M35-Composite Boiler, Aux. Boiler

Instruction manual for boiler plant
Customer: STX Offshore & Shipbuilding Co., Ltd.

Project No.: 110418-01-1/2 ~ 110418-02-1/2, 110637-01-1/2 ~ 110637-02-1/2
110959-01-1/2 ~ 110959-02-1/2
Hull Nos.: S1680, S1681, S1682, S1683, S1961, S1962
TABLE OF CONTENTS
Table of contents
General9ROXPH
Preface / conditions for use of manual............................................................................1
General guarantee information.......................................................................................2
Safety precaution.........................................................................................................3
System Concept9ROXPH

Technical data.............................................................................................................4
Steam Water System....................................................................................................5
Steam Atomizing Burner..............................................................................................6
Fuel Oil Supply Steam Atomizing Burner.......................................................................7
Control System Aalborg OL..........................................................................................8
Pressure Atomizing Burner...........................................................................................9
Fuel Oil Supply Pressure atomizing Burner...................................................................10
Control System Aalborg OC-TCi.................................................................................11
Drawings..................................................................................................................12
Performance curve.....................................................................................................13
Spare Parts................................................................................................................14
Aalborg OL Boiler9ROXPH

Descriptions..............................................................................................................15
Operation and maintenance.........................................................................................16
Feed and boiler water.................................................................................................17
Water level gauge......................................................................................................18
Safety valves.............................................................................................................19
Feed water system......................................................................................................20
Regulating feed water valve........................................................................................21
Chemical dosing pump...............................................................................................22
Salinity alarm equipment............................................................................................23
Oil detection equipment..............................................................................................24
Smoke density equipment...........................................................................................25
Steam Atomizing Burner9ROXPH

Descriptions..............................................................................................................26
Oil flow regulating valves...........................................................................................28
Language UK i
TABLE OF CONTENTS
Oil flow meter...........................................................................................................29

Dp-transmitter...........................................................................................................30
Regulating valves.......................................................................................................31
Combustion air fan.....................................................................................................32
Ignition oil pump unit.................................................................................................33
Fuel oil pump unit......................................................................................................34
Heater unit................................................................................................................35
Cooler unit................................................................................................................36
Aalborg OL Control System (Alfa Laval Touch

Control)9ROXPH
Alfa Laval Touch Control...........................................................................................37
Operating principles...................................................................................................38
Commissioning and service.........................................................................................39
Burner sequence diagram............................................................................................40
Fuel flush sequence diagram........................................................................................41
Oil pump control........................................................................................................42
Flame safeguard.........................................................................................................43
Communication with Coriolis flowmeter.......................................................................44
Aalborg OC-TCi Boiler9ROXPH

Descriptions..............................................................................................................45
Feed and boiler water.................................................................................................47
Water level gauge......................................................................................................48
Safety valves.............................................................................................................49
Feed water system......................................................................................................50
Regulating feed water valve........................................................................................51
Chemical dosing pump...............................................................................................52
Smoke density equipment...........................................................................................53
Pressure Atomizing Burner9ROXPH

Descriptions..............................................................................................................54
Fuel oil pump unit......................................................................................................56
Cooler unit................................................................................................................57
Aalborg OC-TCi Control System (Alfa Laval

Touch Control)9ROXPH
ii Language UK
TABLE OF CONTENTS
Alfa Laval Touch Control...........................................................................................58

Operation of the panels...............................................................................................59
Commissioning and service.........................................................................................60
Burner sequence diagram............................................................................................61
Fuel flush sequence diagram........................................................................................62
Oil pump control........................................................................................................63
Flame safeguard.........................................................................................................64
Spare Part Catalogue9ROXPH

Spare part catalogue for Aalborg OL............................................................................65
Spare part catalogue for Aalborg OC-TCi.....................................................................66
Spare part catalogue for Aalborg KBSD........................................................................67
Spare part catalogue for Aalborg KBM.........................................................................68
Language UK iii
TABLE OF CONTENTS
Table of contents
Preface / conditions for use of manual

.
Description Document ID Page
Preface / conditions.................................................... SD9010_40.................. 1-2
Language UK 1-1 / 2
SD9010_40#B.1
PREFACE / CONDITIONS
Preface / conditions
1 Preface / conditions for use of manuals
1.1 Introduction
The present (set of) manual(s) have been produced with the intension of giving the
user the greatest benefit in relation to the scope of supply supplied by Alfa Laval.
However unless the user do read and understand the manual(s) in its full extend, this
may not be the result why it is important to emphasize that this takes place as intended.
1.2 Prequalification / required basic knowledge
The content of the manual(s) has been developed on the basis that the user has both
the necessary engineering qualification, as well as the understanding and knowledge
of the normal design and operations for the complete plant, within the maritime field.
1.3 Content of manual(s)
The content of the manual(s) have been composed by a number of standard documents
as well as scope of supply related documents. The intension is to cover the scope of
supply delivered by Alfa Laval, and as such there might be areas of the total plant
which is not covered by this manual(s). Drawings with dimension for installations,
maintenance space, data sheets, etc. have to be observed with care in order to obtain
the correct result. Many of the instructions contain pictures, sketches and drawings for
information and guide line purpose and should be used as intended only.
1.4 Responsibility
It is the users’ responsibility to use the manuals as intended, and where not found
sufficient to raise the relevant questions.
1.5 Subject to change
The manual has been compiled with great care. However, it may be necessary within
the scope of product care to make changes to the product and its operation without
prior notice which are not contained in this manual. Alfa Laval are not liable for any
costs ensuing for this reason.
1.6 Disclaimer of liability
We have checked the contents of this manual for agreement with the hardware and
software described. Since deviations cannot be precluded entirely, we cannot guarantee
full agreement. However, the documents and data in this manual are reviewed regularly
and any necessary corrections included in subsequent editions. Suggestions for im-
provement are welcomed.
1-2 / 2 Language UK
TABLE OF CONTENTS
Table of contents
General guarantee information

.
General guarantee information.................................... SD9010_39.................. 2-2
Language UK 2-1 / 3
SD9010_39#F.1
GENERAL GUARANTEE INFORMATION
General guarantee information
1 Guarantee agreement and conditions

The guarantee agreement and conditions for the boiler plant are agreed on the con-
tractual stage, and keep valid as long as the contract is in force. The guarantee agree-
ment can not be transferred to another party without a written agreement with Alfa
Laval.
1.1 Conditions
The guarantee does not cover normal wear and tear on parts, unless this is stated in the
guarantee agreement, or if the plant/items are not operated or handled as intended per
the instruction manuals. Typical parts which are not covered by the guarantee due to
normal wear and tear is, but not limited to, Photo cells, Electrodes, Burner Nozzles,
Mechanical Seals, Bearings, Pump Impellers and Spindles, Gaskets, Water Level
Glasses, Refractory, Filter elements, Diaphragm of Membrane Pumps, and Valves
Stem seals. Typical items which are not covered due to wrong operation conditions
include, but not limited to, are: Valve damages, Pump Impellers and Spindles due to
foreign matters in the fluid. Consumable items is not covered by the guarantee, like
for instance: Test chemicals or batteries.
1.2 Trouble shooting
Normal trouble shooting in order to identify failing items are not covered by the guar-
antee, however guidance by e-mail are available for such when needed.
1.3 Requirement for support
When needed support can be obtained, and if so following should be informed in order
to make the process smooth and fast.
• Order number (is typically mentioned both on the outside of the instruction manual,
and on the first pages with the technical data of the plant
• Short description of the observed trouble
• Which alarms has been activated, and in which burner sequence step
• If the failing item is known, the Tag number or Data Sheet number, and serial
number
• Photo’s which can support the process
• Use English language
1.4 Guarantee claim handling
Claim handling has to follow the contractual flow and condition. This means that a
claim has to be issued to the vendor, including the above mentioned information. This
causes that yard, or other dealers, in between the user and Alfa Laval has to be part of
2-2 / 3 Language UK
SD9010_39#F.1
GENERAL GUARANTEE INFORMATION
a claim flow. This process might slow down the response time and therefore, in emer-
gency matters where prompt action may be needed, Alfa Laval accept to be contacted
directly, provided this takes place as a parallel flow (cc in correspondence) not over-
ruling the normal contractual flow and conditions.
Language UK 2-3 / 3
TABLE OF CONTENTS
Table of contents
Safety precaution
.
Safety precautions..................................................... SD9010_41.................. 3-2
Language UK 3-1 / 5
SD9010_41#B.1
SAFETY PRECAUTIONS
Safety precautions
1 Purpose
The purpose of this document is to lay down general guidelines and precautions to the
user of the plant, and its components, in connection with operation and maintenance
of the plant, in order to ensure the safety of personnel as well as of the plant.
It is important to study the instruction manuals carefully and observe the warnings
before installation, operation, service and maintenance. Not following the instructions
can result in serious accidents.
In order to make the information clear and understandable, only foreseeable conditions
have been considered. No warnings are given for situations arising from the unintended
usage of the machine and its tools. The plant and its components shall be used as
intended only.
1.1 Exception
This document does not overrule other precautions given for specific equipment(s)
operations and maintenance instructions.
1.2 Education
The user of the equipment must be in possession of an education relevant for the op-
eration and maintenance of the plant.
Operation and maintenance work must only be carried out by qualified and authorized
personnel.
1.3 Working clothes
Protective clothes must be of tight-fit.

If there is a possibility of your face coming in contact with metal splinters or dust, you
should wear a full face protection mask with protective goggles.
Always wear safety boots if there is a risk of heavy objects turning over, slipping off
or falling down and squashing your feet.
Use heat protective gloves to protect fingers and hands towards hot items.
Use ear protection in noisy environments.
1.4 Tools
As a measure to avoid injuries, only suitable/professional tools and working aids must
be used for maintenance, adjustment and repair work.
1.5 Lifting
Use correct lifting tools and follow lifting instructions.

Do not work under a hanging load.
3-2 / 5 Language UK
SD9010_41#B.1
SAFETY PRECAUTIONS
1.6 General maintenance and fault rectification practice
Allow the unit to cool prior to servicing and maintenance work to avoid injury through
high temperatures.
Necessary installation, service and inspection work should be carried out at the speci-
fied time.
Inform relevant staff before beginning any service work.
For all service, inspection and repair work, electrically isolate the equipment and ensure
the mains switch cannot be accidentally switched back on. Cut off the fuel supply.
If, during servicing or testing, seal/joints/packings have to be opened, these have to be
thoroughly cleaned to ensure tight sealing when re-assembling.
Damaged seals/joints/packings must be replaced. Carry out a pressure/leak test!
Flame monitoring devices, limit controls, correcting elements and all other safety de-
vices must be commissioned by, and may only be replaced by, the manufacturer or
authorized personnel.
Screwed connections, which have been loosened, must be re-tightened without cross-
threading.
Following service work, all related safety devices should be tested to ensure they are
functioning correctly.
1.7 Pressurized equipment and items
Always relieve the pressure before starting to work on pressure equipment and/or lines.
Close all shut-off valves. Vent all pressure lines.
Always be extremely careful when checking pressurized lines for leaks.
Pressure test with air/gas is dangerous, use hydraulic pressure test when possible.
Fluids or air escaping under pressure can penetrate clothes and skin.
Be careful when changing pressure hoses; mixing up pressure hoses by mistake may
reverse the function of the equipment.
1.8 Chemicals, cleaning agents, lubricants, etc.
When using/handling chemicals, cleaning agents, and similar articles make sure you
follow the general rules and regulations of protection as well as the suppliers recom-
mendation regarding ventilation, personnel protection etc.
1.9 Electrical equipment
Make sure that the electric power supply is disconnected/switched off in relation to
maintenance. The touching of parts, which are connected to the electric power supply,
can cause immediate loss of life.
Always secure non-insulated and uncovered power lines and connectors against un-
intended touching.
Electric components stored and unused for longer periods of time should be carefully
inspected before use, to ensure that the integrity of any electrical insulation remains
intact.
Always check on wet electric components to determine whether parts that could be
touched are electrically live.
Language UK 3-3 / 5
SD9010_41#B.1
SAFETY PRECAUTIONS
When working on high voltage equipment/groups, connect the mains supply cable to
earth after disconnecting/switching the power supply off in order to discharge com-
ponents such as capacitors.
1.10 Hinged equipment
When opening doors or swinging out hinged equipments/parts, these must be fixed in
position during maintenance in order to prevent unintended movement of the item, for
instance due to ships rolling.
1.11 Valves
Shut-off valves may leak due to impurities or wear, whereas it must be ensured that
fluids, air or steam which might leak through, will not cause any dangerous situation
in connection with maintenance.
Do always disconnect actuators both electrically and pneumatically in case of main-
tenance and trouble shooting.
Do never use the fingers to check automatic valves as there might be springs which
may suddenly release their power – always use tools for this purpose.
1.12 Rotating equipment
Rotating equipment must always be disconnected, electrically and/or hydraulically

and/or pneumatically, in connection with maintenance.
Do not touch rotating machines/parts when in operation.
1.13 Hot surfaces/equipment
Depending on the operating conditions many items may reach a temperature which
can harm the human body, for instance the boiler, all pipe lines, valve and actuator,
etc. Always let these items cool down before touching it or wear protective gloves.
1.14 Warning signs
Always follow the instructions given in relation to warning signs attached to parts and
machinery.
1.15 Alterations to the construction of the equipment
No alterations to the equipment are to be made without the approval of the manufac-
turer.
Any parts not in perfect working order should be replaced immediately.
No additional components may be fitted, which have not been tested for use with the
equipment.
Parts from other manufacturers are not guaranteed to be suitable to meet the necessary
operational and safety requirements.
1.16 Spare parts
Use only Alfa Laval genuine spare parts. Parts from other manufacturers are not guar-
anteed to be suitable to meet the necessary operational and safety requirements.
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SD9010_41#B.1
SAFETY PRECAUTIONS
1.17 Waste disposal
All materials used should be handled and disposed of correctly, with due regard to the
environment and valid rules/regulations/law.
Note: In case of any doubts please contact Alfa Laval.
Language UK 3-5 / 5
TABLE OF CONTENTS
Table of contents
Technical data
.
Technical data for boiler plant..................................... .................................. 4-2
'DWDIRU$DOERUJ2/
Technical data for Aalborg OL.................................... .................................. 4-4
Technical data for Combustion air fan.......................... .................................. 4-7
Technical data for Fuel oil pump................................. .................................. 4-9
Technical data for Ignition oil pumps....... .................................. 4-11
Technical data for Cooler........................................... .................................. 4-12
Technical data for Hext-Exchanger.............................. .................................. 4-13
'DWDIRU$DOERUJ2&7&L
Technical data for Aalborg OC-TCi............................. .................................. 4-15
Technical data for Combustion air fan.......................... .................................. 4-18
Technical data for Fule oil pump................................. .................................. 4-20
Technical data for Cooler........................................... .................................. 4-22
Language UK 4-1 / 22
TECHNICAL DATA FOR
TECHNICAL DATABOILER PLANT
Technical
Technical data
data forfor boiler
boiler plant
plant
1 General data
 Project No.: ....................... 110418-01-1/2 ~ 110418-02-1/2, 110637-01-1/2 ~ 110637-02-1/2
 Project No.: ................................................ 110959-01-1/2 ~ 110959-02-1/2
 Hull No./Nos.: ........................S1680, S1681, S1682, S1683, S1961, S1962
2 General plant data

 Classification society: ...................................................................... DNV-GL
 Sub-notification (Unattended operation):.................................................. EO
 Service level: .................................................................................. Important
 Flange standard: ...................................................................................... EN
 Plant supply voltage: ..................................................................... 3 x 440 V
 Plant control voltage: ...........................................................................230 V
 Pilot voltage: ..........................................................................................24 V
 Frequency: ..........................................................................................60 Hz
 Pressure gauge calibration: ..................................................................... bar
 Thermometer calibration: .......................................................................... ºC
 Language on signs: ........................................................................... English
 Ambient air temperature: ..................................................................... 45 ºC
3 Documentation data
 Language for manuals: ..................................................................... English
 Set of approval manuals: .................................................................. 15 sets
 Set of working manuals: .................................................................... 15 sets
 Set of instruction manuals: ......................................... 7 sets/1st, 5 sets/other
 Set of CD-rom instruction manuals: .................................................... 2 sets
4-2 / 22 Language UK
TECHNICAL DATA FOR
TECHNICAL DATAAALBORG OL
Technical
Technical data
data forfor Aalborg
Aalborg OLOL
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1
2 Dimensions for boiler unit

 Height to top of local control panel: .............................................. 8,659 mm
 Diameter incl. insulation: .............................................................. 3,120 mm
 Total height incl. retraction of burner lance: ................................. 9,040 mm
 Weight of boiler unit excl. water: ..................................................... 20.6 ton
 Weight of boiler unit incl. water: ...................................................... 31.0 ton
3 Water/steam process data

 Steam output per included boiler: ............................................. 18,000 kg/h
 Working pressure: ........................................................................ 7.0 bar(g)
 Working temperature: ........................................................................ 170 ºC
 Double pressure mode: ............................................................................ No
 Max. allowable working pressure: ................................................ 9.0 bar(g)
 Feed water operation: ................................................................. Modulating
 Feed water temperature, layout: ......................................................... 80 ºC
4 Data for pressure part

 Boiler type: .................................................................... Large oil-fired boiler
 Boiler model: ............................................................................... Aalborg OL
 Test pressure: ................................................ 1.5 x Design pressure bar(g)
 Max. allowable shrink: .................................................................... 0.518 m³
 Max. allowable swell: ..................................................................... 0.841 m³
 Protection of boiler body: ....................................................... HeatResistant
 Insulation thickness: .......................................................................... 75 mm
 Cladding type: .................................................................................... Trapez
 Colour of insulation plates: ................................................... Blue(RAL5002)
TECHNICAL DATA FOR AALBORG OL
page 2/3
5 Combustion process data

 Min. calorific value of marine gas oil: ........................................42,200 kJ/kg
 Min. viscosity of marine gas oil:.............................................. 2 cSt. at 40 ºC
 Max. viscosity of marine gas oil:............................................. 6 cSt. at 40 ºC
 Density of marine gas oil: ................................................ 850 kg/m³ at 15 ºC
 Min. calorific value of fuel oil: ....................................................40,200 kJ/kg
 Max. viscosity of fuel oil:..................................................... 700 cSt. at 50 ºC
 Density of fuel oil: ............................................................ 991 kg/m³ at 15 ºC
 Turn down ratio on fuel oil: ..................................................................... 10:1
 Max. HFO viscosity before and at HFO pump and preheater: ......... 380 cSt.
 Fuel oil viscosity at burner inlet: ....................................................15-20 cSt.
 Fuel oil temperature at burner inlet: ................................................... 145 ºC
 Air excess No. at 100% load: ................................................................. 1.15
 Flue gas temperature (clean boiler): .................................................. 349 ºC
 Air consumption at 100% load:................................................... 19,837 kg/h
 Flue gas flow (approx.): .............................................................. 21,117 kg/h
6 Data for pressure loss layout

 Pressure loss across boiler at full load: ...................................... 195 mmWC
 Pressure loss across flue gas system, max.: ............................... 25 mmWC
 Pressure loss across air duct system, max.: ................................ 25 mmWC
7 Data for burner

 Burner type: ........................................................................ Steam atomising
 Burner regulation: ........................................................................ Modulating
 Model: ........................................................................................ KBSD 1500
 Max. noise level for fan: .................................................................. 95 dB(A)
 Primary fuel: ............................................................................ Heavy fuel oil
 Secondary fuel: .............................................................................. Diesel oil
 Burner capacity on marine gas oil, min.: ......................................... 150 kg/h
 Burner capacity on marine gas oil, max.: ...................................... 1222 kg/h
 Burner capacity on fuel oil, min.: ..................................................... 150 kg/h
 Burner capacity on fuel oil, max.: .................................................. 1500 kg/h
 Colour of burner unit: .............................................. RAL7040 and RAL5002
8 Data for atomizing steam

 Atomizing steam pressure to burner unit, min.: ............................. 6.5 bar(g)
TECHNICAL DATA FOR AALBORG OL
page 3/3
 Atomizing steam consumption, max.:................................................ 78 kg/h

 Atomizing air pressure to burner unit, min.:...................................... 7 bar(g)
 Atomizing air consumption, max.: ................................................... 138 kg/h
9 Data for control system

 Insulation class: ........................................................................................... F
 Degree of protection: ..............................................................................IP54
 Colour of local control panel: ............................................ Munsell 7.5BG7/2
 Colour of power panel: ..................................................... Munsell 7.5BG7/2
 MODBUS interface: .................................................................................. No
10 Operational data for boiler plant

 Operation: ............................................................................ 24h unattended
 Automatic mode: ..................................................................................... Yes
 Master/slave mode: .................................................................................. No
 Inert gas mode: ........................................................................................ No
 Manual mode: ......................................................................................... Yes
 Emergency mode: ................................................................................... Yes
TECHNICAL
TECHNICAL DATA FOR COMBUSTION AIR FAN
DATA
Technical data
Technical data for
for Combustion
Combustion air
Air fan
Fan
– Aalborg OL
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1

 Pressure loss across air duct system, max.: ................................ 25 mmWC
3 Data for combustion air fan

 Fan type: .......................................................... J25-19-1000-S-4-P3-LSA04
 Number of fans: ........................................................................................... 1
 Actual position designation, air fan 1:......................................... LD180 deg.
 Static pressure: .......................................................................... 605 mmWC
 Air flow at 45ºC:.......................................................................... 19,387 m³/h
 Silencer fitted: ......................................................................................... Yes
 Colour of fan unit: ........................................................... Munsell 7.5 BG 7/2
4 Data for fan motor

 Motor type: .................................................................................. 3D 225M-4
 Frame size: .......................................................................................... 225M
 Operating current (full load): ...............................................................84.2 A
 Starting method: ...................................................................................Direct
 Starting current: ....................................................................................640 A
 Rated output for motor: .................................................................... 52.0 kW
 Power consumption at 15ºC: ............................................................ 50.3 kW
 Power consumption at 45ºC: ............................................................ 45.8 kW
 Revolutions: .................................................................................. 1,775 rpm
 Heating element (standstill): ......................................................... 60W/230V
 Thermostat protection: ............................................................................. No
page 2/2
 Numbers of cable entries with reliefer: ........................................................ 2

 Cable gland size – located towards boiler body: .................................... M50
 Insulation class: ........................................................................................ "F"
TECHNICAL
TECHNICAL DATA FOR FUEL OIL PUMP
DATA
Technical data
Technical data for
for Fuel
fuel oil
oilpump
pump–
Aalborg OL
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1
2 Data for pump

 Pump operation type: .................................................................. Screw type
 Pump type: .................................................................................... DLC 2600
 Number of pumps: ....................................................................................... 2
 Delivery head: ................................................................................ 25 bar(g)
 Pump capacity at 1.1 cSt.: .............................................................. 2,472 l/h
 Pump capacity at 1.4 cSt.: .............................................................. 2,586 l/h
 Pump capacity at 380 cSt.: ............................................................. 3,636 l/h
 NPSH at 1.4 cSt. (including filter): ........................................................ 5.0 m
 NPSH at 380 cSt. (including filter): ....................................................... 4.5 m
 Max. inlet pressure: .......................................................................... 5 bar(g)
 Relief valve set point (factory set): .............................................. 28.5 bar(g)
 Max. media temperature: ................................................................... 150 ºC
 Weight of unit: .................................................................................... 235 kg
 Colour of unit: ................................................................. Munsell 7.5 BG 7/2
3 Data for pump motor

 Motor type: .............................................................................. FCA-112 M-2
 Starting current: ...................................................................................58.3 A
 Rated output for motor: ...................................................................... 4.8 kW
 Power consumption at 1.4 cSt.: ......................................................... 3.0 kW
 Power consumption at 380 cSt.: ........................................................ 3.8 kW
 Revolutions: .................................................................................. 3,456 rpm
 Heating element (standstill): ..................................................................... No
TECHNICAL DATA FOR FUEL OIL PUMP
page 2/2
 Numbers of cable entries with reliever: ....................................................... 2

TECHNICAL DATA
Technical data for ignition oil pumps –

Aalborg OL
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1
2 Data for pump

 Pump operation type: .................................................................... Gear type
 Pump type: ................................................................. Gear pump, type RSA
 Number of pumps: ....................................................................................... 1
 Delivery head: .......................................................................... 7 - 14 bar(g)
 Pump capacity at 1.4 cSt., 7 bar: ..............................61 (at 440V, 60 hz) l/h
 Inlet pressure, min. (at pipe bore 12 mm, length 50 mm):.......... 0.10 bar(g)
 Max. inlet pressure: ......................................................................... 4 bar(g)
 Viscosity range: .........................................................................1.3 - 12 cSt.
 Filter mesh: ...................................................................................... 150 µm
 Max. media temperature: .................................................................... 70 ºC
 Weight of unit: ..................................................................................... 10 kg

 Motor type: ................................................................................ BF7 63 M22
 Operating current (full load): ..............................................................0.60 A
 Starting method: .....................................................................................DOL
 Starting current: ....................................................................................2.2 A
 Rated output for motor: .................................... 0.22 (at 3x440V, 60 hz) kW
 Revolutions: .............................................................................. 3,500 r.p.m.
TECHNICAL DATA FOR
TECHNICAL DATACOOLER
Technical
Technical data
data forfor Cooler – Aalborg OL
Cooler
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1
2 Data for Cooler

 Cooler type: ................................................................................MX 10 L800
 Number of coolers: ...................................................................................... 1
 Fuel oil capacity: ......................................................................... 6,000 kg/h
 Design pressure (oil side):............................................................. 16 bar(g)
 Design pressure (water side): ....................................................... 16 bar(g)
 Fuel oil inlet temperature: ............................................................ max 60 ºC
 Fuel oil outlet temperature:............................................................... 56.5 ºC
 Cooling media: ................................................... Tech. Treated Fresh Water
 Cooling water amount: ................................................................ 4,304 kg/h
 Cooling water inlet temperature: ......................................................... 36 ºC
 Cooling water outlet temperature: ....................................................... 38 ºC
 Weight of heat-exchanger: .................................................................. 62 kg
 Pressure drop (oil side): .................................................................. 0.14 bar
 Pressure drop (water side): ........................................................... 0.086 bar
TECHNICAL
TECHNICAL DATA FOR HEXT-EXCHANGER
DATA
Technical data
Technical data for
for Hext-Exchanger
heater – Aalborg OL
1 General data
 Project No.: ....... 110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
 Project No.: ...................................................... 110959-01-1 ~ 110959-02-1
2 Data for heater/condenser

 Type (heater/condenser and type No.):............................. MX15 T32 L1000
 Primary media: ..........................................................................................Oil
 Secondary media: ...............................................................................Steam
 Number of "heaters/condensers": ............................................................... 1
 Primary media capacity: ................................................................ 1530 kg/h
 Design pressure, primary side:............................................................ 32 bar
 Design temperature, primary side: ..................................................... 195 ºC
 Inlet temperature, primary media: ........................................................ 60 ºC
 Outlet temperature, primary media:.................................................... 145 ºC
 Secondary media consumption : ..................................................... 139 kg/h
 Design pressure, secondary side: ....................................................... 19 bar
 Design temperature, secondary side:................................................. 212 ºC
 Min. working pressure, secondary side: ................................................ 6 bar
 Max. working pressure, secondary side: ............................................... 7 bar
 Inlet temperature, secondary media: .................................................. 165 ºC
 Weight of unit: .................................................................................... 125 kg
 Colour of unit: ............................................... Silver heat resistant RAL 9006
TECHNICAL
TECHNICAL DATA FOR AALBORG OC-TCI
DATA
Technical data
Technical data for
for Aalborg
Aalborg OC-TCi
OC-TCi
1 General data
 Project No.: ....... 110418-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
 Project No.: ...................................................... 110959-01-2 ~ 110959-02-2
2 Dimensions for boiler unit

 Height to top of smoke outlet box: ................................................ 5,533 mm
 Diameter incl. insulation: .............................................................. 2,370 mm
 Weight of boiler unit excl. water: ..................................................... 14.1 ton
 Weight of boiler unit incl. water: ...................................................... 21.6 ton
3 Water/steam process data

 Steam output, simultaneous operation: ....................................... 1,900 kg/h
 Steam output, oil fired section: .................................................... 1,300 kg/h
 Steam output, exhaust section: ...................................................... 600 kg/h
 Working pressure: ........................................................................ 7.0 bar(g)
 Working temperature: ........................................................................ 170 ºC
 Max. allowable working pressure: ................................................ 9.0 bar(g)
 Feed water operation: ................................................................. Modulating
 Feed water temperature, layout: ......................................................... 80 ºC
4 Data for pressure part

 Boiler type: .............................Vertical, composite smoke/smoke tube boiler
 Boiler model: ....................................................................... Aalborg OC-TCi
 Test pressure: ................................................ 1.5 x Design pressure bar(g)
 Protection of boiler body: ....................................................... HeatResistant
 Insulation thickness: .......................................................................... 75 mm
 Cladding type: .................................................................................... Trapez
 Colour of insulation plates: ................................................... Blue(RAL5002)
5 Combustion process data (oil-fired section)

 Min. calorific value of marine gas oil: ........................................42,200 kJ/kg
page 2/3
 Min. viscosity of marine gas oil:.............................................. 2 cSt. at 40 ºC

 Max. viscosity of marine gas oil:............................................. 6 cSt. at 40 ºC
 Density of marine gas oil: ................................................ 850 kg/m³ at 15 ºC
 Min. calorific value of fuel oil: ....................................................40,200 kJ/kg
 Max. viscosity of fuel oil:..................................................... 700 cSt. at 50 ºC
 Density of fuel oil: ............................................................ 991 kg/m³ at 15 ºC
 Turn down ratio on fuel oil: ....................................................................... 3:1
 Max. HFO viscosity before and at HFO pump and preheater: ......... 380 cSt.
 Fuel oil viscosity at burner inlet: ....................................................14-16 cSt.
 Fuel oil temperature at burner inlet: ............................................ 135-148 ºC
 Air excess No. at 100% load: ................................................................... 1.3
 Flue gas temperature (clean boiler): .................................................. 346 ºC
 Air consumption at 100% load:..................................................... 1,654 kg/h
 Flue gas flow (approx.): ................................................................ 1,749 kg/h
6 Combustion process data (exhaust gas

section)
 Main engine: .................................................................. MAN 6G50ME-C9.5
 Engine load, design: ...................................................................68.5 %MCR
 Design condition: ..................................................................................... ISO
 Exhaust gas flow: ....................................................................... 43,920 kg/h
 Inlet temperature of exhaust gas: ....................................................... 225 ºC
 Outlet temperature of exhaust gas: .................................................... 193 ºC

 Pressure loss across boiler (oil-fired section):............................ 144 mmWC
 Pressure loss across boiler (exhaust gas section): ...................... 80 mmWC
8 Data for burner

 Burner type: .................................................................... Pressure atomizing
 Burner regulation: ........................................................................ Modulating
 Model: ............................................................................................ KBM 125
 Primary fuel: ............................................................................ Heavy fuel oil
 Secondary fuel: .............................................................................. Diesel oil
 Burner capacity on marine gas oil, min.: ........................................... 38 kg/h
 Burner capacity on marine gas oil, max.: .......................................... 90 kg/h
 Burner capacity on fuel oil, min.: ....................................................... 41 kg/h
page 3/3
 Burner capacity on fuel oil, max.: ...................................................... 95 kg/h

 Nozzle: .......................................................................................... W1-80-50
 Flame tube: ........................................................................ Makers standard
 Diffuser disc: ...................................................................... Makers standard
 Colour of burner unit: ........................................................... Blue(RAL5002)
9 Data for control system

 Colour of boiler control panel: .......................................... Munsell 7.5BG7/2
 HMI unit: .................................................................................................. Yes
 Ethernet: ................................................................................................... NA
 MODBUS interface: .................................................................................. No
10 Operational data for boiler plant

 Operation: ............................................................................ 24h unattended
 Automatic mode: ..................................................................................... Yes
 Manual mode: ......................................................................................... Yes
 Emergency mode: ................................................................................... Yes
TECHNICAL DATA FOR
TECHNICAL DATACOMBUSTION AIR FAN
Technical
Technical data
data for
for Combustion
Combustion airAir
fanFan
– Aalborg OC-TCi
1 General data
 Project No.: ....... 110418-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
 Project No.: ...................................................... 110959-01-2 ~ 110959-02-2

3 Data for combustion air fan

 Fan type: ....................................................................................J25 FW 570
 Number of fans: ........................................................................................... 1
 Actual position designation: ....................................................... LG180 deg.
 Static pressure: .......................................................................... 643 mmWC
 Air flow at 45ºC:............................................................................ 2,014 m³/h
 Silencer fitted: .......................................................................................... No
 Colour of fan unit: ........................................................................... RAL5002
4 Data for fan motor

 Motor type: .................................................................... 3D2 B5 Marine duty
 Frame size: ............................................................................... 132 S1-2 B3
 Operating current (full load): .............................................................11.24 A
 Starting current: .................................................................................87,67 A
 Power consumption at 5°C: ................................................................ 5.4 kW
 Power consumption at 45ºC: .............................................................. 4.7 kW
 Revolutions: ............................................................................... 3,492 r.p.m.
 Heating element consumption: ................................................................. No
 Numbers of cable entries with reliefer: ........................................................ 2
page 2/2
 Cable gland size: ............................................................. M25x1.5+M20x1.5

 Insulation class: ........................................................................................ "F"
 Efficiency class: ........................................................................................IE2
TECHNICAL DATA FOR
TECHNICAL DATAFULE OIL PUMP
Technical
Technical data
data for
for fueloil
Fule oilpump
pump –
Aalborg OC-TCi
1 General data
 Project No.: ....... 110418-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
 Project No.: ...................................................... 110959-01-2 ~ 110959-02-2
2 Data for pump

 Pump operation type: .................................................................. Screw type
 Pump type: ......................................................................................DLC-900
 Number of pumps: ....................................................................................... 2
 Delivery head: ................................................................................ 33 bar(g)
 Pump capacity at 1.1 cSt.: ................................................................. 504 l/h
 Pump capacity at 1.4 cSt.: ................................................................. 530 l/h
 Pump capacity at 20 cSt.: .................................................................. 906 l/h
 Pump capacity at 380 cSt.: ............................................................. 1,056 l/h
 NPSH at 1.1 cSt. (including filter): ........................................................... 5 m
 NPSH at 1.4 cSt. (including filter): ........................................................... 5 m
 NPSH at 380 cSt. (including filter): ....................................................... 2.8 m
 Max. inlet pressure: .......................................................................... 6 bar(g)
 Relief valve set point (factory set): ................................................. 36 bar(g)
 Max. media temperature: ................................................................... 150 ºC
 Weight of unit: .................................................................................... 175 kg

 Motor type: ................................................................................. FCA-90 S-2
 Starting current: ...................................................................................22.8 A
 Power consumption at 20 cSt.: .......................................................... 1.2 kW
TECHNICAL DATA FOR FULE OIL PUMP
page 2/2
 Power consumption at 380 cSt.: ........................................................ 1.4 kW

 Revolutions: ............................................................................... 3,408 r.p.m.
 Numbers of cable entries with reliever: ....................................................... 2
TECHNICAL DATA FOR
TECHNICAL DATACOOLER
Technical
Technical data
data forfor Cooler – Aalborg
Cooler
OC-TCi
1 General data
 Project No.: ....... 110418-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
 Project No.: ...................................................... 110959-01-2 ~ 110959-02-2
2 Data for Cooler

 Cooler type: ......................................................................... MX10 T16 L600
 Number of coolers: ...................................................................................... 1
 Fuel oil capacity: .......................................................................... 2,580 kg/h
 Design pressure (oil side):.............................................................. 16 bar(g)
 Design pressure (water side): ........................................................ 16 bar(g)
 Fuel oil inlet temperature: ............................................................. max 60 ºC
 Fuel oil outlet temperature:.................................................... approx 55.7 ºC
 Cooling media: ...................................................... Tech. treated fresh water
 Cooling water amount: ................................................................. 2,837 kg/h
 Cooling water inlet temperature: .................................................. max 36 ºC
 Cooling water outlet temperature: ............................................ approx 38 ºC
 Weight of heat-exchanger: ................................................................... 55 kg
 Pressure drop (oil side): ................................................................... 0.10 bar
 Pressure drop (water side): .............................................................. 0.10 bar
TABLE OF CONTENTS
Table of contents
Steam Water System

Tag Number
.
................................... Steam and water diagram............................................ X01_702618_c............. 5-3
................................... List of parts - steam/water........................................... X01_702618_c............. 5-5
'DWDVKHHWVIRU$DOERUJ2/
1C1, 1C301.................. Safety valve, DN 65/100, PN 40/16............................. 2611174...................... 5-12
1C184, 1C484.............. Expansion joint, DN 100............................................ 85Y_013427................ 5-13
1C186, 1C486.............. Remote pull for safety valve....................................... Y10_077219................ 5-15
1C2............................. Stop valve, angle, DN 250, PN 25................................ 6010000007................. 5-17
1C3, 1C303.................. Stop valve, angle, DN 65, PN 25................................. 2511092...................... 5-18
1C4, 1C304.................. Stop valve, straight, non return, DN 65, PN 25.............. 2641092...................... 5-19
1C5, 1C8, 1C308.......... Stop valve, straight, non return, DN 40, PN 25.............. 2641090...................... 5-20
1C6, 1C7, 1C307.......... Stop valve, straight, DN 40, PN 25.............................. 2501090...................... 5-21
1C9, 1C10, 1C11, 1C196
................................... Stop valve, straight, DN 8, PN 160.............................. 6220000002................. 5-22
1C14........................... Check valve, DN 250, PN 25...................................... 6020000065................. 5-23
1C15, 1C27, 1C327,
1C28, 1C328, 1C24,
1C25........................... Stop valve, straight, DN 25, PN 25.............................. 2501088...................... 5-25
1C16........................... Stop valve, gate straight, DN 50, PN 10........................ 2531005...................... 5-26
Water level gauge with illuminator, left, 2 x VI, DN 25,
1C17........................... PN 40....................................................................... 7010000731................. 5-27
Water level gauge with illuminator, right, 2 x VI, DN 25,
1C18........................... PN 40....................................................................... 7010000730................. 5-28
1C187, 1C487.............. Remote pull for water level gauge................................ Y10_077212................ 5-29
1W14.......................... Level float switch, DN 25, PN 40................................ 8100000008................. 5-31
1W16.......................... Water level control unit (dp), DN 25............................ 70Z_036686................ 5-33
1K24.1........................ Control device........................................................... 8210000062................. 5-35
1K24.2........................ Transmitter head........................................................ 8500001303................. 5-36
1K24.3........................ Receiver head............................................................ 8500001304................. 5-37
1K24.5........................ Blower..................................................................... 8500000312................. 5-38
1C26........................... Relief valve, DN 15, PN 100....................................... 6040000050................. 5-41
1C194......................... Stop valve, straight, DN 65, PN 25.............................. 2501092...................... 5-42
1C199, 1C499.............. Stop valve, ball, straight, DN 50.................................. 6010000401................. 5-43
Control valve, straight way, with electric actuator, DN 50,
1W4............................ PN 40....................................................................... 6050000596................. 5-44
1H2, 1W32.................. LED indicator / limit switch........................................ 8001000002................. 5-46
1M23.......................... Chemical dosing unit................................................. 9296006006................. 5-48
1M25.......................... Sample cooler........................................................... 7050000005................. 5-50
1C183......................... Expansion joint, DN 800............................................ 8510000013................. 5-52
'DWDVKHHWVIRU$DOERUJ2&7&L
3C1, 3C301.................. Safety valve, DN 32/50, PN 40/16............................... 2611171...................... 5-54
3C184, 3C484.............. Expansion joint, DN 50.............................................. 85Y_013421................ 5-55
3C186, 3C486.............. Remote pull for safety valve....................................... K03_032121................ 5-57
3C2............................. Stop valve, straight, non return, DN 80, PN 25.............. 2641093...................... 5-59
3C3, 3C303, 3C6, 3C7,
3C307, 3C27, 3C327, Stop valve, straight, DN 25, PN 25.............................. 2501088...................... 5-60

TABLE OF CONTENTS
3C28, 3C328, 3C24,

3C25...........................
3C4, 3C304, 3C5, 3C8,
3C308......................... Stop valve, straight, non return, DN 25, PN 25.............. 2641088...................... 5-61
3C9, 3C10, 3C11.......... Stop valve, straight, DN 8, PN 160.............................. 6220000002................. 5-62
3C16, 3C198................ Stop valve, gate straight, DN 50, PN 10........................ 2531005...................... 5-63
Water level gauge with illuminator, left, 2 x VI, DN 25,
3C17........................... PN 40....................................................................... 7010000731................. 5-64
Water level gauge with illuminator, right, 2 x VI, DN 25,
3C18........................... PN 40....................................................................... 7010000730................. 5-65
3C187, 3C487.............. Remote pull for water level gauge................................ K03_032122................ 5-67
3W14.......................... Level float switch, DN 25, PN 40................................ 8100000008................. 5-69
3W16.......................... Water level control unit (dp), DN 25............................ 70Z_036686................ 5-71
3W4............................ PN 25....................................................................... 6050000589................. 5-73
3K24.1........................ Control device........................................................... 8210000062................. 5-75
3K24.2........................ Transmitter head........................................................ 8500001303................. 5-76
3K24.3........................ Receiver head............................................................ 8500001304................. 5-77
3K24.5........................ Blower..................................................................... 8500000312................. 5-78
3C183......................... Expansion joint, DN 250............................................ 8510000020................. 5-81
3C26........................... Relief valve, DN 15, PN 100....................................... 6040000050................. 5-82
3H2, 3W32.................. LED indicator / limit switch........................................ 8001000002................. 5-83
3M23.......................... Chemical dosing unit................................................. 9296006006................. 5-85
3M25.......................... Sample cooler........................................................... 7050000005................. 5-87
3C162......................... U-tube manometer, 400 mm........................................ 8050000069................. 5-89
3K8, 3K9..................... Temperature gauge.................................................... 8080000052................. 5-90
3K8.1, 3K9.1............... Connector for temperature gauge................................. 8500000406................. 5-91
'DWDVKHHWVIRU&RPPRQSDUW
M145.1........................ Ultrasonic sensor for oil detection equipment................ 8310000005................. 5-93
M145.2........................ Control unit for oil detection equipment....................... 8210000025................. 5-94
M146.1........................ Conductive electrode.................................................. 8622000001................. 5-95
M146.2........................ Control device, salinometer......................................... 8210000032................. 5-96
M146.3........................ T-piece for salinity alarm equipment............................ 8500000115................. 5-97
C191........................... Water washing hose with nozzle.................................. 2941001...................... 5-98
S-C-9.......................... Spare parts box.......................................................... 8500001081................. 5-99
L26............................. Touch operator panel................................................. 8562000904................. 5-100
L26.1.......................... Marine kit for keyboard.............................................. 8500002132................. 5-101
L26.2.......................... Printer...................................................................... 8500002119................. 5-102
L26.3.......................... Keyboard.................................................................. 8500002118................. 5-103
L26.4.......................... Trackball.................................................................. 8500002128................. 5-104
L26.7.......................... Switch...................................................................... 8562001016................. 5-105
L26.8.......................... USB hub................................................................... 8562000962................. 5-106
(c.fl)............................ Counter flange........................................................... K16_004096................ 5-107

X01_702618_c#A.4
STEAM AND WATER DIAGRAM
Steam and water diagram

LIST OF PARTS - STEAM/WATER
List of parts - steam/water

Boiler plant:......................................................................................1 x Aalborg OL + 1 x Aalborg OC-TCi
Request number:.....................................................................................................110418, 110637, 110959
Configuration number:.................................................................................................................................1
Hull number(s):........................................................................S1680, S1681, S1682, S1683, S1691, S1692
Project number(s):...................................-01-1/2 ~ 110418-02-1/2, 110637-01-1/2 ~ 110637-02-1/2
Project number(s):.......................................................................................110959-01-1/2 ~ 110959-02-1/2
P&I diagram drawing number:...................................................................................................X01:702618
P&I diagram revision:...........................................................................................................(a) 28 Sep 2017
:...........................................................................................................................................(b) 23 May 2018
:............................................................................................................................................(c) 16 Nov 2018
Reading guide:
List of Parts reflects parts delivered by Alfa Laval.

Tag Numbers are given without the index used on the P&I diagram. E.g. “C2" is found on the P&I Diagram
as "1C2" and "2C2" for boiler 1 and 2 respectively.
Aalborg OL boiler
Tag no. Qty. Dim. (DN) Application Type Datasheet or drawing

Oil-fired boiler (Qty. gives the number of parts per boiler)
C 1 N/A Aalborg OL - 03Y:702616
C1 1 65/100 Safety valve Safety 2611174
C184 1 100 Expansion joint for safety valve - 85Y_013427
C186 1 N/A Remote pull for safety valve - Y10_077219
C486 1 N/A Remote pull for safety valve - Y10_077219
C2 1 250 Main steam valve Stop 6010000007
C3 1 65 Feed water valve Stop 2511092
C4 1 65 Feed water valve Stop SDNR 2641092
C5 1 40 Scum valve Stop SDNR 2641090
C6 1 40 Scum valve Stop 2501090
C7 1 40 Blow down valve Stop 2501090
C8 1 40 Blow down valve Stop SDNR 2641090
C9 1 1/2" Sample valve Stop 6220000002
C10 1 1/2" Air escape valve Stop 6220000002
C11 1 1/2" Gauge board valve Stop 6220000002
C14 1 250 Valve, Main steam Check 6020000065

C15 1 25 By-pass steam valve Stop 2501088

C16 1 50 Furnace drain valve Gate 2531005
25 / length
C17 1 Water level gauge left Illuminated 7010000731
700
25 / length
C18 1 Water level gauge right Illuminated 7010000730
700
C187 1 N/A Remote pull for water level gauge - Y10_077212
C487 1 N/A Remote pull for water level gauge - Y10_077212
C27 1 25 Stop valve, DP Unit Stop 2501088
C28 1 25 Stop valve, Level Switch Stop 2501088
W14 1 25 Low level alarm Float switch 8100000008
W16 1 25 Water level control DP control unit 70Z_036686
Smoke density - Aalborg OL (Qty. gives the number of parts per boiler)
K24 1 - Smoke density - -
K24.1 1 N/A Control device - 8210000062
K24.2 1 N/A Transmitter - 8500001303
K24.3 1 N/A Receiver - 8500001304
K24.5 1 N/A Blower - 8500000312
Heating coil - Aalborg OL (Qty. gives the number of parts per boiler)
C24 1 25 Valve for heating coil inlet Stop 2501088
C25 1 25 Valve for heating coil outlet Stop 2501088
C26 1 1/2" / 3/4" Relief valve for heating coil Safety 6040000050
Soot blower - Aalborg OL (Qty. gives the number of parts per boiler)
C194 1 65 Stop valve for soot blower Stop 2501092
C196 1 1/2" Drain valve for soot blower Stop 6220000002
C199 1 50 Soot blower ball valve Stop 6010000401
C499 1 50 Soot blower ball valve Stop 6010000401
Other Parts
Feed water regulation valve (Qty. gives the number of parts per boiler)
Feed Water Control Valve with electrical ac-
W4 1 50 Control 6050000596
tuator
Remote indication - Steam pressure and Water level - Aalborg OL
H2 1 N/A Remote indication of Steam pressure Digital 8001000002
W32 1 N/A Remote indication of Water level Digital 8001000002
Chemical Dosing - Aalborg OL
M23 1 - Chemical dosing - 9296006006
Sample coolers - Aalborg OL
M25 1 N/A Sample cooler ALA -21 7050000005
Smoke outlet - Aalborg OL
C179 1 800 Smoke outlet - 9425000363
C183 1 800 Expansion joint - 8510000013
Spare insulation plate
Insulation cover, trapezoid plate (Not shown
S-C-19 1 1000x1000 - 8500000587
on the diagram)
Gauge Board - Aalborg OL (Qty. gives the number of parts per boiler)
Gauge board (Specified on the fuel oil diagram
or connection "M"/"T" on the burner diagram
C30 1 N/A - -
- therefore not shown on water/steam P&I-di-
agram).
Control system - Aalborg OL

L1 1 - Power panel - -
L2 1 - Local control panel - -
Aalborg OC-TCi boiler
Datasheet or draw-
Tag no. Qty. Dim. (DN) Application Type
ing
Composite boiler (Qty. gives the number of parts per boiler)
C 1 N/A Aalborg OC-TCi - 15Y:702617
C186 1 N/A Remote pull for safety valve - K03_032121
C486 1 N/A Remote pull for safety valve - K03_032121
C2 1 80 Main steam valve Stop SDNR 2641093
C5 1 25 Scum valve Stop SDNR 2641088
C6 1 25 Scum valve Stop 2501088
C9 1 1/2" Sample valve Stop 6220000002
C10 1 1/2" Air escape valve Stop 6220000002
C11 1 1/2" Gauge board valve Stop 6220000002
C16 1 50 Furnace drain valve Gate 2531005
25 / length
C17 1 Water level gauge left Illuminated 7010000731
700
25 / length
C18 1 Water level gauge right Illuminated 7010000730
700
C187 1 N/A Remote pull for water level gauge - K03_032122
C487 1 N/A Remote pull for water level gauge - K03_032122
C198 1 50 Drain valve for exhaust gas part Gate 2531005
W14 1 25 Low level alarm Float switch 8100000008
W16 1 25 Water level control DP control unit 70Z_036686
Feed water regulation valve (Qty. gives the number of parts per boiler)
Feed Water Control Valve with electrical ac-
W4 1 15 Control 6050000589
tuator
Smoke density - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
K24 1 - Smoke density - -
K24.1 1 N/A Control device - 8210000062
K24.2 1 N/A Transmitter - 8500001303

K24.3 1 N/A Receiver - 8500001304

K24.5 1 N/A Blower - 8500000312
Smoke outlet - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
C179 1 N/A Smoke outlet - -
C183 1 250 Expansion joint - 8510000020
Heating coil - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
C24 1 25 Valve for heating coil inlet Stop 2501088
C25 1 25 Valve for heating coil outlet Stop 2501088
C26 1 1/2" / 3/4" Relief valve for heating coil Safety 6040000050
Remote indication - Steam pressure and Water level - Aalborg OC-TCi
H2 1 N/A Remote indication of Steam pressure Digital 8001000002
W32 1 N/A Remote indication of Water level Digital 8001000002
Chemical Dosing - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
M23 1 - Chemical dosing - 9296006006
Sample coolers - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
M25 1 N/A Sample cooler ALA -21 7050000005
Spare insulation plate
Insulation cover, trapezoid plate (Not shown
S-C-19 1 1000x1000 - 8500000587
on the diagram)
Gauge Board - Aalborg OC-TCi (Qty. gives the number of parts per boiler)
Gauge board (Specified on the fuel oil dia-
gram or connection "M"/"T" on the burner di-
C30 1 N/A - -
agram - therefore not shown on water/steam
P&I-diagram).
Gauge board for U-tube manometer / temper-
C279 1 - - 61Z:084879
ature indicators
Differential pressure indicator (Exhaust gas U-tube manome-
C162 1 400 mm 8050000069
side) ter
K8 1 50-550°C Temperature indicator Exhaust inlet 8080000052
K9 1 50-550° C Temperature indicator Exhaust outlet 8080000052
K8.1 1 3/4’’ Connector for temp. indicator - 8500000406
K9.1 1 3/4’’ Connector for temp. indicator - 8500000406
Control system - Aalborg OC-TCi
Boiler Plant - Common

Hot well - oil detection
M145 1 - Oil detection equipment - -
M145.1 1 - Sensor- 6 m cable - 8310000005
M145.2 1 - Control unit - 8210000025
Salinity control
M146 1 - Salinity control - -
M146.1 1 N/A Salinity Electrode including wire SL 710 8622000001
M146.2 1 N/A Control device SL 700 8210000032
M146.3 1 25 T-piece - 8500000115
Water hose and spray gun
Water hose and spray gun (not shown on the dia-
C191 1 - - 2941001
gram)

Spare part box

S-C-9 1 N/A Spare part box (not shown on the diagram) - 8500001081
Control system - HMI ALTC
L26 1 - HMI TP1500 Comfort - 8562000904
L26.1 1 - Marine kit for keyboard - 8500002132
L26.2 1 - Printer - 8500002119
L26.3 1 - Keyboard - 8500002118
L26.4 1 - Trackball - 8500002128
L26.5 1 - Printer cable usb - 8500002129
L26.6 1 - Cable with power box - 8500002130
L26.7 1 - Switch IES-0005T 5X10/100TX - 8562001016
L26.8 1 - Siemens USB HUB - 8562000962
Counter flange
Set of counter flanges (not shown on the P&I dia-
(c.fl) 1 - - K16:004096
gram)

DATA SHEET
Tag No(s): 1C1, 1C301
Type:
• Safety valve, full lift
Min. 350
• 25.912
Size:
• Nominal diameter: DN 65/100
Application:
• To blow off saturated steam, air or water
Material:
• Body: GGG 40.3
DIN-Material No.: 0.7043
• Seat: X6 Cr Ni Mo Ti 17122
545
• Disc: X35 Cr Mo 17
DIN-Material No.: 1.4122.05
Technical data:
• Nominal pressure: PN 40/16
• Weight: 40 kg
• Flanges according to DIN
• Inlet: DN 65, PN40
• Outlet: DN 100, PN16
ø180 / 8 x ø18
ø 220
ø 100
Disc
ø 58,5
170
Seat
Body
ø 65
ø 145 / 8 x ø 18
ø 185
140
Type No.: 6040

Version: A.2 Safety valve, DN 65/100, PN 40/16 2611174

Tag No(s): 1C184, 1C484
85Y_013427#B.1
EXPANSION JOINT, DN 100
Expansion joint, DN 100
1 --- NO TITLE ---

Tag No(s): 1C186, 1C486
Y10_077219#A.1
REMOTE PULL FOR SAFETY VALVE
Remote pull for safety valve

DATA SHEET
Tag No(s): 1C2
Type: Material:
• Stop globe valve, angle • Body: GP240GH+N
Size: DIN-materiale No: 1.0619+N
• Seat: G19 9 Nb Si
• Nominal diameter: DN 250 DIN-materiale No: 1.4551
Application: • Disc: P265 GH
• For steam and/or water flow DIN-materiale No: 1.0425
Technical data:
• Nominal pressure: PN25
• Weight: 170 kg
• Valve seat tightness according to DIN
EN 12266-1, leak rate A, standard
Type No.: 6010

Version: C.1 Stop valve, angle, DN 250, PN 25 6010000007

DATA SHEET
Tag No(s): 1C3, 1C303
Type: Material:
• Stop globe valve, angle • Body: EN-GJS-400-18U-LT
Size: DIN-materiale No: EN-JS1049
• Seat: X20Cr13+QT
• Nominal diameter: DN 65 DIN-materiale No: 1.4021+QT
Application: • Disc: X20Cr13+QT
• For steam and/or water flow DIN-materiale No: 1.4021+QT
Technical data:
• Nominal pressure: PN 25
• Weight: 17 kg
180
28
235
Disc
Seat
Body
145
ø 65
ø 145 / 8 x ø18
ø 185
145
Type No.: 6010

Version: C.1 Stop valve, angle, DN 65, PN 25 2511092

DATA SHEET
Tag No(s): 1C4, 1C304
Type: Material:
• Stop check globe valve, screw down non • Body: EN-GJS-400-18U-LT
return, straight DIN-materiale No: EN-JS1049
Size: • Seat: X20Cr13+QT
DIN-materiale No: 1.4021+QT
• Nominal diameter: DN 65 • Disc: X20Cr13+QT
Application: DIN-materiale No: 1.4021+QT
• For steam and/or water flow Technical data:
• Weight: 18.4 kg
ø 180
28
265
ø 145 / 8 x ø 18
Disc
ø 185
Se a t
ø 65
Body
290
Type No.: 6030

