'EQ4C[                                                           5+)/2:*(

PX-300HF PSU Disassemble

Read following procedures carefully before you go for disassemble since there is a possible hazard of safety issue. So
following procedures are required only for maintenance or repair cases.
Since PX-300HF has very high voltage (over 300V) from PSU part, full attention and high level care is required at PSU
approach. Extreme care needed all the time..!!

As this photo, open 3 bolts each side at

top cover.

And lift up the top cover and

see inside.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Open the
EMG switch
from the
cover.

Open the connector from the cover and

remove the cover from the main body
completely.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

The top cover is removed.

Open the bolts from the rack to remove

left/right panels. (3 bolts each side)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

And release lower side screws then lift up

the panel to take it out.

Lift up the panel and pull it out. (both of LEFT & RIGHT panels)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Back panel open - release upper side

screws and hand switch port. Then lift up
the panel to take it out.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Back panel is completely removed.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Remove Front Panel.

Open 2 screws upper side of panel
and pull it out from the device

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Front panel is completely removed.

Open the HV cables from HV

Transformer (HV Tank).
Release the fixing bolt a little bit (3~4
turns of counter clockwise)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

HV cable connectors are hard to

remove, so you will need a tool to
release the connectors.
And it is necessary to connect it HARD
later.

Cut out all the cable-tie from the rack

and put the cables and wires away
from the device.
In case of HV cables, cover the tips
with clean papers to protect them
from dust.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Remove HV cables from the tank.

Please mark or remember well +, - position
of HV cable because it is very important
when you connect them back later.
If you’re not sure about it, please take
some photos or give small marking on the
t

HV cables are removed.

Put some clean papers into the empty
wholes (protect inner part from dust)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Remove all the signal wires from the

board.
The original position of each wire is
important when you re-connect them.

All the cables and wires are put a side.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Now, Generator out from the device.

Release 4 black screws on the generator. (2
bolts are on front and other 2 bolts are on
rear side)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Before the generator is isolated, remove all

the wire connections between PSU and
Generator.
First make OFF the circuit breaker sw.
(from ON to OFF)

Make it ON when you assemble it..!!!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Once it is OFF, open the wires at Generator

side. And be careful not to make short-
circuited of 2 wires.

The wires are removed well.

And remove the wires of 0V, 220V from
Main Transformer. (See the position)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Find the connection terminal at the right side of Main Transformer and remove the wires.

As a photo below, 2 persons can take the generator out from the device. The HF Generator is very heavy
so you need at least 2 persons to help each other to slide it out.
Before you take it out, please make sure all the wires and cables are removed well.
And the generator is coming out to side way only. (no way to front side or rear side)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Generator is isolated
from the machine. The
package at bottom side
of machine is PSU.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

And next step is to remove frame from the

main body. Remove PSU board and FAN
from the rack.

First, remove the FAN cover.

Then open the

cable connection
between PSU board
and battery pack,
there are 2
connectors (I & II).

When you re-

connect it later, this
cable should be
connected correctly,
otherwise the PSU
package will be
blown up.

Never change it up!!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

And take apart PSU board and circuit breaker from the frame.

No need to open other

wires from PSU board, just
leave it as it is.

Put the board, FAN and circuit breaker aside from the
frame.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Release outside 3
bolts from the frame.
(see the photo)
The other side is the
same.

The bolts are locked

strong, so you will
need additional tools
to remove them.

Once the screws are

all off, then take the
frame out from the
cart. Hold the
handle and move it
away.
Watch out if there is
any cable
connections left.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

The frame is out.

Note : before you take out

the PSU battery pack, the
assister needs to hold the
tube stand hard because
once PSU battery pack is
removed, the weight
balance will be suddenly
going to Tube stand side
and unit can be crashed.

And PSU battery pack is very heavy..!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

At this stage, remove 3 bolts each side and isolate entire PSU battery pack. Here, another person(s) must
hold the Tube stand..!!
Otherwise, the machine will fall to Tube stand way and safety problem can be happened.

