□ INFORMATION

DOCUMENT FOR
□ APPROVAL

□ WORKING

■ FINAL

CLIENT : STX OFFSHORE & SHIPBUILDING

HULL NO. : S1680/81/82/83

SERVICE : NO.1&2 H.F.O. PURIFIER HEATER - - - - - - 2 Set(s)/Ship

NO.1&2 L.O. PURIFIER HEATER - - - - - - 2 Set(s)/Ship
M/E JACKET WATER PREHEATER - - - - - - 1 Set(s)/Ship
ATM CONDENSER - - - - - - 1 Set(s)/Ship

FOR FINAL
SHEET 1 OF

3 2019-01-11 FOR FINAL C.W.CHOI H.W.ROH - Y.S.LEE

2 2018-06-19 FOR WORKING C.W.CHOI J.H.JANG - Y.S.LEE

1 2018-02-07 FOR WORKING S.W.BAEK - - Y.S.LEE

0 2017-11-08 FOR APPROVAL S.W.BAEK - - Y.S.LEE

NO. DATE DESCRIPTION DRW'N BY CHK'N BY CHK'N BY APP'D BY

Co., Ltd.
☞ Head office & factory : I21-4BL, Mieum industrial complex , Gangseo-Gu, Busan, Korea
Tel : +82 51 831 7474 , Fax : +82 51 831 7717
e-mail : design2@imytec.com
http : //www.imytec.com
Noksan factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

HULL NO. S1680/81/82/83 DWG. NO. V6508000

TITLE TUBULAR HEAT EXCHANGER

Mytec Co., Ltd.

 COMMON TOOL LIST (1/2) HULL NO.

SHELL & TUBE TYPE HEAT EXCHANGER S1680/81/82/83

SUPPLY DRAWING
PER SHIP NO.
NO. NAME SKETCH MATERIAL REMARK
WORK SPARE SPARE
THIS TOOL TO BE USED
NYLON NYLON & TOGETHER WITH OTHER H/EX.
1 - 1 Set AND ASSEMBLED WITH ITEM
BRUSH 1900 SS400
1-1,1-2,1-3,1-4
16 mm 8 mm M6
NYLON NYLON &
1-1 - 1
BRUSH 90 30 SS400
150
M6

1-2 HANDLE 10 200

SS400 - 1
M6

1-3 BAR SS400 - 5

SS400
1-4 JOINT - 6

SK53
TUBE
2 SCM5 - 1
EXPANDER SUJ
COLER :
SPARE & TOOL 7.5 BG 7/2
3 MILD STEEL - 1
BOX WITH
Key and locker
W
SPARE TUBE L W : 100
4 - - 1
BOX L : 1650

450
SPARE GASKET 450
5 - - 1
BOX

6 TUBE PLUG BRASS - 10

7 TUBE PLUG BRASS - 10

CHEMICAL SS400
8 - 2 JIS 10K 25A
CLEANING STPG370

Manufactures
Co., Ltd.
Name & Address
I21-4BL, Mieum industrial complex , Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.
 COMMON TOOL LIST (2/2) HULL NO.

SHELL & TUBE TYPE HEAT EXCHANGER S1680/81/82/83

SUPPLY DRAWING
PER SHIP NO.
NO. NAME SKETCH MATERIAL REMARK
WORK SPARE SPARE

BOLING
9 STEAM B.C - 1
V/V

Manufactures
Co., Ltd.
Name & Address
I21-4BL, Mieum industrial complex , Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.
 SPARE LIST HULL NO.

SHELL & TUBE HEAT EXCHANGER S1680/81/82/83

SUPPLY / SHIP
NO. NAME SKETCH MATERIAL REMARK
3AO WORKING SPARE

O.D250
FOR
P.C.D210 NON-
1 GASKET 4 4 H.F.O. PURIFIER HEATER,
I.D142 ASBESTOS L.O. PURIFIER HEATER
8-Ø23
3AO

3t
O.D250
FOR
P.C.D210 NON-
2 GASKET 4 4 H.F.O. PURIFIER HEATER,
3AO

I.D142(P:1) ASBESTOS L.O. PURIFIER HEATER

8-Ø23 3t
O.D280
FOR
P.C.D240 NON-
3 GASKET 1 1 M/E JACKET WATER
I.D168 ASBESTOS
3AO

PREHEATER
12-Ø23 3t
O.D280
FOR
P.C.D240 NON-
4 GASKET 1 1 M/E JACKET WATER
I.D168(P:1) ASBESTOS PREHEATER
12-Ø23 3t
1600
FOR
Ø16

5 TUBE AL-BRASS 100 5

ATM CONDENSER
1.0t (AVG.)
O.D 425
P.C.D 385 NON- FOR
6 GASKET 1 1
I.D 321 ASBESTOS ATM CONDENSER
16-Ø23 3t
O.D 425
PARTITION P.C.D 385 NON- FOR
7 1 1
GASKET I.D 321 ASBESTOS ATM CONDENSER
16-Ø23(P:1 3t

10

Manufactures
Co., Ltd.
Name & Address
I21-4BL, Mieum industrial complex , Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.

