JIS BxO4OS 9) MM 4933608 OS0L4b] b upe 621.753.1 JAPANESE INDUSTRIAL STANDARD General tolerances — Part 1: Tolerances for linear and angular dimensions without individual tolerance indications JIS B 0405-»: (ISO 2768-1: ¥» ) Translated and Published by Japanese Standards Association Printed in Japan 58JIS BxOUDS 9 MM 4933608 OSOL8L2 6 me In the event of any doubt arising, ¥ the original Standard in Japanese is to be final authority, Tene by tye panese Weir Standards re 444d 2008JIS BxO405 9) MM 4933b08 0501463 T a UDC 621.753.1 JAPANESE INDUSTRIAL STANDARD 31s e General tolerances — Part 1: Tolerances for B 0405-1991 Inear and angular dimensions without (ISO 2768-1: 1989) individual tolerance indications Foreward as the Japanese Industrial Standard ‘This Standard is the Japanese Industrial Standard drawn up without changing the technical contents and the form of copy of standard, translating the ISO 2768-1 (General. tolerances—Part 1: Tolerances for linear and angular dimensions without individual tolerance indications) published on 1989 as the first edition, Furthermore, "Informative References” underlined (dotted lines) in this Standard are the matters not included in the original International Standard. @ introduction Al features on component parts always have a size and a geometrical shape, For the deviation of size and for the deviations of the geometrical characteristics (form, orientation and location) the function of the part requires limitations which, when exceeded, impair this function, The tolerancing on the drawing should be complete to ensure that the elements of size and geometry of all features are controlled, i.e. nothing shall be implied or left to judgement in the workshop or in the inspection department. The use of general tolerances for this prerequisite is met. 1. Scope ‘This Standard is intended to simplify drawing indications, and it specifies general tolerances for linear and angular dimensions without individual indications in four tolerance classes. fe and geometry simplifies the task of ensuring that e Remarks 1. The concepts behind the general tolerancing of linear and angular dimensions are described in Annex A. This Standard applies to the dimensions of parts which have been produced by metal removal or paris which have been formed from sheet metal, 2. These tolerances may be suitable for use with materials other than + metal. 3. Similar standards exist or are planned, For example, see JIS B 0403 for castings. aoa Tue Dee ye pee nose sands stil 2008JTS BxOUGS 93 MM 4933608 0502864 1 mm 2 B 0405-1991 (ISO 2768-1: 1989) (a) linear dimensions (¢.g. external dimensions, internal dimensions, step dimen- sions, diameters, radii, distances, corner roundings and chamfer dimensions of comers); (b) angular dimensions (usually, angular dimensions not indicated in drawing, e.g. right angles (90°) unless reference to JIS B 0419 is made, or including the angles of polygons.]; (e) linear and angular dimensions obtained by machining assembled parts. ‘This Standard does not apply to the following dimensions: (a) linear and angular dimensions which are covered by reference to other stand- ards on general tolerances; (b) informative dimensions indicated in brackets; (©) theoretically exact dimensions indicated in rectangular frames. 2. General In selecting the tolerance class, the respective customary workshop accuracies have to @ be taken into consideration. In the case where smaller tolerances are required or larger tolerances are permissible and are more economical for any individual feature, such toleran- ces should be indicated individually following the relevant nominal dimension(s).. General tolerances for linear and angular dimensions shall apply when this Standard is referred on drawings or associated specifications in accordance with 4. and 5. In the case where general tolerances for other processing methods are specified in other standards, refer: ence shall be made to them on the drawings or associated specifications. For the dimension between the unfinished surface and the finished surface (e.g. for castings or forgings) to which no individual tolerance is directly indicated, the larger of the two general tolerances in question shall apply. For example, for castings, see IIS B 0403. 3. Normative references ‘tho following Intornational Standards, through reference in this Standard, constitute the provisions of this Standard. At the time of publication, the editions indicated were valid, All standards are subject to revision, and parties to agreements based on this Standard are en- couraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid Internation- e al Standards. 1SO 2768-: 989 General tolerances-Part 2: Geometrical tolerances for features without individual tolerance indications Remarks: JIS B 0419-1991 (General tolerances-Part 2: Geometrical tolerances for fea- tures without individual tolerance indications) conforms to this Internation- al Standard. . ISO 8015: 1985 Technical drawings-l'undamental (olera Remarks: JIS B 0024-1988 (Technical drawings-Fundamental tolerancing principle) . conforms to this International Standard. 1g pri TENE by te apanese at Soda re 444d 2008JIS BxONOS 93 MM 4933608 0501865 3 mm 3 B 0405-1991 (ISO 2768- 1989) 4. General tolerance 4,1, Linear dimensions ‘The general tolerances for linear dimensions shall be in accordance with the permis- sible deviations given in Tables 1 and 2. Table 1, Permissible deviations for linear dimensions except chamfered parts (external radii and chamfer heights, see Table 2) Unit: mm 7 Tolerance class Division of basic dimension 05(C) | Over3 | Over6 | Over 30 | Over Over Over Over vrarns | ommn [7% [FE [VEST Ty |e, | Bhar |r Tei e © [wus [eua[s0a_[sos feos) sia [oa [as [ea Note (1) For basic dimensions below 0.5 mm, the deviations shall be indicated adjacent to the relevant basic dimension(s). Table 2. Permissible deviations for linear dimensions of chamfered parts (rounding of comer and chamfered dimension) Unit: mm Division of basie dimension 05() up| Over3 | Overs 3 upto 6 Derignation | Description Permissible deviations t fine #02 | #05 #1 e = ‘medium soa | #1 #2 ¥ ‘vary coarse Note (!) For basic dimensions below 0.5 mm, the deviations shall be indicated adjacent to the relevant basic dimension(s), 4.2. Angular dimensions General tolerances