Industrial Air Compressor 1100e Series To 1800e Series (2010)

O PERATO R’S M ANU AL AND PARTS LIST
® SULLAIR ®
INDUSTRIAL AIR COMPRESSOR

1100E, 1500E, 1800E,
1100EV, 1500EV, 1800EV
11, 15 & 18KW/15, 20 & 25HP
Air-Cooled Standard & 24 KT
PART NUMBER:
02250155–844
KEEP FOR
FUTURE
REFERENCE
© SULLAIR CORPORATION
The information in this document is
correct at the time of printing for utility
compressor serial number
20060601XXXX
and all subsequent serial numbers.
® SULLAIR ®
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, maintenance
and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical
systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair's corporate
headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of the
most common problems, and actual equipment operation. The seminars are recommended for Maintenance
and Contractor Maintenance and Service Personnel.
For detailed course outlines, schedule and cost information contact:
Sullair Customer Care Training Department
: 1-888-SULLAIR or
219-879-5451 (ext. 5363)
www.sullair.com
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department
® SULLAIR ®
TABLE OF CONTENTS
1 - SAFETY...................................................................................................1
General...................................................................................................1
Personal Protective Equipment..................................................................1
Pressure Release.....................................................................................1
Fire and Explosion....................................................................................2
Moving Parts............................................................................................2
Hot Surfaces, Sharp Edges and Sharp Corners............................................3
Toxic and Irritating Substances..................................................................3
Electrical Shock.......................................................................................3
Lifting......................................................................................................4
Entrapment..............................................................................................4
2 - DESCRIPTION.........................................................................................5
Introduction..............................................................................................5
Description of Components.......................................................................6
Sullair Compressor Unit, Functional Description..........................................7
Compressor Cooling and Lubrication System, Functional
Description..............................................................................................8
Compressor Discharge System, Functional Description..............................10
Control System, Functional Description.....................................................12
Start Mode – 0 to 50 PSIG (0 to 3.5 BAR).............................................12
Full Load Mode - 50 to 100 PSIG (3.4 to 6.9 BAR).................................12
Modulating Mode - 100 to 110 PSIG (6.9 to 7.6 BAR).............................12
Unload Mode- In Excess of 110 PSIG (7.6 BAR)...................................12
Load/No Load Control.......................................................................12
Automatic Operation.........................................................................12
Air Inlet System, Functional Description....................................................14
3 - SPECIFICATIONS..................................................................................15
Table of Specifications............................................................................15
Lubrication Guide...................................................................................17
Application Guide...................................................................................17
Lubrication Change Recommendations and Maintenance - Fluid Filter and
Separator...............................................................................................18
Identification, Air-Cooled Unit...................................................................20
Piping and Instrumentation, Air-Cooled.....................................................22
Wiring Diagrams.....................................................................................24
Wiring Diagram, MFV........................................................................24
Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)...................................26
Wiring Diagram, VSD (575V/60Hz).....................................................28
4 - INSTALLATION.....................................................................................31
Mounting of Compressor.........................................................................31
® SULLAIR ®
1100e, 1500e, 1800e Operator’s Manual and Parts List iii
TABLE OF CONTENTS
Ventilation and Cooling...........................................................................31