For re-assemble the unit, carry it out reverse way, and pay attention to all required cable connections.
And be careful at any PSU cable short-circuited. (High Voltage!!!)

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

How to replace PSU battery

Uncovered PSU Generator

Upper side of HF Generator and lower
section is PSU pack.
In order to make PSU battery work, it
is necessary to remove HF Generator
from the rack.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Note : PSU battery already has entire 300~330V so it requires extreme care when you make technical
treatment to the package.

Any short-circuit can make severe problems overall the PSU and HF Generator so please pay your careful
attention to this job.

Upper deck & lower

deck of PSU

Need to remove HF Generator from the pack first.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Make front side Circuit Breaker OFF

Release the
connections to the
generator side.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Disconnect the line

connections of 0V, GND and
220V

Disconnect power lines to Main Transformer.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

And HF Generator is
separated from the RACK.
And inside PSU battery
pack is visible now.

View from the top.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

In the front side,

there is a FAN
module, circuit
breaker, main
transformer and
PSU

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

This LED is not bright enough which means related battery is low level now. (below 12.5V)
Sometimes, LED with FET is only dead or all related path is in trouble with the battery.

This is the upper deck part of PSU

with a mark I
Normally lower deck is mark II.
Mark II connector is removed and left
side of PSU board LEDs are all OFF.

And once the location of defective battery is

found, please disconnect I, II connection to
make PSU board OFF.

Please do not open all the small wire

connections, just remove I, II (big pins only)

And disconnect cables on the terminal in

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

order to remove upper deck PSU layer from the rack.

Open the fixing bolts from the rack

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

And make sure all the related connectors are well removed.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Slide the upper layer out from rack… Here at least 2 persons are needed to handle it correctly because the
PSU layer is very heavy..!!!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

The rack after the upper deck is removed.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Put the PSU deck on a desk.

Measure each battery pack on upper deck,

and normal voltage out is 12.6 ~ 13.3V
between + (Red) & - (Black)
Don’t make short circuit between + and -,
h i h i k ill

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Once you find out defective

battery, it is necessary to take the
battery out from the rack.
So please remove the pressing
bar from the rack. Please be
careful not to harm power cables
when you lift it off.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Peel off the terminal cover and take the

wires out (+ and -) you need to have a
soldering iron to remove them.

f l & h

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Wires are
removed

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Cover each tip with a tape to protect them

from any possible short-circuit.

Be careful not to contact + & - each

other…!!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Lift up the battery to take it out. The battery

is sitting very hard, you need a tool to
remove it well.

Be careful not to contact + & - each

other…!!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Prepare a new battery module insert it to the position.

Specification of Battery
AH Dimension (mm)
System Model Voltage
20HR (1.75V/Cell) 1HR (1.6V/Cell) L W H H (to the top of terminal) Weight

30/32kW ES 7-12 12 7 4.2 151 65 94 97.5 2.5kg

40kW ES 12-12 12 12 7.8 151 95 94 97.5 4kg

ଖ Battery is manufactured according to International standard regulation

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

New one is
sitting on the
position.

Wear an
insulation tube
on the wire and
connect the tip
on the pin.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Give enough solder on the pin

to make complete connection.
This job requires fluent skill of
soldering.

Be careful not to make short-

circuit between BLACK and
RED port..!!!!
It is dangerous..!!

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Make connection the other side (black, -) and do not forget to connect small wire (grey) connection.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Connection completed.

To make sure,
please measure
the voltage
between + and -.
It should be
between 12.6 ~
13.3

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Install the
upper deck
into the
rack and
make the
wire

connections.

Then connect the I, II pins

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Here, please DO NOT mix the connector I, II, otherwise the PSU pack will be blown up. So connect I
connector to I and II connector must go to II
And check PSU board LED status… normal is all 13 LEDs are ON with PSU connection.
The last 2 LEDs are getting ON when the system power is ON.

4GX  5GTXKEG/CPWCN

'EQ4C[                                                           5+)/2:*(

Install HF Generator on the rack and make other wire connections.

Please make sure all the required connection before you make system Power ON.

4GX  5GTXKEG/CPWCN