STS BxD295 94 MH 4933608 0530195 937 mm upc 621.882:621.791 JAPANESE INDUSTRIAL STANDARD Weld bolts JIS B 1195-» Translated and Published by Japanese Standards Association Printed in Japan 8s Copyright by the Jpanese Industriel Sanders Sal ug 08 10-22-49 2005,IS Bx2195 94 MH 4933L08 O53b1%6 7b Ml In the event of any doubt arising, the original Standard in Japanese is to be final authority. Copyright by the Jan Sal ug 08 10-22-49 2005, Industriel StanderdsUTS 83295 94 MM 4533L08 0533397 702 UDC 621.882 : 621.791 JAPANESE INDUSTRIAL STANDARD dis Weld bolts B 1195-1994 1, Scope This Japanese Industrial Standard specifies steel weld bolts, here- alter referred to as "bolts", for general purpose. ‘This bolt is intended to be projection-welded at its bearing surface side of head for service, but the bolt to be welded at the top surface of head for service is excluded. Remarks: The standards cited in this Standard are as follows. JIS B 0205 Metric coarse serew threads JIS B 0207 Metric fine serew threads JIS B 0209 Limits of sizes and tolerances for metric coarse screw threads JIS B 0211 Limits of sizes and tolerances for metric fine screw threads JIS B 0251 Limit gauges for metric coarse screw threads JIS B 0252 Limit gauges for metric fine serew threads JIS B 1041 Fasteners - Surface discontinuities - Part 1: Bolts, screws and stnds for general requirements JIS B 1051 Mechanical properties of steel bolts and screws 2. Mechanical property Tho mechanical property of bolts shall be as given in Table T Tis table; however, docs not apply to bolts which are required to have resistance to corrosion, resistance to heat at 300°C or more and resistance to cold at -60°C or below. Copyright by the Jopanese Industriel Sanderds Sal ug 08 10-22-49 2005,UTS B¥2295 94 MM 4933608 0530198 649 Mm 2 B 1195-1994 ‘Table 1. Mechanical property Strongth class 48 aT Tensile strength () Minimum value 420 392 ‘Nim? | Brinell hardness [HB | Minimum value 124 105 j Maximum value 238 229 HRB | Minimum value 7” 60 a ‘Maximum value 99.5 ws Yield point or proof Minimum value 340 (informative stress (>) —) Nimm? 226 Proof load stress Nimmt 310 = Elongation after fracture | Minimum value % rr atormative reference) 10 Impact strength of the head [No erack appears at — ° . soit par ofthe head ‘and shank (9) Notes (!) The minimum value of tensile strength applies to test specimens and products. ‘The fracture of product at threaded part may be allowed but shall not ‘oceur at joint part of the head and shank. @) The hardness is deomed satisfactory when either of the Brinell hardness or Rockwell hardness is satisfied, ) This means the yield point is applied when it is clear. However the proof stress at 0.2% permanent elongation is applied when the yield point is not () The strength is deemed satisfactory when no crack appears on the joint part of head and shank even if a crack appears on the first thread of head side. ‘The shape and size of bolts shall be as given in Attached 4, Screw thread ‘The screw thread of bolt shall comply with Table 2-1 and the pitch shall comply with Table 2-2. ‘The maximum permissible dimensions of electrically plated bolt shall comply with 4h or the maximum permissible dimensions for quality 1 external thread. Copyright by the Jan Sal ug 08 10-22-49 2005, Industriel StenderdsJTS Bx3295 94 MH 4939608 0533399 565 mm 3 B 1195-1994 Table 2-1, Serew thread Classification of serew thread ‘Tolerance class of screw thread ‘Metric coarse screw threads of | ‘The 6g specified in JIS B 0209, quality 2 may, JIS B 0205 however, be used for the time being. Metric fine screw threads of ‘The 6g specified in JIS B 0211, quality 2 may, SIS 8 0207 however, be used for the time being. Table 2-2. Pitch ‘Nominal diameter 4]5]6]s ] wl]. of serew thread Pitch | Coarse thread | 0.7 | 08 | 1 cr) us | 175 Fine thread a | 125 | 1.95 5. Appearance The appearance of bolts shall be such that the surface is smooth and free from such defects as cracks, scratches and rust detrimental to Unless otherwise specified it is preferable that the criteria for permissible surface discontinuity conforms to JIS B 1041. 