Air-Cooled Compressors...................................................................31
Outdoor Installation (Sheltered)..........................................................32
Service Air Piping...................................................................................32
Pipe Sizing.......................................................................................32
Use of Auxiliary Receiver Tank...........................................................32
Isolation Valve(s)..............................................................................32
Fluid Containment............................................................................32
Coupling Alignment Check......................................................................33
Fluid Level Check...................................................................................33
Electrical Preparation..............................................................................33
Motor Rotation Direction Check ...............................................................34
Fan Motor Rotation Check.......................................................................34
5 - WS CONTROLLER.................................................................................35
Controller Layout....................................................................................35
Controller Keypad...................................................................................35
LCD Display...........................................................................................36
LED Lights.............................................................................................37
6 - MAINTENANCE......................................................................................39
General.................................................................................................39
Daily Operation......................................................................................39
Maintenance Every 2000 Hours...............................................................39
Fluid Maintenance .................................................................................39
Fluid Filter Maintenance..........................................................................40
Fluid Filter Element Replacement.......................................................40
Air Filter Maintenance .............................................................................40
Air Filter Element Replacement..........................................................40
Separator Maintenance ..........................................................................41
Separator Element Replacement........................................................41
Pressure Regulator Adjustment..........................................................42
Water Condensate Drain Maintenance...............................................42
Control Line Strainer.........................................................................42
Troubleshooting - Introduction.................................................................42
Troubleshooting Guide............................................................................43
7 - PARTS LISTS.........................................................................................47
Procedure For Ordering Parts..................................................................47
Recommended Spare Parts List...............................................................49
Compressor, Frame and Drive.................................................................50
Air Inlet System......................................................................................54
Discharge Air Piping...............................................................................56
Fluid Piping............................................................................................58
Cooling and Lubrication System...............................................................60
Compressor Housing/Receiver Tank and Parts..........................................62
Moisture Drain........................................................................................64
Pneumatic Control System......................................................................66
Control System and Electric Parts.............................................................68
Control System and Electric Parts — Wye Delta.........................................72
Control System and Electric Parts — VSD.................................................76
Enclosure..............................................................................................80
Decal Location.......................................................................................82
Decal Group...........................................................................................86
iv 1100e, 1500e, 1800e Operator’s Manual and Parts List

® SULLAIR ®
® SULLAIR ®
Section 1
SAFETY
While not specifically applicable to all types of
NOTE compressors with all types of prime movers, most of the
precautionary statements contained herein are applicable
to most compressors and the concepts behind these
statements are generally applicable to all compressors.
1.2 PERSONAL PROTECTIVE