Version: B.1 Stop valve, straight, non return, DN 65, PN 25 2641092

DATA SHEET
Tag No(s): 1C5, 1C8, 1C308
Type: Material:
• Weight: 10 kg
ø 160
21
225
ø 110 / 4 x ø 18
Disc
ø 150
Seat
ø 40
Body
200
Type No.: 6030


DATA SHEET
Tag No(s): 1C6, 1C7, 1C307
Type: Material:
• Stop globe valve, straight • Body: EN-GJS-400-18U-LT
Technical data:
• Kvs-value: 31 m3/h
• Zeta-value: 4.3 (range of tolerance for
Kvs-values according to VDI/VDE
2173)
• Weight: 10 kg
ø 160
21
225
Disc
ø 110 / 4 x ø18
Seat
ø 150
ø 40
Body
200
Type No.: 6010

Version: E.2 Stop valve, straight, DN 40, PN 25 2501090

DATA SHEET
Tag No(s): 1C9, 1C10, 1C11, 1C196
Type: Material:
• Instrument stop cone valve, straight, with • Body: C 22.8
security plate DIN- Material No. 1.0460
Size:
• G ½" x ø 12 • Seat: X20 Cr13
• Nominal diameter: DN 8 DIN- Material No. 1.4021
Application:
• For steam, water and/or air • Needle tip: X35 CrMo17
DIN- Material No. 1.4122
Technical data:
• Inlet: G ½" male DIN
19207, form R
• Outlet: For steel tube ø 12

• Weight: 0.8 kg
Ø 75
115
1/2” BSP
Security plate
12
22
90
Type No.: 6220

Version: A.2 Stop valve, straight, DN 8, PN 160 6220000002

DATA SHEET
Tag No(s): 1C14
Type: • Opening pressure at horizontal flow (60°

open): 19 mbar
• Wafer check valve • Opening pressure at vertical flow up-
Application: wards: 22 mbar
• For steam and liquid media • Standard Kv value: 2200 m3/h
Design: • Operating temperature max.: 250°C
• The wafer check valve is designed to be • Operating temperature min.: -10°C
sandwiched between welding neck • Weight:14.5 kg
flanges or slip-on flanges, with horizon- Installation:
tal flow or vertical flow upwards. The
disc is eccentrically placed in relation to • The check valve can be installed sand-
wiched between welding neck flanges or
the body to obtain a self-centring effect slip-on flanges
at installation
• Determine the correct installation situa-
Size: tion and the direction of flow. Itmust be
• Nominal diameter: DN 250 installed either in a horizontal flow or
where the flow is vertically upwards
Connection requirements:
• The valve is self-centring. However, it
• Min. inline diameter of connection pipe/ must always be ensured that it is com-
flange: 258.8 mm pletely centred in relation to the connec-
• Length of required min. inline diameter: tion pipe/flange. Use the body rim (ex-
200 mm ternal) diameter for this purpose
Material: • The check valve can be installed directly
on a valve, but a distance of 2-3 times the
• Body: carbon steel pipe diameter is preferable.
• Wafer disc: carbon steel • In case of a steam system with vertical
• Disc seating: metallic installed check valve a steam trap should
Technical data: be installed for drainage of condensate
• Operating pressure max: 25 bar Installation examples:
• Max. cold hydraulic test pressure: 37.5
bar
Eye bolt
Round or square limiter device
Hinge plug
Body
Disc
Flow
direction
Type No.: 6020

Version: D.1 Check valve, DN 250, PN 25 6020000065

DATA SHEET
Tag No(s): 1C14
Disc offset 7
343
Welding neck flange Welding neck flange

installation installation with
recessed pipe
61 61
Min. Ø258.8
Min. Ø258.8
O O
Ø200
Ø200
26 26
213 213
Slip-on flange Slip-on flange

installation installation with
recessed pipe
61 61
Min. Ø258.8
Min. Ø258.8
O O
Ø200
Ø200
26 26
213 213
Type No.: 6020

Version: D.1 Check valve, DN 250, PN 25 6020000065

DATA SHEET
Tag No(s): 1C15, 1C27, 1C327, 1C28, 1C328, 1C24,

1C25
Type: Material:
Technical data:
• Weight: 5.4 kg
ø 140
13
190
Disc
ø 85 / 4 x ø14
Seat
ø 25
ø 115
Body
160
Type No.: 6010

Version: C.1 Stop valve, straight, DN 25, PN 25 2501088

DATA SHEET
Tag No(s): 1C16
Type:
• Stop valve, gate straight
Size:
• Nominal diameter: DN 50
Application:
• Sea water, fresh water, oil, steam etc.
Material:
• Body: GG 25
Technical data:
• Max. temperature: 150 °C
• Weight: 11.5 kg
Type No.: 6010

Version: A.2 Stop valve, gate straight, DN 50, PN 10 2531005

DATA SHEET
Tag No(s): 1C17
Type: Valve position:

• Transparent water level gauge with illu- • Open / close position of valve
minator. - see marking on valve handle
• Orientation: Left Dimension [mm]:
• Model size: 2 x VI • H: 700
Size: • H1: 493
• Connection, nominal: DN 25 • H2: 250
• Connection, drain: ø 12 • H3: ~170
Pressure rating: • H4: ~110
• Pressure of unit, nominal: PN 40 • L: ~170
• Pressure of connection valves, nominal: • L1: ~80
PN 40 • W: ~124
• Pressure of drain valve, nominal: PN 40 • W1: Max 200
Connection type: • W2: ~34
• D: ø 12
• Connection type: Flanges according to
DIN
W1
Application:
W W2
• For boiler water level indicator
Material:
• Body: ASTM A105
• Connection valve body: ASTM A105
• Drain valve body : ASTM A105
Technical data
• Connection valves type: D
• Weight: ~29 kg
Electrical specifications:
Visible length H1
• Power supply: 220 +/- 15% VAC Cable gland

H
50/60 Hz
• Illumination type: LED
• LED size: 18W
H2
• Cable gland: M20 x 1.5

H4
H3
Drain connection ø D
L1
L
Type No.: 7010 Water level gauge with illuminator, left, 2 x VI, DN
Version: A.6 7010000731
25, PN 40

DATA SHEET
Tag No(s): 1C18

• Orientation: Right Dimension [mm]:
Size: • H1: 493
PN 40 • W: ~124
• D: ø 12
DIN
W1
Application:
W W2
Material:
• Body: ASTM A105
Technical data
• Weight: ~29 kg
Visible length H1
• Power supply: 220 +/- 15% VAC Cable Gland

H
50/60 Hz
• LED size: 18W
H2
• Cable gland: M20 x 1,5

H4
H3
L1
L
Type No.: 7010 Water level gauge with illuminator, right, 2 x VI, DN
Version: A.6 7010000730
25, PN 40

Tag No(s): 1C187, 1C487
Y10_077212#A.3
REMOTE PULL FOR WATER LEVEL GAUGE
Remote pull for water level gauge

DATA SHEET
Tag No(s): 1W14
Type:
• Level float switch
Size:
• DN 25
175
Cable gland
Application:
251
• Low water level switch
Material:
• St. 35.9
• C 22.8
110
Technical data:
• Drain connection: ø 12 mm
cable size (OD) 6 to 12 mm
• Max. working pressure: 32 bar
• Max. working temperature: 239°C
525
1190
• Flanges according to DIN 2635-C

• Magnetic switch: 2 x M130
• Switching voltage: 6-250V
• Switch current max: 1A ac; 0.5A dc
• Protection of switch housing: IP 54
130
174
ø 12
140
284
Type No.: 8100

Version: B.3 Level float switch, DN 25, PN 40 8100000008

Tag No(s): 1W16
70Z_036686#E.1
WATER LEVEL CONTROL UNIT (DP), DN 25
Water level control unit (dp), DN 25

DATA SHEET
Tag No(s): 1K24.1
Type: Performance:
• Control device • Reading range: 0.001 to 9999 (dependant
Application: on scale)
• Available scales: Opacity, transmission,
• For continues smoke density monitoring extinction (Lin and Log) and Ringel-
in the flue gas. mann
• Designed to operate with smoke density • Response: < 1 sec.
transmitter head and receiver head
• Damping: 0 to 9999 sec.
Material: • Alarms: 1 fault and 1 programmable lev-
• Glass reinforced polycarbonate el
Technical data: Mechanical:
Electrical: • Display: 12.7 mm 4 digit LCD
• Power supply: 105 to 240 VAC 50/60 Hz, • Keypad: 4 key pushbutton
5A fused nominel current consumption: • Ambient temperature: -20°C to +55°C
• Relays: 2 volt free SPCO contacts rated • Weight: 1.1 kg
10 A @ 240 VAC / 30 VDC
• Analogue outputs: Programmable non-
isolated 0 – 10 V and 4 – 20 mA
• Serial comms: RS232C or RS485
• Protection: IP64 (NEMA-4)
Type No.: 8210

Version: A.1 Control device 8210000062

DATA SHEET
Tag No(s): 1K24.2
Type: • Alignment tolerance: ± 3%

• Transmitter head • Air supply: 50 to 200 l/min each head
• Cable connection: M20 x 1.5
Application: cable size (OD) 6 to 12 mm
• For continuous smoke density monitor in • Ambient temperature: -20°C to +55°C
flue gas • Mounting stack gas temperature: -50°C
Material: to +600°C (with insulating kit)
• Machined 304 stainless steel • Maximum flange face temperature:
200°C
Technical data: • Protection: IP 65 (NEMA-4)
• Mounting flange: 40 mm (1 1/2”) class • Cable lenght RX to TX, max.: 50 m
150 ANSI pipe flange • Cable lenght RX to OI, max.: 100 m
• LED wavelength: 620 to 640 nm (red) • Path lenght, flange to flange: 0.5 to 5 m
• Weight: 2.5 kg
157
Ø 30
124
154
Ø 98.43 PCD
4 x M14
Threaded
mount hole
Brass cable glands
1" BSPT
Threaded hole
for air-purge
connection
142
126
M5 threaded hole
for protection earth
connection
123.7
Type No.: 8500

Version: G.1 Transmitter head 8500001303

DATA SHEET
Tag No(s): 1K24.3

• Receiver head • Air supply: 50 to 200 l/min. each head
• Cable connections: M20 x 1.5
200°C
• Mounting flange: 40 mm (1 ½”) class • Cable lenght RX to TX, max.: 50 m
• LED wavelength min.: 620 to 640 nm • Path lenght, flange to flange: 0.5 to 5 m
(red) • Weight: 2.5 kg
157
Ø 30
124
154
Ø 98.43 PCD
4 x M14
Threaded
mount hole
Brass cable glands
1" BSPT
Threaded hole
for air-purge
connection
142
126
M5 threaded hole
connection
123.7
Type No.: 8500

Version: H.1 Receiver head 8500001304

DATA SHEET
Tag No(s): 1K24.5
Type: Technical data:

• Blower with three phase electric motor • Max. allowable back pressure:
• UNI-JET 40 600 mm H2O
Application: • Power supply: 3 x 440V, 60 Hz
• Rated output: 0.25 kW
• Blower for smoke density equipment • Rated current, star connection: 0.85 A
Material: • Electric connection: PG 11
• Casing: Aluminium alloy • Protection: IP 54
• Insulation class: F
• Gable gland: M16 x 1.4
• Noise level: 60 dB(A)
• Weight: 7 kg
Cable gland
220
198
1” Air inlet filter

219
Inlet
Outlet 1”
internal thread
28
22
51 80
158.5 185
185 A
1” outlet thread
Approx. 300
79
Four holes ø 6 mm
15
22
Seen from arrow A

51
Type No.: 8500

Version: F.1 Blower 8500000312

DATA SHEET
Tag No(s): 1K24.5
The pressure curve is valid for pumping air, with average

temperature of 20°C and 1013 mbar at the inlet flange.
Type No.: 8500


DATA SHEET
Tag No(s): 1K24.5
Type No.: 8500


DATA SHEET
Tag No(s): 1C26
Type:
• Relief valve
100
Size:
• Inlet nominal: 1/2"
• Outlet nominal: 3/4"
Pressure rating:
Connection type:
• Connection inlet: 1/2" Th-m-BSP
• Connection outlet: 3/4 Th-f-BSP
189
Application:
• To blow off steam, neutral gases, va-
pours and liquids
Material:
• Body: GX5CrNiMoN19-11-2
• DIN-material No.: 1.4581
Technical data:
• Thread: DIN ISO 228 part 1
3/4”
• Set point: 22 bar

• Weight: 1.2 kg
34
15
ø 12
1/2”
42
Type No.: 6040

Version: B.2 Relief valve, DN 15, PN 100 6040000050

DATA SHEET
Tag No(s): 1C194
Type: Material:
Technical data:
• Kvs-value: 77 m3/h
• Zeta-value: 4.8 (range of tolerance for
Kvs-values according to VDI/VDE
2173)
• Weight: 18.4 kg
ø 180
28
265
Disc
ø 145 / 8 x ø18
Seat
ø 185
ø 65
Body
290
Type No.: 6010

Version: D.1 Stop valve, straight, DN 65, PN 25 2501092

DATA SHEET
Tag No(s): 1C199, 1C499
Type: Installation:
• Stop ball valve, straight, full bore Information and caution before installation
Size: of the valve:
• DN 50 • Pipe must be free of tension.
Application: • Pipe must be flushed to clean the dirt,
burrs calamines, welding residues etc.
• For air or steam flow which would damage the ball and seat.
Material • The valve must be kept in open position
during installation. Protective plastic
1. Body: A216-WCB covers must not be removed before the
2. Body cap: A216-WCB installation work commences.
3. Seat: TFE • At the moment of the shipment the ball
4. Union seal: TFE is lubricated with a pure vaseline oil,
5. Steam seal: TFE which can be easily removed with a sol-
vent, if required.
6. Stem packing: TFE
• Ball valves normally have a space be-
Technical data: tween ball and inside cavity of the body,
• Working pressure: 1000 PSI (69 bar) which could trap the product, care should
be taken to drain the cavity.
• End connections: Butt weld
• Pipe size: DN 50 Instruction for welding the valve on the pipe
line:
Dimensions:
• O.D: 61 mm • Tack weld in four points on both end-
connections.
• I.D: 50 mm • Lift out the centre part to protect the gas-
• I.D1: 49.8 mm kets against damage and complete the
• H: 107.2 mm welding.
• L: 138 mm • Insert the centre part and ensure easy op-
• L1: 203 mm eration.
L1
6
37.5° 5
H
I.D1
I.D
D
T
4 1 3 2
L
Type No.: 6010

Version: A.5 Stop valve, ball, straight, DN 50 6010000401

DATA SHEET
Tag No(s): 1W4
Type:
• Straightway control valve with electric
actuator
removal of hood H1
Space required for
Size:
H2 x L1
Application:
• For steam and/or fluid flow
Material:
• Body: GP240GH + N
DIN -Material No. 1.0619 + N
• Seat: X20 Cr13 + QT
DIN Material No. 1.4021+ QT
• Disc: X20 Cr13 + QT
DIN Material No. 1.4021 + QT
• Stuffing box: PTFE-V-ring unit (-10°C Cable gland
Hand operating
to +220°C) device
Technical data, valve:

H
• Position ratio: 50:1
• Flow characteristic: Equal percentage
• Standard Kv value: 25 m³/h
• Stroke: 30 mm Disc
• Plug type: Parabolic shaft guided
• Flanges according to DIN EN 1092-1/-2 Seat
n x d1
P.D.C
Technical data, actuator:

d
O.D.
• Voltage: 230V – 50/60 Hz Body
• Thrust: 5.0 kN
• Closing pressure: 34.6 bar L
• Power consumption: 33 VA
• Protection: IP 65 Dimension in mm:
• Ambient temperature:
- 20°C up to + 70°C • L: 230
• Control signal: 4 - 20 mA • H: 612
• Operating time: 79/66 sec • H1: 150
• Cable connection: 2 x M16 x 1.5 • d: Ø 50
cable size (O.D.) 5 to 10 mm • n x d1: 4 x Ø 18
Technical data: • P.D.C.: Ø 125
• Weight: 25 kg incl. actuator • O.D: Ø 165
Installation:
• L1 x H2: 171 x 156
• Only as shown in the picture
Type No.: 6050 Control valve, straight way, with electric actuator,
Version: B.1 6050000596
DN 50, PN 40

DATA SHEET
Tag No(s): 1W4
Version: B.1 6050000596
DN 50, PN 40

DATA SHEET
Tag No(s): 1H2, 1W32
Type • Auxiliary voltages:

2-wire supply: 25…16 VDC / 0…20 mA
• LED indicator/limit switch • EMC immunity influence: < ± 0.5% of
• 5714B reading
Application: • Max. wire size: 1 x 2.5 mm²
• Relative air humidity:< 95% RH (non
condensing)
• Tightness (mounted in a panel): IP65
Voltage input:
• Measurement range: -20mV...12 VDC
• Program measurement range :
5714 OK
0…1/0,2…1/0…10/2…10VDC
• Input resistance: nominal 10 M
48
0
12
1 2
Current input:
• Measurement range: -1...25 mA
96
• Program, measurement range:
0…20 and 4…20mA
• Input resistance:
Nominal20  + PTC 25
• The 5714 with 2 relay outputs is designed • Sensor error detection: loop break
for digital readout of current / voltage or 4…20mA…..Yes
temperature signals.
Display:
Relay outputs:
• Display readout: -199…9999 (4 digits)
• Are selected as either a make or a break • Decimal point: programmable
function. The relays can be used as a trip
amplifier. • Digit height: 13.8 mm
• Two yellow front LEDs indicate the re- • Display updating: 2.2 times/s
lay status. The relays can be set up with • Input outside input range is indicated by:
either delayed on or off. Active relay can Explanatory text
be selected for either an increasing or de- Relay outputs:
creasing signal. The arrow keys can be
used for fast change of the set point. • Relay function: setpoint
Technical data: • Hysteresis, in % display counts:
0.1…25%/1…2999
• Panel cut out: 44.5 x 91.5 mm • On and Off delay: 0…3600s
• Weight: 230 g • Max. voltage: 250 VRMS
Electrical specifications: • Max. current: 2 A / AC
Common specifications: • Max. AC power: 500 VA
• Supply voltage: • Max. current at 24 VDC: 1A
Max. voltage: 24…230 VA C, ±10%50… • Sensor error action: Make / break/hold
60Hz
24…250 VDC ± 20%
• Internal consumption: 2.7W
Max. consumption: 3.0 W
Type No.: 8001

Version: E.1 LED indicator / limit switch 8001000002

DATA SHEET
Supply
Connections
Input:
RTD, 2-wir e RTD, 3-wire RTD, 4-wire
2-wire transmitter Current
Voltage Potentiometer
Output:
Relays
R1 R2
Block Diagram
Type No.: 8001


DATA SHEET
Tag No(s): 1M23

• Dosing pump with chemical tank. • Max. outlet pressure: 16 bar
Application: • Max. inlet pressure: 2 bar
• For chemical dosing, modulating feed • Capacity at 16 bar: 1.1 l/h
water regulation. • Stroke at 16 bar: 0.10 ml
• For boiler with Max. design pressure: 12 • Capacity at 8 bar: 1.4 l/h
bar • Stroke at 8 bar: 0.13 ml
Material: • Stroke length, adjustable: 0 - 100
• Stroke rates, adjustable: in % of 180
• Pump stroke/min. incl. stop
Liquid end: Polypropylene
Valves: Polypropylene • Max. frequency: 180 stroke/min
Seals: EPDM • Suction lift max.: 6 m WC
Balls: Ceramic • Max. ambient temperature at max. coun-
• Chemical tank: Polyethylene ter pressure: 50°C
• Dosing valve: Stainless steel • Cable lenght: 5 m
• Wattage: 11.1 ...10.5 W
Feed line to boiler • Peak current: 1.5 A
Cooling neck 200 - 300 mm • Fuse (placed behind the control pan-
Yard supply el): 0.8 AT
Dosing valve, spring loaded, item 6220000009
• Enclosure rating: IP 65
ø 6/ø 4 x 5000 mm PE Hose
Relief valve, item 6000 000088
• Motor: 1 phase AC
Air escape valve
Dosing pump, item 5540 000453 • Control supply: 100-230 V 50/60 Hz
159
incl. air escape valve,

hoses, 5m marine cable, • Weight: 8 kg
dosing valve and
non return valve
Manual stirrer, item 8500 000716

590
60 l chemical tank, item 8500 000715
Non return valve
Ø 410
Pover connection
Dosing valve item 6220000009

Customer connection G 1/2" BSPP
NV27
40
57
114
Type No.: 9296

Version: B.1 Chemical dosing unit 9296006006

DATA SHEET
Tag No(s): 1M23
medium back pressure

1,6
1,4
180 strokes/min
135 strokes/min
90 strokes/min
1,2 45 strokes/min
0,8
I/h
0,6
0,4
0,2
0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Stroke length
Correction factor
2
1,5
1
0,5
0
1 2 3 4 8 11 13 16
Back pressure
Type No.: 9296


DATA SHEET
Tag No(s): 1M25
Type: Material:
• Sample cooler • Sample cooler: austenitic stainless steel
Size: grade 316L
• Cooling water inlet valve: stainless steel
• ALA-21 • Sample inlet valve: stainless steel.
Application: • Compression fitting: carbon steel
• The sample cooler is designed for taking Technical data:
manual samples of boiler water for anal-
ysis. The cooling water is turned on and • Coil design pressure: 32 bar g
the sample inlet valve is adjusted until a • Coil design temperature: 300°C
sample of boiler water is obtained at a • Body design pressure: 10 bar g
suitable temperature. For manual sam- • Body design temperature: 100°C
pling it is not normally necessary to
measure sample or cooling water flow • Weight: 4 kg
rates.
ø 90
Sample in ø 6 mm O/D
Customer supply
2. Sample inlet valve

1/4” BSP (each ends)
ø 13
3. Compression fittings
for sample in 1/4” BSP
Cooling water out 1/2” BSP

Customer supply
1. Sample cooler
4. Cooling water Sample out

inlet valve 1/2” BSP
Cooling water in1/2” BSP
Customer supply
Type No.: 7050

Version: A.1 Sample cooler 7050000005

DATA SHEET
Tag No(s): 1M25
Installation: • Allow the sample to run for a while be-

fore collection. This will ensure that a
• Fit the ALA 21 so that the bottom of the true sample is collected for analysis.
unit is accessible for the collection of the
cooled sample. • When enough liquid has been collected
close the sample inlet valve first and then
• Connect the cooling water inlet in ½” the cooling water inlet valve.
nominal bore pipe via an inlet valve.
• After closing the sample inlet valve the
• The cooling water outlet should be piped sample out connection may drip for a few
to an open drain or tundish. minutes while the coil drains.
• The sample inlet pipe should be in 6 mm Performance:
O/D tubes.
• The sample inlet to the cooler can be tak- • When it is required to predict the per-
en direct from a boiler or steam line iso- formance of the sample cooler system,
lating valve. the table below gives the sample outlet
temperature to be expected for two boiler
Operation: pressures an for two cooling water flow
• Sample pipe work will become very hot rates.
under normal working conditions, and Example
will cause burns if touched.
• Open the cooling water inlet valve first • A sample flow rate of 30 l/h is required
and ensure that a flow can be seen at the from a boiler operating at 10 barg. For a
cooling water outlet. cooling water flow rate of 0.4 l/s, from
the table the sample outlet temperature
• It is essential that cooling water is flow- would be 4K (4°C) above the cooling
ing before opening the sample inlet water inlet temperature. If the cooling
valve. water is 15°C, the sample temperatures
• Gradually open the samples inlet valve would be 19°C.
and regulate the flow to achieve a cooled
sample at about 25°C.
Sample flow rate Cooling water flow rate Cooling water flow rate
0.26 l/s (940 l/h) 0.41 l/s (1480 l/h)
Boiler pressure
10 barg 20 barg 10 barg 20 barg
l/h l/min Sample outlet temperature above cooling water inlet temperature K (°C)
10 0.17 3 3 1 1
20 0.33 5 5 2 3
30 0.50 7 9 4 5
40 0.67 8 10 5 7
50 0.83 10 12 6 8
60 1.00 11 13 7 10
80 1.33 12 16 8 12
100 1.67 15 19 9 14
120 2.00 17 22 10 16
Table 1
Type No.: 7050


DATA SHEET
Tag No(s): 1C183
Type:
• Expansion joint with loose flanges 400
• US1FD.0800.3 20
Size: 24 x ø 22
• DN 800
Application:
• For flue gas outlet / exhaust gas inlet/
outlet
Connection type:
DIN 86044
Material:
• Bellows: W. No. 1.4541
• Flanges: R.St.37-2
Technical data:
• Design pressure: 2.5 bar Ø 818
Ø 900
Ø 958
• Design temperature: 550oC

• Movements, max. axial:  dz: 125 mm
• Movements, max. lateral ± dy: 15 mm
• Spring rates axial: 100 N/mm
• Spring rates lateral: 279 N/mm
• Weight: 77 kg
Type No.: 8510

Version: A.2 Expansion joint, DN 800 8510000013

DATA SHEET
Tag No(s): 3C1, 3C301
Type:
• Safety valve, full lift
Min. 200
• 25.912
Size:
• Nominal diameter: DN 32/50
Application:
• To blow off saturated steam, air or water
Material:
• Body: GGG 40.3
• Seat: X6 Cr Ni Mo Ti 17122
330
• Disc: X35 Cr Mo 17
DIN-Material No.: 1.4122.05
Technical data:
• Nominal pressure: PN 40/16
• Weight: 14 kg
• Inlet: DN 32, PN40
• Outlet: DN 50, PN16
ø125/ 4 x ø18
ø 165
ø 50
Disc
ø 29
115
Seat
Body
ø 32
ø 100 / 4 x ø 18
ø 140
110
Type No.: 6040

Version: A.2 Safety valve, DN 32/50, PN 40/16 2611171

Tag No(s): 3C184, 3C484
85Y_013421#B.1
EXPANSION JOINT, DN 50
Expansion joint, DN 50
1 --- NO TITLE ---

Tag No(s): 3C186, 3C486
K03_032121#C.1
REMOTE PULL FOR SAFETY VALVE
Remote pull for safety valve

DATA SHEET
Tag No(s): 3C2
Type: Material:
• Weight: 23 kg
ø 200
32
290
ø 160 / 8 x ø 18
Disc
ø 200
Se a t
ø 80
Body
310
Type No.: 6030


DATA SHEET
Tag No(s): 3C3, 3C303, 3C6, 3C7, 3C307, 3C27,

3C327, 3C28, 3C328, 3C24, 3C25
Type: Material:
Technical data:
• Weight: 5.4 kg
ø 140
13
190
Disc
ø 85 / 4 x ø14
Seat
ø 25
ø 115
Body
160
Type No.: 6010

Version: C.1 Stop valve, straight, DN 25, PN 25 2501088

DATA SHEET
Tag No(s): 3C4, 3C304, 3C5, 3C8, 3C308
Type: Material:
• Weight: 5.4 kg
ø 140
13
190
ø 85 / 4 x ø 14
Disc
ø 115
Seat
ø 25
Body
160
Type No.: 6030

Version: C.1 Stop valve, straight, non return, DN 25, PN 25 2641088

DATA SHEET
Tag No(s): 3C9, 3C10, 3C11
Type: Material:
• Instrument stop cone valve, straight, with • Body: C 22.8
security plate DIN- Material No. 1.0460
Size:
• G ½" x ø 12 • Seat: X20 Cr13
• Nominal diameter: DN 8 DIN- Material No. 1.4021
Application:
• For steam, water and/or air • Needle tip: X35 CrMo17
DIN- Material No. 1.4122
Technical data:
• Inlet: G ½" male DIN
19207, form R
• Outlet: For steel tube ø 12

• Weight: 0.8 kg
Ø 75
115
1/2” BSP
Security plate
12
22
90
Type No.: 6220

Version: A.2 Stop valve, straight, DN 8, PN 160 6220000002

DATA SHEET
Tag No(s): 3C16, 3C198
Type:
• Stop valve, gate straight
Size:
Application:
• Sea water, fresh water, oil, steam etc.
Material:
• Body: GG 25
Technical data:
• Max. temperature: 150 °C
• Weight: 11.5 kg
Type No.: 6010

Version: A.2 Stop valve, gate straight, DN 50, PN 10 2531005

DATA SHEET
Tag No(s): 3C17

• Orientation: Left Dimension [mm]:
Size: • H1: 493
PN 40 • W: ~124
• D: ø 12
DIN
W1
Application:
W W2
Material:
• Body: ASTM A105
Technical data
• Weight: ~29 kg
Visible length H1
• Power supply: 220 +/- 15% VAC Cable gland

H
50/60 Hz
• LED size: 18W
H2
• Cable gland: M20 x 1.5

H4
H3
L1
L
Type No.: 7010 Water level gauge with illuminator, left, 2 x VI, DN
Version: A.6 7010000731
25, PN 40

DATA SHEET
Tag No(s): 3C18

• Orientation: Right Dimension [mm]:
Size: • H1: 493
PN 40 • W: ~124
• D: ø 12
DIN
W1
Application:
W W2
Material:
• Body: ASTM A105
Technical data
• Weight: ~29 kg
Visible length H1
• Power supply: 220 +/- 15% VAC Cable Gland

H
50/60 Hz
• LED size: 18W
H2

H4
H3
L1
L
Type No.: 7010 Water level gauge with illuminator, right, 2 x VI, DN
Version: A.6 7010000730
25, PN 40

Tag No(s): 3C187, 3C487
K03_032122#C.2
REMOTE PULL FOR WATER LEVEL GAUGE
Remote pull for water level gauge

DATA SHEET
Tag No(s): 3W14
Type:
• Level float switch
Size:
• DN 25
175
Cable gland
Application:
251
• Low water level switch
Material:
• St. 35.9
• C 22.8
110
Technical data:
• Drain connection: ø 12 mm
• Max. working pressure: 32 bar
• Max. working temperature: 239°C
525
1190
• Flanges according to DIN 2635-C

• Magnetic switch: 2 x M130
• Switching voltage: 6-250V
• Switch current max: 1A ac; 0.5A dc
• Protection of switch housing: IP 54
130
174
ø 12
140
284
Type No.: 8100

Version: B.3 Level float switch, DN 25, PN 40 8100000008

Tag No(s): 3W16
70Z_036686#E.1
WATER LEVEL CONTROL UNIT (DP), DN 25
Water level control unit (dp), DN 25

DATA SHEET
Tag No(s): 3W4
Type:
actuator
removal of hood H1
Space required for
Size:
H2 x L1
Application:
Material:
• Body: EN-GJS-400-18U-LT
DIN -Material No. EN-JS1049
• Disc: X20 Cr13 + QT
• Stuffing box: PTFE-V-ring unit (-10°C Cable gland
Hand operating
to +220°C) device

H
• Standard Kv value: 2.5 m³/h
• Stroke: 20 mm Disc
• Plug type: Parabolic shaft guided
• Flanges according to DIN EN 1092-1/-2 Seat
n x d1
P.D.C

d
O.D.
• Voltage: 230V – 50/60 Hz Body
• Thrust: 2.2 kN
• Closing pressure: 40 bar L
• Power consumption: 21 VA
• Protection: IP 65 Dimension in mm:
- 20°C up to + 70°C • L: 130
• Control signal: 4 - 20 mA • H: 578
• Operating time: 53/44 sec • H1: 150
• Cable connection: 2 x M16 x 1.5 • d: Ø 15
cable size (O.D.) 5 to 10 mm • n x d1: 4 x Ø 14
Technical data: • P.D.C.: Ø 65
• Weight: 12.2 kg incl. actuator • O.D: Ø 95
Installation:
• L1 x H2: 171 x 156
Version: B.1 6050000589
DN 15, PN 25

DATA SHEET
Tag No(s): 3W4
Version: B.1 6050000589
DN 15, PN 25

DATA SHEET
Tag No(s): 3K24.1
Type: Performance:
• Control device • Reading range: 0.001 to 9999 (dependant
Application: on scale)
• Available scales: Opacity, transmission,
• For continues smoke density monitoring extinction (Lin and Log) and Ringel-
in the flue gas. mann
• Designed to operate with smoke density • Response: < 1 sec.
transmitter head and receiver head
• Damping: 0 to 9999 sec.
Material: • Alarms: 1 fault and 1 programmable lev-
• Glass reinforced polycarbonate el
Technical data: Mechanical:
Electrical: • Display: 12.7 mm 4 digit LCD
• Power supply: 105 to 240 VAC 50/60 Hz, • Keypad: 4 key pushbutton
5A fused nominel current consumption: • Ambient temperature: -20°C to +55°C
• Relays: 2 volt free SPCO contacts rated • Weight: 1.1 kg
10 A @ 240 VAC / 30 VDC
• Analogue outputs: Programmable non-
isolated 0 – 10 V and 4 – 20 mA
• Serial comms: RS232C or RS485
• Protection: IP64 (NEMA-4)
Type No.: 8210

Version: A.1 Control device 8210000062

DATA SHEET
Tag No(s): 3K24.2

• Transmitter head • Air supply: 50 to 200 l/min each head
• Cable connection: M20 x 1.5
200°C
• Mounting flange: 40 mm (1 1/2”) class • Cable lenght RX to TX, max.: 50 m
• LED wavelength: 620 to 640 nm (red) • Path lenght, flange to flange: 0.5 to 5 m
• Weight: 2.5 kg
157
Ø 30
124
154
Ø 98.43 PCD
4 x M14
Threaded
mount hole
Brass cable glands
1" BSPT
Threaded hole
for air-purge
connection
142
126
M5 threaded hole
connection
123.7
Type No.: 8500

Version: G.1 Transmitter head 8500001303

DATA SHEET
Tag No(s): 3K24.3

• Receiver head • Air supply: 50 to 200 l/min. each head
• Cable connections: M20 x 1.5
200°C
• Mounting flange: 40 mm (1 ½”) class • Cable lenght RX to TX, max.: 50 m
• LED wavelength min.: 620 to 640 nm • Path lenght, flange to flange: 0.5 to 5 m
(red) • Weight: 2.5 kg
157
Ø 30
124
154
Ø 98.43 PCD
4 x M14
Threaded
mount hole
Brass cable glands
1" BSPT
Threaded hole
for air-purge
connection
142
126
M5 threaded hole
connection
123.7
Type No.: 8500

Version: H.1 Receiver head 8500001304

DATA SHEET
Tag No(s): 3K24.5

• Blower with three phase electric motor • Max. allowable back pressure:
• UNI-JET 40 600 mm H2O
Application: • Power supply: 3 x 440V, 60 Hz
• Rated output: 0.25 kW
• Blower for smoke density equipment • Rated current, star connection: 0.85 A
Material: • Electric connection: PG 11
• Casing: Aluminium alloy • Protection: IP 54
• Gable gland: M16 x 1.4
• Noise level: 60 dB(A)
• Weight: 7 kg
Cable gland
220
198
1” Air inlet filter

219
Inlet
Outlet 1”
internal thread
28
22
51 80
158.5 185
185 A
1” outlet thread
Approx. 300
79
Four holes ø 6 mm
15
22
Seen from arrow A

51
Type No.: 8500


DATA SHEET
Tag No(s): 3K24.5
The pressure curve is valid for pumping air, with average

temperature of 20°C and 1013 mbar at the inlet flange.
Type No.: 8500


DATA SHEET
Tag No(s): 3K24.5
Type No.: 8500


DATA SHEET
Tag No(s): 3C183
Type:
• Expansion joint with loose flanges 190
• US1FI.0250.2 16
12 x ø 18
Size:
• DN 250
Application:
• For flue gas outlet / exhaust gas inlet/
outlet
Connection type:
DIN 86044
Material:
• Bellows: W.nr. 1.4541
Ø 257
Ø 335
Ø 375
• Flanges: R.St.37-2
Technical data:
• Design pressure: 2.5 bar
• Design temperature: 550C
• Movements, max. axial: ± dz56 mm
• Movements, max. lateral ± dy: 10 mm
• Spring rates axial: 73 N/mm
• Spring rates lateral: 259 N/mm
• Weight: 15 kg
Type No.:8510
Version: A.2 Expansion joint, DN 250 8510000020

DATA SHEET
Tag No(s): 3C26
Type:
• Relief valve
100
Size:
• Inlet nominal: 1/2"
• Outlet nominal: 3/4"
Pressure rating:
Connection type:
• Connection inlet: 1/2" Th-m-BSP
• Connection outlet: 3/4 Th-f-BSP
189
Application:
pours and liquids
Material:
• Body: GX5CrNiMoN19-11-2
Technical data:
3/4”
• Set point: 22 bar

• Weight: 1.2 kg
34
15
ø 12
1/2”
42
Type No.: 6040

Version: B.2 Relief valve, DN 15, PN 100 6040000050

DATA SHEET
Type • Auxiliary voltages:

2-wire supply: 25…16 VDC / 0…20 mA
• LED indicator/limit switch • EMC immunity influence: < ± 0.5% of
• 5714B reading
Application: • Max. wire size: 1 x 2.5 mm²
• Relative air humidity:< 95% RH (non
condensing)
• Tightness (mounted in a panel): IP65
Voltage input:
• Measurement range: -20mV...12 VDC
• Program measurement range :
5714 OK
0…1/0,2…1/0…10/2…10VDC
• Input resistance: nominal 10 M
48
0
12
1 2
Current input:
• Measurement range: -1...25 mA
96
• Program, measurement range:
0…20 and 4…20mA
• Input resistance:
Nominal20  + PTC 25
• The 5714 with 2 relay outputs is designed • Sensor error detection: loop break
for digital readout of current / voltage or 4…20mA…..Yes
temperature signals.
Display:
Relay outputs:
• Display readout: -199…9999 (4 digits)
• Are selected as either a make or a break • Decimal point: programmable
function. The relays can be used as a trip
amplifier. • Digit height: 13.8 mm
• Two yellow front LEDs indicate the re- • Display updating: 2.2 times/s
lay status. The relays can be set up with • Input outside input range is indicated by:
either delayed on or off. Active relay can Explanatory text
be selected for either an increasing or de- Relay outputs:
creasing signal. The arrow keys can be
used for fast change of the set point. • Relay function: setpoint
Technical data: • Hysteresis, in % display counts:
0.1…25%/1…2999
• Panel cut out: 44.5 x 91.5 mm • On and Off delay: 0…3600s
• Weight: 230 g • Max. voltage: 250 VRMS
Electrical specifications: • Max. current: 2 A / AC
Common specifications: • Max. AC power: 500 VA
• Supply voltage: • Max. current at 24 VDC: 1A
Max. voltage: 24…230 VA C, ±10%50… • Sensor error action: Make / break/hold
60Hz
24…250 VDC ± 20%
• Internal consumption: 2.7W
Max. consumption: 3.0 W
Type No.: 8001


DATA SHEET
Supply
Connections
Input:
RTD, 2-wir e RTD, 3-wire RTD, 4-wire
2-wire transmitter Current
Voltage Potentiometer
Output:
Relays
R1 R2
Block Diagram
Type No.: 8001


DATA SHEET
Tag No(s): 3M23

• Dosing pump with chemical tank. • Max. outlet pressure: 16 bar
Application: • Max. inlet pressure: 2 bar
• For chemical dosing, modulating feed • Capacity at 16 bar: 1.1 l/h
water regulation. • Stroke at 16 bar: 0.10 ml
• For boiler with Max. design pressure: 12 • Capacity at 8 bar: 1.4 l/h
bar • Stroke at 8 bar: 0.13 ml
Material: • Stroke length, adjustable: 0 - 100
• Stroke rates, adjustable: in % of 180
• Pump stroke/min. incl. stop
Liquid end: Polypropylene
Valves: Polypropylene • Max. frequency: 180 stroke/min
Seals: EPDM • Suction lift max.: 6 m WC
Balls: Ceramic • Max. ambient temperature at max. coun-
• Chemical tank: Polyethylene ter pressure: 50°C
• Dosing valve: Stainless steel • Cable lenght: 5 m
• Wattage: 11.1 ...10.5 W
Feed line to boiler • Peak current: 1.5 A
Cooling neck 200 - 300 mm • Fuse (placed behind the control pan-
Yard supply el): 0.8 AT
Dosing valve, spring loaded, item 6220000009
• Enclosure rating: IP 65
ø 6/ø 4 x 5000 mm PE Hose
Relief valve, item 6000 000088
• Motor: 1 phase AC
Air escape valve
Dosing pump, item 5540 000453 • Control supply: 100-230 V 50/60 Hz
159
incl. air escape valve,

hoses, 5m marine cable, • Weight: 8 kg
dosing valve and
non return valve
Manual stirrer, item 8500 000716

590
60 l chemical tank, item 8500 000715
Non return valve
Ø 410
Pover connection
Dosing valve item 6220000009

Customer connection G 1/2" BSPP
NV27
40
57
114
Type No.: 9296


DATA SHEET
Tag No(s): 3M23
medium back pressure

1,6
1,4
180 strokes/min
135 strokes/min
90 strokes/min
1,2 45 strokes/min
0,8
I/h
0,6
0,4
0,2
0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Stroke length
Correction factor
2
1,5
1
0,5
0
1 2 3 4 8 11 13 16
Back pressure
Type No.: 9296


DATA SHEET
Tag No(s): 3M25
Type: Material:
• Sample cooler • Sample cooler: austenitic stainless steel
Size: grade 316L
• Cooling water inlet valve: stainless steel
• ALA-21 • Sample inlet valve: stainless steel.
Application: • Compression fitting: carbon steel
• The sample cooler is designed for taking Technical data:
manual samples of boiler water for anal-
ysis. The cooling water is turned on and • Coil design pressure: 32 bar g
the sample inlet valve is adjusted until a • Coil design temperature: 300°C
sample of boiler water is obtained at a • Body design pressure: 10 bar g
suitable temperature. For manual sam- • Body design temperature: 100°C
pling it is not normally necessary to
measure sample or cooling water flow • Weight: 4 kg
rates.
ø 90
Sample in ø 6 mm O/D
Customer supply
2. Sample inlet valve

1/4” BSP (each ends)
ø 13
3. Compression fittings
for sample in 1/4” BSP
Cooling water out 1/2” BSP

Customer supply
1. Sample cooler
4. Cooling water Sample out

inlet valve 1/2” BSP
Cooling water in1/2” BSP
Customer supply
Type No.: 7050


DATA SHEET
Tag No(s): 3M25
Installation: • Allow the sample to run for a while be-

fore collection. This will ensure that a
• Fit the ALA 21 so that the bottom of the true sample is collected for analysis.
unit is accessible for the collection of the
cooled sample. • When enough liquid has been collected
close the sample inlet valve first and then
• Connect the cooling water inlet in ½” the cooling water inlet valve.
nominal bore pipe via an inlet valve.
• After closing the sample inlet valve the
• The cooling water outlet should be piped sample out connection may drip for a few
to an open drain or tundish. minutes while the coil drains.
• The sample inlet pipe should be in 6 mm Performance:
O/D tubes.
• The sample inlet to the cooler can be tak- • When it is required to predict the per-
en direct from a boiler or steam line iso- formance of the sample cooler system,
lating valve. the table below gives the sample outlet
temperature to be expected for two boiler
Operation: pressures an for two cooling water flow
• Sample pipe work will become very hot rates.
under normal working conditions, and Example
will cause burns if touched.
• Open the cooling water inlet valve first • A sample flow rate of 30 l/h is required
and ensure that a flow can be seen at the from a boiler operating at 10 barg. For a
cooling water outlet. cooling water flow rate of 0.4 l/s, from
the table the sample outlet temperature
• It is essential that cooling water is flow- would be 4K (4°C) above the cooling
ing before opening the sample inlet water inlet temperature. If the cooling
valve. water is 15°C, the sample temperatures
• Gradually open the samples inlet valve would be 19°C.
and regulate the flow to achieve a cooled
sample at about 25°C.
Sample flow rate Cooling water flow rate Cooling water flow rate
0.26 l/s (940 l/h) 0.41 l/s (1480 l/h)
Boiler pressure
10 barg 20 barg 10 barg 20 barg
l/h l/min Sample outlet temperature above cooling water inlet temperature K (°C)
10 0.17 3 3 1 1
20 0.33 5 5 2 3
30 0.50 7 9 4 5
40 0.67 8 10 5 7
50 0.83 10 12 6 8
60 1.00 11 13 7 10
80 1.33 12 16 8 12
100 1.67 15 19 9 14
120 2.00 17 22 10 16
Table 1
Type No.: 7050


DATA SHEET
Tag No(s): 3C162
Type:
• U-tube manometer, 400 mm 75
28 23.5
Size:
Cutting ring ø 10
• Connection nominal: Ø 10 cutting ring
Application:
• For determining velocity and static pres-
sure, leakage, fan and blower efficiency,
21.5
filter resistance and differential gas pres- ø7
sures.
171
Material:
A
• U-tube: Shatter proof clear butyrate tub- A
ing
• Base plate: Aluminium 200
Technical data:
• Range: 200-0-200 mm H2O
Accessories: 100
• One ¾ ounce bottle of fluorescein green

dye concentrate gauge fluid
700
425
728
100
200
19.5
ø7
A-A
35
Type No.: 8050

Version: A.1 U-tube manometer, 400 mm 8050000069

DATA SHEET
Tag No(s): 3K8, 3K9
Type: Technical data

• Temperature gauge • Measuring range: 0 to 500°C
Size: • Capillary tube: 10 m protected by spiral
tube
• Ø 100 • Connection: None (smooth sensor), con-
Application: nector supplied separately
• For marine applications • Ambient temperature: -40 to +100°C
Material:
• Case: AISI 304 natural
• Probe: AISI 316
• Window: Acrylic
• Liquid filling: Silicone
• Spiral tube: AISI 316
ø101
450
approx. 54
ø13
ø132
°
0
12
3x 60°)
(3
Fluid - supression
16
ø1
.8
ø4
Type No.: 8080

Version: A.1 Temperature gauge 8080000052

DATA SHEET
Tag No(s): 3K8.1, 3K9.1
Type:
• Connector for temperature gauge
Size:
• 3/4” BSP
Application:
• For mounting of Exhaust Gas tempera-
ture gauge with sensor OD13
Material:
• Connector: Stainless Steel
53 3/4” BSP
ø13
SW 24 SW 32
Type No.: 8500

Version: B.1 Connector for temperature gauge 8500000406

DATA SHEET
Tag No(s): M145.1
Type: Material:
• Ultrasonic sensor for oil detection equip- • Sensor: Stainless steel
ment Technical data:
Application: • Temperature: -70ºC to 150ºC
• The ultrasonic sensor is operated togeth- • Design of duty: Chemical interface
er with a control unit. • Liquid type: Clean, viscous with solids
• The equipment provides for oil detection • Cable: 6 metre
in feed/make-up water.
258
10 20 25 152 26
11
¾" ø 22
Type No.: 8310

Version: B.4 Ultrasonic sensor for oil detection equipment 8310000005

DATA SHEET
Tag No(s): M145.2

• Control unit for oil detection equipment • Power supply (selector switch):
Application: 110/120V or 220/240V AC
• Relay output: DPCO
• The control unit is operated together with • Enclosure: IP 65
an ultrasonic sensor.
• The equipment provides for oil detection • Holes for glands 3 of ø 16
in feed/make-up water.
Material:
• Control device cabinet: Polycarbonate
Normal
Alarm
Fault
120
88
188 Holes for mounting ø 4

75
60
40
Holes for glands
40
130
160
200
Dimension in mm
Type No.: 8210

Version: C.1 Control unit for oil detection equipment 8210000025

DATA SHEET
Tag No(s): M146.1
Type: Electrical:
• Conductive electrode • Connection to control device via junction
Application: box:
Sensor pin 1 to pin 11 (brown)
• The conductive electrode is used in com- Sensor pin 2 to pin 12 (blue)
bination with a control device to measure Sensor pin 3 to pin 13 (grey)
and supervise the salinity of feed water. Sensor pin 4 to pin 14 (shield)
Technical data: Sensor pin 5 to pin 15 (black)
Instrument: Installation:
• Salinity range: 0 to 100 ppm (sea salt) • The conductive electrode must be instal-
led in the supplied T-piece (item 8500
• Pressure range: 0 to 1 bar(g) 000115). The cable must be connected to
• Temperature range: 0 to 100°C the control device via a junction box (not
• Accuracy: +/- 10% Alfa Laval supply).
• Weight: 0.3 kg • Maximum pressure in line: 1 bar(g)
Note:
• The electrode is totally sealed and must
not be opened. The guarantee is void if
opening of the electrode is attempted.
Cable lenght: 2.5 metre

Cable diameter: 8 mm
Metal cylinder
Gasket
Type No.: 8622

Version: C.2 Conductive electrode 8622000001

DATA SHEET
Tag No(s): M146.2
Type: Electrical:
• Control device for salinometer • Mains supply: 98 – 122 VAC or
Application: 196 – 244 VAC, 50 – 60 Hz
• Mains current: mains supply must be se-
• The control device is used in combina- cured against over current externally by
tion with a conductive electrode to meas- using a fuse (max. 100 mA)
ure and supervise the salinity of feed wa-
ter. • Power: max. 3.5 W
• Cable connections:
Technical data: Terminal 1-4: mains supply
Instrument: Terminal 5-10: relay contacts for alarm
and solenoid
• Salinity range: 0 – 100 ppm (sea salt) Terminal 11-16: electrode unit
• Accuracy: +/- 10% of displayed value Terminal 17-18: 4-20 mA current loop
• Adjustable alarm range:1 – 100 ppm mA =(0.16 x ppm) + 4 mA)
• Display: LED indication bar • Relay contacts: 8 A / 24 VDC
86
105
Type No.: 8210

Version: D.1 Control device, salinometer 8210000032

DATA SHEET
Tag No(s): M146.3

• T-piece for salinity alarm equipment • Pressure range: 0 to 1 bar(g)
Size: • Flanges face according to EN 1092-1
• DN 25 • Weight: 2.65 kg
Application:
• Housing for salinity electrode
Material:
• Housing: RG 10
• Nut for electrode: RG10
110
115
10
PCD 85
4 x ø 14
Type No.: 8500

Version: D.1 T-piece for salinity alarm equipment 8500000115

DATA SHEET
Tag No(s): C191
Type:
• Water washing hose with nozzle Nozzle,
item No. 294 1101
Couplings (2” Storz) Hose,
item No. 294 1001
Size:
• V-nozzle: 12 mm
• Length: 15 metre (hose)
• Inner diameter: 52 mm (hose)
Application:
• For spraying of water
Material:
• Hose: full-synthetic material (polyester)
woven in 1/1 binding, with inner rubber
lining
Technical data: 2” BSP connection Couplings (2” Storz),
(male) item No. 294 1201
• Max allowable working pressure: 20 bar
• Water temperature area: -30ºC-+60ºC
• Weight: 5.5 kg
Water flow
I/min
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
1 2 3 4 5 6 7 8 9 10 Bar
Type No.: 8615

Version: A.2 Water washing hose with nozzle 2941001

DATA SHEET
Tag No(s): S-C-9

• Spare parts box • Material: Steel
• Included cabs lock item No. 4234331 • Colour: Blue Pantone® 2748C
Application:
• For holding tools and spare parts
300
800 400
Type No.: 8500

Version: A.2 Spare parts box 8500001081

DATA SHEET
Tag No(s): L26
Type:
• 15.4" Touch operator panel
Application:
• Accessories for the PC
Technical data:
• Display: 1280 x 800, TFT colour LCD
• Screen size: 15.4"
• Outline dimension, W x H x D: 415 x 310
x 79,3 mm
• Cut out dimensions: 396 x 291 mm
• Mounting depth: 73,1 mm
• Brightness (cd/m²): Up to 400 cd/m²
• Touch screen operations: 1 million finger
touch operations
• LEDs : 1 x red/green/blue Installation:
• Frame material: Aluminum pressure en- • Mount the monitor.
closure • Connect the monitor to a grounded pow-
• Front foil: Protective film, Non-reflect- er supply.
ing • Connect the communication cables to the
• Front panel seal: IP 66, NEMA 4X front monitor.
panel • To avoid electric shock, do not remove
• Rear panel seal: IP 20 the cover or back.
• Processor: X86
• Application memory: Flash and RAM,
24 MB for user data
• Real time clock: Yes
• Power consumption at rated voltage:
Normal: 36W
• Power supply: +24 V DC (19,2-28,8 V
DC), max 1,5 A
• Operating temperature: -0°C to + 55°C
• Storage temperature: -20°C to 60°C
• Relative operating humidity: <90% non-
condensed
• Ethernet: 2 x RJ45 10/100 Mbps and 1 x
RJ45 10/100/1000 Mbps
• USB: 3 x USB Host 2.0 max. output cur-
rent 500mA
• Serial ports: 1 x RS 422/485 (PROFI-
BUS). Max. 12 Mbps, applies to DP op-
erations
• SD Card: Up to 2 GB
• Approvals: CE mark. cULus, RCM,
KC approval
• Weight: 5,2 kg
Type No.: 8562

Version: A.5 Touch operator panel 8562000904

DATA SHEET
Tag No(s): L26.1
Type: Installation:
• Marine kit for keyboard • Slice the keyboard into the marine kit
Application • Place the keyboard unit on the control
desk and secure it withdual lock tape
• Accessory for fastening of the keyboard • If it is necessary the marine kit can be
secured with two M6 screws (not inclu-
ded
448 37
167
Type No.: 8500

Version: B.1 Marine kit for keyboard 8500002132

DATA SHEET
Tag No(s): L26.2
Type: • Operating system requirements: Linux.

