Trump Saturn Service Manual

SATURN Select 3 Operating Table
Service Manual
Translation of the original German service manual
CE mark: This is a Class I medical product according to the European Medical Device
Directive (MDD 93/42/EEC) and is compliant with the Directive version currently in force at
the time of product sale.
Conformity: The manufacturer declares conformity of this product with the essential
requirements indicated in Appendix I, MDD, as well as the performance of a conformity
evaluation procedure required for class I products according to Appendix VII, MDD and has
documented such with the CE mark.
Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

distributor Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
www.trumpf.com
Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
Telephone +49 3671 586–0

Fax +49 3671 586–41166
Technical Telephone +49 3671 586–0

Customer Service Fax +49 3671 586–41175
E-mail Service.med@de.trumpf.com
We are constantly developing our products.

We therefore reserve the right to make changes to the scope of the delivery with respect to the format, equipment
and technology at any time.
Reprinting, copying or translating this document, in whole or in part, is forbidden without the express written
permission of TRUMPF Medizin Systeme GmbH + Co. KG!
All rights under the copyright laws are expressly reserved by TRUMPF Medizin Systeme GmbH + Co. KG.
Within the bounds of the legal requirements, the manufacturer is only then responsible for the technical safety
characteristics of this apparatus if the maintenance, repairs and modifications to this apparatus are performed by
him or by someone appointed by him and in accordance with his instructions.
© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2013–06–11

This service manual applies to the following sales units:
Description Mat. no.

SATURN Select 3.01 Operating Table 1522234
SATURN Select 3.01 115 Operating Table 1589454
SATURN Select 3.01 T Operating Table 1589452
SATURN Select 3.01 115 T Operating Table 1589470
Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

SATURN Select cable remote control 4544355
SATURN Select IR remote control 4544354
230 Mobile charger 4544122
115 Mobile charger 4500122
Wall-mounted charger 230 4544123
Joystick 1258882
Foot control diverse
T distribution board 1223017

Contents
Contents
1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.3 Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.5 Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.5.2 Protection Against Infection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.6 Abbreviations and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2 Overview of the Operating Table Types. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 The Operating Table - An Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Test Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Tools, Measuring Equipment and Auxiliary Tools. . . . . . . . . . . . . . . . . . . . 15

5.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Measuring Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Auxiliary Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4 Auxiliary Electrical Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.5 Lubricants and Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Maintenance and Repair Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Preparing the Operating Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8 Operating Table Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.1 Disconnecting Power to the Operating Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2 Establish Operating Table Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9 Tabletop of the Operating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9.1 Remove Tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.2 Installing Tabletop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10 Column Repair Instructions (Mechanical Parts). . . . . . . . . . . . . . . . . . . . . . 28

10.1 Opening Column Cover Downward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2 Closing Column Cover Downward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.3 Column Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.4 Metal Cover with Column Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.5 RS485/232 IR Interface Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.6 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.7 Trendelenburg Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.8 Cardan Joint/Bearing Block (Trendelenburg Drive). . . . . . . . . . . . . . . . . . . . . . . 39
10.9 Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.10 Drive Belt (Main Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.11 Spindle Toothed Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.12 Cable Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 1

Contents
11 Column Repair Instructions (Electrical Parts). . . . . . . . . . . . . . . . . . . . . . . . 46

11.1 Column Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.2 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
11.3 Transformer Switching Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.4 Electronic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
11.5 Trendelenburg Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
11.6 Tilting Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
11.7 Lift Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
11.8 Distributor Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
11.9 Circuit Board Hall Sensors (Lift Limit Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
11.10 Limit Switch Group (Trendelenburg Limit Switch) . . . . . . . . . . . . . . . . . . . . . . . . . .66
12 Tabletop Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

12.1 Pad/Pad Plate (Seat/Back Section). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
12.2 Gas Pressure Spring Back Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
12.3 Longitudinal Displacement Bowden Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
12.4 Latch Bolt (MERKUR plus Coupling Point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
13 Running Gear Repair Instructions (Mechanical Parts). . . . . . . . . . . . . . . . . 75

13.1 Wheel With Directional Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
13.2 Front Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
13.3 Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
13.4 Braking Bowden Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
13.5 Directional Travel Bowden Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
13.6 Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
13.7 Position Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
13.8 Gas Pressure Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
14 Running Gear Repair Instructions (Electrical Parts). . . . . . . . . . . . . . . . . . . 93

14.1 Power Input Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
14.2 Mains Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
14.3 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
14.4 Battery Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
14.5 Jack-up Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
15 Cabling Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
16 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
16.1 Cable 1 (#1377456) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
16.2 Cable 2 (#1377457) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
16.3 Cable 3 (#1377434) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
16.4 Cable 4 (#4216475) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
16.5 Cable 5 (#1377455) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
16.6 Cable 6 (#1377453, #1405985) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
16.7 Cable 7 (#1377440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
16.8 Cable 8 (#1403159, #1403160) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
16.9 Cable 9 (#1377460, #1252392) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
16.10 Cable 10 (#1377435). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
16.11 Cable 11 (#1377436, #1377438) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
2 Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

Contents
16.12 Cable 12 (#1377459) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

16.13 Cable 13 (#1404910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
16.14 Cable 14 (#1363368) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
16.15 Cable 15 (#1377449) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
17 Adjustment and Calibration Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

17.1 Adjustment of Gas Pressure Spring Back Section . . . . . . . . . . . . . . . . . . . . . . . . 135
17.2 Drive Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
17.3 Limit Switch Group Adjustment (Trendelenburg) . . . . . . . . . . . . . . . . . . . . . . . . . 139
18 Test Program (Internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

18.1 Test 1 (Movement Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
18.2 Test 2 (Key Button Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
18.3 Test 3 (LED Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
18.4 Test 4 (Incline Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
19 “Service tool” PC Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

19.1 Configure the Electronic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
19.2 Copying the Parameters for the Electronic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . 150
19.3 Data for the Electronic Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
20 Modem and Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

20.1 Programming the Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
20.2 Modem Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
20.3 Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
21 Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

21.1 SATURN Select IR Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
21.2 SATURN Select Cable Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
21.3 SATURN Select Remote Control Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
21.4 Foot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
22 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
23 Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

23.1 Operating Conditions in Battery-Operated Mode . . . . . . . . . . . . . . . . . . . . . . . 159
23.2 Audio Signals Operating Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
23.3 Visual Error Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
23.4 Power Supply and Charging Activity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
23.5 Monitoring Tilt and Trendelenburg Position Angles . . . . . . . . . . . . . . . . . . . . . . 164
24 Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

24.1 Operating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
24.2 SATURN Select Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
24.3 Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
25 Serialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
26 Fuse Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Contents
27 Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
28 Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

28.1 Maintenance Record Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
28.2 List of Parts Subject to Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
28.3 Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
28.3.1 Tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
28.3.2 Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
28.3.3 Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
29 Error Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

29.1 Operating Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
29.2 Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
29.3 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
29.4 Remote Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
30 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

30.1 Overview of all Error Output in EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
30.2 Conversion of Decimal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
31 Functional Overview of Electrical Components. . . . . . . . . . . . . . . . . . . . . 186
32 Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

32.1 SATURN Select 3 Operating Table, #4215477 . . . . . . . . . . . . . . . . . . . . . . . 189
33 Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Important Information
1 Important Information
1.1 General
Repairs may be performed only by service technicians from TRUMPF Medizin
Systeme GmbH + Co. KG or by personnel authorized, trained, and certified by
TRUMPF Medizin Systeme. Please follow these instructions accurately and adhere to all
given repair steps. We would appreciate any suggestions for revisions to these instructions
and tips on more logical repair methods than those described here.
Only perform repairs and settings listed in this guide or known to you through the appropriate
service training by our Technical Customer Service! Repairs not covered in these instructions
may be performed only after consulting with the Technical Customer Service department of
TRUMPF Medizin Systeme GmbH + Co. KG or by TRUMPF itself. Unauthorized or
provisional repairs are not permitted, even if a customer so requests. All laws, legal
regulations and standards must be observed and adhered to.
Use only original spare parts that are designated as spare parts by TRUMPF Medizin
Systeme GmbH + Co. KG. Replace defective parts that you suspect may not be in proper
working order with original spare parts, even if it is beyond the scope of the repair order!
After repairs, return cables to their original installed positions and avoid any shearing or
crushing of the cables. After each repair, recheck the electrical connections against the circuit
diagram before performing a functional test. After all repairs or adjustments, a functional test
has to be performed in accordance with these instructions or relevant standards. Recheck
the position of the cables during and following all equipment movements!
Only deliver the device to the customer in the tested state with full functionality!
Handover to the customer must be effected in writing with confirmation from
the customer. The functionality must be demonstrated to the customer!
Information on proper use of the operating table can be found in the instruction manual.
For questions or comments please contact our Technical Customer Service in Saalfeld.
TRUMPF Medizin Systeme GmbH + Co. KG

Technical Customer Service
07318 Saalfeld
Germany
Telephone +49 3671 586–0
Fax +49 3671 586–41175
E-mail Service.med@de.trumpf.com
Internet www.trumpf.com

Explanation of Symbols
1.2 Explanation of Symbols

Important information in these repair instructions is marked with symbols and keywords.
Keywords such as DANGER, WARNING or CAUTION indicate the level of danger
involved. Symbols emphasize the message visually. Additional symbols can indicate injury
hazards or danger to life and limb.
The measures to prevent hazards must be observed.
DANGER
Risk of death (for example electric shock)!
Refers to a directly imminent danger that will result in death or serious injuries if the
appropriate precautionary measures are not taken.
WARNING
Risk of death!
Refers to a directly imminent danger that can result in death or serious injuries if the
appropriate precautionary measures are not taken.
CAUTION
Risk of injury (crushing, for example)!
Refers to a possible danger that can lead to slight or moderate injury or material damage
if the appropriate precautions are not taken.
CAUTION
Risk of material damage!
Refers to a possible danger that can lead to material damage if the appropriate
precautionary measures are not taken.
NOTE
Additional useful information and tips.
TEST
Conducting functional tests, measurements and tests.
ENVIRONMENT
Information on environmentally friendly disposal.

Liability
1.3 Liability
TRUMPF Medizin Systeme GmbH + Co. KG IS LIABLE ONLY for reliable and proper
functionality of the table IF
• assembly, modification, and repairs are performed by TRUMPF service technicians
or by TRUMPF-authorized, -trained and -certified personnel;
• the operating table is being used properly, in accordance with the instruction manual.
1.4 Disposal
Operating table, accessories, and packaging must be recycled in an environmentally friendly
fashion. Disposal, including that of individual parts, must be environmentally friendly, i. e.,
in accordance with the legal regulations currently in force! For information on proper disposal
of old equipment, please contact either Technical Customer Service at TRUMPF, your local
sales representative or the appropriate national agency. TRUMPF Medizin Systeme GmbH
+ Co. KG will take back your old equipment or products that are defective or no longer used.
Please contact Technical Customer Service in Saalfeld for more information. Return
rechargeable batteries that are no longer useable to TRUMPF or your local sales
representative for environmentally friendly disposal.
1.5 Safety Information
1.5.1 General
• ATTENTION: only use stainless-steel screws of strength class 70 on the operating table!
Take note of the torque specified for tightening screws!
• Use a medium-strength screw locking agent for all screws > M4 without a split lock
washer!
• Do not wear clothing which can become caught in the equipment. Button up or roll up your
shirt or coat sleeves. Tie back long hair. Tuck the ends of scarves, ties or shawls into your
clothing or pin them down. Loose clothing can be a hazard!
For activities that are moderately dangerous for the eyes, wear protective glasses
(e. g., for soldering work or when removing taut springs and fasteners, or when hammering
in or hammering out pins or similar parts).
• Do not perform any activity that may put other people in danger or that can make the
device a source of danger!
• Put the removed housing and other machine parts in a safe place while working. Always
store the tools or disassembled parts in such a way that no one can stumble and fall over
them!
Keep the area around the machine clean and tidy during and after maintenance work!
• Do not let screws, nuts or other parts fall into the operating table! Immediately remove
any parts that have fallen in! Parts that have not been removed can damage components
or cables when adjusting the operating table.
ATTENTION! The operating tabletop should not be released for use by the customer
if any parts have fallen into the operating table and have not been removed.

Protection Against Infection
• After performing the work, return or replace all protective equipment! This includes,
for example, covers, cable ties, cable mounts, cable shields, ground/earth and power
connections.
Check connection of the equipotential bonding conductor/grounding cable
in accordance with the applicable standards!
• Only use solid rosin as flux for soldering work!
1.5.2 Protection Against Infection
• Risk of infection throughout the entire hospital!

All safety measures, safety guidelines and hygiene requirements must be observed!
Follow the requirements of the medical facility for protection against infection!
• Perform maintenance and repair work only on disinfected operating tables! Disinfection
is performed by the medical facility.
• Only perform work in the operating theatre area with the appropriate authorization!
• If you experience any symptoms, see a doctor immediately. Inform the doctor you were
working in a hazardous area - even after several months.
Prevention
• Ask your doctor about the possible risks and how to avoid them in your work as a medical
service technician.
• Have your doctor vaccinate you against Hepatitis B!
A booster shot is required every 3 to 5 years.
The incubation period for Hepatitis B is 1 to 6 months.

Abbreviations and Terminology
1.6 Abbreviations and Terminology

The following terms and abbreviations are used in these repair instructions:
Abbreviation Explanation
# Material number
IR Infrared
KS Head end
BS Foot end
LED Light emitting diode
LP Circuit board
LV Longitudinal displacement
PC Personal computer/notebook
RP Back section
SP Seat section
SW Software
TP Table top
STE Control electronics
FW Running gear
TB Trendelenburg
TSRL Transformer switching relay
EK Energy chain/cable carrier
STFI Power entry module
Terms Explanation
Head end Back section side
(battery compartment)
Foot end Foot section coupling point side
(mains connection)
Left side Operating table side with
column keypad
Right side Operating table side without
column keypad
AP Denotation used for class AP devices applied in areas with combustible

materials and at risk of explosions as per IEC 60601-1
Column keypad Operating keypad on the operating table column

Overview of the Operating Table Types
2 Overview of the Operating Table Types
Product name Equipment/description

SATURN Select
3.01 operating table with manually adjustable movement
two-part table top (seat and back section)
normal operating table height
3.01 standard pads, operating voltage 230 V
Variants
3.01 115 standard pads, operating voltage 115 V

3.01 T FoamLine pads, operating voltage 230 V
3.01 115 T FoamLine pads, operating voltage 115 V

the table top is movable in longitudinal direction
Variants


back section with integrated body elevator
Variants


Overview of the Operating Table Types
Product name Equipment/description

SATURN Select
low operating table height
Variants


Variants


back section with integrated body elevator
Variants


The Operating Table - An Overview
3 The Operating Table - An Overview

The Operating Table - An Overview
Key:
[1] Column keypad
[2] Remote control
[3] Remote control charger
[4] Seat section
[5] Lower back section (plus integrated body elevator *1)
[6] MERKUR plus coupling point
[7] Insert opening of the MERKUR plus coupling point
[8] Locking pin of the MERKUR plus coupling point
[9] Standard rail for seat section
[10] Lower back section joint
[11] Standard rail for lower back section
[12] Holder for crank *1
[13] Operating lever RAISE/LOWER SECTION
[14] Crank *1
[15] Handle
[16] Coupling point for upper back section: Single rail
[17] Bolts for attaching crank *1
[18] Operating lever LONGITUDINAL DISPLACEMENT *2
[19] OR support *2
[20] Cover for battery compartment
[21] Running gear
[22] Connector socket for the POWER SUPPLY
[23] Potential pin connection
[24] Foot plate
[25] Wheel
[26] Wheel for directional travel
[27] TRAVEL MODE pedal
[28] Connector socket for the CONTROL UNIT (head end)
[29] Mounting rail for x-ray cassette
[30] Bayonet locking mechanism
[31] Foot end
[32] Head end
*1
only SATURN Select 3.03/3.06 operating table
*2 only SATURN Select 3.02/3.03/3.05/3.06 operating table

Test Procedures
4 Test Procedures
As the medical products from TRUMPF Medizin Systeme GmbH + Co. KG are distributed
worldwide, uniform guidelines for electrical retesting should be used.
According to the DIN EN 60601-1 standard, the limit values according to the
CF classification apply when testing the application parts.
Depending on the model, the electric operating tables from TRUMPF Medizin System GmbH
+ Co. KG only receive one application part with B classification.
Furthermore, the TRUMPF Medizin Systeme GmbH + Co. KG product-specific prescribed
retests and safety checks are obligatory.
Germany International
In Germany, the initial testing and retesting of In countries with different national legislation,
electrical devices is regulated by the German the country-specific standards and guidelines
Accident Prevention regulation BGV A3. for the retesting of electrical medical devices
VDE 0751-1 is the standard that regulates the are mandatory.
retesting of electrical medical devices.
The specifications for our medical products
based on the above-referenced standard
VDE 0751-1 are therefore primarily in
accordance with DIN EN 60601-1.
All maintenance work is to be performed using the maintenance log, taking the list of
components subject to wear and the lubrication chart (see chapter 28, page 172) into
account.
Conduct a complete functional test after service work is completed.

