Professional Documents
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PLANING CRAFT
THE EDITOR
Dr. Daniel Savitsky is director of the Duvidson Laboratory, Stevens Institute of Technology and
has been intimately involved in planing hull research and hull design for over 25 years. He was a
member of the Planing Craft Team of ANVCE and was awarded the SNAME Cochrane Award for
research in planing hydrodynamics. Dr. Savitsky is a member of H-12 Planing Panel of SNAME
and is chairman of the High Speed Marine Vehicle Committee of the ITTC.He is professor in the
Civil and Ocean Engineering Department at Stevens.
planing hull with hard chines. Pathfinder was the last The concept of a relatively small, fast, inexpensive
British round-bilge planing boat built, all successors be- carrier of a potent weapon at sea is not new, but a dra-
ing hard-chine designs. matic demonstration of this capability occurred on 21
A succession of follow-on efforts was undertaken by October 1967. The event was the sinking of the Israeli
the British, and the early 1960s marked the real opening Eilat by Styx missiles launched from an Egyptian Komar
of the high performance gas turbine propulsion era with class patrol boat at a range of about 12 nm. The small boat
the Brave class which was designed for a 50-knot speed concept has become most attractive to many of the
requirement, with a specific weapons payload identified. smaller and newly-independent nations who are acquiring
When U . S . PT-boat (Patrol Torpedo Boat) needs be- fast, heavily armed small combatants from Great Britain,
came obvious in the early 1940s, the British Navy’s Pack- France, Germany, the Scandinavian countries, the United
ard-engined, Thorneycroft-designed MTBs served as States and the USSR. Furthermore, modern technology is
parent vehicles from which the 80-foot Elco and 79-foot now available to incorporate seakeeping and endurance
Higgins PT-boats evolved through the war years. The with the speed, maneuverability, low profile, and low
U.S. Navy’s post-World War I1 program was late starting relative cost which are characteristic of these modern,
and consisted of developing a new class of PTs. Cap- very powerful vehicles.
italizing on both foreign and U.S. World War I1 experi- Unfortunately, the aggressive and successful planing
ence, this program spawned a family of four 95-foot hull research program which was initiated by the U.S. in
aluminum PT-boats which first saw service in the early the 1970s subsided in the late 70s when the U.S. Navy
1950s. Each boat was different from the others but one decided to emphasize acquisition of large combatants ca-
had round bilge and the other three had hard chines. The pable of transiting the world’s oceans.
speed capabilities of the three hard chine vee-bottom
boats were nearly identical, ranging from 44 knots to 48 DESCRIPTION OF THE PLANING HULL CONCEPT
knots. The round bilge was slower at 38 knots but was
more stable and easier riding in a seaway. All three hard The planing hull is designed specifically to achieve
chine boats exhibited varying degrees of pounding and relatively high speed on the surface of the water. Al-
directional instability at various headings in waves where though it is not essential to the concept of planing, rough
the average of the one-third highest was 4.5 feet and water operation has become an important capability for
higher. most useful planing hulls, and this aspect of their design
In the mid 1960s, the British and U . S . navies achieved will be reviewed.
similar positions with respect to their high-performance Speed on the water surface is closely related to the size
patrol craft configurations. A similar evolution was oc- of the vessel and the installed power. Length is the princi-
curring in Germany and the USSR. Their programs had pal dimension used to define speed-size relationships at
produced the West Germany Jaguar class PTF, the USSR low speeds because the resistance of the hull to motion
Osa class PTF(G), and Nanuchka class PGGP. through the water is especially dependent upon the for-
The 139-foot Jaguar, with a 23-foot beam and displac- mation of surface waves which, of course, move at the
ing 190 tons, has a round-bilge forward but becomes speed of the hull. Surface waves have a fixed relation
hard-chine in approximately the after one-third of the between their speed and their length. This is sometimes
hull. Diesel propelled, this class achieved about 40 expressed, in English units, as the wave speed in knots
knots. The Osa class PTF(G) is a 127-foot hard-chine, divided by the square root of the wave length in feet and
240-ton boat with a 22-foot beam and is estimated to be 4 this ratio is always equal to 1.34 (except in very shallow
knots slower than the Jaguar class. The Nanuchka class water). The speedllength ratio of a displacement vessel is
PGGP, at nearly 1000 tons with LOA of 198 feet and a 40- similarly defined as its speed in knots divided by the
foot beam, is thought to be unique among the modern square root of the waterline length in feet. Therefore,
large high-performance craft in having a hard chine hull when a vessel moves at a speedllength ratio ( V k l d L ) of
configuration. 1.34 it creates waves whose length is equal to the water-
In mid 1970, the U.S. Navy undertook an advanced line length of the vessel. This critical speed is also stated
planing hull research program aimed at improving sea- in dimensionless form using the Froude number,
keeping first while retaining as much speed as possible F, = Vlz/gL. Therefore, V&L = 3.36 F,. The
and at improving the lift-drag ratio of the hull through the value of V,lz/L = 1.34 marks the upper limit of true
mid-speed range of the speed envelope. This led to the displacement operation and the beginning of “high speed
development of a high length-beam ratio, high beam displacement” operation. The reasons for this are given
loading, double chine, moderate deadrise hull which met in the next two paragraphs.
all the specified requirements of good seakeeping and Below V,/z/L = 1 and as shown in Figure I , marine
good lifting efficiency. This prototype hull, identified as craft span two or more waves (of their own bow wave
CPIC-X (Figure 7) became the U.S. “benchmark” design train), the changes in draft and trim are small, and power
which met the conflicting demands for the best compro- requirements are modest. In this speed regime the hull is
mise of high speed and seakindliness in one hull form supported entirely by buoyant forces. Up to a V,/z/L of
with minimum cost and complexity. The hull design fea- 0.90 the drag is predominantly frictional. The hull is
tures which achieved this performance are described in tapered at the stern and curved upward toward the water-
the technology section of this chapter. line, to minimize flow separation which is another source
I
l/L - 0.5 I
I
I -25
.30
r
- bispl.c.mt null
-15 -
o/r
V,/J = 1.34
l / L = 1.0 .I0 -
I /
-05 -
VK/X - 3.0
l / L = 5.0 0 I 2 3 L 5
r VK/A
Figure 2. Typical Curves of Drag-Lift Ratio vs. Speed-
Length Ratio.
Figure 1. Wave Patterns vs. Speed-Length Ratio.
speed types and to make the buttock lines flatter termi-
nating in a transom stern. This hull form avoids the nega-
of drag. This is typical of slow, heavy vessels as shown in tive pressures that occur when a true displacement hull is
Table 1. Above V , / d L = 0.90 the wavemakin drag be- overdriven and causes the flow to separate cleanly at the
comes increasingly important. At about V,/ tp L = 1.20 stern, thus keeping the separation drag to a minimum. As
it be ins to increase at a very high rate. At about
V,/ 3 L = 1.34 wavemaking becomes a virtual barrier to
further increases in speed for the true displacement hull
the design speed of the vessel is further increased even
straighter buttock lines are required and the transom must
be broader and more deeply immersed (but round bilge
form (Figure 2). This is because the increased local ve- sections may still be employed). This high speed
locities caused by the rounded hull form result in nega- displacement (or semiplaning) regime extends from
tive pressures which cause the vessel to settle deeply and V , / d L of about 1.3 to about 3.0. These speed regimes
to trim down by the stern. The ship is literally climbing are depicted graphically in Figure 3.
the back of its own bow wave. A systematic series of high speed displacement hulls
Table 1 shows approximate representative ratios for the (Series 64) the parent form of which is shown in Figure
general type of vessel shown. This table shows typical 4a, was tested by Yeh [3] at speed-length ratios up to 5.0.
values for Froude numbers and speed/length ratios as In analyzing the results, Yeh makes the following state-
well as lift/drag ratios for a wide range of ships and craft. ment regarding high speed displacement operation:
Note that low speed (low speed/length ratio) is generally
associated with high lift/drag ratios whereas high speed “The dropping off of residuary, i.e. wavemaking, re-
craft tend to have much lower lift/drag ratios. sistance coefficients and close spacing of RJA, i.e. wave-
At V , / d L above 1.34 it is therefore necessary to de- making resistance per ton of displacement (proportional
part from the “canoe stern” or “counter stern” of the low to D/L), contours between the speed/length ratios of 2.0
I r I
=‘%EL9
TUESE REGIME4
T W I U CF €&w OF
G I V E N IN
/
I
Kea1
- state of the art for ef&cient planing hulls at their design
speeds and do not represent any one hull throughout the
- _ _ _ ~
speed range. It can be seen that the curves all cross in a
Figure 4b. Typical High Speed Hull Forms.