Microsoft Windows server 2008 (32/64-
• Printer, Laser bits), Microsoft Windows server 2012
Application: (64-bits), Microsoft Windows server
2012 R2 (64-bits), Microsoft Windows
• Accessory for the computer Vista /7/8/8.1/10 (32/64-bit) Apple Ma-
Technical data: cOS X 10.8.5 to 10.11
• Input voltage: 230 VAC • Media Type/Size: A4 (210 x 297 mm),
A5 (148 x 210 mm), B5 (176 x 250 mm),
• Input frequency: 50 to 60 Hz A6 (105 x 148 mm), C5 (162 x 229 mm),
• Power consumption, printing: B6 (125 x 176 mm), DL (210 x 99 mm)
Approx. 540 W
• Temperature range: 10°C to 32°C Installation:
• Humidity, operating: 20% - 80% RH (no The interface is the most widely used inter-
condensation) face on personal computers and requires nei-
• PC interface: USB, 2.0, wireless ther set-up commands or special configura-
• Noise level: 52 dB tions on either the computer or the printer.
• Weight: 22 kg
242
504
410
Type No.: 8500

Version: A.1 Printer 8500002119

DATA SHEET
Tag No(s): L26.3
Type: Installation:
• Keyboard • Place the keyboard on the control panel
Size: and secure with the marine kit.
• Connect the cable to the processor.
• H x W x D: 25 x 456 x 160 mm
Application:
• Accessory for the PC
Technical data:
• Connection: 1 x USB
• Colour: Black
Type No.: 8500

Version: A.1 Keyboard 8500002118

DATA SHEET
Tag No(s): L26.4
Type
• Trackball (Right and left handed)
Application
• Accessory for the computer
Installation:
• The trackball connects to a USB port.
• Turn off the computer before installa-
tion. Connect the trackball data cable into
the USB port.
• A USB cable is provided with the track-
ball kit.
Cable connection to a USB port
Logitech trackball USB-port
Type No.: 8500

Version: A.1 Trackball 8500002128

DATA SHEET
Tag No(s): L26.7
Type:
• Switch
Application:
• Industrial and marine
Description:
• 5-port 10/100TX slim type industrial
switch
• RJ-45 port supports auto MDI/MDI-X
function
• Wide-range redundant power design
• Power polarity reverse function to work
under wrong polarity power connection
• DIN rail and wall mount design
• UL Class I Division II for Group A,B,C
and D hazardous location
• Provides surge protection 3000 VDC for
power line
• Supports 6000 VDC Ethernet ESD pro-
tection
Technical data:
• Power supply: 24VDC
• Power consumption: 2.93 W
• Operating temperature: -20°C to 60°C
• Storage temperature: -40°C to 85°C
• Weight: 430 g
• Dimensions in mm.
58
50
140
38.5
52
30 26.5 47
94
Type No.: 8562

Version: A.4 Switch 8562001016

DATA SHEET
Tag No(s): L26.8
Type: Dimensions [mm]:

• Industrial USB Hub • Length: 212
Application: • Height: 156
• Industrial and marine • Depth: 50
Technical data:
• Supply voltage: 24 VDC
• Protection: IP65(front) / IP20(rear)
• USB: 2.0
• Ambient temperature: 0 to +50°C
• Humidity: Max. 90%
• Weight: 460 g
Type No.: 8562

Version: A.5 USB hub 8562000962

K16_004096#D.1
COUNTER FLANGE
Counter flange
1 --- NO TITLE ---

TABLE OF CONTENTS
Table of contents
Steam Atomizing Burner

Tag Number
.
................................... KBSD burner flow diagram........................................ 92X02_029038............. 6-3
................................... List of parts - KBSD burner........................................ 92X02_029038............. 6-4
F17, F73...................... Full bore ball valve,1/4", PN 40................................... 6666006...................... 6-7
F18, F19, F78............... Solenoid valve........................................................... 6638146...................... 6-8
F31............................. Ignition burner arrangement........................................ 92Z99_028368............. 6-9
F32, F33...................... Photo cell................................................................. 8630000005................. 6-11
F36............................. Temperature switch, fire in wind box........................... 6638211...................... 6-12
F41, F42, F44, F64, F67,
F87, F93...................... Stop valve, ball, straight, DN 20.................................. 87D3064..................... 6-16
F43............................. Water separator......................................................... 7080000002................. 6-17
F45, F108.................... Non return valve, DN 20............................................ 87D3093..................... 6-18
F51............................. Pressure transmitter 0 - 25 bar(g)................................. 8010000024................. 6-19
F56, F59, F61, F65....... Solenoid valve, 230 V 50/60 Hz.................................. 6666233...................... 6-20
F57, F58, F66............... Actuator................................................................... 6638651...................... 6-22
F60............................. Actuator................................................................... 6638652...................... 6-23
F62, F63...................... Filter regulator with automatic drain............................ 8000000094................. 6-24
F62.1, F63.1................. Pressure gauge, ø 40.................................................. 6633015...................... 6-25
F68............................. Pressure gauge, ø 63, Type P1116................................ 6633121...................... 6-26
F74............................. Position switch.......................................................... 6614712...................... 6-27
F75............................. Three-way valve, ball, DN 20..................................... 87D3071..................... 6-28
F76............................. Differential pressure transmitter.................................. 8020000001................. 6-29
F77, F80...................... Check valve, 3/8", PN 250.......................................... 6020000089................. 6-30
F85............................. Position indicator for 2 way valve................................ 9660000039................. 6-31
F86............................. Position indicator for 3 way valve................................ 9660000040................. 6-32
F91............................. PN 25....................................................................... 6050000526................. 6-33
F92............................. Stop valve, straight, DN 20, PN 25.............................. 2501087...................... 6-35
F94............................. PN 40....................................................................... 6050002018................. 6-36
F99............................. Three-way valve, ball, DN 20..................................... 87D3085..................... 6-38
Coriolis flow sensor size 15 with flanges DN20, PN40
F100........................... ................................................................................ 8160000030................. 6-39
F106........................... Photo cell................................................................. 6639035...................... 6-41
F135........................... Pressure gauge, ø 63 Type P1116................................ 6633120...................... 6-42
F148........................... Actuator, air cylinder................................................. 6666109...................... 6-43
F149........................... Position switch.......................................................... 6666110...................... 6-45
F150, F151.................. Solenoid valve........................................................... 6666232...................... 6-46
F153........................... Solenoid valve, 230 V 50/60 Hz.................................. 6639040...................... 6-48
F157........................... Thermometer, straight................................................ 88T0003...................... 6-51
F166........................... Ignition transformer, 230 V......................................... 8500002068................. 6-52
F251.1......................... Pressure gauge, ø 40.................................................. 6633015...................... 6-53
F292........................... Orifice DN20 / Ø3..................................................... 8612000003................. 6-54
F50, F69, C31, C331,
C431........................... Needle valve, straight, 3/8" x 3/8", PN 400................... 87D3050..................... 6-55
C33............................. Pressure gauge, ø 160................................................. 6632998...................... 6-56
TABLE OF CONTENTS
C35............................. Pressure switch KPS 37.............................................. 6310330...................... 6-57

C48............................. Pressure transmitter 0 - 16 bar(g)................................. 8010000023................. 6-58
Description Index Date Drawn Appr.
NOTE: R8.2. CR 4243. Suction side data deleted from "Technical data" scheme. h 29JAN15 JGj JMN
KBSDlistBURNER
- Items: see separate of parts FLOW DIAGRAM
- For electrical connections, see actual electrical wiring R8.2. CR 4339. C30 added h 11MAR15 JGj JMN
diagrams. R9.1. CR 4444. Added: F292 ofifice i 26NOV15 JGj JMN
- For connections: X - see burner arrangement drawing.
R9.3.3 CR 3023, 3143, 3356, 4058. Technical data/ Materials updated. j 03OKT16 JGj JMN
R9.3.4 CR4653 Move the connection of F50 to the other side of F41 k 13Dec16 MRJ LD
R9.4 CR4950 F33 changed to F32 l 24May17 MRJ PRu
L2 L2
Furnace L2 L2
pressure K DPT
KBSD burner flow diagram

F76 TS L2 L2
F36 F32 F33
Combustion
L2 L2
air from fan F80 F17
F166 F148 F149 F19 F18

Z XS L2
F31
L2 F151
F150 L2
F106
F64
F1
F152
F51 L2 XS F77
L2
L2 PT F74 F153 L2
F50 F78
PI
F41 F62
F135 PI
F68
C35 F100 F57 F58 PI
C48 F94 F42 F69
F91 Boiler F94
F61 F78
F65 control F153
F59 F150
F56 panel F151 F44 F45
F86 F18 F73
F85 F19
F51 F149 F85
F74 F31 / F166
F76 F106 L2 XS
F36 L2 F32
F33 F66 F67
L2 L2 F86
XS
F56 L2
L2 L2
F59 L2 F60 F75
F65 L2 L2
F94 M
C35 PS C48 PT PI C33 F61
C331 C431 C31 L2
M
C30 L2 PI
F100 L2
F63
TI
F91 M
F92 F157
F93
G
Atomising steam supply F43
F87
from steam line. F99
F108
F292
E H F B A N D
max.10 bar(g)
To steam trap
min. 6.5 bar(g)
max. 10 bar(g)
Instrument air
ignition burner
max. 10 bar(g)
min 5. bar(g)
Diesel oil for

min. 5 bar(g)
for burner
Service air
Oil return
Service air
Fuel oil
Technical Data
Working Design Design Test
Piping system Medium pressure pressure temperature pressure
Bar(g) Bar(g) Bar(g)
Delivery side MGO, MDO 20 - 28,5 30 65 45
Delivery side HFO 20 - 28,5 30 160 45
Return side MGO, MDO 0-6 30 65 45
Return side HFO 0-6 30 160 45
Delivery side Atomising steam 7 - 16 18 sat steam 27
Gauge board Steam 7 - 16 18 sat steam 27
Delivery side MGO, MDO - ignition burner 7 - 14 20 65 30
Signatures: Hazop drawing ref. No. 92X02:029038 k

Title: Drawn Date
Steam Globe stop valve (SDNR)
Water Globe stop valve 1 x Aalborg KBSD Appr.
JGj 07DEC03
Date
Chemicals On page
Air
STh 07DEC03
Off page
Type of drawing: Scale: Size
Blow down/drain lines
Water Seperator
External wiring
1:1
Ball valve
Oil Article/Drawing No:
Language UK
Exhaust gas 6-3 / 58
92X02 : 029038 l
LIST OF PARTS - KBSD BURNER
List of parts - KBSD burner

Boiler plant:..........................................................................................................................1 x Aalborg OL
Request number:....................................................................................................
Configuration number:.................................................................................................................................
Hull number(s):......................................................................666666
Project number(s):.............................................-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
Project number(s):.............................................................................................110959-01-1 ~ 110959-02-1
P&I diagram drawing number:................................................................................................92X02:029038
P&I diagram revision:............................................................................................................(l) 28 Sep 2017
Reading guide:
List of Parts reflects parts included in the burner unit. The parts are related to the P&I diagram for functionality
and no separate data sheet for each part is prepared.
KBSD burner

Steam atomizing burner (Qty. gives the number of parts per burner)
F1 1 1500 Steam Atomizing Burner KBSD 92Y:085491
F17 1 1/4'' Stop valve, ball, oil ign. burner - 6666006
F31 1 N/A Ignition burner - 92Z99:028368
F32 1 N/A Flame scanner - 8630000005
F32.1 1 N/A Cover for flame scanner - 8500001086
F36 1 N/A Temp. transmitter - fire in windbox - 6638211
F41 1 20 Stop valve, ball, atomizing steam - 87D3064
F42 1 20 Stop valve, ball, atomizing steam - 87D3064
F43 1 20 Water separator - 7080000002
F44 1 20 Shut of valve - purge steam - 87D3064
F45 1 20 Non return valve - purge steam - 87D3093
F50 1 3/8'' Instrument stop valve - 87D3050
F51 1 1/4'' Press. transmitt - atomizing steam - 8010000024
F56 1 1/8'' Solenoid valve, air for F57 - 6666233
F57 1 N/A Pneumatic actuator for F42 - 6638651
F62 1 1/4'' Air filter/reducer - 8000000094
F62.1 1 1/8'' Pressure gauge - 6633015
F63 1 1/4'' Air filter/reducer - 8000000094
LIST OF PARTS - KBSD BURNER
F63.1 1 1/8'' Pressure gauge - 6633015

F64 1 20 Stop valve, ball, FO for burner - 87D3064
F67 1 20 Ball stop valve, FO for burner - 87D3064
F68 1 1/4'' Pressure gauge , FO nozzle press. - 6633121
F69 1 3/8'' Instrument stop valve - 87D3050
F73 1 1/4'' Stop valve - 6666006
F74 1 N/A Position switch, lance in position - 6614712
F75 1 20 Three way valve, FO return - 87D3071
F76 1 N/A DP transmitter, air flow - 8020000001
F77 1 12mm Non return valve - 6020000089
F78 1 1/4'' Solenoide valve - 6638146
F80 1 12mm Non return valve - 6020000089
F85 1 N/A Micro switch for F67 - 9660000039
F86 1 N/A Micro switch for F75 - 9660000040
F87 1 20 Stop valve, ball - 87D3064
F91 1 20 Pressure control valve - 6050000526
F92 1 20 Stop valve, globe - 2501087
F93 1 20 Stop valve, ball - 87D3064
F94 1 20 Oil flow regulation valve - 6050002018
F99 1 20 Three way valve - 87D3085
F100 1 20 Flow meter, oil - 8160000030
F106 1 N/A Flame scanner for ignition burner - 6639035
F108 1 20 Non return valve - 87D3093
F135 1 1/4'' Pressure gauge - 6633120
F148 1 N/A Actuator - 6666109
F149 1 N/A Position switch - 6666110
F150 1 1/8'' Solenoid valve - 6666232
F151 1 1/8'' Solenoid valve - 6666232
F152 1 1/4'' Needle valve - 6638109
F153 1 1/4'' Solenoid valve - 6639040
F157 1 1/2'' Temperature indicator - 88T0003
F166 1 N/A Transformer for ignition burner - 8500002068
F251.1 1 1/8'' Pressure gauge for air filter/regulator - 6633015
F292 1 N/A Orifice - 8612000003
Gauge Board (Qty. gives the number of parts per burner)
C30 1 N/A Gauge board - -
C31 1 3/8'' Instrument stop valve - 87D3050
C33 1 0-16 Pressure gauge - 6632998
C35 1 6-18 Pressure switch, max. steam - 6310330
C48 1 0-16 Steam pressure transmitter - 8010000023
Local control panel (Qty. gives the number of parts per burner)
L2 1 N/A Local control panel - -
DATA SHEET
Tag No(s): F17, F73
Type Technical data:

• Full Bore ball valve • Nominal pressure: PN 64
Size: • Thread ends: female – female UNI ISO
7/1
• Connection nominal: 1/4" • Temperature range: -20°C to 160°C
Application:
• Assembly in rigid pipe system
• Direction of flow in both directions
Material:
• Body: CW617N UNI EN 12165
• Lever: aluminium handle UNI 5076
painted black with epoxy powder
42
11
51.5 ø 23
Type No.: 6000

Version: D.1 Full bore ball valve,1/4", PN 40 6666006
DATA SHEET
Tag No(s): F18, F19, F78

• Solenoid valve • Kv value with a viscosity at 30 cSt.:
Size: 1.4 l/min.
• Valve opening diameter: 2 mm
• G 1/4” -f • Working pressure: 0 – 24 bar
Application: • Working temperature: 15°C to +70°C
• For oil burners with small and medium • Ambient temperature: :  20°C to + 40°C
capacity. • Viscosity max.: 150 cSt.
• The valve is protected against oil-impur- • Degree of protection: IP 54
ities.
• Input voltage: 230 VAC
Material: • Input frequency: 50/60 Hz
• House: Brass • Power consumption: 8 W
• Core: Stainless steel
PG 11
75
G 1/4"
34 29
67
Type No.: 6240

Version: B.1 Solenoid valve 6638146
92Z99_028368#E.1
IGNITION BURNER ARRANGEMENT
Ignition burner arrangement
1
Tag No(s): F31
DATA SHEET
Tag No(s): F32, F33
Type:
• Photo cell
• Incl. clamp and straight flange
Application:
• The detector is used for supervision of
yellow burning oil flames.
Technical data:
• Length of detector cable: up to 100 m
• Permissible ambient temperature: -20°C
to + 60°
• Protection standard included cover: IP45
• Weight: approx. 85 g
IP45 cover
IP45 cover for photo cell,

item 8500001086
Type No.: 8630

Version: C.1 Photo cell 8630000005
DATA SHEET
Tag No(s): F36
Thermostats, type RT
Tag No(s): F36
Technical data and When ordering, please state type and code number. Types of charge
code nos. A: Vapour charge - sensor must not be the warmest
part.
1 --- NO TITLE --- B: Adsorption charge
C: Partial charge - the sensor must not be the
coldest part
Thermostats with cylindrical remote sensor Preferred charge
Code nos.
Adjustable
differential range*)
Max. Type - Capillary Type

Setting
range sensor of tube
temp. charge length
at lowest at highest
range range
setting setting
°C °C °C °C m
−60- -25 1.7- 7 1- 3 150 A 2 017-5077 RT 10

−45- -15 2.2- 10 1- 4.5 150 A 2 017-5066 RT 9
−30- 0 1.5- 6 1- 3 150 A 2 017-5097 RT 13
−25- 15 2.8- 10 1- 4 150 A 2 017-5014 RT 3
−25- 15 2.8- 10 1- 4 150 A 5 017-5016 RT 3
−25- 15 2.8- 10 1- 4 150 A 8 017-5017 RT 3
RT 107 −25- 15 5- 18 6- 20 150 B 2 017-5008 RT 2
with cylindrical remote sensor, cover
with windows, and hand setting knob −25- 15 2- 10 2.5- 14 150 B 2 017-5053 RT 7
−25- 15 2- 10 2.5- 14 150 B 5 017-5055 RT 7
−25- 15 2- 10 2.5- 14 150 B 8 017-5056 RT 7
−20- 12 1.5- 7 1.5- 7 145 B 2 017-5063 RT 8
−5- 10 1- 3.5 1- 3 65 B 2 017-5089 RT 12
−5- 30 2- 8 2- 10 150 B 2 017-5099 RT 14
−5- 30 2- 8 2- 10 150 B 3 017-5100 RT 14
−5- 30 2- 8 2- 10 150 B 5 017-5101 RT 14
−5- 30 2- 8 2- 10 150 B 8 017-5102 RT 14
−5- 30 2- 8 2- 10 150 B 10 017-5103 RT 14
−5- 50 2- 9 3- 19 150 B 2 017-5180 RT 26
5- 22 1.1- 3 1- 3 85 B 2 017-5278 RT 23
8- 32 1.6- 8 1.6- 8 150 B 2 017-5115 RT 15
0- 85 6.5 fixed 200 B 2 017-52644) RT 109
25- 90 2.4- 10 3.5- 20 300 B 2 017-5003 017-5004 017-5005 RT 101
25- 90 2.4- 10 3.5- 20 300 B 3 017-5006 RT 101
25- 90 2.4- 10 3.5- 20 300 B 5 017-5022 017-5023 RT 101
25- 90 2.4- 10 3.5- 20 300 B 8 017-5024 RT 101
25- 90 2.4- 10 3.5- 20 300 B 10 017-5025 RT 101
20- 90 4- 20 2- 7 120 C 2 017-5048 017-5049 RT 106
20- 90 4- 20 2- 7 120 C 3 017-5051 RT 106
20- 90 4- 20 2- 7 120 C 5 017-5050 RT 106
30- 140 5- 20 4- 14 220 B 2 017-5060 RT 108
70- 150 6- 25 1.8- 8 215 C 2 017-5135 017-5136 017-5137 RT 107
70- 150 6- 25 1.8- 8 215 C 3 017-5139 RT 107
70- 150 6- 25 1.8- 8 215 C 5 017-5140 017-5141 017-5143 RT 107
70- 150 6- 25 1.8- 8 215 C 8 017-5144 RT 107
70- 150 6- 25 1.8- 8 215 C 10 017-5145 RT 107
120- 215 7- 30 1.8- 9 260 C 2 017-52051) 017-52111) 017-5210 RT 120
120- 215 7- 30 1.8- 9 260 C 5 017-52061) RT 120
120- 215 7- 30 1.8- 9 260 C 8 017-52071) RT 120
120- 215 7- 30 1.8- 9 260 C 2 017-5208 017-52142) RT 120
120- 215 7- 30 1.8- 9 260 C 5 017-5209 RT 120
150- 250 6.5- 30 1.8- 9 300 C 2 017-5220 017-5224 017-5225 RT 123
150- 250 6.5- 30 1.8- 9 300 C 5 017-5222 RT 123
150- 250 6.5- 30 1.8- 9 300 C 8 017-5223 RT 123
200- 300 5- 25 2.5- 10 350 C 2 017-5227 017-5231 RT 124
200- 300 5- 25 2.5- 10 350 C 5 017-5229 RT 124
1
)Thermostats fitted with neon lamp connected to terminal 4
2
)Thermostat with tamper-proof seal cap
3
)Thermostat with max. reset has fixed differential corresponding to min. setting differential
4
)Fail safe thermostat
Version: B.2 Temperature switch, fire in wind box 6638211

Aalborg Industries Data sheet No. 663 8211 1/4
DATA SHEET
Tag No(s): F36
Nomograms for obtained differentials A = Range setting
B = Obtained differential
C = Differential setting
13

DATA SHEET
Tag No(s): F36
Technical data Designation RT thermostats
Ambient temperature −50 to 70°C.
Contact system
Single-pole changeover switch (SPDT)

Contact load Alternating current:
AC-1: 10A, 400 V
AC-3: 4A, 400 V Fig. 6
AC-15: 3A, 400 V
Contact material: Direct current:
AgCdO DC-13: 12 W, 230 V
(see fig. 6)
Cable entry 2 PG 13.5 for 6 - 14 mm diameter cable

Enclosure IP66 acc. to IEC 529 and DIN 40050. Units with external reset IP54.
Thermostat housing is made of bakelite acc. to DIN 53470, while the
cover is made of polyamid.
Approvals
RT 2 RT4 RT3 RT12 RT16 RT34 RT101 RT106 RT120 RT124
RT23 RT10 RT7 RT13 RT102 RT103 RT107
RT 26 RT11 RT8 RT14 RT141 RT115 RT123
RT 108 RT 16L RT8L RT14L RT271 RT140 Approvals
RT17 RT9 RT15 RT270
RT140L
x x x x x x x x x x DEMKO, Denmark. CE-market acc. to EN 60947-4/-5,EN 60730-2-1/-9

x x x x Det Norske Veritas, Norway
x Lloyds Register of Shipping, UK
x x x x x F Germanischer Lloyd, Germany
x Bureau Veritas, France
x x x x x x x x x x Registro Italiano Navale, Italy
x x x x x x x P Polski Rejestr Statków, Poland
x x x x x x x x x x RMRS, Russian Maritime Register of Shipping,
x x x x x x x Nippon Kaiji Kyokai, Japan
Note: In addition we refer to the certificates, the copies of which can be ordered from Danfoss.
GL approval is conditional on the use of a ship's cable entry
Identification The type designation of the units is given on the

setting scale. The code no. is stamped on the
bottom of the thermostat housing

DATA SHEET
Tag No(s): F36
Dimensions and weight
RT 101, 107, 120, 123

special versions with
seal cap and blank cover
RT 4 RT 2
RT 11 RT 106 RT 3
RT 16, RT 107 RT 9
RT 16L RT 120
RT 17 RT 123
RT 34
RT 103
RT 115
Special sensor Special sensor
W. no. W. no. Material
2.0090 1.4301 18/8

RT 7 RT 270 copper steel
RT 8, RT 8L RT 271
RT 10
RT 12
RT 13
RT 14, RT 14L
RT 15 RT 140 / 140L RT 102 RT 124
RT 21
RT 23
RT 24
RT 26
RT 101, RT 101L
RT 108
RT 124
RT 140, RT 140L Weight approx. 1 kg Choice of suitable sensor pocket
W.no. Type Capillary L Suitable Material W.no. L a1 d

tube length mm sensor pocket mm mm mm
m Code no.
RT2/3/7/9/ 2, 3, 5 , 017-4370 Brass 2.0321
10/13/26/120 8 , 10 80 017-4369 18/8 steel 1.4301 112 G½ 11
RT101/101L 2,3 017-4370 Brass 2.0321 112 G½ 11
017-4369 18/8 steel 1.4301
RT8,8L/14/14L, 2, 3, 5, 8, 10 017-4370 Brass 2.0321
2.0090 15,107, 123, 270 110 017-4369 18/8 steel 1.4301 112 G½ 11
copper RT101 5,8,10 017-4370 Brass 2.0231
017-4369 18/8 steel 1.4301 112 G½ 11
RT14/ 271 10 150 017-4367 182 G½ 11
RT271 10 180 017-4216 Brass 2.0321
RT12/23 2 210 017-4216 465 G1/2 11
RT108 2 410 017-4216
060L3330 110
Brass 2.0235 G1/2 15
2.3 76 060L3327 M18 x 1.5 160
2.0240 060L3331 110
18/8 steel 1.4301 G1/2 15
brass RT106 060L3329 160
060L3330 110
060L3327 Brass 2.0235 160 G1/2 15
5 86
060L3331 110
18/8 steel 1.4301 G1/2 15
060L3329 160
Sensor pocket, solid version. internal diameter 13.1mm 017-4218 AISI 316L 1.4435 108 G1/2 15.7

DATA SHEET
Tag No(s): F41, F42, F44, F64, F67, F87, F93
Type: Installation:
• Stop ball valve, straight Information and caution before installation
• 133 BW, full bore of the valve:
Size: • Pipe must be free of tension.
• DN 20 • Pipe must be flushed to clean the dirt,
Application: which would damage the ball and seat.
• For air, steam, or oil flow • The valve must be kept in open position
Material during installation. Protective plastic
covers must be removed before the in-
• Body: ASTM A105 stallation work commences.
• End connections: A105 • At the moment of the shipment the ball
Technical data: is lubricated with a pure vaseline oil,
which can be easily removed with a sol-
• Min./max. temperature at 30 bar: vent, if required.
- 29°C to + 230°C
• End connections: Butt weld according to • Ball valves normally have a space be-
ASME/ANSI B16.25 – XS-80 tween ball and inside cavity of the body,
which could trap the product, care should
• Pipe size: DN 20 be taken to drain the cavity.
• Weight: 2.3 kg Instruction for welding the valve on the pipe
line:
Detail A
• Tack weld in four points on both end-
connections.
• Lift out the centre part to protect the gas-
kets against damage and complete the
welding.
ø 26.7
ø 18.9
1.6
3.9
• Insert the centre part and ensure easy op-

eration.
37.5°
193
Bolt
Detail A
80
End connection
Center part
100 66
Type No.: 6010

Version: B.1 Stop valve, ball, straight, DN 20 87D3064
DATA SHEET
Tag No(s): F43
Type: Dimention [mm]:

• Separator • H: 430
Size: • H1: 50
• Nominal diameter inlet / outlet: DN20 • L: 230
• O.D.: 89
Application:
Installation:
• Removal of entrained liquids in steam
and compressed air • Horizontal
Material:
• Body: P265 GH
Technical data:
• Nominal pressure: PN40
• Flanges: According to DIN
• Weight: 7.3 kg
L
O.D.
Blindplug
H1
Steam Steam
inlet outlet
H
Type No.: 7080

Version: A.2 Water separator 7080000002
DATA SHEET
DISCO Non-Return Valves RK 76 Tag No(s): F45, F108
Application for liquids, gases and vapours.

Tag No(s): F45, F108
Pressure/Temperature Rating
mm 15 –100
Nominal sizes DN in 1
/2 – 4˝
Nominal pressure PN 401 )
Max. service pressure barg 40 33 31 30

for RK 76 psig 580 480 450 435
°C 20 100 200 300

Related temperature °F 68 212 392 572
Minimum temperature 2 ) – 10 °C (14 °F)

1
) Also rated for ANSI class 300, but see flange details below.
2
) Minimum temperature at nominal pressure rating.
Connections of wafer-type valves 3)

Valves for universal fitting between flanges to
DIN BS ANSI
DIN 2501 (BS 4504) BS 10 ANSI B 16.1 class 125 FF
PN 6/10/16/25/40 tables D, E, F, H, J ANSI B 16.5 class 150/300 RF
3
) DN15-100 mm ( 1/2 - 4˝ ) with universal centering ring.
Dimensions
mm 15 20 25 32 40 50 65 80 100
DN
in 1
/2 3
/4 1 1 1/4 1 1/2 2 2 1/2 3 4
Dimensions L 5) 16 19 22 28 31.5 40 46 50 60
in mm D 45 55 65 75 85 98 118 134 159
Weight kg 0.18 0.3 0.45 0.7 0.9 1.5 2.1 3.4 5.2
Materials
DN 15-100 mm (1/2 – 4˝ ) DIN reference ASTM equivalent
Body, seat
G-X 8 CrNi 13 1.4008 A 217-CA 15
and guide ribs
Valve disc, spring retainer A 182 F 316

X 6 CrNiMoTi 17 12 2 1.4571
Spring A 313 Type 316
Centering ring X 12 CrNi 17 7 1.4310 Type 302
Opening pressures
Differential pressures at zero volume flow
DN Opening pressures in mbar

Direction of flow
with springs
mm in
D∅
1
15 /2 25 22.5 20
3
20 /4 25 22.5 20
25 1 25 22.5 20
32 11/4 27 23.5 20
40 1 1/2 28 24.0 20
50 2 29 24.5 20
65 2 1/2 30 25.0 20
80 3 31 25.5 20
100Version:
4 A.1
33 26.5 20 Non return valve, DN 20
L
87D3093
DN 15-100 mm
1 mbar ^
= 0.0145 psi ^
= 10 mm w.g. ^
= 0.4 in w.g. ( 1/2 – 4˝ )
Aalborg Industries Data sheet No. 87D3093
DATA SHEET
Tag No(s): F51
Type:
• Pressure transmitter 52
Range: 36
• 0 – 25 bar(g)
Application:
• The pressure transmitter converts pres-
sure to an electric signal. The units are
supplied as passive two wire transmit-
ters. The output current is linearly pro-
portional to the input pressure.
PG 11
Material:
• Housing: Stainless steel with piezoresis-
tive measuring cell and electronics mod-
ule. 106
• Process connection: Stainless steel
Technical data:
ø24
Electrical specification:
• Current output signal: 4 to 20 mA SW 24
• Power supply terminal voltage for cur-
55
rent output: 7 to 33VDC

Accuracy:
• Response time T99: < 5 ms
25
• Influence of ambient temperature at start

of scale: 0.25%/10K of full scale value
• Influence of ambient temperature at full
scale value: 0.25%/10K of full scale val-
ue G 1/2” -m
Mechanical:
• Process temperature: -30°C to +120°C Connection diagram:
• Ambient temperature: -25°C to +85°C
• Max pressure: 62.5 bar(g)
• Min pressure: -1 bar(g)
• Degree of protection to EN 60529: IP65
• Cable gland: PG11
(cable size ø5 to 10 mm)
• Weight: 0.09 kg
Type No.: 8010

Version: B.2 Pressure transmitter 0 - 25 bar(g) 8010000024
DATA SHEET
2
Tag No(s): F56, F59, F61, F65
Tag No(s): F56, F59, F61, F65
1 --- NO TITLE ---

3/2 - way solenoid valve Mod. 638M...
.
The N.C. (closed) 3/2 - way solenoid valve for manifold
assembly is available with G1/8 inlet ports and with G1/8
outlets or with a dia. 4 cartridge.
These solenoid valves are equipped with an over ride
which must be manually operated using a small screwdriver.
The body is supplied complete with screws and O-ring.
Thread Function Orifice Kv L/min (H20) Qn Nl/min Press. min-max

Mod. port bar
638M-150-A6E G1/8 N.C. 2 1.5 120 0 ÷ 10
GENERAL DATA
Valve group 2/2, 3/2 - way/pos., N.C. or N.O.

Construction poppet - type
Materials aluminium body, other parts: stainless steel, NBR seals
Mounting by means of M4 screws
Ports G1/8, G3/8, cartridge dia. 4
Installation in any position
Operating temperature 0 ÷ 80°C (with dry air - 20°C)
Lubricant oil compatible with NBR (3° ÷ 10° E)
PNEUMATIC DATA
Operating pressure bar (see tables)

Nominal pressure 6 bar
Flow coefficient Kv (see tables)
Nominal throughput * Qn (see tables)
Nominal flowrate (see tables)
Version:
Fluid B.1 Solenoid valve, 230
filtered air with V 50/60
or without lubrication Hz 6666233
* Qn = determined with supply pressure of 6 bar and with 6p = 1 bar.
DATA SHEET
2
Tag No(s): F56, F59, F61, F65
ELECTRICAL DATA
Voltage AC standard: 24V, 50/60Hz, 110V - 50/60Hz, 220V - 50/60Hz

DC standard: 24V
Voltage tolerance AC ± 10%; DC ± 10%
-15%
Power consumption AC (at inrush) = 19 VA, during operation = 12 VA - DC 10 W
Duty cycle 100%, continuous operation
Class of insulation class H
Protection class IP54 DIN 40050 (IP65 with DIN 43650/ PG9 connector)
Connector Mod. 124-800
Solenoids for Series 6 solenoid valves
LINE
CODING OF SERIES 6 SOLENOID VALVES (32 X 32)
638M-105-A6B
SERIES 6 SOLENOID VOLTAGE

B = 24V 50/60 Hz
* C = 48V 50/60 Hz
D = 110V 50/60 Hz
E = 220V 50/60 Hz
N° OF PORTS AND FUNCTIONS * 2 = 12V DC
0 = interface 3 = 24V DC
1 = 2 way normally open * 4 = 48V DC
2 = 2 way normally closed * 6 = 110V DC
3 = 3 way normally closed
4 = 3 way normally open * special voltages only on request.
PORTS
0 = Interface SOLENOID DIMENSIONS
3= G3/8 6 = 32 x 32
8 = G1/8
C = carttridge ø 4
M = manifold COIL MATERIALS

A = PPS
TYPE OF DESIGN OF BASE

150 = threaded body 107 = 7- part manifold
450 = base with rotatable inter. 108 = 8- part manifold
457 = base with fixed interface 109 = 9- part manifold
101 = single manifold 110 = 10 - part manifold
102 = 2 - part manifold 111 = 11 - part manifold
Version: B.1 Solenoid valve, 230 V 50/60 Hz
106 = 6 - part manifold 115 = 15 - part manifold 6666233
DATA SHEET
Tag No(s): F57, F58, F66

Tag No(s): F57, F58, F66
Model AT201 DA and SR-90°
1 --- NO TITLE ---

Ø 40
Available Flange: F05
4x4 84.5 F05-F07
Flange Dimensions
ISO 5211 F05 F07
d f8 35 NA
Q1 50 70
W1 M6x9 M8x12
M5x8 I 35 35
Port '2' Port '4' Square 14 17
L min. 16 19
h min. 1,5 1,5
h1 2 -
12 12 G1/8" ISO228 -1 I Pressure connection B1
42.5 52 Ancillary Attachment AA 1

210.5
M5x8
Ød2 f8
Q1 Spigot optional
W1
M6x12
80
TYPE Output Torque for Double Acting and Spring Return in Nm Spring
Pressure 2,5 bar 3 bar 3,5 bar 4 bar 4,2 bar 4,5 bar 5 bar 5,5 bar 6 bar 7 bar 8 bar stroke Weight
0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 90° 0° ( Kg )
DR
D 29,1 35 40,7 46,5 49 52 58,2 64,0 69,8 81,4 93,1 - 2,74
Ende Start
SC 2,5 18,0 11,8 23,8 17,6 29,7 23,4 35,5 29,2 37,8 31,6 41,3 35,0 47,1 40,9 52,9 46,7 58,7 52,5 70,4 64,1 82,0 75,8 17,3 11,1
S05 2,92
SC
S063 15,8 8,3 21,6 14,1 27,5 19,9 33,3 25,8 35,6 28,1 39,1 31,6 44,9 37,4 50,7 43,2 56,5 49,0 68,2 60,7 79,8 72,3 20,8 13 2,95
SC 3,5 13,6 10,7 19,4 10,7 25,2 16,5 31,1 22,3 33,4 24,6 36,9 28,1 42,7 33,9 48,5 39,8 54,3 45,6 66,0 57,2 77,6 68,8 24,2 15,5
S07 2,99
SC
S084 17,2 7,2 23,0 13,0 28,8 18,8 31,2 21,2 34,7 24,7 40,5 30,5 46,3 36,3 52,1 42,1 63,7 53,7 75,4 65,4 27,7 17,7 3,02
SC 4,5
S09 15,0 3,7 20,8 9,6 26,6 15,4 29,0 17,7 32,5 21,2 38,3 27,0 44,1 32,8 49,9 38,6 61,5 50,3 73,2 61,9 31,2 19,9 3,06
SC
S105 18,6 6,1 24,4 11,9 26,8 13,7 30,2 17,7 36,1 23,6 41,9 29,4 47,7 35,2 59,3 46,8 71,0 58,5 34,6 22,1 3,09
SC 5,5
S11 22,2 8,5 24,7 10,4 28,0 14,3 33,8 20,1 39,7 25,9 45,5 31,7 57,1 43,4 68,7 55,0 38,1 24,3 3,13
SC
S126 25,8 10,8 31,6 16,6 37,5 22,4 43,3 28,3 54,9 39,9 66,5 51,5 41,5 26,5 3,17
Max. Rotation Screw stroke Chamber Air Volume (L) Moving Time (Sec.) (A) Operating Temperature (°C) (B)
Pressure Adjustment Ø (mm) Opening Closing Opening Closing STD (standard) HT (high temp.) LT (low temp.)
90° ±4° For 1° D 0,30 D 0,35 NBR "O"-Ring FPM "O"-Ring Silicon "O"-Ring
8 bar at 0° and 90° need 1/6 Turn 75 0,31 0,49 S 0,40 S 0,50 - 20 to + 80 - 15 to + 150 - 40 to + 80
Notes: (A) The above indicated moving time of the actuator, are obtained in the following test conditions:(1) Room Temperature, (2) Actuator Stroke 90°,
(3) Solenoid Valve with Orifice Of 4 mm and a flow capacity Qn 400 L/min.,(4) Inside pipe diameter 8 mm, (5) Medium clean air, (6) Air supply pressure
5,5 bar (79,75 Psi),( 7) Actuator without external resistance load.
Cautions: obviously on the field applications when one or more of the above parameter are different, the moving time will be different.
Version: B.1 Actuator 6638651
6-22 / 58
Aalborg Industries Language
Data sheet No. UK
663 8651
DATA SHEET
Tag No(s): F60

Tag No(s): F60
1 --- NO TITLE ---
Version: C.1 Actuator 6638652
DATA SHEET
Tag No(s): F62, F63
Type:
• Filter regulator with automatic drain
Size:
• Connections ports 1/4” BSPP
• Gauge ports 1/8” BSPP
Application:
• Instrument air for regulating pressure
Technical data:
• Medium: instrument air only
• Max. inlet pressure: 17 bar
• Operating temp.: 0°C to + 80°C
• Filter element: 5 m
• Recommend pressure regulating range:
0.14 - 8.0 bar
• Weight: 0.37 kg
Material:
• Body: Zinc
• Bowl: Zinc
• Handle: Plastic
41
Handle 40
Body
61
Bowl
158
96
Distance required
41 to remove all bowls
regardless of
drain option
Type No.: 8000

Version: A.2 Filter regulator with automatic drain 8000000094
DATA SHEET
Tag No(s): F62.1, F63.1

• Pressure gauge • Measuring unit: bar, psi
Size: • Measuring range: 0 – 12
• ø 40 • Connection: G 1/8” -m
• Ambient temperature: - 20 to + 80°C
Application:
• Weight: 0.048 kg
• For air
Material:
• Case: Black plastic
• Socket: Brass
43
G 1/8 -m
ø 43
160 10
0 psi
bar
0 12
Type No.: 8050

Version: A.2 Pressure gauge, ø 40 6633015
DATA SHEET
Tag No(s): F68

• Pressure gauge, type P1116 • Connection: G 1/4”-m (1/4 BSP)
Size: • Measuring unit: bar – Mpa – kg/cm²
• ø 63 • Measuring range: 0 – 25 / 2.5 / 25
• Pressure utilisation:
Application: Static pressure: 75% of Pmax.
• For all gaseous and liquid media Dynamic pressure: 66% of Pmax.
Material: • Operating temperature: -20 to +80°C
• Case: Stainless steel • Accuracy: EN 837 Class 1,6
• Socket: Cu-alloy
• Liquid filling: Glycerine
32
6.5
ø 68
0 bar 25
MPa=bar x 0.1
0 kg/cm²
25
G 1/4" A
Type No.: 8050

Version: B.1 Pressure gauge, ø 63, Type P1116 6633121
DATA SHEET Inductive proximity sensor
Cylindrical type, M18 x 1 threaded
Brass metal case, form A, d.c. supply
Tag No(s): F74
Tag No(s): F74
Facing a metal object
1 --- NO TITLE --- BN/1 (NO), BU/3 (NC)
WH/2 +
BN/1 (NO), BU/3 (NC)
+
PNP NPN
b BK/4 WH/2 e
a – BK/4 –
BU/3 (NO), BN/1 (NC) BU/3 (NO), BN/1 (NC)
Lengths (mm) :
a = Overall a = 70 4-wire a programmable, NO or NC output Flush mountable in metal:
XS1-M18KP340/340D ≥ 15
b = Threaded section b = 51.5
Fixing nut tightening torque:
35 N.m (brass case)
Characteristics, sensor Brass case
4-wire a PNP/NPN NO/NC XS1-M18KP340D

universal model programmable
Nominal sensing distance (Sn) 5 mm
Weight (kg) 0.060
Connection Female connector
Degree of protection IP 68
Operating zone 0…4 mm

Repeat accuracy 3 % of Sr
Differential travel 1…15 % of Sr
Operating temperature - 25…+ 80 °C
Output state indication LED, 4 viewing ports at to 90 degr.
Rated supply voltage a 12…24 V
Voltage limits (including ripple) a 10…38 V (a.c. 24 V rectified and filtered)
Switching capacity 0…200 mA with overload and short-circuit protection

Voltage drop, closed state ≤ 2.6 V
Residual current, open state –
Current consumption, no-load ≤ 10 mA
Maximum switching frequency 2000 Hz
Delays First-up : ≤ 5 ms ; response : ≤ 0.15 ms ; recovery : ≤ 0.35 ms
1.05 3 4
26.6
M 12 x 1
1.19 2 1
30.25
1 = Brown
2 = White
L 3 = Blue
4 = Black
Characteristics, connector
Cable type Black cable (PVR), type XZCP1241L5
Cable length 5 meters
Connector style 90 degr.
Cable 0.34 mm2 (22 AWG) conductor, PVC TI2
Standard temperature range -35 to +100 degr.
Molded body, insert TPU
Contact, coupling nut Cu, Zn
Cable material PVR (PVC/NBR)
Enclosure rating, IEC IP67
Contact resistance < or = to 5 meter
Current ratings 4A
Working voltage 250 Vac/300 Vdc
Version:
Dielectric withstanding B.1
voltage 2 kVac/RMS/60 seconds Position switch 6614712
Insulation resistance > or = to 1,000,000,000 ohm
Aalborg Industries Data sheet No. 661 4712
DATA SHEET
Tag No(s): F75
Type:
• Three-way valve, ball Detail A
• LB 183 BW, full bore
Size:
• DN 20
ø 26.7
ø 18.9
1.6
3.9
Application:
• For air, steam, or oil flow 37.5°
Material
• Body: ASTM A105
• End connections: ASTM A105 L-Bore
Technical data:
Port 1 Port 2
• Min./max. temperature at 30 bar:
- 29°C to + 230°C
• End connections: Butt weld according to Port 3
ASME/ANSI B16.25 - XS-80
• Pipe size: DN 20 Port 1 Port 2
• Weight: 3 kg
Installation:
Information and caution before installation Port 3
of the valve:
• Pipe must be free of tension.
• Pipe must be flushed to clean the dirt, 193
burrs calamines, welding residues etc. Centre part
Bolt
which would damage the ball and seat. Detail A

86
• The valve must be kept in open position

during installation. Protective plastic End connections
covers must not be removed before the 75

114
installation work commences. 150
• At the moment of the shipment the ball

is lubricated with a pure vaseline oil,
vent, if required.
tween ball and inside cavity of the body,
Instruction for welding the valve on the pipe
line:
connections.
welding.
eration.
Type No.: 6070

Version: A.2 Three-way valve, ball, DN 20 87D3071
DATA SHEET
Tag No(s): F76

• Differential pressure transmitter • Span: 0...2.5 to 250 mbar(g)
• International version, English lable • Pressure, max permissible: 160 bar(g)
Size: • Process temperature: -40 to +100°C
• Process connection: female thread ¼ to • Ambient temperature: -30 to +85°C
18 NPT • Storage temperature: -50 to +85°C
• Sealing screw: Thread M10 (DIN19213) • Influence of ambient temperature:
-10 to + 60°C: ≤ (0.08 x r + 0.1) %
• Cable gland: M20 x 1.5 r = max.span/set span
Application: • Climatic class, condensation: Permitted
• Water level transmitter • Electromagnetic compatibility:
• Air flow transmitter To EN61326
Material: • Weight, approximate: 4.5 kg.
• Measuring cell filling: Silicone oil Electrical specification:
• Housing: Die-cast aluminium • Power supply UH: 10.5 to 45 VDC
• Wetted part: Stainless steel • Current output signal: 4 to 20 mA
• Non-wetted parts: Stainless steel • Degree of protection: IP 65 (EN60529)
• Explosion protection: Not included
• Lower limit pre-set: 3.84 mA
• Upper limit pre-set: 20.5 mA
• Accuracy, linear characteristic:
-r ≤ 10: ≤ (0.0029 x r + 0.071) %
138 130
30 6
50
20
50
3
ø80
198
5
4
1
41.3
2
54
1. Process connection 5. Connection side

2. Mounting thread 6. Access cover over magnetic
3. Electrical connection pushbuttons
4. Electronics side, digital display 7. Sealing screw with vent
Version: C.1 Differential pressure transmitter 8020000001
DATA SHEET
Tag No(s): F77, F80
Type: Material:
• Check valve • Steel
Size: Technical data:
• Diameter 3/8” • Nominal working pressure: PN 250
Application: • Opening pressure: 1 bar
• For oil and/or air flow • Weight: 0.21 kg
Ø 12
Width across flats 22
Flow direction
Type No.: 6020

Version: A.2 Check valve, 3/8", PN 250 6020000089
DATA SHEET
Tag No(s): F85

• Position indicator • Temperature min., ambient: -20°C
Size: • Temperature max., ambient: +80°C
• Cable connection: 2 - PF 1/2" •
Application: Electrical data:
• Position indicator for 2 way valve • Switches: 2 pcs. SPDT
• Rating: 250V, 0.3A
• Enclosure: IP67
Switch Connection
Type No.: 9600

Version: B.2 Position indicator for 2 way valve 9660000039
DATA SHEET
Tag No(s): F86

• Position indicator: L-bore • Temperature min., ambient: -20°C
Size: • Temperature max., ambient: +80°C
• Cable connection: 2 - PF 1/2" •
Application: Electrical data:
• Position indicator for 3 way valve • Switches: 2 pcs. SPDT
• Rating: 250V, 0.3A
• Enclosure: IP67
Switch Connection
Type No.: 9600

Version: B.1 Position indicator for 3 way valve 9660000040
DATA SHEET
Tag No(s): F91
Type: Dimension:
• Straightway control valve with electric • L = 150
actuator • H = 584
Size: • I.D. = 20
• Nominal diameter: DN 20 • P.D.C. = 75
Application: • O.D. = 105
• n x I.D.1 = 4 x 14
• For steam and/or fluid flow Installation:
Material:
removal of hood 150

• Plug: X20 Cr13 + QT Space required for
• DIN Material No. 1.4021 + QT
• Stuffing box: PTFE-V-ring unit (-10°C 165 x 150
to +220°C)
• Stroke: 20mm
• Plug type: Parabolic shaft guided Hand operating
device
• Flanges according to DIN Cable gland

• Voltage: 230V – 50/60 Hz
H
• Thrust: 2.2 kN
• Closing pressure: 25 bar
• Power input: 11.7/14 W
• Protection: IP 65
- 20°C up to + 70°C
• Operating time: 53/44 sec Plug
• Cable connection: 2 x M16 x 1.5

n x I.D.1
Seat
cable size (O.D.) 5 to 10 mm
P.D.C.
O.D.
I.D.
Technical data: Body
• Weight: 13.9 kg incl. actuator

L
Version: B.1 6050000526
DN 20, PN 25
DATA SHEET
Tag No(s): F91
WE
S3
X4
X3
DE DE
S1 S2
X1
X2
DE Torque switch
WE (S3) Travel switch not active,
trip slide not included
Version: B.1 6050000526
DN 20, PN 25
DATA SHEET
Tag No(s): F92
Type: Material:
Technical data:
• Weight: 4.3 kg
ø 120
9
180
Disc
ø 75 / 4 x ø14
Seat
ø 105
ø 20
Body
150
Type No.: 6010

Version: D.1 Stop valve, straight, DN 20, PN 25 2501087
DATA SHEET
Tag No(s): F94
Type:
actuator
removal of hood 150

Space required for
Size:
165 x 150
Application:
Material:
• Body: GP 240 GH
DIN -Material No. 1.0619+ N
• Disc: X20 Cr13 + QT Hand operating
device
DIN Material No. 1.4021 + QT Cable gland
• Stuffing box: PTFE-V-ring unit (-10°C

to +220°C)
587

• Stroke: 20mm Disc
• Plug type: Parabolic plug and stellited

seat
4 x ø14
Seat
ø 105
ø 75

ø 20
Body
• Voltage: 230V – 50/60 Hz 150
• Thrust: 2.2 kN
- 20°C up to + 70°C
• Control signal: 4 - 20 mA
• Operating time: 53/45 sec
• Cable glands: 2 x M16 x 1.5
Technical data:
• Weight: 14 kg incl. actuator
Installation:
Version: D.1 6050002018
DN 20, PN 40
DATA SHEET
Tag No(s): F94
DE Torque switch
1/N N (MP) ES 11 Positioner

WE
11 M S3
14
C 20 mA
P
X4 10 V
X3
20 m A
DE DE
GND
10 V
S1 S2
X19 X21 X23
X1 1/N 11 14 Y I YU
N L RA RB RC
X2
X20 X22 X23
Version: D.1 6050002018
DN 20, PN 40
DATA SHEET
Tag No(s): F99
Type:
• Three-way valve, ball Detail A
• TB 283 BW, reduced bore
Size:
• DN 20
ø 26.7
ø 18.9
1.6
3.9
Application:
• For air, steam, or oil flow 37.5°
Material
• Body: ASTM A105
• End connections: ASTM A105 T-Bore
Technical data:
Port 1 Port 2
- 29°C to + 230°C
Port 3
• End connections: Butt weld according to
ASME/ANSI B16.25 - XS-80 Port 1 Port 2
• Pipe size: DN 20
• Weight: 3 kg
Installation:
Information and caution before installation Port 3
of the valve:
• Pipe must be free of tension. 193
• Pipe must be flushed to clean the dirt, Centre part
burrs calamines, welding residues etc. Bolt
which would damage the ball and seat. Detail A
75

during installation. Protective plastic End connections
covers must not be removed before the
installation work commences.
119 89.5
vent, if required.
line:
connections.
welding.
eration.
Type No.: 6070

Version: C.1 Three-way valve, ball, DN 20 87D3085
DATA SHEET
Tag No(s): F100
Type: Electrical specification:

• Coriolis flow sensor size 15 with modbus • Power supply: 24 VDC ± 20%, 110 mA
Size: • Output signal: Modbus RTU (RS 485)
multi-drop serial communication
• Connection size: DN20 flanges • Degree of protection (min.): IP67
Pressure rating: • Cable entry: M 20
• Connection rating: PN40 • Accuracy: Min. ± 0.1% (depending of
Connection type: flow)
• Flange according to EN 1092-1 form B1 • Repeatability: Min. ± 0.05% (depending
of flow)
Application:
• Oil mass flow measurement
Material:
• Housing material: Stainless steel
Technical data:
• Max. pressure: 40 bar(g)
• Measuring range: 30 – 3000 kg/h
• Medium temperature: 180 deg. C
• Ambient temperature: 0-60 deg. C
• Weight: 5.5 kg
Pressure loss and accuracy at 20 cSt.