Tools, Measuring Equipment and Auxiliary Tools
5 Tools, Measuring Equipment and Auxiliary Tools
5.1 Tools
Basic tools and equipment

Hex key set
Open-ended spanner set
Socket wrench set
Phillips screwdriver set
Flat-head screwdriver set
Side cutting pliers
Nylon mallet
Retainer ring pliers
Hot-air gun (hot-air blow-dryer)
Cordless screwdriver
Torque spanner 2 Nm to 150 Nm
Pin remover
Special tools Mat. no.

Grease gun 1259074
5.2 Measuring Equipment
Multimeter
Cable tester
Secutest SIII
Spirit level with angle display

Auxiliary Tools
5.3 Auxiliary Tools
ISO 4762 M6x60 retaining screw for fixing column cover

ISO 4762 M5x60 auxiliary screw for setting drive belt tension at lift
motor
Cable connector
Feeler gauge 0.05 mm to 1 mm
Wood spacer approximately 42 cm long (for working on lift motor)
5.4 Auxiliary Electrical Tools

(T) RS232 connection cable 4220902
(T) USB RS232 adapter 1296303
(T) Flash adapter 4144998
(T) Modem set (analog) 4545655
PC for MARS 2 service software commercially
available
(T) Service-software MARS 2/SATURN 3 1456205
(T) Control cable (for direct battery-motor connection) 4100153
5.5 Lubricants and Additives

Care and cleaning kit 4159014
DURASIL® E 4150000
Terostat MS 939 adhesive 4150068
Thread-locking adhesive omniFIT 100 M 4150018
Thread-locking adhesive omniFIT 200 M 4150020
UHU Plus quick-set thread-locking adhesive 4150037
TURMOPLEX® L220 lubricant 4150047
PROFI TURBO GREASE® spray 4150050
Isoflex Topas NCA 5051 grease 4150051
Alcohol (degreasing agent) 0037790

Lubricants and Additives

Super glue
Double-sided adhesive tape

Maintenance and Repair Planning
6 Maintenance and Repair Planning

User downtimes are necessary during maintenance and repair work. The time required
for repairs can be taken from the following table.
For the most part, repairs to the operating table can be performed by one service technician.
For some work, a second person is required.
Work to be completed Personnel Time

Disconnecting Power to the Operating Table (chapter 8.1) 1
Establish Operating Table Power Supply (chapter 8.2) 1
Remove Tabletop (chapter 9.1) 2
Installing Tabletop (chapter 9.2) 2
Opening Column Cover Downward (chapter 10.1) 1
Closing Column Cover Downward (chapter 10.2) 1
Column Cover (chapter 10.3) 1
Metal Cover with Column Keypad (chapter 10.4) 1
RS485/232 IR Interface Housing (chapter 10.5) 1
Bellows (chapter 10.6) 2
Trendelenburg Drive Belt (chapter 10.7) 2
Cardan Joint/Bearing Block (Trendelenburg Drive) (chapter 10.8) 2
Spindle (chapter 10.9) 2
Drive Belt (Main Drive) (chapter 10.10) 2
Spindle Toothed Washer (chapter 10.11) 2
Cable Carrier (chapter 10.12) 1
Column Keypad (chapter 11.1) 1
Transformer (chapter 11.2) 1
Transformer Switching Relay (chapter 11.3) 1
Electronic Unit (chapter 11.4) 1
Trendelenburg Drive (chapter 11.5) 2
Tilting Drive (chapter 11.6) 2
Lift Motor (chapter 11.7) 1
Distributor Circuit Board (chapter 11.8) 1
Circuit Board Hall Sensors (Lift Limit Switch) (chapter 11.9) 1
Limit Switch Group (Trendelenburg Limit Switch) (chapter 11.10) 1
Pad/Pad Plate (Seat/Back Section) (chapter 12.1) 1


Gas Pressure Spring Back Section (chapter 12.2) 1
Longitudinal Displacement Bowden Cable (chapter 12.3) 2
Latch Bolt (MERKUR plus Coupling Point) (chapter 12.4) 1
Wheel With Directional Lock (chapter 13.1) 2
Front Wheel (chapter 13.2) 2
Rear Wheel (chapter 13.3) 2
Braking Bowden Cable (chapter 13.4) 2
Directional Travel Bowden Cable (chapter 13.5) 2
Pedal (chapter 13.6) 2
Position Lock (chapter 13.7) 2
Gas Pressure Spring (chapter 13.8) 2
Power Input Fuses (chapter 14.1) 1
Mains Socket (chapter 14.2) 1
Batteries (chapter 14.3) 1
Battery Fuses (chapter 14.4) 1
Jack-up Switch (chapter 14.5) 2
Cable 1 (#1377456) (chapter 16.1) 1
Cable 2 (#1377457) (chapter 16.2) 1
Cable 3 (#1377434) (chapter 16.3) 1
Cable 4 (#4216475) (chapter 16.4) 1
Cable 5 (#1377455) (chapter 16.5) 1
Cable 6 (#1377453, #1405985) (chapter 16.6) 1
Cable 7 (#1377440) (chapter 16.7) 1
Cable 8 (#1403159, #1403160) (chapter 16.8) 1
Cable 9 (#1377460, #1252392) (chapter 16.9) 1
Cable 10 (#1377435) (chapter 16.10) 1
Cable 11 (#1377436, #1377438) (chapter 16.11) 1
Cable 12 (#1377459) (chapter 16.12) 1
Cable 13 (#1404910) (chapter 16.13) 1
Cable 14 (#1363368) (chapter 16.14) 1
Cable 15 (#1377449) (chapter 16.15) 2


Adjustment of Gas Pressure Spring Back Section (chapter 17.1) 1
Drive Belt Adjustment (chapter 17.2) 1
Limit Switch Group Adjustment (Trendelenburg) (chapter 17.3) 1
Test 1 (Movement Test) (chapter 18.1) 1
Test 2 (Key Button Test) (chapter 18.2) 1
Test 3 (LED Test) (chapter 18.3) 1
Test 4 (Incline Test) (chapter 18.4) 1
Configure the Electronic Unit (chapter 19.1) 1
Copying the Parameters for the Electronic Unit (chapter 19.2) 1
Data for the Electronic Unit (chapter 19.3) 1
Programming the Modem (chapter 20.1) 1
Modem Connection (chapter 20.2) 1
Software Update (chapter 20.3) 1

Preparing the Operating Table
7 Preparing the Operating Table

Read chapter 4 “Test Procedures” starting on page 14.
Pay attention to hygienic conditions at the site, and clarify any questions concerning protection
against infection with the doctor in charge.
Only perform the repair work if protection against infection is assured for you!
Before beginning repair work, prepare the operating table in accordance with the following
work steps:
1. CAUTION
Danger of infection!
Before beginning work, have the medical facility confirm that all necessary measures
for protection against infection have been implemented!
2. CAUTION
Potential physical injury due to the operating table rolling away!
Turn off the operating table and apply brakes securely!
Turn off the operating table and apply its brakes in a room with a level floor and sufficient
open space for making repairs.
3. Bring the operating tabletop into a horizontal position (return the tilt, Trendelenburg/anti-
Trendelenburg to their zero positions).
4. Remove all section segments and accessories from the tabletop and the SATURN 3
coupling adapter from the MERKUR plus coupling point at the foot end and put in a safe
place.
5. Bring all tabletop adjustments and joints to their zero position.
6. Move the operating table column to the highest lifting position.
During repair work, do not make any adjustments to the operating table except those
explicitly specified.

Operating Table Power Supply
8 Operating Table Power Supply
8.1 Disconnecting Power to the Operating Table

1. Prepare the operating table (see chapter 7, page 21).
2. Disconnect the operating table from the mains:
Disconnect the mains cable from the mains, then remove it from the operating table and
store safely.
3. Turn off operating table (press OFF key [i2] on remote control for more than 2 seconds).
CAUTION
Risk of injury due to capacitor voltage!
Switch off repeatedly if needed. No LEDs may be illuminated on the column keypad!
Fig. 1 Running gear

[1] Battery compartment cover [5] Battery fuse
[2] Cover strip [6] Fuse holders
[3] Batteries [7] Cover
[4] M3 flathead screw
4. Remove cover [1] on running gear and put in a safe place.

5. Remove cover strip [2] (4 screws [4]) and put in a safe place.
6. Remove both covers [7] on the fuse holder [6], remove fuses [5] and put in a safe place.

Establish Operating Table Power Supply
8.2 Establish Operating Table Power Supply
Fig. 2 Running gear

1. Insert both fuses [5] into the fuse holder [6] in the battery compartment.
2. Close fuse holder with both covers [7].
3. Install cover strip [2] (4 screws [4]).
4. Return the cover [1] to the running gear.
5. Switch on the operating table using the column keypad.
6. Connect operating table to the mains:
First, insert the mains cable into the mains socket of the operating table and then connect
to the mains.

Tabletop of the Operating Table
9 Tabletop of the Operating Table
CAUTION
Do not let screws, nuts or other parts fall into the operating table! Immediately remove any
parts that have fallen in! Parts that have not been removed can damage components or
cables when adjusting the operating table.
The operating tabletop should not be released for use by the customer if any parts have
fallen into the operating table and have not been removed.
Always keep tools or disassembled parts in a safe place. Make sure they are out of the way
so that no one can stumble and fall over them.
Use medium-strength screw locking agent for all ≥ M4 screws without a split lock
washer!
9.1 Remove Tabletop

2. SATURN Select 3.02, 3.03, 3.05 and 3.06
Push the tabletop carefully up to the stop position at the head end.
store safely.
CAUTION
Disconnect the power to the operating table (see chapter 8.1, page 22).

5. Remove pad/pad section of the seat section and put in a safe place (see chapter 12.1,
page 69).

Remove Tabletop
Fig. 3 Remove tabletop

[1] Tabletop [5] LP_cover
[2] Plate [6] M4 Lens head screw
[3] Cylinder head screw M5 [7] Seal_for_LP_cover
[4] Column
6. Note the mounting position of the cover!

Remove LP_cover [5] with seal [7] from the plate [2] (8 screws [6]).
7. Carefully remove adhesive from the 9 screw heads [3] on the plate [2].
8. CAUTION
Risk of injury from sinking tabletop!
Hold the tabletop securely!
An extra person is necessary in order to prevent the tabletop from tipping! This person
must actively support the tabletop.
9. Note the mounting position of the tabletop!
Remove the 9 screws [3] on the plate [2].
10. Note on workplace safety: Due to the heavy weight of the tabletop, take care not to
strain your back when lifting down! An extra person is required for removing the
tabletop!
Raise the tabletop from the column with the help of another person and place it safely
on a flat surface.

Installing Tabletop
9.2 Installing Tabletop
Fig. 4 Installing tabletop

[1] Tabletop [6] M4 Lens head screw
[2] Lock-in plate [7] Seal_for_LP_cover
[3] Cylinder head screw M5 [8] Cylinder head screw M5
[4] Column [9] Clamping plate installation site
[5] LP_cover [10] LP_support_plate installation site
1. CAUTION
Potential physical injury due to the operating table rolling away!
Turn off the operating table and apply brakes securely!
Turn off the operating table and apply its brakes in a room with a level floor and sufficient
open space for making repairs.
2. Remove any adhesive residue from the plate [2] and degrease.
3. Remove any adhesive residue from the installation sites for the clamping plate [9] and
LP_support_plate [10] on the top of the column and degrease. Then re-apply
Terostat-MS 939 adhesive (#4150068) on both installation sites (seal column head–
plate transition point).
4. Note on workplace safety: Due to the heavy weight of the tabletop, take care not to
strain your back when lifting up! A second person is required for lowering the table top
and assembling it!
Note how the tabletop was originally installed!
Raise tabletop [1] onto the column [4] with the help of a second person and install it
(9 screws [3]/[8] plate [2]).
5. Seal screws [3] into the plate [2] with UHU Plus quick-set thread-locking adhesive
(#4150037).

Installing Tabletop
NOTE
Do not seal the two screws [8] under the LP_cover [5] with the thread-locking adhesive!
6. Check seal_for_LP_cover [7] and change if necessary.

7. Restore the cover to its original mounting position!
Install LP_cover [5] with seal [7] from the plate [2] (8 screws [6]).
8. Install seat section pad/pad section (see chapter 12.1, page 69).
9. Establish the power supply and switch on the operating table column (see chapter 8.2,
page 23).
TEST
Perform a functionality test!

Column Repair Instructions (Mechanical Parts)
10 Column Repair Instructions (Mechanical Parts)
CAUTION
washer!

Opening Column Cover Downward
10.1 Opening Column Cover Downward

store safely.
CAUTION
Fig. 5 Opening column cover downward

[1] Column cover [3] M3 flathead screw
[2] Running gear
4. Screw off bottom metal cover from running gear [2] (2 screws [3]).
5. Carefully push the column cover [1] up and mount it securely to the column guide using
the retaining screw.

Closing Column Cover Downward
10.2 Closing Column Cover Downward
Fig. 6 Closing column cover downward

[1] Column cover [3] M3 flathead screw
[2] Running gear
1. Remove the retaining screw from the column guide and pull column cover [1] down.
2. Mount bottom metal cover to running gear [2] (2 screws [3]).
3. Switch on the operating table using the column keypad.
4. Connect the operating table to the mains:
First, insert the mains cable into the mains socket of the operating table and then connect
to the mains.
TEST

Column Cover
10.3 Column Cover

Removal
store safely.
CAUTION
Fig. 7 Column cover

[1] Top_left_metal_cover [4] Bellows
[2] M3x4 flathead screw [5] Metal cover
[3] Metal_cover_with_column_keypad [6] M3x6 flathead screw
4. Unscrew the top_left_metal_cover [1] from metal_cover_with_column_keypad [3]

(4 screws [2]).
5. ATTENTION! When the top_left_metal_cover [1] is taken off, the rest of the column
cover may slide downwards.
Lift the edge of the bellows [4], unscrew the top_left_metal_cover [1] from the bellows
frame (3 screws [6]), take off and carefully pull it down together with the remaining metal
covers [5]. Put the top_left_metal_cover [1] in a safe place.
6. Remove metal covers [5] from the outside in segments (4 screws [6] each).

Column Cover
Assembly
1. Position metal covers on running gear segment by segment and install them from inside
to outside (4 screws each).
2. Pull metal covers from bottom to top and hang on the
metal_cover_with_column_keypad.
3. Lift bellows, insert top_left_metal_cover and mount to bellows frame (3 screws).
4. Mount top_left_metal_cover to metal_cover_with_column_keypad (4 screws).
5. Take the pictogram positions from the old metal cover.
Glue the RIDE HEIGHT pictogram on the metal cover under the column keypad and on
the bottom metal cover, to the right and left respectively.
page 23).
TEST

Metal Cover with Column Keypad
10.4 Metal Cover with Column Keypad

Removal
2. Disconnect the power to the operating table (see chapter 8.1, page 22).
3. Open the column cover from the top and pull it down (see chapter 10.3, page 31).
Fig. 8 Metal cover with column keypad

[1] Top_left_metal_cover [5] COLUMN KEYPAD ribbon cable
[2] Bellows [6] Electronic unit
[3] Metal cover with column keypad [7] Metal cover
[4] Bellows (shown in grey) [8] M3 flathead screw
4. Note mounting position of ribbon cable!

Remove COLUMN KEYPAD ribbon cable [5] from the electronic unit [6].
5. Lift the edge of the bellows [4] and remove the metal_cover_with_column_keypad [3]
from the bellows frame [2] (3 screws [8]).

Metal Cover with Column Keypad
Assembly
1. Mount the metal_cover_with_column_keypad to the bellows frame (3 screws).
2. Note the original mounting position of the ribbon cable!
Plug the COLUMN KEYPAD ribbon cable plug into socket X2 of the electronic unit.
3. Slide the column cover upwards and mount it (see chapter 10.3, page 31).
page 23).
TEST
Perform another test pursuant to DIN EN 60601-1, function test and final check.

RS485/232 IR Interface Housing
10.5 RS485/232 IR Interface Housing

Removal
2. Position the longitudinal displacement of the tabletop and back section as needed for
better access.
Fig. 9 RS485/232 IR interface housing

[1] Distribution board [4] IR seal
[2] RS485/232 IR interface housing [5] Clamping plate
[3] M4 flathead screw [6] M4 flathead screw
3. Unscrew interface housing [2] from column head (2 screws [3]).

4. Remove cable 1/cable 2 plug from the circuit board in the interface housing [2].
Assembly
1. Clean and degrease interface housing.
2. CAUTION
Risk of material damage due to leaks!
Make sure the IR seal is applied at the correct place!
Glue new IR seal to the edge of the interface housing.

3. Plug cable 1/cable 2 plug into the circuit board in the interface housing (see
chapter 32, page 187).
4. Mount interface housing to the top of the column (2 screws).
page 23).
TEST
Re-inspect as per DIN EN 60601-1 and perform a functional test.

Bellows
10.6 Bellows
Removal
5. Remove metal_cover_with_column_keypad and put it in a safe place (see
chapter 10.4, page 33).
page 69).
7. Remove tabletop and put it in a safe place (see chapter 9.1, page 24).
Fig. 10 Bellows
[1] Bellows [6] Bearing block
[2] Metal cover [7] M8 cylinder head screw
[3] M4 oval head screw [8] M4 nut
[4] Frame for bellows [9] M5 cylinder head screw
[5] M6 cylinder head screw
8. Unscrew bellows [1] from the top of the column (on the front sides: 2x 8 screws [3]; at
the sides from below: 2x 2 screws [3]).
9. Unscrew bellows frame from guide (6 screws [9] from below).