small area around F, = 3.3, indicating that slenderness
ratio, and hence the length, has little effect on the spe-
(FN = 0.5) and 3.0 (FN = 0.9) mean that a small in- cific resistance at this Froude number. At lower speeds
crease in horsepower will bring a higher return in speed in longer hulls have a great advantage over shorter ones and
this speed range than in any other speed range, except at (from other data) high speed displacement or semiplaning
the very low speeds. The leveling off of the residuary configurations have an advantage over full planing con-
resistance coefficients and their magnitudes after the
speedllength ratio of 3.0 (FN = 0.9) indicate that the figurations, to be described below.
wave resistance is no longer an important factor. The fric- At higher speeds, as noted above, the planing type of
tional resistance, however, remains the dominant factor, hull is required. These facts are illustrated dimensionally
and its magnitude is about twice as large as the form drag in Figure 6 , where the line marked “Upper Bound Dis-
. . . Therefore, for ships designed to operate at speed/ placement Hulls” represents F, = 3.3, the limit of speed
be accepted is a small increase in resistance at low dis- Planing vessels properly designed for seakeeping can
placement speeds and at full planing speeds compared to retain a large portion of their calm water operational
hulls optimized for either of these speeds. This is an speed capability in moderate to severe sea conditions.
acceptable penalty considering the all around good per- For instance, at a speed of 37 knots, a 100-foot planing
formance that is achieved, particularly the ability to run hull was able to perform its mission in waves of signifi-
with good efficiency throughout the entire speed range. cant height up to five feet.
Hull construction can follow normal shipyard practice
The theoretical and analytical considerations just de-
and will not require aircraft-type fabrication tech-
scribed permit definitive model testing with dependable niques.
scaling, with high confidence in both the hull form and 0 Much of the required structural technology is in hand
its full scale performance prediction. The way is then and no unresolvable structural design problems are en-
open to intelligent selection of hull material, construction visioned.
techniques, and choices of scantlings and propulsion The large useful load fraction (approximately 40 per-
components. cent) of a well-designed planing ship provides sufficient
Hull construction can be of welded steel with light fuel for long transiting capabilities at low speed without
alloy superstructures (particularly for the larger sizes); of refueling and at medium speeds with refueling enroute.
all-aluminum welded structures, of glass fiber reinforced
plastic (particularly for the smaller sizes), or of wood.
The vast majority of conventional planing hulls are
powered by diesel engines driving fixed pitch propellers Principal limitations of a planing hull from the technol-
via reversible reduction gears. More recent high perform- ogy viewpoint are listed below:
ance designs use gas turbine power plants for high speed
operation and separate diesel engines for slow speed and The lift-drag ratio at very high speeds (V&L > 4.0)
is less than comparably size hydrofoils and SES craft.
maneuvering economy. Commercially available sub-
0 The seakeeping performance in high sea states will
cavitating propellers with high blade area ratio are used never be the equal of hydrofoil craft but is nonetheless
in the speed range up to approximately 35 knots. At quite acceptable for reasonable operating periods.
higher speeds, special so-called “transcavitating” pro- The planing hull has been traditionally stigmatized as a
pellers are required. Transcavitating propellers combine small boat with small payload and no rough water ca-
features of both conventional and supercavitating pro- pability. Although recent technology advances in plan-
pellers, giving good efficiency over the entire speed ing hull design have negated these perceived
range. All these features will be discussed in greater de- limitations, some time will be required for general ac-
tail in the following sections of this chapter. ceptance of these possible improvements.
Commercial and state user agencies tend to buy off-the-
shelf recreational boats and modify them to meet their
SPECIAL ATTRIBUTES AND LIMITATIONS needs. Unfortunately the best and latest hull technology
is usually not incorporated into these available hulls.
The modern planing hull is a relatively inexpensive
high speed platform capable of carrying potent military CURRENT APPLICATIONS
payloads. Development and eventual utilization of large
size planing vessels can be achieved at a substantially U.S. NAVY
reduced cost as compared to other types of advanced
naval vehicle concepts. In the last 4 to 5 years the combat role of planing craft
has been deemphasized. This is mainly due to the great
ATTRIBUTES expanse of ocean over which the United States is required
to make its presence known. Earlier experience with
Principal capabilities of a planing hull from the tech- small fast warships has caused the U.S. Navy to decide
nological viewpoint are listed below. that these ships pose too many restrictions considering
long-term open-ocean seakeeping and weapons carrying
The basic smooth and rough water hull hydrodynamic capability. The U.S. philosophy today is to build comba-
technology is sufficiently advanced to enable reliable tants capable of transiting any of the world’s oceans and
preliminary performance predictions to be made. carrying a vast assortment of weapon systems. Unfortu-
Model-prototype performance correlation is sufficiently nately, with this philosophy, problems can arise when it
well-documented to establish model testing as a reliable is necessary to engage in limited warfare in areas where
design and evaluation procedure. the larger ships cannot operate close to shore or in the
Planing hulls generically do not have serious naviga-
tional draft limitations.
inner harbors or rivers. The primary uses today of plan-
The hard chine planing hull has more inherent roll ing craft within the U.S. Navy are as patrol craft, inser-
damping, particularly underway, than a round bilge tion craft, riverine craft and ships’ boats.
hull, which effectively reduces roll motions in a sea-
way. Active roll fin stabilizers are easily added to the Patrol Craft
vessel to further reduce roll motions in the displacement
speed range. This allows for comfortable long-term op- Limited patrol in shallow waters and around islands as
eration at these speeds. well as some coastal patrol is undertaken by Navy small
boat groups. These missions are usually performed to shipbuilding costs, the institution of the 200-mile ter-
intercept terrorists and drug runners or to ensure safe ritorial limit, and the entry of “third world” nations into
passage of personnel going from ship to shore. Currently modest naval programs.
the Navy’s primary patrol boat for this mission is a 65- The emphasis on small ships has resulted in an impres-
foot PB . sive number of these high speed vessels in foreign service
[ 5 ] . Reported characteristics in 1979 indicate over 2,700
Insertion Crafi vessels under 200 feet LOA in active service worldwide
with the following distribution:
These craft are used for operations which require the
insertion of advance troops such as commandos, guerilla
operatives, or other special forces. They are required to LOA,ft Percent
be of low profile, fast, seaworthy, and capable of being 61- 70 11
davit-launched at sea. At present the Navy uses various 71- 90 19
inflatable craft and a specially designed 36-foot 91-1 10 7
I 1 1-130 44
fiberglass hull for such applications.
131-150 11
151- 170 4
Riverine Craft 17 1-190 2
191 + - 2
Riverine craft were used during the Vietnam War to 100
patrol the delta and many rivers of South Vietnam. The
enormous numbers of boats in this region required the The largest concentrations by overall length are 127 feet
Navy to modify or build boats to interdict this traffic. (30%) and 87 feet (16 percent).
Craft used included the 31-foot PBR, 50-foot PCF, 95- It is also interesting to examine the distribution as a
foot Osprey and many converted LCM-6 and LCM-8 function of speed shown in the following table:
landing craft. Other riverine craft were used to provide
firepower and landing capability during the many as- Speed, knots Percent
saults. These craft included the ASPB, LCM-6 Monitor, s 20 1
36-foot Mini ATC and any other small craft capable of 21-30 32
supporting a small caliber weapon. 3 1-40 35
41-50 25
Ships’ Boats 51 + 7
-
Tests are presently being conducted and prototypes 100
built of a light-weight inflatable craft with a rigid V-hull
made of fiberglass. This craft is officially known as a 100
90
rigid inflatable boat (RIB) and will be deployed on com- 80
70
batant ships, such as frigates and cruisers. It was origi- 60
FOREIGNMILITARY 1
9
8
The present and future applications of planing craft in 7
foreign navies are distinctly more positive than in the 6
The smooth water performance characteristics of the sentially the same, but one would expect some change in
craft reported were used to calculate transportation effi- emphasis. For example, the number of harbor patrols for
ciencies and a dimensionless speed (F,) from which rep- port safety will probably increase.
resentative data were plotted in Figure 8. The greatest A clearer picture of the current use of planing boats
number of craft have maximum speeds above the may be obtained by reviewing some of those in service.
“planing hump speed” of F, = 1.5 with a high concen- Five examples will be considered: Two multimission
tration in the semiplaning region of 1.5 < F, < 3.0. boats, two specific mission boats and a new ship’s boat.