6. Material ‘The material of bolts shall be carbon steel having a carbon content of 0.2% or loss of which product satisfies the mechanical property given in Table 1, and shall ensure good weldability to rolled steel sheet. It is preferable to check the peel strength to pressing given in Informative reference 1 or peel strength to torque given in Informative reference 2 when it is desired to verify the weldability. 7. Surface treatment —_As a rule, surface treatment is not made on bolts. When such surface treatment as plating is especially needed the details shall be specified. Inspections The inspections of bolts shall be as follows. The sampling inspection plan in lot inspection ix subject to the agreement between the purchaser and the manufacturer. (2) Mechanical property inspection _ The mechanteal property inspection of bolts shall be carried out in accordance with Table 3, and the provision of 2. shall be satisfied, Copyright by Ue Jpanese Industriel Sanderds Sal ug 08 10-22-49 2005,SIS Bx3395 94 MM 4933608 0533200 027 me 4 B 1195-1994 Table 3. Mechanical property inspection Strength | Mechanical ‘Test method clas property 4.8 | Tensile strength | Follow 4.2.2 of JIS B 1051 Hardness Follow 4.2.5 of JIS B 1051. Proof load stress | Follow 4.2.4 of JI8 B 1051. 4T | Tensile strength | Follow 3.2.2 of Annex of JIS B 1051. ‘Hardness Follow 3.2.4 of Annex of JIS B 1051. Remarks 1. The mechanical property of bolts in strength class 4.8 is based on the inspection programme B specified in 5.1 of JIS B 1051 ‘The hardness inspection may be omitted for bolts subjected to tensile strength inspection, however, the acceptance or re- jection is judged by the hardness inspection for bolts on which tensile teat eannot be made due to their dimensions or the like. 2. The inspection programme A specified in 8.1 of JIS B 1051 may be applied to the bolts of strength class 4.8 instead of the inspection programme B. In this case, the tensile strength, yield point (or proof streas), clongation after fracture and impact strength of head shall comply with the provision of Table 1 3, ‘The mechanical property of bolts in strength class of 4T is based on the inspection programme specified in 4.1 of Annex of JIS B 1051, and the acceptance or rejection is judged by earry- ing out the hardness inspection for bolts on which tensile test eannot be made due to their dimensions or the like. 4, A part of mechanieal property ingpection at delivery may be ‘omitted by such action as verifying the test record, subject to ‘the agreement between the purchaser and the manufacturer. (2) Shape and size inspection ‘The shape and size inspection shall be carried out by direct measurements, limit gauges or other appropriate methods and the provision of 8. shall be satisfied. (3) Screw thread inspection ‘The screw thread inspection shall be carried out iy Ue Timit gauge for screw thread of Gg (or quality 2) specified in JIS B 0251 or JIS B 0252, or an appropriate inspection apparatus which can substitute the above, and the provision of 4. shall be satisfied. However, for electrically plated screw thread the go ring gauge for screw thread for 4h or quality 1 shall be used. (4) Appearance inspection ‘The appearance inspection shall be carried out visually and the provision of 5. shall be satisfied. Copyright By the fan Sal ug 08 10-22-49 2005, Industriel StenderdsJTS 842395 94 MM 4933b08 0532203 Th3 mm 5 B 1195-1994 9. Designation of product The bolt shall be designated by the Standard number or title of the Standard, designation of screw thread (d) x nominal length (D, tolerance class of screw thread (6), strength class in mechanical property and specified items (6. Notes (5) ‘The tolerance class of serew thread shall be designated when it is quality 2. (®) The shape of serew end, kind of surface treatment, ete. shall be specified in the specified items as needed. Example: 18 B 1195 Me 20 18 Weldbolt MB 1x30 Quality 2. 