Bellows
10. Unscrew tilting_drive from column head (4 screws [5] with washer).
11. Remove the 8 screws [7] at the bearing block [6] in the column head.
12. An extra person is required for removing the bellows!
Note the mounting position of the bellows and the tilting_bearing_block!
Carefully lift and tip column head upwards. The second person must carefully pull the
bellows [1] with the entire frame [4] upwards and over the column head.
Assembly
1. An extra person is required for installing the bellows!
Restore the original installation position of the bellows and the tilting_bearing_block!
Carefully lift and tip column head upwards. The second person must carefully pull the
bellows with the entire frame over the column head.
2. Mount 8 screws to the bearing block in the column head.
3. Mount tilting_drive to the column head (4 screws with washer).
4. Mount bellows frame to the guide (6 screws from below).
5. Mount bellows to the column head (on the front sides: 2x 8 screws; at the sides from
below: 2x 2 screws).
6. Mount tabletop on the column (see chapter 9.2, page 26).
8. Mount metal_cover_with_column_keypad (see chapter 10.4, page 33).
page 23).
TEST

Trendelenburg Drive Belt
10.7 Trendelenburg Drive Belt

The Trendelenburg_drive_belt is a component of the Trendelenburg_drive_assembly. In case
a drive component is defective, the entire Trendelenburg_drive_assembly must always be
replaced.
See chapter 11.5, page 54.

Cardan Joint/Bearing Block (Trendelenburg Drive)
10.8 Cardan Joint/Bearing Block (Trendelenburg Drive)

Repair work to the Cardan joint/bearing block of the Trendelenburg drive may not be
performed at the customer's site. The entire device is to be replaced. Replacement devices
are available only from TRUMPF Technical Customer Service. Package the defective
operating table securely and send it back to TRUMPF Medizin Systeme GmbH + Co. KG in
Saalfeld, Germany.

Spindle
10.9 Spindle
ATTENTION, pay close attention to assemblies requiring serial numbers (see chapter 25,
page 169).
Disassembly
4. Remove the column cover and place in a safe location (see chapter 10.3, page 31).
page 69).
7. Note on workplace safety: Due to the heavy weight of the operating table, take care
not to strain your back when moving it! An extra person is required for moving the
operating table!
With the help of a second person, move the operating table to its right side (without
column keypad) and place it safely on a flat surface.
Fig. 11 Spindle
[1] Lift_bolt [3] Lift motor holder
[2] Lift motor [4] Drive belt
8. Remove the locking ring and the 2 washers at the top of the spindle suspension at the
lift_bolt [1] on one side.

Spindle
9. Remove lift_bolt [1] and washers.

10. WARNING
Risk of injury from sinking lift column!
When the lift motor is loosened when the operating table is standing, the upper part of
the column sinks suddenly due to its own weight and this can lead to severe injuries.
Remove the lift motor only when the operating table is flat!
Remove the lift motor [2] (see chapter 11.7, page 59) and put in a safe place.
NOTE: It is not enough to just loosen the tension of the drive belt, since the drive belt
cannot be removed from the lift motor pinion while the lift motor is installed.
Fig. 12 Spindle
[4] Drive belt [7] Bearing_assembly
[5] M4 flathead screw [8] M6 cylinder head screw
[6] Metal plate [9] Spindle
11. Open column from below (4 screws [5] remove).

12. Carefully lift metal plate [6] (affixed with silicone).
13. Remove the 6 screws [8] at the bearing_assembly [7].
14. Note the mounting position of the bearing_assembly! Do not damage the drive belt!
Pull the bearing_assembly [7] (with spindle [9]) out from the bottom of the column.

Spindle
Assembly
1. Adjust the screw-in depth of the new spindle appropriately!
2. Note the original mounting position of the bearing_assembly! Note the drive belt!
Insert the bearing_assembly (with spindle) into the column from below.
3. Put 2 screws on the lift_bolt.
4. Insert and mount the lift_bolt onto the top of the spindle suspension (2 washers and
1 locking ring).
not to strain your back while working! Another person is required for raising the column.
Raise column (with 2 people, pull at the top of the column or push at the running gear)
until the bearing_assembly fits the base of the column correctly at the bottom.
6. Mount the bearing_assembly at the base of the column (6 screws).
7. Install lift motor (see chapter 11.7, page 59). The teeth of the pinion and of the drive belt
must interlock exactly! Take note of the drive belt tension!
8. Clear the column base and metal plate of silicone residue and degrease.
9. Seamlessly apply DURASIL® E (#4150000) to the edge of the metal plate.
10. Place the metal plate onto the column base and mount it (4 screws).
not to strain your back while setting it up! An extra person is required for setting up the
operating table!
Keep the floor in front of the running gear of the operating table clear, and clean it if
necessary. Set up the operating table with the help of a second person.
14. Install the column cover (see chapter 10.3, page 31).
page 23).
TEST

Drive Belt (Main Drive)
10.10 Drive Belt (Main Drive)

The drive belt (main drive) is a component of the bearing_assembly. In case a bearing
component is defective, the entire bearing_assembly (with spindle) must always be replaced.

Spindle Toothed Washer
10.11 Spindle Toothed Washer

The spindle_toothed_washer is a bearing_assembly component. In case a bearing
component is defective, the entire bearing_assembly (with spindle) must always be replaced.

Cable Carrier
10.12 Cable Carrier

Disassembly
4. Open column cover downward (see chapter 10.1, page 29).
Fig. 13 Cable carrier

[1] Metal cover [2] Cable carrier
5. Open the cable carrier [2]. To do this, break open the crossbars of the individual parts
of the carrier on the right side with a screwdriver (flat).
6. Note the mounting position of the cables.
Remove all cable ties on the cable carrier and remove the cables carefully.
7. Unscrew the top and bottom end piece of the cable carrier [2] (2 screws).
Assembly
1. Mount the top end piece of the cable carrier onto the guide and the lower end piece
onto the cable_carrier_holder (2 screws each).
2. Restore the original cable routing!
Place cables in the cable carrier (Do not cross them!), fix them in place with cable ties
and close the flexible cover securely.
3. Close the column cover downward (see chapter 10.2, page 30).
page 23).
TEST
Re-inspect as per DIN EN 60601-1 and perform a functional test.

Column Repair Instructions (Electrical Parts)
11 Column Repair Instructions (Electrical Parts)
CAUTION
Conductive devices pose a risk of personal injury!
Work especially carefully and prudently when making repairs to electrical components!
Secure the work area from other people.
CAUTION
washer!

Column Keypad
11.1 Column Keypad

Disassembly
Fig. 14 Column keypad

[1] Metal cover with column keypad [2] Column keypad
5. Note the mounting position of the column keypad!

Remove column keypad [2] from the metal_cover_with_column_keypad [1] (glued).
6. Remove any adhesive residue from the metal cover [1] and degrease.
Assembly
1. Restore the column keypad to its original mounting position!
Pull COLUMN KEYPAD ribbon cable through the metal_cover_with_column_keypad and
affix in the specified shape of the metal cover.
page 23).
TEST
Check all column functions up to the end position!

Transformer
11.2 Transformer
Disassembly
Fig. 15 Transformer
[1] Transformer cover [4] Transformer
[2] M3 cylinder head screw [5] M6 cylinder head screw
[3] M2.5 cylinder head screw [6] Lift motor
4. Note the cable routing!

Remove cable 8 earth connection from the transformer_cover [1] (1 screw [2] with
washer and lock washer).
5. Remove transformer_cover [1] from transformer plate (1 screw [3]).
6. Remove the transformer base plate [4] at the bottom the column (do not remove
3 screws [5]).
7. Note the mounting position of the base plate with transformer!
Push the base plate in the direction of the lift motor [6] and carefully lift the entire
transformer [4] from the screws.
8. Note the mounting position and connection assignment of plugs and cables!
Remove all plugs from the transformer [4] and clear the cables for removing the
transformer (remove cable ties).
9. Remove transformer [4] from the column.

Transformer
Assembly
1. Restore the original connection assignment of plugs and cables!
Connect all plugs and cables to the transformer (see chapter 32, page 187).
2. Note the original mounting position of the cables! Do not jam cables!
Place the transformer base plate on the screws in the column base and shift it away a
little from the column (shift into the screws).
3. Install transformer (3 screws).
Secure the cables using cable ties.
5. Mount transformer_cover onto the transformer plate (1 screw).
Mount cable 8 earth connection onto the transformer_cover (1 screw with washer and
lock washer).
page 23).
TEST

Transformer Switching Relay
11.3 Transformer Switching Relay

Disassembly
Fig. 16 Transformer switching relay

[1] Metal cover [3] M5 cylinder screw
[2] Transformer switching relay [4] Relay cover
4. Note mounting position of transformer switching relay and cover!

Unscrew transformer switching relay [2] with retaining plate and relay_cover [4] from
the column base (2 screws [3]).
5. Disconnect all cable 10 and 11 wires from the transformer switching relay [2].
6. Remove transformer switching relay.

Transformer Switching Relay
Assembly
1. Connect all cable 10 wires and cable 11 wires to the transformer switching relay (see
2. Note the original mounting position! Do not jam cables!
Insert transformer switching relay with retaining plate and relay_cover into the column
and mount it on the column base (2 screws).
page 23).
TEST

Electronic Unit
11.4 Electronic Unit
NOTE
The electronic unit must always be replaced as one entire unit!
page 169).
Disassembly
5. If necessary, read out and save the parameters for the electronic unit via the PC software
(see chapter 19.2, page 150). After replacement, the electronic unit can be configured
more quickly using the saved data.
Fig. 17 Electronic unit

[1] Metal cover with column keypad [4] M4 cylinder head screw
[2] Metal cover [5] M4 nut
[3] Electronic unit

To remove the electronic unit, clear the cables for the electronic unit [3] in the column on
the left side (remove all cable ties).
7. Note the connection assignments!
Pull out/remove all plugs and cables from the electronic unit [3].

Electronic Unit
8. Hold the electronic unit securely!

Remove the 2 screws [4] with washers on the left side of the electronic unit [3].
9. Loosen 1 nut [5] on the back of the electronic unit [3] (do not remove).
10. Carefully shift the electronic unit [3] a little upwards (approx. 3 cm) and then remove it
from the bottom of the column.
11. Remove the nut [5] with washer from the defective electronic unit [3].
Assembly
1. Loosely mount the nut with washer to the back of the new electronic unit.
2. Insert the electronic unit into the column and mount it to the guide (tighten 1 nut, 2 screws
with washers).
3. CAUTION
Risk of material damage due to improper socket assignment!
Do not interchange the connections! Note the plug and socket assignments, see
chapter 32, page 187!
Restore the original cable routing! Plug in, as per the table, all plugs for the cables that
were removed, and secure with cable ties.
Cable Electronic unit slot

Distribution board (cable 3) X1
Column keypad (column keypad) X2
Lift sensors (cable 13) X3
Trendelenburg sensors (cable 14) X4
Sensors (cable 6) X6
Motors (tilting motor, cable 5, EK–STE_2.0S/2.0N_motors *1) X101
Power supply (cable 7, cable 8) X108
Trendelenburg motor (Trendelenburg motor) X111
*1
without function
4. Configure the electronic unit using the PC software (see chapter 19.1, page 148).
page 23).
8. Perform a software update (see chapter 20.3, page 155).
TEST

Trendelenburg Drive
11.5 Trendelenburg Drive

page 169).
Disassembly
page 69).
Fig. 18 Trendelenburg drive

[1] Trendelenburg bearing pin [5] Guide
[2] Trendelenburg bolt [6] M5 cylinder head screw
[3] Trendelenburg drive [7] Control electronics
[4] M4 oval head screw
8. Unscrew bellows from the top of the column (on the front sides: 2x 8 screws [4]; at the
sides from below: 2x 2 screws [4]) and carefully pull it down.

Trendelenburg Drive
9. Unscrew bellows frame from guide [5] (6 screws from below).

Remove cable fastening along cable from Trendelenburg_drive [3] up to control
electronics [7].
11. Pull out plug of Trendelenburg motor cable from control electronics [7].
12. Remove the 3 screws [6] from each of the two bearing pins [1] at the head end
guide [5].
13. Remove bearing pin [1] with a pin remover.
14. Remove the locking ring and the washer at the Trendelenburg_bolt [2] at the top of the
main cardan at the head side.
15. CAUTION
Risk of injury due to falling parts!
Hold the Trendelenburg_drive securely during disassembly!
Note the original mounting position of the drive!

Pull Trendelenburg_bolt [2] (with washer and locking ring) out from the main cardan.
16. Remove Trendelenburg_drive [3], 2 thrust washers at the main cardan and 2 shim rings
at the guide.

Trendelenburg Drive
Assembly
1. Check thrust washers and replace if necessary.
2. Insert and install Trendelenburg_drive with 2 thrust washers at the top of the main cardan
(Trendelenburg_bolt with 2 washers each and locking rings).
3. Check shim rings and replace if necessary.
4. Insert and install Trendelenburg_drive at the guide with 2 shim rings (2 bearing pins each
with 3 screws).
Plug Trendelenburg motor cable plug into control electronics unit socket X111 (see
6. Restore cable fastening along cable.
8. Carefully guide bellows upward and mount to top of column (on the front sides: 2x
8 screws; at the sides from below: 2x 2 screws).
page 23).
TEST

Tilting Drive
11.6 Tilting Drive

page 169).
Removal
page 69).
Fig. 19 Tilting drive

[1] Tilting bolt [4] Guide
[2] Tilting bolt 2 [5] M6 cylinder head screw
[3] Tilting drive [6] Tilting cardan
7. Unscrew bellows frame from guide [4] (6 screws from below).

8. Unscrew tilting_drive [3] from column head (4 screws [5] with washer).
Pull tilting motor cable plug from the control electronics unit and clear the tilting_drive [3]
for removal.

Tilting Drive
10. Remove the locking ring and washer on tilting_bolt_2 [2] at the bottom of the guide [4].
11. CAUTION
Risk of injury due to falling parts!
Hold the tilting_drive securely during disassembly!
Note the original mounting position of the drive!

Pull tilting_bolt_2 [2] out of the guide [4].
12. Remove tilting_drive [3] and 2 buffer washers at the guide [4].
13. Remove tilting_cardan [6] from tilting_drive [3] (1 locking ring, 1 washer,
1 tilting_bolt [1] with washer and locking ring).
Assembly
1. Mount tilting_cardan to tilting_drive (tilting_bolt each with 2 washers and locking rings)
2. Check buffer washers and replace if necessary.
3. Insert and mount tilting_drive to the guide with 2 buffer washers (tilting_bolt_2 with
1 washer and 1 locking ring).
Plug tilting motor cable plug into control electronics unit socket X101 (see chapter 32,
page 187).
5. Mount tilting_drive to the column head (4 screws with washer).
page 23).
TEST

Lift Motor
11.7 Lift Motor

page 169).
Removal
1. As far as is still possible, prepare the operating table (see chapter 7, page 21).
Fig. 20 Wood spacer

[1] Wood spacer [2] Lift column
3. WARNING
When the lift motor is loosened when the operating table is standing, the upper part of
the column sinks suddenly due to its own weight and this can lead to severe injuries.
Support lifting column on the Trendelenburg_drive with a wood spacer that fits!
Place wood spacer [1] on the column base under the Trendelenburg_drive and
carefully guide the lift downward until the lifting column [2] rests on the wood spacer.
If the top lift position cannot be reached, perform the following work steps to put in the
wood spacer:
a) Disconnect the power to the operating table (see chapter 8.1, page 22).
b) Remove pad/pad section of the seat section and put in a safe place (see
c) Remove tabletop and put it in a safe place (see chapter 9.1, page 24).
d) Remove the locking ring and the 2 washers at the top of the spindle suspension at the
lift_bolt on one side.
e) Remove lift_bolt and washers.
f) Note on workplace safety: Due to the heavy weight of the operating table, take
care not to strain your back while working! Another person is required for raising the
column.
Raise column (with 2 people, pull at the top of the column) until the wood spacer
fits [1] between the column base and Trendelenburg_drive.

Lift Motor
Fig. 21 Lift motor

[3] Lift motor [6] M5x60 auxiliary screw
[4] Lift motor holder (lift drive) [7] Drive belt
[5] M5 cylinder head screw [8] End cap

Remove all cable ties at the lift motor [3], pull out plugs and remove the earth connection
(1 screw with washer and lock washer).
6. Loosen the lift_motor_holder [4] at the bottom of the column (do not remove
4 screws [5]).
7. Note the mounting position of the lift motor!
Shift the holder [4] in the direction of the column and carefully raise the entire lift
motor [3] from the screws.
8. Carefully take the lift motor [3] with holder [4] and pinion upwards and out of the drive
belt [7].
Assembly
1. CAUTION
Risk of material damage to drive belt!
Place the lift motor so that the teeth of the pinion and drive belt securely lock into one
another (and are not tooth on tooth)!
If necessary, move the lift motor back and forth a little.
Note how the lift motor was originally installed!