There are also an impressive number of “pure planing” The 30-foot utility boat MkIII (UTM) is of fiberglass
craft operating at F, > 3.0. This is important in identify- and is used for search and rescue, and law enforcement,
ing the trends of hull form as they change with increasing in moderate sea states. It has an overall length of 30 feet,
F,. a 10-foot 7-inch beam and a 2-foot 10-inch draft at an
As discussed by Mazza [ 11, the international market operating displacement of 6 tons. The 30-foot UTM is
for small warships has grown explosively between 1970 powered by a single 270-horsepower Cummins VT
and 1983. It became a multibillion dollar annual market 8-370M, or 280-horsepower Cummins UT6-250M, die-
in the 70s. Many factors contributed to this surge in inter- sel engine. It has a maximum speed of 25 knots. There
est. Typical are: are 365 of these boats in service.
The 41-foot utility boat (UTB) is built of aluminum and
The rapid development of new generations of weapons is also used for search and rescue and law enforcement in
systems which caused significant changes in naval tac- moderate sea states. It has an overall length of 40 feet 8
tics that highlighted the use of small combatants. inches, a 13-foot 6-inch beam, and a 4-foot draft at an
The creation and expansion of completely new navies, operating displacement of 12.8 tons. It is powered by a
particularly in the evolving countries.
pair of either 280-horsepower Cummins V903M, or 320-
Depressed shipyards, pressed by the world wide decline
in orders for merchant ships which turned their atten- horsepower Cummins VT903M diesel engines. The max-
tion to the international market for small combatants. imum speed is between 22 and 26 knots. There are 201 of
The growing importance of offshore resources and the these boats in service.
consequent creation of the 200 mile EEZ (Exclusive The 30-foot surf rescue boat (SRB) is of fiberglass and
Economic Zones) thereby creating new surveillance re- is used for search and rescue in moderately heavy’seas
quirements. and surf. This boat was designed to have a faster transit
speed than more traditional surf rescue boats. It has an
During this period, the average displacement of war- overall length of 30 feet 4 inches, a beam of 9 feet 4
ships has decreased from 1,100 tons in the 60s to 800 tons inches and a draft of 3 feet 7 inches at an operating
in the 70s mainly as a consequence of the fast attack displacement of 4.6 tons. It is powered by a General
craft’s development and diffusion. There is indeed an Motors 375 horsepower 6V92T diesel engine and has a
international trend towards greater utilization of smaller maximum speed of 28 knots.
surface vessels. The European industries dominate the The 55-foot aids-to-navigation boat (ANB) is alumi-
export business with the German and French yards being num and is used to provide quick response servicing of
the leaders, and the most popular size fast attack craft is lightweight aids to navigation. This is a work boat with
in the 250-300 ton range. length overall of 58 feet, a 17-foot beam and a 5-fOOt
draft at an operating displacement of 28.8 tons. It is
U. S . COASTGUARD powered by a 540-horsepower General Motors 12V-71 TI
diesel engine and has a maximum speed of 22 knots.
The U.S. Coast Guard is a unique branch of the armed There are 20 of these boats in service.
services in that it has well defined roles and missions in The Coast Guard is in the process of equipping each of
maritime safety, search and rescue, aids to navigation, its cutters with an Avon 6-meter rigid hull inflatable boat
environmental protection and law enforcement under the (RHIB). The 6-meter RHIB has a fiberglass, deep-vee
Department of Transportation in times of peace, while planing hull to which is attached a synthetic rubber, in-
maintaining a state of military readiness to function un- flatable flotation collar. It is powered by a pair of 70
der the Department of the Navy-in times of war. The horsepower outboard motors. It can carry from two to ten
Coast Guard currently uses a variety of planing hull boats persons and has a maximum speed of 25 to 35 knots. The
in carrying out these missions. boat can be launched and recovered from a cutter while
The largest number of boats are classified as light util- underway using a single point davit. There will be 124 of
ity boats (UTL). These are nonstandard, less than 25 feet them in service.
in length, purchased from the boating industry by district The Coast Guard has a fleet of 26 “Cape” class, 95-
commanders to meet the specific needs of the individual foot patrol boats (WPB), and 53 “Point” class, 82-foot
Coast Guard districts. There are over 1,000 UTLs of vari- patrol boats (WPB) in commission. They have conven-
ous types, and the overwhelming majority of them are tional patrol boat displacement hulls and are capable of
planing hulls. These boats are used for short range search operating in the high speed displacement regime, i.e.,
and rescue, law enforcement, port and environmental speed/length ratios of from 2.0 to 2.5. The 95-foot WPBs
safety, marine environmental response, recreational were built from 1953 through 1959. The 82-foot WPBs
boating safety, and the servicing of short range aids to were built from 1960 through 1970. These boats should
navigation. Wartime missions for them will remain es- start to be replaced at the end of this decade.
120 Naval Engineers Journal, February 1985
Federal guidelines for major acquisitions require the The future of the recreational boat business and plan-
consideration of alternative system designs for the re- ing craft production as the major part of it, depends
placement of the present WPB capability. This means a largely on basic national economic conditions. Purchase,
consideration of various types of advanced marine vehi- maintenance, and operating costs for recreational craft
cles. Speed, the ability to maintain speed in a seaway, fall into the category of discretionary expenses and re-
and seakeeping will be major factors in evaluating any quire a healthy economy to be sustained. Another aspect
vessel that meets the basic range and endurance require- of the recreational boat market is that it is not large
ments. Good seakeeping qualities may lead to the consid- enough or mature enough to support development and
eration of deep-vee, or double chine planing hulls. production of engines designed and built primarily as
The Coast Guard cannot predict the outcome of the marine propulsion units. Almost all marine propulsion
acquisition process that is being undertaken for the re- engines are built as a spin-off of automotive or industrial
placement of their present WPB capability. However, it is engines. Therefore, the availability of marine propulsion
difficult to envision a replacement fleet that does not engines at prices low enough to be affordable for recrea-
contain some planing hulls. Planing hull boats have two tional boats requires that there be some other larger com-
strong points in their favor: A proven record of perform- mercial need for such engines so as to provide the
ance throughout the world in war and peace, and a low manufacturer with the incentive to produce the basic en-
initial cost. gines for conversion to marine applications. For instance,
In the foreseeable future, district commanders will many recreational boats use gasoline engines in the 380-
continue to purchase planing hull UTLs, and planing hull to 425-cubic-inch range. As Detroit down-sizes auto-
boats are likely candidates for the WPB replacement pro- mobiles, these engines may become unavailable for ma-
grams. There does appear to be a definite role for the rine use because the underlying automotive market will
planing hull in the Coast Guard of the future. no longer have a need for them. Most commercial plan-
ing boats are designed around existing power plants and
COMMERCIAL HULLS
PLANING the type and quantity of boats built is a function of the
availability of engines at reasonable prices.
Commercial applications of planing hulls fall into Work boat applications are the second most numerous
three basic categories: Yachts and recreational boats, application for planing craft. The following are typical of
work boats, and patrol boats. the various applications:
Yachts and recreational boats represent the major cur-
rent and potential commercial usage of planing hulls. In - Offshore oil rig crew boats, 50 to 120 feet
the United States it would be fair to estimate that 95 - Commercial fishing boats, 25 to 50 feet
percent of the planing boats built annually are designed - Charter fishing boats, 36 to 60 feet
and used for recreational purposes. Recreational planing - Pilot boats, 35 to 60 feet
craft range from 10 to 100 feet in length and from 250 lbs - Fire boats, 30 to 80 feet
to over 100 tons in displacement. The majority are in the - Oil spill clean-up boats, 16 to 50 feet
16-foot to 30-foot size range. Annual production in this - Hydrographic survey boats, 25 to 50 feet
- Landing craft type cargo boats, 25 to 50 feet
size range numbers in the thousands of units. Quantities
in sizes over 30 feet decrease with increased length with
less than 10 boats per year in the 90 to 100 foot category. Crew boats are probably the most significant of the
Recreational boat types are: non-recreational types used today in the U.S. Planing
craft are suitable for this service inasmuch as speed is
- Runabouts. mostly 16 to 25 feet, maximum 60 feet important, payloads are not excessive, and endurance re-
- Sportfishing boats, inland and coastal water sizes 16 to quirements are reasonable. Production, which fluctuates
45 feet, and offshore sizes 25 to 80 feet with the fortunes of the offshore oil drilling business, is
- Cruising boats, from 25 feet to 100 feet currently low, but it has been significant over the past 20
- Sports racing, from 16 feet to 60 feet years and can be expected to continue to be a major
application of planing boats.
