te:
Na me
Des i gna ti on:

Si gna ture
 PORT SECTOR REHABILITATION
PROJECT (II) PACKAGE 4A
BERTH EXTENSION/SERVICE BERTH

PILING SURVEY REPORT  
Pile Location                         Date of Driving     Start Time    
Pile Number                                      Finish Time    

Verticality           
Actual Pile's 
EXPECTED ( DESIGN )  INSPECTION(FINAL)  HORIZONTAL ‐ DEVIATION  angle deviation 
from Design Pile  Vertical 

( 1/? ) 
Easting  Northing  Level  Easting  Northing  Level  Direction                  Axis              Angle    
DE  DN  DS  DZ  ( Horizontal 
( E )  ( N )  ( Z )  ( E )  ( N )  ( Z )  East  North  West  South 
Angle )          
( m )  ( m )  ( m )  ( m )  ( m )  ( m )  ( mm )  ( mm )  ( mm )  ( mm )  →  ↑  ←  ↓  (°)  (°) 

                                                  

 
SKETCH BOX    
 
 
 
 
 
 
 
 

CE Survey CE Construction CE Quality Control Employer/Engineer