Set the lift motor pinion down into the drive belt.
2. Set the lift motor holder onto the 4 screws in the column base.

Lift Motor
3. Remove the end cap [8] to tighten the drive belt at the side of the running gear on the
left side and screw an auxiliary screw [6] into the lift_motor_holder, through the running
gear from the outside.
4. Tighten the drive belt with a maximum play of 0.5 cm.
Set the drive belt tension by screwing the screw in or out as appropriate.
0,5 cm
5. Tightly screw the lift motor holder onto the column base (4 screws).
6. Again unscrew the screws at the side of the running gear and insert the end cap.
7. Plug the cable 5 plug into the lift motor socket and install the earth connection onto the
top of the lift motor (1 screw with washer and lock washer) (see chapter 32, page 187).
Secure the cable to the motor using cable ties.
page 23).
10. If the lift_bolt was removed, carry out the following work steps to remove the wood
spacer:
a) Carefully guide the lift (spindle) upward until the spindle can be mounted onto the
suspension.
b) Put 2 screws on the lift_bolt.
c) Insert and mount the lift_bolt onto the top of the spindle suspension (2 washers and
1 locking ring).
d) Mount tabletop on the column (see chapter 9.2, page 26).
e) Install seat section pad/pad section (see chapter 12.1, page 69).
f) WARNING
If a lift motor is defective, the upper part of the column sinks suddenly due to its own
weight and this can lead to severe injuries. Be especially careful when removing the
wood spacer!
Guide the lift upwards a little, remove the wood space from the column and put it in
a safe place.
TEST

Distributor Circuit Board
11.8 Distributor Circuit Board

page 169).
Disassembly
page 69).
Fig. 22 Distributor circuit board

[1] LP_cover [5] Distribution board
[2] M4 lens head screw [6] M4 flathead screw
[3] Seal_for_LP_cover [7] LP_support_plate
[4] Plate
5. Note the mounting position of the cover!

Remove LP_cover [1] with seal [3] from the plate [4] (4 screws [2]).
Remove all plugs from the distribution board [5].
7. Carefully remove the LP_support_plate [7] (4 screws [6]) in the column head.
8. Carefully pull out the distribution board [5] from the spacers of the LP_support_plate [7].

Distributor Circuit Board
Assembly
1. Carefully press the distribution board onto the 4 LP_support_plate spacers and check
that they are seated securely!
2. Carefully insert and mount the LP_support_plate into the column head (4 screws).
3. CAUTION
Do not interchange the connections! Note the plug and socket assignments, see
chapter 32, page 187!
Restore the original cable routing! Plug in all removed cables as per the table.
Cable Distribution board

connection point
cable 3 X2
cable 3 X3
cable 1 X4
4. Check seal_for_LP_cover and change if necessary.

5. Restore the cover to its original mounting position!
Mount the LP_cover with seal onto the plate (4 screws).
page 23).
TEST

Circuit Board Hall Sensors (Lift Limit Switch)
11.9 Circuit Board Hall Sensors (Lift Limit Switch)

page 169).
NOTE
The lift_limit_switch (hall sensors) are magnetic. In case of malfunctions, beware of washers
that may be attracted magnetically!
Disassembly
Fig. 23 Z-axis position limit switch

[1] Sensor plate [5] Surface
[2] Hall sensor circuit board [6] M3 cylinder head screw
[3] Threaded plate [7] M4 cylinder head screw
[4] Plug and cable [8] M4 cylinder head screw

Pull the plug from the hall_sensor_circuit_board [2] and remove the earth connection
(1 screw with lock washer).

Circuit Board Hall Sensors (Lift Limit Switch)
5. Note the mounting position of the sensor plate!

Carefully remove the sensor plate [1] on the guide at the head end (3 screws [7]/[8]
and 1 cable clip).
6. Note the mounting position of the circuit board!
Separate the hall_sensor_circuit_board [2] from the sensor plate [1] (3 screws [6]
and 1 threaded plate [3]).
Assembly
1. Note the original mounting position of the circuit board!
Insert and mount the hall_sensor_circuit_board between the sensor plate and the
threaded plate (3 screws, free the thread at the top right).
2. Note the original mounting position of the sensor plate!
Mount sensor plate with hall_sensor_circuit_board to the guide (at the head end with
2 screws).
3. Plug cable 13 plug into the hall_sensor_circuit_board socket (see chapter 32,
page 187).
4. Mount earth connection onto the sensor plate in the free slotted hole at the top right
(1 screw with lock washer).
Secure the cable 13 to the sensor plate with cable clip (1 screw).
page 23).
7. TEST

Limit Switch Group (Trendelenburg Limit Switch)
11.10 Limit Switch Group (Trendelenburg Limit Switch)

Disassembly
3. Unscrew bellows from the top of the column (on the front sides: 2x 8 screws; at the sides
from below: 2x 2 screws) and carefully pull it down.
Fig. 24 Trendelenburg limit switch

[1] Limit switch group [4] Cable clip
[2] M5 cylinder head screw [5] Cable 14

Pull out all cable 14 [5] plugs from the limit switch group [1] and unscrew the earth
connection (1 screw [3] with toothed washer).
5. Carefully remove the cable 14 [5] (1 screw [6] and 1 cable clip [4]) from the limit switch
group [1].
6. Note the mounting position of the assembly!
Remove limit switch group [1] (2 screws [2] with washer).

Limit Switch Group (Trendelenburg Limit Switch)
Assembly
1. Note the original mounting position of the assembly!
Mount limit switch group to the guide (on the right side with 2 screws with washer).
2. Restore to original connection assignments!
Plug cable 14 plug into the terminal pins of the limit switch (see chapter 32, page 187).
3. Mount earth connection onto the limit switch group (1 screw with toothed washer).
Affix cable 14 to the limit switch group using cable clip (1 screw).
page 23).
6. Adjust the limit switch group (see chapter 17.3, page 139).
7. Carefully guide bellows upward and mount to top of column (on the front sides:
2x 8 screws; at the sides from below: 2x 2 screws).
TEST

Tabletop Repair Instructions
12 Tabletop Repair Instructions
CAUTION
washer!

Pad/Pad Plate (Seat/Back Section)
12.1 Pad/Pad Plate (Seat/Back Section)

Removal
store safely.
CAUTION
Fig. 25 Pad plate

[1] Pads [3] M8 pad nub
[2] Pad plate
4. Carefully pull pad away [1] upwards from the seat/back section and put in a safe
place.
5. Note mounting position of pad plate!
Remove pad plate [2] from the arms (4 pad nubs [3] or 4 screws).
Assembly
1. Place the pad plate back in its original mounting position.
Mount pad plate to the arms (4 pad nubs/4 screws).
2. Position pad on the pad nubs or place on the pad plate. Make sure that the fleece straps
of the pad lie exactly on the Velcro straps of the pad plate.
3. Press down across the length of the pad and check that it is securely attached!
page 23).
TEST

Gas Pressure Spring Back Section
12.2 Gas Pressure Spring Back Section

Disassembly
store safely.
CAUTION

page 69).
Fig. 26 Gas pressure spring

[1] Back section [6] Locking washer 8
[2] LV lever [7] RP suspension
[3] M10 locking nut [8] Longitudinal displacement Bowden cable
[4] Gas pressure spring [9] RP brace
[5] Bolts
6. CAUTION
Danger of injury due to relaxation of the spring!
Gas pressure springs are under pressure! Discharge gas pressure springs before
disassembly!
Manually bring the back section to its highest position (85°) (RAISE/LOWER SECTION
operating lever).

Gas Pressure Spring Back Section
7. Unhook longitudinal displacement Bowden cable [8] on the LV_lever [2] (see
8. Remove the bolt [5] at the lower end of both gas pressure springs [4] (1 locking
washer [6], pliers).
9. Hold the brace securely!
Remove the RP_brace [9] together with the gas pressure springs from the back section
bars (carefully lift out 4 stoppers on the back section [1] and remove 4 screws) and put
in a safe place.
10. Loosen the locking nuts [3] on the left and right RP_suspension [7] at the top end of the
gas pressure springs [4].
11. Unscrew both gas pressure springs [4] from the RP_suspension [7].
12. Remove the damper head on both gas pressure springs, from the bottom end (twist off).
Assembly
1. Secure brace with omniFIT 100 M!
Twist the damper head at the bottom end on the thread for both gas pressure springs.
2. Secure brace with omniFIT 100 M!
Twist the top end of the gas pressure springs in the left and right RP_suspension of the
RP_brace.
3. Adjust gas pressure springs (see chapter 17.1, page 135).
4. Insert and secure the RP_brace together with the gas pressure springs in the back section
bars (4 screws, do not tighten yet!).
5. Secure the damper heads at the bottom end of both gas pressure springs at the stop
(seat section bar) (1 bolt and 1 new locking washer each).
6. Secure RP_brace to back section bars (4 screws and 4 stoppers).
7. Hang longitudinal displacement Bowden cable on the LV_lever (see chapter 12.3,
page 72).
page 23).
TEST

Longitudinal Displacement Bowden Cable
12.3 Longitudinal Displacement Bowden Cable

SATURN Select 3.02, 3.03, 3.05 and 3.06
Removal
2. Push the operating tabletop carefully up to the stop position at the head end.
store safely.
CAUTION

page 69).
6. Manually bring the back section to its highest position (85°) (RAISE/LOWER SECTION
operating lever).
Fig. 27 Longitudinal displacement Bowden cable

[1] Longitudinal displacement Bowden cable [5] Right mounting bracket
[2] M6 adjusting screw [6] M6 nut
[3] Cross-brace [7] RP brace
[4] Pendulum [8] LV lever

Longitudinal Displacement Bowden Cable
7. Note the mounting position of the pendulum!

Move the pendulum [4] next to the mounting bracket [5] with the Bowden cable [1] to
the side, on the right side under the seat section at the head end.
8. Push the mounting bracket [5] backwards and unhook the Bowden cable [1] under the
seat section.
9. Unhook the Bowden cable [1] on the RP_brace [7] (LV_lever [8]) on the top and at the
right side of the back section.
10. Loosen the nuts [6] on the Bowden cable in the SP_bar under the seat section at the
head end on the right side.
11. Unscrew the adjusting screw [2] from the cross-brace [3] in the SP_bar.
12. Note the mounting position of the Bowden cable!
Carefully pull the Bowden cable out of all guides and remove the tabletop.
13. Note the mounting position of the adjusting screw!
Remove adjusting screw [2] and nuts [6] from the Bowden cable [1].
Assembly
1. Take note of the original mounting position of the adjusting screw!
Guide Bowden cable through the adjusting screw and nuts.
2. Note the original mounting position of the Bowden cable!
Carefully guide the Bowden cable on the head end through all corresponding guides
in the right bars of the tabletop.
3. Screw in the adjusting screw under the seat section into the cross-brace for the right seat
section arm and secure the position by tightening the nuts.
4. Hook the Bowden cable on the LV_lever and on the RP_brace at the top and at the right
of the back section.
5. Hook the Bowden cable in the mounting bracket under the seat section and push the
mounting bracket forward.
6. Restore the pendulum to its original mounting position!
Set the pendulum next to the mounting bracket perpendicular to the Bowden cable.
7. Adjust the longitudinal displacement so it is functioning safely and steadily. The
longitudinal displacement must be free of play. The Bowden cable should hang freely
and not touch anything. Readjust the Bowden cable if necessary with the adjusting screw
and nut (on the cross-brace of the right seat section bar).
page 23).
TEST

Latch Bolt (MERKUR plus Coupling Point)
12.4 Latch Bolt (MERKUR plus Coupling Point)

Disassembly
store safely.
CAUTION
Fig. 28 Latch bolt

[1] SP bar [3] Locking ring 12
[2] Guide tube [4] Latch bolt
4. Carefully remove locking ring [3] from the guide tube [2] and remove latch bolt [4] with
pressure spring and washer from the SP_bar [1].
Assembly
1. Insert latch bolt with pressure spring and washer into the guide tube and install it in the
SP_bar with the locking ring.
page 23).
TEST

Running Gear Repair Instructions (Mechanical Parts)
13 Running Gear Repair Instructions (Mechanical Parts)
CAUTION
washer!

Wheel With Directional Lock
13.1 Wheel With Directional Lock

Disassembly
store safely.
CAUTION
operating table!
With the help of a second person, move the operating table to the side with the column
keypad and place it safely on a flat surface.
5. Bring TRAVEL MODE pedal to the freewheel position (see PEDAL OPERATION pictogram!).
Fig. 29 Front foot end wheel with brake and directional travel
[1] Front end cap [5] Axle
[2] Wheel with directional lock [6] Drawbar
[3] Braking Bowden cable [7] Lever
[4] Directional travel Bowden cable [8] M8 cylinder head screw
6. Remove the front_end_cap [1] over the wheel_with_directional_lock [2] on the running
gear.
7. Note the mounting position of the Bowden cables!
Remove the 4 screws [8] at the top of the running gear and remove the wheel [2] from
the running gear.
8. Unhook the directional travel Bowden cable [4] from the lever [7] of the wheel [2].

Wheel With Directional Lock
9. Mark the screw-in depth of the braking Bowden cable!

Unscrew the braking Bowden cable [3] from the axle [5] in the drawbar [6], with the
help of pliers.
Assembly
1. Restore the original screw-in depth of the braking Bowden cable!
Screw the braking Bowden cable into the axle in the drawbar of the
wheel_with_directional_lock.
2. Hook the directional travel Bowden cable onto the lever of the wheel.
3. Restore the Bowden cables to their original mounting positions!
Carefully insert and mount the wheel into the running gear (4 screws).
4. Adjust the brake and directional travel so they are functioning safely and steadily.
Readjust the Bowden cables if necessary using the nuts on the switching axle.
5. Mount the front_end_cap to the running gear.
6. Bring TRAVEL MODE pedal to the brake position (see PEDAL OPERATION pictogram!).
operating table!
Set up the operating table with the help of a second person.
page 23).
TEST

Front Wheel
13.2 Front Wheel

Disassembly
store safely.
CAUTION
operating table!
Fig. 30 Front foot end wheel with brake

[1] Front end cap [4] Front wheel
[2] M8 cylinder head screw [5] Axle
[3] Braking Bowden cable [6] Drawbar
6. Remove the front_end_cap [1] over the front_wheel [4] on the running gear.
Remove the 4 screws [2] at the top of the running gear and remove the wheel [4] from
the running gear.
Unscrew the braking Bowden cable [3] from the axle [5] in the drawbar [6], with the
help of pliers.

Front Wheel
Assembly
Screw the braking Bowden cable into the axle in the drawbar of the front_wheel.
2. Restore the Bowden cable to its original mounting position!
Carefully insert and mount the wheel into the running gear (4 screws).
3. Adjust the brake so it is functioning safely and steadily. Readjust the Bowden cable if
necessary using the nuts on the switching axle.
4. Mount the front_end_cap to the running gear.
operating table!
page 23).
TEST

Rear Wheel
13.3 Rear Wheel

Disassembly
store safely.
CAUTION
operating table!
6. Remove the rear_end_caps at the head end over the wheels on the running gear.
Fig. 31 Rear head end wheel with brake

[1] M8 cylinder head screw [5] Locking washer 5
[2] Rear wheel [6] Shaft
[3] Axle holder (shaft holder) [7] Switching axis (shaft)
[4] M8 cylinder head screw [8] Spacer sheet

Remove 4 screws [1] each from the top of the running gear.
8. Note spacer sheets!
Remove both axle holders [3] in the running gear on the head end (2 screws [4] each).

Rear Wheel
9. Carefully bring the TRAVEL MODE pedal to the brake position (see PEDAL OPERATION
pictogram!), so the switching axle [7] is pushed forward.
Remove the locking washer [5] at the end of the switching axle [7] on the side of the
corresponding wheel and remove the counter nut, adjusting nut and washer on the
braking Bowden cable.
11. Unscrew the braking Bowden cable from the shaft.
12. Note the mounting position of the shaft! Pay close attention to the sockets in the switching
axle!
Carefully pull the shaft [6] out from the wheel and the switching axle [7] and remove the
wheel [2] from the running gear.
Assembly
1. Restore the shaft to its original mounting position! Pay close attention to the sockets in the
switching axle!
Insert rear_wheel into the switching axle and mount it on the switching axle with the shaft
(1 new locking washer).
Carefully guide the braking Bowden cable through the shaft in the switching axle and
mount it (1 washer, adjusting and counter nut each).
4. Insert both wheels into the running gear.
Mount both axle holders to the running gear (2 screws each).
Mount both wheels to the running gear (4 screws each).
8. Mount the rear_end_caps to the running gear.
operating table!
page 23).
TEST

Braking Bowden Cable
13.4 Braking Bowden Cable

Disassembly
store safely.
CAUTION
operating table!
Fig. 32 Braking Bowden cable

[1] M6 counter nut [5] Axle
[2] M6 adjusting nut [6] Drawbar
[3] Braking Bowden cable [7] Head end wheel
[4] Washer 6 [8] Foot end wheel

Remove the counter nut [1], adjusting nut [2] and washer [4] in the braking Bowden
cable on the corresponding side of the switching axis in the running gear on the head
end.
7. Unscrew the braking Bowden cable [3] from the shaft.