The fact that a high percentage of total planing boat Other applications as listed above hardly represent a
production in the U.S. and elsewhere is for recreational major industry, but they do represent a variety of differ-
purposes is quite understandable based upon economic ent usages each with its own special needs. The require-
and technical reasons. It is essential for a successful ments of these other usages are such that they can often
planing craft to have relatively light weight for a given be satisfied by less expensive and/or more durable dis-
size. Inasmuch as return on investment, significant placement type craft. However, in those instances where
payload capacity, and endurance are not generally over- craft size is not too large, thus permitting planing speeds
riding concerns for recreational craft, i.e. they do not with the available lightweight power plants, or where
have to “earn a living”, they can generally be lighter and high speed is essential to the mission, planing craft are
thus more easily powered for attainment of planing employed. Generally their use is suitable where payloads
speeds. On the other hand some boats, although designed are moderate and endurance requirements are low as in
for planing, are often operated at speeds representing the case where runs are short allowing frequent refueling.
semiplaning conditions due to overweight or to avoid ex- Patrol boats are a quasi-commercial type of planing
orbitant fuel consumption. craft. Users include various local, state and federal gov-
Naval Engineers Journal, February 1985 121
ernment agencies such as harbor police, fisheries en- sile systems was in part precipitated by the sinking of the
forcement, customs, parks and recreation, etc. In the Israeli destroyer Eilut in 1967. Since that time, second
United States patrol boats are generally small, 25 to 50 generation antiship missile systems have appeared which
feet in length. Missions which would require larger craft operate from lightweight fixed launchers. In addition,
arc usually handled by U . S . Coast Guard vessels of a gun armaments have experienced rapid developments
displacement or se midi splacemen t type. with the introduction of effective and accurate fire con-
In the U . S . most patrol boats are adaptations of boats trol, increasing rates of fire, and high precision muni-
originally designed to be recreational boats and are built tions. Various caliber guns are available which can be
to recreational boat standards. As a consequence they are effective even against aircraft and incoming missiles and
often not ideally configured for this application and are which are compatible with planing hulls.
not as durable as their military patrol boat counterparts. As discussed by Dorey [271, sensors, computation and
On the other hand, they are relatively inexpensive. display facilities. and electronic warfare systetns now
In Europe and Asia one sees more harbor police form an integral part of the weapon outfit of any warship,
launches than in the U.S. and they are generally custom- and their availability in forms compact and light enough
designed and built for patrol use. They are recognizably to be installed in high speed planing craft can make this
different in configuration from recreational boats and class an effective warship.
have a no-nonsense appearance. Some of the most tech- Developments now in the technology pipeline using
nically advanced are built in Italy using hull forms and microminiaturization for all forms of electronics equip-
other technology closely akin to those of offshore racing ments will have a dramatic effect on the “packing factor”
boats. of the black boxes which comprise the weapons systems
Patrol boat requirements can be expected to increase in of today. When the effects of such change are ultimately
the future as governments continue to increase their in- felt in all facets of the combat system design for small
volvement in various water oriented activities. Such ap- warships, the day of the multimission small warship truly
plications should employ the best and latest technology will have arrived.
and provide an impetus for advancing the art. However, if It is further expected that the demands of commercial
recent experience continues to be the norm, such will not and recreational markets will continue to expand. Fur-
be the case. Most nonfederal agencies do not have the ther, with greater needs for good seakeeping perform-
expertise to design or prepare suitable specifications to ance, modern technology will be applied to develop hull
obtain the best in the way of patrol boats. So long as forms which will satisfy this demand.
patrol boats are purchased by the user agencies the same
way they purchase typewriters, agencies will continue to STATE OF TECHNOLOGY
get off-the-shelf recreational boats not ideally suited for
patrol boat applications. SMOOTHWATEKPERFORMANCE
r W A V E RISE
005
3 35 I 2 59
004
0'09
0.08
n- c I n
007
003 006
.
V
J
u
,
a
0 05
ow
0 02
0 03
002
0 01
0
0 02 0 04 0 06 0 08 0 10
C
Lo
0
10 20 30 40
A Figure 10. Lift Coefficient of a Deadrise Planing Surface.
Figure 9. Lift Coefficient of a Flat Planing Surface; p = 0" trated in Figure 11. It has been found that these drag/lift
ratios are only slightly dependent upon speed (except as
The lift coefficient, C,, increases as the exponential speed influences trim) and mean wetted-length/beam
power of trim angle and as the square root of the mean ratio. These are the hydrodynamic characteristics illus-
wetted length/beam ratio, according to the following
trated:
equation (for zero deadrise surface):
+
C,, = 71.1(0.0120X1/2 0.0055X5'2iCv2) 1 ) The dragllift ratio is primarily dependent upon trim
where: C,, = AMpV2b2
angle with the optimum trim at approximately 4 de-
7 = trim angle, degrees
grees.
h = mean wetted length beam ratio
2 ) At trim angles of less than 4 degrees, the viscous drag
C, = speed coefficient = V / g g b due to bottom friction dominates, while at larger trims,
V = speed, ft/sec pressure drag due to dynamic lift generation domi-
b = beam of planing surface, ft nates. For typical hull forms, low trim angles will also
g = acceleration of gravity, ft/secz immerse the bow, further adding to the total resistance.
- All other parameters being constant, the hydro- 3 ) The dragilift ratio increases significantly with increas-
dynamic l i f t varies as the square of the beam. ing bottom deadrise-especially at low trim angles.
- The planing lift is predominately due to dynamic bot- 4) For trim angles less than 4 degrees, the dragllift ratio
tom pressures when the speed Goefficient C,, a Froude decreases with increasing trim angle. This is a benefi-
number defined above, is greater than 10. cial feature that reduces the drag penalty due to over-
- The effect of deadrise angle is to reduce the lift coeffi- loading since, all other parameters being equal,
cient, all other factors being equal. planing hull trim angles increase with increased load-
ing.
5 ) If the sole design requirement was to provide minimum
Hydrodynamic Drag power at high speed in smooth water, then it would be
concluded, from Figure 11 that a flat-bottom hull plan-
ing at a trim angle of approximately 4 degrees would be
The hydrodynamic drag of the bare hull is composed of the ideal combination of hull form and trim attitude.
pressure drag due to lift forces acting normal to the bot- Unfortunately, this selection would be unacceptable for
tom, and to viscous drag acting tangential to the bottom several practical reasons:
in both the pressure area and in the spray area which is a) At high speed, the combination of p = 0 de-
located immediately forward of the pressure area. These grees and T = 4 degrees most likely will result
drag components, at full planing speed, are best illus- in longitudinal instability-"porpoising."
b) When operating in a seaway, the flat bottom ment/length ratios. The curves, which are for a displace-
hull will develop severe wave-impact accelera- ment of 100,000 lbs, represent the state of the art for
tions (as discussed in a subsequent section on efficient planing hulls and do not represent any one hull
seakeeping). over the entire speed range. At F, 6 2.0, corresponding
c) Trim angles less than 4 degrees are desirable to
reduce wave-impact accelerations (as discussed
to the cruise speed range for most naval craft, the longer
in a subsequent section on seakeeping). hulls have substantially less resistance than the shorter
6) Early planing hull designs were guided almost entirely ones. There is only a small effect of slenderness ratio at
by the requirement for high speed in calm water so that F, = 3.0 and a moderate increase in resistance with in-
low hull deadrise angles were used and loaded to attain creasing slenderness ratio for F, 2 3.0. It can also be
optimum trim angle. Modern planing hull design is so seen that the long hulls have little or no hump drag but do
dominated by seakeeping considerations that reason- have greater resistance at high speed.
able compromises in smooth water performance are not
only tolerated but sought. Consequently, good planing Center of Pressure and Trim
hull forms will have moderate deadrise at the stern
(approximately 15 degrees) increasing to high deadrise Because trim angle is such a critical planing parameter,
(approximately 50 degrees) at the bow. To achieve the as discussed above under lift and drag, trim control de-
desirable low trim angles in rough water, provision is vices such as transom flaps or longitudinal transfer of
made to shift ballast or fuel into bow tanks. If this
fuel or ballast are used to achieve the desired running
design feature is not possible, then transom flaps are
installed to reduce the trim as necessary. These trim attitude. For example, low trim reduces impact accelera-
control techniques allow for setting the optimum trim tions at high speed in head seas, high trim is required for
angles in both calm and rough water. Design pro- maximum speed in smooth water and for operating in
cedures for selecting the size and deflection of trim following seas.
flaps are given by Savitsky and Brown [7]. The center of pressure of planing hulls is calculated by
means of a semiempirical equation given in Figure 12. It
The results of systematic series tests (Series 62 and 65) shows a variation in center of pressure from 33 percent of
have been synthesized into the results given in Figure 5 the mean wetted length forward of the transom at low
which show the drag/lift ratio for efficient planing hulls speed to 75 percent forward at high speed.
as a function of speed for various slenderness or displace-
Equilibrium Conditions
E 0.80
J
\
c
?
II
n
0.60
w’
a
3
v)
v)
w
a
II 0.40
LL.