47) lat point ean cone t T (Standard number) (dt) (Tolerance class (Strength /Speciea eer era (Zetrary cas) (Out (rsa) A" standard 10. Marking The following items shall be marked on the outer surface of package of bolts: (1) Title of the Standard (2) Designation of corow thread x nominal longth (followed by the tolerance class of screw thread when it is quality 2) (8) Strength class in mechanical property (4) Specified items (5) Quantity (6) Manufacturer's name or abbreviation Copyright by the Jpanese Industriel Sanders Sal ug 08 10-22-49 2005,JIS 8x3395 94 MH 493308 0533202 977 mm 6 B 1195-1904 Attached Table 1. Shape and size Incanto of upper tad le fr tof nominal pre trad \ . Header poi (ape for bole of nominal screw thread \\ oft bine” meer of fo mm ae meres) Unk: mm Desenationt we 0] eee armealie Masa __| MIO, 25 | WI2HI.2 “b04 2 2 3s 45 B02 omsn07 | 0409 | Oan12 | 06-14 25 3 4 3 os 8 7 7 5 ry a 2 a 2 = 08) @ | @ » % I ” s Copyright by the Jan Sal ug 08 10-22-49 2005, Industviel SendersRemarks 1. JTS Bs2295 94 MH 4933608 053)203 83h mm 7 B 1195-1994 ‘The shank of bolt shall be fully threaded and the length of in- complete thread (x) shall not exceed four pitches ‘The dispersion of the heights of head including projection for welding (Hf + h) from each other in one bolt shall not exceed 0.15 ‘The diameter of part where thread is lacking shall be almost the pitch diameter. ‘The shape of screw end shall, unless otherwise specified, be as- rolled ond for bolts with nominal screw thread diameter of 8 mm or less and header point or flat point for the ones with nominal screw thread diameter of 10 mm or more. The as-rolled end shall ensure good leading into internal screw thread. When header point or flat point is needed for bolts with nominal serew thread diameter of 8 mm or less such requirement shall be specified. ‘There may be some roundness on side face of head worked by press-forming. ‘The minimum dimension of G is not specified but it is preferable that the minimum value is not less than [G (maximum) ~ 1] mm. The projection for welding may be formed spherical subject to the agreement between the purchaser and the manufacturer. ‘The nominal length lying within the thick lines in the column of each designation of screw thread means the preferable nominal length (2) and the numerical values in the thick line frame mean the tolerances on L ‘The 1 in parentheses should not be used as possible. When other ! than given in this table is especially needed the value shall be specified. Copyright by the Jpanese Industriel Randers Sal ug 08 10-22-49 2005,JIS BeLDS5 94 MM 4933608 0532204 772 mm 8 B 1195-1994 Informative reference 1. Peel strength to pressing and its test method (1) Peel strength to pressing The peel strength to pressing when a bolt is tested in accordance with the method specified in (2) is given for reference in Informative reference 1 Table 1. The welded assembly is deemed satisfactory even if the welded part is deformed in the peel test by pressing when the load at the test is not less than the relevant value given in Informative reference 1 Table 1. Informative Reference 1 Table 1. Peel strength to pressing Unit: kN ‘Nominal diameter of 4 5 oem | ara aro 2m) serew thread (mm) Peel strength to pressing | 1.56 | 2.77 | 4.88 | 624 | 11.08 | 11.08 Remarks: The peel strength to pressing (F) was obtained from the follow- ing formula: F we, for welding = "© where Bie the tandard dimension ven a Ateched ble 1 tional area at the root of one projection, n+ mumber of projections for welding in one bolt =a) + tensile strength of welded zone (o = 294 N/mm?) (2) Method for peel test by pressing The bolt is welded to the steel sheet given in Informative reference 1 Table 2, tha welded assembly is placed on a spacer as illustrated in Informative reference 1 Fig. 1, compressive load is gradually applied to the end of bolt so that the cener of load coincides with the center of screw ax possible, and dhe load when Une bolt peels off shall be measured. When the test steel sheet bends remarkably at a load not exceeding that given in Informative reference 1 Table 1, retest shall be carried out by using ‘2 much thicker steel shoot within the nominal thickness given in Informa. tive reference 1 Table 2, by increasing the temper grade of sheet, or by shortening the space between inside diameter of spacer and bolt head. Copyright by the Jan Sal ug 08 10-22-49 2005, Industriel StenderdsUTS Bx}395 94 MM 4933608 0534205 609 mm 9 B 1195-1994 Informative reference 1 Table 2, Steel sheet to which bolt is welded ‘Nominal diameter of screw thread ‘Steel sheet to which bolt is welded Applicable standard Nominal thickness mm ‘SPCC specified in JIS G 8141. The temper grade is arbitrary. 