Braking Bowden Cable

Unscrew the braking Bowden cable [3] from the axle [5] in the drawbar [6], on the
opposite wheel on the foot end, with the help of pliers.
Remove the braking Bowden cable [3] from the running gear.
Assembly
Place the braking Bowden cable in the running gear.
Screw the braking Bowden cable into the axle in the drawbar of the front_wheel/
wheel_with_directional_lock into the running gear on the foot end.
Carefully guide the braking Bowden cable through the shaft in the switching axle into
the running gear at the head end and mount it (1 washer, adjusting and counter nut
each).
4. Adjust the brake so it is functioning safely and steadily. Readjust the Bowden cable if
necessary using the nuts on the switching axle.
operating table!
page 23).
TEST

Directional Travel Bowden Cable
13.5 Directional Travel Bowden Cable

Disassembly
store safely.
CAUTION
operating table!
Fig. 33 Directional travel Bowden cable

[1] M5 counter nut [6] Wheel with directional lock
[2] M5 adjusting nut [7] Locking washer 10.5
[3] Latching piece [8] Caster
[4] Directional travel Bowden cable [9] Cable holder
[5] Lever [10] Axle

Directional Travel Bowden Cable

Remove the counter nut [1] and adjusting nut [2] of the directional travel Bowden cable
on the pedal (for the switching axle) in the running gear on the head end.
7. Pull the directional travel Bowden cable [4] out from the latching piece [3] on the pedal.
8. Unhook the directional travel Bowden cable [4] from the wheel lever [5] on the
wheel_with_directional_lock [6] in the running gear at the foot end.
9. Note the mounting position of the cable holder!
Remove the cable holder [9] and the castor [8] on the axle [10] in the running gear on
the head end (1 locking washer [7] and 1 washer, pliers).
Remove the directional travel Bowden cable [4] from the running gear.
Assembly
Place the directional travel Bowden cable in the running gear.
2. Mount the castor and the cable holder on the axle to the running gear on the head end
(1 washer and 1 new locking washer).
3. Hook the directional travel Bowden cable in the lever of the
wheel_with_directional_lock in the running gear on the foot end.
Carefully guide the directional travel Bowden cable through the latching piece on the
pedal in the running gear on the head end and mount it to the pedal (1 adjusting and
1 counter nut).
5. Adjust the directional travel function so it is working safely and steadily. Readjust the
Bowden cable if necessary using the nuts on the switching axle.
operating table!
page 23).
TEST
Test travel functions!

Pedal
13.6 Pedal
Disassembly
store safely.
CAUTION
operating table!
Fig. 34 Pedal
[1] Axle holder (shaft holder) [8] M5 adjusting nut
[2] M8 cylinder head screw [9] M5 counter nut
[3] Braking Bowden cable [10] Rear wheel
[4] Directional travel Bowden cable [11] Latching piece
[5] Pedal [12] Switching axis (shaft)
[7] Tension spring [14] Position lock


Pedal

Remove the counter nut [9] and adjusting nut [8] of the directional travel Bowden cable
on the pedal [5] (for the switching axle).
10. Pull the directional travel Bowden cable [4] out from the latching piece [11] on the
pedal [5].
pictogram!), so the switching axle [12] is pushed forward.
12. Hold the pedal securely!
Remove 1 screw [13] with washer on the top of the switching axle mounting.
13. Note the mounting position of the tension spring!
Unhook the tension spring [7] on the switching axle [12] and pedal [5].
14. Note the mounting position of the pedal! Pay close attention to the sockets in the
switching axle!
Carefully take the pedal [5] out of the mounting for the switching axle and the position
lock [14].

Pedal
Assembly
1. Restore the pedal to its original mounting position! Pay close attention to the sockets in
the switching axle!
Carefully insert and mount the pedal in the switching axle mounting in the running gear
at the head end (1 screw with washer).
2. Restore the tension springs to their original mounting position!
Hook the tension springs onto the switching axle and the pedal.
Carefully guide the directional travel Bowden cable through the latching piece on the
pedal and mount it to the pedal (1 adjusting and 1 counter nut).
operating table!
page 23).
TEST

Position Lock
13.7 Position Lock

Disassembly
store safely.
CAUTION
operating table!
Fig. 35 Position lock

[1] Axle holder (shaft holder) [5] M8 cylinder head screw
[2] M8 cylinder head screw [6] Position lock
[3] Braking Bowden cable [7] M8 cylinder head screw
[4] Pedal

pictogram!), so the switching axle is pushed forward.

Position Lock
10. Remove position lock [6] from the running gear (1 screw [7]).
Assembly
1. Mount position lock to the running gear on the head end (1 screw).
operating table!
page 23).
TEST

Gas Pressure Spring
13.8 Gas Pressure Spring

Disassembly
store safely.
CAUTION
operating table!

[1] Locking ring 8x0.8 [3] Gas pressure spring
[2] Bolts
6. Remove 1 locking ring [1] on each of the two bolts [2] on the gas pressure spring [3] in
the running gear on the head end.
7. Hold the gas pressure spring securely!
Carefully knock both bolts [2] out downwards.
8. Note the mounting position of the gas pressure springs!
Remove the gas pressure spring [3] from the running gear.

Gas Pressure Spring
Assembly
1. Restore the gas pressure spring to its original mounting position!
Insert the gas pressure spring in the running gear and mount it to the running gear (2 bolts
and 2 locking rings).
operating table!
page 23).
TEST

Running Gear Repair Instructions (Electrical Parts)
14 Running Gear Repair Instructions (Electrical Parts)
CAUTION
Conductive devices pose a risk of personal injury!
Work especially carefully and prudently when making repairs to electrical components!
Secure the work area from other people.
CAUTION
washer!

Power Input Fuses
14.1 Power Input Fuses

Disassembly
Fig. 37 Mains socket with fuse socket

[1] Running gear [4] Connector plug filter (mains socket)
[2] M3 lens head screw [5] Fuse socket
[3] Cover (cover) [6] Power input fuse
3. Raise the cover [3] from the mains socket [4] on the running gear [1] and screw off the
mains socket (2 screws [2]).
4. Carefully pull the mains socket [4] a little out of the running gear [1] to the front.
5. Lift out the fuse socket [5] using a screwdriver.
6. CAUTION
Risk of material damage if fuses are incorrect!
Pay attention to circuit diagram (chapter 32, page 187) and fuse layout (chapter 26,
page 170)!
Remove fuses [6] one by one; test and replace if necessary.

Power Input Fuses
Assembly
1. Plug tested fuses into the fuse socket.
2. Push fuse socket into the mains socket.
3. Note the original mounting position of the mains socket! The fuse socket must point up!
Carefully insert mains socket into the running gear and mount (2 screws).
page 23).
TEST

Mains Socket
14.2 Mains Socket

Disassembly
Fig. 38 Mains socket in running gear

[1] Running gear [4] Connector plug filter (mains socket)
[2] Potential connection [5] M3 lens head screw
[3] Cover (cover) [6] Fuse socket
3. Raise the cover [3] from the mains socket [4] on the running gear [1] and remove
the 2 screws [5].
4. Note mounting position and write down connection assignments!
Carefully pull the mains socket [4] a little out of the running gear [1] to the front. Pull out
all three cables and remove the mains socket [4].
5. Lift out the fuse socket [6] on the mains socket using a screwdriver.
6. CAUTION
Risk of material damage if fuses are incorrect!
page 170)!
Remove fuses one by one; test and replace if necessary.

Mains Socket
Assembly
1. Lift out the fuse socket on the new mains socket using a screwdriver.
2. Plug tested fuses into the fuse socket.
3. Push fuse socket into the mains socket.
4. CAUTION
Mains connection wiring connections must not be interchanged! Potential equalization
must be connected at the right. Restore mains connection wiring to its original
connection assignments, see chapter 32, page 187!
Raise the mains socket cover and connect the 3 cables to the mains socket as per the
circuit diagram.
page 23).
TEST

Batteries
14.3 Batteries
CAUTION
Risk of material damage if batteries are different!
Batteries must always be replaced as a complete set so that the batteries match one another
and restrictions to battery life do not occur!
Batteries require no maintenance. They are charged in the operating table through the
external operating table power supply. If they need to be charged outside the operating
table, each battery must be charged separately using a 12 V lead-gel-battery charger.
Batteries can be stored fully charged at an ambient temperature of 10 °C to 20 °C in the
operating table for a maximum of 3 months and for up to a year when outside of the operating
table.
Disassembly
Fig. 39 Battery compartment on the running gear

[1] Battery compartment cover [5] Battery mounting bracket
[2] Cover strip [6] M3 flathead screw
[3] Battery [7] M4 cylinder head screw
[4] Battery fuse

Pull out the 2 cables for each of the two batteries [3] (in the battery set) in the battery
compartment of the running gear.
4. Note the mounting position of the bracket!
Remove battery_mounting_bracket [5] (2 screws [7] with toothed washer).
5. Remove complete set of batteries from the battery compartment.

Batteries
Assembly
1. Insert set of batteries into the battery compartment.
2. Restore the bracket to its original mounting position!
Mount battery_mounting_bracket in the battery compartment (2 screws with toothed
washer).
3. CAUTION
Risk of short circuit!
Reverse-poled battery connections lead to damage to the operating table!
Restore original cable routing and connection assignment, see chapter 32, page 187!
Connect batteries correctly (positive and negative connection)!

The voltage between brown (bn) and white (wh) is 24 V DC.
page 23).
5. Check battery charge (charge through mains connection if necessary!).
TEST

Battery Fuses
14.4 Battery Fuses

Disassembly
Fig. 40 Fuses in battery compartment

3. CAUTION
page 170)!
Remove fuses [5] one by one; test and replace if necessary.
Assembly
1. Plug in tested fuses one by one.
page 23).
TEST
Jack-up Switch
14.5 Jack-up Switch

Disassembly
store safely.
CAUTION
operating table!
Fig. 41 Jack-up switch

[1] Jack-up_switch [4] Cable 15
[2] Cable clip [5] Switching axis (shaft)
[3] M4 nut [6] Switching ring
6. Pull cable 15 [4] plug from the jack_up_switch [1].

7. Note the mounting position of the assembly!
Unscrew entire jack-up_switch [1] assembly (2 nuts [3]) and remove the running gear.
Jack-up Switch
Assembly
1. Note how the assembly was originally installed!
Insert jack_up_switch assembly into the running gear (jack_up_switch is located under
the switching ring) and mount it to the running gear (2 nuts).
2. Plug cable 15 plug into the socket of the jack_up_switch assembly (see chapter 32,
page 187).
operating table!
page 23).
TEST
Cabling Overview
15 Cabling Overview
Mat. no. Cable *1 Cable routing SATURN Select version Description

3.01–3.03 3.04–3.06
Table top and column
1377456 1 Cable from the IR receiver at x x chapter 16.1,
the head end to the page 105
distribution board
1377457 2 Cable from the IR receiver at x x chapter 16.2,
the foot end to the distribution page 107
board
1377434 3 Cable from the electronic unit x x chapter 16.3,
to the distribution board page 109
4216475 4 Protective earth conductor x x chapter 16.4,
from the column head to the page 111
guide
1377455 5 Cable from the lift motor to the x x chapter 16.5,
electronic unit page 113
1377453 6 Sensor cable from the cable x chapter 16.6,
carrier connector to the page 115
1405985 x
electronic unit
1377440 7 Cable from the battery to the x x chapter 16.7,
electronic unit page 117
1403159 8 Cable from the transformer to x chapter 16.8,
the electronic unit page 119
1403160 x
1377460 9 Protective earth conductor x chapter 16.9,
from the column base to the page 121
1252392 x
top end of the cable carrier
fastening
1377435 10 Cable from the mains socket x x chapter 16.10,
to the transformer switching page 123
relay
1377436 *2 11 Cable from the transformer x x chapter 16.11,
1377438 *3 switching relay to the page 125
transformer
1377459 12 Protective earth conductor x x chapter 16.12,
from the mains socket to the page 127
column base
Cabling Overview
Mat. no. Cable *1 Cable routing SATURN Select version Description

3.01–3.03 3.04–3.06
1404910 13 Sensor cable from the Hall x x chapter 16.13,
sensor circuit board to the page 129
electronic unit
1363368 14 Cable from the x x chapter 16.14,
Trendelenburg limit switch to page 131
the electronic unit
Running gear
1377449 15 Cable from the Jack-up switch x x chapter 16.15,
to the cable carrier connector page 133
*1
name in the document
*2
230 V-variant
*3
115 V-variant
Cables
16 Cables
16.1 Cable 1 (#1377456)

Disassembly
page 69).
6. Remove interface housing at the head end and put it in a safe place (see chapter 10.5,
page 35).
Fig. 42 Cable 1
[1] Distribution board [3] Interface housing
[2] Cable 1

Remove cable fastening along the cable 1 [2] from the interface housing [3] up to the
distribution board [1].
8. Pull cable 1 [2] plug out from the distribution board [1].
9. Remove cable 1 [2] from the top of the column.
Cable 1 (#1377456)
Assembly
Place the cable 1 into the top of the column.
2. Mount the interface housing at the head end to the top of the column (see chapter 10.5,
page 35).
3. Insert the plug of the cable 1 into socket X4 of the distribution board (see chapter 32,
page 187).
page 23).
TEST
Cable 2 (#1377457)
16.2 Cable 2 (#1377457)

Disassembly
page 69).
6. Remove interface housing at the foot end and put it in a safe place (see chapter 10.5,
page 35).
Fig. 43 Cable 2
[1] Clamping plate [3] Cable 2
[2] Distribution board [4] Interface housing
7. Remove clamping plate [1] in the top of the column (foot end: 1 screw).
8. Pull cable 2 [3] plug out from the distribution board [2].
Remove cable 2 [3] from the top of the column.
Cable 2 (#1377457)
Assembly
Place the cable 2 into the top of the column.
2. Mount the interface housing at the foot end to the top of the column (see chapter 10.5,
page 35).
3. Insert the plug of the cable 2 into socket X5 of the distribution board (see chapter 32,
page 187).
4. Secure cable in the column head using the clamping plate (1 screw).
page 23).
TEST
Cable 3 (#1377434)
16.3 Cable 3 (#1377434)

Disassembly
page 69).
Fig. 44 Cable 3
[1] Distribution board [3] Plug
[2] Cable 3 [4] Electronic unit

Remove cable fastening along the cable 3 [2] from the electronic unit [4] up to the
distribution board [1].
8. Pull plug of cable 3 [2] from the distribution board [1].
9. Pull plug [3] of cable 3 from the electronic unit [4].
10. Remove cable 3 from the column head and the column.
Cable 3 (#1377434)
Assembly
Carefully place cable 3 into the column head and along the column.
2. Plug the cable 3 plug into sockets X2 and X3 of the distribution board (see chapter 32,
page 187).
3. Plug the cable 3 plug into socket X1 of the electronic unit.
page 23).
TEST
Cable 4 (#4216475)
16.4 Cable 4 (#4216475)

Disassembly
page 69).
Fig. 45 Cable 4
[1] Cable 4 [3] Column head
[2] Guide (outer tube)

Remove cable fastening along the cable 4 [1].
9. Unscrew cable 4 [1] from the top of the column [3] (head end) and from the guide [2]
(Trendelenburg drive positioning) (1 screw, each with toothed washer).
10. Remove cable 4.
Cable 4 (#4216475)
Assembly
Place cable 4 into top of the column and into the column.
2. Mount cable 4 to the guide and to the top of the column (1 screw, each with toothed
washer).
3. Restore cable fastening along cable 4.
page 23).
TEST
Cable 5 (#1377455)
16.5 Cable 5 (#1377455)

Disassembly
Fig. 46 Cable 5
[1] Cable 5 [4] Electronic unit
[2] Cable carrier [5] Lift motor
[3] Earth connection

Remove cable fastening along the cable 5 [1] from the electronic unit [4] up to the lift
motor [5].
6. Pull out cable 5 [1] plug from the electronic unit [4] and from the lift motor [5].
7. Remove cable earth connection [3] from lift motor [5] (1 screw with washer and lock
washer).
Cable 5 (#1377455)

Carefully remove cable 5 [1] from the cable carrier.
Assembly
1. Insert the plug of the cable 5 into socket X101 of the electronic unit (see chapter 32,
page 187).
Carefully place cable 5 into the cable carrier (Do not cross!), and close the flexible
cover securely.
3. Plug the cable 5 plug into the lift motor socket and install the earth connection onto the
top of the lift motor (1 screw with washer and lock washer).
page 23).
TEST
Cable 6 (#1377453, #1405985)
16.6 Cable 6 (#1377453, #1405985)

Disassembly
2. SATURN Select 3.02 and 3.03 (3.05 and 3.06)
Fig. 47 Cable 6
[1] Electronic unit [4] Cover (cable carrier holder)
[2] Cable carrier [5] Cable carrier connector
[3] Cable 6

cable_carrier_holder [4].
6. Pull cable 6 [3] plug from the electronic unit [1].
7. Disconnect cable 6 [3] wires from the connector [5] at the cable_carrier_holder [4].
Carefully remove cable 6 from the cable carrier [2].
Cable 6 (#1377453, #1405985)
Assembly
1. CAUTION
Do not interchange the connections! Restore to original connection assignments, see
chapter 32, page 187.
Connect cable 6 wires to the connector.

cover securely.
3. Plug the cable 6 plug into socket X6 of the electronic unit.
page 23).
TEST
Cable 7 (#1377440)
16.7 Cable 7 (#1377440)

Disassembly
Fig. 48 Cable 7
[1] Electronic unit [5] Fuse
[2] Battery compartment [6] Earth connection
[3] Cable 7 [7] M6 cylinder head screw
[4] Fuse holders [8] Cable carrier

battery compartment [2].
7. Unscrew the fuse holder [4] in the battery compartment [2] of the running gear
(2 screws [7]) and carefully guide it upwards.
8. Remove cable earth connection [6] from fuse holder [4] (1 screw with lock washer).
9. Note the cable positions!
Pull out cable 7 [3] from fuses and batteries and guide it back into the column base.
Cable 7 (#1377440)
Carefully remove cable 7 [3] from the cable carrier [8].
Assembly
Place cable 7 into the column and carefully guide it into the battery compartment through
the opening in the column base.
2. CAUTION
Do not interchange the connections! Restore to original connection assignments, see
chapter 32, page 187.
Plug in cable 7 wires into batteries and fuses.