 INSTRUCTIONAL MANUAL
FOR SHELL & TUBE HEAT EXCHANGER

Mytec Co., Ltd.

Total 9 page with a cover

☞ Head office & factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717
E-mail : myt@chol.com

Seoul Office : SK Twintech Tower Rm B-703,Gasan-Dong, Geumcheon-Gu, Seoul, Korea

Tel : +82 02 865 1948, Fax : +81 02 6292 2031
Tel : +82 51 262 2322 , Fax : +81 51 262 9759

Mytec Co., Ltd. ㈜마이텍

 CONTENTS
1. Description - - - - - - - - - - - 3 page 9

2. Installation. - - - - - - - - - - - 4 page 9

3. Operation - - - - - - - - - - - 5 page 9

4. Maintence check and cleaning - - - - - - - - - - - 6 page 9

5. Maintence and regular inspection - - - - - - - - - - - 7 page 9

6. Causes for trouble and inspection - - - - - - - - - - - 9 page 9

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 3 OF 9

1. Description
Our Heaters are primarily installed for the purpose of heating fuel oil and lubricating oil,
diesel oil, water system built as tubular heat exchanger.
Heater basically consists of a carbon steel pipe shell, channel cover which is steel fabricated.
Carbon steel tubes are generally used as tube material and carbon steel plates are used for sheet
material in commercial vessel.
The construction of shell & U-tube type Heater is as bellows.
(1) Shell & Shell head : The shell has the shell head of steel fabrication.
(2) Tube bundle & baffle plate : As the shell side fluid to ward heat pipe can be flowed most
validly, the thermal efficiency of heat exchanger is become higher.
(3) Insulation : shell and channel cover in glass wool insulated with galvanizes steel sheet.

My Tec heaters are delivered with a classification certificate or factory certificate.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 4 OF 9

2. Installation.

(1) Selecting the place of installation and foundation :

The removal space for U-tube bundle and channel cover should considered according to the
out line drawing.
The foundation must have high rigidity in view of loading condition and external force
and be as strong as not to receive any alteration due to aged deterioration

(2) Installing the oil(water) heater

a. The foundation seats must be prepared for proper horizontality.
b. Insert the adjustment place between heater saddle and foundation seat, If the gap will
be appeared.
c. When lifting up the heater, be sure to use the lifting lug.
The shell must be lifted up directly.
d. When connecting each nozzle, the gap between flanges faces and is inclination must not
be compensate with gasket
e. Carry out the connecting works so as to give no external force of piping to the heater.
f. In case of horizontal installation the steam inlet pipe and media outlet pipe must face
up wards.
g. The steam control valve (shell be prepared by shipyard) must always be placed horizontally.
h. The steam trap (shall be prepared by shipyard) should be mounted as close to the condensate
outlet as possible and somewhat lower.
The steam trap is always to be placed horizontally.
i. the oil line must be provided with oil inlet valve and outlet valve.
j. During the operation, pay attention so that no air pockets may exist in the oil line and
heater.
k. Remove all plugs and cover flanges before connection the heater. Make sure sand and other
impurities are removed form all connections, Set up the pipe connections and make sure that
mo forces are transferred to the heat exchanger.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 5 OF 9

3. Operation

(1) Before start-up it is important to make sure that all connections are securely tightened.
(2) The relief(safety) valve must be adjusted to maximum design pressure or low.
(3) Oil(water) inlet and outlet valve should be open.
(4) Operate the oil pump : Alter confirming the pump discharge press, Is proper, fully open the
oil pump discharge valve gradually.
(5) Open the air vent valve of confirm oil comes out.
(6) Operate the oil pump with checking the steam control calve and oil viscosity controller,
oil filter purifier.