0.8 to 1.0 1.6 to 2.0 2.0 to 2.3, 28032 Remarks 1. The hole diameter on steel sheet (d’) shall comply with the hole diameter of corresponding sheet specified as informative refer- ence in Attached Table 1, 2. The welding condition of bolt is subject to the agreement between the purchaser and manufacturer. 3. When a steel sheet with a thickn: ss other than that specified in this table is used the details are subject to the agreement be- tween the purchaser and manufacturer. Informative reference 1 Fig. 1. Method for peel test by pressing re 1 7 ell |; : : mit Nee Copyright by the Jpanese Industriel Sanders Sal ug 08 10-22-49 2005,OTS B¥2L95 94 MH 4933008 0531206 S45 mm 10 B 1195-1994 Informative reference 2. Peel strength to torque and its test method (1) Peel strength to torque The peel strength to torque when a bolt is tested in accordance with the method specified in (2) ie given for reference in Infor- mative reference 2 Table 1. ‘The welded assembly is deemed satisfactory even if the welded zone is deformed in the peel test by torque when the torque is not less than the relevant value in Informative reference 2 Table 1, provided that the bolt does not fracture at a torque not more than that given in Informative reference 2 Table 1. Informative reference 2 Table 1. Peel strength to torque Unit: N-m Nominal diameter of ayes as | lee See | toe |e screw thread (mm) Peel strength to torque | 2.06 | 4.12 | 6.96 | 17.2 | 34.3 | 59.8 Remarks: The peel strength to torque (7) shows "robustness of welded assembly ayainst twist” which was obtained from the following formule Tate where, d : diameter cor ae jonding to stress area (A,) of serew *) 1: shear strength of bolt ( +=292X0.75:274 N/mn* (2) Method for peel test by torque _The bolt is welded to the steel sheet given in Informative reference I Table 2, the steel sheet is fixed firmly as shown in Informative reference 2 Fig. 1, the torque is applied along a plane per~ pendicular to the center of screw as possible and the torque when the bolt fractures or welded zone peels off shall be measured. When the test sheet at the welded zone is teared off by the torque less than that given in Informative reforonce 2 Table 1, retest shall be carried out by using much thicker sheet within the nominal thickness given in In- formative reference 1 Table 2 or by increasing the temper grade of sheet. Copyright by the Jpanese Industriel Sanderds Sal ug 08 10-22-49 2005,JTS BxD195 94 MM 4933608 0534207 481 am u. B 1195-1994 Informative reference 2 Fig. 1. Method for peel test by torque Remarks 1 =O ‘Torque wrench Socket Se ot "Tho hole diameter on steel sheet i’) shall comply with the hole diameter of corresponding sheet specified for reference in Attached Table 1. ‘The welding condition of bolt is subject to the agreement between the purchaser and manufacturer. ‘When a stecl sheet with a thickness other than that specified in Informa- tive reference 1 Table 2 is used, the details are subject to the agreement hotweon the purchaser and manufacturer. Related standard: Copyright by the fan JTS G 8141 Sal ug 08 10-22-49 2005, Cold rolled carbon steel sheets and strip Industriel StenderdsJIS 82295 94 MM 4933608 0533208 338 mm B 1195-1004 Edition 1 Japanese Text Established by Minister of International Trade and Industry Date of Establishment: 1982-10-15 Date of Revision: 1994-03-01 Date of Public Notice in Official Gazette: 1994-03-04, Investigated by: Japanese Industrial Standards Committee Divisional Council on Machine Elements ‘This English translation is published by: ‘Japanese Standards Association 1-24, Akasaka 4, Minato-ku, ‘Tokyo 107 Japan © ISA, 1996 Printed in Tokyo by “Hobbunsha Ge Ltd Copyright by the panes Industriel Sanders Sal ug 08 10-22-49 2005,