0
a
w
I-
z
g 0.20
N = RESULTANT OF NORMAL
BOTTOM PRESSURES
E
provided the beam necessary for roll stability at low .6
speed and the lower chine, which caused flow separa-
tion during the impact process, provided the narrower .4
beam desirable for reduction of wave impact loads. Full
scale test results for the hull form were presented by .2
Blount and Hankley [lo].
4) Although it appears from the impact equation that ac-
celeration increase with increasing Lib, the ultimate 0 I 3 4 5
Equlllbrlum Hull T r l m Angle, deg
effect is to reduce the accelerations. Increasing Lib for
a given hull displacement leads to a reduction in beam Figure 15. CG Impact Acceleration in Head Seas.
- I -
:1
-
-
L
0
2.0
I I I I l I I I l l I I I I l 1 1 1 1 1
2.0 2.5 3.0 3.5 4.0 25 30 35 40 45 50
Vk, Knots
FV
Figure 17. Speed Loss in a Seaway for Typical High L/B Figure 18. Pitch Motions of a High Length-Beam Ratio
Planing Hull (at Constant Power). Planing Hull in Head Seas.
r5 L
Vk
-
I
200 f t
30 kts
1.00 IS0 Fatlgue
Von Gierke
- Decreased Proficiency
- 15% Motion Sickness incidence
Fln A r u - 1% H u l l Yatarplana A r u
t1 1
0. t
I I I IIllll
0.5 1.0
I I
5
II Ill1
10
Center Frequency o f 1/3 Octave Band, H
1
3
Figure 20. Limits of Human Tolerance to Vertical
Accelerations.
(predictions to be made, but, there is currently no pub- jority of applicants utilize these fixed pitch propellers on
lished procedure for estimating the hydrodynamic deriva- inclined shafts with maximum shaft angles of 15 degrees
tives required for a reliable prediction of coursekeeping in low speeds and 10 to 12 degrees at 40 knots. Some
stability, longitudinal stability, and turning. newer designs of very high speed craft utilize right angle
In the low speed range, the craft may be statically (inboard/outboard) drives or surface propellers. Many of
unstable on course because the bow has not yet trimmed the right angle drive units are installed so as to permit the
up. However, with active rudder control, it can be made propeller to operate in a surface mode. Experimental data
dynamically stable. In the planing speed range, when the indicate that above 30 knots, a 10 to 15 percent increase in
craft has positive trim, it usually has static and dynamic speed is normal by changing from a submerged propeller
stability. If instability does exist at planing speeds, it is to a surface propeller with no other changes. It can be
easily eliminated by increasing the skeg area at the ex- projected that surface propellers will become com-
pense of a minor increase in drag. monplace as the drive system mechanism becomes more
At very high planing speeds the trim decreases so that reliable.
portions of the convex bow become exposed to high water Although a number of other propulsor types (i.e. venti-
velocities. If the convex geometry of the bow (both trans- lated propellers, partially-submerged propellers, water-
verse and longitudinal) is severe, large negative pressures jets, etc.), do offer some promising performance
will develop and possibly result in roll and/or yaw in- features, their application to planing craft has been lim-
stabilities. In some instances the judicious placement of ited so that operational experence is also limited.
longitudinal “spray” strips may correct the problem, but
this is not always the case. Subcavitating Propellers
Directional control rudders, either mounted flush un-
der the hull bottom or stern-mounted in a surface-pierc- Conventional subcavitating propellers of commercial
ing position, are of such size and vertical location as to manufacture are most commonly used on planing craft up
develop adequate coupled yaw and roll moments to cause to speeds of approximately 30 knots. Above 30 knots,
the boat to heel into the turn and are located in the wake these propellers have had serious erosion problems.
of the propellers whenever possible. High speed turning Through custom design and close tolerance manufactur-
diameters are in the order of 10 times the boat length and ing the useful speed of these propellers may be increased
are mainly dependent on the rudder characteristics. In the to approximately 35 knots.
displacement speed range, the turning diameters are con- Propeller characteristics are obtained from standard se-
siderably less-especially for twin propeller installations ries propeller charts, such as the Gawn-Burrill series
where asymmetric thrust can be used to assist turning. [ll]. This series covers a range of blade area ratios and
An important hydrodynamic consideration in rudder de- pitch-diameter ratios for a series of cavitation numbers.
sign is the avoidance of cavitation and ventilation of these The developed blade outlines are of elliptical shape and
control surfaces if high speed tight turns are to be ach- the sections are ogive (flat face, circular-arc back, and
ieved. Chord-wise fences on the stern-mounted rudders sharp leading and trailing edges). While demonstrating
can prevent ventilation. Cavitation inception is delayed to good performance characteristics in the fully wetted con-
higher speeds by the traditional means of reducing rudder dition, these sections sustain serious thrust breakdown
thickness and lift coefficient. and losses in efficiency when cavitation occurs. Figure 21
Because of the usual roll-yaw moment coupling, a roll demonstrates the thrust breakdown for expanded blade-
bias due to unbalanced engine torque on narrow beam area ratios of 0.50 and 0.80 for cavitation numbers down
planing hulls can require some rudder deflection in order to 1.0 (28 knots). It is seen that large propeller diameters
to keep the boat on straight course. The addition of a and large blade-area ratios are required to reduce the
fixed trailing edge tab on the outboard edge of the tran- propeller loading (KT) and, hence, delay thrust break-
som will provide a roll moment to counter this engine down at high speeds. This is an impractical solution for
torque, avoiding the necessity for rudder deflection to the designer since struts, low RPM, and large reduction
maintain a straight course. gears are required, especially if a gas turbine power plant
Longitudinal instability (porpoising) has not been a is used.
serious problem. If it does occur, it c& be corrected by The Gawn-Burrill series test data do not extend to de-
means of trim flaps which reduce boat trim or forward sign speeds beyond 38 knots. However, as indicated by
movement of the center of gravity which also causes the DuCane, it is believed that, even for the highest blade-
boat trim to decrease. area ratios, cavitation will no longer be avoidable and
severe thrust and torque breakdown accompanied by effi-
PROPULSORS ciency losses will occur, spreading gradually to higher
advance ratios (lighter propeller loadings) with reduced
Given the option to select an optimum thruster, one propeller cavitation numbers.
will find a preponderance of fixed-pitch conventional-
section propellers on most craft operating up to speeds of Fully-Cavitating Propellers
35 knots. However, above speeds of 30 knots the trend is
to use cambered section blades with transition to super- Since planing hulls often operate at speeds in excess of
cavitation sections at about 40 knots and above. The ma- 35 knots, propeller cavitation will be unavoidable. For-
O S 8 r o*w
f.25 \
Figure 21. Cavitation Characteristics of Gawn-Burrill
\
Propeller. \ 1.05 \ \
\ \ \
\ \ I \
0.2 I I I
I 1.4
I I I I
0 I I I I
.I5 -
Most Newton-Rader propellers installed on fast patrol When planing speeds became possible around the turn
boats have been constructed of high-tensile, nickel-alu- of the century, due to the introduction of higher horse-
minum bronze; have had blade-area ratios of approxi- power lighter weight engines, the hull form of the typical
mately 0.7; and a working stress level of less than 15,000 small launch evolved quickly from that of a rowing or
psi. This compares with 80,000 psi ultimate tensile sailing craft toward one with a broad stern and straight
strength of the material. Blade erosion has been minimal after buttocks. These characteristics kept the stern from
even for extended service at speeds up to 55 knots. The “squatting,” making higher speeds possible. But spray
American Bureau of Shipping has certified a Newton- was a problem because a sheet of water would run well up
Rader propeller designed for a high speed planing yacht. the side before separating from the hull. For many years
These propellers have been fabricated by foundries that this was not only accepted but considered smart; more
normally produce small boat propellers in large quan- than one advertiser proudly pictured his craft racing
tities. The price has been very modest. Design pro- along “with a bone in her teeth.” The disadvantages of
cedures useful in selecting the optimum Newton-Rader this phenomenon, i.e. deck wetness, increased re-
propeller are given by Blount and Hankely [ 101. sistance, and instability (in roll, pitch and yaw), were
occasionally recognized over the years and attempts were
Propulsive Coefficients made, sometimes successfully, to solve them by the ap-
plication of spray rails. Correctly placed spray rails are
Propulsive data, the transfer functions which describe indispensable in the design of high speed round bottom
hull-thrust interrelations, are essential for accurate boats because they provide for the flow separation which
speed-power predictions. Hadler and Hubble [I41 devel- is necessary at the boundaries of a planing surface.
oped and presented analytical models for propulsive data In parallel with the development of the high speed
for single, twin, and four screw planing craft as a func- round-bottom boat was the development of the high speed
tion of shaft angle. These data agree very well with a vee-bottom boat. The vee configuration, especially in the
collection of model and full-scale experimental propul- favored form with rather low deadrise and hollow sec-
sive data reported by Blount and Fox [15]. tions, inherently provided for flow separation and good
Reference [15] relates to conditions of minimal pro- lift, but the characteristics which provided good lift in
peller cavitation. The quantitative effects of cavitation on smooth water provided a hard, pounding ride in rough
propulsive data are ill-defined although it has been ob- water.
served that for cavitation numbers less than 1.7, cavita- Both round bottom and vee bottom boats retained a
tion effects are important modifiers of propulsive data high length/beam ratio into the twenties. However, start-
and correlation factors so that filll-scale speed-power per- ing in the thirties there was an accelerating trend toward
formance will be less than predicted when neglecting greater beam, primarily for reasons of increased internal
cavitation. For the cavitated case, the required power volume and greater stability to carry the tophamper asso-
should be calculated by the methods described by Blount ciated with increased cruising accommodations. Typical
and Fox [15] along with correlation experience reported round bottom and vee bottom hull forms of the fifties are
by Blount and Hankley [ 101. shown in Figures 24 and 25 respectively.