EQUIPMENT
OPERATOR IS REQUIRED TO READ Prior to installing or operating the compressor, owners,
ENTIRE INSTRUCTION MANUAL. employers and users should become familiar with, and
comply with, all applicable OSHA regulations and/or any
applicable Federal, State and Local codes, standards, and
1.1 GENERAL regulations relative to personal protective equipment,
Sullair Corporation and its subsidiaries design and such as eye and face protective equipment, respiratory
manufacture all of their products so they can be operated protective equipment, equipment intended to protect the
safely. However, the responsibility for safe operation rests extremities, protective clothing, protective shields and
with those who use and maintain these products. The barriers and electrical protective equipment, as well as
following safety precautions are offered as a guide which, noise exposure administrative and/or engineering controls
if conscientiously followed, will minimize the possibility of and/or personal hearing protective equipment.
accidents throughout the useful life of this equipment.
The compressor should be operated only by those who 1.3 PRESSURE RELEASE
have been trained and delegated to do so, and who have A. Install an appropriate flow-limiting valve between the
read and understood this Operator's Manual. Failure to service air outlet and the shut-off (throttle) valve, either
follow the instructions, procedures and safety precautions at the compressor or at any other point along the air
in this manual may result in accidents and injuries. line, when an air hose exceeding 1/2" (13mm) inside
NEVER start the compressor unless it is safe to do so. DO diameter is to be connected to the shut-off (throttle)
NOT attempt to operate the compressor with a known valve, to reduce pressure in case of hose failure, per
unsafe condition. Tag the compressor and render it OSHA Standard 29 CFR 1926.302(b)(7) and/or any
inoperative by disconnecting and locking out all power at applicable Federal, State and Local codes, standards
source or otherwise disabling its prime mover so others and regulations.
who may not know of the unsafe condition cannot attempt B. When the hose is to be used to supply a manifold,
to operate it until the condition is corrected. install an additional appropriate flow-limiting valve
between the manifold and each air hose exceeding
Install, use and operate the compressor only in full 1/2" (13mm) inside diameter that is to be connected
compliance with all pertinent OSHA regulations and/or any to the manifold to reduce pressure in case of hose
applicable Federal, State, and Local codes, standards and failure.
regulations.
C. Provide an appropriate flow-limiting valve at the
DO NOT modify the compressor and/or controls in any beginning of each additional 75 feet (23m) of hose in
way except with written factory approval. runs of air hose exceeding 1/2" (13mm) inside
diameter to reduce pressure in case of hose failure.
® SULLAIR ®
1100e, 1500e, 1800e Operator’s Manual and Parts List 1
SECTION 1
D. Flow-limiting valves are listed by pipe size and flow- D. Disconnect and lock out all power at source prior to
rated. Select appropriate valves accordingly, in attempting any repairs or cleaning of the compressor
accordance with their manufacturer's or of the inside of the enclosure, if any.
recommendations. E. Keep electrical wiring, including all terminals and
E. DO NOT use air tools that are rated below the pressure connectors in good condition. Replace any
maximum rating of the compressor. Select air tools, wiring that has cracked, cut, abraded or otherwise
air hoses, pipes, valves, filters and other fittings degraded insulation, or terminals that are worn,
accordingly. DO NOT exceed manufacturer's rated discolored or corroded. Keep all terminals and
safe operating pressures for these items. pressure connectors clean and tight.
F. Secure all hose connections by wire, chain or other F. Keep grounded and/or conductive objects such as
suitable retaining device to prevent tools or hose ends tools away from exposed live electrical parts such as
from being accidentally disconnected and expelled. terminals to avoid arcing which might serve as a
G. Open fluid filler cap only when compressor is not source of ignition.
running and is not pressurized. Shut down the G. Remove any acoustical material or other material that
compressor and bleed the receiver tank to zero may be damaged by heat or that may support
internal pressure before removing the cap. combustion and is in close proximity, prior to
H. Vent all internal pressure prior to opening any line, attempting weld repairs.
fitting, hose, valve, drain plug, connection or other H. Keep suitable fully charged Class BC or ABC fire
component, such as filters and line oilers, and before extinguisher or extinguishers nearby when servicing
attempting to refill optional air line anti-icer systems and operating the compressor.
with antifreeze compound. I. Keep oily rags, trash, leaves, litter or other
I. Keep personnel out of line with and away from the combustibles out of and away from the compressor.
discharge opening of hoses or tools or other points of J. DO NOT operate the compressor without proper flow
compressed air discharge. of cooling air or water or with inadequate flow of
J. DO NOT use air at pressures higher than 2.1 bar for lubricant or with degraded lubricant.
cleaning purposes, and then only with effective chip K. DO NOT attempt to operate the compressor in any
guarding and personal protective equipment per classification of hazardous environment unless the
OSHA Standard 29 CFR 1910.242 (b) and/or any compressor has been specially designed and
applicable Federal, State, and Local codes, standards manufactured for that duty.
and regulations.
K. DO NOT engage in horseplay with air hoses as death 1.5 MOVING PARTS
or serious injury may result.
A. Keep hands, arms and other parts of the body and also
1.4 FIRE AND EXPLOSION clothing away from couplings, fans and other moving
parts.
A. Clean up spills of lubricant or other combustible B. DO NOT attempt to operate the compressor with the
substances immediately, if such spills occur. fan, coupling or other guards removed.
B. Shut off the compressor and allow it to cool. Then keep C. Wear snug-fitting clothing and confine long hair when
sparks, flames and other sources of ignition away and working around this compressor, especially when
DO NOT permit smoking in the vicinity when checking exposed to hot or moving parts.
or adding lubricant or when refilling air line anti-icer
systems with antifreeze compound. D. Keep access doors, if any, closed except when
making repairs or adjustments.
C. DO NOT permit fluids, including air line anti-icer
system antifreeze compound or fluid film, to E. Make sure all personnel are out of and/or clear of the
accumulate on, under or around acoustical material, compressor prior to attempting to start or operate it.
or on any external surfaces of the air compressor. F. Disconnect and lock out all power at source and verify
Wipe down using an aqueous industrial cleaner or at the compressor that all circuits are de-energized to
steam clean as required. If necessary, remove minimize the possibility of accidental start-up, or
acoustical material, clean all surfaces and then operation, prior to attempting repairs or adjustments.
replace acoustical material. Any acoustical material This is especially important when compressors are
with a protective covering that has been torn or remotely controlled.
punctured should be replaced immediately to prevent G. Keep hands, feet, floors, controls and walking
accumulation of liquids or fluid film within the material. surfaces clean and free of fluid, water or other liquids
DO NOT use flammable solvents for cleaning to minimize the possibility of slips and falls.
purposes.
2 1100e, 1500e, 1800e Operator’s Manual and Parts List