3. Mount earth connection onto the fuse holder (1 screw with lock washer).
4. Carefully insert and mount fuse holder into the battery compartment (2 screws).
page 187).
cover securely.
page 23).
TEST
Cable 8 (#1403159, #1403160)
16.8 Cable 8 (#1403159, #1403160)

Disassembly
Fig. 49 Cable 8
[1] Electronic unit [5] Cable 8
[2] Transformer assembly [6] Cable carrier
[3] Transformer cover [7] Transformer plate
[4] Earth connection

transformer_assembly [2].
7. Remove cable earth connection [4] from the transformer_cover [3] (1 screw [4] with
washer and lock washer).
8. Remove transformer_cover [3] from transformer plate [7] (1 screw).
9. Pull s cable 8 [5] plug from the transformer_assembly [2].
Cable 8 (#1403159, #1403160)
Carefully remove cable 8 from the cable carrier.
Assembly
Place cable 8 into the column.
page 187).
cover securely.
4. Insert the plug of the cable 8 into the socket of the transformer_assembly (see
6. Mount earth connection onto the transformer_cover (1 screw with washer and lock
washer).
page 23).
TEST
Cable 9 (#1377460, #1252392)
16.9 Cable 9 (#1377460, #1252392)

Disassembly
Fig. 50 Cable 9
[1] Cable carrier [3] Guide
[2] Cable 9 (Protective earth conductor) [4] Column base

Remove cable fastening along the cable 9 [2] from the top cable carrier fastening up to
the earth connection point on the column base [4].
6. Screw off cable 9 [2] from the column base [4] and the top end of the cable carrier
fastening (1 screw with toothed washer each).
Carefully remove cable 9 [2] from the cable carrier.
Cable 9 (#1377460, #1252392)
Assembly
1. Mount cable 9 to the top cable carrier fastening and on the right of the column base (1
screw with toothed washer each).
cover securely.
3. Restore cable fastening along cable 9.
page 23).
TEST
Cable 10 (#1377435)
16.10 Cable 10 (#1377435)

Disassembly
Fig. 51 Cable 10
[1] Cover (cover) [5] Relay cover
[2] Connector plug filter (mains socket) [6] Transformer switching relay
[3] Cable 10 [7] Column base
[4] Retaining plate

Remove cable fastening along the cable 10 [3] from the transformer switching relay [6]
up to the mains socket [2].
6. Raise the cover [1] from the mains socket [2] at the running gear and remove
the 2 screws.
7. Note mounting position and write down connection assignments!
Carefully pull the mains socket [2] a little out of the running gear to the front. Pull out both
wires of the cable 10 [3] and carefully take off the mains socket [2].
8. Guide cable 10 [3] back to the column through the shaft of the mains socket.
Unscrew transformer switching relay [6] with retaining plate [4] and relay_cover [5]
from the column base [7] (2 screws).
Cable 10 (#1377435)
10. Disconnect all cable 10 [3] wires from the transformer switching relay [6].
11. Remove cable 10 [3] from the column base.
Assembly
Place cable 10 in the column and carefully guide it through the opening in the mains
socket shaft.
2. Raise the mains socket cover and plug both cable 10 wires into the free mains socket
connections (see chapter 32, page 187).
4. Connect cable 10 wires to the transformer switching relay (see chapter 32, page 187).
page 23).
TEST
Cable 11 (#1377436, #1377438)
16.11 Cable 11 (#1377436, #1377438)

Disassembly
Fig. 52 Cable 11
[1] Transformer switching relay [6] Relay cover
[2] Transformer assembly [7] Retaining plate
[3] Transformer cover [8] Column base
[4] Earth connection [9] Transformer plate
[5] Cable 11

Remove cable fastening along the cable 11 [5] from the transformer switching relay [1]
up to the transformer_assembly [2].
6. Remove cable earth connection [4] from the transformer_cover [3] (1 screw with washer
and lock washer).
7. Remove transformer_cover [3] from transformer plate [9] (1 screw).
8. Pull cable 11 plug from the transformer_assembly [2].
Cable 11 (#1377436, #1377438)

Unscrew transformer switching relay [1] with retaining plate [7] and relay_cover [6]
from the column base [8] (2 screws).
10. Disconnect all cable 11 [5] wires from the transformer switching relay [1].
11. Remove cable 11 [5] from the column base.
Assembly
Place cable 11 into the column.
2. Insert the plug of the cable 11 into the socket of the transformer_assembly (see
4. Mount earth connection onto the transformer_cover (1 screw with washer and lock
washer).
5. Connect cable 11 wires to the transformer switching relay (see chapter 32, page 187).
page 23).
TEST
Cable 12 (#1377459)
16.12 Cable 12 (#1377459)

Disassembly
Fig. 53 Cable 12
[1] Cover (cover) [3] Cable 12 (Protective earth conductor)
[2] Connector plug filter (mains socket) [4] Column base
5. Raise the cover [1] from the mains socket [2] at the running gear and remove
the 2 screws.
Carefully pull the mains socket [2] a little out of the running gear to the front. Pull out
cable 12 [3] and carefully take off the mains socket [2].
7. Unscrew cable 12 [3] from the column base [4] (1 screw with toothed washer).
Remove cable 12 from the column base.
Cable 12 (#1377459)
Assembly
Place cable 12 in the column and carefully guide it through the opening in the mains
socket shaft.
2. Raise the mains socket cover and plug cable 12 into the free mains socket connection
(see chapter 32, page 187).
4. Mount cable 12 to the column base at the left (1 screw with toothed washer).
page 23).
TEST
Cable 13 (#1404910)
16.13 Cable 13 (#1404910)

Disassembly
Fig. 54 Cable 13
[2] Hall sensor circuit board [4] Earth connection

hall_sensor_circuit_board [2].
6. Pull out all cable 13 [3] plugs from the electronic unit [1] and the
hall_sensor_circuit_board [2].
7. Remove cable 13 from the column.
Cable 13 (#1404910)
Assembly
page 187).
2. Connect earth connection to the earth connection point of the electronic unit.
3. Plug cable 13 plug into the hall_sensor_circuit_board socket (see chapter 32,
page 187).
4. Restore the cable fastening of the cable.
page 23).
TEST
Cable 14 (#1363368)
16.14 Cable 14 (#1363368)

Disassembly
Fig. 55 Cable 14
[2] Limit switch group [4] Earth connection

Remove cable fastening along the cable 14 [3] from the electronic unit [1] up to the limit
switch group [2].
5. Note connection assignments!
Pull out all cable 14 [3] plugs from the limit switch group [2] and unscrew the earth
connection (1 screw with toothed washer).
6. Pull out all cable 14 [3] plugs from the electronic unit [1].
7. Remove cable 14 from the column.
Cable 14 (#1363368)
Assembly
page 187).
2. Connect earth connection to the earth connection point of the electronic unit.
3. Restore to original connection assignments!
Plug cable 14 plug into the terminal pins of the limit switch (see chapter 32, page 187).
4. Mount earth connection onto the limit switch group (1 screw with toothed washer).
5. Restore the cable fastening of the cable.
page 23).
TEST
Cable 15 (#1377449)
16.15 Cable 15 (#1377449)

Disassembly
operating table!
Fig. 56 Cable 15
[1] Cable duct plate [5] Cable clip
[2] M4 cylinder head screw [6] Switching axis (shaft)
[3] Jack-up_switch [7] M4 nut
[4] Cable 15

Remove cable fastening along the cable 15 [4] from the jack-up_switch [3] up to the
cable_carrier_holder in the column.
6. Pull cable 15 [4] plug from the jack-up_switch [3].
7. Pay attention to the protective sleeve!
Remove the cable_duct_plate [1] in the running gear on the right side (2 screws [2]).
8. Pull cable 15 [4] plug from the cable_carrier_connector.
9. Remove cable 15 [4] from the running gear.
Cable 15 (#1377449)
Assembly
Place cable 15 in the running gear.
2. Plug cable 15 plug into the socket of the connector on the cable_carrier_holder (see
3. CAUTION
Risk of material damage if cables are crushed!
Make sure you insert the protective sleeve to protect the cable and the
cable_duct_plate into the running gear correctly!
Pay attention to the protective sleeve!

Mount cable_duct_plate to the running gear (2 screws).
4. Plug cable 15 plug into the socket of the jack_up_switch assembly (see chapter 32,
page 187).
operating table!
page 23).
TEST
Adjustment and Calibration Work
17 Adjustment and Calibration Work
17.1 Adjustment of Gas Pressure Spring Back Section

The back section gas pressure spring must be adjusted so the release lever has easy play on
the gas pressure spring. The tolerance of the left to right distance must be ±0.1 mm so both
back section gas pressure springs release at the same time.
CAUTION
Risk of personal injury if back section is not secured!
If a gas pressure spring is not adjusted or incorrectly adjusted, adjustment of the back section
will not function in a secure manner.
The gas pressure spring may be adjusted only when it is installed.

store safely.
CAUTION

page 69).
Adjustment of Gas Pressure Spring Back Section

[1] Back section [5] RP suspension
[2] LV lever [6] Bolts
[3] M10 locking nut [7] RP brace
[4] Gas pressure spring [8] Release lever gas spring
6. CAUTION
Danger of injury due to relaxation of the spring!
Gas pressure springs are under pressure! Discharge gas pressure springs before
disassembly!
Manually bring the back section to its highest position (85°) (RAISE/LOWER SECTION
operating lever).
7. Unhook longitudinal displacement Bowden cable on the LV_lever [2] (see
8. Remove the bolt [6] at the lower end of both gas pressure springs [4] (1 locking washer,
pliers).
9. Hold the brace securely!
Remove the RP_brace [7] together with the gas pressure springs from the back section
bars (carefully lift out 4 stoppers on the back section [1] and remove 4 screws) and put
in a safe place.
10. Loosen the locking nuts [3] on the left and right RP_suspension [5] at the top end of the
gas pressure springs [4].
11. Position 0.8 mm feeler gauge to the right of the RP_brace [7] between the release
lever [8] and the gas pressure spring [4] and set the play of the gas pressure spring
(screw the gas pressure spring into the RP_suspension [5]).
12. Repeat the last work step on the left side of the RP_brace.
13. The tolerance of the left-to-right distance should be ±0.1 mm.
14. Secure the setting of both gas pressure springs by tightening the locking nuts [3].
15. ATTENTION: Do not completely release gas pressure springs!
Both gas pressure springs release when the RAISE/LOWER SECTION operating lever is
Adjustment of Gas Pressure Spring Back Section
activated. They must move evenly and at the same time. Re-adjust the gas pressure
springs if necessary.
16. Insert and secure the RP_brace together with the gas pressure springs in the back section
bars (4 screws, do not tighten yet!)
17. Secure the damper heads at the bottom end of both gas pressure springs at the stop
(seat section bar) (1 bolt and 1 new locking washer each).
18. Secure RP_brace to back section bars (4 screws and 4 stoppers).
19. Hang longitudinal displacement Bowden cable on the LV_lever (see chapter 12.3,
page 72).
page 23).
TEST
Drive Belt Adjustment
17.2 Drive Belt Adjustment
The drive belt for the individual operating table drives

must be tightened with a maximum play of 0.5 cm.
0,5 cm
Limit Switch Group Adjustment (Trendelenburg)
17.3 Limit Switch Group Adjustment (Trendelenburg)
Fig. 58 Trendelenburg limit switch adjustment

[1] Limit switch base plate [3] M3 cylinder head screw
[2] Snap switch [4] M3 cylinder head screw
1. Loosen the appropriate switch plate with snap switch [2] on the
limit_switch_base_plate [1] (do not remove 2 screws [3]/[4]).
2. Place level with angle display lengthwise on the pad plate without pad/on the column
head and operate the Trendelenburg drive until the corresponding maximum angle
(target angle for the Trendelenburg/anti-Trendelenburg position) is displayed on the
level.
SATURN Select maximum Trendelenburg maximum anti-Trendelenburg

operating table position position
3.01–3.03 30° 35°
3.04–3.06 25° 35°
3. Turn loosened switch plate with snap switch [2] to the edge of the column head until the
snap switch is activated.
4. Install switch plate (2 screws [3]/[4]).
Test Program (Internal)
18 Test Program (Internal)
CAUTION
The test program is used to support service activities. It may be used only by personnel who
are authorized, trained and certified. Its use is only permitted if no risk to personnel exists.
NOTE
Two-key operation!
One of the green keys on the operating table column keypad must also be pressed.
Entering the test program

The test program may be accessed using the operating table column keypad, or by using the
cable or IR remote control. The appropriate keys must be pressed in the sequence described
below within a period of approx. 5 seconds.
Fig. 59 Entering the test program
After the user successfully enters the test program, a signal tone sounds and the LEDs of the
head position display on the operating table keypad blink in unison.
Calling up a test
4 different test programs can be called up separately in the test program by pressing the
appropriate key on the operating table column keypad, or on the cable and IR remote
control.
Fig. 60 Calling up a test

[1] Test 1 [3] Test 3
[2] Test 2 [4] Test 4
Ending a test
To end a test, press the key to the left of and next to the ZERO POSITION key on the IR or cable
remote control. NOTE that the test program continues to run. An individual test cannot be
ended with the column keypad.
Fig. 61 Ending an individual test

[5] Ending a test
Ending a test program

The test program may be ended at any time using the operating table column keypad, or by
using the cable or IR remote control. To do so, press the ZERO POSITION key on the given
control unit.
Fig. 62 Ending a test program

[6] Ending a test program
Test 1 (Movement Test)
18.1 Test 1 (Movement Test)

A short signal tone sounds to confirm that test 1 is active.
Test description
CAUTION
Risk of collision if incline sensor is deactivated!
To avoid collisions, monitor adjustments and cancel them if necessary! The tilting and
Trendelenburg swivelling range is freely movable.
• Battery charging and battery monitoring are turned off.