In due course many other hull forms were tried; for
HULLSHAPEDETAILS example, inverted vee, inverted vee with beveled chines,
a W-shaped bottom, inverted bell sections, the so-called
Having described the effect of major hull proportions, cathedral hulls, and many complex variations. Examples
loading, speed, etc., on the planing craft behavior, it is of all these are still being built. However, it is interesting
now of some interest to discuss hull shape details and to note that those designers and builders who observed
their evolution over the years.
7 I
IMTEWAL A L W W M
/
/
analytical methods.
.
Otherwise use must be made of experimental data and less, a hazard analysis should be conducted as part of the
design effort with trade-offs and compromises docu-
mented.
USEFULLOADFRACTIONS Specific features which contribute to the survival of
craft are:
The trends for useful load fraction as well as weight a) arrangement of vital systems
fractions for structure, machinery, and other fixed b) structural protection
weights for four existing planing hulls are shown in Fig- c) damage control
ure 31. The term useful load includes military payload, d) compartmentation
ship fuel, potable water, ship’s complement and effects, e) ordnance stowage
and stores. It is seen that useful load fraction increases
with displacement so that, extrapolating to 600 tons, the Arrangement of vital equipment and systems should be
useful load can be as large as 45 percent of the full load such that parallel equipment is located in compartments
displacement. as far from one another as practical to preclude the pos-
sibility of flooding adjacent compartments and destroy- need for exotic assembly techniques. Aluminum is ho-
ing an entire system when the craft is hit by weapons fire mogenous, has omnidirectional strength characteristics,
or underwater explosion. If separation is not possible and is highly corrosion resistant, is easily formed and joined,
an armor material can be used, then the equipment should and can be assembled into hulls without the necessity for
be centralized. This centralized compartment should be expensive tooling. If production volume warrants, very
sheltered behind as much armor and non-vital equipment effective labor-saving techniques and equipment are
as possible. available which can greatly decrease the manhour content
Structural protection would require the use of heavy of the end product. In sheet or plate it can easily and
ballistic armor, watertight and fire resistant bulkheads quickly cover large hull surfaces. The internal stiffening
and damage tolerant primary structures. Ballistic protec- structure may be varied in size and location depending on
tion against large weapons would be prohibitive because craft configuration and service. Because of its for-
of the weight penalty, but watertight and fire resistant mability, weldability, and easy handling properties, very
bulkheads are usually part of the design from the begin- complex hull forms can be produced.
ning and are therefore available for structural protection. Welding is one thing; welding aluminum is something
Damage control is designed into the craft with the use else again, and welding an aluminum boat is an art and
of systems such as damage repair equipment and stow- skill strictly unto itself. A great deal of training is neces-
age; shock mounting of equipment; bilge pumps; fire de- sary if one is to become a skilled aluminum shipyard
tection and extinguishing; and counterflooding. Normal welder. The availability of reliable, compact welding
practice by the U.S. Navy in small craft design has been equipment was, more than any other factor, responsible
to provide damage control equipment and stowage ac- for the growth of the aluminum boatbuilding industry.
cording to set rules. Delicate equipment is shock Welding has now reached a very high level of develop-
mounted according to equipment manufacturers instruc- ment. The latest “pulsed arc” equipment enables high
tions. Fire detection and extinguishing systems are sized quality welds on lighter gage sheets than had been possi-
and installed in conjunction with compartment use and ble previously. As technology proceeds at its present
size, with Halon being the most prevalent extinguishing rapid pace, it is expected that even more efficient welding
agent. Flooding capability is usually limited to the fore- methods will be used. High frequency and electron beam
peak and compartments with longitudinal watertight welding processes are two which are presently being de-
bulkheads. veloped.
Compartmentation is used to meet stability criteria and By far the most reliable method of inspecting welds is
as part of damage control. Present criteria set a two- by x-raying (radiography). Just to say that a weld shall be
compartment standard of subdivision which requires that “x-ray quality” is meaningless; the standards to which the
the floodable length be great enough to allow any two x-rays are to be inspected must be clearly specified. The
adjacent compartments to be flooded without loss of the classification societies all publish such standards.
craft due to foundering, and, in addition, that the craft Where x-raying is not feasible, dye penetrant inspec-
retain sufficient stability in the damaged condition to tion may be used for surface defects. A dye is brushed
keep the final hull trim angle within defined limits. over the welded area, then the excess wiped off. The dye
Ordnance stowage should be in compartments below is usually a fluorescent color or is visible under “black
the waterline as far as practicable. This becomes more light,” readily revealing surface irregularities and cracks.
difficult the smaller the craft becomes. A major problem with dye penetrant inspection is that all
In conclusion, adequate survivability is difficult to de- traces of the dye must be removed before any subsequent
sign into small, fast combatant craft. All of the factors welding is done, and it will bleed through paint.
should be weighed and as much as possible should be A skilled weld inspector can tell by the visual appear-
incorporated into the design from the beginning. These ance of welds whether any of the common superficial
craft will not accept heavy weight penalties, therefore, it defects exist, such as undercuts, cracks, arc strikes, cra-
challenges the naval architect and designers to incorpo- ters, cold laps and surface porosity. Welds should be
rate innovative ideas to ensure survivability. regular, uniform and have proper crown or contour.
The aluminum companies and welding equipment sup-
PRODUCIBILITY AND SUPPORTABILITY pliers are valuable sources of information and guidance
which should not be overlooked by those involved in
The technology for constructing metal and fiber rein- aluminum design, fabrication, and maintenance. The
forced plastic planing hulls is well advanced and has been vast array of alloys, hardnesses, sheet and plate thickness
successfully applied. A summary of some of these con- and widths and special extrusions which were offered by
struction techniques and the supportability of crafts con- the aluminum companies just a few years ago are no
structed of these materials is discussed below: longer economical to produce. The industry in the
U.S.A. has basically standardized on alloy 5086 sheet
ALUMINUM
HULLCONSTRUCTION and plate for marine applications.
The basic methods of cutting aluminum are shearing,
Aluminum is an ideal material from which to construct sawing, and plasma cutting. Shearing and sawing are
fast patrol craft because it is readily available and easily normally employed by shipyards of all sizes with well
fabricated into strong, lightweight structures without the known procedures and equipment.