® SULLAIR ®
SAFETY
1.6 HOT SURFACES, SHARP EDGES G. If air line anti-icer system antifreeze compound enters
the eyes or if fumes irritate the eyes, they should be
AND SHARP CORNERS washed with large quantities of clean water for fifteen
minutes. A physician, preferably an eye specialist,
A. Avoid bodily contact with hot fluid, hot coolant, hot should be contacted immediately.
surfaces and sharp edges and corners.
H. DO NOT store air line anti-icer system antifreeze
B. Keep all parts of the body away from all points of air compound in confined areas.
discharge.
I. The antifreeze compound used in air line antifreeze
C. Wear personal protective equipment including gloves systems contains methanol and is toxic, harmful or
and head covering when working in, on or around the fatal if swallowed. Avoid contact with the skin or eyes
compressor. and avoid breathing the fumes. If swallowed, induce
D. Keep a first aid kit handy. Seek medical assistance vomiting by administering a tablespoon of salt, in each
promptly in case of injury. DO NOT ignore small cuts glass of clean, warm water until vomit is clear, then
and burns as they may lead to infection. administer two teaspoons of baking soda in a glass of
clean water. Have patient lay down and cover eyes to
1.7 TOXIC AND IRRITATING exclude light. Call a physician immediately.
SUBSTANCES 1.8 ELECTRICAL SHOCK