• All limit switches are active.
• Incline sensor monitoring is deactivated.
Use
• Fault search (incline sensor, lift limit switch)
• Repair work
• Maintenance
Test 2 (Key Button Test)
18.2 Test 2 (Key Button Test)

Two short signal tones sound to confirm that test 2 is active.
Test description
• All movements are blocked.
• Key codes are displayed through the LEDs on the operating table column keypad and in
the PC program (monitor).
Use
• Fault search (controls)
• Tests after repair work
• Maintenance
Test 3 (LED Test)
18.3 Test 3 (LED Test)

Three short signal tones sound to confirm that test 3 is active.
Test description
• All movements are blocked.
• All LEDs of the operating table column keypad are switched through in rapid order.
• Remote cable control LEDs are switched through only for about 3 seconds.
Use
• Fault search (displays)
• Maintenance
Test 4 (Incline Test)
18.4 Test 4 (Incline Test)

Four short signal tones sound to confirm that test 4 is active.
Test description
• The RAISE and LOWER functions are blocked.
• Incline sensor status is displayed using the LEDs of the column keypad on the operating
table.
Fig. 63 LED overview - column keypad

[1] LED 1 [4] LED 4
[2] LED 2 [5] LED 5
[3] LED 3 [6] LED 6
Trendelenburg LED 1 LED 2 LED 3

–2° x
–1° x x
0° x
1° x x
2° x
Tilt LED 4 LED 5 LED 6

–2° x
–1° x x
0° x
1° x x
2° x
Test 4 (Incline Test)
Use
• Fault search (incline sensor)
• Maintenance
“Service tool” PC Software
19 “Service tool” PC Software

The Service tool is a programme for the PC which can be used to select various settings for
the operating table. In addition, information about the system or operating table error memory
can be called up and saved.
CAUTION
Risk of material damage due to unauthorized personnel!
The Service tool (#1456205) may be used only by personnel who are authorized, trained
and certified. The basic rule is, for reasons of safety, it may only be used if no patient is on
the operating table or no other persons can be harmed. In addition, it is necessary to make
sure that no operations are performed on the operating table without having direct visual
contact. In exceptional cases (modem operation) it is possible to have an operation
monitored by another person. This person must be in direct contact (visual or acoustic) with
the user.
19.1 Configure the Electronic Unit

After replacing the electronic unit, the following parameters must be set via the "Service tool"
PC software:
• Serial number
• Equipment
• IR Code of the operating table
• Battery load parameter
• Motor - target speed
The parameters must not be set individually if the electronic unit data was previously saved.
In this case, the saved data can be copied to the electronic unit (see chapter 19.2,
page 150).
Set parameters:
1. Start the PC/Notebook.
2. Connect PC/Notebook via adapter cable with RS232 interface on the operating table.
3. Start up the “Service tool” PC software and establish a connection to the operating table
(Menu “OR table  Establish connection”).
4. Enter and save the serial number: Menu “OR table  Set table parameters  Serial
number“.
5. In the list select and save operating table variant 1): Menu “OR table Set table
parameters  Equipment“. Important: if the incorrect operating table variant is selected
this can later lead to serious malfunctions!
6. Enter and save IR code 1): Menu “OR table  Set table parameters  Infrared-
address“.
1)
see label on the operating table
Configure the Electronic Unit
7. Select and save the type of battery installed: Menu “OR table  Set table parameters
 Charging parameters“. Press the “Set Exide param“ or “Set Panasonic-param.“
button.
8. Check, enter and save the target speed for the various motors using the following table:
Menu “OR table  Set motor & sensor parameters  Target velocity“.
Motor Value
Leg section 58
Back section 58
Main lift 76
Tilt 76
Running gear 90
Jacking 90
LV bar 90
Trendelenburg 76
9. Disconnect the connection to the operating table via the PC software (Menu “OR table
 Disconnect connection”).
10. Remove adapter cable.
11. Restart the operating table.
Copying the Parameters for the Electronic Unit
19.2 Copying the Parameters for the Electronic Unit

The parameters of the installed electronic unit can be read out and saved via the PC software.
After replacing the electronic unit the parameters saved can be copied onto the new
electronic unit in the operating table. In this way, the electronic unit can be configured much
faster.
Copy parameters:
4. Read out and save the parameters of the installed electronic unit: Menu “OR table 
Export Table Parameters“.
5. Replace electronic unit.
6. Copy the parameters that were previously saved onto the new electronic unit in the
operating table: Menu “OR table  Import Table Parameters“.
7. Restart the operating table: Menu “OR table  Deactivate table“. Then switch on the
operating table on the column keypad.
Data for the Electronic Unit
19.3 Data for the Electronic Unit

The following electronic unit data can be saved and imported:
• Error memory (errors from the operating table can be evaluated at a later point in time and
without a connection to the operating table).
• Operating table equipment
Export data:
4. Read out and save data: “Service  Export data“. If necessary, change the path for the
file storage (answer questions about the default directory with “No“). Three DAT files are
saved:
File name (*.dat) Content

DataExport_Log_<Date>_<Time> Error memory
DataExport_Configuration_<Date>_<Time> Operating table equipment
DataExport_Application_<Date>_<Time> Programme settings (Data
cannot be imported)
Delete error memory and import new data:

Before importing new data, the error memory should be deleted in Service tool. The error
memory in the operating table is not affected by this.
2. Start “Service tool” PC software.
3. Display error memory in Service tool: Menu “Messages & Errors  Display error”. Press
the “Delete“ button.
4. Import the error memory in Service tool: Menu “Messages & Errors  Import errors”.
Select and open „DataExport_Log_<Date>_<Time>.dat“.
Export operating table equipment:

2. Start “Service tool” PC software.
3. Import operating table equipment in Service tool: Menu “Master data  Import
equipment”. Select and open „DataExport_Configuration_<Date>_<Time>.dat“.
Modem and Software
20 Modem and Software
20.1 Programming the Modem

The modem is connected to the PC COM port through the null modem cable that was
provided.
Bringing modem into programming mode:
• When the on button is pressed and then let go, only the green LED on the front of the
modem is still illuminated.
• The software for configuring the modem is integrated into the service software.
• Before starting, the target path in the properties for “....... Saturn.EXE_1_M” (_=blank) must
be changed.
Programming the Modem
Save telephone Save Password Telephone number

number password
Status window Read values Modem status Exit

with modem program
values
Display of active
Save RS232 modem
values Recall
Data bits Connect
Parity Hang-up
Stop bits Call
Baud rate
Modem Connection
20.2 Modem Connection

The following requirements must be satisfied to establish a modem connection:
Hospital
• The modem must be connected to the operating table over the RS232 connection cable
(#4220902).
• The modem must be connected to an available analogue telephone line.
• The modem must be connected to the mains (230 V).
• The green LED of the modem must be lit.
Service partner
• The modem must be connected to the PC through the null modem cable.
• The modem must be connected to an available analogue telephone line.
• The modem must be connected to the mains (230 V).
• The green LED of the modem must be lit.
If the telephone number saved in the modem matches that of the other connection, the
connection is established by pressing the button on one of the two modems.
If the telephone number that was saved does not match, the connection can be established
only by using the service software (see chapter 20.1, page 152).
Software Update
20.3 Software Update

Updating operating table software may be necessary in certain cases.
However, installing new software on a regular basis is not necessary.
The control software can be installed in the operating table via a PC by using a connection
cable (#4220902) and flash adapter (#4144998).
Another option is a software update via modem set (#4545655).
Transmit Read software Exit

software data data program
Status window File name of new software

COM interface selection
Software file selection
Checksum verification on/off
Explanation of software update process

1. Establish connection from PC to operating table using flash adapter and connection
cable (green LED on column keypad blinks).
2. Open flash program.
3. Read in current software and save on PC.
4. Specify the desired software version using “Selection” button.
5. Install desired software using “Write” button.
6. Exit flash program.
Additional Components
21 Additional Components
21.1 SATURN Select IR Remote Control

page 169).
Repairs to the remote control are not to be performed at the
customer's site. The entire device is to be replaced.
Replacement devices are available from TRUMPF Technical
Customer Service.
Package the defective remote control securely and send it
back to TRUMPF Medizin Systeme GmbH + Co. KG in
Saalfeld, Germany.
Fig. 64 SATURN Select IR remote control
21.2 SATURN Select Cable Remote Control

page 169).
Repairs to the remote control are not to be performed
at the customer's site. The entire device is to be replaced.
Replacement devices are available from TRUMPF
Technical Customer Service.
Package the defective remote control securely and send it
back to TRUMPF Medizin Systeme GmbH + Co. KG in
Saalfeld, Germany.
Fig. 65 SATURN Select cable remote control
SATURN Select Remote Control Charger
21.3 SATURN Select Remote Control Charger

page 169).
Fig. 66 Chargers
[1] Mobile charger [2] Wall-mounted charger
Repairs to the mobile [1] and wall-mounted [2] chargers are not to be performed at the
customer's site. The entire device is to be replaced. Replacement devices are available from
TRUMPF Technical Customer Service.
Package the defective charger securely and send it back to TRUMPF Medizin
Systeme GmbH + Co. KG in Saalfeld, Germany.
21.4 Foot Control

Repairs to the foot control are not performed at
the customer's site. The entire device is to be
replaced. Replacement devices are available
from TRUMPF Technical Customer Service.
Package the defective foot control securely and
send it back to TRUMPF Medizin Systeme GmbH
+ Co. KG in Saalfeld, Germany.
Fig. 67 Foot control
Emergency Operation
22 Emergency Operation
Various electrical components of operating table control (such as
the processors, etc.) are duplicated in order to increase
operational reliability. When one processor fails, the system control
detects such. The table automatically switches to the emergency
mode.
The red EMERGENCY OPERATION display [i20] will blink
continuously and
the red MALFUNCTION display [a4] remains illuminated.
In the emergency mode, all adjustments are executed at half-

speed. An acoustic signal is emitted while moving the operating
table.
CAUTION
Risk of collision!
The limit switches are not monitored. Do not put the operating table in any extreme positions.
If the operating table is not reacting in a typical manner, e. g.,

because of a sensor failure, certain adjustments cannot be
executed or are limited to such an extent that the emergency mode
can also be activated manually in case of an emergency.
Press the ON [i1] and EMERGENCY OPERATION [i20] buttons
+ on the column keypad simultaneously for approx. 10 seconds. You
will hear various acoustic signals. When you hear one long beep,
the operating table is now in the emergency mode. The red
EMERGENCY OPERATION display [i20] will blink continuously.
Technical Assistance
23 Technical Assistance
23.1 Operating Conditions in Battery-Operated Mode
ON Standby OFF
Press the ON key on the column Automatically enters standby after Press OFF [i2] for more than
keypad being ON for 1 minute 2 seconds
Operation using the function keys Operation using the function keys No operation
(with time delay) (only after the operating table is
turned on using the ON key on the
column keypad)
All control components and Control components ON, All control components
motors ON motors OFF and motors OFF
Audio Signals Operating Status
23.2 Audio Signals Operating Status

The operating table emits various audio signals during specific operating procedures or under
certain conditions.
Action Audio signal description

Error 1x 1 s (single tone)
Continuous signal if operation is constantly
incorrect
Indication (e. g., end position has been reached) 1x 0.2 s (single tone)
Confirms an action 2x 0.2 s (double tone)
(e. g., zero position has been reached)
Visual Error Signals
23.3 Visual Error Signals
Displays Meaning
READY FOR OPERATION lights up green – The operating table is turned on and ready
for use.
off – Operating table is turned off and NOT ready
for operation.
blinks green – Flash mode (update)
HEAD POSITION HEAD POSITION lights up green – Display shows where the patient's head is
LEFT RIGHT located on the operating table.
off – Energy-saving mode
(after 5 minutes without operation)
both blink – Test program
green
MALFUNCTION lights up red – An electronics error.

Use of operating table is limited.
blinks red – Motor overload - prescribed power-on time
was not followed (the selected function is
blocked).
ZERO POSITION lights up green – The operating table is in zero position.

off – The operating table is NOT in zero position.
blinks green – Error (incline sensor outside mechanical tilting
range)
Visual Error Signals
Displays Meaning
MALFUNCTION ZERO POSITION – Not all components of the operating table
system have moved to zero position.
Adjustment to zero faulty
+
lights up red blinks red
MALFUNCTION HEAD POSITION HEAD POSITION – Detection of head position incorrect

LEFT RIGHT Normal tabletop position sensor (pl_n) and
rotated tabletop position sensor (pl_g) are in
use or not in use at the same time.
+ Three high-pitched tones are emitted.
lights up red lights alternately flash green
EMERGENCY – Emergency mode was activated either

OPERATION manually or automatically.
blinks red
Power Supply and Charging Activity
23.4 Power Supply and Charging Activity
BATTERY STATE lights up red – Column batteries require recharging:

Battery voltage > 21.3 V (alerting tone)
– Power is supplied externally with defective
column batteries.
off – Normal operation:
Battery voltage > 23.5 V
blinks red – Column batteries are out of charge! Electrical
functions are blocked. The operating table
will turn off after 30 seconds.
BATTERY lights up yellow – Column batteries are being charged.

CHARGING When power is supplied externally, column
batteries start charging 5 minutes after the last
key was pressed.
Charging current > 100 mA
off – No charging current
blinks yellow – Charging is complete.
EXTERNAL POWER lights up green – External (mains) power is being supplied.

SUPPLY Power cable is connected to the operating
table.
off – External (mains) power is not being supplied.
Monitoring Tilt and Trendelenburg Position Angles
23.5 Monitoring Tilt and Trendelenburg Position Angles
Ellipse tilt sensor Ellipse motor

software
F E
B A
G C D
H
X Axis of Trendelenburg position in degrees

Y Axis of tilt in degrees
A, B, C, D Ranges where Trendelenburg and tilt positions may move freely
F, G Ranges where Trendelenburg and tilt positions are blocked (by software)
E, H Ranges where Trendelenburg and tilt positions are blocked (by tilt sensor)
If there is a difference between the motor control and tilt sensor angle values of more than
5 degrees in normal operation and 2 degrees at zero position, the tilting and Trendelenburg
function is restricted. If the angle values of the tilt sensor are outside of the specified range,
only zero position movement of the tilt and Trendelenburg position is possible. This serves to
protect the mechanics.
Usually, both ellipses are superimposed precisely on each other. This prevents any restriction
in the tilt and Trendelenburg ranges. Full range of motion is possible in both directions
(25 degree tilt, 30 degrees 1)/25 degrees 2), Trendelenburg position, 35 degrees anti-
Trendelenburg position).
1)
SATURN Select 3.01/3.02/3.03 Operating Table
2)
SATURN Select 3.04/3.05/3.06 Operating Table
Data Sheets
24 Data Sheets
24.1 Operating Table
Dimensions (operating tabletop) Length 1007 mm

Length 2070 mm
(with head and leg sections)
Width (with standard rails) 580 mm
Height (without pads) SATURN Select 3.01 to 3.03 700 mm to 1120 mm
SATURN Select 3.04 to 3.06 600 mm to 950 mm
Height of pad Standard 50 mm
FoamLine pads (T) 90 mm
Weight 180 kg
Maximum patient weight 225 kg
Standard rail load 100 Nm each
Internal power supply IPS, 2 batteries, 12 V/10 Ah
External power supply SATURN Select 3.0x 230 V, 50 Hz
SATURN Select 3.0x115 115 V, 50/60 Hz
Power consumption max. 450 VA
Mains power plug Earthed plug with dual earthing system, 3 m connection
cable
Adjustable ranges
Lifting mechanism SATURN Select 3.01 to 3.03 420 mm
SATURN Select 3.04 to 3.06 350 mm
Trendelenburg SATURN Select 3.01 to 3.03 30°
SATURN Select 3.04 to 3.06 25°
Anti-/Trendelenburg 35°
Tilt ±25°
Operating Table
Adjustable ranges
Longitudinal displacement, SATURN Select 3.01 –
manual
SATURN Select 3.02 250 mm
SATURN Select 3.03
SATURN Select 3.04 –
SATURN Select 3.05 250 mm
SATURN Select 3.06
Lower back section joint, manual +85°/–30°
Body elevator SATURN Select 3.03 Elevation height:
120 mm infinitely
variable
SATURN Select 3.06 Crank rotations:
27 to max. elevation
Classification
Safety class I
Device with internal power supply, IPS
Level of protection against User part type B
electrical shock Patient leakage current according to CF pursuant to
EN 60601-1
Level of protection against water IPX4
penetration With mains power, IPX2
Level of protection when using Class AP with battery operation.
flammable mixtures in the area
Mode of operation Continuous running with intermittent loading (DBAB)
2 min ON, 8 min OFF
SATURN Select Remote Control
24.2 SATURN Select Remote Control
Dimensions (L x W x H) approx. (230 x 70 x 55) mm

Weight approx. 300 g
Power supply internal NiMH battery 8.4 V, 150 mAh
(rechargeable using charger provided)
IR channel 36 kHz modulation frequency
Classification
penetration
Chargers
24.3 Chargers
Dimensions including clip #4544122/#4500122 (125 x 120 x 30) mm

(L x W x H)
#4544123/#4500123/ (125 x 67 x 30) mm
#4544139
Weight #4544122/#4500122/ approx. 550 g
#4544123/#4500123/
#4544139
Operating voltage #4544122/#4544123 230 V ~
#4500122/#4500123 115 V ~
Supply voltage #4544139 24 V DC/AC
Power consumption #4544122/#4544123 max. 4 VA
#4500122/#4500123 max. 3 VA
#4544139 max. 3.5 VA
Oscillator frequency 29...31 kHz
Battery charging current 15…22 mA
Frequency #4544122/#4500122/ 50/60 Hz
#4544123/#4500123
#4544139 0/50/60 Hz
Classification
Safety class II
penetration
Level of protection when using No AP safety
flammable mixtures in the area
Mode of operation Continuous operation
Serialization
25 Serialization
The following SATURN Select 3 operating table components or assemblies can be clearly
identified by their serial numbers:
Material description Replacement package in the Mat. no.

document
SATURN Select IR remote control SATURN Select IR remote control 4544354
SATURN Select cable remote control SATURN Select cable remote control 4544355
TB cpl spindle Trendelenburg drive 1420323
MARS cpl tilting Tilting drive 1382538
HV cpl lifting spindle *1 Spindle 1390048
NV cpl lifting spindle *2 Spindle 1380502
Lift drive Lift motor 1380499
MARS 2.0X electronic unit Electronic unit 1363367
Gas pressure spring Gas pressure spring - back section 4144916
MARS II mounted distribution board Distribution board 1454377
Printed circuit board Circuit board hall sensors 1617430
Lock plate – 1623375
*1 SATURN Select 3.01 - 3.03 operating table
*2 SATURN Select 3.04 - 3.06 operating table
On every part listed there is a name plate containing the serial number.
When replacing one of the parts listed here, the serial numbers of the removed and new parts
must be reported to TRUMPF Medizin Systeme GmbH + Co. KG using the “Service Report”
form. Fill out the “Service Report” form completely and send it to TRUMPF Technical Customer
Service via fax (+49 3671 586–41175) or e-mail (Service.med@de.trumpf.com). TRUMPF
requires this information to handle any future customer issues correctly.
The “Service Report” form can be downloaded from our online information system. For
password access, please contact the TRUMPF Service Centre.
Upon completion of work, pack up the defective part securely and send it back to
TRUMPF Medizin Systeme GmbH + Co. KG in Saalfeld, Germany.
Fuse Overview
26 Fuse Overview
NOTE
Please take the fuse arrangement from the circuit diagram (see chapter 32, page 187).
SATURN Select 3.0x operating table
Mat. no. Description Capacity Characteristics Type DIN/IEC