Flow l/h 33 66 243 369 562 854 1298 1973 3000
Pressure loss [BAR] 0.01 0.01 0.03 0.05 0.09 0.14 0.26 0.49 1.1
Accuracy [%] 0.67 0.31 0.13 0.11 0.11 0.1 0.1 0.1 0.1

Flow l/h 33 66 243 369 562 854 1298 1973 3000
Pressure loss [BAR] 0.02 0.04 0.12 0.18 0.29 0.46 0.74 1.2 2.1
Accuracy [%] 0.67 0.31 0.13 0.11 0.11 0.1 0.1 0.1 0.1

Flow l/h 33 66 243 369 562 854 1298 1973 3000
Pressure loss [BAR] 0.1 0.1 0.44 0.67 1 1.6 2.4 3.8 6
Accuracy [%] 0.67 0.31 0.13 0.11 0.11 0.1 0.1 0.1 0.1
Table 1
Type No.: 8160 Coriolis flow sensor size 15 with flanges DN20,
Version: F.1 8160000030
PN40
DATA SHEET
Tag No(s): F100
Dimension in mm: • L: 265 ±3

• H: 281 • D: Ø 89
• H1: 88 • D1: Ø105
H
D1
H1
Type No.: 8160 Coriolis flow sensor size 15 with flanges DN20,
Version: F.1 8160000030
PN40
DATA SHEET
Tag No(s): F106
Type: Dimension in mm
• Photo cell • l: 500
• Incl. clamp and flange • m: 70
Application:
Technical data:
• Length of detector cable:max. 1.5 m
to + 60°
• Protection standard: IP40
Type No.: 8000

DATA SHEET
Tag No(s): F135

Size: • Measuring unit: bar - Mpa, - kg/cm²
Application: Static pressure: 75% of Pmax.
32
6.5
ø 68
0 bar 16
MPa=bar x 0.1
0 kg/cm² 16
G 1/4" A
Type No.: 8050

Version: B.1 Pressure gauge, ø 63 Type P1116 6633120
DATA SHEET
Air cylinders Series 61 Tag No(s): F148

Tag
GENERAL DATA No(s): F148
Type of construction with tie-rods

Operation single-acting or double-acting
Materials
Type of mounting
1 --- NO TITLE ---
aluminium end-blocks other parts see coding
with tie-rods, front flange, rear flange, feet, centre trunnion,
front and rear trunnion, swivel combination
Stroke standard see table
Bore ø 32, 40, 50, 63, 80, 100, 125, 160, 200
Ports 32 = G1/8, 40/50 = G1/4, 63/80 = G3/8,
100/125 = G1/2, 160/200 = G3/4
Assembly position any position
Operating temperature 0 ÷ 80°C (with dry air - 20°C)
Special designs for applications in damp, dusty or aggressive environments
PNEUMATIC SPECIFICATIONS
Operating pressure 1 ÷ 10 bar

Speed 10 ÷ 1000 mm/sec (NO LOAD)
Fluid clean air, with or without lubrication
DIMENSIONS
Series ø A KK B D G F AM H I WH L1 L2 M N P Q TG E SW1 SW2 Cushion
stroke
61 50 20 M16x1.5 40 18.3 4.5 25 32 4 G1/4 37 106 143 5 30 M8 16 46.5 65 17 10 22
(+ add the stroke)
DIMENSIONS
ø C SA ± 1,25 XA ± 1,25 TR JS 14 G AB AH JS 15 AO
50 3.5 170 175 45 63 9 45 12
(+ add the stroke)
Mounting brackets part No.: 6666150
Part No.: 6666149

Part No.: 6666148
Version: B.1 Actuator, air cylinder 6666109
DATA SHEET
TABLE SHOWING THE OUTPUT FORCE OF SERIES 61

Tag No(s): F148
ø Cyl. ø Rod Operating pressure in bar
in mm. in mm. Working area in cm 2. 1 2 3 4 5 6 7 8 9 10
Output force in N (efficiency factor = 0,9)
50 20 Thrust side 19.6 173 346 518 692 865 1037 1210 1382 1556 1729
Traction side 16.48 145 290 436 582 727 872 1017 1163 1308 1454
D2 . π (D 2 - d 2) . π
THE VALUES SHOWN IN THE TABLE WERE OBTAINED USING THE FOLLOWING FORMULAE: Ss = .P.η St = .P.η
4 4
Ss = output force on thrust side P = operating pressure in bar d = diameter of rod in cm

St = output force on traction side D = diameter on thrust side in cm η = efficiency factor
TABLE SHOWING AIR CONSUMPTION OF SERIES 61
ø Cyl. ø Rod Operating pressure in bar

in mm. in mm. Working area in cm 2. 1 2 3 4 5 6 7 8 9 10
Air consumption in NL/min. for each 10 mm. of stroke
50 20 Thrust side 19.6 0.039 0.059 0.079 0.098 0.118 0.137 0.157 0.177 0.196 0.216
Traction side 16.48 0.033 0.050 0.066 0.083 0.099 0.115 0.132 0.148 0.165 0.182
D 2 . π . (P + 1) (D 2 - d 2) . π . (P + 1)
THE VALUES SHOWN IN THE TABLE WERE OBTAINED USING THE FOLLOWING FORMULAE: Qs = .H Qn = (Qs+Qt) · n Qt = .H
4 . 1000 4 . 1000
Qs = consumption on thrust side Qt = consumption on traction side Qn = consumption of cylinder n = number of cycles per minute
D = diameter on thrust side in cm. d = diameter of rod in cm H = cylinder stroke in cm. P = operating pressure in bar
CYLINDER CODING
61M2P050A0200
SERIES S = special to be indicated

61 = ø f r o m 32 ÷ 125 V = seals rod viton
VERSIONS STROKE in mm N = tandem
DIN/ISO 6431
M = standard, magnetic R = seals rod NBR
W = all seals in viton
TYPE OF BRACKET
OPERATION BORE in mm A = standard lock nut for rod
1 = single-acting (front spring) B = feet
2 = double-acting C = rear trunnion, female
(front and rear cushions) D = rear flange
3 = double-acting (no cushion) MATERIALS E = front flange
4 = double-acting (rear cushions) P = rolled stainless steel rod H = front trunnion, female
5 = double-acting (front cushion) anodized profile aluminium tube I = swivel combination
6 = double-acting NBR seals - rod seals polyurethane L = rear trunnion, male
(through rod with front and rear cushions) nuts and tie-rods zinc-plated steel R = trunnion ball-joint
7 = single-acting (through rod) R = rolled stainless steel rod Z = 90° swivel combination
anodized profile aluminium tube ZC = 90° male trunnion
NBR seals - rod seals polyurethane G = rod fork end
nuts and tie-rods zinc-plated stainless steel GA = swivel ball joint
GY = piston rod socket joint
S = clevis pin
Version: B.1 Actuator, air cylinder 6666109
DATA SHEET
Proximity sensor
Tag No(s): F149
Tag No(s): F149
TECHNICAL DATA SKR Reed
1
Description --- NOValue
TITLE --- Description
No. of conductors 2 2 conductors
Integral cable :
Locking system snap spring + screw PVC grey CEI 2022 2 x 0,14 mm2
Fixing screw material Cu Zn nickelplated
Housing in black
Locking screw: Cu Zn / Ni
Housing material PA
1
Insulating material epoxy resin Conductor colour code: according EN 50044

Operating temperature: PVC cable : -15°C / +80°C
Protection class IEC 60 529 IP 67 Stranding: 36 x 0,07 mm2
Cable insulation: 300V
34
4.9
5.3
6.6
ASSEMBLY:
A) Insert the sensor into the groove from above as indicated in drawing
B) Rotate the body of the sensor through 90° keeping the screw head visible
C) Lower the sensor completely into the groove
D) When sensor is in required position tighten fixing screw
REMOVAL:
E) Loosen the screw and release the spring lug on the sensor body next to the cable
F) At the same time lift the sensor using the cable to help
G) Rotate the sensor through 90°
H) Remove from groove
A
Version: B.1
B C D
Position switch
E F G
6666110
H
Aalborg Industries Data sheet No.: 666 6110 1/1
DATA SHEET
Tag No(s): F150, F151
Type: Dimension:
• Solenoid valve 3/2 way • L: 70
Material: • L1: 46
• Body: Aluminium • L2: 24
• Spindle: Stainless steel, NRB seals • L3: 46,5
• Stem: Stainless steel, NRB seals • L4: 3,5
• Stem rings: Stainless steel, NRB seals • L5: 33
• Core tube: Stainless steel, NRB seals • L6: 24
• Plug: Stainless steel, NRB seals • H: 85
• Seat: Stainless steel, NRB seals • H1: 79
• Gasket: Stainless steel, NRB seals • H2: 22,5
• Spring: Stainless steel, NRB seals • H3: 9
• Shading coil: Stainless steel, NRB seals • W: 46
• W1: 24
Technical data:
• W2: 33
• Pressure, max. operating: 6 bar • W3: 24
• Pressure, differential: 0-10 bar • I.D.: M4
• Temperature, min. of medium: 0-80oC • I.D.1: M5
• Coil insulation class: Class H
• Protection class: IP54 40050
• Connector: PG11
• Connector specification: mod. 124-800
• Power supply:220 VAC
• Power consumption: (at inrush) AC =
19VA, during operation = 12VA – DC
10W
Installation:
• In any position.
Type No.: 6240

Version: A.2 Solenoid valve 6666232
DATA SHEET
Tag No(s): F150, F151
Type No.: 6240

Version: A.2 Solenoid valve 6666232
2/2-way direct-operated valves Tag No(s): F153
DATA SHEET
Type EV210B NC
De-energized G 1/8 - G1
closed for neutral liquids and gases
DN 1.5 - 25 B
Tag No(s): F153
Features • For robust industrial application, such as
control and dosage
• For water, oil, compressed air and similar
1 --- NO TITLE --- neutral media
• Kv-value up to 8.0 m3/h
• Differential pressure: Up to 30 bar
• Viscosity: Up to 50 cSt
• Ambient temperature: Up to +80°C
• Coil enclosure: Up to IP 67
• Thread connections: From G 1/8 to G 1
• Also available with NPT thread.
Type EV210B EV210B EV210B EV210B EV210B EV210B EV210B

Technical data 1.5-2 B 3-4.5 B 6B 8-10 B 15 B 20 B 25 B
Installation Optional, but vertical solenoid system is recommended
Pressure range 0 - 30 bar
Max. test pressure 50 bar 50 bar 50 bar 50 bar 12 bar 12 bar 12 bar
Time to open 10 ms 20 ms 20 ms 20 ms 30 ms 40 ms 40 ms
Time to close 20 ms 20 ms 20 ms 30 ms 50 ms 50 ms 70 ms
Ambient temperature Max. +80°C (depending on coil type, see data for the coil selected)
Medium temperature See specific valve data
Viscosity max. 50 cSt
Materials Valve body: Brass W.no. 2.0402
Armature: Stainless steel: W.no. 1.4105/AISI 430FR
1
Armature tube: Stainless steel W.no. 1.4306/AISI 304L
) The times are indicative and
Armature stop: Stainless steel W.no. 1.4105/AISI 430FR
apply to water.
The exact times will depend on Springs: Stainless steel W.no. 1.4310/AISI 301
the pressure conditions. Seal material: See specific valve data
Coil options
Type: BD Type: BA Type: BB Type: BE (IP67) Type: BG

15 W ac 9 W ac 10 W ac 10 W ac 12 W ac
15 W dc 18 W dc 18 W dc 20 W dc
L B B1 [mm] H1 H Weight without

Type coil
Coil type Coil type Coil type
[mm] [mm] BA/BD BB/BE BG [mm] [mm] [kg]
EV210B 1.5/2B 35.0 34.0 32 46 66 12.0 70.0 0.15
EV210B 3/4.5B 38.0 34.0 32 46 66 13.0 71.0 0.20
EV210B 6B 45.5 43.5 32 46 66 13.0 74.0 0.22
EV210B 8/10B 49.0 48.0 32 46 66 13.0 77.0 0.29
EV210B 15B 58.0 53.0 32 46 66 15.0 80.0 0.45
EV210B 20B 90.0 58.0 32 46 66 23.0 100.0 1.10
Version: B.1 Solenoid
EV210B 25B 90.0 valve,
58.0 230
32 V 50/60
46 Hz 66 23.0 6639040
100.0 1.10
6-48
Aalborg / 58
Industries Data sheet No. 663 9040 Language UK
1/3
DATA SHEET 2/2-way direct-operated valves
Type EV210B NC De-energized
G 1/8 - G1 for neutral liquids and gases closed
DN 1.5 - 25 B
Tag No(s): F153
Function Coil voltage disconnected (closed):
When the voltage is disconnected, the arma-
ture (2) with the valve plates (3) is pressed
down against the valve orifice (4) by the clos-
ing spring (1) and the medium’s
pressure. The valve will be closed for as long
as the voltage to the coil is disconnected.
Coil voltage connected (open):

When voltage is applied to the coil (5), the
armature (2) with the valve plates (3) is lifted
clear of the valve orifice (4).
The valve is now open for unimpeded flow
and will be open for as long as there is
1. Closing spring voltage to the coil.
2. Armature
3. Valve plate
4. Valve orifice
5. Coil
Conn: Seal Kv DN Media temp Type designation Code no. Permissible differential pressure (Bar)/Coil type
material Min. Max. Main type Specification without
coil BA BD BB BG
m3/h mm °C °C 9W 15W 15W 10W 18W 12W 20W
a.c. d.c. a.c. a.c. d.c. a.c. d.c.
G1/ 8 EPDM* 0.08 1.5 - 30 + 120 EV210B 1.5 B G 18 E NC000 032U5701 30.0 30.0 30.0 30.0 30.0 30.0 30.0
FKM 0.08 1.5 - 10 + 100 EV210B 1.5 B G 18 F NC000 032U5702 30.0 30.0 30.0 30.0 30.0 30.0 30.0
G1/ 8 EPDM* 0.15 2.0 - 30 + 120 EV210B 2.0 B G 18 E NC000 032U5714 30.0 20.0 30.0 30.0 30.0 30.0 30.0
FKM 0.15 2.0 - 10 + 100 EV210B 2.0 B G 18 F NC000 032U5704 30.0 20.0 30.0 30.0 30.0 30.0 30.0
G1/ 8 EPDM* 0.30 3.0 - 30 + 120 EV210B 3.0 B G 18 E NC000 032U5705 15.0 9.0 24.0 20.0 13.0 30.0 25.0
FKM 0.30 3.0 - 10 + 100 EV210B 3.0 B G 18 F NC000 032U5706 15.0 9.0 24.0 20.0 13.0 30.0 25.0
G1/ 4 EPDM* 0.15 2.0 - 30 + 120 EV210B 2.0 B G 14 E NC000 032U5707 30.0 20.0 30.0 30.0 30.0 30.0 30.0
FKM 0.15 2.0 - 10 + 100 EV210B 2.0 B G 14 F NC000 032U5708 30.0 20.0 30.0 30.0 30.0 30.0 30.0
G1/ 4 EPDM* 0.30 3.0 - 30 + 120 EV210B 3.0 B G 14 E NC000 032U5709 15.0 9.0 24.0 20.0 13.0 30.0 25.0
FKM 0.30 3.0 - 10 + 100 EV210B 3.0 B G 14 F NC000 032U5710 15.0 9.0 24.0 20.0 13.0 30.0 25.0
G1/ 4 EPDM* 0.55 4.5 - 30 + 120 EV210B 4.5 B G 14 E NC000 032U3600 8.0 3.5 12.0 10.0 4.5 13.0 9.0
FKM 0.55 4.5 - 10 + 100 EV210B 4.5 B G 14 F NC000 032U3601 8.0 3.5 12.0 10.0 4.5 13.0 9.0
G1/ 4 EPDM* 0.70 6.0 - 30 + 120 EV210B 6.0 B G 14 E NC000 032U3602 2.5 1.0 3.3 4.0 2.0 6 4.5
FKM 0.70 6.0 - 10 + 100 EV210B 6.0 B G 14 F NC000 032U3603 2.5 1.0 3.3 4.0 2.0 6 4.5
G3/ 8 EPDM* 0.55 4.5 - 30 + 120 EV210B 4.5 B G 38 E NC000 032U3605 8.0 3.5 12.0 10.0 4.5 13.0 9.0
FKM 0.55 4.5 - 10 + 100 EV210B 4.5 B G 38 F NC000 032U3606 8.0 3.5 12.0 10.0 4.5 13.0 9.0
G3/ 8 EPDM 0.70 6.0 - 30 + 120 EV210B 6.0 B G 38 E NC000 032U3607 2.5 1.0 3.3 4.0 2.0 6 4.5
FKM 0.70 6.0 - 10 + 100 EV210B 6.0 B G 38 F NC000 032U3608 2.5 1.0 3.3 4.0 2.0 6 4.5
G3/ 8 EPDM 1.00 8.0 - 30 + 120 EV210B 8.0 B G 38 E NC000 032U3609 1.5 0.5 2.0 2.0 1.2 3 2.5
FKM 1.00 8.0 - 10 + 100 EV210B 8.0 B G 38 F NC000 032U3610 1.5 0.5 2.0 2.0 1.2 3 2.5
G3/ 8 EPDM 1.50 10.0 - 30 + 120 EV210B 10 B G 38 E NC000 032U3611 0.8 0.3 1.1 1.2 0.6 1.6 1.3
FKM 1.50 10.0 - 10 + 100 EV210B 10 B G 38 F NC000 032U3612 0.8 0.3 1.1 1.2 0.6 1.6 1.3
G3/ 8 EPDM 2.50 15.0 - 30 + 120 EV210B 15 BD G 38 E NC000 032U3613 0.25 - 0.4 0.3 0.15 0.45 0.4
FKM 2.50 15.0 - 10 + 100 EV210B 15 BD G 38 F NC000 032U3614 0.25 - 0.4 0.3 0.15 0.45 0.4
G1/ 2 EPDM 1.00 8.0 - 30 + 120 EV210B 8.0 B G 12 E NC000 032U3615 1.5 0.5 2.0 2.0 1.2 3 2.5
FKM 1.00 8.0 - 10 + 100 EV210B 8.0 B G 12 F NC000 032U3616 1.5 0.5 2.0 2.0 1.2 3 2.5
1
G /2 EPDM 1.50 10.0 - 30 + 120 EV210B 10 B G 12 E NC000 032U3617 0.8 0.3 1.1 1.2 0.6 1.6 1.3
FKM 1.50 10.0 - 10 + 100 EV210B 10 B G 12 F NC000 032U3618 0.8 0.3 1.1 1.2 0.6 1.6 1.3
1
G /2 EPDM 2.85 15.0 - 30 + 120 EV210B 15 BD G 12 E NC000 032U3619 0.25 - 0.4 0. 30 0.15 0.45 0.4
FKM 2.85 15.0 - 10 + 100 EV210B 15 BD G 12 F NC000 032U3620 0.25 - 0.4 0.30 0.15 0.45 0.4
G3/ 4 EPDM 4.5 20 - 30 + 120 EV210B 20 BD G 34 E NC000 032U3621 - - - 0.28 0.12 0.4 0.35
FKM 4.5 20 - 10 + 100 EV210B 20 BD G 34 F NC000 032U3622 - - - 0.28 0.12 0.4 0.35
G1 EPDM 8.0 25 - 30 + 120 EV210B 25 BD G 1 E NC000 032U3623 - - - 0.25 0.09 0.35 0.2
FKM 8.0 25 - 10 + 100 EV210B 25 BD G 1 F NC000 032U3624 - - - 0.25 0.09 0.35 0.2
Version: B.1 Solenoid valve, 230 V 50/60 Hz 6639040
Language
Aalborg UK
Industries Data sheet No. 663 9040 6-49 / 58
2/3
DATA SHEET Coils type BB
10 W ac
18 W dc
Tag No(s): F153

Features • Windings of class H insulated wire moulded
in the coil body
• Ambient temperature: Up to +80°C
• All usual ac and dc voltages
• IP 00 version with spade connector in
accordance with DIN 43650, form A.
• IP 20 version with protective cap
• IP 65 version with mounted cable plug
• Most common voltages as clip-on coil
Technical data Design In accordance with VDE 0580

Voltage tolerance 220/380 V ac coils: +10%, –15%. 230/400 V ac coils: +6%, –10%.
Other ac coils with NC valve: +10%, –15%
Other ac coils with NO valve and all dc coils: ±10%
Power consumption, cut-in ac: 44 VA
Power consumption, holding ac: 21 VA, 10 W / dc: 18 W
Insulation of coil windings Class H according to IEC 85
Connection Spade connector in accordance with DIN 43650 form A
Enclosure, IEC 529 IP 00 with spade connec. IP 20 with protective cap; IP 65 with cable plug
Ambient temperature Max . +50/+80°C - see table below for details
Duty rating Continuous
Ordering Coil Ambient Supply Code no. Clip-on

Type Temperature voltage IP 00
BB024A max. +80°C 24 V, 50 Hz 042N7408 018F7358
BB115A max. +80°C 115 V, 50 Hz 042N7412 018F7361
BB230A max. +80°C 220-230 V, 50 Hz 042N7401 018F7351
10 W ac BB240A max. +80°C 240 V, 50 Hz 042N7402 018F7352
BB380A max. +80°C 380-400 V, 50 Hz 042N7404
BB024B max. +80°C 24 V, 60 Hz 042N7415
BB110C max. +50°C 110 V, 50/60 Hz 042N7430 018F7360
BB230C max. +50°C 220-230 V, 50/60 Hz 042N7432 018F7363
BB012D max. +50°C 12 V 042N7456
18 W dc
BB024D max. +50°C 24 V 042N7457
Symbol Description Enclosure grade Code no.

Protective cap
IP 20 018Z0282
(pack of 100 pcs.)
Cable plug
according to IP 65 042N0156
DIN 43650-A Pg 11
L
Without cable plug 62 mm
Version: B.1 Solenoid valve, 230 V 50/60 Hz 6639040
With protective cap 77 mm
Weight: 0.24 kg With cable plug 85 mm
DATA SHEET
Tag No(s): F157
Type:
• Thermometer, straight
Size:
• DN150 C
Application:
• For liquid
Material:
• Case material: Aluminium, gold col-
oured anodized
• Numerals: Black figures
150
• Glass inserts: Solid glass
• Capillary fluid: Blue fluid
• Immersion tubes: Brass
Technical data:
• Connection: G 1/2”BSP
• Range: 0 – 200°C
• Accuracy: Class 1,6
G ½”-m
63
Type No.: 8080

Version: A.2 Thermometer, straight 88T0003
DATA SHEET
Tag No(s): F166

• Ignition transformer • Primary Voltage: 230 V
Application: • Primary Current: 1.2 A
• For Ignition oil burner • Secondary Voltage: 10 KV
• Secondary Current: 20 mA
Technical data:
• % ED for 3 min.: 33 %
• Primary cable lenght: 2500 mm • Protection: IP44
• Secondary cable length: 2000 mm each
54
7
92
82
ø4
Primary
90 73.5
94
100
110
Type No.: 8500

Version: A.2 Ignition transformer, 230 V 8500002068
DATA SHEET
Tag No(s): F251.1

• Pressure gauge • Measuring unit: bar, psi
Size: • Measuring range: 0 – 12
• ø 40 • Connection: G 1/8” -m
• Ambient temperature: - 20 to + 80°C
Application:
• Weight: 0.048 kg
• For air
Material:
• Case: Black plastic
• Socket: Brass
43
G 1/8 -m
ø 43
160 10
0 psi
bar
0 12
Type No.: 8050

DATA SHEET
Tag No(s): F292
Type: Installation:
• Orifice • Full flow : during normal operation the
Size: orifice plate with full opening ( big hole )
is fitted in fuel return line
• Nomibal diameter: DN 20 • Restricted flow : in case of maintenance
Application: at burner unit the orifice plate with re-
stricted ( small hole) is inserted in fuel
• For KBSD 950 - 1550 return line ( to maintain fuel pressure in
Material: ring line for other burners )
• Orifice: S235JRG-2
• Material code: EN10025
Dimension in mm:
• I.D.: Ø 3
• I.D. 1: Ø 14
• I.D. 2: Ø 24
• T: 3
T
I.D.
I.D.1
I.D.2
Type No.: 8612

Version: A.4 Orifice DN20 / Ø3 8612000003
DATA SHEET
Tag No(s): F50, F69, C31, C331, C431
Type:
• Pressure gauge valve needle straight.
Size:
• 3/8” x 3/8”
Application:
• For instrument connections
Material:
• Body: C22.8
• DIN-material No. 1.0460
Technical data:
• Test connection: M20 x 1.5 mm threaded
male
• Weight: 0.4 kg
100
ø 60
SW27
20
ø7
G 3/8 “,- m
79
34
M 20 X1.5
Type No.: 6210

Version: A.2 Needle valve, straight, 3/8" x 3/8", PN 400 87D3050
DATA SHEET
Tag No(s): C33

• Pressure gauge • Measuring unit: bar – Mpa - kg/cm²
Size: • Measuring range: 0 – 16 / 1.6 / 16 with
mechanical stop
• ø 160 • Connection: BSP 1/2”-m
Application: • Operating temperature:
• For all gaseous and liquid media Ambient: 0 to + 60°C
Medium: 0 to + 70°C
Material: The mean value of the maximum ambi-
• Case: Black enamelled steel ent temperature and the medium temper-
• Socket: Brass ature must not exceed the maximum am-
• Liquid filling:Glycerine bient temperature.
• Weight: 0.6 kg
196
55
ø 5.8
0 bar 16
MPa=bar x 0.1
0 kg/cm² 16
23
BSP 1/2" -m
Type No.: 8050

DATA SHEET
Tag No(s): C35
Type:
• Pressure switch 116
• KPS 37 90
68 6
Application:
The units are pressure-controlled switches.
The pressure controls are suitable for use in Ø3
alarm and regulation system.
120
103
79
Enclosure:
• IP 67 to IEC 529 and DIN 40050.
• The pressure control housing is enamel-
40
led pressure die cast aluminium (GD-AI- 29
Si 12). The cover is fastened by four 41 35
screws which are anchored to prevent 44
81 68
loss.
The enclosure can be sealed with fuse
wire.
Adjustment:
• When the pressure control cover is re-
moved, and the locking screw (5) is loos-
ened, the range can be set with the spin-
dle (1) while at the same time the scale
(2) is being read. In units having an ad-
justable differential, the spindle (3) must
be used to make the adjustment. The dif-
ferential obtained can be read direct on
the scales (4).
• To ensure that the plant functions prop- 1 Range spindle
erly, a suitable differential pressure is 2 Range scale
necessary. Too small a differential will 3 Differential spindle
give rise to short running periods with a 4 Differential scale
risk of hunting. Too high a differential 5 Locking screw
will result in large pressure oscillations.
Technical data:
Operating pressure: 6 - 18 bar
Differential: 0.75 - 2.5 bar
Test pressure: 27 bar
Pressure connection: G 3/8 -m
Cable entry: Pg 13.5 for cable
diameters 5 to 14 mm.
Weight: 1 kg
Type No.: 8030

Version: B.1 Pressure switch KPS 37 6310330
DATA SHEET
Tag No(s): C48
Type:
Range: 36
• 0 – 16 bar(g)
Application:
PG 11
Material:
ule.
106

Technical data:
ø24
55

Accuracy:
25

ue G 1/2” -m
Mechanical:
• Max pressure: 40 bar(g)
• Weight: 0.09 kg
Type No.: 8010

TABLE OF CONTENTS
Table of contents
Fuel Oil Supply Steam Atomizing Burner

Tag Number
.
................................... Fuel oil supply system for KBSD diagram.................... 92X02_702619_e......... 7-3
................................... List of parts - fuel oil supply for KBSD........................ 92X02_702619_e......... 7-5
R1............................... F.D fan unit.............................................................. 107Y_087639_a........... 7-7
G297........................... Expansion bellow for KBSD 1500, 720 x 374............... 92Z96_028320............. 7-9
G19............................. Filter, DN 25, PN 25.................................................. 7040000043................. 7-11
G20............................. PN 25....................................................................... 6050000528................. 7-12
G28............................. Temperature transmitter............................................. 8060000039................. 7-14
G28.1.......................... Pocket for temperature transmitter............................... 8500000871................. 7-15
G99............................. Pressure transmitter 0 - 40 bar(g)................................. 8010000025................. 7-16
G105, G475................. Needle valve, straight, 1/2" x 1/2", PN 400................... 2541002...................... 7-17
G147........................... Fuel oil supply unit, with filter, size 2600, 25 bar.......... 9294002506................. 7-18
G224........................... Remote start/stop box................................................. 8001000015................. 7-21
G424........................... Remote start/stop box................................................. 8001000016................. 7-22
G148........................... Fuel oil pressure regulating unit................................... 71Z_078372................ 7-23
G97, G101, G102 (Part
of G148)...................... Stop valve, ball, straight, DN 20.................................. 87D3064..................... 7-25
G100 (Part of G148)..... PN 40....................................................................... 6050000515................. 7-26
G155........................... Ignition oil pump unit................................................. 71Z_032711................ 7-29
G69, G77 (Part of G155)
................................... Stop valve, ball, straight, 3/8"...................................... 6010000005................. 7-31
G76 (Part of G155)....... Check valve, 3/8", PN 250.......................................... 6638103...................... 7-32
G78 (Part of G155)....... Safety valve, DN 15, PN 100...................................... 87S0031...................... 7-33
G145 (Part of G155)..... Ignition oil pump....................................................... 4800000063................. 7-34
G429........................... Cooler unit................................................................ 15K9162..................... 7-35
G433 (Part of G429)..... Safety valve, DN 15, PN 100...................................... 87S0032...................... 7-36
G434 (Part of G429)..... Stop valve, ball straight, DN 15, PN 40........................ 6666106...................... 7-37
G435 (Part of G429)..... Needle valve 1/2" x 1/2"............................................. 87N6004..................... 7-38
1/2G284(Part of G429),
1/2G285(Loose supply)
................................... Thermometer, angle................................................... 88T0012...................... 7-39
G149........................... Heat Exchanger MX15 T32........................................ 15K9206..................... 7-41
G23 (Part of G149)....... Pressure gauge, ø 63.................................................. 6633122...................... 7-43
G24 (Part of G149)....... Ball valve, 1/2" NPT.................................................. 87D3062..................... 7-44
Stop valve, needle straight with locking device, DN 15,
G40 (Part of G149)....... PN 100..................................................................... 87N6003..................... 7-45
G41, G42 (Part of G149)
................................... Thermometer, angle................................................... 62T4001...................... 7-46
G341 (Part of G149)..... Pressure gauge, ø 63.................................................. 6633122...................... 7-47
G342 (Part of G149)..... Needle valve, straight, 3/8" x 3/8", PN 400................... 87D3050..................... 7-48
Three-way valve, ball DN 20 build together with actuator,
G111........................... solenoid valve and switch box..................................... 6070000016................. 7-49
G114........................... Filter regulator with automatic drain............................ 8000000103................. 7-51
G115........................... Three-way valve unit, ball DN 50 with micro switch...... 6070000001................. 7-52
TABLE OF CONTENTS
G436........................... Three-way valve Ball DN32 BW................................. 6070000013................. 7-54

G437........................... solenoid valve and switch box..................................... 6070000029................. 7-57
G476........................... Pressure switch.......................................................... 6130300...................... 7-59
(c.fl)............................ Counter flange........................................................... K16_004096................ 7-61
92X02_702619_e#A.4
FUEL OIL SUPPLY SYSTEM FOR KBSD DIAGRAM
Fuel oil supply system for KBSD diagram
LIST OF PARTS - FUEL OIL SUPPLY FOR KBSD
List of parts - fuel oil supply for KBSD

Boiler plant:..........................................................................................................................1 x Aalborg OL
Request number:.....................................................................................................110418, 110637, 110959
Configuration number:.................................................................................................................................1
Hull number(s):........................................................................S1680, S1681, S1682, S1683, S1691, S1692
Project number(s):...............................................110418-01-1 ~ 110418-02-1, 110637-01-1 ~ 110637-02-1
Project number(s):.............................................................................................110959-01-1 ~ 110959-02-1
:.............................................................................................................................................(b) 13 Feb 2018
:............................................................................................................................................(c) 23 Mar 2018
:...........................................................................................................................................(d) 23 May 2018
:............................................................................................................................................(e) 16 Nov 2018
Reading guide:

Tag no. indicated with decimal point are subcomponents of main item and is not necessarily indicated in PiD
or have datasheet included
KBSD

Fuel oil supply
F1 1 1500 Burner unit KBSD 92Y:085491
R1(b) 1 N/A Fan unit - 107Y_087639
G297 1 720 x 374 Expansion bellow for burner LD180 92Z96_028320
G19 1 25 Strainer for steam - 7040000043
G20 1 25 Temperature control valve - 6050000528
G28 1 1/4" Temperature transmitter PT100 - 8060000039
G28.1 1 1/2" Pocket for temp. transmitter - 8500000871
G99 1 1/2" Pressure transmitter, FO pressure - 8010000025
G105 1 1/2" Instrument stop valve - 2541002
Fuel oil supply pump
G147 1 38/48.6 Fuel oil supply pump unit DLC-2600 9294002506
G224 1 N/A Remote start/stop box - 8001000015
Fuel oil pressure regulation
G148 1 20 Pressure control unit 4800000483 - 71Z_078372
G97 1 20 Ball stop valve, FO return - 87D3064
G100 1 20 Control valve, FO pressure - 6050000515
LIST OF PARTS - FUEL OIL SUPPLY FOR KBSD
G101 1 20 Ball stop valve, FO pressure control - 87D3064

G102 1 20 Ball stop valve, FO by-pass - 87D3064
Ignition oil pump
G155 1 N/A Pump unit - 71Z_032711
G69 1 3/8" Ball stop valve A105 6010000005
G76 1 3/8" Check valve - 6638103
G77 1 3/8" Ball stop valve - 6010000005
G78 1 1/2" Pressure relief valve DO - 87S0031
G145 1 ø10 tube Ignition oil pump - 4800000063
Cooling unit
G429 1 32/32 Cooling unit 8670000680 MX10 L800 15K9162
G432 1 - Cooler - -
G433 1 1/2" Safety valve - 87S0032
G434 1 1/2" Drain valve - 6666106
G435 1 1/2" Air vent valve - 87N6004
1G284 1 0-120 Temperature indicator - 88T0012
1G285.1 1 N/A Pocket for thermometer - 88T0010
Heat exchanger
G149 1 N/A Fuel oil heater unit 8670011050 MX15 15K9206
G22 1 N/A F.O. heater - -
G23 1 1/2" Safety valve - 6633122
G24 1 1/2" Drain valve - 87D3062
G40 1 1/2" Air vent valve, heater - 87N6003
G41 1 0-200 Temperature gauge - 62T4001
G42 1 0-100 Temperature gauge - 62T4001
G341 1 0-40 Pressure gauge - 6633122
G342 1 3/8" Pressure valve - 87D3050
Change over valve(s)
G111 1 20 Three-way valve - 6070000016
G114 1 1/4" Filter regulator with automatic drain - 8000000103
G115 1 50 Three-way valve (incl. micro switches) - 6070000001
G436 1 32 Three-way valve - 6070000013
G437 1 32 Three-way valve - 6070000029
Pressure gauge and switch
G475 1 1/2" Pressure gauge valve - 2541002
G476 1 G 1/4"-f Pressure switch - 6130300
Control system
L1 1 - Power panel - -
Counter flange
Set of counter flanges (not shown on the P&I
(c.fl) 1 - - K16:004096
diagram)
Initial release a 07FEB18 TTN JMN
2556
1717
1641 Retraction length 800 915
986 731
1338 392 1218
Inspection door Detail A
Sound radiation plate Vibration insulation
min 500
Inlet vane control - DMA 710
min 500
69,5
748
Language UK
230 607
113,5
DATA SHEET
546
259
182
Version: A.1
Tag No(s): R1
507
640
1606
32
18
1796
Fan housing
708
18 26
1304
858
611
546
511
Silencer
1051
Impeller
A A
150
A 16x15
Counter discharge flange
164
190
Vibration isolation Flat bar 6x50
Electric actuator 506 Flexible outlet connection
506 Terminal box Position Shore size Item number
Counter discharge flange R1 SH. 75 2460000014
2x3 cable gland M16 515
562 R2 SH. 65 2460000013
R3 SH. 65 2460000013
Sound radiation plate R4 SH. 75 2460000014
1378 R5 SH. 75 2460000014
Detail B R6 SH. 65 2460000013
Inlet guard wire mesh Drive for actuator
420 R7 SH. 45 2460000011
R8 SH. 45 2460000011
R8
30
A-A ( 1 : 15 )
F.D fan unit

Open
100
100
20
Electric actuator R7
1
23
812
B
285 Course
396
25
2556
Closed
R6 R5 R4
2400
℄ Discharge axis 480
406
1586
CG
1295
FAN 721 kg
Tag No(s): R1
Motor 345 kg
902
722
a
Silencer Dimensions shown without tolerances shall be according to:
60 kg
Weight
Machine: DS/EN 22768-1. Table 1-m, Table 3-c

Total 1126 kg Welding: DS/EN ISO 13920. Table 1-B, Table 2-B, Table 3-F
℄ Drive axis
Title: Drawn Date

R3 R2 R1
Forced Draft Fan TTN 07FEB18
Appr. Date
107Y_087639_
7-7 / 61
J25-19-1100-S-4-LSA11 KGS 07FEB18
25
1717 840
OL20t/h - 85 db 7 bar(g) LD180
986 Standard 1:15 A2
Arrangement drawing Article/Drawing No: Index
1238
THIS DRAWING AND DESIGN SHOWN HEREIN IS THE PROPERTY OF ALFA LAVAL
FIRST ANGLE PROJECTION AND MUST NOT BE USED BY OR REPRODUCED FOR THIRD PARTY 107Y : 087639 a
Tag No(s): G297
92Z96_028320#D.1
EXPANSION BELLOW FOR KBSD 1500, 720 X 374
Expansion bellow for KBSD 1500, 720 x

374
1 --- NO TITLE ---
DATA SHEET
Tag No(s): G19
Type Installation:
• Filter • The filter can be mounted in optional po-
Size: sitions with the flow following the direc-
tion of the arrow.
• Nominal diameter: DN 25 For steam installations the filter basket
Application should be installed horizontally with the
flow following the direction of the arrow.
• For mechanical cleaning of different me- On liquid systems the pocket should
dia in tube systems before control valves, point downwards for cleaning purpose.
reduction valves, pumps, steam traps and
flow meters Dimension:
Material: • H: 115
• Body: EN-GJS-400-18U-LT • H1: 180
Material No. EN-JS1049 • L: 160
• Cover: EN-GJS-400-18U-LT • L1: 25
Material No. EN-JS1049 • O.D: 115
• Screen: X5CrNi18-10 • P.D.C: 85
Material No. 1.4301 • I.D: 25
Technical data: • I.D.1: 14
• Nominal pressure: PN 25 • n: 4
• Filtration mesh width: 1.0 mm
• Kvs - value (at clean screen): 17.8 m³/h
• Zeta - value: 2
• Flange according to DIN
• Weight: 5.5 kg
L L1
Body
Screen
P.D.C / n x I.D.1
O.D
I.D
H1
Cover
Type No.: 7040

Version: D.1 Filter, DN 25, PN 25 7040000043
DATA SHEET
Tag No(s): G20
Type: Dimension:
Size: • I.D. = 25
• n x I.D.1 = 4 x 14
Material:
DIN Material No. 1.4021 + QT removal of hood 150
Space required for
• Plug: X20 Cr13 + QT

to +220°C)
• Standard Kv value: 4 m³/h
• Stroke: 20mm
• Plug type: Parabolic shaft guided Hand operating
device
• Flanges according to DIN Cable gland

• Voltage: 230V – 50/60 Hz
H
• Thrust: 2.2 kN
- 20°C up to + 70°C
• Operating time: 53/44 sec Plug
• Cable connection: 2 x M16 x 1.5

n x I.D.1
Seat
P.D.C.
O.D.
I.D.
Technical data: Body
• Weight: 14.9 kg incl. actuator

L
Version: B.1 6050000528
DN 25, PN 25
DATA SHEET
Tag No(s): G20
WE
S3
X4
X3
DE DE
S1 S2
X1
X2
DE Torque switch
Version: B.1 6050000528
DN 25, PN 25
DATA SHEET
Tag No(s): G28
Type:
• Temperature transmitter W
Size:
• Connection instrument: G 1/4"
• Connection pocket: G 1/2"
• Cable gland: PG 11
Application:
• For measuring temperatures in gases, va-
pour and fluids
Material:
• Wetted parts: Stainless steel (AISI 316
Ti)
• Enclosure: Stainless steel (AISI 316 L)
Technical data:
• Measuring range: 0 – 200°C
L1 Connection
• Temperature: Min. ambient: - 40°C instrument
• Temperature: Max. ambient: + 85°C
• Probe principle:1 x PT1000
• Housing: Plug DIN 43650 A
• Weight: 0.15 kg
L
• Accuracy: < ± 0.5 % FS (typ.), < ± 1 %

FS (max.)
• Response time: Water 0.2m/s : t0.5= 10
sec / t0.9= 30 sec
• Response time: Air 1m/s : t0.5= 95 sec
• / t0.9= 310 sec O.D.
• Max. load protection tube : 100 bar
• Signal output: 4-20 mA
• Internal wiring: 2 wire sensor Electrical connection:
• Power supply: 10-32 VDC • Pin1: + supply
• Degree of protection: IP65 • Pin 2: - supply
Dimension: • Pin 3: Not used
• W: 37 • Earth: Not connected to housing
• L: 100
• L1: 200
• O.D.: 8
Type No.: 8060

Version: A.6 Temperature transmitter 8060000039
DATA SHEET
Tag No(s): G28.1
Type:
• Pocket for temperature transmitter
Size:
• Connection instrument: G 1/4” tolerance
class A
• Connection pocket: G 1/2” tolerance
class A
Application:
Material:
• Material: Stainless steel
Technical data:
• Media temperature: -50°C to 200°C
Dimension in mm:
• Insertion lenght: 100
• Insertion lengt, pocket L = 87.5
• O.D. = 11
Type No.: 8500

Version: G.1 Pocket for temperature transmitter 8500000871
DATA SHEET
Tag No(s): G99
Type:
Range: 36
• 0 – 40 bar(g)
Application:
PG 11
Material:
ule.
106

Technical data:
ø24
55

Accuracy:
25

ue G 1/2” -m
Mechanical:
• Weight: 0.09 kg
Type No.: 8010

DATA SHEET
Tag No(s): G105, G475
Type:
Size:
• 1/2” x 1/2”
Application:
Material:
• Body: C22.8
Technical data:
male
• Weight: 0.4 kg
Type No.: 6210

Version: D.2 Needle valve, straight, 1/2" x 1/2", PN 400 2541002
DATA SHEET
Tag No(s): G147

• Fuel oil supply pump unit, with filter • Rated output for motor: 4.8 kW
Size: • Starting method: Direct
• Pump: L26 • Starting current: 58.275 A
• Operating current (full load): 7.77 A
Connection type:
• Revolutions:3456 r.p.m.
• Connection inlet and outlet, pipe size in- • Heating element motor: Not fitted
side / outside diameter: 38 / 48.6
• Power supply: 3 x 440V
• Connection type: Flange according to • Frequency: 60 Hz
SAE, hole pattern 3.000PSI
• Cable connection: 2 x M 32 x 1.5 • Insulation class: F
• Degree of protection: IP55
Application:
• For handling fuel oils - DMA, DMB,
DMZ and RMx according to ISO 8217
Material:
• Station block, casing: EN-GJS-400-15
• Station block, filter cover: S235JR
• Pump, casing: EN-GJS-400-15
• Pump, screw set: 16MnCrS5
• Pump, flange cover: EN-GJS-400-15
• Pump, end cover: EN-GJS-400-15
Technical data:
• Ambient air temperature: 50°C
• Pressure, max. supply: 5.0 bar(g)
• Pressure, relief design: 28.5 bar(g)
• Pressure, discharge outlet: 25 bar(g)
• Temperature max. fuel oil: 150°C
• Foundation bolts: M16
• Oil viscosity min.: 1.1 cSt
• Oil viscosity max.: 380 cSt
• Oil viscosity: 1.1 cSt
Oil capacity: 2472 l/h
NPSH: 5.0 mWC
• Oil viscosity: 3 cSt
NPSH: 2.6 mWC
• Viscosity: 380 cSt
NPSH: 4.5 mWC
• Filtration: 250 my
• Weight, motor: 28 kg
• Weight unit: 235kg
Type No.: 9294

Version: D.1 Fuel oil supply unit, with filter, size 2600, 25 bar 9294002506
DATA SHEET
Tag No(s): G147
L8
L10 L11 L12
H6
H5
H7
Lifting eye
Lifting eye
H8
H9
H
H3
H2
H1
SAE 1 ½"
H4
G 1/2" 3000PSI L4 L4
L5 L6 L7 L9
6
W
W
L3
5
36°
I.D.
W3
W1
W
W4
W2
L2
L1
L
Type No.: 9294

DATA SHEET
Tag No(s): G147
Dimension: Installation:
• L: 700 • The pump/motor assemblies are of a ver-
• L1: 650 tical design and are delivered with
• L2: 580 mounting feet and oil sump. For safety
purposes, the arrangement with “motor
• L3: 376 downwards” is not admissible
• L4: 110
Connections / flanges:
• L5: 90
• L6: 270 • Counter flanges according to SAE. Bolts
and gaskets will be included in the sup-
• L7: 190 ply.
• L8: 710
• L9: 23 Connection diagram:
• L10: 58
• L11: 219
• L12: 157
• W: 585
• W1: 550
• W2: 68
• W3: 605
• W4: 419
• W5: 117.5
• W6: 169
• H: 874
• H1: 80
• H2: 217
• H3: 297
• H4: 20
• H5: 341
• H6: Min. 25 1 Pump
• H7: 45 2 Pressure-side pressure gauge
• H8: 68 3 Reversing valve
• H9: 200 height for strainer removal 4 Filter
• I.D.: 19 5 Suction-side pressure gauge
6 Pressure relief valve
7 Non return valve
Type No.: 9294

DATA SHEET
Tag No(s): G224

• Remote start/stop box • Nominal operating condition:
Application: A 600: Ue = 600 V and le = 1.2 A or
Ue = 240 V and le = 3 A or Ue = 120 V
• For start/operation and stop of fuel oil and le = 6 A
pump 1 • Protection: IP 65
Material: • Temperature: -25ºC to +70ºC
• House: Polycarbonate
• Colour: Front RAL 7035
• Back RAL 7021
80
68 51
Fuel oil pump 1
Start/operation
incl. lamp function
86
68
104
123
Stop
Cable glands M 25 (PG 16)
68
4.3
54
4.3
Type No.: 8000

Version: B.1 Remote start/stop box 8001000015
DATA SHEET
Tag No(s): G424

Ue = 240 V and le = 3 A or Ue = 120 V
• Back RAL 7021
80
68 51
Fuel oil pump 2
Start/operation
incl. lamp function
86
68
104
123
Stop
68
4.3
54
4.3
Type No.: 8000

Tag No(s): G148
71Z_078372#A.3
FUEL OIL PRESSURE REGULATING UNIT
Fuel oil pressure regulating unit
DATA SHEET
Tag No(s): G97, G101, G102 (Part of G148)
Type: Installation:
- 29°C to + 230°C
line:
Detail A
connections.
welding.
ø 26.7
ø 18.9
1.6
3.9

eration.
37.5°
193
Bolt
Detail A
80
End connection
Center part
100 66
Type No.: 6010

DATA SHEET
Tag No(s): G100 (Part of G148)
Type: Dimension:
Size: • I.D. = 20
• n x I.D.1 = 4 x 14
Material:
• Body: GP240GH + N
DIN -Material No. 1.0619+N
DIN Material No. 1.4021 + QT removal of hood 150
Space required for
• Plug: X20 Cr13 + QT with stillite

to +220°C)
• Stroke: 20mm
• Plug type: Perforated and stellite sealings Hand operating
device
edges Cable gland
H
• Voltage: 230V – 50/60 Hz

• Thrust: 2.2 kN
- 20°C up to + 70°C Plug
• Operating time: 53/44 sec

n x I.D.1
• Cable connection: 2 x M16 x 1.5 Seat

P.D.C.
O.D.
I.D.

Body
Technical data:
• Weight: 13.9 kg incl. actuator L
Flow direction for gas and steam to reduce the sound level
Flow direction for liquids to reduce the caviation
Version: B.1 6050000515
DN 20, PN 40
DATA SHEET
WE
S3
X4
X3
DE DE
S1 S2
X1
X2
DE Torque switch
Version: B.1 6050000515
DN 20, PN 40
1G145 Pipe arrangement changed b 07JUN05 MoN STh

1G77 Pipe support item 7, 8, 9 added - CR 4027 c 23MAR15 AMW JMN
1G69
KBE is added the title head d 08NOV17 KTN JJR
Diesel oil outlet

(To burner no.1) Design pressure : 20bar(g)
Diesel oil inlet Design temp:
Language UK
60° C
Final colour: Munsell 7.5 BG 7/2
4
71Z_032711#D.1
50
288
264
IGNITION OIL PUMP UNIT
2 Ignition oil pump 400/460V 50/60Hz

1G145 1
178
4800000063
140
150
9 8 ARI Pressure relief valve DO 3/8"
G78 1 87S0031
7 Ball stop valve DO from 1G145 3/8"
1G77 1 6010000005
2 3 Check valve disc type DO 3/8" Pn250
10
Welding 1G76 1
Yard weld 6638103
3 Ball stop valve DO to 1G145 3/8"
1G69 1 6010000005
PIPE SUPPORT DETAIL
Allen screw
9 4 8.8 6636076
Pipe support
Ignition oil pump unit
150 G78 8 8 2
Ø12 mm Polypropylen 90D4023
Support bracket
7 2 S255JRG2
40x5xL
Tubes
6 1 St 37.4 6649036
ø12 mm
Bite-type-joint
120
120
Diesel oil outlet 5 2 Steel
O.D. 10mm
Diesel oil inlet (To burner no.1) Drain
4 1 P235TR1
Dn25
5 5 Base plate
3 4 S235JRG2
60x60x10mm
8 1G77
400
Angle bar
2 4 S235JRG2
40x40x6 L=140 mm
6 Drip tray
1G76 1
520x400x50x6mm
1 S235JRG2
Designation Material code Article No.
Tag No. Pcs. Cert.
Dimension Material type Detail drawing No.
40
Title: Drawn Date
Ignition oil pump unit MoN 10FEB05

Appr. Date
STh 10FEB05
1G69 Type of drawing: Scale: Size
G155
7-29 / 61
STANDARD 1:5 AM_A3
520 For 1 x KBSA/KBSD/KBE Article/Drawing No: Index
Tag No(s): G155
FIRST ANGLE PROJECTION AND MUST NOT BE USED BY OR REPRODUCED FOR THIRD PARTY 71Z : 032711 d
DATA SHEET
Tag No(s): G69, G77 (Part of G155)
Type: Installation:
• 133 BSP, full bore of the valve:
• 3/8” BSPP • Pipe must be flushed to clean the dirt,
• For air, steam, or oil flow • The valve must be kept in openposition
• Body: ASTM A105 installation work commences.
• End connections: ASTM A 105 • At the moment of the shipment the ball
- 29°C to + 200°C
• End connections: 3/8” threaded female, • Ball valves normally have a space be-
ISO 228/1 tween ball and inside cavity of the body,
• Weight: 1.0 kg
152
3/8” BSPP
67
75 50
Type No.: 6010

Version: A.2 Stop valve, ball, straight, 3/8" 6010000005
DATA SHEET
Type: Material:
• Check valve • Steel
• RD12L Technical data:
Size: • Nominal working pressure: PN 250
• Diameter 3/8” • Weight: 0.21 kg
Application:
• For oil and/or air flow
Ø 12
Flow direction
Type No.: 6020

Version: A.2 Check valve, 3/8", PN 250 6638103
DATA SHEET
Type:
• Safety valve
100
Size:
Application:
pours and liquids
Material:
• Body: GGG 40.3
Technical data:
187
• Set point:16 bar
• Weight: 1.2 kg
1/2”
34
15
ø 12
1/2”
42
Type No.: 6040

Version: C.1 Safety valve, DN 15, PN 100 87S0031
Tag No(s): G145
DATA SHEET
Version: B.1 Ignition oil pump 4800000063
Language UK
DATA SHEET
Version: A.1
Tag No(s): G429
Dimension (tubelength/baffledist.) : 800 / 100 mm

Design pressure shellside : 16 Bar/1.6 MPa - 160 °C
Design pressure tubeside : 16 Bar/1.6 MPa - 204 °C
Volume on the shellside : 0.00592 m³
Volume on the tubeside : 0.00152 m³
Cooler unit
A/B Shellside in- and outlet : DN 32/32 Flanges acc. to EN1092-1 PN16, type 01
C/D Tubeside in- and outlet : DN 32/32 Flanges acc. to EN1092-1 PN16, type 01
Counterflange for (C/D) - DN32/32 15D4004
11 2
Incl. gasket and bolts
Counterflange for (A/B) - DN32/32 15D4004
10 2
Incl. gasket and bolts
Drain valve 6666106
8 1
1/2''BSP
Air vent valve 87N6004
7 1
1/2''BSP
Thermometer 0 - 120° C 88T0012
5 2
Angle Type
Safety valve - 10/1,0 Bar/MPa 87S0032
2 1
1/2''BSP
Heat Exchanger MX10 T16 L=800 MX1080
1 1
Designation Material code Article no.
Item Pcs. Cert.
Dimension Material type Detail drawing no.
Remarks:
Order number: No. of: Classification: Painting: Insulation:
1 FTC Yes
Project Boiler Data
Scale
Heater w eight Dept. Aalborg Heat Exchanger
15K9162
62 kg 350 1: MX10 T16
Draw n Date Size
Mdu 24/02/2016 A2
Dimension Drawing
7-35 / 61
Approved Date No.
JRL 24/02/2016 15 K 9162
Tag No(s): G429
This Drawing and Design sho wn herein, is the pro perty o f A lfa Laval, and must not be used o r repro duced fo r third party.
DATA SHEET
Type:
• Safety valve
100
Size:
Application:
pours and liquids
Material:
• Body: GGG 40.3
Technical data:
187
• Weight: 1.2 kg
1/2”
34
15
ø 12
1/2”
42
Type No.: 6040

DATA SHEET

• Stop valve, ball straight • Max. workingpressure at 80°C: 32 bar
Size: • Max. working pressure at 150°C: 10 bar
Application:
• For water, compressed air and oil
Material:
• Body: Nickel-plated brass (MS 58)
• Ball: Hard chromium plating brass
(MS 58)
• Stem: Brass (MS 58)
• Stem nut: Galvanized steel
• Seat rings: Teflon (PTFE)
• Stem gasket: Teflon (PTFE)
85
44
½”BSP
31
60
Type No.: 6010

Version: A.2 Stop valve, ball straight, DN 15, PN 40 6666106
DATA SHEET
Type:
• Needle valve
Size:
• 1/2" x 1/2"
Application:
• For air and oil flow
Material:
• Body: Brass CuZn39Pb3
• Gasket: Teflon
• Handle: Nylon 6.6
Technical data:
• Working pressure: 250 bar(g)
• Working temperature max.: 200ºC
Dimension:
• A: 1/2" BSPP
• B: 1/2" BSPP
• H max.: 53
• L: 46
Type No.: 6000

Version: A.2 Needle valve 1/2" x 1/2" 87N6004
DATA SHEET
Tag No(s): 1/2G284(Part of G429), 1/2G285(Loose

supply)
Type:
• Thermometer, angle
Size:
• DN150
Application:
• For liquid
Material:
oured anodized
Technical data:
• Range: 0 – 120°C
150
G ½”-m
63
Type No.: 8080

Version: A.2 Thermometer, angle 88T0012
Language UK
15K9206#A.8
HEAT EXCHANGER MX15 T32
Dimension (tubelength/baffledist.) : 1000 / 40 mm

Design pressure shellside : 32 bar/3.2 MPa - 195°C
Design pressure tubeside : 19 bar/1.9 Mpa - 212°C
Volume on the shellside : 0.0141 m³
Volume on the tubeside : 0.0052 m³
A/B shellside in- and outlet : DN 25/25 Flanges acc. to EN1092-1 PN40, type 11
C/D tubeside in- and outlet : DN 25/20 Flanges acc. to EN1092-1 PN40, type 11
Drain valve 87D3062
8 1
1/2''BSP
Air vent valve 87N6003
7 1
1/2''BSP
Pressure gauge valve w. test flange 87D3050
6 1
3/8''BSP
Heat Exchanger MX15 T32
Thermometer 0 - 200˚ C 62T4001

5 2
Angle type
Pressure gauge - Range 0 - 40 6633122
3 1
Triple scale in Bar-Mpa-Kg/cm²
Safety valve - 32/3,2 bar/MPa 87S0041
2 1
1/2''BSP
Heat Exchanger MX15 T32 L=1000 3015100
1 1
Designation Material code Article no.
Item Pcs. Cert.
Dimension Material type Detail drawing no.
Remarks:
Order number: No. of: Classification: Painting: Insulation:

1 FTC 0 Yes
Heater w eight
125 kg Scale
Project Dept. Aalborg Heat Exchanger
350 1: MX15 T32
Draw n Date Size
Mdu 24/05/2016 A2
Dimension Drawing
7-41 / 61
Approved Date No.
JRL 24/05/2016 15 K 9206
Tag No(s): G149
This Drawing and Design sho wn herein, is the pro perty o f A lfa Laval, and must no t be used o r repro duced fo r third party.
DATA SHEET

Size: • Measuring unit: bar – Mpa - kg/cm2
Application:
Static pressure: 75% of Pmax.
32
6.5
ø 68
0 bar 40
MPa=bar x 0.1
0 kg/cm²
40
G 1/4" A
Type No.: 8050

DATA SHEET
Type: Material:
• Ball valve, reduce bore • Body: ASTM A108-1020
Size: • Ball: ASTM A276-305
• 1/2” NPT • Ball seat: PTFE
• Gasket: PTFE
Application:
• Handle: AISI 304
• For oil Technical data:
• Working pressure: 30 bar
• Weight: 0.3 kg
140
70
29
62
Type No.: 6000

Version: A.2 Ball valve, 1/2" NPT 87D3062
DATA SHEET
Type: Material:
• Stop needle valve, straight with locking • Body: brass
device • Spindle: brass
Size: • Packing: PTFE
• 1/2" BSP • Hand wheel: steel
• Nominal diameter: DN 15 Technical data:
Application: • Nominal pressure: PN 100
• For steam, water and/or air • Working pressure: 25 bar
• Weight: 0.36 kg
55
95
1/2”
56
Type No.: 6010 Stop valve, needle straight with locking device,
Version: A.2 87N6003
DN 15, PN 100
DATA SHEET
Tag No(s): G41, G42 (Part of G149)
Type:
Size:
• DN150
Application:
• For liquid
Material:
oured anodized
Technical data:
• Range: 0 – 200°C
150
G ½”-m
63
Type No.: 8080

DATA SHEET

Application:
32
6.5
ø 68
0 bar 40
MPa=bar x 0.1
0 kg/cm²
40
G 1/4" A
Type No.: 8050

DATA SHEET
Type:
Size:
• 3/8” x 3/8”
Application:
Material:
• Body: C22.8
Technical data:
male
• Weight: 0.4 kg
100
ø 60
SW27
20
ø7
G 3/8 “,- m
79
34
M 20 X1.5
Type No.: 6210

Version: A.2 Needle valve, straight, 3/8" x 3/8", PN 400 87D3050
DATA SHEET
Tag No(s): G111
Type:
• Three-way ball valve (reduced L-bore) L W
Switchbox
with actuator and solenoid valve
Size: Actuator
• Connection nominal: DN 20 Solenoid valve
• Cable connection, switch box: PG 11

• Cable connection, solenoid valve: PG 9
H
H1
• Pipe connection, solenoid valve: 1/4" Detail A Three-way valve
Connection type:
• Connection type: Butt welded ends ac- W2
cording to ASME/ANSI B16.25 - XS-80 L1
W1
Application:
• For air, steam, or oil flow
Material, three-way valve:
• Body: ASTM LF2 (A105)
• End connections: ASTM LF2 (A105)
Material, actuator:
Detail A
• Body: Alodur (special hard anodized)
Material, solenoid valve:
• Body: Aluminium, black anodized
• Temperature at 30 bar min.: - 29°C
O.D.
I.D.
T1
T
• Temperature at 30 bar max.: + 230°C

r
• Actuator: Spring return (SR)
• Air supply pressure min.: 5 bar
• Air supply pressure max.: 8 bar
Dimension:
• Temperature, min. operating: -20°C
• Temperature, max. operating: +80°C • L: 247.5
Technical data, solenoid valve: • L1: 119
• H: 199
• Orifice size: 6 mm • H1: 389
• Flow coefficient: 0.6 m³/h • W: 139.3
Technical data switch box: • W1: 89.5
• Temperature min., ambient: - 55°C • W2: 59.5
• Temperature max., ambient: + 80°C • T: 1.6
Technical data, unit: • T1: 3.9
• Weight: 11 kg • r: 37.5º
• I.D.: 18.9
• O.D.: 26.7
Three-way valve, ball DN 20 build together with

Version: A.2 6070000016
actuator, solenoid valve and switch box
DATA SHEET
Tag No(s): G111
Electrical data: Micro switch connection:

• Power supply: 230 V
• Frequency: 50 / 60Hz
Installation:
Information and caution before installation
of the valve:
• Pipe must be flushed to clean the dirt,
which would damage the ball and seat. 2 3 4
vent, if required.
line:
connections.
welding.
eration.
L-Bore
Port 1 Port 2
Port 3
Port 1 Port 2
Port 3

Version: A.2 6070000016
DATA SHEET
Tag No(s): G114
Type:
Size:
Application:
Technical data:
0.14 - 8.0 bar
• Pressure gauge: 0 – 12 bar
• Weight: 0.4 kg
Material: Pressure gauge (1 pcs.)
• Body: Zinc 43
• Bowl: Zinc
• Handle: Plastic
ø43 G 1/8 -m
Filter regulator (1 pcs.)
160 10
0 psi
bar
0 12
41
Handle 40 Bracket (1 pcs.)
Body 25
60
13
34
5
61
14 6
Bowl 31
46
158
13
23
96
16
11
Distance required
regardless of
drain option
Type No.: 8000

DATA SHEET
Tag No(s): G115
Type: Dimension:
• Three-way ball valve (reduced L-bore) • L: 201
with micro switch • L1: 225
Size: • L2: 156.5
• DN 50 • H: 118
Connection type: • H1: 57.5
• H2: 179.5
• Connection type: Butt welded ends ac- • T: 1.6
cording to ASME/ANSI B16.25 - XS-80
• Cable gland, switch box: PG 11 • T1: 5.5
cable size (OD) 5 to 10 mm • r: 37.5°
Application:
• I.D.: ø 49.3
• I.D.: ø 60.3
• A micro switch box is mounted on the top L-Bore
of the vale . The micro switch box is fit-
ted with electric switches for signals Port 1 Port 2
from control system.
Port 3
Material
Port 2
• Body: ASTM A105
Port 1
• End connections: ASTM A105

Technical data, valve: Port 3
• Temperature at 30 bar min: - 29°C

• Temperature at 30 bar max: + 230°C Detail A
Technical data , switch box:
• Temperature min., ambient: - 55°C
• Temperature max., ambient: + 80°C
O.D.
I.D.
T1
T
Technical data, unit:

• Weight: 14.5 kg r
Electrical data:
• Poweer supply max.: 230 V
• Frequency: 50/60 Hz
L1
1. Micro switch
Cable gland
Detail A 2. Three-way ball valve

H2
H
H1
End connection
Center part
L L2
Version: D.1 Three-way valve unit, ball DN 50 with micro switch 6070000001
DATA SHEET
Tag No(s): G115
Installation:
of the valve:
which would damage the ball and seat.
vent, if required.
line:
connections.
welding.
eration.
Micro switch connection:
2 3 4
Version: D.1 Three-way valve unit, ball DN 50 with micro switch 6070000001
DATA SHEET
DATA SHEET
Tag No(s): G436 Tag No(s): G436
1 --- NO TITLE ---

Type: Installation:
• Three-way valve, ball
• LB 283 BW, reduced bore
of the valve:
Material covers must not be removed before the
• End connections: ASTM A105 • At the moment of the shipment the ball is
Technical data: lubricated with a pure vaseline oil,
which can be easily removed with a
solvent, if required.
- 29°C to + 230°C
• Ball valves normally have a space
between ball and inside cavity of the
body, which could trap the product, care
should be taken to drain the cavity.
• Weight: 7 kg
line:
Detail A
connections.
• Lift out the centre part to protect the
ø 42.2
gaskets against damage and complete

ø 32.7
4.9
1.6
the welding.
• Insert the centre part and ensure easy
37.5°
operation.
225
Centre part
Bolt
L-Bore
Detail A
98
Port 1 Port 2
Port 3
End connections
Port 1 Port 2
158 121.5
Port 3
60
Type No.: 6070

Version: B.1
Version: A
Three-way valvevalve,
Three-way Ball DN32 BW32
ball DN 6070000013
6070 000013
87D3073
B
7-54 /Language
61 UK Language UK
Page 1/1
1/3
DATA SHEET
EGO SWITCHBOX
TYPE M
Tag No(s): G436
Description:
EGO switchbox with integrated mikroswitches to be used

for remote as well as visual indication of valve position
The switchbox include bracket for mounting on a
pneumatic actuator. With use of a special bracket the box
can be mounted on a gearbox or directly on a valve.
SSpecifications
pecifikations
Box B us Polycarbonat
ShaftAksel POM
Kaplate
Cam mskive Nylon
Bundpplate
Ground lade Pertimax
Kamhoved
Cam Messing
Brass
Tætningsgrad
Protection IP 65
Indikaindicator
Position tor POM
Version: B.1 Three-way valve Ball DN32

O-ringBW
O-rings tætning 6070000013
Viton
DATA SHEET
EGO SWITCHBOX
TYPE M
Tag No(s): G436
Teknisk ddata
Technical ata:
EGO BOX M EGO BOX I EGO BOX N
Kontakt antal
No. of switches 1+1 1+1 1+1
Type of Kontakttype
switch Mikroswitch PNP induktiv Namur
Fabrikat
Manufacture Honeywell Honeywell Pepperl + Fuchs
ManufactureTy pe No.
item V5C010TB1C 992FS2-A9PV3-L NJ2-V3-N-V5
Voltage Spænding max. 250 VAC 9,6 - 50 VDC 8 VDC
Forbrug
Consumption - ≤ 10 mA -
Max. belastning
Max. load 10 (3) A 200 mA -
Max. frekvens
Max. frequency - 2 KHz 1 KHz
Ambitemperature
Ambient ent temperatur ÷ 55oC til +85oC ÷ 25oC til +75oC ÷ 25oC til +100oC
Dimensioner LxBxH
Dimensions 82x80x67 82x80x67 82x80x67
Cable size: PG 11 (o.d. 5mm to 10 mm)
Version: B.1 Three-way valve Ball DN32 BW 6070000013
DATA SHEET
Tag No(s): G437
Type:
Cable gland
with actuator and solenoid valve Switchbox
Size: Actuator
• Connection nominal: DN 32
• Cable connection, switch box: PG 11 Solenoid valve
H1
H
• Cable connection, solenoid valve: PG 9 Cable gland
cable size (OD) 6 to 8 mm Detail A Three-way valve
• Pipe connection: 1/4"

Connection type: W2
L1

Application:
• Body: ASTM LF2 ( A105)
• End connections: ASTM LF2 ( A105)
Detail A
Material, actuator:
O.D.