A. DO NOT use air from this compressor for
A. This compressor should be installed and maintained
respiration (breathing) except in full compliance with
in full compliance with all applicable Federal, State
OSHA Standards 29 CFR 1910 and/or any applicable
and Local codes, standards and regulations, including
Federal, State or Local codes or regulations.
those of the National Electrical Code, and also
including those relative to equipment grounding
DANGER conductors, and only by personnel that are trained,
qualified and delegated to do so.
B. Keep all parts of the body and any hand-held tools or
other conductive objects away from exposed live parts
of electrical system. Maintain dry footing, stand on
insulating surfaces and DO NOT contact any other
portion of the compressor when making adjustments
INHALATION HAZARD! or repairs to exposed live parts of the electrical
system. Make all such adjustments or repairs with one
Death or serious injury can result from hand only, so as to minimize the possibility of creating
inhaling compressed air without a current path through the heart.
using proper safety equipment. See C. Attempt repairs in clean, dry and well lighted and
OSHA standards and/or any ventilated areas only.
applicable Federal, State, and Local
codes, standards and regulations on D. DO NOT leave the compressor unattended with open
safety equipment. electrical enclosures. If necessary to do so, then
disconnect, lock out and tag all power at source so
B. DO NOT use air line anti-icer systems in air lines others will not inadvertently restore power.
supplying respirators or other breathing air utilization
equipment and DO NOT discharge air from these
systems into unventilated or other confined areas.
C. Operate the compressor only in open or adequately
ventilated areas.
D. Locate the compressor or provide a remote inlet so
that it is not likely to ingest exhaust fumes or other
toxic, noxious or corrosive fumes or substances.
E. Coolants and lubricants used in this compressor are
typical of the industry. Care should be taken to avoid
accidental ingestion and/or skin contact. In the event
of ingestion, seek medical treatment promptly. Wash
with soap and water in the event of skin contact.
Consult Material Safety Data Sheet for information
pertaining to fluid of fill.
F. Wear goggles or a full face shield when adding
antifreeze compound to air line anti-icer systems.
® SULLAIR ®
SECTION 1
E. Disconnect, lock out, and tag all power at source prior K. When moving the compressor by forklift truck, utilize
to attempting repairs or adjustments to rotating fork pockets if provided. Otherwise, utilize pallet if
machinery and prior to handling any ungrounded provided. If neither fork pockets or pallet are provided,
conductors. then make sure compressor is secure and well
balanced on forks before attempting to raise or
DANGER transport it any significant distance.
L. Make sure forklift truck forks are fully engaged and
All field equipment must be tested for tipped back prior to lifting or transporting the
electrostatic fields prior to servicing compressor.
or making contact with the machine
using the following or equivalent test M. Forklift no higher than necessary to clear obstacles at
equipment: floor level and transport and corner at minimum
practical speeds.
• 90-600 VAC: Volt detector such as
Fluke Model 1AC-A N. Make sure pallet-mounted compressors are firmly
• 600-7000 VAC: Voltage detector bolted or otherwise secured to the pallet prior to
such as Fluke Networks Model attempting to forklift or transport them. NEVER
C9970 attempt to forklift a compressor that is not secured to
its pallet, as uneven floors or sudden stops may cause
It is the responsibility of each the compressor to tumble off, possibly causing
organization to provide/arrange serious injury or property damage in the process.
training for all their associates
expected to test for electrostatic 1.10 ENTRAPMENT
fields.
A. If the compressor enclosure, if any, is large enough to
hold a man and if it is necessary to enter it to perform
1.9 LIFTING service adjustments, inform other personnel before
doing so, or else secure and tag the access door in
A. If the compressor is provided with a lifting bail, then lift
the open position to avoid the possibility of others
by the bail provided. If no bail is provided, then lift by
closing and possibly latching the door with personnel
sling. Compressors to be air-lifted by helicopter must
inside.
not be supported by the lifting bail but by slings
instead. In any event, lift and/or handle only in full B. Make sure all personnel are out of compressor before
compliance with OSHA standards 29 CFR 1910 closing and latching enclosure doors.
subpart N and/or any applicable Federal, State, and
Local codes, standards and regulations.
B. Inspect points of attachment for cracked welds and for
cracked, bent, corroded or otherwise degraded
members and for loose bolts or nuts prior to lifting.
C. Make sure entire lifting, rigging and supporting
structure has been inspected, is in good condition and
has a rated capacity of at least the weight of the
compressor. If you are unsure of the weight, then
weigh compressor before lifting.
D. Make sure lifting hook has a functional safety latch or
equivalent, and is fully engaged and latched on the
bail or slings.
E. Use guide ropes or equivalent to prevent twisting or
swinging of the compressor once it has been lifted
clear of the ground.
F. DO NOT attempt to lift in high winds.
G. Keep all personnel out from under and away from the
compressor whenever it is suspended.
H. Lift compressor no higher than necessary.
I. Keep lift operator in constant attendance whenever
compressor is suspended.
J. Set compressor down only on a level surface capable
of safely supporting at least its weight and its loading
unit.

® SULLAIR ®
® SULLAIR ®
Section 2
DESCRIPTION
2.1 INTRODUCTION
Your new Sullair flood-lubricated rotary screw air Read MAINTENANCE on page 39 to see how
compressor will provide you with a unique experience in surprisingly easy it is to keep your air compressor in top
improved reliability and simplified maintenance. operating condition.
Compared to other types of compressors, the Sullair rotary
screw is unique in mechanical reliability, with “no wear”
and “no inspection” required of the working parts within the
compressor unit.
® SULLAIR ®
SECTION 2
2.2 DESCRIPTION OF COMPONENTS On air-cooled models, a fan draws air into the enclosure
over the fan and main motors through the combined
Refer to Figure 2-1. The components and assemblies of aftercooler and fluid cooler thereby removing the
the air compressor are clearly shown. The complete compression heat from the compressed air and the
package includes compressor, electric motor, starter, cooling fluid, and forces it out the top of the machine.
compressor inlet system, compressor discharge system,
compressor lubrication and cooling system, capacity This compressor model has easily accessible items such
control system, microprocessor controller, aftercooler, a as the fluid filter air/oil separator and control valves. The
combination separator and trap, all mounted on a heavy inlet air filter is also easily accessible for servicing.
gauge steel frame.
11
5
1 6
7
2
3
4 8 10
9 SU_0000082
1. Air Inlet Filter 7. E-Stop Button

2. Cooler 8. Separator Element Access
3. Motor 9. Sight Glasses
4. Fluid Fill 10. Moisture Separator
5. Starter Box 11. Fan Motor
6. Controller
Figure 2-1: Main Component Location