specified in angular units control only the general orientation of lines or line elements constituting surfaces, but not their form devia- tions. ‘The general orientation of the tine derived from the actual surface is determined by the orientation of the contacting line of ideal geometrical form, In this case, the maximum dis- tance between the contacting line and the actual line shall be the least possible value (See JIS B 0024) ‘The general tolerances for angular dimensions shall be in accordance with the permis- e sible deviations given in Table 3. a Tue Dee pane pee nose sands stil 2008JTS BxOUOS 9 MMH 4933608 OSOL8bE 5 mm 4 B 0405-1991 (ISO 2768-1: 1989) ‘Table 3, Permissible deviations for angular deviations Tolerance class Division of length (unit: mm) of shorter side ofthe angle concemed Upt10 | over 10 | Over so | Over 120 | Over 400 Description up 10.50 | upto 120. | up wo 400 Permissible deviations _ , t Tine — ———J a1* 230 | bom ti | as nm sedium ‘ € coarse zy | = 130" ai | £10 v very coarse | £3" 2F =r say | +20) 5. Indications on drawings If general tolerances in accordance with this Standard shall apply, the following infor- mation shall be indicated in or near the title block. @ (a) “IIS B 0405" (b) The tolerance class in accordance with this Standard. Example: JIS B 0405-m Informati 6. Rejection Unless otherwise stated, workpieces exceeding the gencral tolerances shall not lead to rejection provided the ability of the workpiece to function is not impaired (See A.4 of Annex). e.foference: In, 1SO.2: "IIS, B. 0405" is, indicated as "ISO. 2768". Tae ye Tapanese aetna Sonar re 444d 2008VIS BxOUOS 93 MM 4933608 OSOL867 7 mm 5 B 0405-1991 (ISO 2768-1: 1989) Annex A Concepts behind general tolerancing of linear and angular dimensions ‘A.1_ General tolerances should be indicated on the drawing by reference to this Standard in accordance with clause 5 ‘The values of general tolerances correspond to tolerance classes of customary workshop accuracy, the appropriate tolerance class being sclected and indicated on the draw- ing according to the requirement for the components. A2 Above certain tolerance values, there is usually no gain in manufacturing economy by enlarging the tolerance. For example, a feature having a 35 mm diameter could be manufac~ tured to a high level of conformance in a workshop with “customary medium accuracy”, Specifying a tolerance of + 1 mm would be of no benefit in this particular workshop, as the general tolerance values of + 0.3 mm would be quite adequate. However, if, for functional reasons, a feature requires a smaller tolerance value than e the “general tolerances”, then that feature should have the smaller tolerance indicated in- dividually adjacent to the dimension defining its size or angle. This type of tolerance falls outside the scope of general tolerances. In cases where the function of a feature allows a tolerance equal to or larger than the general tolerance values, these should not be indicated adjacent to the dimension but should be stated on the drawing as described in clause 5. This type of tolerance allows full use of the concept of general tolerancing, ‘There will be “exceptions to the rule” where the function of the feature allows a larger tolerance than the general tolerances, and the larger tolerance will provide manufacturing, economy. In these special cases, the large tolerances should be indicated individually ad- jJacent to the dimension for the particular feature (e.g. the depth of blind holes drilled at as- sembly). A.3 Using general tolerances leads (o the following advantages: (a) drawings are easier to read and thus communication is made more effective to the user of the drawing: (b) the design draughtsman saves time by avoiding detailed tolerance calculation e as it is sufficient only to know that the function allows a tolerance greater than or equal to the general tolerance; (©) the drawing readily indicates which feature can be produced by normal process capability, which also assists quality control services by reducing inspection levels; (4) those dimensions remaining, which have individually indicated tolerances, will, for the most part, be those controlling features for which the function requires relatively small tolerances and which therefore may require special effort in the production — this will be helpful for production planning and will assist quality control services in their analysis of inspection requirements; (©) purchase and sub-contract supply engineers can negotiate orders more readily the “customary workshop accuracy" is known before the contract is placed; this also avoids arguments on delivery between the buyer and the sup- plier, since in this respect the drawing is complete oa Tue Dee ya pee none sands 44445 208JIS BxO4OS 93 MM 4933608 OSOLELE 9 mw 6. B 0405-1991 (ISO 2768-1: 1989) ‘These advantages are obtained only when there is sufficient reliabitity that the general tolerances will not be exceeded, i.e, when the customary workshop accuracy of the par- ticulary workshop is equal to or finer than the general tolerances indicated in the drawing. The workshop should, therefore + find out by measurements what its customary workshop accuracy is; + accept only those drawings having general (olerances equal to or greater than its cus- tomary workshop accurac} + chock by sampling that its customary workshop accuracy does not deteriorate. : A.4 The tolerance the function allows is often greater than the general tolerance, The func- tion of the part is, therefore, not always impaired when the general tolerance is (occasional- ly) exceeded at any feature of the workpiece. Exceeding the general tolerance should lead to a rejection of the workpiece only if the function is impaired eae nda SonarJIS BxOU0S 92 MM 4933608 0503869 0 mm B 0405-1991 Edition 1 Japanese Text Established by Minister of International Trade and Tadustey Date of Establishment; 1957-11-25 Date of Revision: 1991-02-01 e Date of Public Notice in Official Gazette: 1991-02-26 Investigated by: Japanese Industrial Standards Committee Di jonal Council on Machine Elements ‘Technical Committee on Permissible Deviation in ‘This English translation is published by: : Japanese Standards Association 1.24, Akasaka 4, Minato-ku, ‘Tokyo 107 Japan © ISA, 1992 e Printed in Too by HYobbunshe Co, Li, ree nansire ena