Starting Up
- Oil(water) pump start.
- Pressure pulsation and vibration check oil side.
- Leakage check during oil(water) side start up.
- Ventilate oil(water).
- Ventilation and drain on the steam, condensate side.(shipyard installation line)
- Open slowly steam valve.
- Pressure rise and change of temperature check.
- Leakage check curing running steam, condensate side.
- when slight steam can be over serve on the ventilation.
close ventilation on the steam side shipyard installation line)

a. Fluid flow through the heat exchanger must be established before the heating medium is
applied.
b. Operate the heater for one hour stop and retighten all screws.
c. The output of the heater is subject to the supply of dry saturated steam at the inlet steam
valve. The steam pressure applied to be as basis heater size calculation.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 6 OF 9

Shut-down
- Close steam valve.
- Oil(water) recirculate for about 30 minutes after shutdown.
- Oil(water) Pump shut-down.
- Open ventilation (shipyard's connecting pipes.)
- Open drain valve.

a. In stopping operation, take the step reverse to starting of operation, that means, stop
steam flow before stopping the flow of heater oil(water).
Heated oil is to be flowed for about 30 minutes after shutdown steam.
In order to completely cool down the heater.
b. Corrosion occurrences in shut down periods are mainly caused by oxygen.
The corrosion occurs if non-distilled or alkaline water remains in the heat exchanger.
However, even when fully emptied, heaters are exposed to corrosion,
caused by water residues or condition.
Hence, heaters out of service should be protected against corrosion.

4. Maintence check and cleaning

Maintenance check is to carried out with care paying keen attention on the following.

(1) The heater should be clean₩ed regularly every six months by removing the tube insert or at
any tome there is a decrease in output not related to other causes.
(2) If heating tube should break or when it is necessary to check for leakages of water from
loosen expanded area the following procedures are recommended.

a. Drain water completely from drain valve.

b. Remove channel cover.
2
c. Fill heater shell with fresh water and apply air pressure or water pressure of 1Kg/cm
or 0.098 Mpa to the upper part of shell.
d. Dry up oil(water) pipe and tube sheet so as to locate any leakages easily.
e. Tube plug heating tube when leakages are found.
f. If a leakage from the tube is observed by the regular check, Plug the tube of because of
heat transfer efficiency's loss, the bundle must be fully exchanged.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 7 OF 9

(3) Tube bundle cleaning.

The contamination on shell which has a bed effect upon the performance of heater must be removed
completely with constant care. So the heater should be cleaned by either in case of chemical
cleaning.

a. Cleaning of the tube system from the outside is carried out after removing the tube insert
using a sharp liquid jet (citric acid water).
b. Cleaning of the tube system from the inside is carried out after removing the cover by
flushing the tube with e.g. citric acid.
c. after cleaning has been completed the heater must be flushed carefully with fresh water and
allowed to dry afterwards.

(4) Once every year the safety valve must be checked for correct set point.

5. Maintence and regular inspection

In this heater it is important to pay attention to the following items for maintenance and inspection
of each part during the operation.

(1) MAINTENANCE DURING OPERATION.

ITEM INSPECTING PROCEDURE

Temperature or pressure Record heating steam pressure at inlet regularly and pay attention to the
of heating steam relation to heated temperature.

Oil(water) and steam

Inspect each part and flange bolt for looseness.
invasion and leakage
Same condensate and check it for water quality and pH value. Inspect all the
Water quality of
time if oil(water) is mixed in condensate water, However, alkaline condensate
condensate
water will be happened due to the invasion of boiler water.

Air venting of shell Open the air vent valve a little and check if air stays in the shell

Check the temperature control valve for proper function.

Temperature control valve Throttle the steam line and check the temperature control vale for proper
operation.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 8 OF 9

(2) REGULAR INSPECTION

in order to prevent any accident, the following regular inspection is necessary.

INSPECTION
ITEM INSPECTING PROCEDURE
PERIOD

Heating tube Every

Check the quantity of scale adhering to tube inside
outside 6month
a) Discharge heating steam from channel cover inside and open the
channel cover.
Leakage from Every b) Fill the shell with water and air apply approx.
heating tube 1month c) by drying the tube sheet sufficiently. Leaking position(s) can be
found.
d) Put the brass plug as an emergency measure.
Every
Cleaning or tube
6month or For details, refer to "Tube bundle Cleaning"
inside
1year

Chemical cleaning Every 1year For details, refer to "Tube bundle Cleaning"

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 9 OF 9

6. Causes for trouble and inspection

Oil heater can exhibit satisfactory performance if properly handled and maintained.
Should trouble occur speedy remedies must be taken.

CAUSES FOR TROUBLE AND INSPECTION

TROUBLE POSSIBLE CAUSES CHECK POINT

1) Sale adhesion or
contamination heating
2) Insufficient pressure
Check the following items :
of steam.
3) Excessive oil flow
a) Proper performance of around equipment.
rate.
b) Proper temperature at inlet and outlet of oil(water).
4) Accumulated air in
c) Opening condition of air vent valve in upper area of
upper area of oil
oil(water) side.
Low side.
d) Inlet steam condition.
temperature 5) Low temperature of oil
E) Operating pressure of oil(water) supply pump.
(water) supply inlet.
f) Installation check of steam trap.
6) Close of condensate
g) Temperature of oil(water) supply.
discharge.
h) Proper differential pressure between.
7) Insufficient size of
inlet and outlet of oil(water).
steam control valve.
i) Condition of tube bundle pollution.
8) Mistake setting and
insufficient of
viscosity controller.