I.D.
T1
T

r
• Air supply pressure min.: 5 bar Dimension:
• Temperature, min. operating: -20°C • L: 268.5
• Temperature, max. operating: +80°C • L1: 158
• H: 228
Technical data, solenoid valve: • H1: 303
• Orifice size: 6 mm • W: 163
• Flow coefficient: 0.6 m³/h • W1: 121.5
Technical data switch box: • W2: 79
• Temperature min., ambient: - 55°C • T: 1.6
• Temperature max., ambient: + 80°C • T1: 4.9
Technical data, unit: • r: 37.5º
• I.D.: ø 32.7
• Weight: 14 kg • O.D.: 42.2
Type No.: 6070 Three-way valve, ball DN 32 build together with

Version: I.1 6070000029
DATA SHEET
Tag No(s): G437

Installation:
of the valve:
vent, if required.
line:
connections.
welding.
eration.
L-Bore
Port 1 Port 2
Port 3
Port 1 Port 2
Port 3

Version: I.1 6070000029
DATA SHEET
Tag No(s): G476

• Pressure switch • Operating pressure: 0 - 10 bar
Application: • Differential: 0.7 - 2.8 bar
• The units are pressure-controlled • Test pressure: 180 bar
switches. • Pressure connection: G 1/4 -f
The pressure controls are suitable for use • Cable gland: Pg 13.5,
in alarm and regulation system. cable size (OD) 5 to 14 mm.
Enclosure: • Weight: 1.3 kg
• IP 67 to IEC 529 and DIN 40050. 116
• The pressure control housing is enamel- 90
led pressure die cast aluminium (GD-AI- 68 6
Si 12). The cover is fastened by four ø7
screws which are anchored to prevent
loss.
The enclosure can be sealed with fuse ø3
wire.
120
103
Adjustment:
79
• When the pressure control cover is re-

ened, the range can be set with the spin- 41
(2) is being read. In units having an ad- 29
41 35
justable differential, the spindle (3) must
44
be used to make the adjustment. The dif- 81 68
ferential obtained can be read direct on
the scales (4).
• To ensure that the plant functions prop-
erly, a suitable differential pressure is
necessary. Too small a differential will
give rise to short running periods with a
risk of hunting. Too high a differential
will result in large pressure oscillations.
1 Range spindle
2 Range scale
3 Differential spindle
4 Differential scale
5 Locking screw
Type No.: 8030

Version: D.2 Pressure switch 6130300
K16_004096#D.1
COUNTER FLANGE
Counter flange
1 --- NO TITLE ---
TABLE OF CONTENTS
Table of contents
Control System Aalborg OL

.
Electric drawing........................................................ Rev.....................-2

0 1 2 3 4 5 6 7 8 9
Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise),
A
or for any purpose, without the expressed permission of Alfa Laval. Nor may it be used in any other way or for any other purpose than expressly permitted by Alfa Laval.
This document and its contents is owned by Alfa Laval AB (publ.) or its affiliates and protected by laws governing intellectual property and thereto related rights.
Alfa Laval Aalborg

Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
Project/Order Number : 110418-01-1, 110418-02-1, 110637-01-1, 110637-02-1, 110959-01-1, 110959-02-1

Customer/Yard Name : STX Shipbuilding Co Ltd -Jinhae
Hull Number : S1680, S1681, S1682, S1683, S1691, S1692
C
Oil Fired Boiler Type : Aalborg OL

Oil System : 1,7
Oil Type : Heavy Fuel Oil Or Marine Gas Oil WHR Type 1: NA
Burner Type & Size : Aalborg KBSD1500 Burner WHR Type 2: NA
D
Norm / Standards / Class Society : DNV-GL Type Of Enclosure : Indoor Use Boiler Plant Enclosure(s), See IP Grade
Compliance : DNV-GL Fabrication Year : See Enclosure Sign For Details
Rated Voltage / Frequency : 440VAC / 60 HZ Degree Of Protection : IP54
Rated Current : See "Main Power" page EMC - Environment : Makers Standard
E
Protection Device : Main Switch Board, Overcurrent Protection Max. Ambient Temperature : 45ºC
Earth System : DNV-GL Panel Dimension H x W x D : 2000x1200x400mm
Rated Control Voltage : 230VAC Local Control Panel Colour : Munsell 7,5BG7,2
Rated Short-Circuit Max. : See Enclosure Sign For Details Power Panel Colour : Munsell 7,5BG7,2
Rated Short-Circuit Min. : See Enclosure Sign For Details Cables : See Cable Connection Diagrams/Drawings
F
Page: 1
Master Versions: Title page / cover sheet =
DKAAMJNH Alfa Laval Aalborg Project Drawing No.:
Revision 4 See Title Page dkaajbda 13-10-2017 +
13/03/2019 Drawing Template Version: ALTC_KBSD_Rev1 Gasvaerksvej 21
105X03: 085422 Next Page: 2
9100 Aalborg DK
Revision No. Rev. Made by/Date Approved by/Date Project Created By Creation Date EEC Version: 1,07 Pages of: 139
0 1 2 3 4 5 6 7 8 9
Table of contents TableOfContentsALTC_Rev1
A Page Page type Page description Date Edited by

&GR/1 Title page / cover sheet Title page / cover sheet 11/09/2018 dkaajbda
&GR/2 Table of contents Table of contents : &GR/1 - =KBSD+PP&SCH/16 13/03/2019 DKAAMJNH

&GR/2.a Table of contents Table of contents : =KBSD+PP&SCH/17 - =KBSD+PP&SCH/55 13/03/2019 DKAAMJNH

&GR/2.b Table of contents Table of contents : =KBSD+PP&SCH/56 - =KBSD+LCP1&SCH/31 13/03/2019 DKAAMJNH
&GR/2.c Table of contents Table of contents : =KBSD+LCP1&SCH/32 - =KBSD+LCP1&SCH/53 13/03/2019 DKAAMJNH
&Revision Report/1 Revision overview Revision overview : &Revision Report/1.b - &Revision Report/1.a 13/03/2019 DKAAMJNH
B
&Revision Report/1.a Revision overview Revision overview : &Revision Report/1 - =KBSD+LCP1&Cable Connection/1.c 13/03/2019 DKAAMJNH
&Revision Report/1.b Revision overview Revision overview : =KBSD+PP&Cable Connection/1.f - &GR/1 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1 Cable-connection diagram Cable-connection diagram =KBSD+PP-W1 =KBSD+PP-W2 =KBSD+PP-W3 11/09/2018 dkaajbda
=KBSD+PP&Cable Connection/1.a Cable-connection diagram Cable-connection diagram =KBSD+PP-W5 =KBSD+PP-W6 =KBSD+PP-W7 =KBSD+PP-W8 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.b Cable-connection diagram Cable-connection diagram =KBSD+PP-W8 =KBSD+PP-W9 =KBSD+PP-W10 =KBSD+PP-W11 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.c Cable-connection diagram Cable-connection diagram =KBSD+PP-W11 =KBSD+PP-W12 =KBSD+PP-W13 =KBSD+PP-W14 13/03/2019 DKAAMJNH
C =KBSD+PP&Cable Connection/1.d Cable-connection diagram Cable-connection diagram =KBSD+PP-W14 =KBSD+PP-W15 =KBSD+PP-W16 =KBSD+PP-W17 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.e Cable-connection diagram Cable-connection diagram =KBSD+PP-W19 =KBSD+PP-W21 =KBSD+PP-W22 =KBSD+PP-W23 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.f Cable-connection diagram Cable-connection diagram =KBSD+PP-W24 =KBSD+PP-W25 =KBSD+PP-W26 =KBSD+PP-W28 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.g Cable-connection diagram Cable-connection diagram =KBSD+PP-W29 =KBSD+PP-W30 =KBSD+PP-W31 =KBSD+PP-W32 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.h Cable-connection diagram Cable-connection diagram =KBSD+PP-W32 =KBSD+PP-W33 =KBSD+PP-W35 =KBSD+PP-W36 =KBSD+PP-W38 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.i Cable-connection diagram Cable-connection diagram =KBSD+PP-W39 =KBSD+PP-W40 =KBSD+PP-W41 =KBSD+PP-W42 13/03/2019 DKAAMJNH
=KBSD+PP&Cable Connection/1.j Cable-connection diagram Cable-connection diagram =KBSD+PP-W43 =KBSD+PP-W44 =KBSD+PP-W45 13/03/2019 DKAAMJNH
D
=KBSD+PP&Cable Connection/1.k Cable-connection diagram Cable-connection diagram =KBSD+PP-W45 =KBSD+PP-W46 =KBSD+PP-W47 13/03/2019 DKAAMJNH
=KBSD+PP&Partlist/1 Parts list Parts list : SIE.6ES7510-1DJ01-0AB0 - ABB.1SVR405659R1100_CR-MH1 13/03/2019 DKAAMJNH
=KBSD+PP&Partlist/1.a Parts list Parts list : ABB.1SVR405613R3000_CR-M230AC4 - HKF1-11 13/03/2019 DKAAMJNH
=KBSD+PP&Partlist/1.b Parts list Parts list : MS 116 Series Manuel Motor Starter - 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/1 Graphic Power Panel Information & Off-Standard issues 13/10/2017 dkaajbda
=KBSD+PP&SCH/2 Graphic Power Panel Wire Colours 13/10/2017 dkaajbda
=KBSD+PP&SCH/3 Graphic Cable Rating 13/10/2017 dkaajbda
E
=KBSD+PP&SCH/4 Panel layout Panel Overview Front & Side View 12/12/2017 DKAAJBDA
=KBSD+PP&SCH/5 Panel layout Panel Socket Overview 12/12/2017 DKAAJBDA
=KBSD+PP&SCH/6 Panel layout Panel Overview Backplate Support & Terminals Locaion 13/10/2017 dkaajbda
=KBSD+PP&SCH/7 Schematic multi-line Network Topologi/Overview 08/06/2018 DKAAJPP
=KBSD+PP&SCH/8 Schematic multi-line Main Power 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/9 Schematic multi-line Control Voltage 13/03/2019 DKAAMJNH
F =KBSD+PP&SCH/10 Schematic multi-line Pilot Voltage 13/03/2019 DKAAMJNH

=KBSD+PP&SCH/11 Schematic multi-line Emergency Stop 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/12 Schematic multi-line Emergency Operation 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/15 Schematic multi-line Fuel Oil Pump 1 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/16 Schematic multi-line Fuel Oil Pump 2 13/03/2019 DKAAMJNH
G
1 Page: 2
Master Versions: Table of contents : &GR/1 - =
Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+PP&SCH/16 +
105X03: 085422 Next Page: 2.a
9100 Aalborg DK
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=KBSD+PP&SCH/17 Schematic multi-line Ignition Oil Pump 1 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/18 Schematic multi-line Combustion Air Fan 13/03/2019 DKAAMJNH

=KBSD+PP&SCH/19 Schematic multi-line Smoke Density Blower 1 13/03/2019 DKAAMJNH

=KBSD+PP&SCH/20 Schematic multi-line Smoke Density Blower 1 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/21 Schematic multi-line Chemical Dosing Pump 1 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/22 Schematic multi-line Standby Heating Pump`s No. 1 13/03/2019 DKAAMJNH

B
=KBSD+PP&SCH/23 Schematic multi-line Hardwired Remote Monitoring Fuel Oil 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/24 Schematic multi-line Pressure Signals - Analog Inputs 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/25 Schematic multi-line Pressure Signals - Digital Input 26/10/2017 dkaajbda
=KBSD+PP&SCH/26 Schematic multi-line Pressure Signals - Digital Output 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/27 Schematic multi-line Temperature Signals - Analog Input 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/28 Schematic multi-line Temperature Signals - Analog Inputs 13/03/2019 DKAAMJNH
C =KBSD+PP&SCH/29 Schematic multi-line Temperature Signals - Digital Output 23/10/2017 dkaajbda

=KBSD+PP&SCH/30 Schematic multi-line Water Level Signals - Digital Input 10/09/2018 dkaajbda
=KBSD+PP&SCH/31 Schematic multi-line Valves - Digital Input 10/09/2018 dkaajbda
=KBSD+PP&SCH/32 Schematic multi-line MGO Valves - Digital Input 19/10/2017 dkaajbda
=KBSD+PP&SCH/33 Schematic multi-line Valves - Digital Output 19/10/2017 dkaajbda
=KBSD+PP&SCH/34 Schematic multi-line MGO Valves - Digital Output 19/10/2017 dkaajbda
=KBSD+PP&SCH/35 Schematic multi-line PLC Overview 08/06/2018 DKAAJPP
D
=KBSD+PP&SCH/36 Schematic multi-line I/O Cards Overview 08/06/2018 DKAAJPP
=KBSD+PP&SCH/37 Schematic multi-line PLC - A0 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/38 Schematic multi-line I/O Interface -A2 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/39 Schematic multi-line Digital Input Card - A3 08/06/2018 DKAAJPP
E
=KBSD+PP&SCH/44 Schematic multi-line Digital Output Card 230VAC - A7 08/06/2018 DKAAJPP
=KBSD+PP&SCH/48 Schematic multi-line Digital Output Card 24VDC - A6 08/06/2018 DKAAJPP
F =KBSD+PP&SCH/49 Schematic multi-line Analog Input Card - A10 08/06/2018 DKAAJPP

=KBSD+PP&SCH/50 Schematic multi-line Ethernet Switch 23/10/2017 dkaajbda
=KBSD+PP&SCH/51 Schematic multi-line Remote Components 19/10/2017 dkaajbda
=KBSD+PP&SCH/52 Schematic multi-line External Signals - Stop & Shutdown Burner 1 19/10/2017 dkaajbda
=KBSD+PP&SCH/53 Schematic multi-line External Signals - Power management system Boiler 1 13/03/2019 DKAAMJNH
=KBSD+PP&SCH/54 Schematic multi-line Alert Signals - Alert Group 1-4 Boiler 1 19/10/2017 dkaajbda
=KBSD+PP&SCH/55 Schematic multi-line Alert Signals - Burner 1 In Stop Mode 19/10/2017 dkaajbda
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2 Page: 2.a
Master Versions: Table of contents : =
Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+PP&SCH/17 - +
=KBSD+PP&SCH/55 105X03: 085422 Next Page: 2.b
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=KBSD+PP&SCH/56 Schematic multi-line Alert Signals - Potential Free 19/10/2017 dkaajbda
=KBSD+LCP1&Cable Connection/1 Cable-connection diagram Cable-connection diagram =KBSD+LCP1-W1 =KBSD+LCP1-W2 =KBSD+LCP1-W3 =KBSD+LCP1-W4 11/09/2018 dkaajbda
=KBSD+LCP1&Cable Connection/1.a Cable-connection diagram Cable-connection diagram =KBSD+LCP1-W4 =KBSD+LCP1-W5 =KBSD+LCP1-W6 =KBSD+LCP1-W7 11/09/2018 dkaajbda
=KBSD+LCP1&Cable Connection/1.b Cable-connection diagram Cable-connection diagram =KBSD+LCP1-W8 =KBSD+LCP1-W9 =KBSD+LCP1-W10 =KBSD+LCP1-W11 13/03/2019 DKAAMJNH
=KBSD+LCP1&Cable Connection/1.c Cable-connection diagram Cable-connection diagram =KBSD+LCP1-W11 13/03/2019 DKAAMJNH
=KBSD+LCP1&Partlist/1 Parts list Parts list : SIE.6ES7155-6AA00-0BN0 - ABB.1SVR405651R3000_CR-M4SS 13/03/2019 DKAAMJNH

B
=KBSD+LCP1&Partlist/1.a Parts list Parts list : ABB.1SVR405659R1100_CR-MH1 - 13/03/2019 DKAAMJNH
=KBSD+LCP1&Partlist/1.b Parts list Parts list : - ABB.1SVR427035R0000_CP-E 24/10.0 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/1 Graphic Control Panel Information & Off-Standard issues 13/10/2017 dkaajbda
=KBSD+LCP1&SCH/2 Graphic Local Control Panel 2 Wire Colours 13/10/2017 dkaajbda
=KBSD+LCP1&SCH/3 Graphic Cable Rating 13/10/2017 dkaajbda
=KBSD+LCP1&SCH/4 Panel layout Panel Overview - Front and Name Plate 26/10/2017 dkaajbda
C =KBSD+LCP1&SCH/5 Panel layout LCP Layout 1000mm - Side & Top View 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/6 Schematic multi-line Control Voltage Supply 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/7 Schematic multi-line Control Voltage 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/8 Schematic multi-line Pilot Voltage 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/9 Schematic multi-line Emergency Stop 19/10/2017 dkaajbda
=KBSD+LCP1&SCH/10 Schematic multi-line Emergency Operation 13/03/2019 DKAAMJNH
D
=KBSD+LCP1&SCH/13 Schematic multi-line Hardwired Safety Interlocks 19/10/2017 dkaajbda
=KBSD+LCP1&SCH/14 Schematic multi-line Too Low Water Level 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/15 Schematic multi-line Ignition 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/16 Schematic multi-line Ignition 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/17 Schematic multi-line Igniter Flame Scanner 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/18 Schematic multi-line Main Flame Scanner 13/03/2019 DKAAMJNH
E
=KBSD+LCP1&SCH/19 Schematic multi-line Burner Lances 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/20 Schematic multi-line Air Damper Actuator 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/21 Schematic multi-line Illuminated Water Level Glasses Oil Fired Boiler 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/22 Schematic multi-line Hardwired Remote Monitoring Steam Pressure & Water Level 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/23 Schematic multi-line Pressure Signals - Analogue Inputs 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/24 Schematic multi-line Pressure Signals - Digital Inputs 13/03/2019 DKAAMJNH
F =KBSD+LCP1&SCH/25 Schematic multi-line Pressure Signals - Digital Outputs 13/03/2019 DKAAMJNH

=KBSD+LCP1&SCH/26 Schematic multi-line Temperature Signals - Analog Input 19/10/2017 dkaajbda
=KBSD+LCP1&SCH/27 Schematic multi-line Temperature Signals - Digital Inputs 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/28 Schematic multi-line Flow Signals - Analog Inputs 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/29 Schematic multi-line Flow Signals - Analogue Output 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/30 Schematic multi-line Flow Signals - Digital Input 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/31 Schematic multi-line Flow Signals - Digital Output 13/03/2019 DKAAMJNH
G
2.a Page: 2.b

Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+PP&SCH/56 - +
=KBSD+LCP1&SCH/31 105X03: 085422 Next Page: 2.c
9100 Aalborg DK
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=KBSD+LCP1&SCH/32 Schematic multi-line Water Level Signals - Analog Inputs 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/33 Schematic multi-line Water Level Signals - Analog Output 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/34 Schematic multi-line Oil Valves - Digital Inputs 13/03/2019 DKAAMJNH

=KBSD+LCP1&SCH/35 Schematic multi-line Oil Valves - Digital Outputs 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/36 Schematic multi-line I/O Cards Overview 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/37 Schematic multi-line I/O Cards Overview - Flow PLC 08/06/2018 DKAAJPP
B
=KBSD+LCP1&SCH/38 Schematic multi-line I/O Interface Card 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/39 Schematic multi-line Flow PLC 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/40 Schematic multi-line Digital Input Card - A2 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/41 Schematic multi-line Digital Input Card - A10 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/42 Schematic multi-line Digital Output Card 230VAC - A3 13/03/2019 DKAAMJNH
=KBSD+LCP1&SCH/43 Schematic multi-line Digital Output Card 230VAC - A4 08/06/2018 DKAAJPP
C =KBSD+LCP1&SCH/44 Schematic multi-line Digital Output Card 230VAC - A5 08/06/2018 DKAAJPP

=KBSD+LCP1&SCH/45 Schematic multi-line Digital Output Card 230VAC - A11 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/46 Schematic multi-line Analog Input Card - A6 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/47 Schematic multi-line Analog Input Card - A7 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/48 Schematic multi-line Analog Output Card - A8 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/49 Schematic multi-line Analog Output Card - A9 08/06/2018 DKAAJPP
=KBSD+LCP1&SCH/50 Schematic multi-line Analog In/Output Card - A52 08/06/2018 DKAAJPP
D
=KBSD+LCP1&SCH/51 Schematic multi-line 15" Operating Panel/HMI 19/10/2017 dkaajbda
=KBSD+LCP1&SCH/52 Schematic multi-line Oil Flow Display 19/10/2017 dkaajbda
=KBSD+LCP1&SCH/53 Schematic multi-line Uninterruptile Power Supply (UPS) 13/03/2019 DKAAMJNH
2.b Page: 2.c

Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+LCP1&SCH/32 - +
=KBSD+LCP1&SCH/53 105X03: 085422 Next Page: &Revision Report/1
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Revision overview Revision Form 1_Rev1
Revision name Revision comment Reason for revision change Page name Revision description Creator Date
A
Revision 4 As built Comments added &Revision Report/1.b New page created DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &GR/2.b As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &GR/2 As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &GR/2.a As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &GR/2.c As built Comments added DKAAMJNH 13/03/2019
B
Revision 4 As built Comments added As built comments added &Revision Report/1 As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&Partlist/1.b As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&Partlist/1.a As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &Revision Report/1.a As built Comments added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added &Revision Report/1.b As built Comments added DKAAMJNH 13/03/2019
C
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/53 Pinnumbers corrected DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/32 New plc Card choosen DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/31 PLC card changed DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/22 Pinumbers corrected DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/20 Potential corrected DKAAMJNH 13/03/2019
D
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/19 New PLC card used DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/15 Pinnumbers Corrected -K13 DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/11 Pinnumbers corrected DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/7 One enclosure motor added DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments added =KBSD+LCP1&SCH/5 Graphic Enclosure motor added DKAAMJNH 13/03/2019
E
Revision 4 As built Comments added As built comments =KBSD+PP&SCH/23 pinnumber correcte U 8 U 9 DKAAMJNH 13/03/2019
Revision 4 As built Comments added =KBSD+PP&SCH/21 New aux relay used DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments =KBSD+PP&SCH/18 Thermal contacts swoped F13 DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments =KBSD+PP&SCH/11 Pinnumbers corrected -K4 DKAAMJNH 13/03/2019
Revision 4 As built Comments added As built comments =KBSD+PP&SCH/10 Pinnumbers corrected -K4 DKAAMJNH 13/03/2019
F
Revision 4 As built Comments added As built Comments =KBSD+PP&SCH/9 Pinnumbers Corrected S1 S2. DKAAMJNH 13/03/2019
Revision 3 Continuation Order 110959 added &Revision Report/1 Continuation Order 110959 added DKAAMJNH 20/11/2018
Revision 3 Continuation Order 110959 added &Revision Report/1.a Continuation Order 110959 added DKAAMJNH 20/11/2018
Revision 2 Too Low Water Level In Hotwell signal removed. &Revision Report/1.a Too Low Water Level In Hotwell signal removed. dkaajbda 11/09/2018
&GR/2.c Page: 1
Master Versions: Revision overview : &Revision =
Revision 4 See Title Page dkaajbda 13-10-2017 Report/1.b - &Revision Report/1.a +
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A
Revision 2 Too Low Water Level In Hotwell signal removed. &Revision Report/1 Too Low Water Level In Hotwell signal removed. dkaajbda 11/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. &GR/2.b Too Low Water Level In Hotwell signal removed. dkaajbda 11/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. &GR/2 Too Low Water Level In Hotwell signal removed. dkaajbda 11/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. &Revision Report/1.a New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+LCP1&Cable Connection/1.c New page created dkaajbda 10/09/2018
B
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+LCP1&Cable Connection/1.b New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.j New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.k New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.h New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.e New page created dkaajbda 10/09/2018
C
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.f New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.i New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.g New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.d New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.b New page created dkaajbda 10/09/2018
D
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.c New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Cable Connection/1.a New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+LCP1&Partlist/1 New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+LCP1&Partlist/1.a New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+LCP1&Partlist/1.b New page created dkaajbda 10/09/2018
E
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Partlist/1.a New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Partlist/1.b New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. =KBSD+PP&Partlist/1 New page created dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.b Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.c Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
F
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.d Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+LCP1&Cable Connection/1.b Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.e Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+LCP1&Cable Connection/1.c Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
1 Page: 1.a
Master Versions: Revision overview : &Revision =
Revision 4 See Title Page dkaajbda 13-10-2017 Report/1 - =KBSD+LCP1&Cable +
Connection/1.c 105X03: 085422 Next Page: 1.b
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A
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.f Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+LCP1&Partlist/1 Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.g Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.h Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+LCP1&Partlist/1.a Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
B
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &Revision Report/1.a Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.j Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+LCP1&Partlist/1.b Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.i Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.k Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
C
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Partlist/1 Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &GR/2.c Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Partlist/1.a Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &GR/2 Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Partlist/1.b Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
D
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &GR/2.a Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &GR/2.b Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer &Revision Report/1 Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 2 Too Low Water Level In Hotwell signal removed. Request from order engineer =KBSD+PP&Cable Connection/1.a Too Low Water Level In Hotwell signal removed. dkaajbda 10/09/2018
Revision 1 Continuation project added &Revision Report/1 Continuation project added DKAAJPP 08/06/2018
E
Revision 1 Continuation project added &Revision Report/1 New page created DKAAJPP 08/06/2018
Revision 1 Continuation project added &GR/1 Continuation project added DKAAJPP 08/06/2018
1.a Page: 1.b

Master Versions: Revision overview : =
Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+PP&Cable Connection/1.f - +
&GR/1 105X03: 085422 =KBSD+PP&Cable Connection/1
Next Page:
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Cable-connection diagram Ala_Std_Cable_ConForm_ALTC_External_Rev3

11/09/2018dkaajbda
A
1 2
Internal targets
1 3 5 1 3 5
-X3.1
B 1
-Q1
-Q2
2 4 6 2 4 6
2 4 6 1 3 5 2 4 6 1 3 5 1 2
=KBSD+PP-W1 =KBSD+PP-W2 =KBSD+PP-W3

conductor
conductor
conductor
MAIN SUPPLY 1 (MSB A MAIN SUPPLY 2 (MSB B
-SECTION) 3 x 440VAC Total -SECTION) 3 x 440VAC Total
230VAC Supply For LCP1
D Power (kW): 59 Rated Current Power (kW): 6,5 Rated Current
(A): 98 (A): 11,5
1 2 3 4 5 6 1 2
+LCP1-X3.1
-U100
1 2 3 -U101 4 5 6
External targets
F
1
Switch Board Switch Board
=+&Revision Report/1.b Page: 1

&SCH/8.1 Master Versions: &SCH/8.4 Cable-connection diagram &SCH/9.8 = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+PP-W1 =KBSD+PP-W2 + PP
=KBSD+PP-W3 105X03: 085422 Next Page: 1.a
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
1 6 1 2
Internal targets
B 1 3 5 1
-X5
-X5
-X5
-X3
1 2 3 4 5 6 1 2
=KBSD+PP-W5 =KBSD+PP-W6 =KBSD+PP-W7 =KBSD+PP-W8

conductor
conductor
conductor
conductor
Fuel Oil Pump 1 Tag No.: G147
P(kW): 4,8 I(A): 7,77 IST(A): 58,3
Remote Emergency Stop NB: Not Optional Emergency Stop NB: Not Emergency Stop Local Control
NB: See Additional Information
D Alfa Laval Supply Alfal Laval Supply! Panel 1
Page Regarding Rotational
Direction!
11 12 21 22 11 12 21 22 1 2 U1 V1
+External-S1
E
+External-S2
+G147-M1
+LCP1-X5
External targets
11 21 11 21 U1 V1 W1 PE
F
1 M
12 22 12 22 3
1 Page: 1.a
&SCH/11.1 &SCH/11.2
Master Versions: &SCH/11.3
Cable-connection diagram = KBSD &SCH/15.1
=KBSD+PP-W7 =KBSD+PP-W8 105X03: 085422 Next Page: 1.b
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
3 4 5 6 7 8 9 10 11 12 13 14 15
Internal targets
B 3 4 10 13
-X3
-X3
-X3
-X3
3 4 5 6 7 8 9 10 11 12 13 14 15

conductor
conductor
conductor
conductor
Fuel Oil Pump 1 Tag No.: G147 Fuel Oil Pump 2 Tag No.: G147
P(kW): 4,8 I(A): 7,77 IST(A): 58,3 P(kW): 4,8 I(A): 7,77 IST(A): 58,3
Remote Start/Stop Box Fuel Oil Remote Start/Stop Box Fuel Oil
NB: See Additional Information NB: See Additional Information
D Pump 1 Tag No.: 1G224 Pump 2 Tag No.: 1G424
Page Regarding Rotational Page Regarding Rotational
Direction! Direction!
W1 PE 11 12 21 22 13 X1 U1 V1 W1 PE 11 12 21
E
+1G224-U1
+1G424-U1
+G147-M1
+G147-M2
External targets
11 12 21 22 13 X1
S1 S2 U1 V1 W1 PE 11 12 21 22 13 X1
U1 V1 W1 PE S1 S2
F Stop Start Green X2

M
Stop Start Green X2
M
3
3
1.a Page: 1.b

&SCH/15.1 &SCH/15.5
=KBSD+PP-W10 =KBSD+PP-W11 105X03: 085422 Next Page: 1.c
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
16 17 18 19 20 21 22 23 24 25 26 27
Internal targets
B 16 19 22 25
-X3
-X3
-X3
-X3
16 17 18 19 20 21 22 23 24 25 26 27

conductor
conductor
conductor
conductor
Ignition Oil Pump 1 Tag No.: G155 Combustion Air Fan 1 Tag No.:
P(kW): 0.22 I(A): 0.6 IST(A): 2.2 1R1 P(kW): 52 I(A): 84,2 IST(A):
Remote Start/Stop Box Fuel Oil Smoke Density Blower 1 Tag No.:
NB: See Additional Information 640 NB: See Additional
D Pump 2 Tag No.: 1G424 1K24 P: 0,25 kW I: 0,85 A
Page Regarding Rotational Information Page Regarding
Direction! Rotational Direction!
22 13 X1 U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1
E
+1G424-U1
+G155-M1
+1K24-M1
+1R1-M1
External targets
11 12 21 22 13 X1 U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
S1 S2
F
M M
Stop Start Green
M
X2
3 3 3
1.b Page: 1.c

&SCH/16.5 Master &SCH/17.1
Versions: &SCH/18.1diagram
Cable-connection &SCH/19.1
= KBSD
=KBSD+PP-W13 =KBSD+PP-W14 105X03: 085422 Next Page: 1.d
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
28 29 30 SH 31 32 35 36 37 38
Internal targets
B 28 35 37
-X3
-X3
-X3
28 29 30 SH 31 32 35 36 37 38

conductor
conductor
conductor
conductor
Smoke Density Transmitter &
Smoke Density Blower 1 Tag No.: Receiver Tag No.: 1K24 NB. Cable Combustion Air Fan 1 Space Fuel Oil Pressure 4-20 mA Signal
D 1K24 P: 0,25 kW I: 0,85 A Lenght Max. 100/50M Ferritcores Heating Tag No.: 1R1 P(W): 60 To AMS (Optional)
to be mounted
PE 1 2 3 4 5 6 x1 x2 AMS AMS
+1K24-RX_TX
+AMS-AMS
+1K24-M1
+1R1-E1
Note : Ferrit Core
To be mounted by yard
NB. Not ALA Supply
External targets
1 2 3 4 5 6
J1
VP VN DGND DGND 485A 485B
PE
LED- LED+ COMP AGND VP VN

J2
RX
1 2 3 4 5 6
x1
U1 V1 W1 PE
Note : Ferrit Core
F M NB. Not ALA Supply
3 6 Core,Screened pair, AMS
20AWG (0,5mm²)
Cable Lenght: x2
Max. 50M
Note : Ferrit Core
TX NB. Not ALA Supply
1 2 3 4 5 6 7 8
J2
LED- LED+ COMP AGND VP VN SIG N/C
PE
TX
1.c Page: 1.d

&SCH/19.1 &SCH/19.4
Master Versions: &SCH/22.4diagram
Cable-connection &SCH/23.2= KBSD
=KBSD+PP-W16 =KBSD+PP-W17 105X03: 085422 Next Page: 1.e
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
39 40 41 42 43 45 46 47
Internal targets
B 39 41 43 45
-X3
-X3
-X3
-X3
39 40 41 42 SH 43 44 45 46 47

conductor
conductor
conductor
conductor
Fuel Oil Temperature 4-20 mA High Pressure Cooler Tag No.: Servo Motor Fuel Oil Pressure Tag
Fuel Oil Pressure Tag No.: G99
D Signal To AMS (Optional) G476 No. G148
AMS AMS + - 2 1 4 1 2 N
E
+AMS-AMS
+G148-M1
+G99-G99
+G476-S1
External targets
+ -
1 2 N
2 4
F
PRESSURE P M
AMS
TRANSMITTER 1 1~
1.d Page: 1.e

&SCH/23.2 &SCH/24.1
Cable-connection diagram &SCH/26.1 = KBSD
=KBSD+PP-W22 =KBSD+PP-W23 105X03: 085422 Next Page: 1.f
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
48 49 51 52 53 58 59
Internal targets
B 48 50 52 57
-X3
-X3
-X3
-X3
48 49 50 51 PE 52 53 54 57 58 59

conductor
conductor
conductor
conductor
High/Low Pressure Mode Potential
Free Signal To AMS NB: Terminal Fuel Oil Temperature Heater Tag Servo Motor Fuel Oil Temperature 3-Way Oil Valve Feedback Switch
D Numbers Shown For PMS Are Only No. G28 Tag No.: G20 Box Tag No.: G115
Example!
+ - 1 2 N 1 2 4 3
E
+AMS-U1-5
+AMS-U1-6
+G115-S1
+G20-M1
+G28-B1
External targets
+ - 1 2 3 4
1 2 N
F
TEMPERATURE M -S1 -S2
TRANSMITTER 1~
3 Way Valve
Micro Switch Box
1.e Page: 1.f

&SCH/26.5 &SCH/26.5 Master &SCH/28.1
Versions: &SCH/29.1
Cable-connection diagram &SCH/31.1= KBSD
=KBSD+PP-W26 =KBSD+PP-W28 105X03: 085422 Next Page: 1.g
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
61 62 64 65 66 67 68 69
Internal targets
B 60 63 66 69
-X3
-X3
-X3
-X3
60 61 62 63 64 65 66 67 68 69 70

conductor
conductor
conductor
conductor
3-Way Oil Valve Feedback Switch 3-Way Oil Valve Feedback Switch 3-Way Oil Valve Feedback Switch
Oil Valve Tag No.: G111
D Box Tag No.: G111 Box Tag No.: G436 Box Tag No.: G437
1 2 4 3 1 2 4 3 1 2 4 3 x1 x2
E
+G111-S1
+G436-S1
+G437-S1
-Y1
External targets
1 2 3 4 1 2 3 4 1 2 3 4
x2
PE
F -S1 -S2 -S1 -S2 -S1 -S2
3 Way Valve 3 Way Valve 3 Way Valve

Micro Switch Box Micro Switch Box Micro Switch Box x1
1.f Page: 1.g

&SCH/31.3 &SCH/32.1
=KBSD+PP-W31 =KBSD+PP-W32 105X03: 085422 Next Page: 1.h
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
71
Internal targets
+ECR-U0-X1
+ECR-U1
-U16
B PE 71
-X3
-X3
4 P1 5
PE 71 72 PE 4 P1 5
=KBSD+PP-W32 =KBSD+PP-W33 =KBSD+PP-W35 =KBSD+PP-W36 =KBSD+PP-W38

conductor
conductor
conductor
conductor
conductor
Remote HMI NB: Must Be supplied
Lan Cable To EthernetSwitch In Locally with 24VDC See Datasheet LAN Connection To KBM Burner
Oil Valve Tag No.: G111 Oil Valve Tag No.: G437 ECR NB. Cat. 6 Ethernet Cable for additional information Power Control Panel NB. Cat. 6 LAN
D
Required Consumption: Max. 4A/96VA NB. Cable Required
Cat. 6 Ethernet Cable Required
PE x1 x2 PE 1 3 LAN4
E
+G437-Y1
+ECR-U1
+ECR-U1
+CP-U16
-Y1
External targets
x2
x2
PE PE
F
1 3 LAN4
x1
x1
1.g Page: 1.h

&SCH/33.1 &SCH/34.1
Master Versions: &SCH/51.1 Cable-connection diagram &SCH/51.1 = KBSD &SCH/51.8
=KBSD+PP-W35 =KBSD+PP-W36 105X03: 085422 Next Page: 1.i
9100 Aalborg DK =KBSD+PP-W38
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
73 74 76 77 78 79 80
Internal targets
B 73 75 77 79
-X3
-X3
-X3
-X3
73 74 75 76 77 78 79 80

conductor
conductor
conductor
conductor
Start Request From Boiler 1 To
External Stop Burner 1 NB: Not External Shutdown Burner 1 NB: Start Permission Boiler 1 From
Power Management System
Alfa Laval Aalborg Supply Not Alfa Laval Aalborg Supply Power Management System NB:
Potential Free Signal NB: Terminal
D Terminal Numbers Shown External Terminal Numbers Shown External Terminal Numbers Shown For PMS
Numbers Shown For PMS Are Only
Are Only Example! Are Only Example! Are Only Example!
Example!
+External-U1-1
+External-U1-2
+External-U2-3
+External-U2-4
E
+PMS-U1-1
+PMS-U1-2
+PMS-U1-5
+PMS-U1-6
External targets
1.h Page: 1.i

&SCH/52.1 &SCH/52.1 Master &SCH/52.2
Versions: &SCH/52.2 &SCH/53.1 &SCH/53.1
Cable-connection diagram &SCH/53.6= KBSD
&SCH/53.6
=KBSD+PP-W41 =KBSD+PP-W42 105X03: 085422 Next Page: 1.j
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
81 82 83 84 85 86 87 88 89 90 91 92 93
Internal targets
B 81 89 91
-X3
-X3
-X3
81 82 83 84 85 86 87 88 89 90 91 92 93

conductor
conductor
conductor
Alert Group 1-4 Boiler 1 NB:
Burner 1 In Stop Mode Potential
Terminal Numbers Shown For PMS Potential Free Alert Signals
D Free Signal
Are Only Example!
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11
E
+AMS-AMS
+AMS-AMS
-AMS
External targets
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
F
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1.i Page: 1.j

&SCH/54.5 Master Versions: &SCH/55.5 Cable-connection diagram &SCH/56.5
= KBSD
=KBSD+PP-W45 105X03: 085422 Next Page: 1.k
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
94 33 34
Internal targets
-U16
B 94 33
-X3
-X3
2
94 33 34 2

conductor
conductor
conductor
Chemical Dosing Pump 1 Tag No.: LAN Connection To Local Control
Potential Free Alert Signals 1M23 P(W): Max. 14,5 I(A): 0,46 Panel 1 (LCP1) NB. Cat 6. LAN
D
IST(A): 1,5 Cable Required
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 1 2 P2
+1M23-U1
+LCP1-A1
-AMS
External targets
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2
F Junction Box
NB. Not AL Supply P2
1 2
1.j Page: 1.k

&SCH/56.5 Master Versions: &SCH/21.1
Cable-connection diagram = KBSD +LCP1&SCH/36.2
=KBSD+PP-W47 105X03: 085422 Next Page: &Partlist/1
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Parts list
A
Device tag Page Quantity Description Type number Supplier Part number ALA Item Number
-A0 35 1 CPU 1510SP-1 PN 6ES7510-1DJ01-0AB0 SIE SIE.6ES7510-1DJ01-0AB0

-A0 35 1 BA 2XRJ45 6ES7193-6AR00-0AA0 SIE SIE.6ES7193-6AR00-0AA0
-A0 35 1 12MB Memory Card SIE.6ES7954-8LE02-0AA0

-A1 35 1 SERVERMODULE 6ES7193-6PA00-0AA0 SIE SIE.6ES7193-6PA00-0AA0
-A2 36 1 IM155-6 PN ST INCL. BA 2XRJ45 6ES7155-6AA00-0BN0 SIE SIE.6ES7155-6AA00-0BN0
-A3 36 1 DI 16X24V DC ST 6ES7131-6BH00-0BA0 SIE SIE.6ES7131-6BH00-0BA0
-A3 36 1 BASEUNIT TYPE A0, BU15-P16+A10+2D 6ES7193-6BP20-0DA0 SIE SIE.6ES7193-6BP20-0DA0

B
-A4 36 1 BASEUNIT TYPE A0, BU15-P16+A10+2B 6ES7193-6BP20-0BA0 SIE SIE.6ES7193-6BP20-0BA0
-A6 36 1 DQ 8X24V DC / 0,5A ST 6ES7132-6BF00-0BA0 SIE SIE.6ES7132-6BF00-0BA0
-A7 36 1 RQ NO 4X120V DC..230V AC / 5A ST 6ES7132-6HD00-0BB1 SIE SIE.6ES7132-6HD00-0BB1
-A7 36 1 BASEUNIT TYPE B1, BU20-P12+A0+4B 6ES7193-6BP20-0BB1 SIE SIE.6ES7193-6BP20-0BB1
C
-A10 36 1 AI 4XI 2-/4-WIRE ST 6ES7134-6GD00-0BA1 SIE SIE.6ES7134-6GD00-0BA1
D
-AMS 56 0
-F1 9 1 S202-C 6 Mini Circuit Breaker S202-C6 ABB ABB.2CDS252001R0064_S202-C6
-F7 9 0
E
-F8 9 0
-F13 18 0
-F18 21 0
-H1 9 1 Pilot ligth head - White ML1-100W ABB ABB.1SFA611400R1005_ML1-100W
-K1 9 1 Pluggable interface relay CR-M230AC4 ABB ABB.1SVR405613R3000_CR-M230AC4
F
-K1 9 1 Socket for CR-M relay CR-M4SS ABB ABB.1SVR405651R3000_CR-M4SS
-K1 9 1 Metal holder for CR-M sockets CR-MH1 ABB ABB.1SVR405659R1100_CR-MH1
-K3 9 1 ABB.GJL1211501R8000_B6-22-00-80
-K4 11 1 Contactor Relay NF40E-13 ABB ABB.1SBH137001R1340_NF40E-13
G
&Cable Connection/1.k Page: 1

Master Versions: Parts list : = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 SIE.6ES7510-1DJ01-0AB0 - + PP
ABB.1SVR405659R1100_CR-MH1 105X03: 085422 Next Page: 1.a
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Parts list
A


-K11 15 1 AF Series Contactor, 230V Control, 440V Power AF Series ABB AF Series Contactor
-K11 15 2 1 NO Auxiliary Contact Block CA4-10 ABB Contact Block CA4-10

B
-K36 26 1 Pluggable interface relay CR-M024DC4 ABB ABB.1SVR405613R1000_CR-M024DC4
C
D
E
-M1 9 1 Fan with filter WT305B ETA ETA.WT305B
-M1 9 1 Fan Cover WT335B ETA.WT335B
-PP 4 1 1600mmx2000mm(100mm socket)x400mm Mounting Panel WxHxD 1600mm Control Panel_ALTC
-PP 4 1 Panel Socket For 1600mmx2000mmx400mm (WxHxD) Mounting Panel Panel Socket 1600mm
-Q1 8 1 Front Mounted Main Circuit Breaker OTXXX ABB Front Switch ABB OT Series
-Q1 8 1 HANDLE SQUARE OT16...125F3 OHBS2AJ1 ABB.1SCA105215R1001_OHBS2AJ1 9693000385
F
-Q1 8 1 ABB.1SCA101661R1001
-Q2 8 1 ABB.1SCA101661R1001
-Q3 9 1 Motor Starter (Choose Correct Size According To Motor) MS116XXX ABB MS 116 Series Manuel Motor Starter
-Q3 9 1 Auxiliary Switch Front Mounting 1NO+1NC HKF1-11 ABB HKF1-11
G
1 Page: 1.a
Revision 4 See Title Page dkaajbda 13-10-2017 ABB.1SVR405613R3000_CR-M230AC4 + PP
- HKF1-11 105X03: 085422 Next Page: 1.b
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Parts list
A
-Q11 18 0

-S1 9 0
B
-S2 9 0
-S5 11 1 ABB.1SFA611605R1120 (Contact Block w. Holder & 2 NC)
-S5 11 1 Emergency stops MPET4-10R ABB ABB.1SFA611523R1001_MPET4-10R
-S6 12 1 Key-operated Selector switch M2SSK2-101 ABB ABB.1SFA611281R1001_M2SSK2-101
-S6 12 1 Contact block with holder, 1NO MCBH-10 ABB ABB.1SFA611605R1101_MCBH-10
-S6 12 1 Contact block - 1NC MCB-01 ABB ABB.1SFA611610R1010_MCB-01
-S7 13 0
-S8 13 0
-S9 13 0
-S18 14 0
C
-T1 9 1 440VAC/230VAC Isolating Transformator 1,6KVA SU174C-400230 Noratel Noratel SU174C-400230
-T2 9 1 440VAC/230VAC Isolating Transformator 1,6KVA SU174C-400230 Noratel Noratel SU174C-400230
-T7 18 1 Single current trafo 50/5A TABB50B500 IME IME.TABB50B500
-U1 9 1 RITTAL SZ 4138.150
-U2 9 1 RITTAL SZ 4138.150
-U3 19 1 Smoke Density Controller (ALA Supply) Alfa Laval SM202 Controller 9420006001
-U8 23 1 Universal transmitter PR Electronics PR4114
-U8.1 23 1 Display programming front PR PR4501
D
-U10 27 1 PR PR3101
-U16 50 1 5 Port EthernetSwitch EDS-205A MOXA EthernetSwitch EDS-205A
-U100 8 0
-U101 8 0
-V1 10 1 CP-E 24/10.0 Power supply CP-E 24/10.0 ABB ABB.1SVR427035R0000_CP-E 24/10.0
-V3 15 1 Amperemeter, Direct Current 10A EQ72-X 0-10A DIR. DEIF DEIF.EQ72-X
-V4 16 1 Amperemeter, Direct Current 10A EQ72-X 0-10A DIR. DEIF DEIF.EQ72-X
-V7 18 1 AC A.meter Current 50/5A AN3251B500 IME IME.AN3251B500
-Y1 33 0
E
1.a Page: 1.b

Master Versions: Parts list : MS 116 Series Manuel = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Motor Starter - + PP
105X03: 085422 Next Page: &SCH/1
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Power Panel Oil Fired Boiler

Additional Information
A
Terminals: Panel Connection NB - Off-standard Information:
X0: Communication Component Type Description

X1: 230 VAC Internal Distribution
X2: 24 VDC Internal Distribution

Actual Terminal: A Equipment Group : Amplifier, PLC,...
B
X3: In Panel
X3.1: 230 VAC External Distribution & B Sensors
Terminals w. Static Numbers
X4: On Burner C Condensator
X5: Emergency Stop
X6: Plugs On Burner E Lightning Equipment, Heating Equipment..
Layer 2
X7: Gaugeboards & Junction Boxes F Protection : Circuit Breaker,Fuse,
Therm. Overload Relay,..
Layer 1
Wire(s) Colour:
G Generator, Power Supply`s, Fan,..
C See "Wire Colour Sheet"
H Signaling Device,..
Yard Connection
Wire(s) Numbering: K Contactor
External Component Placement:
Potential Numbering: K Relay
External components are structured in boxes, and are showing the actual
Ex.: "FOP1" - Meaning "Fuel Oil Pump 1"
position number for each component, according to PI diagrams
Other wires are numbered: M Motors
Terminal numbers shown in customers equipment etc. AMS/ECR are only examples!
Ex.: 051, 052, 053 etc.
Number On Page Q Power Switch Gear:
Tag Numbers:
Load Switch Breaker,
Page No. Motor Circuit Breaker,...
Page no. Tagnumbers shown for external components are not stamped with position
D
numbers according to list of parts.
Tagnumbers on cable reports and PI diagrams have R Resistance,Rheostat,...
position numbers in front of the tag number.
Cables/Connection: S Electrical Equipment For Control Circuits:
Motors Rotational Direction: Switch, Push Button, Limit Switch,...
NB. Cables Marked with * or 1W
All Motors, Shall Have Correct Rotational Direction* T Transformer,...
Are Prewired By ALFA LAVAL AALBORG
Change Of Direction Can Be Done According To Below Scheme`s:
Cables to tag no.: F32, F33, F166 & All cables with screen, U Transducer : Electrical / Electrical Quantity
must be seperate cables as shown in drawings/cable connection Y/D Motors: D.O.L Motors: Frequency Controller,Softstarter,Transducer,
Motor Motor Special Equipment,..
E
Other cables marked W(and a number 1-?), Terminals U1 V1 W1 U2 V2 W2 Terminals U1 V1 W1
yard can chose to collect into multiple multi-core cables. Motor Motor X Terminal Blocks,Connectors,Socket,...
Etc. 12-wire multicore or 18-wire multicore... Rotation Rotation
Right** Right**
Y Electrical Controlled Mechanical Device:
Cable Routing: Valve,Brake,...
Cable runs shall be installed well clear of substantial heat sources. L1 L2 L3 L2 L3 L1
L1 L2 L3
Power cables and signal cables,
must be held with respect distance to one another
according to applicable standard(s).
Component Labeling:
F Motor Motor
Vibration:
Terminals U1 V1 W1 U2 V2 W2 Terminals U1 V1 W1
Maximun Vibration Values Motor Motor A1 13 11
100 GAL At 10-30 Hz Rotation Rotation In Connection
Left** Left** -K4 -K4 -K4
1 GAL = 0,01 m/Sek Diagram (Example):
A2 14 12
Setpoints: L3 L2 L1 L2 L1 L3
L3 L2 L1
Setpoints For Motor Protection
Shall be Set To Operation Current (In) Component Type
Maximum Setpoint Is 110%
G *To Be Checked/Corrected By Customer Component No.
**Seen At The Shaft Driving End Of The Motor
&Partlist/1.b Page: 1
Master Versions: Power Panel Information = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 & Off-Standard issues + PP
105X03: 085422 Next Page: 2
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Power Panel
A
Wire Colour Wire Code Application mm² Marking Comments

With VFD Always

B
Black BK AC and DC Power Circuits Min. 1.0 Use Cable With Screen
Green / Yellow GNYE Earth ( PE ) Min. 1.0
Light Blue BU N ( 230 VAC ) Min. 1.0
White WH DC Control Circuits Min. 1.0

C
Red RD AC Control Circuits Min. 1.0
Orange OG Foreign Voltage Min. 1.0 Remember: Permanent Warning Label(s)
NB. Colour identification using combination of those colours listed above may be used
For safety reasons, the colour Green or the colour Yellow may not be used except in the bicolour combination Green and Yellow (PE)
1 Page: 2
Master Versions: Power Panel Wire Colours = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 + PP
105X03: 085422 Next Page: 3
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
A
Rating of cables with copper conductors and temperature class 90°C

Nominal Current rating [A]

cross-section [mm²] (Based on ambient temperature 45°C)
Single-core 2-core 3 or 4-core

B
1 18 15 13
1,5 23 20 16
2,5 30 26 21
1 18 15 13
1,5 23 20 16
C
2,5 30 26 21
4 40 34 28
6 52 44 36
10 72 61 50
16 96 82 67
D
25 127 108 89
35 157 133 110
50 196 167 137
70 242 206 169
95 293 249 205
E
120 339 288 237

150 389 331 272
185 444 377 311
240 522 444 365
300 601 511 421
F
DC AC DC AC DC AC
400 690 670 587 570 483 469
500 780 720 663 612 546 504
600 890 780 757 663 623 546
2 Page: 3
Master Versions: Cable Rating = KBSD
105X03: 085422 Next Page: 4
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
PANEL WEIGHT: 425KG (+/-15%)

A TAG NO. (PI STEAM/WATER): L2 Power Panel Colour: Munsell 7,5BG7,2
IP CLASS: 54
405 mm 1600 mm
335 mm 735 mm 735 mm

5 mm
R1
-PP
Q1 Main Switch Power Switch

Q2 Main Switch Power Switch

H1 Control Voltage On Lamp/White
B
S5 Emergency Stop Emergency Stop
S6 Auto/Emergency Switch
S7 Fuel Oil Pump 1 Switch

S8 Fuel Oil Pump 2 Switch
S9 Combustion Air Fan 1 Switch
C V3 V7 V4
A A A
S18 Chemical Dosing Pump Oil Fired Boiler Switch
V3 Fuel Oil Pump 1 A-METER

U3 V4 Fuel Oil Pump 2 A-METER
SM 202
V7 Combustion Air Fan 1 A-METER
U3 Smoke Density Blower Opasity Monitor
D
S7 S9 S18 S8
2000 mm
S6
H1
S5
g en
er
Em
cy
E
S t o p
Q1 Q2
F
100 mm
3 Page: 4
Master Versions: Panel Overview Front & Side View = KBSD
105X03: 085422 Next Page: 5
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
ø 14 mm
100 mm 60 mm
100 mm 50 mm
33 mm
Wall brackets for roof-side wall attactment.