® SULLAIR ®
DESCRIPTION
2.3 SULLAIR COMPRESSOR UNIT, Sullair recommends that a 24KT sample be taken at the
first filter change and sent to the factory for analysis. This
FUNCTIONAL DESCRIPTION is a free service. The sample kit with instructions and self-
addressed container is to be supplied by your Sullair
Sullair air compressors feature the Sullair compressor unit, dealer at start-up. The user will receive an analysis report
a single-stage, positive displacement, flood lubricated- with recommendations.
type compressor. This unit provides continuous
compression to meet your needs. Fluid is injected into the compressor unit and mixes directly
with the air as the rotors turn, compressing the air. The fluid
NOTE flow has three basic functions:
1. As coolant, it controls the rise of air temperature
With a Sullair compressor, there is no normally associated with the heat of compression.
maintenance or inspection of the
internal parts of the compressor unit 2. Seals the clearance paths between the rotors and the
permitted in accordance with the stator and also between the rotors themselves.
terms of the warranty. 3. Acts as a lubricating film between the rotors allowing
one rotor to directly drive the other, which is an idler.
The 1100e through 1800e Series compressors are
After the air/fluid mixture is discharged from the
factory-filled with Sullube lubricant. Refer
compressor unit, the fluid is separated from the air. At
to SPECIFICATIONS on page 15 for more information
this time, the air flows through an aftercooler and
on fluid fill.
separator then to your service line while the fluid is
Sullair 24KT compressors are filled with a fluid that rarely being cooled in preparation for reinjection.
needs to be changed. Use only Sullair 24KT fluid in the
event that a fluid change is required.
CAUTION
Mixing of other lubricants within the
compressor unit will void all
warranties.
® SULLAIR ®
SECTION 2
2.4 COMPRESSOR COOLING AND through the thermal valve, the main filter and directly to the
compressor unit where it lubricates, cools and seals the
LUBRICATION SYSTEM, rotors and the compression chamber.
FUNCTIONAL DESCRIPTION As the discharge temperature rises above 185˚F (85˚C),
due to the heat of compression, the thermal valve begins
Refer to Figure 2-2. The Cooling and Lubrication System
to close and a portion of the fluid then flows through the
consists of a fan, fan motor, radiator-type aftercooler/fluid
cooler. From the cooler the fluid flows to the fluid filter and
cooler, full flow fluid filter, thermal valve, and
then on to the compressor unit.
interconnecting hoses. The pressure in the receiver tank
causes fluid flow by forcing the fluid from the high pressure A portion of the fluid flowing to the compressor is routed to
area of the receiver tank to an area of lower pressure in the the anti-friction bearings which support the rotors inside
compressor unit. the compressor unit.
Fluid flows from the bottom of the receiver tank to the The fluid filter has a replacement element and an integral
thermal valve. The thermal valve is fully open when the pressure bypass valve. A message on the controller
fluid temperature is below 185˚F (85˚C). The fluid passes indicates when the fluid filter needs to be changed.
1 4
FLUID
SU_0000083
1. Compressor 3. Fluid Filter