1) Excessively much oil

Check and take the following items :
(water)
2) Invasion of foreign
a) Conditions of tube sheet and tube after overhauling
matter and adhesion of
cover.
microorganisms
Damaged B) Remove contamination and microorganisms.
3) Excessive vibration of
tube C) Fill the shell with water and check leaking
tube bundle
location.
4) Excessive vibration of
D) Existence of deteriorated quality of oil
tube bundle
(water and boiler feed water.
5) No flow oil(water)
e) Air pocket the shell.
6) Air pocket

Mytec Co., Ltd. ㈜마이텍

 INSTRUCTIONAL MANUAL
FOR SHELL & TUBE HEAT EXCHANGER

Mytec Co., Ltd.

Total 12 page with a cover

☞ Head office & factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717
E-mail : myt@chol.com

Mytec Co., Ltd. ㈜마이텍

 CONTENTS
A. PERFORMANCE OF HEAT EXCHANGERS - - - - - - 3 page 12
- - - - -
A-1 PERFORMANCE FAILURESS - - - - - - 3 page 12
- - - - -
B. INSTALLATION OF HEAT EXCHANGERS - - - - - - 3 page 12
- - - - -
B-1 HEAT EXCHANGER SETTINGS - - - - - - - - -
3 page 12 - -
B-1.1 CLEARANCE FOR DISMANTLING - - - - - - - - - - - 3 page 12
B-1.2 FOUNDATIONS - - - - - - - - - - - 4 page 12
B-1.3 FOUNDATION BOLTS - - - - - - - - - - - 4 page 12
B-1.4 LEVELING - - - - - - - - - - - 4 page 12
B-2 CLEANLINESS PROVISIONS - - - - - - - - - - - 4 page 12
B-2.1 CONNECTION PROTECTORS - - - - - - - - - - - 4 page 12
B-2.2 DIRT REMOVAL - - - - - - - - - - - 4 page 12
B-2.3 CLEANING FACILITIES - - - - - - - - - - - 4 page 12
B-3 FITTINGS AND PIPING - - - - - - - - - - - 4 page 12
B-3.1 BY-PASS VALVES - - - - - - - - - - - 4 page 12
B-3.2 TEST CONNECTIONS - - - - - - - - - - - 5 page 12
B-3.3 VENTS - - - - - - - - - - - 5 page 12
B-3.4 DRAINS - - - - - - - - - - - 5 page 12
B-3.5 PULSATION AND VIBRATION - - - - - - - - - - - 5 page 12
B-3.6 SAFETY RELIEF DEVICES - - - - - - - - - - - 5 page 12
C. OPERATION OF HEAT EXCHANGERS - - - - - - - - - - - 5 page 12
C-1 DESIGN AND OPERATING CONDITIONS - - - - - - - - - - - 5 page 12
C-2 OPERATING PROCEDURES - - - - - - - - - - - 5 page 12
C-2.1 START-UP OPERATION - - - - - - - - - - - 6 page 12
C-2.2 SHUT-DOWN OPERATION - - - - - - - - - - - 6 page 12
C-2.3 TEMPERATURE SHOCKS - - - - - - - - - - - 6 page 12
C-2.4 BOLTED JOINTS - - - - - - - - - - - 6 page 12
C-2.5 RECOMMENDED BOLT TIGHTENING PROCEDURE- - - - - - - 7 page 12
D. MAINTENANCE OF HEAT EXCHANGERS - - - - - - - - - - - 7 page 12
D-1 INSPECTION OF UNIT - - - - - - - - - - - 7 page 12
D-1.1 INDICATIONS OF FOULING - - - - - - - - - - - 7 page 12
D-1.2 DISASSEMBLY FOR INSPECTION OR CLEANIN- - - - - - - 8 page 12
D-1.3 LOCATING TUBE LEAKS - - - - - - - - - - - 8~9 page 12
D-2 TUBE BUNDLE REMOVAL AND HANDLING - - - - - - - - - - - 10 page 12
D-3 CLEANING TUBE BUNDLES - - - - - - - - - - - 10 page 12
D-3.1 CLEANING METHODS - - - - - - - - - - - 10 page 12
D-3.2 CLEANING PRECAUTIONS - - - - - - - - - - - 11 page 12
D-4 TUBE EXPANDING - - - - - - - - - - - 11 page 12
D-5 GASKET REPLACEMENT - - - - - - - - - - - 11~12 page 12
D-6 SPARE AND REPLACEMENT PARTS - - - - - - - - - - - 12 page 12
D-7 PLUGGING OF TUBES - - - - - - - - - - - 12 page 12

Mytec Co., Ltd. ㈜마이텍

 INSTALLATION, OPERATION AND DOC. No. :MYT-MA-ST-001
MAINTENANCE REV. : 0
SHELL & TUBE HEAT EXCHANGER PAGE : 3 OF 12

A. PERFORMANCE OF HEAT EXCHANGERS

Satisfactory operation of heat exchangers can be obtained only from units which are
properly designed and have built-in quality. Correct installation and preventive maintenence
are user responsibility.