B
795 mm 795 mm
735 mm 735 mm
1600 mm
100 mm
PANEL SOCKET (ALA SUPPLY) PANEL SOCKET (ALA SUPPLY) 30 mm 62 mm 30 mm
Backside of Panel
800 mm 800 mm
735 mm 735 mm 14x18 mm
335 mm
396 mm
PANEL SOCKET (ALA SUPPLY) PANEL SOCKET (ALA SUPPLY) Top of Panel Top of Panel
Floor Mounting Bracket
NB. Bolting to the ship hull is preferred. Use 8 pcs. min. M12x50mm with washer on all 8 floor-mounting brackets, and secure them by tighten firmly.
Ensure clean and correct contact with the conducting materiel.
If the Power Panel is welded to hull, ensure that each of the 8 floor-mounting brackets is welded on at least 50% of the material.
F
Further, if welding is used, wallbrackets shall also be welded to hull (optional if bolting is used).
The company or the personnel installing the Power Panel, are responsible for ensuring adequate
PE connections and continuity, in accordance with applicable regulations, between control panel & ship-hull.
4 Page: 5
Master Versions: Panel Socket Overview = KBSD
105X03: 085422 Next Page: 6
9100 Aalborg DK
Revision 4
F
E
B
C
A
5
DKAAMJNH
13/03/2019
0
Revision No. Rev. Made by/Date Approved by/Date

1
Project
See Title Page
1500 mm
500 mm
dkaajbda
Created By
300 mm
APPROXIMATE PLACEMENT OF TERMINALS
2
X3 - SIGNALS
13-10-2017
Creation Date
3
EEC Version: 1,07

BACKPLATE SUPPORT BRACKET
Master Versions:
POWER
CONNECTIONS
4
Drawing Template Version: ALTC_KBSD_Rev1

POWER
CONNECTIONS
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
X3 - SIGNALS
6
& Terminals Locaion
500 mm 500 mm 500 mm

Panel Overview Backplate Support
7
105X03: 085422
Project Drawing No.:
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
7
6
0 1 2 3 4 5 6 7 8 9
-A0 PLC/CPU Ethernet +ECR

/35.1 Switch
A
-U16 -U1
/50.1 -U0
BA 2xFC
CPU XXXXXX-XX-X P1 P1
CPU PLC
/51.3
P2 P2
R/S ER MT
5 5
X1P1R X1P2R
PROFINET (LAN)
X1P3
PROFINET 4 4
(LAN)
yyyyyxxxxxyyyyyy
3 3
B
LK1
2 2
LK2 ALTC PLC
LK3
ETH - Port B
1 1 RJ-45
PWR
+ECR
Remote HMI
RUN In ECR
-A0:LAN1
MAC ADDRESS
STOP
MRES 1 2 3 4 5 1 2 3 4 5 NB. Must Be Supplied
-A0:LAN2
Locally With +24VDC
C
X80
24VDC
X50
Ethernet Switch
PUSH
In ECR
1L+ 1M NB. Must Be Supplied
Locally with +24VDC
2L+ 2M
D
IO
-A2 Interface
/36.1
Bus Adapter
Interface
Module
DIAG
NB. Cat.6 Ethernet Cable Required

For Cable Connection
See Page: Ethernetswitch
E
& External Components
-A1:LAN1
-A1:LAN2
PWR
-A1:LAN2 -U16:LAN4
F
+LCP1 +CP
LAN Connection LAN Connection

To Local Control To KBM Burner
G
Panel 1 (LCP1) Control Panel
6 Page: 7
Master Versions: Network Topologi/Overview = KBSD
105X03: 085422 Next Page: 8
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1L1 2L1
1L1 / 9.0 2L1 / 9.2
1L2 2L2
1L2 / 9.0 2L2 / 9.2
A
1L3 2L3
1L3 / 9.0 2L3 / 9.2
1L1
2L1
1L2
2L2
1L3
2L3
B
0 0
1 3 5 1 1 3 5 1
C -Q1 -Q2
2 4 6 2 4 6
-Q1 -Q2
POWER SELECTOR POWER SELECTOR IMPORTANT:
IN CASE OF REPAIR/MAINTENANCE
ON EQUIPMENT
IT MUST BE ENSURED THAT THE CORRECT
D
MAINSWITCH IS TURNED TO "OFF" POSITION
OR THAT BOTH MAINSWITCHES
ARE TURNED TO "OFF" POSITION!
DNV REQUIREMENT:
PARTITIONPLATE REQUIRED
-PE -PE BETWEEN MSB A & MSB B SECTION
E 1 1
-PE -PE
W1 W2
1 2 3 4 5 6
-U100 -U101
NB: NB:
PE Connection Outside Enclosure PE Connection Outside Enclosure
F
Section A If Enclosure Mounting Bolt Are Used Section B If Enclosure Mounting Bolt Are Used
Ensure Firmly & Clean Surface Contact Ensure Firmly & Clean Surface Contact
With PE/Hull With PE/Hull
Use Correct Materials Use Correct Materials
To Avoid Galvanic Corrosion To Avoid Galvanic Corrosion
Switch Board Switch Board
MAIN SUPPLY 1 (MSB A -SECTION) MAIN SUPPLY 2 (MSB B -SECTION)

3 x 440VAC 3 x 440VAC
Total Power (kW): 59 Total Power (kW): 6,5
G
Rated Current (A): 98 Rated Current (A): 11,5
7 Page: 8
Master Versions: Main Power = KBSD
105X03: 085422 Next Page: 9
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1L1 1L1 2L1 2L1
8.2 / 1L1 1L1 / 15.0 8.5 / 2L1 2L1 / 16.0
1L2 1L2 2L2 2L2 Power Supply 1 Feedback Power Supply 2 Feedback
8.2 / 1L2 1L2 / 15.0 8.5 / 2L2 2L2 / 16.0
A
1L3 2L3
8.2 / 1L3 1L3 / 15.0 8.5 / 2L3 2L3 / 16.0 /39.3 /39.3
-A3 -A3
DI4 DI5
5 6
-A3:5
-A3:6
0913
093 0913
093
1 3 5 1 3 5
-Q3 -Q4 12 14 12 14
-K1 -K2
0913
093
/9.1 /9.4
B I> I> I> I> I> I> 11 11
E10+
2 4 6 2 4 6
0913
0914
093
094
093 0913
0911
091
E10+
E10+ / 10.8
0914
0912
094 SH1L1 SH1L1 0914 0912
SH1L1 / 22.0
094
1 1 LT1
1 2 1 2 LT1 / 10.0
-F7 -F8
LT2
SH1L1
-T1 099 -T2 LT2 / 10.0
0912
0918
2 2
099
099
3 4 3 4 LE1 LE1 LE1 LE1
SH1L1
SH1L2
C A1 A1 A1 LE1 / 11.4
0912
0915
-K1 -K3 -K2
SH1L1 230VAC 0912 230VAC LE2 LE2 LE2 LE2
A2 A2 A2 LE2 / 11.4
0915
LE1
LE2
SH1L2 SH1L2 SH1L2 0915
SH1L2 / 22.0
1 3 R5 R7 1 3 1 3 1 3
14 11 /9.7 1 2 /9.0 14 11 /9.8
-K3 12 3 4 /9.1 -K3 12 -F4 -F5 -F9
/9.2 2 4 24 21 /56.0 /9.2 R6 R8 24 21 /56.1 2 4 2 4 2 4
R5 R6 /9.3
0921
0922
22 22
34 R7 R8 /9.3 34
D 32 31 32 31 -X3.1 1 2
095
44 44
W3
42 41 42 41
092
3LB
095 095 095 095
-X3.1 1 2
3LA
095
092 092 092 092
092
LT1
LT2
+LCP1
1 3 1 3 1 3 1 3
11LB
3LB
-F1 -F2 -F6 -F3
11LA
3LB
0919
098
2 4 2 4 2 4 2 4
098 0919 -X1 1 -X1 2
E 2LA / 2LB /
0920
3LA
096
3LB
0919
096 0920 -X1 3 -X1 4
3LA / 17.6 3LB / 15.3
096
0920
3LA
3LB
5 5
0916
-X1 5 3LA -X1 6 3LB

-S1 -S2 4LA / 12.0 4LB / 12.0
3LA
3LB
4 4 1 2 1 2
0910
0917
097
098
-X1 7 3LA
3LA -X1 8 3LB
3LB
5LA / 19.3 5LB / 19.3
LT2
1 SH2L2 / 1
LT1
11LB
x1
11LB
M M
-M1 -M2 -H1
F
1~ 1~ WHITE x2
-X1 9
10LA /
-X1 10
10LB /
11LA
0917
11LB
098
2 2
098 0917 -X1 11 11LA -X1 12 11LB
11LA / 21.0 11LB / 21.0
11LA
11LB
-U1 -PE -U2 -PE
LT2 -X1 13 -X1 14
12LA / 12LB /
11LA
11LB
LT1 11LA -X1 15 -X1 16
11LB
13LA / 13LB /
Enclosure Enclosure Control Voltage Service Light+ Service Light+ 230VAC 230VAC 230VAC Supply 230VAC Supply
G
Ventilation Ventilation On Plug & Door switch Plug & Door switch Supply 1 Supply 2 For LCP1 For LCP2
Left Side Right Side
8 Page: 9
Master Versions: Control Voltage = KBSD
105X03: 085422 Next Page: 10
9100 Aalborg DK
Revision 4
F
E
B
C
A
9
9.9 /
9.9 /
LT2
LT1
DKAAMJNH
13/03/2019
0
LT1
-V1
10A
LT2
101
L
V+

102
N
V-
1
LT1
Project
See Title Page
LT2
101
dkaajbda
Created By
LT2 / 11.0
LT1 / 11.0
102
2
13-10-2017
Creation Date
101
102
3
EEC Version: 1,07

Master Versions:
101
4
102

-F11
5
E10+ E10+ E10+

2
1
Gasvaerksvej 21
9100 Aalborg DK
F10- F10- F10-
Alfa Laval Aalborg

24VDC
4
3
Supply 1
101
-F12
102
Pilot Voltage
Stop
Emc.
/11.5
-K4
6
E1+ E1+ E1+ 103 101

2
1
2
1
F1- F1- F1- 104 102

24VDC
4
3
4
3
Supply 2
E10+
F10-
7
E1+
F1-
105X03: 085422
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
8
9
8
7
6
5
4
3
2
1
12
11
10
9.9 /
+ PP
= KBSD
Pages of:
E10+
E10+
Next Page:
F1-
E1+
F10-
F10-
F10-
E10+
E10+
E10+
9
Page:
F3- /
F2- /
E2+ /
139
11
F1- / 26.0
10
E3+ / 53.0
E1+ / 15.3
F12- / 27.0
F11- / 38.0
F10- / 37.0
E12+ / 27.0
E11+ / 38.0
E10+ / 11.7
0 1 2 3 4 5 6 7 8 9
LT1 LE1
10.2 / LT1 9.9 / LE1
LT2 LE2 Emergency Stop Activated

10.2 / LT2 9.9 / LE2
A
/39.2
LT1
-A3
LT2
DI3
4
-A3:4
LE1
11 21 5
B -S5 -K4
12 22 /11.5 6
Emergency Stop Emc.
On Panel Stop
LE2
LE2
LE1 LE1
C
111
LE2
LE1
LE2
A1
-K4
A2
D
113 115 LE1 LE2 LE2
113
113
115
115
LE1
-X5 1 2 -X5 3 4 -X5 5 6
13 14
23 24
33 34
W5 W6 W7 43 44
1 2 /10.6
3 4 /10.6
5 6 /11.8
E -X5 1 2
116
LE1
11 21 11 21 11 21
-S1 -S2 -S1
12 22 12 22 12 22
E10+ E10+
10.9 / E10+ E10+ / 12.7
112
112
114
114
117
117
NB. Emergency Stop

112 114 117 Push Buttons Shall Be In
Accordance with IEC60947-5-5
F
+External +External +LCP1 And have At Least 6A
Breaking Capacity!
Emergency Stops Shall Be
Remote Optional Emergency Stop Tested min. 2 Times Per Year!
Emergency Stop Emergency Stop Local Control Panel 1
NB: Not NB. Not Alfa Laval
Alfa Laval Supply
Supply!
Emergency Stop
Push Buttons Shall Be In
G Accordance with IEC60947-5-5
And have At Least 6A
Breaking Capacity!
10 Page: 11
Master Versions: Emergency Stop = KBSD
105X03: 085422 Next Page: 12
9100 Aalborg DK
Revision 4
F
E
B
C
A
11
9.7 /
9.9 /
4LB
4LA
DKAAMJNH
13/03/2019
0
3LB
3LA

AUTO/EMERGENCY
-S6
-K5
230VAC
42
44
32
34
22
24
12
14
1
121
14
13
A2
A1
Project
24
23
See Title Page

41 /13.3
31 /13.2
21 /13.1
11 /12.7
3LB
121
3LA
dkaajbda
Created By
-K6
230VAC
42
44
32
34
22
24
12
14
2
121
A2
A1
31
21
41 /44.2
11 /14.7
13-10-2017
Creation Date
4LA / 13.0
3
EEC Version: 1,07

Master Versions:
Emergency Operation Relays
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
4LB /
6
Emergency Operation
11.9 /
E10+
EMC.
-K5
Operation
/12.1
E10+
7
-A3:7
-A3
7
/39.4
DI6
11
12 14
Operation
105X03: 085422
E10+
Power Panel In Emergency

E10+ / 37.0
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
13
12
Revision 4
F
E
B
C
A
12
12.2 /
4LA
DKAAMJNH
13/03/2019
0
3LA

-S7
EMC.
Operation
/12.1
-K5
1
FOP1_EMC 131
21
22 24
14
13
Project
See Title Page
Start/Stop
FOP1_EMC
Fuel Oil Pump 1

3LA
Emergency Operation
dkaajbda
-S8
Created By
EMC.
-K5
Operation
/12.1
FOP1_EMC / 15.7
2
FOP2_EMC 132
31
32 34
14
13
13-10-2017
Start/Stop
Creation Date
FOP2_EMC
Fuel Oil Pump 2

3LA
Emergency Operation
-S9
EMC.
-K5
Operation
/12.1
FOP2_EMC / 16.7
3
CAF1_EMC 133
EEC Version: 1,07

41
42 44
14
13
Start/Stop
CAF1_EMC
Master Versions:
Combustion Air Fan 1
Emergency Operation
CAF1_EMC / 18.7
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
3LA
Emergency Operation
7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
14
4LA / 14.0
13
Revision 4
F
E
B
C
A
13
13.9 /
4LA
DKAAMJNH
13/03/2019
0

1
Project
See Title Page
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
3LA
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Emergency Operation
-S18
/12.2
-K6
7
CH1_EMC 141
Start/Stop
11
12 14
14
13
Oil Fired Boiler
105X03: 085422
CH1_EMC
Emergency Operation

Chemical Dosing Pump
CH1_EMC / 21.8
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
4LA /
139
15
14
0 1 2 3 4 5 6 7 8 9
1L1 1L1
9.1 / 1L1 1L1 / 17.0
Fuel Oil Pump 1 Running Fuel Oil Pump 1 Remote Fuel Oil Pump 1 Remote Fuel Oil Pump Stand By
1L2 1L2 Feedback Fuel Oil Pump 1 Overload Stop Start Fuel Oil Pump 1 Start/Stop Start
9.1 / 1L2 1L2 / 17.0
A
1L3 1L3
9.1 / 1L3 1L3 / 17.0 /40.1 /40.0 /40.1 /40.2 /44.1 /44.4
-A4 -A4 -A4 -A4 -A7 -A7

DI1 DI0 DI2 DI3 RQ0+ RQ2+
FOP1_EMC
2 1 3 4 1 3
-A4:2
-A4:1
FOP1_EMC
13.1 / FOP1_EMC
1 3 5 13 21 13 21
B -Q5 -K11 -Q5
14 22 /15.7 14 /15.1 22
/15.7
/15.4
I> I> I>
2 4 6
13
-Q5
151
153
155
/15.1 14
1/L1 3/L2 5/L3

C -K11
/15.7 2/T1 4/T2 6/T3
-A7:3
-A4:3
-A4:4
156
158
-V3 x1
152
154
D A
x2
157
158
159
159
E -X3 1 2 3 A1 A1
158
-K11 -K12
159
230VAC A2 230VAC A2
3LB 3LB 3LB
W8 9.9 / 3LB 3LB / 16.3
E1+ E1+ E1+ E1+

10.9 / E1+ E1+ / 16.3
1/L1 2/T1 /15.1 14 11 /56.1
-X3 4 5 6 7 8 9 3/L2 4/T2 /15.1 12
24
W9 5/L3 6/T3 /15.1
22 21
U1 V1 W1 PE 13 14 /15.3
34
F
-U1 32 31
M 44
-M1
3 11 12 21 22 13 X1
42 41
S1 S2
14
Stop Start Green X2
+G147
Fuel Oil Pump 1

Tag No.: G147
P(kW): 4,8
G
I(A): 7,77
IST(A): 58,3 Remote Start/Stop Box
NB: See Additional Information Page +1G224
14 Fuel Oil Pump 1 Page: 15
Regarding Rotational Direction! Tag No.: 1G224 = KBSD
DKAAMJNH Master Versions: Fuel Oil Pump 1
Alfa Laval Aalborg Project Drawing No.:
105X03: 085422 Next Page: 16
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
2L1
9.3 / 2L1 2L1 /
Fuel Oil Pump 2 Running Fuel Oil Pump 2 Remote Fuel Oil Pump 2 Remote
2L2 Feedback Fuel Oil Pump 2 Overload Stop Start Fuel Oil Pump 2 Start/Stop
9.3 / 2L2 2L2 /
A
2L3
9.3 / 2L3 2L3 / /40.3 /40.3 /40.4 /40.4 /44.3
-A4 -A4 -A4 -A4 -A7

DI5 DI4 DI6 DI7 RQ1+
FOP2_EMC
6 5 7 8 2
-A4:6
-A4:5
FOP2_EMC
13.2 / FOP2_EMC
1 3 5 13 21 13 21
B -Q6 -K13 -Q6
14 22 /16.7 14 /16.1 22
/16.7
/16.4
I> I> I>
2 4 6
13
-Q6
161
163
165
/16.1 14
1/L1 3/L2 5/L3

C -K13
/16.7 2/T1 4/T2 6/T3
-A4:7
-A4:8
166
168
-V4 x1
162
164
D A
x2
167
168
169
169
E -X3 10 11 12 A1
168
-K13
169
230VAC A2
3LB 3LB 3LB
W10 15.9 / 3LB 3LB / 17.6
E1+ E1+ E1+ E1+

15.9 / E1+ E1+ / 18.4
1/L1 2/T1 /16.1
-X3 13 14 15 16 17 18 3/L2 4/T2 /16.1
W11 5/L3 6/T3 /16.1
U1 V1 W1 PE 13 14 /16.3
F
-U1
M
-M2
3 11 12 21 22 13 X1
S1 S2
14
Stop Start Green X2
+G147
Fuel Oil Pump 2

Tag No.: G147
P(kW): 4,8
G
I(A): 7,77
IST(A): 58,3 Remote Start/Stop Box
NB: See Additional Information Page +1G424
15 Fuel Oil Pump 2 Page: 16
Regarding Rotational Direction! Tag No.: 1G424 = KBSD
DKAAMJNH Master Versions: Fuel Oil Pump 2
105X03: 085422 Next Page: 17
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1L1 1L1 3LA
15.2 / 1L1 1L1 / 18.0 9.7 / 3LA 3LA / 44.0
1L2 1L2
15.2 / 1L2 1L2 / 18.0
177
177
A
1L3 1L3
15.2 / 1L3 1L3 / 18.0 -X3.1 5 6
X3:8
177
1 3 5 13
B -Q7 -K12
14
/17.7
I> I> I>
2 4 6 X3:7
+LCP1
171
173
175
177
1/L1 3/L2 5/L3

C -K14
/17.7 2/T1 4/T2 6/T3
177
13
172
174
176
D -Q7
/17.1 14
178
E -X3 19 20 21
A1
-K14
W12 230VAC A2
3LB 3LB
16.9 / 3LB 3LB / 18.7
1/L1 2/T1 /17.1

3/L2 4/T2 /17.1
U1 V1 W1 PE 5/L3 6/T3 /17.1
F
M
-M1
3
+G155
Ignition Oil Pump 1

Tag No.: G155
P(kW): 0.22
G
I(A): 0.6
IST(A): 2.2
16 NB: See Additional Information Page Page: 17
Regarding Rotational Direction! = KBSD
DKAAMJNH Master Versions: Ignition Oil Pump 1
105X03: 085422 Next Page: 18
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1L1 1L1
17.2 / 1L1 1L1 / 19.0
Combustion Air Fan 1 Combustion Air Fan 1 Combustion Air Fan 1
1L2 1L2 Running Feedback Overload Start/Stop
17.2 / 1L2 1L2 / 19.0
A
1L3 1L3
17.2 / 1L3 1L3 / 19.0 /39.7 /39.7 /46.1
-A3 -A3 -A9

DI12 DI11 RQ0+
CAF1_EMC
13 12 1
-A3:12
-A3:13
-A3:12
-A3:12
CAF1_EMC
13.3 / CAF1_EMC
1 3 5
13 21 13 21 97
B -Q11 -K19 -Q11 -F13
I> I> I> 14 22 /18.7 14 /18.1 22 /18.1 98
E1+
/18.7
/18.5
2 4 6
E1+
13
-Q11
181
184
187
/18.1 14
1813
1/L1 3/L2 5/L3
C -K19 95
/18.7 2/T1 4/T2 6/T3 -F13
/18.1 96
182
185
188
1 3 5
-F13
/18.7 2T1 4T2 6T3
/18.6 1811
18111811
1811
-T7
189 189
2 4 -V7 x1
D A
1810
18121812
1814
1 3
1812
x2
183
186
1812
1810
E -X3 22 23 24
A1
-K19
W13 230VAC A2
E1+ E1+ E1+ 3LB 3LB

16.9 / E1+ E1+ / 20.0 17.9 / 3LB 3LB / 20.4
1/L1 2/T1 /18.1

3/L2 4/T2 /18.1
U1 V1 W1 PE 5/L3 6/T3 /18.1
F 13 14 /18.4
M 21 22 /22.4
-M1
3 31 32 /22.4
+1R1

Tag No.: 1R1
P(kW): 52
G
I(A): 84,2
IST(A): 640
17 NB: See Additional Information Page Page: 18
Regarding Rotational Direction! = KBSD
DKAAMJNH Master Versions: Combustion Air Fan
105X03: 085422 Next Page: 19
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1L1 3LA 3LA
18.2 / 1L1 1L1 / 9.7 / 5LA 5LA / 23.0
Smoke Density Monitoring
1L2 3LB 3LB Boiler 1
18.2 / 1L2 1L2 / 9.9 / 5LB 5LB / 23.0
A
1L3
18.2 / 1L3 1L3 / 1 3
-F15
2 4 -PE -A20
197
199
1 I0+ I0-
1911
1 5
-U3 J2
Alarm
Alarm
Alarm
Fault
Fault
Fault
relay
relay
relay
relay
relay
relay
Com
Com
OPASITY MONITOR P1
N/C
N/C
NO
NO
Live Neutral Earth
1 2 3 4 5 6
1 3 5 13 21
-Q18
B 14 22
J5
J3
/20.4
/20.1
I> I> I>
4-20 mA
An GND
-A20:1
DGND
DGND
0-10V
485A
2 4 6
485B
VN
-A20:5
VP
1 2 3 4 5 6 1 2 3
191
193
195 Note : Ferrit Core
-A20:1
To be mounted by
-A20:5
1/L1 3/L2 5/L3
panel supplier in
both ends!
C -K31
1910
1913
1912
1915
1914
/20.4 -A20:1
198
2/T1 4/T2 6/T3
-A20:5
-X3 28 29 30 SH 31 32
192
194
196
D 6 Core,Screened pair,
W15 20AWG (0,5mm²)
Cable Lenght:
Max. 100M
Note : Ferrit Core
NB. Not ALA Supply
-RX_TX
1 2 3 4 5 6
J1
VP VN DGND DGND 485A 485B
E X3 25 26 27
PE
W14 LED- LED+ COMP AGND VP VN

J2
1 2 3 4 5 6
RX
Note : Ferrit Core
NB. Not ALA Supply
U1 V1 W1 PE
F
6 Core,Screened pair,
M 20AWG (0,5mm²)
-M1
3 Cable Lenght:
Max. 50M
Note : Ferrit Core
+1K24 TX NB. Not ALA Supply
1 2 3 4 5 6 7 8
J2
LED- LED+ COMP AGND VP VN SIG N/C
Smoke Density Blower 1
PE
Tag No.: 1K24 TX
G
P: 0,25 kW
I: 0,85 A
18 +1K24 Smoke Density Transmitter & Receiver Tag No.: 1K24 Page: 19
Master Versions: Smoke Density Blower 1 = KBSD
105X03: 085422 Next Page: 20
9100 Aalborg DK
Revision 4
F
E
B
C
A
19
18.6 /
E1+
DKAAMJNH
13/03/2019
0
E1+

/19.1
-Q18
1
-A13:3
-A13
3
/43.1
DI2
22
21
Overload
Project
See Title Page
E1+
dkaajbda
Created By
/20.4
-K31
2
-A13:4
-A13
4
/43.2
DI3
14
13
Running Feedback
13-10-2017
Creation Date
E1+
E1+ / 21.3
3
EEC Version: 1,07

18.9 /
3LB
Master Versions:
3LB
-K31
230VAC
/19.1
-Q18
5/L3
3/L2
1/L1
13
4
201 -A9:2

-A9
2
/46.3
14
13
A2
A1
RQ1+
14
Start/Stop
6/T3
4/T2
2/T1
/20.2
/19.1
/19.1
/19.1
3LB
3LB / 21.7
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
21
20
0 1 2 3 4 5 6 7 8 9
11LA
9.7 / 11LA 11LA /
Chemical Dosing Pump 1 Chemical Dosing Pump 1 Chemical Dosing Pump 1
11LB Overload Running Feedback Start/Stop
9.9 / 11LB 11LB /
A
/43.0 /43.1 /46.4

-A13 -A13 -A9

DI0 DI1 RQ2+

1 2 3
CH1_EMC
1 3
-A13:1
-A13:2
-F18
/21.4 2 4
211
CH1_EMC
12 14 21 22 24 14.7 / CH1_EMC
B -K48 -F18 -K48
/21.8 11 /21.1 22 /21.8 21
213
213
C
212
213
-X3 33 34
-W46
A1
E
1 2
-K48
-U1 Junction Box 230VAC A2
1 2 NB. Not AL Supply
-W1 E1+ E1+ E1+ 3LB 3LB
20.3 / E1+ E1+ / 24.0 20.5 / 3LB 3LB / 26.0
2X1mm²
NB.: 1-2m Cable are 14 11 /21.1

12
Prewired on Pump 24 21 /21.5
22
L N 34
32 31
M 44
F -M1
1~ 42 41
PE
+1M23
Chemical Dosing Pump 1

Tag No.: 1M23
P(W): Max. 14,5
G
I(A): 0,46
IST(A): 1,5
20 Page: 21
Master Versions: Chemical Dosing Pump 1 = KBSD
105X03: 085422 Next Page: 22
9100 Aalborg DK
Revision 4
F
E
B
C
A
21
9.2 /
9.2 /
SH1L2
SH1L1
DKAAMJNH
13/03/2019
0
SH1L1
-F17
SH1L2

221 SH1L1
2
1
1
222 SH1L2
4
3
Project
See Title Page
221
222
dkaajbda
Created By
221
2
222
13-10-2017
Creation Date
3
221
EEC Version: 1,07

222
Master Versions:
W16
-E1
/18.7
-K19
+1R1
-X3
4
223

x2
x1
22
21
35
P(W): 60
224
Tag No.: 1R1

32
31
Space Heating
36

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Standby Heating Pump`s No. 1

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
23
22
SH1L2.1 /
SH1L1.1 /
0 1 2 3 4 5 6 7 8 9
3LA 3LA
19.5 / 5LA 5LA /
3LB 3LB
19.5 / 5LB 5LB /
A
-U8.1 -U9.1
Programming Display 4501 Programming Display 4501

Isolation Amplifier Isolation Amplifier

31 33 31 33
12 11 43 42 12 11 43 42
-U8 -U9
FOT1
FOP1
FOT2
FOP2
FOP1 FOT1
C FOP1 / 24.1 FOT1 / 28.1
FOP2 FOT2
FOP2 / 24.1 FOT2 / 28.1
231
232
233
234
D
E X3 37 38 X3 39 40
W17 W19
AMS AMS AMS AMS
-AMS -AMS
+AMS +AMS
Fuel Oil Pressure Fuel Oil Temperature

G
4-20 mA 4-20 mA
Signal To AMS Signal To AMS
22 (Optional) (Optional) Page: 23
Master Versions: Hardwired Remote Monitoring = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Fuel Oil + PP
105X03: 085422 Next Page: 24
9100 Aalborg DK
Revision 4
F
E
B
C
A
23
21.6 /
E1+
DKAAMJNH
13/03/2019
0
E1+
23.4 /
23.4 /
+G99
W21
FOP2
FOP1
G99

-X3
+
41
1
FOP2 FOP1
FOP2
FOP1
-
I1+
-A10
/49.3
Tag No.: G99

PRESSURE
14
42
HFO-DO
TRANSMITTER
Project
See Title Page
SH
-PE
Fuel Oil Pressure Pump
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
E1+
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Pressure Signals - Analog Inputs

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
25
24
E1+ / 25.0
Revision 4
F
E
B
C
A
24
24.9 /
E1+
DKAAMJNH
13/03/2019
0

1
Project
See Title Page
dkaajbda
Created By
2
13-10-2017
Creation Date
E1+
3
EEC Version: 1,07

Master Versions:
4

P
-S1
+G476
2
W22
1
-X3
5
-A5:15
-A5
4
/41.9
15
43
DI14
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Of Cooling unit
44
Tag No.: G476

Pressure Switch G476 o/p
6
Pressure Signals - Digital Input

7
E1+
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
26
25
E1+ / 28.0
0 1 2 3 4 5 6 7 8 9
Oil Servo Motor Fuel Oil Oil Servo Motor Fuel Oil
Pressure Down (Open) Pressure Up (Close) High Pressure Mode
A
/45.1 /45.3 /48.6

-A8 -A8 -A6

RQ0+ RQ1+ DQ7

1 2 8
-A8:2
B
-A8:2
-A6:8
C
-A8:1
261
-A8:2
261
12 14
D A1 -K36
-K36 /26.3 11
261
24VDC A2
F1- F1-
10.9 / F1- F1- / 44.0
262
3LB 3LB
21.9 / 3LB 3LB / 29.0
14 11 /26.5
12
22
21 24
32
E -X3 45 46 47 31 34 -X3 48 49
42
41 44
W23 W24
5 6
F 1 2 N
M
-M1
1~
-U1
+G148 +AMS
High/Low
Pressure Mode
Tag No.: G148 Potential Free Signal
G
To AMS
NB: Terminal Numbers
25 Shown For PMS Page: 26
Are Only Example! = KBSD
DKAAMJNH Master Versions: Pressure Signals - Digital Output
105X03: 085422 Next Page: 27
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
E10+ E10+
10.9 / E12+ E12+ / 50.0
F10- F10- Panel Temperature

10.9 / F12- F12- / 50.0
A
/49.6
-A10
1I2+ 1I2-
3 7
B
-U10
Temperatur Converter
-A10:3
-A10:7
Input Output Supply
1 2 3 4 5 6 7 8
271
271
271
-A10:3
-A10:7
C
-A10:3
-A10:7
Dipswitch Settings
Sensor Dip S1 1 2 3 Temp. Range Dip S2 1 2 3 4 5 6 7 8 9 10

D
TC J (int.cjc) Start Temp End Temp
TC K (int.cjc) 0 Degree Celcius
TC J (ext.cjc) 65 Degree Celcius
TC K (ext.cjc)
Output Dip S1 4 5 6
0-20mA
4-20mA
0-10V
2-10V
E
0-5V
1-5V
Sensor Error Detection Dip S1 7

None
Enable
Output Error Level Dip S1 8

Downscale
Upscale
F
Noise Sup. Dip S1 9 Resp.T. Dip S1 10
50 HZ < 30 ms
60 HZ 300 ms
= ON
Temperature Converter
Panel Temperature
G
NB. Installation In The Upper
Part Of The Power Panel
26 Minimum 2cm Space To Other Components Page: 27
Master Versions: Temperature Signals - Analog Input = KBSD
105X03: 085422 Next Page: 28
9100 Aalborg DK
Revision 4
F
E
B
C
A
27
25.9 /
E1+
DKAAMJNH
13/03/2019
0
E1+
23.8 /
23.8 /
W25
+G28
FOT2
FOT1
-B1

-X3
+
50
1
FOT2 FOT1
FOT2
FOT1
-
I0+
-A10
/49.2
13
51
(Heater)
TRANSMITTER
TEMPERATURE
Tag No.: G28
Project
See Title Page
PE
Fuel Oil Temperature
-PE
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
E1+
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Inputs
6
Temperature Signals - Analog

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
29
28
E1+ / 30.0
Revision 4
F
E
B
C
A
28
26.9 /
3LB
DKAAMJNH
13/03/2019
0

3LB
W26
-M1
-X3
1
-A8:3
+G20
-A8
1
3
/45.4
52
RQ2+
Project
-A8:4
M
2
1~
See Title Page

53
Oil Servo Motor Fuel Oil
Tag No.: G20

Temperature Down (Close)
54
-A8:4
dkaajbda
Created By
2
-A8:4
-A8
4
/45.5
RQ3+
13-10-2017
Creation Date
Oil Servo Motor Fuel Oil
Temperature Up (Open)
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
3LB
Output
6
Temperature Signals - Digital

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
30
3LB / 33.0
29
Revision 4
F
E
B
C
A
29
28.9 /
E1+
DKAAMJNH
13/03/2019
0
E1+

1
Project
See Title Page
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Water Level Signals - Digital Input

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
31
30
E1+ / 31.0
0 1 2 3 4 5 6 7 8 9
G115 Heavy Fuel Oil

G115 Diesel Oil Position Position Mixing Tube Position G111 Tank Position G111
A
/41.1 /41.0 /41.8 /41.6

-A5 -A5 -A5 -A5

DI1 DI0 DI13 DI10

2 1 14 11
-A5:14
-A5:11
-A5:2
-A5:1
E1+ E1+ E1+

30.9 / E1+ E1+ / 32.0
E -X3 57 58 -X3 59 -X3 60 61 -X3 62
W28 W29
1 2 3 4 1 2 3 4
-S1 -S2 -S1 -S2

F
3 Way Valve 3 Way Valve

Micro Switch Box Micro Switch Box
-S1 -S1
+G115 +G111
3-Way Oil Valve 3-Way Oil Valve

Feedback Switch Box Feedback Switch Box
G
Tag No.: G115 Tag No.: G111
30 Page: 31
Master Versions: Valves - Digital Input = KBSD
105X03: 085422 Next Page: 32
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Cooler Position G436 Bypass Cooler Position G436 Mixing Tube Position G437 Tank Position G437
A
/43.3 /43.3 /41.1 /41.2

-A13 -A13 -A5 -A5

DI4 DI5 DI2 DI3

5 6 3 4
C
-A13:5
-A13:6
-A5:3
-A5:4
D
E1+ E1+ E1+

31.9 / E1+ E1+ / 44.0
E -X3 63 64 -X3 65 -X3 66 67 -X3 68
W30 W31
1 2 3 4 1 2 3 4
-S1 -S2 -S1 -S2

F
3 Way Valve 3 Way Valve

Micro Switch Box Micro Switch Box
-S1 -S1
+G436 +G437
3-Way Oil Valve 3-Way Oil Valve

Feedback Switch Box Feedback Switch Box
G
Tag No.: G436 Tag No.: G437
31 Page: 32
Master Versions: MGO Valves - Digital Input = KBSD
105X03: 085422 Next Page: 33
9100 Aalborg DK
Revision 4
F
E
B
C
A
32
29.9 /
3LB
DKAAMJNH
13/03/2019
0
G111
3LB

-Y1
W32
-X3
1
-A15:1
-A15
1
/47.1
x2
x1
69
RQ0+
Project
PE
See Title Page

70
Tag No.: G111

Oil Return Line Valve G111
PE
-PE
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
3LB
6
Valves - Digital Output

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
34
3LB / 34.0
33
Revision 4
F
E
B
C
A
33
33.9 /
3LB
DKAAMJNH
13/03/2019
0
3LB

+G437
-Y1
W33
-X3
1
-A15:2
-A15
2
/47.3
x2
x1
71
RQ1+
Project
Tag No.: G437
Oil Tank G437
PE
See Title Page

72
3 Way Valve Mixing Tube Or
PE
-PE
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
MGO Valves - Digital Output

7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
3LB /
139
35
34
Revision 4
F
E
B
C
A
34
DKAAMJNH
13/03/2019
0

1
2L+
1L+
-A0
LK3
Project
X1P3
X80
(LAN)
24VDC
PROFINET
See Title Page

2M
1M
MAC ADDRESS
X1P1R
dkaajbda
Created By
PROFINET (LAN)
X1P2R
BA 2xFC
2
LK1
LK2
/7.0
/37.1
yyyyyxxxxxyyyyyy
CPU PLC
ALTC PLC
13-10-2017
CPU
Creation Date
3
EEC Version: 1,07

X50
RUN
STOP
PUSH
R/S ER MT
MRES
PWR
CPU XXXXXX-XX-X
Mod
Master Versions:
Server
-A1
END
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
PLC Overview
6
7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
36
35
0 1 2 3 4 5 6 7 8 9
-A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A13 -A15 -A20 -A99
A
Bus Adapter DI ST DI ST DI ST DQ ST RQ NO ST RQ NO ST RQ NO ST AI ST DI ST DI ST RQ NO ST AI ST
Interface Server
Module 16x24VDC 16x24VDC 16x24VDC 4xI 2-/4-wire 16x24VDC 16x24VDC 4xI 2-/4-wire Mod
8x24VDC/0,5A 120/230VAC/5A 120/230VAC/5A 120/230VAC/5A 120/230VAC/5A
DIAG
DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
.0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 .0 .1 AI0 AI1 .0 .1 .0 .1 .0 .1 AI0 AI1

.2 .3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3 .2 .3 AI2 AI3 .2 .3 .2 .3 .2 .3 AI2 AI3
DIa
DIa
DIa
DIa
DIa
.4 .5 .4 .5 .4 .5 .4 .5 .4 .5 .4 .5
.6 .7 .6 .7 .6 .7 .6 .7 .6 .7 .6 .7
.0 .1 .0 .1 .0 .1 .0 .1 .0 .1
.2 .3 .2 .3 .2 .3 .2 .3 .2 .3
DIb
DIb
DIb
DIb
DIb
.4 .5 .4 .5 .4 .5 .4 .5 .4 .5
.6 .7 .6 .7 .6 .7 .6 .7 .6 .7
PWR
PWR PWR CC00 PWR CC00 PWR CC00 CC02 PWR CC00 PWR CC00 PWR CC00 PWR CC03 PWR CC00 PWR CC00 PWR CC00 PWR CC03
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
C 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6 5 6 5 6
7 8 7 8 7 8 7 8 7 8 7 8 7 8 7 8
7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12
11 1211 1211 12 11 12
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
1 1 1 1 1 1 1 1
15 16 15 16 15 16 15 16 L N L N L N 15 16 15 16 15 16 L N 15 16
2 2 2 2 2 2 2 2
L+ M L+ M L+ M L+ M L N L N L N L+ M L+ M L+ M L N L+ M
D
Interface + DI16 DI16 DI16 DQ8 RQ4 RQ4 RQ4 AI4(I) DI16 DI16 RQ4 AI4(I) END
Bus adapt.
/7.0 /53.1 /15.4 /31.2 /53.2 /44.1 /45.1 /46.1 /49.1 /42.0 /21.4 /47.1 /19.8
/38.1 /52.1 /15.3 /31.1 /55.1 /15.7 /26.1 /18.7 /27.7 /21.5 /33.1 /19.8
/52.2 /15.5 /32.3 /54.1 /16.7 /26.2 /20.4 /27.7 /20.1 /34.1
/11.8 /15.6 /32.4 /54.2 /15.8 /29.1 /21.8 /28.1 /20.2
/9.7 /16.4 /31.4 /54.3 /29.2 /24.1 /32.1
/9.8 /16.3 /31.3 /54.4 /32.2
/12.7 /16.5 /25.5 /26.3 /43.0
/18.5 /16.6 /41.0 /48.1
/18.4 /40.0
/39.0
35 Page: 36
Master Versions: I/O Cards Overview = KBSD
105X03: 085422 Next Page: 37
9100 Aalborg DK
Revision 4
F
E
B
C
A
36
12.8 /
10.9 /
F10-
E10+
DKAAMJNH
13/03/2019
0

F10-
/35.1
-A0
1
Project
See Title Page
-X1/P3
-X80
1
1
1M
TD
E10+
dkaajbda
Created By
-X1/P3
-X80
2
2
1M
TD_N
ALTC CPU - Xyyy
13-10-2017
-X1/P3
-X80
Creation Date
3
3
RD
2L+
-X1/P3
-X80
3
6
1L+
EEC Version: 1,07

RD_N
Ethernet
Ext Mem
Master Versions:
4

LAN1
-X1:P1
BA 2xRJ45
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
LAN_IO
-X1:P2
PLC - A0
6
-X1/P2
-X1/P1
1
1
TD
TD
-X1/P2
-X1/P1
2
2
LAN1
TD_N
TD_N
7
-X1/P2
-X1/P1
LAN_IO
3
3
RD
RD
105X03: 085422
-X1/P2
-X1/P1
4
4
RD_N
RD_N
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
F10- /
E10+ /
LAN1 / 50.0
139
38
37
LAN_IO / 38.0
Revision 4
F
E
B
C
A
37
10.9 /
37.9 /
10.9 /
F11-
E11+
DKAAMJNH
13/03/2019
0
LAN_IO

E10+
/36.1
-A2
1
F10-
Project
See Title Page
-X80
1L+
1
dkaajbda
Created By
2
-X80
1M
2
13-10-2017
Creation Date
LAN_IO
-X80
2L+
2L+
3
3
Interface Module for Remote I/O
EEC Version: 1,07

-X80
2M
2M
Master Versions:
4
4

LAN_IO
1
LAN1
2 x RJ45
Busadapter
2
5
LAN2
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
2L+
I/O Interface -A2

2M
7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
F11- /
E11+ /
2M / 39.0
139
39
38
2L+ / 39.0
0 1 2 3 4 5 6 7 8 9
A
B
-A3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/36.2 DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15
/53.1 /52.1 /52.2 /11.8 /9.7 /9.8 /12.7 /18.5 /18.4
Start
Permission External Power Panel In Combustion Air
Boiler 1 From External Stop Shutdown Emergency Power Supply 1 Power Supply 2 Emergency Combustion Air Fan 1 Running
PMS Burner 1 Burner 1 Stop Activated Feedback Feedback Operation Fan 1 Overload Feedback
L M
C
Digital Input Card + -
2L+
2M
2L+
38.9 / 2L+
2M
D 38.9 / 2M
38 Page: 39
Master Versions: Digital Input Card - A3 = KBSD
105X03: 085422 Next Page: 40
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
A
B
-A4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/15.4 /15.3 /15.5 /15.6 /16.4 /16.3 /16.5 /16.6
Fuel Oil Pump 1 Fuel Oil Pump 2

Fuel Oil Pump 1 Running Fuel Oil Pump 1 Fuel Oil Pump 1 Fuel Oil Pump 2 Running Fuel Oil Pump 2 Fuel Oil Pump 2
Overload Feedback Remote Stop Remote Start Overload Feedback Remote Stop Remote Start
C
Digital Input Card
39 Page: 40
105X03: 085422 Next Page: 41
9100 Aalborg DK
Revision 4
F
E
B
C
A
40
/36.3
-A5
DKAAMJNH
13/03/2019
0
DI0
/31.2
1
G115 Heavy
Fuel Oil Position
DI1

/31.1
2
Position
G115 Diesel Oil
1
Project
See Title Page
DI2
/32.3
3
Digital Input Card

Mixing Tube
Position G437
dkaajbda
Created By
DI3
/32.4
4
2
G437
Tank Position
13-10-2017
Creation Date
DI4
5
3
EEC Version: 1,07

DI5
6
Master Versions:
DI6
7
4

DI7
8
DI8
9
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
DI9
10
6
DI10
/31.4
G111
Digital Input Card - A5

11
Tank Position
DI11
12
7
105X03: 085422
DI12
13

DI13
/31.3
8
14
Mixing Tube
Position G111
+ PP
= KBSD
Pages of:
Next Page:
DI14
/25.5
15
Cooling unit
G476 o/p Of
Pressure Switch
9
Page:
DI15
16
139
42
41
Revision 4
F
E
B
C
A
41
/36.5
-A11
DKAAMJNH
13/03/2019
0
DI0
1
DI1

2
1
Project
See Title Page
DI2
3
Digital Input Card
dkaajbda
Created By
DI3
4
2
13-10-2017
Creation Date
DI4
5
3
EEC Version: 1,07

DI5
6
Master Versions:
DI6
7
4

DI7
8
DI8
9
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
DI9
10
6
DI10
11

DI11
12
7
105X03: 085422
DI12
13

DI13
8
14
+ PP
= KBSD
Pages of:
Next Page:
DI14
15
9
Page:
DI15
16
139
43
42
0 1 2 3 4 5 6 7 8 9
A
B
-A13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/21.4 /21.5 /20.1 /20.2 /32.1 /32.2
Chemical Smoke Density

Chemical Dosing Pump 1 Smoke Density Blower 1
Dosing Pump 1 Running Blower 1 Running Cooler Position Bypass Cooler
Overload Feedback Overload Feedback G436 Position G436
C
Digital Input Card
42 Page: 43
105X03: 085422 Next Page: 44
9100 Aalborg DK
Revision 4
F
E
B
C
A
43
32.9 /
17.9 /
26.9 /
F1-
E1+
3LA
DKAAMJNH
13/03/2019
0

/36.3
-A7
1
3LA
Project
See Title Page
RQ0+
/15.7
1
Start/Stop
Fuel Oil Pump 1
/12.2
-K6
dkaajbda
Created By
3LA
AL
RQ0-
41
42 44
5
2
AL
AL
13-10-2017
Creation Date
RQ1+
/16.7
2
AL
Start/Stop
Fuel Oil Pump 2
Digital Output Card 230VAC

3
EEC Version: 1,07

E1+
RQ1-
6
Master Versions:
F1-
RQ2+
AL
/15.8
3
Fuel Oil Pump

Stand By Start
4

RQ2-
7
RQ3+
AL
4
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RQ3-
8
6
1L
9
1L
RES
Digital Output Card 230VAC - A7

2L
2L
11
RES
7
1N
10
1N
105X03: 085422
RES
AL

E1+
2N
12
2N
RES
8
F1-
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
AL / 45.0
139
45
F1- / 45.0
44
E1+ / 45.0
0 1 2 3 4 5 6 7 8 9
E1+ E1+
44.9 / E1+ E1+ / 46.0
F1- F1-
44.9 / F1- F1- / 46.0
A
AL AL AL AL AL
44.9 / AL AL / 46.0
B
-A8 1 5 2 6 3 7 4 8 1L 2L 1N 2N
/36.4 RQ0+ RQ0- RQ1+ RQ1- RQ2+ RQ2- RQ3+ RQ3- 1L 2L 1N 2N
/26.1 /26.2 /29.1 /29.2
Oil Servo Motor Oil Servo Motor Oil Servo Motor Oil Servo Motor
Fuel Oil Fuel Oil Fuel Oil Fuel Oil
Pressure Down Pressure Up Temperature Temperature
(Open) (Close) Down (Close) Up (Open)
9 11 10 12
C
Digital Output Card 230VAC RES RES RES RES
44 Page: 45
Master Versions: Digital Output Card 230VAC - A8 = KBSD
105X03: 085422 Next Page: 46
9100 Aalborg DK
Revision 4
F
E
B
C
A
45
45.9 /
45.9 /
45.9 /
F1-
E1+
AL
DKAAMJNH
13/03/2019
0

AL
/36.4
-A9
1
Project
See Title Page
RQ0+
/18.7
1
Fan 1
Start/Stop
Combustion Air
dkaajbda
Created By
RQ0-
5
2
13-10-2017
Creation Date
RQ1+
AL
/20.4
2
Blower 1
Start/Stop
Smoke Density

3
EEC Version: 1,07

E1+
RQ1-
6
Master Versions:
F1-
RQ2+
AL
/21.8
3
Chemical
Start/Stop
Dosing Pump 1
4

RQ2-
7
RQ3+
AL
4
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RQ3-
8
6
1L
9
1L
RES

2L
2L
11
RES
7
1N
10
1N
105X03: 085422
RES
AL

E1+
2N
12
2N
RES
8
F1-
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
AL / 47.0
139
47
F1- / 47.0
46
E1+ / 47.0
Revision 4
F
E
B
C
A
46
46.9 /
46.9 /
46.9 /
F1-
E1+
AL
DKAAMJNH
13/03/2019
0

AL
/36.6
-A15
1
Project
See Title Page
RQ0+
/33.1
1
Valve G111
Oil Return Line
dkaajbda
Created By
RQ0-
5
2
13-10-2017
Creation Date
RQ1+
AL
/34.1
2
3 Way Valve
Oil Tank G437

Mixing Tube Or

3
EEC Version: 1,07

E1+
RQ1-
6
Master Versions:
F1-
RQ2+
AL
3
4

RQ2-
7
RQ3+
AL
4
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RQ3-
8
6
1L
9
1L
RES

2L
2L
11
RES
7
1N
10
1N
105X03: 085422
RES

E1+
2N
12
2N
RES
8
F1-
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
AL /
139
48
F1- / 53.0
47
E1+ / 52.0
Revision 4
F
E
B
C
A
47
DKAAMJNH
13/03/2019
0

/36.3
-A6
1
Project
See Title Page
DQ0
/53.2
1
Start Request
Boiler 1 To PMS
dkaajbda
Created By
DQ1
/55.1
2
2
Stop Mode
Burner 1 In
13-10-2017
Creation Date
DQ2
/54.1
3
Boiler 1
Alert Group 1
Digital Output Module

3
EEC Version: 1,07

DQ3
/54.2
4
Boiler 1
Alert Group 2
Master Versions:
9
M
DQ4
/54.3
5
Boiler 1
Alert Group 3
4

M
10
DQ5
/54.4
6
Boiler 1
Alert Group 4
M
11
DQ6
7
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
M
12
DQ7
/26.3
8
Mode
High Pressure
6
M
L+
13
L+
Digital Output Card 24VDC - A6

M
14
7
M
15
105X03: 085422
M
16
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
139
49
48
Revision 4
F
E
B
C
A
48
DKAAMJNH
13/03/2019
0
/36.5
-A10

1
UV0
9
Project
See Title Page
2I0+
/28.1
13
Fuel Oil
(Heater)
Temperature
dkaajbda
Created By
2
UV1
10
13-10-2017
Creation Date
2I1+
/24.1
14
Fuel Oil
HFO-DO
Pressure Pump
3
UV2
EEC Version: 1,07

11
Analog Input Card

2I2+
Master Versions:
15
4

UV3
12
2I3+
16
5
1I0+
1
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
1I1+
2
6
1I2+
/27.7
3
Panel
Temperature
Analog Input Card - A10

1I3+
4
7
1I0-
5
105X03: 085422
1I1-
6
8
1I2-
/27.7
7
+ PP
= KBSD
Pages of:
Next Page:
1I3-
8
9
Page:
139
50
49
Revision 4
F
E
B
C
A
49
27.5 /
37.9 /
27.5 /
F12-
LAN1
E12+
DKAAMJNH
13/03/2019
0