0455653 F1/F2 2,5 A slow-blow 5x20 IEC 60127-2-5
1428460 F3 10 A slow-blow 5x20 IEC 60127-2-5
1428460 F4 10 A slow-blow 5x20 IEC 60127-2-5
SATURN Select 3.0x 115 operating table

0473421 F1/F2 4,0 A slow-blow 5x20 IEC 60127-2-5
1428460 F3 10 A slow-blow 5x20 IEC 60127-2-5
1428460 F4 10 A slow-blow 5x20 IEC 60127-2-5
Chargers
#4544122 230 V mobile charger

#4500122 115 V mobile charger
#4544123 Wall-mounted charger 230

4099052 F1 32 A medium time lag 5x20 IEC 60127-2-5
4099055 32 A slow-blow 5x20 IEC 60127-2-5
4099048 250 mA quick 5x20 IEC 60127-2-5
Torque
27 Torque
A certain level of torque is needed to tighten the screws or nuts with a certain level of force.
Therefore, we have specified the torque needed for the connection points.
TRUMPF Medizin Systeme GmbH + Co. KG has determined the following torque values
based on the guideline VDI 2230 for stainless steel screws as per the valid standard A2.
Calculations are based on strength category 70 screws.
Threads Torque for stainless steel

screws - A2
MA/F70 (Nm)
M4 2.1
M5 4.1
M6 7.0
M8 17.5
M10 34.3
M12 59.5
M14 95
M16 147
Maintenance and Repair
28 Maintenance and Repair

The maintenance intervals for the operating table are as follows:
– First maintenance in the 2nd year of operation
– Second maintenance in the 4th year of operation
– Annual maintenance from the 5th year of operation onwards
Please contact the Technical Customer Service at TRUMPF Medizin System GmbH +
Co. KG or an authorized service partner for maintenance or servicing work.
All maintenance work is to be performed using the maintenance log, taking the list of
components subject to wear (see chapter 28.2, page 174) and the lubrication chart (see
chapter 28.3, page 175) into account! The “maintenance log” can be downloaded from our
online information system. For password access, please contact the TRUMPF Service Centre.
After completing the maintenance work, fax (fax no. +49 3671 586–41175) or e-mail
(Service.med@de.trumpf.com) a copy of the completed maintenance record to the Technical
Customer Service department of TRUMPF Medizin Systeme GmbH + Co. KG.
28.1 Maintenance Record Contents

This section will give you a brief overview of what is included in the maintenance performed
by Technical Customer Service, depending on the device-specific checklists.
Entire system using the service software

1. Read out details of the system
2. Verification of all audible and visual signals
3. Check of the remote control software and hardware
Charger
1. Visual inspection of housing parts for any damage
2. Visual inspection of pictograms for any damage and whether they are easy to read
3. Verification of charge manager
Remote control
1. Visual inspection of housing parts for any damage
3. Verification that all control elements are functioning
4. Visual inspection of remote control cable connection for any damage
5. Verification of the battery and the charge manager for the IR remote control
Maintenance Record Contents
Electrical system
1. Verification that all output and operating elements are functioning
2. Verification of all sensors in the system
3. Visual inspection of the keys and displays for any damage
4. Verification that all control elements are functioning
5. Verification of the column batteries and the charge manager
6. Verfication of all cables in the operating table for mechanical tensions and damages
(shearing and crushing)
7. Verfication of all conductive and zero-voltage parts of the operating table for electrical
safety
8. Verification of the functionality and electrical safety of all electrical coupling elements
Mechanical system
1. Visual inspection of all mechanical components of the operating table
3. Verification of padding for damage and make sure they are seated firmly
4. Verification of column covers
5. Verification of bellows
6. Verification of all seals and drive belts in the operating table
7. Verification of all mechanical coupling elements
8. Visual inspection of all Bowden cables for damage
9. Visual inspection of all wheels for damage and that the wheel arch is secure
10. Verification that the pedal is functioning
11. Verification that the longitudinal displacement is functioning
List of Parts Subject to Wear
28.2 List of Parts Subject to Wear

page 169).
All parts that are subject to wear must be checked as part of regular maintenance work and
replaced when necessary.
With proper use, care and maintenance of the operating table, the following parts are
declared to be high-wear parts:
High-wear part Replacement

Due to defect Every Every
2 years 4 years
Tabletop
Standard rail •
Gas pressure spring (#4144916) •
Pads •
Column
Batteries •
Bellows •
Running gear
Jack unit foot plate •
Running gear caps •
Fuses •
Mains power cable •
Lubrication Schedule
28.3 Lubrication Schedule
28.3.1 Tabletop
No. Lubrication points Lubricant Application Relubricating

interval
1 Linear guide, Isoflex Topas with grease gun (#1259074 with annually
longitudinal NCA 5051 pointed nozzle) approx. 3-4 strokes per
displacement grease; #4150051 lubrication nipple (4) until grease
emerges from channel, then move into
longitudinal displacement
2 Longitudinal Isoflex Topas with grease gun annually

displacement NCA 5051
Bowden cable grease; #4150051
Column
28.3.2 Column

interval
1 Guide column Isoflex Topas with grease gun (#1259074 with 2 years
NCA 5051 pointed nozzle) 4 strokes per lubrication
grease; nipple
#4150051 ATTENTION: Do not apply grease in
the lowest lift setting! Raise tabletop to at
least 10 cm!
Apply lubrication from all sides!
2 Thrust tube guide PROFI TURBO spray on 2 years

GREASE® spray;
#4150050
Running Gear
3 Trendelenburg PROFI TURBO spray on 2 years

trapezoid spindle GREASE® spray;
#4150050
28.3.3 Running Gear

interval
1 Position lock TURMOPLEX® L220 with brush 2 years

lubricant; #4150047
Error Analysis
29 Error Analysis
29.1 Operating Table
Error Item to check Result Possible cause Additional Steps to take

of error items to check
no lift Check motor is Motor is Drive belt/ Check drive Replace drive
running running spindle belt tension belt or spindle
Motor is not Circuit_board_ Check motor in Replace
running hall sensors test mode (PC) circuit_board_
hall sensors
Parameter Check motor Correct
parameters parameters
Electronics Replace
electronic unit
Lift motor Check motor Replace lift
directly using motor
24 V DC
Connection Check cable 5 Replace
cables or cable 13 corresponding
connection
cable
Check Operating Brake the
operating table table brake not operating table
travel mode engaged (lock into
place)
Lift does not stop Check OK Cable 13 Check Replace

at end/operates circuit_board_ cable 13 cable 13
only in one hall sensors
Control Check control Replace control
direction
electronics electronics electronics
Defect in Replace
circuit_board_ circuit_board_
hall sensors hall sensors
Operating Table

Movement is Are individual Yes Parameter Check motor Correct
incorrect or drives running? parameters parameters
absent during
Electronics Replace
tilting/
electronic unit
Trendelenburg
No Individual drive Replace
individual drive
Cannot operate/ Check control Control panel Replace control

cannot see visual panel membrane is panel
signals on membrane defective membrane
column keypad
Cannot operate Turn on remote Display is blank Batteries are Charge remote
with IR remote control empty or control
control defective
Remote control Replace remote
is defective control
Turn on remote Display works No Check that the Set up remote
control communication remote control control for the
with operating matches IR operating table
table number of
operating table
Out of Re-enter the
operating operating
table's visible table's visible
range range
Cable remote Turn on remote Display is blank Remote control Replace remote
control control is defective control
operation not
Defect in Check cable Replace
possible
RS485/232 connecting connector
connector motor controller socket
socket and connector
socket
Running Gear
29.2 Running Gear

No process Check wheel Wheel Wheel Replace wheel
possible housings housings hard housings housings
to move
Wheel Check fuse in Replace wheel
uninstalled state
Wheel Brake plunger Check brake Replace wheel
housings OK bent or stuck plunger
Braking not Check brake Brake Bowden Brake Bowden Replace brake
possible Bowden cables cable twisted or cable Bowden cable
defective
Brake Bowden Brake plunger Check brake Replace wheel
cable OK bent or stuck plunger
No freewheeling Check Directional Directional Replace

directional travel Bowden travel Bowden directional
travel Bowden cable twisted or cable travel Bowden
cable defective cable
No directional Check lock Lock Latch Replace latch

travel mechanism on mechanism
Directional Replace wheel
directional defective
travel wheel
travel wheel
Power Supply
29.3 Power Supply

Direct operation Check power Fuse is defective Replace fuse
not possible with input fuse
mains power
Check power Cable is Replace power
connection, only
cable damaged cable
battery
operation
possible
Batteries are Check charge Battery fuse Check battery Replace fuse
empty after a manager defective fuses
short time
Check battery Battery is Check battery Replace
capacity defective parameters battery
Operating table Check power Battery is not Check battery Connect to

cannot be turned supply charging capacity power using
on power
connection
cable
Check column Column keypad Replace control
keypad defective panel
membrane
Check Electronic unit Replace
electronic unit defective electronic unit
Remote Control
29.4 Remote Control

Remote control Check battery Batteries are Charge remote
does not turn empty control
on
(electronics) is control
defective
IR remote Is operating Operating table Turn on the

control does table turned is not switched operating table
not respond on? on
Check remote IR numbers do Set remote
control/ not match control IR code
operating table
communication
Operating table Out of Re-enter the
visible range operating operating
table's visible table's visible
range range
Check IR Interference on IR window is Clean IR
communication IR channel unclean or is window/
obscured remove
obstructions
Defective IR Replace remote
components control
defective
Remote Control

IR remote Check battery Battery is Replace remote
control does defective control
not charge
Check remote Remote control Replace remote
control (electronics) is control
charging defective
voltage
Check charging Mains power Replace
station power cable is charger's mains
supply defective power cable
Check charging No charging Replace
station charging voltage on the charger
voltage secondary side
Cable remote Is operating Operating table Turn on the
control does table turned is not switched operating table
not respond on? on
Check plug Remote control Establish correct
connection of is not plugged in plug contact
plug correctly
defective
Error Messages
30 Error Messages
Messages that refer to specific states are output over the RS232. These may be messages
concerning normal operation as well as error messages.
All error messages are saved in EEPROM and can be read through the service software.
30.1 Overview of all Error Output in EEPROM
NOTE
Voltages and currents are saved as 8-bit binary values.
Voltage: 30 V = 255
Current: 10 A = 255
NTC: Temperature sensor
No. Edition Additional information Description

1 EEP error - (0, 0) Invalid values in EEPROM
Defaults set
2 Accu error (U_batt, IL_batt) Battery is drawing too much current
during trickle charging
3 Accu charge (U_batt, IL_batt) Battery voltage too large, charging is
being turned off
4 Accu empty (U_batt, I_mot) Battery is empty, other movements
locked
5 PIC init (0, 0) PIC is not responsive
6 PIC (cmd, 1 [cmderr] Command or data received incorrectly
communication or 2 [recerr])
7 Inclination sensor (NT, NK) Angle > 50 degrees
Angle in degrees
8 Motor current (I_mot, 0) Current flow without motion command
without
movement
9 Motor overload (keypad code, U_mot) Overload motor (8 A/10 seconds)
10 Motor short (keypad code, U_mot) Short circuit at motor (10 A/< 3 V)
circuit
11 Load over- (U_NTC, IL_batt) Overheating during quick charging
temperature
Conversion of Decimal Output
30.2 Conversion of Decimal Output

Option A
Use of WINDOWS calculator (scientific notation).
The decimal number can be converted directly into a binary number.
Option B
Conversion of decimal number into a binary number using the following table:
Example Combination Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
27 26 25 24 23 22 21 20
128 64 32 16 8 4 2 1
28 16+8+4 X X X
37 32+4+1 X X X
Functional Overview of Electrical Components
31 Functional Overview of Electrical Components
Component Function
IR interface housing – The housing links the IR signal receiver and transmitter, and the
RS485/232 RS485 interface for wired auxiliary devices
– IR 36 kHz
– RS485 “old” 19.2 kBaud
– RS485 “new” 115 kBaud
– Max. of 4 devices per bus
Column keypad – Operating keypad on the operating table column
– General two-key operation
Tilting drive – Tilts the operating table column to the side, left and right
– Additional lift height of operating table column
– DC motor
Trendelenburg drive – Tilts the operating table towards the head or foot end
– Additional lift height of operating table column
– DC motor with integrated tripod functionality (“additional lift”
virtual motor)
Batteries – Ensures autonomous power supply
– Lead-gel battery, 12 V, 10 Ah
Load resistance – Acts as surge suppressor when moving vertically under load
Lift motor (with braking unit) – Vertical lifting motion of the operating table column
– Secures the spindle from independent movement
– DC motor
Mains socket – Base for connecting external mains power
– Integrated mains fuses
Circuit Diagram
32 Circuit Diagram
SATURN Select 3 Operating Table see chapter 32.1, page 189
Key:
Item Mat. no. Description Quantity Name in the

document
0010 1377456 IR receiver KS cable 1 Cable 1
0020 1377457 IR receiver BS cable 1 Cable 2
0030 1377434 STE–LP distributor 2.0X cable 1 Cable 3
0040 4216475 TP column protective earth wire 1 Cable 4
0160 1377435 STFI–TSRL 2.0X cable 1 Cable 10
0170 1377436 TSRL–230V primary transformer cable 1 Cable 11
1377438 TSRL–115V primary transformer cable
0240 1404910 2.0N lift sensors cable 1 Cable 13
0250 1363368 TB limit switch cable 1 Cable 14
0260 1402810 Connection cable, short 1
0270 1377459 Protective earth conductor 9 1 Cable 12
0360 1377449 EK–AB_M_FW sensor cable 1 Cable 15
Circuit Diagram
SATURN Select 3 Operating Table, #4215477
32.1 SATURN Select 3 Operating Table, #4215477
SATURN Select 3 Operating Table, #4215477
Service Information
33 Service Information
TRUMPF Medizin Systeme GmbH + Co. KG provides you with additional important and up-
to-date information about our product range in electronic form on our online information
system.
Only personnel authorized by TRUMPF Medizin Systeme GmbH + Co. KG may receive
electronic access to the online information system. This includes the Technical Customer
Service department of TRUMPF Medizin Systeme GmbH + Co. KG and repair and
maintenance personnel authorized, trained and certified by TRUMPF. For password access,
please contact the TRUMPF Service Centre.
Service Information
TRUMPF Medizin Systeme GmbH + Co. KG

07318 Saalfeld, Germany
Phone: +49 3671 586–0 E-mail: Service.med@de.trumpf.com
Fax: +49 3671 586–41175 www.trumpf.com

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SATURN Select 3 Operating Table

Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Telephone +49 3671 586–0

Technical Telephone +49 3671 586–0

We are constantly developing our products.

© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2013–06–11

Description Mat. no.

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

2 Overview of the Operating Table Types. . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 The Operating Table - An Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Tools, Measuring Equipment and Auxiliary Tools. . . . . . . . . . . . . . . . . . . . 15

6 Maintenance and Repair Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 Preparing the Operating Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

8 Operating Table Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9 Tabletop of the Operating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

10 Column Repair Instructions (Mechanical Parts). . . . . . . . . . . . . . . . . . . . . . 28

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 1

11 Column Repair Instructions (Electrical Parts). . . . . . . . . . . . . . . . . . . . . . . . 46

12 Tabletop Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

13 Running Gear Repair Instructions (Mechanical Parts). . . . . . . . . . . . . . . . . 75

14 Running Gear Repair Instructions (Electrical Parts). . . . . . . . . . . . . . . . . . . 93

15 Cabling Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

2 Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

16.12 Cable 12 (#1377459) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

17 Adjustment and Calibration Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

18 Test Program (Internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

19 “Service tool” PC Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

20 Modem and Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

21 Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

22 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

23 Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

24 Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

26 Fuse Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 3

28 Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

29 Error Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

30 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

31 Functional Overview of Electrical Components. . . . . . . . . . . . . . . . . . . . . 186

32 Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

33 Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

4 Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

TRUMPF Medizin Systeme GmbH + Co. KG

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 5

1.2 Explanation of Symbols

Additional useful information and tips.

Conducting functional tests, measurements and tests.

Information on environmentally friendly disposal.

6 Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

1.5 Safety Information

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 7

1.5.2 Protection Against Infection

• Risk of infection throughout the entire hospital!

8 Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013

1.6 Abbreviations and Terminology

AP Denotation used for class AP devices applied in areas with combustible

Service Manual SATURN Select 3 Operating Table – 1 590 243 – 06/2013 9

2 Overview of the Operating Table Types

Product name Equipment/description

3.01 115 standard pads, operating voltage 115 V

3.02 operating table with manually adjustable movement

3.02 115 standard pads, operating voltage 115 V

3.03 operating table with manually adjustable movement