A-1 PERFORMANCE FAILURESS

The failure of heat exchanger equipment to perform satisfactorily may be caused
by one or more factors, such as:
(1) Excessive fouling.
(2) Air or gas binding resulting from improper piping installation or lack of suitable vents.
(3) operating conditions differing from design conditions.
(4) Maldistribution of flow in the unit.
(5) Excessive clearances between the baffles and shell and/or tubes, due to corrosion.
(6) Improper thermal design.
The user's best assurance of satisfactory performance lies in dependence upon
manufacturers competent in the design and fabrication of heat transfer equipment.

B. INSTALLATION OF HEAT EXCHANGERS

B-1 HEAT EXCHANGER SETTINGS

B-1.1 CLEARANCE FOR DISMANTLING

For straight tube exchangers fitted with removable bundles, provide sufficient
clearance at the stationary head end to permit removal of the bundle from the
shell and provide adequate space beyond the rear head to permit removal
of the shell cover and/ or floating head cover.
For fixed tubesheet exchangers, provide sufficient clearance at one end to
permit with drawal and replacement of the tubes, and enough space beyond
the head at the opposite end to permit removal of the bonnet or channel cover.
For U-tube heat exhcnagers, provide sufficient clearance at the stationary head
head end to permit withdrawal of the tube bundle, or at the opposite end to permit
removal of the shell.

Mytec Co., Ltd. ㈜마이텍

 INSTALLATION, OPERATION AND DOC. No. :MYT-MA-ST-001
MAINTENANCE REV. : 0
SHELL & TUBE HEAT EXCHANGER PAGE : 4 OF 12

B-1.2 FOUNDATIONS
Foundations must be adequate so that exchangers will not settle and impose
excessive strains on the exchanger. Foundation bolts should be set to allow for
setting inaccurancecies. In concrete footings, pipe sleeves at least one size larger
than bolt diameter slipped over the bolt and cast in place are best for this purpose,
as they allow the bolt center to be adjustedafter the foundation has set.

B-1.3 FOUNDATION BOLTS

Foundation bolts should be loosened at one end of the unit to allow free expansion
of shells.
Slotted holes in supports are provided for this purpose.

B-1.4 LEVELING
Exchangers must be set level and square so that pipe connections may be
made without forcing.

B-2 CLEANLINESS PROVISIONS

B-2.1 CONNECTION PROTECTORS

All exchanger openings should be inspected for foreign material. Protective plugs
and coversshould not be removed until just prior to installation.

B-2.2 DIRT REMOVAL

The entire system should be clean before starting operation. Under some conditions,
and coversof strainers in the piping may be required.

B-2.3 CLEANING FACILITIES

Convenient means should be provided for cleaning the unit as suggested under
"Installation, Operation and Maintenance of Heat Exchangers," Paragraph D-3.

B-3 FITTINGS AND PIPING

B-3.1 BY-PASS VALVES

It may be desirable for purchaser to provide valves and by-passes in the piping
system to permit inspection and repairs.

Mytec Co., Ltd. ㈜마이텍

 INSTALLATION, OPERATION AND DOC. No. :MYT-MA-ST-001
MAINTENANCE REV. : 0
SHELL & TUBE HEAT EXCHANGER PAGE : 5 OF 12

B-3.2 TEST CONNECTIONS

When not integral with the exchanger nozzles, thermometer well and pressure gage
connections should be installed close to the exchanger in the inlet and outlet piping.

B-3.3 VENTS
Vent valves should be provided by purchaser so units can be purged to prevent
vapor or gas binding. Special consideration must be given to discharge of
hazardous or toxic fluids.

B-3.4 DRAINS
Drains may discharge to atmosphere, if permissible, or into a vessel at lower pressure.
They should not be piped to a common closed manifold.

B-3.5 PULSATION AND VIBRATION

In all installations, care should be taken to eliminate or minimize transmission
of fluid pulsations and mechanical vibrations to the heat exchangers.

B-3.6 SAFETY RELIEF DEVICES

The ASME Code defines the requirements for safety relief devices.
When specified by the purchaser, the manufacturer will provide the necessary
connections for the safety relief devices.
The size and type of the required connections will be specified by the purchaser.
The purchaser will provide and install the reuired relief devices.