PE
1
-U16
1
501
Project
E10+
See Title Page

F10-
12/24/48vdc
Top Panel View
LAN1
V1-
V2-
V1+
V2+
dkaajbda
Created By
2
13-10-2017
Creation Date
/50.1
-U16
3
EEC Version: 1,07

LAN1
-W47
1
+LCP1
Required
2
-A1:P2
3
Panel 1 (LCP1)
4
LAN Connection
To Local Control
1
2
4
5
3
P2
P1
Master Versions:
Front Panel View
NB. Cat 6. LAN Cable

4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Ethernet Switch
6
7
105X03: 085422
8
+ PP
= KBSD
Pages of:
Next Page:
9
Page:
F12- /
E12+ /
139
51
50
LAN4 / 51.0
0 1 2 3 4 5 6 7 8 9
+ECR
A
-U1
P1 -U0
/7.7
P2
5 15" Operating Panel/HMI

4
3
B
2
X80 - Power Supply X2 - PROFIBUS X3 - PROFINET X1 - PROFINET (LAN) X61/X62 - X90 - AUDIO X60 -
USB (A) LINE IN/OUT USB(B)
1 Remote HMI
NB: Must Be supplied Locally with 24VDC
:
-X80:+ -X80:- -X1:P1 -X1:P2 -X61 -X62
See Datasheet for additional information
Power Consumption: Max. 4A/96VA
1 2 3 4 5 NB. Cat. 6 Ethernet Cable Required
C +ECR
W36
W35
D 50.9 / LAN4
511
E W38
USB
-U16:LAN4
F Keypad
Mouse
Control Panel
-U3 -U3
+ECR +CP
Keyboard & Mouse LAN Connection

G
NB. USB Cable To Port X61 On HMI To KBM Burner
Control Panel
50 Page: 51
Master Versions: Remote Components = KBSD
105X03: 085422 Next Page: 52
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
External Stop Burner 1 External Shutdown Burner 1

A
/39.1 /39.1
-A3 -A3
DI1 DI2
2 3
C
-A3:2
-A3:3
E1+ E1+
47.9 / E1+ E1+ /
E -X3 73 74 -X3 75 76
W39 W40
1 2 3 4
-U1 -U2
+External +External
External Stop External Shutdown

Burner 1 Burner 1
NB: Not Alfa Laval NB: Not Alfa Laval
G
Aalborg Supply Aalborg Supply
Terminal Numbers Terminal Numbers
51 Shown External Shown External Page: 52
Are Only Example! Are Only Example! = KBSD
DKAAMJNH Master Versions: External Signals - Stop & Shutdown
Revision 4 See Title Page dkaajbda 13-10-2017 Burner 1 + PP
105X03: 085422 Next Page: 53
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Start Permission Boiler 1 Start Request Boiler 1 To

From PMS PMS
A
/39.0 /48.1
-A3 -A6
DI0 DQ0
1 1
-A6:1
C
-A3:1
531
531
12 14
D A1 -K37
-K37 /53.2 11
531
24VDC A2
F1- F1-
47.9 / F1- F1- / 54.0
532
10.9 / E3+ E3+ /
14 11 /53.6
12
22
21 24
32
E -X3 77 78 31 34 -X3 79 80
42
41 44
W41 W42
1 2 5 6
-U1 -U1
+PMS +PMS
Start Permission Start Request From Boiler 1

Boiler 1 To Power
From Power Management System
G
Management System Potential Free Signal
NB: Terminal Numbers NB: Terminal Numbers
52 Shown For PMS Shown For PMS Page: 53
Are Only Example! Are Only Example! = KBSD
DKAAMJNH Master Versions: External Signals - Power
Revision 4 See Title Page dkaajbda 13-10-2017 management system Boiler 1 + PP
105X03: 085422 Next Page: 54
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Alert Group 1 Boiler 1 Alert Group 2 Boiler 1 Alert Group 3 Boiler 1 Alert Group 4 Boiler 1
A
/48.3 /48.3 /48.4 /48.4

-A6 -A6 -A6 -A6

DQ2 DQ3 DQ4 DQ5

3 4 5 6
C
-A6:3
-A6:4
-A6:5
-A6:6
541 543 545 547
541
543
545
547
12 14 12 14 12 14 12 14
D -K39 -K40 -K41 -K42
/54.1 11 /54.2 11 /54.3 11 /54.4 11
541
543
545
547
542
544
546
548
E -X3 81 82 -X3 83 84 -X3 85 86 -X3 87 88
A1 A1 A1 A1
-K39 -K40 -K41 -K42
24VDC A2 24VDC A2 24VDC A2 24VDC A2 W43
F1- F1- F1- F1- F1-

53.9 / F1- F1- / 55.0
1 2 3 4 5 6 7 8
-AMS
14 11 /54.6 14 11 /54.7 14 11 /54.8 14 11 /54.9
12 12 12 12
22 22 22 22
F
21 24 21 24 21 24 21 24 NB: Terminal numbers shown for AMS connection, is only used as examples.
32 32 32 32
Actual numbers in AMS to be assigned by yard
31 34 31 34 31 34 31 34
42 42 42 42
41 44 41 44 41 44 41 44
+AMS
Alert Group 1 Alert Group 2 Alert Group 3 Alert Group 4
Boiler 1 Boiler 1 Boiler 1 Boiler 1
Potential Free Potential Free Potential Free Potential Free
Alert Group 1 Alert Group 2 Alert Group 3 Alert Group 4 Alert Signal Alert Signal Alert Signal Alert Signal
G
NB: Terminal Numbers NB: Terminal Numbers NB: Terminal Numbers NB: Terminal Numbers
Shown For PMS Shown For PMS Shown For PMS Shown For PMS
53 Are Only Example! Are Only Example! Are Only Example! Are Only Example! 54
Page:
Master Versions: Alert Signals - Alert Group 1-4 = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Boiler 1 + PP
105X03: 085422 Next Page: 55
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Burner 1 In Stop Mode

A
/48.2
-A6
DQ1
2
C
-A6:2
551
551
12 14
D -K47
/55.1 11
551
552
E -X3 89 90
A1
-K47
24VDC A2 W44
F1-
54.5 / F1- F1- /
1 2 3 4 5 6 7 8
-AMS
14 11 /55.6
12
22
F
21 24 NB: Terminal numbers shown for AMS connection, is only used as examples.
32
31 34
42
41 44
+AMS
Burner 1 Burner 1
G
In Stop Mode In Stop Mode
Potential Free Signal
54 Page: 55
Master Versions: Alert Signals - Burner 1 In Stop = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Mode + PP
105X03: 085422 Next Page: 56
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Potential Free Alert Signals

A
561 561 563
561
563
22 24 22 24 12 14
B -K1 -K2 -K12
/9.1 21 /9.4 21 /15.8 11
562
562
561
562
561
C
563
564
561
E -X3 91 92 -X3 93 94
W45
Potential Free Alert Signals
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
-AMS
F
NB: Terminal numbers shown for AMS connection, is only used as examples.
Power Supply Failure

NB. If Feedwater Pumps Fuel Oil Pump
G
NOT AL Supply, Stand By Start
Stop Feedwater Pumps
55 Page: 56
Master Versions: Alert Signals - Potential Free = KBSD
105X03: 085422 Next Page: +LCP1&Cable Connection/1
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9

11/09/2018dkaajbda
A
3 30 31 32 33 34
Internal targets
B 3 30 32 45
-X5
-X3
-X3
-X3
3 4 30 31 32 33 34 SH 45
=KBSD+LCP1-W1 =KBSD+LCP1-W2 =KBSD+LCP1-W3 =KBSD+LCP1-W4

conductor
conductor
conductor
conductor
Air Damper Actuator Motor Tag
Optional Emergency Stop NB. Not Air Damper Actuator Feedback Steam Pressure 4-20 mA Signal
No. 1R1 NB: 2.5mm² Cable
D Alfa Laval Supply Tag No. 1R1 To AMS (Optional)
Required!
11 12 1 2 3 4 5 SH/9 3 4 5 SH/9 1 2 AMS

+External-S3
+AMS-AMS
+1R1-U1
+1R1-U1
External targets
11
F
1 2 Junction Box 3 4 5 SH/9 1 2 Junction Box 3 4 5 SH/9
F.D Fan F.D Fan

AMS
12
+PP&SCH/56 Page: 1
&SCH/9.3 &SCH/20.1
Cable-connection diagram = KBSD +PP&SCH/23.2
Revision 4 See Title Page dkaajbda 13-10-2017 =KBSD+LCP1-W1 + LCP1
=KBSD+LCP1-W2 105X03: 085422 Next Page: 1.a
9100 Aalborg DK =KBSD+LCP1-W3
=KBSD+LCP1-W4
0 1 2 3 4 5 6 7 8 9

11/09/2018dkaajbda
A
46 41 42 43 52 49
Internal targets
B 46 41 51 47
-X3
-X3
-X3
-X3
46 41 42 43 44 51 52 47 48 49 50

conductor
conductor
conductor
conductor
Remote Pressure Boiler Remote Water Level Boiler Remote
Steam Pressure 4-20 mA Signal Water Level 4-20 mA Signal To
Monitoring & 4-20 mA Isolated Monitoring & 4-20 mA Isolated
D To AMS (Optional) AMS (Optional)
Signal Tag No.: 1H2 Signal Tag nr.: 1W32
AMS 32 31 45 41 AMS AMS 32 31 45 41
+1W32-W32
+AMS-AMS
+AMS-AMS
+1H2-H2
External targets
32 31 45 41 32 31 45 41
F
AMS LED Display AMS LED Display
1 Page: 1.a
+PP&SCH/23.2 &SCH/22.1
Master Versions: +PP&SCH/23.2
Cable-connection diagram &SCH/22.5 = KBSD
=KBSD+LCP1-W5 105X03: 085422 Next Page: 1.b
=KBSD+LCP1-W7
0 1 2 3 4 5 6 7 8 9

13/03/2019
DKAAMJNH
A
63 65 88 89 90 91 133
Internal targets
B 63 88 90 133
-X3
-X3
-X3
-X3
63 64 65 88 89 SH 90 91 133

conductor
conductor
conductor
conductor
Feed Water Valve Positioner Tag Feed Water Valve Positioner
Air Damper Closed Tag No.: 1R1 Fuel Oil Flow Pulse Signal To AMS
D No.: 1W4 230VAC Supply Tag No.: 1W4
6 7 8 Yi GND N L Yu N L Yi GND Yu
E
+1W4-U1
+1W4-U1
+AMS-U2
+1R1-U1
Yi GND Yu N L Yi GND Yu N L
External targets
ELECTRIC POSITIONER ELECTRIC POSITIONER

Ra Rb Rc L▲ L▼ N Ra Rb Rc L▲ L▼ N
6 7 8
F
M M
1K 1~ 1K 1~
1.a Page: 1.b

&SCH/24.2 Master &SCH/33.1
Versions: &SCH/33.1
=KBSD+LCP1-W9 105X03: 085422 Next Page: 1.c
=KBSD+LCP1-W11
Revision 4
F
E
B
C
A
1.b
External targets Internal targets
DKAAMJNH
13/03/2019
0
=KBSD+LCP1-W11

Fuel Oil Flow Pulse Signal To AMS
conductor
1
+AMS-U2 -X3
Project
134
See Title Page

134
134
&SCH/28.6
dkaajbda
Created By
Cable-connection diagram
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
=KBSD+LCP1-W11
Cable-connection diagram
7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
13/03/2019
9
Page:
Ala_Std_Cable_ConForm_ALTC_External_Rev3
DKAAMJNH
&Partlist/1
139
1.c
0 1 2 3 4 5 6 7 8 9
Parts list
A
-A1 36 1 IM155-6 PN ST INCL. BA 2XRJ45 6ES7155-6AA00-0BN0 SIE SIE.6ES7155-6AA00-0BN0

-A2 36 1 BASEUNIT TYPE A0, BU15-P16+A10+2D 6ES7193-6BP20-0DA0 SIE SIE.6ES7193-6BP20-0DA0


B
-A8 36 1 ET 200SP, AQ 2XI STANDARD, PU 1 6ES7135-6GB00-0BA1 SIE SIE.6ES7135-6GB00-0BA1
-A8 36 1 BASEUNIT TYPE A1, BU15-P16+A0+2B/T 6ES7193-6BP00-0BA1 SIE SIE.6ES7193-6BP00-0BA1
-A9 36 1 ET 200SP, AQ 2XI STANDARD, PU 1 6ES7135-6GB00-0BA1 SIE SIE.6ES7135-6GB00-0BA1
-A9 36 1 BASEUNIT TYPE A1, BU15-P16+A0+2B/T 6ES7193-6BP00-0BA1 SIE SIE.6ES7193-6BP00-0BA1
C
-A50 37 1 CPU 1212C, DC/DC/DC 6ES7212-1AE31-0XB0 SIE SIE.6ES7212-1AE31-0XB0 8562000732
-A50 37 1 CB 1241, RS485 6ES7241-1CH30-1XB0 SIE SIE.6ES7241-1CH30-1XB0
-A50-A51 39 0 BuR.X20DI9371
-A52 37 1 ANALOG I/O SM 1234, 4AI/2AO 6ES7234-4HE32-0XB0 SIE SIE.6ES7234-4HE32-0XB0 8562000734
D
-F8 21 1 ABB.2CDS252001R0014_S202-C0.5
-F9 53 1 ABB.2CDS252001R0014_S202-C0.5
-H1 7 1 Pilot ligth head - White ML1-100W ABB ABB.1SFA611400R1005_ML1-100W
-H2 11 1 Pilot ligth head - Yellow ML1-100Y ABB ABB.1SFA611400R1003_ML1-100Y
-H3 15 1 Pilot ligth head - Yellow ML1-100Y ABB ABB.1SFA611400R1003_ML1-100Y
E
F
G
&Cable Connection/1.c Page: 1

Revision 4 See Title Page dkaajbda 13-10-2017 SIE.6ES7155-6AA00-0BN0 - + LCP1
ABB.1SVR405651R3000_CR-M4SS 105X03: 085422 Next Page: 1.a
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Parts list
A


-K9 14 0

B
-K13 15 0
C
D
E
-Q1 6 1 ABB.1SCA101661R1001
-R1 12 0
-R2 12 0
-R3 12 0
-R4 12 0
-R5 12 0
F
-R6 12 0
-R7 17 0
-R8 20 1 1 KΩ Resistor
-R8 20 1 6 KΩ Resistor
-S1 20 2 ABB.1SFA611605R1120 (Contact Block w. Holder & 2 NC)
-S1 20 2 Emergency stops MPET4-10R ABB ABB.1SFA611523R1001_MPET4-10R
-S2 10 1 Key-operated Selector switch M2SSK2-101 ABB ABB.1SFA611281R1001_M2SSK2-101
-S2 10 1 Contact block with holder, 1NO MCBH-10 ABB ABB.1SFA611605R1101_MCBH-10
-S2 10 1 Contact block - 1NC MCB-01 ABB ABB.1SFA611610R1010_MCB-01
-S3 11 0
G
1 Page: 1.a
Revision 4 See Title Page dkaajbda 13-10-2017 ABB.1SVR405659R1100_CR-MH1 - + LCP1
105X03: 085422 Next Page: 1.b
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Parts list
A
-S4 11 0
-S5 11 0
-S6 11 0
-S7 20 0
-U5 17 0
-U6 18 1 Flamescanner (ALA Supply) Alfa Laval LAE10 Flamescanner 6312127

-U6 18 1 Socket For LAE10 Flamescanner
B
-U7 18 1 Flamescanner (ALA Supply) Alfa Laval LAE10 Flamescanner 6312127
-U7 18 1 Socket For LAE10 Flamescanner
-U10 26 1 PR PR3101
-U11 20 1 AL Air Damper Controller 8000000104
-U12 51 1 6AV2144-6QC10-0AL0
-U14 52 1 KP300 BASIC MONO PN 6AV6647-0AH11-3AX0 SIE SIE.6AV6647-0AH11-3AX0 8562000735
C
-U15 53 1 AL Capasitor UPS 8562000754
-U16 28 0
-V1 8 1 CP-E 24/10.0 Power supply CP-E 24/10.0 ABB ABB.1SVR427035R0000_CP-E 24/10.0
1.a Page: 1.b

Master Versions: Parts list : - = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 ABB.1SVR427035R0000_CP-E + LCP1
24/10.0 105X03: 085422 Next Page: &SCH/1
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Local Control Panel 1

A
Terminals: Panel Connection NB - Off-standard Information:
X0: Communication Component Type Description

X1: 230 VAC Internal Distribution
X2: 24 VDC Internal Distribution

Actual Terminal: A Equipment Group : Amplifier, PLC,...
B
X3: In Panel
X3.1: 230 VAC External Distribution & B Sensors
Terminals w. Static Numbers
X4: On Burner C Condensator
X5: Emergency Stop
X6: Plugs On Burner E Lightning Equipment, Heating Equipment..
Layer 2
X7: Gaugeboards & Junction Boxes F Protection : Circuit Breaker,Fuse,
Therm. Overload Relay,..
Layer 1
Wire(s) Colour:
G Generator, Power Supply`s, Fan,..
C See "Wire Colour Sheet"
H Signaling Device,..
Yard Connection
Wire(s) Numbering: K Contactor
External Component Placement:
Potential Numbering: K Relay
External components are structured in boxes, and are showing the actual
Ex.: "FOP1" - Meaning "Fuel Oil Pump 1"
position number for each component, according to PI diagrams
Other wires are numbered: M Motors
Terminal numbers shown in customers equipment etc. AMS/ECR are only examples!
Ex.: 051, 052, 053 etc.
Number On Page Q Power Switch Gear:
Tag Numbers:
Load Switch Breaker,
Page No. Motor Circuit Breaker,...
Page no. Tagnumbers shown for external components are not stamped with position
D
numbers according to list of parts.
Tagnumbers on cable reports and PI diagrams have R Resistance,Rheostat,...
position numbers in front of the tag number.
Cables/Connection: S Electrical Equipment For Control Circuits:
Motors Rotational Direction: Switch, Push Button, Limit Switch,...
NB. Cables Marked with * or 1W
All Motors, Shall Have Correct Rotational Direction* T Transformer,...
Are Prewired By ALFA LAVAL AALBORG
Change Of Direction Can Be Done According To Below Scheme`s:
Cables to tag no.: F32, F33, F166 & All cables with screen, U Transducer : Electrical / Electrical Quantity
must be seperate cables as shown in drawings/cable connection Y/D Motors: D.O.L Motors: Frequency Controller,Softstarter,Transducer,
Motor Motor Special Equipment,..
E
Other cables marked W(and a number 1-?), Terminals U1 V1 W1 U2 V2 W2 Terminals U1 V1 W1
yard can chose to collect into multiple multi-core cables. Motor Motor X Terminal Blocks,Connectors,Socket,...
Etc. 12-wire multicore or 18-wire multicore... Rotation Rotation
Right** Right**
Y Electrical Controlled Mechanical Device:
Cable Routing: Valve,Brake,...
Cable runs shall be installed well clear of substantial heat sources. L1 L2 L3 L2 L3 L1
L1 L2 L3
Power cables and signal cables,
must be held with respect distance to one another
according to applicable standard(s).
Component Labeling:
F Motor Motor
Vibration:
Terminals U1 V1 W1 U2 V2 W2 Terminals U1 V1 W1
Maximun Vibration Values Motor Motor A1 13 11
100 GAL At 10-30 Hz Rotation Rotation In Connection
Left** Left** -K4 -K4 -K4
1 GAL = 0,01 m/Sek Diagram (Example):
A2 14 12
Setpoints: L3 L2 L1 L2 L1 L3
L3 L2 L1
Setpoints For Motor Protection
Shall be Set To Operation Current (In) Component Type
Maximum Setpoint Is 110%
G *To Be Checked/Corrected By Customer Component No.
**Seen At The Shaft Driving End Of The Motor
&Partlist/1.b Page: 1
Master Versions: Control Panel Information = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 & Off-Standard issues + LCP1
105X03: 085422 Next Page: 2
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Local Control Panel 1

A
Wire Colour Wire Code Application mm² Marking Comments

With VFD Always

B
Black BK AC and DC Power Circuits Min. 1.0 Use Cable With Screen
Green / Yellow GNYE Earth ( PE ) Min. 1.0
Light Blue BU N ( 230 VAC ) Min. 1.0
White WH DC Control Circuits Min. 1.0

C
Red RD AC Control Circuits Min. 1.0
Orange OG Foreign Voltage Min. 1.0 Remember: Permanent Warning Label(s)
NB. Colour identification using combination of those colours listed above may be used
For safety reasons, the colour Green or the colour Yellow may not be used except in the bicolour combination Green and Yellow (PE)
1 Page: 2
Master Versions: Local Control Panel 2 Wire Colours = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 + LCP1
105X03: 085422 Next Page: 3
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
A
Rating of cables with copper conductors and temperature class 90°C

Nominal Current rating [A]

cross-section [mm²] (Based on ambient temperature 45°C)
Single-core 2-core 3 or 4-core

B
1 18 15 13
1,5 23 20 16
2,5 30 26 21
1 18 15 13
1,5 23 20 16
C
2,5 30 26 21
4 40 34 28
6 52 44 36
10 72 61 50
16 96 82 67
D
25 127 108 89
35 157 133 110
50 196 167 137
70 242 206 169
95 293 249 205
E
120 339 288 237

150 389 331 272
185 444 377 311
240 522 444 365
300 601 511 421
F
DC AC DC AC DC AC
400 690 670 587 570 483 469
500 780 720 663 612 546 504
600 890 780 757 663 623 546
2 Page: 3
Master Versions: Cable Rating = KBSD
105X03: 085422 Next Page: 4
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
1000 mm
A
Panel Colour Munsell 7,5BG7,2

LCP1
Tag no.: 1L2

Panel Weight: 125KG (+/-15%)
B
U12
H1 VOLTAGE ON LAMP
H2 MAIN FLAME ON LAMP
C
H3 IGNITION FLAME ON LAMP
U14
M1 PANEL VENTILATOR
R2 WATER LEVEL POSITIONER

1000 mm
R4 AIR DAMPER COMBUSTION AIR FAN POSITIONER

R2 R4 R6 R6 OIL FLOW POSITIONER
D
S1 EMERGENCY STOP PUSHBUTTON

S2 S3 S5 S4 S6 S7
S2 AUTO/EMERGENCY KEY SWITCH
S3 IGNITION PUSHBUTTON
S1
H1 H3 H2 S4 STOP PUSHBUTTON
E
S5 OIL VALVE PUSHBUTTON
S6 ATOMISING STEAM VALVE PUSHBUTTON
S7 RESET AIR DAMPER PUSHBUTTON
U12 15" HMI HMI

U14 AIR FLOW/OILFLOW/WATER LEVEL DISPLAY
F
3 Page: 4
Master Versions: Panel Overview - Front and Name = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Plate + LCP1
105X03: 085422 Next Page: 5
9100 Aalborg DK
Revision 4
F
E
B
C
A
4
DKAAMJNH
13/03/2019
0

M1
M2
1
300 mm
Project
See Title Page
dkaajbda
Created By
2
13-10-2017
Creation Date
M2
M1
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
View
6
LCP Layout 1000mm - Side & Top

1000 mm
7
Coaming Flange
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
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9
Page:
139
6
5
Revision 4
F
E
B
C
A
5
DKAAMJNH
13/03/2019
0

-Q1
-X3.1
-X3.1
+PP
1
061 1LA
2
1
1
1
Project
062 1LB
4
3
2
2
See Title Page

Power Panel
Supply From
Control Voltage
6
5
NB. See Power Panel

PE
dkaajbda
-PE
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
1LA
Gasvaerksvej 21
9100 Aalborg DK
1LB
Alfa Laval Aalborg

6
Control Voltage Supply

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
1LB / 7.0
1LA / 7.0
139
7
6
0 1 2 3 4 5 6 7 8 9
1LA 1LA 1LA 2LA 2LA 2LA
6.9 / 1LA 2LA / 8.0
1LB 1LB 1LB 2LB 2LB 2LB

6.9 / 1LB 2LB / 8.0
A
1LA
1LB
1 3 1 3 1 3 1 3 1 3
B -F1 -F2 -F3 -F4 -F5
2 4 2 4 2 4 2 4 2 4
071
073
3LA
3LB
074
1 1
2LA
2LB
x1
M M
C -M1 -M2 -H1
1~ 1~ WHITE x2
-X1 1 3LA
2 2 3LA / 15.5
10LA
074
10LB
3LA
072
-X1 2
3LB / 15.0
2LB
3LB
072 074
2LA
-X1 3 3LA
4LA / 10.0
3LA
-X1 4 3LB
4LB / 10.0
3LB
3LA -X1 5 3LA
D 5LA / 22.0
3LB -X1 6 3LB

5LB / 22.0
-X1 7 10LA
10LA / 21.0
10LA
2LB -X1 8 10LB
10LB / 21.0
10LB
2LA -X1 9
E 11LA /
10LA
-X1 10
11LB /
10LB
10LA -X1 11
12LA /
10LB -X1 12
12LB /
Panel Voltage On 230VAC Supply 1 230VAC Supply 2

G
Ventilation
6 Page: 7
Master Versions: Control Voltage = KBSD
105X03: 085422 Next Page: 8
9100 Aalborg DK
Revision 4
F
E
B
C
A
7
7.9 /
7.9 /
2LB
2LA
DKAAMJNH
13/03/2019
0
2LA

2LB
-V1
10A
1
081
L
V+
Project
See Title Page
082
N
V-
2LA
dkaajbda
Created By
2LB
2
081
082
13-10-2017
Creation Date
2LB / 13.0
2LA / 13.0
081
3
EEC Version: 1,07

082
Master Versions:
4
081

082
-F6
5
E10+ E10+ E10+

2
1
Gasvaerksvej 21
9100 Aalborg DK
F10- F10- F10-
Alfa Laval Aalborg

4
3
24VDC Supply 1
081
-F7
082
Pilot Voltage
6
E1+ E1+ E1+ 081

2
1
F1- F1- F1- 082

4
3
24VDC Supply 2
E10+
F10-
7
E1+
F1-
105X03: 085422
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
-X2
8
9
6
5
4
3
2
1
14
13
12
11
10
+ LCP1
= KBSD
Pages of:
Next Page:
F1-
F1-
E1+
E1+
E1+
F10-
F10-
E10+
E10+
9
Page:
139
9
F3- / 20.0
F2- / 29.0
F1- / 19.0
8
E3+ / 20.0
E2+ / 10.7
E1+ / 14.4
F12- / 26.0
F11- / 51.0
F10- / 22.0
E12+ / 26.0
E11+ / 51.0
E10+ / 22.0
Revision 4
F
E
B
C
A
8
DKAAMJNH
13/03/2019
0
-S1

Emergency Stop
Local Control Panel
-X5
1
092 091
1
12
11
Project
See Title Page
-X5
093
dkaajbda
Created By
See Power Panel For Cable Connection
Emergency Stop Interlock To Power Panel
2
091
13-10-2017
Creation Date
093
-S3
W1
+External
-X5
Optional
3
091
EEC Version: 1,07

3
12
11
Emergency Stop
-X5
4 093
Master Versions:
NB. Not Alfa Laval Supply
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Emergency Stop
7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
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Page:
139
10
9
0 1 2 3 4 5 6 7 8 9
3LA 3LA
7.9 / 4LA 4LA / 11.0
In Emergency Operation
A 13 23
-S2 /40.0
/11.1 14 24
AUTO/EMERGENCY -A2
DI0
1
-A2:1
12 14
B -K1
/10.1 11
101
101 101 101 101
101
E
A1 A1 A1 A1 A1
-K1 -K2 -K3 -K4 -K5
230VAC A2 230VAC A2 230VAC A2 230VAC A2 230VAC A2
3LB 3LB 3LB 3LB 3LB 3LB E1+ E1+

7.9 / 4LB 4LB / 11.0 8.9 / E2+ E2+ / 12.0
14 11 /10.8 14 11 /13.1 14 11 /15.1 14 11 /16.3 14 11 /29.2

12 12 12 12 12
24 21 /12.1 24 21 /15.8 24 21 /15.2 24 21 /16.5 24 21 /29.4
22 22 22 22 22
F 34 31 /12.2 34 31 /18.0 34 31 /16.1 34 31 /16.6 34 31 /42.2
32 32 32 32 32
44 41 /12.3 44 41 /18.3 44 41 /16.2 44 41 /33.2 44 41 /15.4
42 42 42 42 42
Emergency Operation Relays

G
9 Page: 10
Master Versions: Emergency Operation = KBSD
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9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
3LA
10.6 / 4LA 4LA /
112 112 112 112 112
112
A
23 12 14 22 24 13 13
-S2 -K8 -K16 -S6 -S4
/10.1 24 /13.1 11 /18.2 21 Atomizing 14 /11.2 14

Emergency H.W. Main Flame Steam Stop

Operation Inter- Scanner 1
111
112
114
115
117
118
Valve
Lock
32 34 21 23 22 24 12 14 22 24
-K10 -S4 -K17 -K7 -K7
/14.2 31 /11.8 22 24 /18.4 21 /11.7 11 /11.7 21

Too Low Stop Main Flame Emc. Emc.
ESV
B
Water Level Scanner 2 Mode Mode
EAV
112 119 ESV
ESV / 35.4
112
113 EAV
EAV / 35.3
113
13 13 32 34
-S3 -S5 -K6
113
Ignition 14 Oil 14 /11.6 31
Valves Emc.
EOV2
113
Mode
113 EOV2
C EOV2 / 35.2
12 14 22 24
-K6 -K6
116
/11.6 11 /11.6 21
Emc. Emc.
EOV1
Mode Mode
EIG
EIG EOV1
EIG / 15.0 EOV1 / 18.0
112
112
E
x1 A1 A1
-H2 -K6 -K7
YELLOW x2 230VAC A2 230VAC A2
3LB 3LB 3LB

10.6 / 4LB 4LB /
14 11 /11.1 14 11 /11.7
12 12
24 21 /11.3 24 21 /11.8
22 22
F 34 31 /11.3 34
32 32 31
44 44
42 41 42 41
Main Flame On Emergency Mode Emergency Mode

G
Emergency
Operation
10 Page: 11
105X03: 085422 Next Page: 12
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
E1+ E1+ E1+
10.9 / E2+ E2+ /
A
x3 x1 x3 x1 x3 x1
-R2 R4 R6
5KΩ 5KΩ 5KΩ
x2 x2 x2
121
123
125
B x1 x1 x1
-R1 R3 R5
806Ω 806Ω 806Ω
x2 x2 x2
122
124
126
ORV2
WIP2
WIP2 FIP2 ORV2
FIP2
WIP2 / 33.1 FIP2 / 29.1 ORV2 / 29.3
24 22 34 32 44 42
-K1 -K1 -K1
/10.1 21 /10.1 31 /10.1 41
Emc. Emc. Emc.
ORV1
WIP1
FIP1
Operation Operation Operation
WIP1 FIP1 ORV1
C WIP1 / 33.1 FIP1 / 20.9 ORV1 / 29.3
Water Level Combustion Air Fan Oil Flow

Positioner Control Damper Regulating Valve Control
(Used In Emergency Positioner Control (Used In Emergency
G
Operation) (Used In Emergency Operation)
Operation)
11 Page: 12
105X03: 085422 Next Page: 13
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
2LA 2LA
8.2 / 2LA 2LA / 14.0
22 24
A -K10
/14.2 21
Too Low
Water Level
131
131
131
22 24 32 34
-K15 -K16
/15.8 21 /18.2 31
B
Ignition Flame
Flame Scanner
132
Scanner 1
137
12 14 32 34
-K2 -K17
/10.2 11 /18.4 31
Emergency Flame
Operation Scanner 2
133
133
133
12 14
-K18
/19.3 11
Main Lance
In Place
134
22 24
-K19
/24.2 21
High Steam
Pressure
135
12 14
-K20
/31.1 11
Low
Combustion Air
Flow
136
A1
-K8
230VAC A2
2LB 2LB
8.2 / 2LB 2LB / 14.0
14 11 /11.2
12
24 21 /35.1
22
F 34 31 /35.2
32
44
42 41
12 Page: 13
Master Versions: Hardwired Safety Interlocks = KBSD
105X03: 085422 Next Page: 14
9100 Aalborg DK
Revision 4
F
E
B
C
A
13
13.9 /
13.9 /
2LB
2LA
DKAAMJNH
13/03/2019
0
+1W14
-S1
-1W1
-X3
141
14
13
2LB
-K9
141
2LA
Too Low

142 141
Water Level
2
Z2
Y1
16
18
1
Tag No.: 1W14 *

A2
A1
Project
See Title Page
15 /14.2
2LA
2LB
/14.1
-K9
dkaajbda
Created By
-K10
230VAC
42
44
32
34
22
24
12
14
2
143
15
16 18
A2
A1
41
31 /11.1
21 /13.1
11 /14.5
13-10-2017
Creation Date
3
EEC Version: 1,07

2LB /
2LA /
Master Versions:
8.9 /
E1+
4

E1+
/14.2
-K10
5
-A2:2
-A2
2
/40.1
DI1
11
12 14
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Too Low Water Level
6
Too Low Water Level

7
E1+
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
15
14
E1+ / 17.4
0 1 2 3 4 5 6 7 8 9
3LA 3LA 3LA 3LA
7.9 / 3LA 3LA / 16.0
Ignition Valve 1 Ignition Valve 2 Ignition Pump
A 16 18
/43.4 /43.5 /43.1

-K13 32 34
/15.6 15 -K12
-A4 -A4 -A4 /15.4 31

RQ2+ RQ3+ RQ0+
1511
3 4 1
-A4:3
-A4:4
24
-U5
/17.1 23
-A4:3 -A4:4
B
1512
-A4:1
1510
-A4:3
-A4:4
EIG EIG EIG 154 158 1512
C 11.2 / EIG
1512
154
158
EIG
158
12 14 22 24 42 44 12 14 22 24 22 24
-K3 -K3 -K5 -K12 -K12 -K2
/10.3 11 /10.3 21 /10.5 41 /15.4 11 /15.4 21 /10.2 21
Emc. Emc. Emc.
1513
Operation Operation Operation
153
154
D
159
A1 A1 Z2 A1 A1 x1
-K12 -K13 -K14 -K15 -H3
230VAC 230VAC 230VAC YELLOW
159
A2 A2 Y1 A2 A2 x2
151
152
155
159
3LB 3LB 3LB 3LB 3LB 3LB 3LB
7.9 / 3LB 3LB / 16.0
14 11 /15.5 18 15 /15.7 14 11 /16.1 14 11 /17.5

12 16 12 12
-PE -PE 24 21 /15.7 24 24 21 /13.1
22 22 21 22
E -X3 3 4 PE -X3 5 6 PE 34 31 /15.8 -X3 7 8 34 34
32 32 31 32 31
44 41 /16.3 44 44
42 42 41
156
157
42 41
-1W2 -1W3
X3.1:6 X3.1:5
x1 x1
PE PE
F
Power Panel
-Y1 -Y1
x2 x2
+1F18 +1F19 +PP
Signal To Ignition Flame

Ignition Ignition Power Panel On
G
Valve 1 Valve 2 NB. See Power Panel Emergency
Tag No.: F18 * Tag No.: F19 * For Cable Connections Operation
14 Page: 15
Master Versions: Ignition = KBSD
105X03: 085422 Next Page: 16
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Combustion Air Ignition Pilot Valve Ignition Air Pilot Valve Ignition Air
Ignition Trafo Ignition Lance Purge Lance Cylinder + Cylinder -
A
/43.3 /44.1 /44.3 /44.4 /44.5

-A4 -A5 -A5 -A5 -A5

RQ01+ RQ0+ RQ1+ RQ2+ RQ3+
-A4:2
-A5:1
-A5:2
-A5:3
-A5:4
2 1 2 3 4
-A4:2 -A5:1 -A5:2 -A5:3 -A5:4

3LA 3LA
B 15.9 / 3LA 3LA / 17.0
11
-K14
/15.7 14 12
163
-A4:2
161
163
-A5:1
-A5:2
-A5:3
-A5:4
161 161 161
163
42 44
161
-K12
/15.4 41
164
-A4:2 164
-A4:2
164
32 34 42 44 12 14 22 24 32 34
D -K3 -K3 -K4 -K4 -K4
/10.3 31 /10.3 41 /10.4 11 /10.4 21 /10.4 31
Emc. Emc. Emc. Emc. Emc.
Operation Operation Operation Operation Operation
162
165
166
167
168
3LB 3LB 3LB 3LB 3LB 3LB
15.9 / 3LB 3LB / 17.0
-PE -PE -PE -PE -PE

E -X3 9 10 PE -X3 11 12 PE -X3 13 14 PE -X3 15 16 PE -X3 17 18 PE
-1W4 -1W5 -1W6 -1W7 -1W8
x1 x1 x1 x1
PE PE PE PE
F
-Y1 -Y1 -Y1 -Y1

x2 x2 x2 x2
+F166 +F78 +F153 +F151 +F150
Ignition Trafo Ignition Combustion Air Pilot Valve Pilot Valve

G
Tag No.: F166 * Lance Purge Ignition Lance Ignition Air Ignition Air
Tag No.: F78 * Tag No.: F153 * Cylinder + Cylinder -
15 Tag No.: F151 (F31) * Tag No.: F150 (F31) * Page: 16
Master Versions: Ignition = KBSD
105X03: 085422 Next Page: 17
9100 Aalborg DK
Revision 4
F
E
B
C
A
16
16.9 /
16.9 /
3LB
3LA
DKAAMJNH
13/03/2019
0
3LA
3LB
-U5
-1W9
-
-X3
171
+F106
42
31

19
L
171
x1
Igniter
33
1
-B1
-R7
N
10 KΩ
+
Project
172
PE
Flame Scanner
x2172
43
Tag No.: F106 *
See Title Page

20
Trip Amplifier
3LA
SH
23
-PE
3LB
24
dkaajbda
Created By
2
13-10-2017
Creation Date
3LB / 18.0
3LA / 18.0
-U5.1
3
EEC Version: 1,07

Programming Display 4501
Master Versions:
14.9 /
E1+
4

E1+
/15.8
-K15
5
-A2:3
-A2
3
/40.1
DI2
11
12 14
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Flame Scanner Igniter
6
Igniter Flame Scanner

7
E1+
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
18
17
E1+ / 18.6
0 1 2 3 4 5 6 7 8 9
3LA 3LA 3LA
17.2 / 3LA 3LA / 29.0
EOV1 EOV1 EOV1 Main Flame Scanner 1 Main Flame Scanner 2

11.4 / EOV1 EOV1 / 35.1
A
-U6 -U7 /40.2 /40.3

32 34 42 44
-A2 -A2
-K2 FLAME RELAY -K2 FLAME RELAY
/10.2 /10.2 DI3 DI4

31 41
4 5
1 6 2 9 10 1 6 2 9 10
7 7
-A2:4
-A2:5
3 3
181
185
181
185
181 181 181 185 185 185

12 14 12 14
B -K16 -K17
/18.2 11 /18.4 11
182
186
C
183
184
187
188
D
A1 A1
-K16 -K17
230VAC A2 230VAC A2
3LB 3LB 3LB 3LB 3LB

17.2 / 3LB 3LB / 25.0
14 11 /18.7 14 11 /18.8
12 12
24 21 /11.5 -PE 24 21 /11.5 -PE
22 22
E 34 31 /13.2 -X3 21 22 SH 34 31 /13.2 -X3 23 24 SH
32 32
44 44
42 41 42 41
E1+ E1+ E1+

-1W10 -1W11 17.9 / E1+ E1+ / 19.0
L N L N
PE PE
-B1 -B2
+F32 +F33
Main FlameScanner 1 Main FlameScanner 2

G
Tag No.: F32 * Tag No.: F33 *
17 Page: 18
Master Versions: Main Flame Scanner = KBSD
105X03: 085422 Next Page: 19
9100 Aalborg DK
Revision 4
F
E
B
C
A
18
18.9 /
8.9 /
F1-
E1+
DKAAMJNH
13/03/2019
0
E1+
-1W12
-S2
+F149

-X3
4
3
25
1
-A2:9
-A2
DI8
9
/40.5
26
Project
Tag No.: F149 *
See Title Page

Igniter Lance Inserted
E1+
-1W13
-X3
+F74
-S2
27
dkaajbda
Created By
-
+
28
BU
WH
2
BN
Tag No.: F74 *

191
29
13-10-2017
Creation Date
F1-
191
-K18
24VDC
41
42
31
32
22
24
12
14
3
191
E1+
EEC Version: 1,07

A2
A1
44
34
21 /19.4
11 /13.1
Master Versions:
/19.3
-K18
4
-A2:7

-A2
7
/40.4
DI6
21
22 24
Main Lance Redrawn
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Burner Lances
6
F1-
E1+
7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
20
F1- / 23.0
19
E1+ / 23.0
0 1 2 3 4 5 6 7 8 9
E1+ E1+
8.9 / E3+ E3+ / 52.0
F1- F1-
8.9 / F3- F3- / 52.0
A
UO1+ UO1+
UO1+ / 53.0
UO1+
UO2-
UO2- UO2-
UO2- / 53.0
12 14 22 24
-K21
/53.4 11 21
201
203
UO1+
B
-U11
4 2 x1
Air Damper Controller
1KΩ Resistance
-R8
1000Ω
Open Air Damper
2012
2 3 9 5 13 11 14 8 12 x2 In case Of Power Loss!
205
2011
208
C
205
2010
202
204
206
207
205
13 41 31
-S7 -K21
209
Reset 14 /53.4 34 32 44 42
Air Damper
2010
Controller
2010
ADF2
D -PE
FIP1
209
-X3 30 31 -X3 32 33 34 SH
ADF2
ADF2 / 29.1
209 FIP1
W2 W3 FIP1 / 12.3
E
-U1 1 2 Junction Box 3 4 5 SH/9
/24.2 F.D Fan
-1W14 -1W15
Blue Brown Blue1 White2 White1
M
F
-M2
+1R1
Air Damper Actuator

G
Tag no.: R1
NB: 2.5mm² Cable
19 Required For Actuator! Page: 20
Master Versions: Air Damper Actuator = KBSD
105X03: 085422 Next Page: 21
9100 Aalborg DK
Revision 4
F
E
B
C
A
20
7.9 /
7.9 /
10LB
10LA
DKAAMJNH
13/03/2019
0
10LA
10LB
+C17

-H1
-F8
-1W16
-X3
1
211
2
1
P: 18 W
X1
X2
37
Level Glass
Project
212
4
3
See Title Page

Tag No. C17 *
38
Illuminated Water
211
dkaajbda
Created By
-H1
212
+C18
2
-1W17
-X3
211
X1
X2
39
P: 18 W
212
13-10-2017
Creation Date
Level Glass
40
Tag No. C18 *

Illuminated Water
3
EEC Version: 1,07

Master Versions:
4

5
10LA
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
10LB
Oil Fired Boiler

6
Illuminated Water Level Glasses

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
22
21
10LB / 33.0
10LA / 33.0
0 1 2 3 4 5 6 7 8 9
3LA 3LA 3LA
7.9 / 5LA 5LA / 53.0
3LB 3LB 3LB

7.9 / 5LB 5LB / 53.0
A
-U8.1 -U9.1
Programming Display 4501 Programming Display 4501

Isolation Amplifier Isolation Amplifier

31 33 31 33
12 11 43 42 12 11 42 43
-U8 -U9
WLB1
SPB1
WLB2
SPB2
223
226
SPB1 WLB1
C SPB1 / 23.0 WLB1 / 32.1
SPB2 WLB2
SPB2 / 23.0 WLB2 / 32.1
223 226
221
224
D
223
226
E10+
8.9 / E10+ E10+ /
F10-
8.9 / F10- F10- /
222 225
222
222
225
225
E -X3 41 42 43 44 45 46 -X3 47 48 49 50 51 52
W5 W4 W7 W6
32 31 45 41 32 31 45 41
AMS AMS AMS AMS
LED Display LED Display

-AMS -AMS
H2 W32
+1H2 +AMS +1W32 +AMS
Remote Pressure Boiler 4-20 mA Water Level Boiler 4-20 mA

G
Remote Monitoring & Signal To AMS Remote Monitoring & Signal To AMS
4-20 mA Isolated Signal (Optional) 4-20 mA Isolated Signal (Optional)
21 Tag No.: 1H2 Tag nr.: 1W32 Page: 22
Master Versions: Hardwired Remote Monitoring = KBSD
Revision 4 See Title Page dkaajbda 13-10-2017 Steam Pressure & Water Level + LCP1
105X03: 085422 Next Page: 23
9100 Aalborg DK
Revision 4
F
E
B
C
A
22
22.4 /
22.4 /
19.9 /
19.9 /
F1-
SPB2
SPB1
E1+
DKAAMJNH
13/03/2019
0
E1+
SPB2
SPB1
+C48
-1W18
-B1

-X3
+
57
1
SPB2 SPB1
-
-A6
I0+
/46.2
PRESSURE
13
58
TRANSMITTER
Project
Tag No.: C48 *
See Title Page

SH
-PE
Steam Pressure Boiler
E1+
+F51
-1W19
-B1
-X3
dkaajbda
Created By
+
59
2
-A7:13
-
-A7
I0+
/47.2
PRESSURE
13
60
Boiler
TRANSMITTER
Tag No.: F51 *

SH
13-10-2017
Creation Date
-PE
Atomising Steam Pressure
3
EEC Version: 1,07

Master Versions:
4

F1-
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
E1+
6
Pressure Signals - Analogue Inputs

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
24
F1- / 24.0
23
E1+ / 24.0
Revision 4
F
E
B
C
A
23
23.9 /
23.9 /
F1-
E1+
DKAAMJNH
13/03/2019
0
E1+

/24.2
-K19
1
-A2:6
-A2
6
/40.3
DI5
11
12 14
F1-
switch
P
-1W20
Project
-S1
+C35
-X3
See Title Page

E1+
12
11
61
Boiler High Steam Pressure
241
62
Tag No.: C35 *
dkaajbda
Created By
241
-K19
24VDC
41
42
31
32
22
24
12
14
2
241
A2
A1
44
34
E1+
21 /13.1
11 /24.1
13-10-2017
+1R1
Creation Date
/20.1
-U1
F1-
W8
-1W21
-X3
-S1
6
63
-
+
64
BU
WH
Tag No.: 1R1

BN
3
-A2:11
-A2
EEC Version: 1,07

/40.6
11
65
DI10
Box
Air Damper Closed
FD Fan
Junction
Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
F1-
6
E1+
Pressure Signals - Digital Inputs

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
25
F1- / 28.0
24
E1+ / 27.0
Revision 4
F
E
B
C
A
24
18.6 /
3LB
DKAAMJNH
13/03/2019
0

3LB
+F91
-1W22
-M1
-X3
1
-A11:1
-A11
1
/45.1
66
RQ0+
Project
-A11:2
M
1~
See Title Page

67
Servo Motor Down
Tag No.: F91*

68
11/GY 14/BN N/BK

PE
PE
-PE
dkaajbda
-A11:2
Created By
2
-A11:2
-A11
2
/45.3
RQ1+
Servo Motor Up
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
3LB
6
Pressure Signals - Digital Outputs

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
26
3LB / 29.0
25
0 1 2 3 4 5 6 7 8 9
E10+
8.9 / E12+ E12+ /
F10- Panel Temperature

8.9 / F12- F12- /
A
/47.6
-A7
1I2+ 1I2-
3 7
B
-U10
Temperatur Converter
-A7:3
Input Output Supply
-A7:7
1 2 3 4 5 6 7 8
261
261
261
-A7:3
-A7:7
C
-A7:3
-A7:7
Dipswitch Settings
Sensor Dip S1 1 2 3 Temp. Range Dip S2 1 2 3 4 5 6 7 8 9 10

D
TC J (int.cjc) Start Temp End Temp
TC K (int.cjc) 0 Degree Celcius
TC J (ext.cjc) 65 Degree Celcius
TC K (ext.cjc)
Output Dip S1 4 5 6
0-20mA
4-20mA
0-10V
2-10V
E
0-5V
1-5V
Sensor Error Detection Dip S1 7

None
Enable
Output Error Level Dip S1 8

Downscale
Upscale
F
Noise Sup. Dip S1 9 Resp.T. Dip S1 10
50 HZ < 30 ms
60 HZ 300 ms
= ON
Temperature Converter
Panel Temperature
G
NB. Installation In The Upper
Part Of The Control Panel
25 Minimum 2cm Space To Other Components Page: 26
Master Versions: Temperature Signals - Analog Input = KBSD
105X03: 085422 Next Page: 27
9100 Aalborg DK
Revision 4
F
E
B
C
A
26
24.9 /
E1+
DKAAMJNH
13/03/2019
0
E1+
-1W23
+F36

-X3
12
11
72
Θ
1
-A2:8
-A2
8
/40.4
DI7
73
Project
Tag No.: F36 *
Fire In Windbox
See Title Page

dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
E1+
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Inputs
6
Temperature Signals - Digital

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
28
27
E1+ / 28.0
0 1 2 3 4 5 6 7 8 9
Air Flow Air_Flow(1200) Fuel_Oil_Flow(1200) Fuel Oil Flow

A
/46.5 /50.4 /39.5 /47.6

-A6 -A52 -A50-A51 -A7

I3+ 1+ 1- TA T/RA T/RB TB 1I1+ 1I1-
-A51
16 6 7 ' 2 6
-A51 -A50-A51:'
FOF1
-A7:2
FOF1
FOF1 / 29.5
B
-A7:2 FOF2
-A6:16
-A6:16
FOF2 / 29.5
-A52:7
-A7:2
FOF2
-U16
43 44
-A6:16
PR4222
C
-A52:7
-A50-A51:'
-A51
22 24 31 33
-A52:7
282
283
E1+ E1+ E1+ E1+
27.9 / E1+ E1+ / 30.0
F1- F1- F1-

24.9 / F1- F1- / 31.0
-PE -PE
E -X3 76 77 SH -X3 78 79 80 81 SH -X3 133 134
281
-1W24 -1W26 -W11
+ - 1 2 3 4
F
24V 0 B A
D/P
TRANSMITTER Oil Flow Transmitter
-B1 -U1 -U2

+F76 +F100 +AMS
Fuel Oil Flow

Pulse Signal
Tag No.: F76 * Tag No.: F100 * To AMS
G
27 Page: 28
Master Versions: Flow Signals - Analog Inputs = KBSD
105X03: 085422 Next Page: 29
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Air Damper Combustion Air

Fan Oil Flow Regulating Valve Fuel_Oil_Flow(1200)
A
/48.2 /49.1 /50.7

-A8 -A9 -A52

Q1+ Q1- Q0+ Q0- AQOM AQ0
-A8:6
-A9:5
2 6 1 5 4 5
-A8:6 -A9:5
FOF1
-A8:6
-A9:5
FOF2
FOF1
12 14 22 24 28.9 / FOF1
B -K5 -K5
/10.5 /10.5 FOF2
FOF2
ORV2
11 21 28.9 /
ADF2
FIP2
291
Emc. Emc.
OperationADF2 Operation291
FIP2 ORV2
12.3 / FIP2 12.4 / ORV2
ADF2
C
ORV1
12.4 / ORV1
291
ADF2
20.9 / ADF2
ORV1
D
3LA 3LA
18.6 / 3LA 3LA / 42.0
3LB 3LB
25.9 / 3LB 3LB / 35.0
F1- F1- F1-

8.9 / F2- F2- / 33.0
-PE
E -X3 82 83 SH 84 85
-1W27
-1W28
Yi GND Yu N L
F ELECTRIC POSITIONER
Ra Rb Rc L▲ L▼ N
-U1 Pe
M
1K 1~
G
+F94
Tag No.: F94 *

28 Page: 29
Master Versions: Flow Signals - Analogue Output = KBSD
105X03: 085422 Next Page: 30
9100 Aalborg DK
Revision 4
F
E
B
C
A
29
28.9 /
E1+
DKAAMJNH
13/03/2019
0
E1+

/31.1
-K20
1
-A2:12
-A2
/40.7
21
22 24
12
DI11
Project
See Title Page
Low Combustion Air
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
E1+
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Flow Signals - Digital Input

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
31
30
E1+ / 32.0
Revision 4
F
E
B
C
A
30
28.9 /
F1-
DKAAMJNH
13/03/2019
0
F1-

-K20
24VDC
41
42
31
32
22
24
12
14
1
-A50:DQ 4
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-A50
6
/39.8
A2
A1
44
34
Project
See Title Page
21 /30.1
11 /13.1
Low_Combustion_Air(1200)
dkaajbda
Created By
2
13-10-2017
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
F1-
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Flow Signals - Digital Output

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
32
F1- / 38.0
31
Revision 4
F
E
B
C
A
31
30.9 /
E1+
DKAAMJNH
13/03/2019
0
22.8 /
22.8 /
E1+
WLB1
WLB2
-1W29
-B1
+1W16

-X3
+
86
WLB1
WLB2
D/P
1
WLB1 WLB2 -A6:14
-
-A6
I1+
/46.3
14
87
TRANSMITTER
Project
Water Level
Tag No.: 1W16 *
See Title Page

SH
-PE
-A6:14
WLB2
dkaajbda
Created By
2
-A6:14
1-
-A52
7
/50.4
WLB2
1+
6
13-10-2017
Water_Level(1200)
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
E1+
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
6
Water Level Signals - Analog Inputs

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
139
33
32
E1+ / 34.0
Revision 4
F
E
B
C
A
32
21.9 /
21.9 /
29.9 /
F2-
10LB
10LA
DKAAMJNH
13/03/2019
0
12.2 /
12.2 /
WIP1
WIP2

+1W4
-U1
W9
10LB
WIP1
WIP2
-X3
1
WIP1 WIP2
10LA
Ra
-A8
1
Q0+
Yi
/48.1
88
F1-
Project
331 -A8:5
Rb
Q0-
Oil Fired Boiler
See Title Page

89
GND
Emc.
/10.4
-K4
-A8:5
Rc
1K
Feed Water Control Valve
Yu
Operation331
-A8:5
SH
-PE
W10
331
41
42 44
L▲
dkaajbda
Tag No.: 1W4
Created By
90
M
L
L▼
1~
ELECTRIC POSITIONER
2
91
13-10-2017
Pe
Creation Date
3
EEC Version: 1,07

Master Versions:
4

5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
Output
6
Water Level Signals - Analog

7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
F2- /
10LB /
10LA /
139
34
33
0 1 2 3 4 5 6 7 8 9
Oil Valve 1 Feedback - Open Oil Valve 1 Feedback - Oil Valve 2 Feedback - Open Oil Valve 2 Feedback -
Position Closed Position Position Closed Position
A
/41.0 /41.1 /41.1 /41.2

-A10 -A10 -A10 -A10

DI0 DI1 DI2 DI3

1 2 3 4
C
-A10:1
-A10:2
-A10:3
-A10:4
D
E1+ E1+ E1+ E1+ E1+

32.9 / E1+ E1+ / 38.0
E -X3 96 97 -X3 98 99 -X3 100 101 -X3 102 103
-1W30 -1W31
13 11 11 11
F -S1 -S2 -S1 -S2
14 12 12 12
+F85 +F86
Main Oil Valve 1 Main Oil Valve 2

G
Feedback Feedback
33 Page: 34
Master Versions: Oil Valves - Digital Inputs = KBSD
105X03: 085422 Next Page: 35
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
Oil Valve 2 (Safety Oil

Oil Valve 1 Valve) Atomising Steam Valve Steam Purge Valve
A
/42.1 /42.3 /45.4 /45.5

-A3 -A3 -A11 -A11

RQ0+ RQ1+ RQ2+ RQ3+

1 2 3 4
-A3:1
-A3:2
22 24 32 34
B -K8 -K8
/13.1 21 /13.1 31
EAV
ESV
HW. HW.
Safety Safety
EOV1
EOV2
EOV1 EOV2 EAV ESV
C 18.6 / EOV1 11.4 / EOV2 11.9 / EAV 11.9 / ESV
3LB 3LB 3LB 3LB