The plasma cutting process was developed in 1955, but Once the hull is welded, either before or after installa-
has come into widespread use only recently. Plasma arc tion of the deck, it can be rolled over to an upright posi-
cutting heads for “electric eye” burning machines can cut tion using either trunnions welded or bolted to the ends of
stainless steel and other metals as well as aluminum. Far the hull or nylon straps or cables wrapped around it.
more exotic cutting machines with multiple-head torches, There are several systems of supporting the hull struc-
controlled by numerical tapes developed from comput- ture in a jig during fabrication. These include:
erized lofting, are also becoming very widely used in
boatbuilding. Using plasma arc with numerical control, Ladder Jig: Transverse frames are clamped or bolted
burning speeds on the order of 180 to 240 inches per to steel uprights which accurately locate the web frames
minute (4% to 6 meters/minute) are possible, and an ex- and bulkheads and (in some cases) longitudinal girders.
cellent quality of cut is obtained. The jig uprights normally support the frame floors and
The basic forming processes employed in boat con- horizontal cross bars support the upper ends of the frames
struction include rolling, progressive bending, flanging, near the sheer. The jig is arranged so that adequate clear-
and forming or straightening shell plates or panel assem- ance is provided between the sheer of the boat and the
blies on a bumping or forming press. shop floor to permit easy access of workmen. A disad-
For commercial and military craft, the longitudinal vantage of this fabrication technique is that considerable
framing system is most often used. Here, the principal overhead clearance is required to lift the hull clear of the
shell stiffeners are disposed longitudinally and are sup- jig.
ported by transverse web frames and bulkheads. Longitu- Grid Jig: A variation on the ladder jig which consists
dinal framing usually results in a stronger, fairer hull of a series of flat bars standing on edge and spaced at the
which requires fewer manhours to build than does one transverse frame spacing of the hull. Extensions of the
which is transversely framed. transverse frames above the sheer, or separate temporary
Some builders use the floating frame system, where extensions welded to the frames, are then bolted to the
the transverse web frames do not directly contact the flat bars, after they have been aligned on the vertical and
shell plating, instead supporting the shell longitudinals longitudinal reference centerlines. If the hull has a sheer
only. Other builders favor the “deep web” system, where bar and a straight sheer, the jig can be even simpler; just a
the web frames are notched to pass the longitudinals, or large flat platen.
the longitudinals are intercostal to the webs. For sim- Deck Jig: Another very practical jig consists of an
plicity in fabrication, uniform web frame space is gener- inverted framework to support the vessel’s deck: either a
ally used. series of transverses or longitudinals set at the proper
Aluminum boats normally incorporate two types of camber and sheer, or both. Deck plating is first welded
longitudinal framing: primary shell stiffeners and deep together (using automatic equipment if available), then
longitudinal girders which (a) support the loads of main trimmed to the plan of the deck. Deck stiffeners are in-
propulsion engines, fuel tanks and strut legs, and (b) stalled, then the transverse bulkheads and web frames are
afford additional hull girder stiffness. erected on the deck itself. Temporary bracing is used to
Longitudinal shell stiffeners may either continue hold frames plumb and in the correct lateral alignment.
through watertight bulkheads and/or frames or may be Combinations and Variations: In a production setup,
intercostal. The effort required to fair a longitudinally it may be most efficient to employ separate jigs for the
framed hull where the longitudinals pass through the construction of decks. After the hull is turned over, the
bulkheads is considerably less than with intercostal lon- deck assemply is mated to the hull.
gitudinal framing, and there is no chance of misalign-
ment on opposite sides of the bulkhead or web frame. Upright Construction
However, many yards find it easier to form and handle the
shorter intercostals. Some builders have successfully employed upright
Shell plating can be installed in single sheets from keel construction whereby a bottom frame grillage subassem-
to chine and chine to shear for smaller craft, but straking bly is constructed, then dropped into the shell plating
is necessary in the larger sizes. Aluminum plate is eco- which is supported by a female or pin jig. With a shallow
nomically available in the U.S. &widths up to about 96 hull where the bottom can be a separate subassembly
inches. Beyond that, there are considerable delays in roll- this method may have merit.
ing and shipping, and premium prices must be paid.
Inverted Construction Subussemblies
It is most efficient to construct an aluminum hull The higher the production rate, the greater the demand
through the shell plating stage in the upside-down posi- for breaking work down into small units. It is desirable to
tion. In this way, transverse and longitudinal framing can shop-fabricate as many hull components as possible into
be set up and shell plating can be wrapped around the hull modules or subassemblies and then bring them together
unobstructed by supporting structure. Gravity will help at the point of assembly. Items which lend themselves to
with the plating job, external shell seams can be welded shop or bench fabrication include struts, shaft logs,
flat, and there is far less accumulation of debris inside the transverse frames, bulkheads, engine foundations, tran-
hull. soms, keelslstems, skegs, deck fittings, deckhouses,
consoles, boarding platforms, tanks and the like. Econo- Aramid fibers (Dupont trade name Kevlar) - These
mies effected by these means generally are reflected in fibers are much lighter than glass for the same strength,
greater values to the buyer. i.e., much stronger in tension; minor flexural strength
There is very little justification for building aluminum increase, but weaker than FRP in compression. Fiber
hulls in more than one module except in the much larger weight is approximately 43 percent lighter than the
equivalent glass and laminate weight is approximately
sizes, i.e., above 150 feet. 33 percent lighter than conventional FRP. Vinylester
resin is recommended for use with aramid fibers. Ara-
REINFORCEDPLASTIC(FRP)
FIBERGLASS mid fiber costs approximately 7 times more per pound
than fiberglass.
Fiberglass, or more specifically fiberglass reinforced S-Glass - Conventional fiberglass is made of so-called
plastic (FRP), is the most popular material for planing E-Glass. So-called S-Glass is stonger but not generally
boats today. FRP offers ease of construction by semi- available and is more expensive.
skilled labor, durability (including complete resistance to Carbon fibers - These fibers are much lighter than
corrosion), relatively light weight, and reasonably low glass for the same strength. Laminate weight reduction
material cost. can be 50 percent or greater compared to conventional
FRP. Carbon fiber costs are 30 times more per pound
The most common materials for FRP construction are:
than fiberglass.
Reinforcement - Fiberglass mat consisting of ran-
domly oriented short glass fibers rolled together in a A very limited number of planing craft hulls have been
felt-like mat, weight is specified in ounces per square built using these so called high technology materials.
foot and common weights are 1 oz psf, 1% oz psf and 2 Some boats have used them throughout the entire struc-
oz psf; fiberglass roving which is a coarse woven mate- ture, but more frequently they are used only for highly
rial using flat bundles of glass fiber strands for both stressed portions. Their use not only increases material
warp and fill, weight is specified in ounces per square costs but also in some instances dictates more costly fab-
yard and common weights are 18 oz psy and 24 oz psy. rication methods. Usage is thus limited primarily to rec-
Laminating resin - The most common are isothalic reational racing craft where cost is not an overriding
and orthothalic polyester resins pre-pregnated with cop- consideration.
per napthanate and catalyzed with methyl ethyl ketone
peroxide. Most commercial construction employs gen-
eral purpose (non fire-retardant) resin whereas military Construction Methods
and commercial hulls subject to USCG inspection use
fire-retardant resins. Fire-retardant resins cost approxi- Boat building with fiberglass is accomplished by a va-
mately 1.5 times that of general purpose resins. riety of techniques. The most popular procedure today is
Core materials -The most common are polyurethane hand layup where workers apply and saturate layers of
foam, polyvinyl chloride foam, end grain balsa wood fiberglass material to a pre-gel-coated open female mold.
and douglas fir plywood. Densities used vary from 6 pcf Some smaller craft builders in the high volume commer-
to 30 pcf. cial industry use chopper guns to apply a thickness of
resin mixed with randomly chopped glass fibers to the
There are some materials less commonly used but same type of molds. This method relies heavily on the
gaining acceptance to reduce weight andfor to increase skill of the machine operator to maintain consistent skin
strength. Usage is limited to date because they are con- thickness eliminating alternating thin spots or excessive
siderably more expensive and less understood. These in- buildup. “Chopped” hulls are not as sound or strong as
clude: those made of layered woven material. More sophisti-
cated procedures than hand layup include resin injection
0 Vinylester laminating resins - Provide considerably molding and resin transfer molding where reinforcement
greater strength after prolonged immersion in water and is captured in closed molds and resins are injected under
are therefore attractive for use in the submerged portion
of hulls. Its use permits reduction in scantlings there- pressure. These techniques require more extensive and
fore reducing weight. Cost is less than 2.5 times that of highly stiffened closed tooling or matched molds to
non-fire-retardant general purpose polyester resin. maintain shape during resin injection. They are cost ef-
Non-woven reinforcement materials - Provide fective only when considering volumes of hundreds of
higher reinforcement content inasmuch as the bundles parts per year. Resulting parts are usually lighter, often
of fibers are not woven together, and there is less space stronger, and tighter tolerances can be maintained.
per ply to be filled with resin yielding low resin content Tooling for the more popular open mold technique is
ratio laminates. Some non-woven reinforcement rnate- usually a female version of the part to be molded. The
rials are unidirectional and are used where strength is mold is stiffened with external ribs, frames, and often
required in only one direction thus saving the weight of cored skins. Large hull and deck molds can be mounted
the unneeded fill yarns of a woven material. Multidirec-
in pits in the ground which allow workers to climb inside
tional non-woven material is available in what is known
as triaxial configuration consisting of three plies of uni- or they can be mounted in giant rollers, facilitating rota-
directional material typically with one central ply ori- tion, so workers may lay up one side at a time while
ented with the strands parallel to the length of the roll standing on the floor. Costs of such special tooling run
sandwiched between plies with strands oriented plus 45 about 25 to 50 percent more than typical fixed tooling,
degrees and minus 45 degrees to the central ply. excluding plug. Plug costs could be two to four times
more than part cost, depending on construction tech- For more information on fiberglass construction tech-
nique. Some manufacturers use one-off techniques to niques, see References [I91 through [ 2 6 ] .