C. OPERATION OF HEAT EXCHANGERS

C-1 DESIGN AND OPERATING CONDITIONS

Equipment must not be operated at conditions which exceed those specified on
the mane plate(s).

C-2 OPERATING PROCEDURES

Before placing any exchanger in operation, reference should be made to
the exchanger drawings. specificaton sheet(s) and name plate(s) for any special
instructions. Local safety and health regulations must be considered.
Improper start-up or shut-down sequences, particularly of fixed tubesheet units,
may cause leaking of tube-to-tubesheet and/or bolted flanged joints.

Mytec Co., Ltd. ㈜마이텍

 INSTALLATION, OPERATION AND DOC. No. :MYT-MA-ST-001
MAINTENANCE REV. : 0
SHELL & TUBE HEAT EXCHANGER PAGE : 6 OF 12

C-2.1 START-UP OPERATION

Most exchangers with removable tube bundles may be placed in service by
first establishing circulation of the cold medium, followed by the gradual
introduction of the hot medium.
During start-up all vent valves should be opened and left open until all
passages have been purged of air and are completely filled with fiuld.
For fixed tubesheet exchangers, fluids must be introduced in a manner
to minimize differential expansion between the shell and tubes.

C-2.2 SHUT-DOWN OPERATION

For exchangers with removable bundies, the units may be shut down by first
gradually stopping the flow of the hot medium and then stopping the flow of
the cold medium. If it is necessary to stop the flow of cold medium, the
circulation of hot medium through the exchanger should also be stopped.
For fixed tubesheet exchangers, the unit must be shut down in a manner
minimize differental expansion between shell and tubes. When shutting
down the system, all units should be drained completely when there is the
possibility of freezing or corrosion damage. To guard against water hanner,
condensate should be drained from steam heaters and similar apparatus during
start-up or shut-down. To reducewater retention afterdrainage, the tube side
of water cooled exchangers should be blown out with air.

C-2.3 TEMPERATURE SHOCKS

Exchangers normally should not be subjected to abrupt temperature fluctuations.
Hot fluid must not be suddenly introduced when the unit is cold,
nor cold fluid suddenly introduced when the unit is hot.

C-2.4 BOLTED JOINTS

Heat exchangers are pressure tested before leaving the manufacturer's shop
in accordance with ASME Code requirements. However, normal relaxing of
the gaskedted joints may occur in the interval between testing in the man-
ufacturer's shop and installation at the jobsite.Therefore, all extemal bolted
joints may require retightening after installation and, ifretightening after instal-
lation and, if necessary, after the exchanger has reached operating
temperature.

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C-2.5 RECOMMENDED BOLT TIGHTENING PROCEDURE

It is important that all bolted joints be tightened uniformly and in a diametrically
staggered pattern, as illustrated in Figure C-1, except for special high
pressure closures when theinstructions of the manufacturer should be folliowed.

FIGURE C-1

D. MAINTENANCE OF HEAT EXCHANGERS

D-1 INSPECTION OF UNIT

At regular intervals and as frequently as experience indicates, an examination
should be made of the interior and exterior condition of the unit.
Neglect in keeping all tubes clean may resuit in complete stoppage of flow
through some tubes which could cause severe thermal strains, leaking tube joints,
all tubes clean may resuit in complete or structural damage to other components.
Sacrificial anodes, when provided, should be inspectied to ditermine whether
they should be cleaned or replaced.

D-1.1 INDICATIONS OF FOULING

Exchangers subject to fouling or scaling should be cleaned periodically.
A light sludge or scale coating on the tube greatly reduces its efficiency.
A marked increase in pressure drop and/or reduction in performance
usually indicates cleaning is necessary.
The unit should firstbe checked for air or vapor dinding to confirm that this
is not the cause for the reduction in performance.
Since the difficulty of cleaning increases rapidly as the scale thickness or
deposit increases, the intervals between cleanings should not be excessive.

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D-1.2 DISASSEMBLY FOR INSPECTION OR CLEANING

Before disassembly, the user must assure himself that the unit has been de-
pressurized, vented and drained, neutralized and/or purged of hazardous material.
To inspect the inside of the tubes and also make them accessible for cleaning,
the following procedures should be used:
(1) Stationary Head End
(a) Type A, C, D & N, remove cover only
(b) Type B, remove bonnet
(2) Rear Head End
(a) Type L, N & P, remove cover only
(b) Type M, remove bonnet
(c) Type S & T, remove shell cover and floating head cover
(d) Type W, remove channel cover or bonnet

D-1.3 LOCATING TUBE LEAKS

The following procedures may be used to locate perforated or split tubes and
leaking joints between tubes and tubesheets. In most cases, the entire front
face of each tubesheet will be accessible for inspection. The point where
water escapes indicates a defective tube or tube-to-tubesheet joint.