29.9 / 3LB 3LB /
-PE -PE -PE -PE

E -X3 104 105 PE -X3 106 107 PE -X3 108 109 PE -X3 110 111 PE
-1W32 -1W33 -1W34 -1W35
x1 x1 x1 x1
PE PE PE PE
F
-Y1 -Y1 -Y1 -Y1

x2 x2 x2 x2
+F65 +F61 +F56 +F59
Main Oil Valve 1 Main Oil Valve 2 Tag No. F56 (F57/F42) * Tag No. F59 (F58/F44) *
G
34 Page: 35
Master Versions: Oil Valves - Digital Outputs = KBSD
105X03: 085422 Next Page: 36
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A99
A
Bus Adapter DI ST RQ NO ST RQ NO ST RQ NO ST AI ST AI ST AQ ST AQ ST DI ST RQ NO ST
Interface Server
Module 16x24VDC 4xI 2-/4-wire 4xI 2-/4-wire 2xI 2xI 16x24VDC Mod
120/230VAC/5A 120/230VAC/5A 120/230VAC/5A 120/230VAC/5A
DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG DIAG
.0 .1 .0 .1 .0 .1 .0 .1 AI0 AI1 AI0 AI1 AQ0 AQ1 AQ0 AQ1 .0 .1 .0 .1

.2 .3 .2 .3 .2 .3 .2 .3 AI2 AI3 AI2 AI3 .2 .3 .2 .3
DIa
DIa
.4 .5 .4 .5
.6 .7 .6 .7
.0 .1 .0 .1
.2 .3 .2 .3
DIb
DIb
.4 .5 .4 .5
.6 .7 .6 .7
PWR PWR CC00 PWR CC00 PWR CC00 PWR CC00 PWR CC03 PWR CC03 PWR CC00 PWR CC00 PWR CC00 PWR CC00
1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
C 3 4 3 4 3 4 3 4 3 4 3 4
3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6
5 6 5 6 5 6 5 6
7 8 7 8 7 8 7 8 7 8 7 8
7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10
9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12
11 1211 1211 12 11 12
13 14 13 14 13 14 13 14 13 14 13 14
1 1 1 1 1 1 1 1
15 16 L N L N L N 15 16 15 16 15 16 15 16 15 16 L N
2 2 2 2 2 2 2 2
L+ M L N L N L N L+ M L+ M L+ M L+ M L+ M L N
D
Interface + DI16 RQ4 RQ4 RQ4 AI4(I) AI4(I) 2 AQ 2 AQ DI16 RQ4 END
Bus adapt.
/38.1 /10.8 /42.1 /43.1 /44.1 /46.1 /47.1 /48.1 /49.1 /34.1 /45.1
+PP/7.4 /14.5 /35.1 /15.4 /16.3 /23.1 /28.5 /33.1 /29.3 /34.2 /25.1
+PP/50.3 /17.5 /35.2 /16.1 /16.4 /32.1 /26.7 /29.1 /29.3 /34.3 /25.2
/18.7 /15.1 /16.6 /28.1 /28.5 /33.1 /34.4 /35.3
/18.8 /15.2 /16.7 /26.7 /29.1 /41.0 /35.4
/24.1 /23.2
/19.4
/27.1
/19.1
/24.3
/30.1
/40.0
35 Page: 36
Master Versions: I/O Cards Overview = KBSD
105X03: 085422 Next Page: 37
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
-A50 -A52
A
ANALOG INPUTS
X10
X10 L+ M L+ M 1M .0 .1 .2 .3 .4 .5 .6 .7 2M 0 1
DI a AI
24VDC 24VDC 24VDC INPUTS ANALOG
X11
INPUTS
X11
-A51 24
VDC L+ M 0+ 0- 1+ 1- AI
X50 MC
2+ 2- 3+ 3-
B .0 .1 .2 .3 .4 .5 .6 .7 0 1 2 3
DIAG
MAINT
RUN / STOP
ERROR
RS485 DI a AI
Com. Card
Coriolis PLC
DQ a AQ
.0 .1 .2 .3 .4 .5 0 1
LINK X12
X13 0M 0 1M 1 AQ
Rx/Tx
ANALOG OUTPUTS
X12
C 24VDC OUTPUTS
X1 P1 DQ a
PROFINET (LAN) 3L+3M .0 .1 .2 .3 .4 .5
MAC ADDRESS
/31.1 /50.1
/39.0 /29.6
/29.6
/28.2
/32.2
D
/28.2
/32.2
36 Page: 37
Master Versions: I/O Cards Overview - Flow PLC = KBSD
105X03: 085422 Next Page: 38
9100 Aalborg DK
Revision 4
F
E
B
C
A
37
34.9 /
31.9 /
F1-
E1+
DKAAMJNH
13/03/2019
0

E1+
/36.2
-A1
1
F1-
Project
See Title Page
-X80
1L+
1
dkaajbda
Created By
2
-X80
1M
2
13-10-2017
Creation Date
-X80
2L+
2L+
3
3
Interface Module for Remote I/O
EEC Version: 1,07

-X80
2M
2M
Master Versions:
4
4

LAN1
1
LAN1
+PP
2 x RJ45
Busadapter
LAN2
To Switch
2
5
-U16:P2
LAN2
In Power Panel
LAN Connection
See Power Panel
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
E1+

NB. Cat. 6 LAN Cable Required
F1-
6
2L+
I/O Interface Card

2M
LAN1
7
105X03: 085422
8
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
2M / 40.0
139
39
F1- / 39.0
38
2L+ / 40.0
E1+ / 39.0
LAN1 / 51.0
Revision 4
F
E
B
C
A
38
38.9 /
38.9 /
F1-
E1+
DKAAMJNH
13/03/2019
/37.2
-A50
0
E1+
F1-
LAN2
L+
1
LAN
LAN
M

2
1
PE
3
Project
See Title Page
L+
4
Coriolis PLC
M
5
dkaajbda
Created By
1M
6
2
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X10
7
13-10-2017
Creation Date
.1
8
.2
9
3
EEC Version: 1,07

.3
10
DIa
E1+
.4
11
Master Versions:
F1-
.5
/28.3
-A51
12
4

.6
13
.7
TA
14
T/RA
'
/28.3
LAN2
RS8485 Module
T/RB
2M
1
5
TB
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
X11
AI0
2
RTS
AI1
3
Flow PLC
6
3L+
1
3M
2
3
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7
4
.1
105X03: 085422
5
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X12
DQa

/31.1
6
.3
E1+
F1-
Low_Combustion_Air(1200)
8
7
.4
+ LCP1
= KBSD
8
.5
Pages of:
Next Page:
9
Page:
139
40
F1- / 42.0
39
E1+ / 42.0
LAN2 / 52.0
0 1 2 3 4 5 6 7 8 9
A
B
-A2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/10.8 /14.5 /17.5 /18.7 /18.8 /24.1 /19.4 /27.1 /19.1 /24.3 /30.1
Boiler High
In Emergency Too Low Water Flame Scanner Main Flame Main Flame Steam Pressure Main Lance Igniter Lance Air Damper Low
Operation Level Igniter Scanner 1 Scanner 2 switch Redrawn Fire In Windbox Inserted Closed Combustion Air
L M
C
Digital Input Card + -
2L+
2M
2L+
38.9 / 2L+
2M
D 38.9 / 2M
39 Page: 40
105X03: 085422 Next Page: 41
9100 Aalborg DK
Revision 4
F
E
B
C
A
40
/36.6
-A10
DKAAMJNH
13/03/2019
0
DI0
/34.1
1
Oil Valve 1
Feedback -
Open Position
DI1

/34.2
2
Oil Valve 1
Feedback -
Closed Position
1
Project
See Title Page
DI2
/34.3
3
Digital Input Card

Oil Valve 2
Feedback -
Open Position
dkaajbda
Created By
DI3
/34.4
4
2
Oil Valve 2
Feedback -
Closed Position
13-10-2017
Creation Date
DI4
5
3
EEC Version: 1,07

DI5
6
Master Versions:
DI6
7
4

DI7
8
DI8
9
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
DI9
10
6
DI10
11

DI11
12
7
105X03: 085422
DI12
13

DI13
8
14
+ LCP1
= KBSD
Pages of:
Next Page:
DI14
15
9
Page:
DI15
16
139
42
41
Revision 4
F
E
B
C
A
41
39.9 /
29.9 /
39.9 /
F1-
E1+
3LA
DKAAMJNH
13/03/2019
0

/36.3
-A3
1
3LA
Project
See Title Page
RQ0+
/35.1
1
Oil Valve 1
/10.5
-K5
dkaajbda
Created By
3LA
AL
RQ0-
31
32 34
5
2
AL
AL
13-10-2017
Creation Date
RQ1+
/35.2
2
Valve)
AL
(Safety Oil
Oil Valve 2

3
EEC Version: 1,07

E1+
RQ1-
6
Master Versions:
F1-
RQ2+
AL
3
4

RQ2-
7
RQ3+
AL
4
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RQ3-
8
6
1L
9
1L
RES

2L
2L
11
RES
7
1N
10
1N
105X03: 085422
RES
AL

E1+
2N
12
2N
RES
8
F1-
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
AL / 43.0
139
43
F1- / 43.0
42
E1+ / 43.0
Revision 4
F
E
B
C
A
42
42.9 /
42.9 /
42.9 /
F1-
E1+
AL
DKAAMJNH
13/03/2019
0

AL
/36.3
-A4
1
Project
See Title Page
RQ0+
/15.4
1
Ignition Pump
dkaajbda
Created By
RQ0-
5
2
13-10-2017
Creation Date
RQ1+
AL
/16.1
2
Ignition Trafo

3
EEC Version: 1,07

E1+
RQ1-
6
Master Versions:
F1-
RQ2+
AL
/15.1
3
Ignition Valve 1
4

RQ2-
7
RQ3+
AL
/15.2
4
5
Gasvaerksvej 21
Ignition Valve 2
9100 Aalborg DK
Alfa Laval Aalborg
RQ3-
8
6
1L
9
1L
RES

2L
2L
11
RES
7
1N
10
1N
105X03: 085422
RES
AL

E1+
2N
12
2N
RES
8
F1-
+ LCP1
= KBSD
Pages of:
Next Page:
9
Page:
AL / 44.0
139
44
F1- / 44.0
43
E1+ / 44.0
0 1 2 3 4 5 6 7 8 9
E1+ E1+
43.9 / E1+ E1+ / 45.0
F1- F1-
43.9 / F1- F1- / 45.0
A
AL AL AL AL AL
43.9 / AL AL / 45.0
B
-A5 1 5 2 6 3 7 4 8 1L 2L 1N 2N
/16.3 /16.4 /16.6 /16.7
Pilot Valve Pilot Valve

Ignition Lance Combustion Air Ignition Air Ignition Air
Purge Ignition Lance Cylinder + Cylinder -
9 11 10 12
C
43 Page: 44
105X03: 085422 Next Page: 45
9100 Aalborg DK
0 1 2 3 4 5 6 7 8 9
E1+ E1+
44.9 / E1+ E1+ / 50.0
F1- F1-
44.9 / F1- F1- / 50.0
A
AL AL AL AL
44.9 / AL AL /
B
-A11 1 5 2 6 3 7 4 8 1L 2L 1N 2N
/25.1 /25.2 /35.3 /35.4
Atomising
Steam Pressure Atomising
Servo Motor Steam Pressure Atomising Steam Purge
Down Servo Motor Up Steam Valve Valve
9 11 10 12
C
44 Page: 45
105X03: 085422 Next Page: 46
9100 Aalborg DK
Revision 4
F
E
B
C
A
45
DKAAMJNH
13/03/2019
0
/36.4
-A6

1
UV0
9
Project
See Title Page
2I0+
/23.1
Boiler
13
dkaajbda
Steam Pressure
Created By
2
UV1
10
13-10-2017
Creation Date
2I1+
/32.1
14
Water Level
3
UV2
EEC Version: 1,07

11
Analog Input Card

2I2+
Master Versions:
15
4

UV3
12
2I3+
/28.1
16
Air Flow
5
1I0+
1
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
1I1+
2
6
1I2+
3

1I3+
4
7
1I0-
5
105X03: 085422
1I1-
6
8
1I2-
7
+ LCP1
= KBSD
Pages of:
Next Page:
1I3-
8
9
Page:
139
47
46
Revision 4
F
E
B
C
A
46
DKAAMJNH
13/03/2019
0
/36.5
-A7

1
UV0
9
Project
See Title Page
2I0+
/23.2
Boiler
13
Atomising
dkaajbda
Steam Pressure
Created By
2
UV1
10
13-10-2017
Creation Date
2I1+
14
3
UV2
EEC Version: 1,07

11
Analog Input Card

2I2+
Master Versions:
15
4

UV3
12
2I3+
16
5
1I0+
1
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
1I1+
/28.5
2
6
1I2+
/26.7
3
Panel

Fuel Oil Flow Temperature
1I3+
4
7
1I0-
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1I1-
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Feed Water
Control Valve
Oil Fired Boiler
See Title Page

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5
dkaajbda
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Q1+
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2
Analog Output Card

Fan
Air Damper
Combustion Air
13-10-2017
Creation Date
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6
3
RES
EEC Version: 1,07

3
RES
Master Versions:
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4

RES
9
RES
11
5
RES
13
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RES
15
6
RES
4
Analog Output Card - A8

RES
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7
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105X03: 085422
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RES
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3
RES
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4

RES
9
RES
11
5
RES
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Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
RES
15
6
RES
4
Analog Output Card - A9

RES
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7
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3
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EEC Version: 1,07

5
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/28.2
Master Versions:
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4

1-
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Air_Flow(1200)Tag No.: F76 *

2+
4
5
2-
5
Gasvaerksvej 21
9100 Aalborg DK
Alfa Laval Aalborg
X11
3+
6
6
3-
7
Analog In/Output Card - A52

0M
/29.6
4
Fuel_Oil_Flow(1200)
7
0
5
105X03: 085422
X13
1M
6
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NB. Cat. 6 LAN Cable Required
X3 - PROFINET
Master Versions:
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LAN1
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4

X1 - PROFINET (LAN)
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X90 - AUDIO
LINE IN/OUT
5
X60 -
USB(B)
Gasvaerksvej 21
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Alfa Laval Aalborg
6
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5
Gasvaerksvej 21
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Alfa Laval Aalborg
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230VAC
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41
31
3LB
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41 /20.4
31 /20.5
21 /20.1
11 /20.1
5
Gasvaerksvej 21
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Uninterruptile Power Supply (UPS)

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TABLE OF CONTENTS
Table of contents
Pressure Atomizing Burner

Tag Number
.
................................... KBM burner flow diagram.......................................... 96X02_065366............. 9-3
................................... List of parts - .%0EXUQHU.........................6X02_702620........ -4
F32, F33...................... Photo cell................................................................. 8630000005................. 9-7
F131........................... Temperature sensor.................................................... 8060000043................. 9-8
F214........................... Pressure switch, -0.2 to 10 bar..................................... 8030000010................. 9-9
F218, F219.................. Pressure gauge, ø 63.................................................. 6633122...................... 9-11
F225........................... Pressure transmitter 0 - 40 bar(g)................................. 8010000025................. 9-12
C31, C331, C431.......... Needle valve, straight, 1/2" x 1/2", PN 400................... 2541002...................... 9-13
C33............................. Pressure gauge, ø 100................................................. 6632972...................... 9-14
C35............................. Pressure switch 1 to 10 bar.......................................... 6310310...................... 9-15
C48............................. Pressure transmitter 0 - 10 bar(g)................................. 8010000022................. 9-17
C50............................. Instrument stop valve, straight, DN 10, PN 100............. 2573307...................... 9-18
KBM BURNER FLOW DIAGRAM
KBM burner flow diagram
List of parts
KBM burner
List of parts - KBM burner

Boiler plant: ........................................................................................................1 x Aalborg OC-TCi
Request number: ....................................................................................... 110418, 110637, 110959
Configuration number: ..................................................................................................................... 1
Hull number(s): ..........................................................S1680, S1681, S1682, S1683, S1691, S1692
Project number(s): ................................. 110418-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
Project number(s): ................................................................................ 110959-01-2 ~ 110959-02-2
P&I diagram drawing number: .................................................................................. 96X02_065366
P&I diagram revision: ............................................................................................... (j) 28 Spe 2017
: ................................................................................................................................ (*) 01 Feb 2018
Reading guide:
List of Parts reflects parts included in the burner unit. The parts are related to the P&I diagram for
functionality and no separate data sheet for each part is prepared.
KBM Burner
Dim. Datasheet or
Tag no. Qty. Application Type
(DN) drawing
Pressure Atomizing Burner (Qty. gives the number of parts per burner)
F1 1 125 Pressure Atomizing Burner KBM 96Y_073781
F131 1 N/A Temp. transmitter - fire in windbox - 8060000043
1F133 1 N/A Flexible hose inlet - 8615000135
2F133 1 N/A Flexible hose inlet - 8615000133
F134 1 N/A Flexible hose outlet - 8615000134
F166 1 N/A Transformer for ignition burner - 8500001146
F183 1 N/A Junction box - Part of F1
F202 1 1/2'' Solenoide valve, N.C. - 6240000030
F203 1 1/4'' Solenoide valve, N.O. - 6240000027
F206 1 N/A Burner lance for nozzle - 4800000282
*F206.1 1 N/A Nozzle - 8610000153
F207 1 N/A FO heater - electrical 8.3 KW - 8689000030
F208 1 N/A Servo motor for oil regulating - 5530000155
F211 1 N/A Filter - 7040000100
F214 1 1/4'' High oil pressure switch - 8030000010
F217 1 3/8'' Oil regulating valve - 6050000471
F218 1 N/A Pressure gauge 0-40 bar - 6633122
F219 1 N/A Pressure gauge 0-40 bar - 6633122
page 2/2
Dim. Datasheet or
Tag no. Qty. Application Type
(DN) drawing
F220 2 DN20 Quick closing valve - 6010000400
F224 1 N/A Limit switch - burner in position - 8310000018
F225 1 1/2'' Pressure transmitter, 4-20 mA, 0-40 bar - 8010000025
F235 1 1/4'' Non return valve - 6020000113
R1 1 N/A Fan unit - 5551000080
R3 1 N/A Pressure switch - 8030000020
R7 1 DN 310 Air damper for combustion air - 4800000278
R15 1 N/A Fan motor 3x440V, 60HZ - Part of Fan
R16 1 N/A Servo motor for air damper - 5530000155
R25 1 1/4'' Ball valve T-bore - 6000000104
Gauge Board (Qty. gives the number of parts per burner)
C30 1 N/A Gauge board - -
C31 1 1/2'' Instrument stop valve - 2541002
C33 1 N/A Pressure gauge - 6632972
C35 1 N/A Pressure switch, max. steam - 6310310
C48 1 N/A Steam pressure transmitter - 8010000022
C50 1 3/8'' Drain valve - 2573307
DATA SHEET
Tag No(s): F32, F33
Type:
• Photo cell
• Incl. clamp and straight flange
Application:
Technical data:
• Length of detector cable: up to 100 m
to + 60°
• Protection standard included cover: IP45
IP45 cover
IP45 cover for photo cell,

item 8500001086
Type No.: 8630

DATA SHEET
Tag No(s): F131
Type: Dimension:
• Temperature sensor • B = 50 mm
Range: • C = Ø8 mm
• -50°C to +200°C • D = Process connection – G½ A, accord-
ing to ISO 228-1 (HEX 27 – max. tight-
Application: ening torque 50 Nm).
Designed for use in harsh maritime environ- • E = Union – tightening torque for the un-
ments where reliable, robust and accurate ion 17 Nm.
equipment is required.
Material:
• Protection tube in contact with media:
AISI 316T
• Plug EN 175301-803: PA 6.6
(max. 125 °C)
• Enclosure: IP65 according to IEC 60529
Technical data:
Performance:
• Probe principle: 1 x PT 100 – 3 wire con- Pg11
nection.
• Tolerance: EN 60751 Class B
±(0.3+0.005xt) (t= temperature of medi-
um, numerical value)
• Response time water 0.2 m/s: t0.5 = 9 sec.
t0.9 = 33 sec.
• Response time air 1 m/s: t0.5 = 95 sec.
t0.9 = 310 sec.
• Connection: EN175301/803 plug Pg11
(IP65)
Type No.: 8060

Version: B.1 Temperature sensor 8060000043
DATA SHEET
Tag No(s): F214

• Pressure switch Performance:
• MBC 5100 • Repeatability: ± 0.2 % FS (typ), ± 0.5 %
Range: FS (max.)
• -0.2 to 10 bar • Response time: < 4 rms
Application:
• Max. switch frequency: 10/min (0.16
Hz)
The units are pressure-controlled switches. • Fixed differential: 0.15 to 0.60 bar
• Maximum permissible operating pres-
The pressure controls are suitable for use in sure: 15 bar
the alarm and regulation system. • Minimum burst pressure: 30 bar
• Life time mechanical: > 400,000 cycles
Material: • Life time electrical at max. contact load:
> 100,000 cycles
• Housing: Anodized AlMgSi1 Electrical switch contact load:
• Bellows: 1.4306 (18/8)
• Contact load: AC15: 0.5 A, 250 V
• Contact load: DC13: 12 W, 125 V
Mechanical:
• Connection: G 1/4” –f
• Ambient temperature: - 50°C to + 85°C
• Operation temperature: -40°C to + 85°C
• Setting range -0.2 to 10 bar
• Cable connection: Pg 11
• Enclosure: IP 65, IEC 529
• Weight: 0.4 kg
92.5
25.5
Pg 11
15
ø 5.5
20
3
15 G 1/4” -f
30
30
73
84
Type No.: 8030

Version: A.3 Pressure switch, -0.2 to 10 bar 8030000010
DATA SHEET
Tag No(s): F214
Adjustment:
• One full turn (360°) of the switch setting
screw is approx. equal to 7% of the set-
ting range.
+ 1
3
1
3
1
3
Mechanical difference
2 2 2
- II I II
In
1
3
Out NO
Out NC
1: Input
2: Normally closed (NC)
3: Normally open (NO)
Connected to enclosure of pressure control
Type No.: 8030

Version: A.3 Pressure switch, -0.2 to 10 bar 8030000010
DATA SHEET
Tag No(s): F218, F219

Application:
32
6.5
ø 68
0 bar 40
MPa=bar x 0.1
0 kg/cm²
40
G 1/4" A
Type No.: 8050

DATA SHEET
Tag No(s): F225
Type:
Range: 36
• 0 – 40 bar(g)
Application:
PG 11
Material:
ule.
106

Technical data:
ø24
55

Accuracy:
25

ue G 1/2” -m
Mechanical:
• Weight: 0.09 kg
Type No.: 8010

DATA SHEET
Tag No(s): C31, C331, C431
Type:
Size:
• 1/2” x 1/2”
Application:
Material:
• Body: C22.8
Technical data:
male
• Weight: 0.4 kg
Type No.: 6210

Version: D.2 Needle valve, straight, 1/2" x 1/2", PN 400 2541002
DATA SHEET
Tag No(s): C33

• Pressure gauge • Measuring unit: bar – Mpa - kg/cm²
Size: • Measuring range: 0 – 16 / 1.6 /16 with
mechanical stop
• ø 100 • Connection: BSP1/2”-m
Application: • Operating temperature:
• For all gaseous and liquid media Ambient: 0 to + 60°C
Medium: 0 to + 70°C
Material: The mean value of the maximum ambi-
• Case: Black enamelled steel ent temperature and the medium temper-
• Socket: Brass ature must not exceed the maximum am-
• Liquid filling:Glycerine bient temperature.
45
ø 108
0 bar 16
MPa=bar x 0.1
0 kg/cm² 16
83
16
BSP 1/2" -m
Type No.: 8050

DATA SHEET
Tag No(s): C35
Type: Material:
• Pressure switch • Housing: Bakelite acc. to DIN 53470
Size: • Cover: Polyamide
• Connection, nominal: G1/2" -m Material in contact with media:
• Cable connection: 2 x PG 13.5 • Bellows: Stainless steel 18/8
cable size (O.D.) 6 to 14 mm W. no. / DIN: 1.4301 / 17440
Technical data: • Orifice: Stainless steel 17/7
W. no. / DIN: 1.4305 / 17440
For rising pressure, approved according to
• Connector: Steel C15
PED W. no. / DIN: 1.0401 / 1652
• Bellows ring: Deep-drawn steel + Ni
• Regulation range: 1 to 10 bar W. no. / DIN: 1.0338 / 1623
• Adjustable/fixed mechanical differen- • Bellows spring: Stainless steel 17/7
tial: 0.8 bar W. no. / DIN: 1.4568 / 17224
• Max. operating pressure: 22 bar • Ring: Stainless steel
• Max. test pressure: 25 bar W. no. / DIN: 1.4305 / 17440
• Ambient temperature: -40 to 70 °C • Housing: Deep-drawn steel + Ni
• Enclosure: IP66 acc. to IEC 529 and DIN W. no. / DIN: 1.0338 / 1623
40050
• Weight: Approx. 1 kg
225
Type No.: 8030

Version: D.1 Pressure switch 1 to 10 bar 6310310
DATA SHEET
Tag No(s): C35
Electrical data:
• Contact system: Single-pole changeover
switch (SPDT)
• Contact load:
• Alternating current:
AC-1: 10A, 400V
AC-3: 4A, 400V
AC-15: 3A, 400V
• Direct current:DC-13: 12W, 230V (see
figure below)
Type No.: 8030

Version: D.1 Pressure switch 1 to 10 bar 6310310
DATA SHEET
Tag No(s): C48
Type:
Range: 36
• 0 - 10 bar(g)
Application:
PG 11
Material:
ule. 106
Technical data:
ø24
55

Accuracy:
25

ue G 1/2” -m
Mechanical:
• Weight: 0.09 kg
Type No.: 8010

DATA SHEET
Tag No(s): C50
Type: Material:
• Instrument stop needle valve, straight • Body: brass
Size: • Spindle: brass
• 3/8" BSP • Packing: PTFE
• Nominal diameter: DN 10 • Hand wheel: steel
Application: Technical data:
• For steam, water and/or air • Nominal pressure: PN 100
• Working pressure: 25 bar
• Weight: 0.32 kg
•
55
95
3 / 8”
56
Type No.: 6220

Version: A.2 Instrument stop valve, straight, DN 10, PN 100 2573307
TABLE OF CONTENTS
Table of contents
Fuel Oil Supply Pressure atomizing Burner

Tag Number
.
................................... Fuel oil supply system for KBM diagram..................... 96X02_702620_d....... 10-3
................................... List of parts - fuel oil supply for KBM......................... 96X02_702620_d....... 10-5
G147........................... Fuel oil supply unit, with filter, size 900, 33 bar............ 9294002602............... 10-7
G224........................... Remote start/stop box................................................. 8001000015............... 10-10
G424........................... Remote start/stop box................................................. 8001000016............... 10-11
G429........................... Cooler unit................................................................ 15K8047.................... 10-12
G433 (Part of G429)..... Safety valve, DN 15, PN 100...................................... 87S0032.................... 10-13
G434 (Part of G429)..... Stop valve, ball straight, DN 15, PN 40........................ 6666106.................... 10-14
G435 (Part of G429)..... Needle valve 1/2" x 1/2"............................................. 87N6004.................... 10-15
1/2G284 (Part of G429),
1/2G285 (Loose supply)
................................... Thermometer, angle................................................... 88T0012.................... 10-16
G340........................... Flow meter unit DN20, ring line.................................. 71Z20_065692........... 10-17
Part of G340................ Stop valve, ball, straight, DN 32.................................. 87D3066.................... 10-19
Part of G340................ Differential pressure switch........................................ 8040000010............... 10-20
Part of G340................ Flow meter, VZO 20 with remote pulser....................... 7060000011............... 10-22
Part of G340................ Filter; DN 20, PN 25.................................................. 7040000071............... 10-24
Part of G340................ Stop valve, ball, straight, DN 20.................................. 87D3064.................... 10-25
G274........................... Temperature transmitter in ring line............................. 71Z20_056461........... 10-27
Part of G274................ Temperature sensor.................................................... 8060000046............... 10-29
Part of G274................ Pocket for temperature transmitter............................... 8500000870............... 10-30
G114........................... Filter regulator with automatic drain............................ 8000000103............... 10-31
G115........................... Three-way valve Ball DN32 BW................................. 6070000013............... 10-32
G436........................... solenoid valve and switch box..................................... 6070000029............... 10-35
G437, G482................. solenoid valve and switch box..................................... 6070000017............... 10-37
G471, G481................. Pressure control valve, 1/2"......................................... 6050000542............... 10-39
................................... Counter flange........................................................... K16_004096.............. 10-41
96X02_702620_d#A.4
FUEL OIL SUPPLY SYSTEM FOR KBM DIAGRAM
Fuel oil supply system for KBM diagram
LIST OF PARTS - FUEL OIL SUPPLY FOR KBM
List of parts - fuel oil supply for KBM

Boiler plant:...................................................................................................................1 x Aalborg OC-TCi
Request number:....................................................................................................
Configuration number:.................................................................................................................................
Hull number(s):.......................................................................666666
Project number(s):..............................................-01-2 ~ 110418-02-2, 110637-01-2 ~ 110637-02-2
Project number(s):.............................................................................................a
:............................................................................................................................................(b) 23 Mar 2018
:...........................................................................................................................................(c) 23 May 2018
:............................................................................................................................................(d) 16 Nov 2018
Reading guide:

Tag no. indicated with decimal point are subcomponents of main item and is not necessarily indicated in PiD
or have datasheet included

F1 1 125 Burner unit KBM 96Y_073781
Fuel oil supply pump
G147 1 38/48.6 Fuel oil supply pump unit DLC 900 9294002602
Cooling unit
Length =
G429 1 Cooling unit 15K8047
600 mm
G432 1 N/A Cooler - 8670000700
G433 1 1/2" Safety valve 10 bar GGG40 87S0032
G434 1 1/2" Drain valve Brass 6666106
G435 1 1/2" Air vent valve Steel 87N6004
1G284 1 N/A Thermometer - 88T0012
LIST OF PARTS - FUEL OIL SUPPLY FOR KBM
Oil flowmeter
G340 1 20 Oil flow meter incl. filter & bypass - 71Z20_065692
Temperature transmitter
G274 1 1/2" Temperature transmitter - 71Z20_056461
Change over valve(s)
1G114 1 1/4" Filter regulator with automatic drain for G436 - 8000000103
G115 1 32 Three-way valve (incl. micro switches) - 6070000013
G436 1 32 Three-way valve - 6070000029
G437 1 25 Three-way valve - 6070000017
G482 1 25 Three-way valve - 6070000017
Pressure control valve
G471 1 1/2" Pressure control valve for MGO operation - 6050000542
G481 1 25 Pressure control valve for HFO operation - 6050000542
Control system
3L2 1 - Control panel - -
Counter flange
Set of counter flanges (not shown on the P&I di-
(c.fl) 1 - - K16:004096
agram)
DATA SHEET
Tag No(s): G147

• Fuel oil supply pump unit, with filter • Rated output for motor: 1.8 kW
Size: • Starting metod: Direct
• Pump: L7 • Starting current: 22.82 A
• Operating current (full load): 3.26 A
Connection type:
• Revolutions: 3408 r.p.m.
• Connection inlet and outlet, pipe size in- • Heating element motor: Not fitted
side / outside diameter: 38 / 48.6
• Power supply: 3 x 440V
• Connection type: Flange according to • Frequency: 60 Hz
SAE, hole pattern 3.000PSI
• Cable connection: 2 x M 25 x 1.5, • Insulation class: F
cable size (OD) 11 to 16 mm • Degree of protection: IP55
Application:
• For handling fuel oils - DMA, DMB,
DMZ and RMx according to ISO 8217
Material:
• Station block, casing: EN-GJS-400-15
• Station block, filter cover: S235JR
• Pump, casing: EN-GJS-400-15
• Pump, screw set: 16MnCrS5
• Pump, flange cover: EN-GJS-400-15
• Pump, end cover: EN-GJS-400-15
Technical data:
• Ambient air temperature: 50°C
• Pressure, max. supply: 5.0 bar(g)
• Pressure, relief design: 36 bar(g)
• Pressure, discharge outlet: 33 bar(g)
• Temperature max. fuel oil: 150°C
• Foundation bolts: M16
• Oil viscosity min.: 1.1 cSt
• Oil viscosity max.: 380 cSt
• Oil viscosity: 1.1 cSt
NPSH: 5.0 mWC
• Oil viscosity: 3 cSt
NPSH: 2.0 mWC
• Viscosity: 380 cSt
NPSH: 2.8 mWC
• Filtration: 250 µ
• Weight, motor: 11.8 kg
• Weight, unit: 175 kg
Type No.: 9294

Version: C.1 Fuel oil supply unit, with filter, size 900, 33 bar 9294002602
DATA SHEET
Tag No(s): G147
L8
L10 L11 L12
H6
H7
H5
Lifting eye
Lifting eye
H8
H9
H
H3
H2
H4
H1
L4 L4
SAE 1 ½" L5 L9
G 1/2" L6 L7
3000PSI
6
W
W
L3
5
36°
I.D.
W1
W3
W
W4
W2
L2
L1
L
Type No.: 9294

DATA SHEET
Tag No(s): G147
Dimension: Installation:
• L: 700 • The pump/motor assemblies are of a ver-
• L1: 650 tical design and are delivered with
• L2: 580 mounting feet and oil sump. For safety
purposes, the arrangement with “motor
• L3: 374 downwards” is not admissible
• L4: 110
Connections / flanges:
• L5: 90
• L6: 270 • Counter flanges according to SAE. Bolts
and gaskets will be included in the sup-
• L7:190 ply.
• L8: 652
• L9: 23 Connection diagram:
• L10: 51
• L11: 175
• L12: 199
• W: 573
• W1: 550
• W2: 68
• W3: 579
• W4: 418
• W5: 109
• W6: 137
• H: 761
• H1: 80
• H2: 217
• H3: 297
• H4: 20
• H5: 260
• H6: min. 25 1 Pump
• H7: 41 2 Pressure-side pressure gauge
• H8: 67 3 Reversing valve
• H9: 200 height for strainer removal 4 Filter
• I.D.: 19 5 Suction-side pressure gauge
6 Pressure relief valve
7 Non return valve
Type No.: 9294

DATA SHEET
Tag No(s): G224

Ue = 240 V and le = 3 A or Ue = 120 V
• Back RAL 7021
80
68 51
Fuel oil pump 1
Start/operation
incl. lamp function
86
68
104
123
Stop
68
4.3
54
4.3
Type No.: 8000

DATA SHEET
Tag No(s): G424

Ue = 240 V and le = 3 A or Ue = 120 V
• Back RAL 7021
80
68 51
Fuel oil pump 2
Start/operation
incl. lamp function
86
68
104
123
Stop
68
4.3
54
4.3
Type No.: 8000

Tag No(s): G429
DATA SHEET
Tag No(s): G429
Version: A.1 Cooler unit 15K8047
DATA SHEET
Type:
• Safety valve
100
Size:
Application:
pours and liquids
Material:
• Body: GGG 40.3
Technical data:
187
• Weight: 1.2 kg
1/2”
34
15
ø 12
1/2”
42
Type No.: 6040

DATA SHEET

• Stop valve, ball straight • Max. workingpressure at 80°C: 32 bar
Size: • Max. working pressure at 150°C: 10 bar
Application:
• For water, compressed air and oil
Material:
• Body: Nickel-plated brass (MS 58)
• Ball: Hard chromium plating brass
(MS 58)
• Stem: Brass (MS 58)
• Stem nut: Galvanized steel
• Seat rings: Teflon (PTFE)
• Stem gasket: Teflon (PTFE)
85
44
½”BSP
31
60
Type No.: 6010

Version: A.2 Stop valve, ball straight, DN 15, PN 40 6666106
DATA SHEET
Type:
• Needle valve
Size:
• 1/2" x 1/2"
Application:
• For air and oil flow
Material:
• Body: Brass CuZn39Pb3
• Gasket: Teflon
• Handle: Nylon 6.6
Technical data:
• Working pressure: 250 bar(g)
• Working temperature max.: 200ºC
Dimension:
• A: 1/2" BSPP
• B: 1/2" BSPP
• H max.: 53
• L: 46
Type No.: 6000

Version: A.2 Needle valve 1/2" x 1/2" 87N6004
DATA SHEET
Tag No(s): 1/2G284 (Part of G429), 1/2G285 (Loose

supply)
Type:
Size:
• DN150
Application:
• For liquid
Material:
oured anodized
Technical data:
• Range: 0 – 120°C
150
G ½”-m
63
Type No.: 8080

CR3549 - item 6 from 8040000008 to 8040000010 a 23FEB12 JNN JMN
Measure of length corrected and tolerance added b 06DEC13 KTN JMN
CR4617 Note regarding filter added c 24JUN16 JeT KTN
CR5023 - added note regarding pressure switch d 20JUN17 TTN JMN
CR5262 - Side view added e 12DEC18 SGN1 KSNB
Side view
Language UK
6 3 4 2
1 Display 1
71Z20_065692#E.1
2 9
10
Top view
FLOW METER UNIT DN20, RING LINE
6 7 This drawing replaces 71Z20:048549

LP 5
200
1 Bracket
HP
10 1
90 x 120
Ball valve A 105 87D3066
9 1
1¼"
Welding nipple 6632713
8 2
Instrument pipe
7 1
2 8 3 4 8 2 1
DP-Pressure switch 8040000010
+5 6 DP range 0.2-2.5 bar 1
1065-5
Tube
5 1
Ø42.4 x 4.5
Flow meter 7060000011
4 1
VZO 20 130/25 + IN 0.01
Filter for Oil Mesh 0,25 7040000071
3 1
Flow meter unit DN20, ring line
DN20 PN25
Ball valve A 105 87D3064
2 2
3/4"
welding neck flange
1 2
DN32 PN16
Designation Material code Article No.
Item Pcs. Cert.
Dimension Material type Detail drawing No.
Title: Drawn Date
Oil burner plant JNN 23FEB12

Appr. Date
JMN 23FEB12
G340 - with remote pulser
STANDARD 1:5 A3
10-17 / 41
Note: Regarding filter the pocket should point downwards for cleaning purpose Flow meter unit DN20, ring line Article/Drawing No: Index
Installation instructions: Bypass need to be in horizontal plan.
FIRST ANGLE PROJECTION AND MUST NOT BE USED BY OR REPRODUCED FOR THIRD PARTY 71Z20: 065692 e
Tag No(s): G340
DATA SHEET
Tag No(s): Part of G340
Type: Installation:
• End connections: ASTM A105 • At the moment of the shipment the ball
- 29°C to + 230°C
ASME/ANSI B16.25 - XS-80 tween ball and inside cavity of the body,
line:
Detail A
connections.
ø 42.2
ø 32.7
4.9
1.6
welding.
eration.
37.5°
225
Bolt
Detail A
108
End connection
Center part
120 85
Type No.: 6010

DATA SHEET
Type:
• Differential pressure switch 116
90
Ø7
Application: 68
11 6
• The units are pressure-controlled
switches.
• The pressure controls are suitable for use Ø3
in alarm and regulation system.
120
103
79
Enclosure:
• IP 67 to IEC 529 and DIN 40050.
• The pressure control housing is enamel-
55
led pressure die cast aluminium (GD-AI-
Si 12). The cover is fastened by four G ¼" (Lp) 29
screws which are anchored to prevent G ¼" (Hp)

35
44
loss. 41
68
The enclosure can be sealed with fuse 81
wire.
Adjustment:
• When the pressure control cover is re- 3
ened, the range can be set with the spin- 1
(2) is being read. 2
Technical data:
• Permissible operating pressure: 0 – 8 bar
• Setting range: 0.2 - 2.5 bar
• Mechanical differential: 0.1 bar 1 Range spindle
• Test pressure: Max 22 bar 2 Range scale
• Pressure connection: G 1/4 -f 3 Locking screw
• Medie temperature: Max 80°C
• Cable entry: Pg 13.5 for cable diameters
5 to 14 mm.
• Weight: 1.5 kg
Type No.: 8040

Version: B.1 Differential pressure switch 8040000010
DATA SHEET
Type No.: 8040

Version: B.1 Differential pressure switch 8040000010
DATA SHEET
Type:
• Flow meter with remote pulser and safety
sealing ring
• VZO 20
Application:
• Measuring of oil consumption
Technical data for flow meter:
• Nominal pressure: 25 bar
194
• Installation length: 165 mm
• Max. temperature: 130°C
Ø 105
• Ambient temperature: -10 to +70°C
• Flow rate:
54
Maximum: 1500 l/h
Nominal: 1000 l/h
Minimum: 30 l/h 165
Approx. starting: 12 l/h
• Pressure drop: see curve
• Flanges: PN 25 according to DIN 2501/
SN 21843
• Weight: 4.5 kg
Technical data for remote pulser:
• Pulse values for remote pulser: 0.01 l/
Imp
• Switching element: slot initiator to DIN
19234
• Switching voltage: 5 to 15 VDC
• Residual ripple: max 5%
• Switch current: > 3 mA at 8 VDC /
1kOHM
• Static current: < 1 mA at 8 VDC / 1kOHM
• ON-time: 50% ± 10%
• Cable cross section: 2 x 0.35 mm²
Installation:
• Tracing where applicable.
• The measurement transducer must not be
insulated as this will cause its permitted
temperature range to be exceeded.
No heat insulation
in this area
Heating coil (winding)

Pipe
Heat insulation
Type No.: 7060

Version: C.1 Flow meter, VZO 20 with remote pulser 7060000011
DATA SHEET
Type No.: 7060

Version: C.1 Flow meter, VZO 20 with remote pulser 7060000011
DATA SHEET
Type Installation:
• Filter • The filter can be mounted in optional po-
Size: sitions with the flow following the direc-
tion of the arrow.
• Nominal diameter: DN 20 For steam installations the filter basket
Application should be installed horizontally with the
flow following the direction of the arrow.
• For mechanical cleaning of different me- On liquid systems the pocket should
dia in tube systems before control valves, point downwards for cleaning purpose.
reduction valves, pumps, steam traps and
flow meters Dimension:
Material: • H: 100
• Body: EN-GJS-400-18U-LT • H1: 150
Material No. EN-JS1049 • L: 150
• Cover: EN-GJS-400-18U-LT • L1: 10
Material No. EN-JS1049 • O.D: 105
• Screen: X5CrNi18-10 • P.D.C: 75
Material No. 1.4301 • I.D: 20
Technical data: • I.D.1: 14
• Nominal pressure: PN 25 • n: 4
• Filtration mesh with: 0.25 mm
• Kvs - value (at clean screen): 10.1 m³/h
• Zeta - value: 2.5
• Flange according to DIN
• Weight: 4 kg
L L1
Body
Screen
P.D.C / n x I.D.1
O.D
I.D
H1
Cover
Type No.: 7040

Version: E.1 Filter; DN 20, PN 25 7040000071
DATA SHEET
Type: Installation:
- 29°C to + 230°C
line:
Detail A
connections.
welding.
ø 26.7
ø 18.9
1.6
3.9

eration.
37.5°
193
Bolt
Detail A
80
End connection
Center part
100 66
Type No.: 6010

Tag No(s): G274
71Z20_056461#E.1
TEMPERATURE TRANSMITTER IN RING LINE
Temperature transmitter in ring line
DATA SHEET
Type: Mechanical:
• Temperature sensor • Connection: G ¼”A, according to ISO
Range: 228-1
• Weight: 0.15 kg
• 0°C to +150°C
Dimension:
Application:
• W = 37
Designed for use in harsh maritime
• L = 50
• L1 = 33
Environments where reliable, robust and ac- • L3 = 148
curate equipment is required • W = 37
• O.D. = 8
Material: • G = 1/4" A, according to ISO 228-1
• Housing: Stainless steel • G1 = PG 11
• Enclosure ( AISI 316L )
Technical data: W
Performance:
• Accuracy:<± 0.5 % FS (typ.), <± 1 % FS
(max.)
• Response time: Water 0.2m/s : t05= 10
sec / t09= 30 sec G1
• Response time: Air 1m/s:t05= 95 sec
• / t09= 310 sec
• Output signals: 4-20 mA
• Electrical connection 43650-A. ( 2 wire )
L1
L3
PG 11
• Supply voltage: 10 to 32 VDC
• Current limitation: 30mA
• Output impedance: < 225 ohm G
• Degree of Protection: IP65
Electrical connection:
L
• Pin1: + supply
• Pin 2: - supply
• Pin 3: Not used
• Earth: Not connected to housing O.D.
Type No.: 8060

Version: B.1 Temperature sensor 8060000046
DATA SHEET
Type:
• Pocket for temperature transmitter Connection
instrument
Size:
• Connection instrument: G 1/4” tolerance
class A
• Connection pocket: G 1/2” tolerance
class A
Application:
Material:
• Material: Stainless steel
Technical data:
L
• Media temperature: -50°C to 200°C
Dimension:
• O.D. = 11
• L = 37.5
O.D
Type No.: 8500

Version: B.1 Pocket for temperature transmitter 8500000870
DATA SHEET
Tag No(s): G114
Type:
Size:
Application:
Technical data:
0.14 - 8.0 bar
• Pressure gauge: 0 – 12 bar
• Weight: 0.4 kg
Material: Pressure gauge (1 pcs.)
• Body: Zinc 43
• Bowl: Zinc
• Handle: Plastic
ø43 G 1/8 -m
Filter regulator (1 pcs.)
160 10
0 psi
bar
0 12
41
Handle 40 Bracket (1 pcs.)
Body 25
60
13
34
5
61
14 6
Bowl 31
46
158
13
23
96
16
11
Distance required
regardless of
drain option
Type No.: 8000

DATA SHEET
DATA SHEET
Tag No(s): G115 Tag No(s): G115
1 --- NO TITLE ---

Type: Installation:
• Three-way valve, ball
• LB 283 BW, reduced bore
of the valve:
Material covers must not be removed before the
• End connections: ASTM A105 • At the moment of the shipment the ball is
Technical data: lubricated with a pure vaseline oil,
which can be easily removed with a
solvent, if required.
- 29°C to + 230°C
• Ball valves normally have a space
between ball and inside cavity of the
body, which could trap the product, care
should be taken to drain the cavity.
• Weight: 7 kg
line:
Detail A
connections.
• Lift out the centre part to protect the
ø 42.2
gaskets against damage and complete

ø 32.7
4.9
1.6
the welding.
• Insert the centre part and ensure easy
37.5°
operation.
225
Centre part
Bolt
L-Bore
Detail A
98
Port 1 Port 2
Port 3
End connections
Port 1 Port 2
158 121.5
Port 3
60
Type No.: 6070

Version: B.1
Version: A
Three-way valvevalve,
Three-way Ball DN32 BW32
ball DN 6070000013
6070 000013
87D3073
B
10-32Language
/ 41 UK Language UK
Page 1/1
1/3
DATA SHEET
EGO SWITCHBOX
TYPE M
Tag No(s): G115
Description:
EGO switchbox with integrated mikroswitches to be used

for remote as well as visual indication of valve position
The switchbox include bracket for mounting on a
pneumatic actuator. With use of a special bracket the box
can be mounted on a gearbox or directly on a valve.
SSpecifications
pecifikations
Box B us Polycarbonat
ShaftAksel POM
Kaplate
Cam mskive Nylon
Bundpplate
Ground lade Pertimax
Kamhoved
Cam Messing
Brass
Tætningsgrad
Protection IP 65
Indikaindicator
Position tor POM
Version: B.1 Three-way valve Ball DN32

O-ringBW
O-rings tætning 6070000013
Viton
DATA SHEET
EGO SWITCHBOX
TYPE M
Tag No(s): G115
Teknisk ddata
Technical ata:
EGO BOX M EGO BOX I EGO BOX N
Kontakt antal
No. of switches 1+1 1+1 1+1
Type of Kontakttype
switch Mikroswitch PNP induktiv Namur
Fabrikat
Manufacture Honeywell Honeywell Pepperl + Fuchs
ManufactureTy pe No.
item V5C010TB1C 992FS2-A9PV3-L NJ2-V3-N-V5
Voltage Spænding max. 250 VAC 9,6 - 50 VDC 8 VDC
Forbrug
Consumption - ≤ 10 mA -
Max. belastning
Max. load 10 (3) A 200 mA -
Max. frekvens
Max. frequency - 2 KHz 1 KHz
Ambitemperature
Ambient ent temperatur ÷ 55oC til +85oC ÷ 25oC til +75oC ÷ 25oC til +100oC
Dimensioner LxBxH
Dimensions 82x80x67 82x80x67 82x80x67
Cable size: PG 11 (o.d. 5mm to 10 mm)
Version: B.1 Three-way valve Ball DN32 BW 6070000013
DATA SHEET
Tag No(s): G436
Type:
Cable gland
with actuator and solenoid valve Switchbox
Size: Actuator
• Connection nominal: DN 32
• Cable connection, switch box: PG 11 Solenoid valve
H1
H
• Cable connection, solenoid valve: PG 9 Cable gland
cable size (OD) 6 to 8 mm Detail A Three-way valve
• Pipe connection: 1/4"

Connection type: W2
L1

Application:
• Body: ASTM LF2 ( A105)
• End connections: ASTM LF2 ( A105)
Detail A
Material, actuator:
O.D.

I.D.
T1
T

r
• Air supply pressure min.: 5 bar Dimension:
• Temperature, min. operating: -20°C • L: 268.5
• Temperature, max. operating: +80°C • L1: 158
• H: 228
Technical data, solenoid valve: • H1: 303
• Orifice size: 6 mm • W: 163
• Flow coefficient: 0.6 m³/h • W1: 121.5
Technical data switch box: • W2: 79
• Temperature min., ambient: - 55°C • T: 1.6
• Temperature max., ambient: + 80°C • T1: 4.9
Technical data, unit: • r: 37.5º
• I.D.: ø 32.7
• Weight: 14 kg • O.D.: 42.2

Version: I.1 6070000029
DATA SHEET
Tag No(s): G436

Installation:
of the valve:
vent, if required.
line:
connections.
welding.
eration.
L-Bore
Port 1 Port 2
Port 3
Port 1 Port 2
Port 3

Version: I.1 6070000029
DATA SHEET
Tag No(s): G437, G482
Type:
Switchbox
with actuator and solenoid valve
Size: Actuator
• Connection nominal: DN 25 Solenoid valve
• Cable connection, switch box: PG 11

• Cable connection, solenoid valve: PG 9
H
H1
• Pipe connection, solenoid valve: 1/4" Detail A Three-way valve
Connection type:
cording to ASME/ANSI B16.25 - XS-80 L1
W1
Application:
• Body: ASTM LF2 (A105)
• End connections: ASTM LF2 (A105)
Material, actuator:
Detail A
O.D.
I.D.
T1
T

• Temperature at 30 bar min.: - 29°C r

Dimension:
• Air supply pressure min.: 5 bar • L: 268.5
• Air supply pressure max.: 8 bar • L1: 150
• Temperature, min. operating: -20°C • H: 221
• Temperature, max. operating: +80°C • H1: 393
Technical data, solenoid valve:
• W: 163
• W1: 114
• Orifice size: 6 mm • W2: 75
• Flow coefficient: 0.6 m³/h • T: 1.6
Technical data switch box: • T1: 4.6
• Temperature min., ambient: - 55°C • r: 37.5º
• Temperature max., ambient: + 80°C • I.D.: ø 24.3
Technical data, unit: • O.D.: 33.4
• Weight: 15 kg

Version: D.1 6070000017
DATA SHEET
Tag No(s): G437, G482

Installation:
of the valve:
vent, if required.
line:
connections.
welding.
eration.
L-Bore
Port 1 Port 2
Port 3
Port 1 Port 2
Port 3

Version: D.1 6070000017
DATA SHEET
Tag No(s): G471, G481
Type: Installation:
• Pressure control valve • Control valve to be placed in pipe line as
Connection type: close to main line as possible with as few
bends as possible
• Connection type: 1/2" BSP • Valve must be installed with inlet flanges
Pressure rating: upwards
• Pressure design: 30 bar • Recomended pipe size up stream and
down stream of pressure control valve -
Applilction: DN25
• For handling fuel oils - DMA, DMB, • Pipe line pressure loss is to be kept at
DMZ and RMx according to ISO 8217 minimum
Material: • Set screw down
• Housing: GJS-400
Technical data: To burner From pump
• Flow range: 2400 l/h
• Setting range: 10 to 30 bar
• Fluid temperature min.: -20°C Return to
• Fluid temperature max.: 220°C Mixing tube/tank
• Temperature min., ambient: - 20ºC

• Temperature max., ambient: 60°C
• Weight: 1.3 kg
Diagram:
To burner From pump
Return line
Type No.: 6050

Version: R.1 Pressure control valve, 1/2" 6050000542
K16_004096#D.1
COUNTER FLANGE
Counter flange
1 --- NO TITLE ---
TABLE OF CONTENTS
Table of contents
Control System Aalborg OC-TCi

.
Electric drawings....................................................... Rev.4........................ 11-2

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ELECTRIC DRAWINGS
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11-2 / 117
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Language UK
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M35-Composite Boiler, Aux. Boiler

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M35-Composite Boiler, Aux. Boiler

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Instruction manual for boiler plant

Customer: STX Offshore & Shipbuilding Co., Ltd.

System Concept 9ROXPH

Aalborg OL Boiler 9ROXPH

Steam Atomizing Burner 9ROXPH

Oil flow meter...........................................................................................................29

Aalborg OL Control System (Alfa Laval Touch

Aalborg OC-TCi Boiler 9ROXPH

Pressure Atomizing Burner 9ROXPH

Aalborg OC-TCi Control System (Alfa Laval

Alfa Laval Touch Control...........................................................................................58

Spare Part Catalogue 9ROXPH

Preface / conditions for use of manual

1 Preface / conditions for use of manuals

1.2 Prequalification / required basic knowledge

1.3 Content of manual(s)

1.5 Subject to change

1.6 Disclaimer of liability

General guarantee information

General guarantee information

1 Guarantee agreement and conditions

1.2 Trouble shooting

1.3 Requirement for support

1.4 Guarantee claim handling

1.3 Working clothes

Protective clothes must be of tight-fit.

Use correct lifting tools and follow lifting instructions.

1.6 General maintenance and fault rectification practice

1.7 Pressurized equipment and items

1.8 Chemicals, cleaning agents, lubricants, etc.

1.9 Electrical equipment

1.10 Hinged equipment

1.12 Rotating equipment

Rotating equipment must always be disconnected, electrically and/or hydraulically

1.13 Hot surfaces/equipment

1.14 Warning signs

1.15 Alterations to the construction of the equipment

1.16 Spare parts

1.17 Waste disposal

Note: In case of any doubts please contact Alfa Laval.

2 General plant data

2 Dimensions for boiler unit

3 Water/steam process data

4 Data for pressure part

5 Combustion process data

6 Data for pressure loss layout

7 Data for burner

8 Data for atomizing steam

 Atomizing steam consumption, max.:................................................ 78 kg/h

9 Data for control system

10 Operational data for boiler plant

2 Data for pressure loss layout

3 Data for combustion air fan

4 Data for fan motor

 Numbers of cable entries with reliefer: ........................................................ 2

2 Data for pump

3 Data for pump motor

 Numbers of cable entries with reliever: ....................................................... 2

Technical data for ignition oil pumps –

2 Data for pump

3 Data for pump motor

2 Data for Cooler

2 Data for heater/condenser

System Concept9ROXPH

Aalborg OL Boiler9ROXPH

Steam Atomizing Burner9ROXPH

Aalborg OC-TCi Boiler9ROXPH

Pressure Atomizing Burner9ROXPH

Spare Part Catalogue9ROXPH