build plugs and incorporate the tooling into a vessel,
recovering the one-time expense. Economics
Fiberglass reinforced plastic as a construction material The variety of fiberglass planing craft for commercial
lends itself to compound curves and complex shapes. service is almost endless. For one-off custom configura-
Simple open molds require draft of 1.5 to 2.0 degrees to tions fiberglass lends itself to piecewise assembly and
prevent capture of parts in the mold. Sharp corners are finish work. However, this approach is costly-perhaps
not practical in simple molding procedures where a mini- 20 percent to 100 percent more from a labor standpoint
mum of 1/8-inch radius is required to allow forming rein- than the premolding of parts. A rule of thumb of molding
forcement material during layup. The more exotic is that break-even amortization of tooling and mold oc-
procedures achieve sharp corners with great expense. curs at six production units. Production fiberglass plan-
When parts to be built require closed sides or return cur- ing craft hulls cost between $3 and $4 per pound to
vature, as does a hull with tumble home, split molds or produce. Approximately half the cost is material, when
multipiece molds are used. These molds have bolting conventional products are used, and half is labor. Cus-
flanges built into mating surfaces which uncouple to al- tomized production can sometimes double the labor fig-
low part release. ure, not including engineering and overhead
Common lay up procedures use precut “dry” material requirements to support such efforts. Conventional mate-
layed in molds by hand then saturated with resin using rials would include general purpose resins and E-type
spray guns and hand rollers. Builders of larger vessels glass fiber material. Special purpose products such as
(70 to 100 feet) make use of resin impregnators which fire-retardant resins, vinylester and epoxy resins, S-type
saturate the reinforcement as it comes off the roll which glass, unidirectional weaves and aramid fibers cost more.
is suspended over the mold. Hand work is still required to Data requirements for military small craft are volu-
affix and deaerate the material. After saturated material minous but comprehensive, even by today’s information-
is positioned in the mold, some manufacturers cover the hungry standards. This practice provides the customer
uncured composite with a plastic sheet or “bag,” seal the with a complete package which is not privileged informa-
perimeter and draw a vacuum on the plastic. This forces tion to a unique contractor. This ultimately benefits both
air and excess resin out of the laminate. Vacuum is held contractor and government, standardizing products and
until curing is complete. The disdvantage of this method methods. However, depending on the completeness of the
is that it requires saturated material and the vacuum-bag basic design provided by the Navy, at least 500 hours and
to be in place while the resin is still in a liquid state, as many as 2000 hours are required per contract for engi-
normally only 45 to 60 minutes. However, for a single neering support and drafting services to comply with
critical layer like core material the procedure is ideal to specifications for drawing packages.
guarantee a complete bond. Small commercial vessels, intended to carry pas-
Relatively recent plastics technology includes the de- sengers for hire, normally require U.S. Coast Guard cer-
velopment of a presaturated reinforcement material tification. Modest data requirements prior to construction
which allows unlimited working time. This material, and intermittent inspection procedures raise contract
however, must be refrigerated until its use. After all lami- costs by increasing labor usage and overhead and inter-
nate layers are cut and positioned in the mold, a vacuum rupting production. Engineering support in these cases is
is drawn, and the whole apparatus is wheeled into an usually less than 500 hours. Customized commercial ves-
oven or autoclave where curing begins when heat is ap- sels not requiring certification can often be adapted from
plied. This procedure requires a sophisticated facility and existing designs and molds with much lower support re-
materials are expensive to purchase and store. quirements. Depending on the manufacturing facility and
The proper amount of heat is required for complete methods used, learning curves for fiberglass craft are
curing of even conventionally saturated material. Nor- approximately 85 percent. Fabricator labor is generally
mally, multilayered laminates generate adequate heat or non-union and semiskilled. A large percentage of the
exotherm during the chemical reaction to effect cure. In work force may be in training, provided that key person-
cases where there are many layers of material (more than nel are experienced.
about six) or when a coring material is incorporated, Operating costs for fiberglass boats include annual
layup must proceed in stages, allowing intermittent cata- antifoulant replacement, cosmetic refurbishment, and the
lytic reaction or “kicking” to take place and exotherm to routine machinery maintenance found on other craft.
dissipate. Core material insulates and traps the heat Typical costs for painting and refurbishment are gener-
against the mold surface. Extreme heat will accelerate the ally less than routine preventative maintenance costs for
reaction in spots causing shrinkage, laminate distortion, steel or aluminum vessels. This includes two coats of
and possible stress concentration. bottom paint and one coat of paint on hull topsides, deck
Builders must be cognizant of materials and pro- and superstructure. However, only the harshest service
cedures and plan cycle times carefully to maintain con- would require yearly recoating of above-water surfaces.
sistent quality and homogeneous integrity. Material Normally, gel-coated or epoxy coated surfaces merely
suppliers are familiar with their products and can aid require periodic polishing and waxing to remove oxida-
builders in proper use and procedures. tion and maintain their high-gloss finish.
the speed range. These propellers are easily fabricated [lo] Blount, Donald L. and Donald W. Hankely, “Full-Scale
in existing foundries. Trials and Analysis of High Performance Planing Craft
e) The absence of “hump” will also enable economical Data,” SNAME Transactions, Volume 84, 1976.
slow speed operation on one relatively small engine [ I I] Gawn, R.W.C. and L.C. Burrill, “Effects of Cavitation on
and, with the ability to bring on line (in sequence) the Performance of a Series of 16-inch Model Propellers,”
multiple engines, the result will be an operating profile Transactions INA, Volume 99, 1976.
where engines can be set to run at their best fuel rate. 1121 DuCane, Peter, High Speed Small Craft, Temple Press
Books, London, 1964, Third Edition.
The final decision on cost will be dependent upon care- 1131 Newton, R.N. and H.P. Rader, “Performance Data of Pro-
ful analysis to establish trade-offs between capital costs, pellers for High Speed Craft,” RINA, 1961.
(141 Hadler, J.B. and E.N. Hubble, “Prediction of Power Per-
operating costs, maintenance costs, and value of the mis-
formance of the Series 62 Planing Hull Forms,” SNAME
sion to be performed. A reduction in maximum speed, for Transactions, Volume 79, 1971.
instance, can result in a reduction in the number of en- [15] Blount, D.L. and D.L. Fox, “Small Craft Power Predic-
gines required, and this decision will have a significant tion,” Volume 13, No. 1, SNAME Transactions, 1976.
impact on cost, especially if high powered expensive gas 1161 Heller, S.R. and H.H. Jasper, “On the Structural Design of
turbines are being considered. Planing Craft,” Quarterly Transactions, RINA, July 1960.
[I71 Allen R.G. and R.R. Jones, “A Simplified Method for
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[ I ] Mazza, Ugo, “The International Naval Vessels Market,” SNAME Advanced Marine Vehicles Conference, San Di-
Maritime Reporter and Engineering News, Volume 46, No. ego, California, April 17-19, 1978.
12, June 15, 1984. [I81 Spencer, J.S., “Structural Design of Aluminum Crew
[2] Savitsky, D. and Jerry L. Gore, “A Re-Evaluation of the Boats,” Marine Technology, Volume 12, No. 3, July 1975.
Planing Hull Form,” AIAA/SNAME Advanced Marine Ve- 1191 Gibbs and Cox, Inc., Marine Design Manual for
hicles Conference, October 2-4, 1979, Baltimore, Mary- Fiberglass Reinforced Plasrics, McCraw-Hill Book Co.,
land. Inc. New York, 1960.
[3] Yeh, H.Y.H., “Series 64 Resistance Experiments on High [20] Scott, R.J., Fiberglass Boar Design and Construction,
Speed Displacment Forms,” Marine Technology, Volume 2, John de Graff, Inc., Tuckahoe, New York, 1973.
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141 Clement, E.P. and D.L. Blount, “Resistance Tests of a Sys- tic Vessels, American Bureau of Shipping, New York,
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(51 “World Fast Patrol Boats,” Interavia Data, Reference Re- sented at Small Craft Engineering Symposium, Univ. of
search Associates, Inc., 1979. Michigan, October 197 1.
[6] Savitsky, Daniel, “Hydrodynamic Design of Planing [23] Gilbert, A.A., “Sensible Engineering with State of the Art
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1976.
[25]Various, “Guide for the Selection of Fiberglassed Rein-
[8] Savitsky, Daniel, J.K. Roper, and L. Bennen, “Hydrodyn- forced Plastics for Marine Structures,” SNAME Technical
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