(1) Units with removable channel cover : Remove channel cover and apply
hydraulic pressure in the shell.

(2) Units with bonnet type head : For fixed tubesheet units where tubesheets
are an integral part of the shell, remove bonnet and apply hydraulic
pressure in the shell. For fixed tubesheet units where tubesheets are
not an integral part of the shell and for units with removable bundles,
remove bonnet, re-bolt tubesheet to shell or install test flange or gland,
whichever is applicable, and apply hydraulic pressure in the shell.
See Figure D-1 for typical test flange and test gland.

Mytec Co., Ltd. ㈜마이텍

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(3) Units with Type S or T floating head : Remove channel cover or bonnet,
shell cover and floatng head cover. Install test ring and bolt in place
with gasket and packing. Apply hydraulic pressure in the shell.
A typical test ring is shown in figure D-2. When a test ring is
not available it is possible to locate leaks in the floating head end by
removing the shell cover and applying hydraulic pressure in the tubes.
Leaking tube joints may then be located by sighting through the tube lanes.
Care must be exercised when testing partiallyassembled exchangers
to prevent over extension of expansion joints or overloading of tubes
and/or tube-to tubesheet joints.

FIGURE D-1

(4) Hydrostatic test should be performed so that the temperature of the metal
is over 60℉ (16℃) unless the materials of construction have a lower
nil-ductility transition temperature.

FIGURE D-2

Mytec Co., Ltd. ㈜마이텍

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D-2 TUBE BUNDLE REMOVAL AND HANDLING

To avoid possible damage during removal of a tube bundle from a shell, a pulling
device should be attached to eyebolts screwed into the tubesheet.
If the tubesheet does not have tapped holes for eyebolts, steel rods or
cables inserted through tubes and attached to bearing plates may be used.
The bundle should be supported on the tube baffles, supports or tubesheets
to prevent damage tothe tubes.
Gasket and packing contact surfaces should be protected.

D-3 CLEANING TUBE BUNDLES

D-3.1 CLEANING METHODS

The heat transfer surfaces of heat exchangers should be dept reasonably
clean to assuresatisfactory performance. Convenient means for cleaning
should be made available. Heat exchangers may be cleaned by either
chemical or machanical methods.
The method selected must be the choice of the operator of the plant and
will depend on the type of deposit and the facilities available in the plant.
Following are several cleaning procedures that may be considered:
(1) Circulating hot wash oil or light distillate through tubes or shell at high
velocity may effectively remove sludge or similar soft deposits.
(2) Some sait deposits may be washed out by circulating hot fresh water.
(3) Commercial cleaning compounds are available for removing sludge or
scale provided hotwash oil or water is not available or does not give
satisfactory results.
(4) High pressure water jet cleaning.
(5) Scrapers, rotating wire brushes, and other mechanical means for removing
hard scale, coke, or other deposits.
(6) Employ services of a qualified organization that provides cleaning services.
These organizations will check the nature of the deposits to be removed,
furnish proper solvents and/or acid solutions containing inhibitors,
and provide equipment and personnel for a complete cleaning job.

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D-3.2 CLEANING PRECAUTIONS

(1) Tubes should not be cleaned by blowing steam through individual tubes
since this heats the tube and may result in severe expansion strain,
deformation of the tube, or loosening of the tube-to-tubesheet joint.
(2) When mechanically cleaning a tube bundle, care should be exercised
to avoid damaging the tubes.
(3) Cleaning compounds must be compatible with the metallurgy of
the exchanger.

D-4 TUBE EXPANDING

A suitable tube expander should be used to tighten a leaking tube joint.
Care should be taken to ensure that tubes are not over expanded.

D-5 GASKET REPLACEMENT

Gaskets and gasket surfaces should be thoroughly cleaned and should be free of
scratches and other defects. Gaskets should be properly postionedbefore attempting
to retighten bolts. It is attempting to retighten bolts. It is recommended that when
a heat exchanger is dismantled for any cause, it be reassembled with new
dismantled for any cause, it be reassembled with newgaskets.
This will tend to prevent future leaks and/or damage to the gasket seating surfaces
of the heat exchanger. Composition gaskets become dried out and brittle
so that they do not alwaysprovide an effective seal when reused.
Metal or metal jaketed gaskets, when compressed initially,
flow to match their contact surfaces. In so doing they are work hardened and,
if reused, may provide an imperfect seal or result in deformation and damage
to the gasket contact surfaces of the exchanger.
Bolted joints and flanges are designed for use with the particular type of gasket
specified. Substitution of a gasket of different construction or improper dime-
nsions may result in leakage and damage to gasket surtaces.
Therefore, any gasket substitutions should be of compatile design.
Any leakage at a gasketed joint should be rectified and not permitted to persist
as it may result in damage to the gasket surfaces.

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Metal jaketed type gaskets are widely used. When these are used with a tongue
and groove joint without a nubbin, the gasket should be installed so that the
tongue bears on the seamless side of the gasket jacket.
When a nubbin is used, the nubbin should bear on the seamless side.

D-6 SPARE AND REPLACEMENT PARTS

The procurement of spare or replacement parts from the manufacturer will be
facilitated if the correctname for the part, as shown in Section 1, Table N-2,
of these Standards is given, together with the serial number, type, size, and
other information from the name plate. Replacement parts should bepurchased
from the original manufacturer.

D-7 PLUGGING OF TUBES

In U-tube heat exchangers, and other exchangers of special design, it may
not be feasible to remove and replace defective tubes.
Defective tubes may be plugged using commercially available tapered
plugs with ferrules or tapered only pluge which may or may not be seal welded.
Excessive tube plugging may result in reduced thermal performance,
higher pressure drop, and/or mechanical damage.
It is the user's responsibility to remove plugs and neutralize the bundle prior to
sending it to a shop for repairs.

Mytec Co., Ltd. ㈜마이텍

 INSTRUCTIONAL MANUAL
FOR ATMOSPHERIC CONDENSER

Mytec Co., Ltd.

Total 4 page with a cover

☞ Head office & factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717
E-mail : myt@chol.com

Seoul Office : SK Twintech Tower Rm B-703,Gasan-Dong, Geumcheon-Gu, Seoul, Korea

Tel : +82 02 865 1948, Fax : +81 02 6292 2031
Tel : +82 51 262 2322 , Fax : +81 51 262 9759

Mytec Co., Ltd. ㈜마이텍

 CONTENTS
1. Operating Procedures - - - - - - - - - - - 3 page 4

2. Cleaning Procedure - - - - - - - - - - - 3 page 4

3. Repair Procedure - - - - - - - - - - - 4 page 4

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 DOC. No. MYT-MA-ATM-001
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1. Operating Procedures
1. OP1) Cooling side
(1) Manipulate the valve so that each fluid will flow a gradual manner.
(2) Keep the air vent under the ever-slightly-opened condition. Care should be taken so as
not to let the air gather in the water channel or tube inside,
(3) Check with the flow mater if furnished so that the rate will not exceed the designed valve.
(4) Record periodically the inlet and outlet temperatures, pressure, and flow of each fluid.
(5) For the flow control, use the outlet valve. Do no use inlet valve for this purpose.
Keep the inlet valve constantly full open.

2. Cleaning Procedure
Cleaning shall be carried out when the following phenomena are found.
- In case the scale is found on the inside or outlet surface of tubes by checking, when the
required temperature can not be obtained.
- In case the scale in found on the inside or outside surface of tube by checking on the
other case. Overhauling shall be carried out every one year.
1) Inspection
When checking the tube inside surface, as to the tube side, take off the
channel or cover.
As to the shell side, when checking the tube outside surface, take off the piping.
2) Cleaning of shell side
(1) Draw out tube bundle from shell assembly if removable type.
(2) If fouled condition is moderate. It is possible to clean out with steam jet or cleaning
solvent at the site.
(3) If fouled condition is severe. It is preferable to contact and discuss manufacturer or
special rinsed with clean fresh water.

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3) Cleaning of shell side

(1) Discharge the drain completely.
(2) Take off channel and reversing cover.
(3) Clean out using the brush.

3. Repair Procedure
3.1 TUBE LEAKAGE
In the following cases, there might be a leakage from tube.
So please check by the pressure test.
(1) Extraordinary decrease or increase of the fluid.
(2) When the cooling fluid outlet temperature rises too high comparing with normal valve.
(3) When the shell inside fives an extraordinary sound.

If a leakage from the tube is observed, repair the tube in the following procedures.
(1) Leakage from the expanded part.
Re-expand the tube with an expand tool. Of the leakage dose not stop in spite of expansion,
plug up the tube or renew it.
(2) When the tube is corroded or damaged to cause leakage, renew the tube or plug it up.

3.2 LEAKAGE FROM CHANNEL OR COVER

If gasket fitted at reversing cover side is damaged gasket deformed, some leakage is observed
at leakage hole.
At that time, renew the concerned gasket in the following procedure.

(a) Shut off tube and shell side in/out valve.

(b) Drain out both sides.
(c) Take off reversing cover.
(d) Clean out seating surface.
(e) Renew gasket
(f) Restore revering cover.

Mytec Co., Ltd. ㈜마이텍