2. Cooler 4. Thermal Valve
Figure 2-2: Cooling and Lubrication System

® SULLAIR ®
DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
® SULLAIR ®
SECTION 2
2.5 COMPRESSOR DISCHARGE controller indicates if abnormal pressure drop through the
separator develops. At this time, separator element
SYSTEM, FUNCTIONAL replacement is necessary.
DESCRIPTION A minimum pressure/check valve, located downstream
from the separator, assures a minimum receiver tank
Refer to Figure 2-3. The compressor unit discharges the
pressure of 50 psig (3.4 bar) during loaded conditions.
compressed air/fluid mixture into the combination receiver
This pressure is necessary for proper air/fluid separation
tank.
and proper fluid circulation.
The receiver tank has three basic functions:
A terminal check valve is incorporated into the minimum
1. It acts as a primary fluid separator. pressure/check valve to prevent compressed air in the
2. Serves as the compressor fluid receiver tank. service line from bleeding back into the receiver tank on
shutdown and during operation of the compressor in an
3. Houses the final fluid separator. unloaded condition.
The compressed air/fluid mixture enters the receiver tank A pressure relief valve (located on the wet side of the
and flows through an internal baffle system. The direction separator) is set to open if the receiver tank pressure
of movement is changed and its velocity significantly exceeds the receiver tank rating. A temperature switch will
reduced, thus causing large droplets of fluid to form and shut down the compressor if the discharge temperature
fall to the bottom of the receiver tank. The fractional reaches 235˚F (113˚C).
percentage of fluid remaining in the compressed air
collects on the surface of the separator element as the
compressed air flows through the separator. A return line WARNING
(or scavenge tube) leads from the bottom of the separator
element to a medium pressure region of the compressor DO NOT remove caps, plugs, and/or
unit. Fluid collecting on the bottom of the separator is other components when compressor
returned to the compressor by a pressure differential is running or pressurized.
between the receiver tank and the compressor. A visual Stop compressor and relieve all
sight glass is located on the return line to observe this fluid internal pressure before doing so.
flow. There is also an orifice in this return line (protected
by a strainer) to assure proper flow. The separator system Fluid is added to the receiver tank via a capped fluid filler
reduces the fluid carry-over to less than 1 ppm (parts per opening, placed on the inlet housing to prevent overfilling
million) for Sullube or 2 ppm for 24KT. A message on the of the receiver tank. A sight glass enables the operator to
visually monitor the receiver tank fluid level.

® SULLAIR ®
DESCRIPTION
AIR
SU_0000084
1. Compressor
2. Cooler
3. Moisture Separator
Figure 2-3: Discharge System
® SULLAIR ®
SECTION 2
2.6 CONTROL SYSTEM, Unload Mode- In Excess of 110

FUNCTIONAL DESCRIPTION PSIG (7.6 BAR)
When a relatively small amount or no air is being used, the
Refer to Figure 2-4. The purpose of the compressor control
service line pressure continues to rise. When it exceeds
system is to regulate the amount of air being compressed
110 psig (7.6 bar), the WS Controller control system de-
to match the amount of compressed air being used. The
energizes the solenoid valve allowing receiver tank air
capacity control system consists of a solenoid valve,
pressure to be supplied directly to close the inlet valve.
regulator valve and an inlet valve. The functional
Simultaneously, the solenoid valve sends a pneumatic
description of the control system is described below in four
signal to the blowdown valve. The blowdown valve opens
distinct phases of operation. For explanatory purposes,
to the atmosphere, located in the compressor intake,
this description will apply to a compressor with an
reducing the receiver tank pressure to approximately 17
operating range of 100 to 110 psig (6.9 to 7.6 bar). A
psig (1.2 bar). The check valve in the air service line
compressor with any other pressure range would operate
prevents line pressure from returning to the receiver tank.
in the same manner except stated pressures.
When the line pressure drops to the low setting (cut-in
Start Mode – 0 to 50 PSIG (0 to 3.5 BAR) pressure; usually 100 psig (6.9 bar) on low pressure (7 bar)
When the compressor “ ” (START) pad is depressed, compressors and 125 psig (8.6 bar) on high pressure (9
the receiver tank pressure will quickly rise from 0 to 50 psig bar) compressors, 150 psig (10.3 bar) on (10 bar)
(0 - 3.4 bar). The compressor initially starts unloaded with compressors, 175 psig (12.0 bar) on (12 bar)
the solenoid valve open and the inlet valve closed. It then compressors), the WS Controller energizes the solenoid
switches to full load when full rpm has been achieved. valve and allows the blowdown valve to close. The re-
During this period, both the pressure regulator and the energized solenoid valve again prevents line pressure
solenoid valve are closed, the inlet valve is fully open and from reaching the inlet control valve. Should the pressure
the compressor pumps are at full rated capacity. The rising begin to rise, the pressure regulator will resume its normal
compressor air pressure is isolated from the service line function as previously described.
in this phase by the minimum pressure valve set at
approximately 50 psig (3.4 bar). Load/No Load Control
If desired by the customer, the compressor can be set to
Full Load Mode - 50 to 100 operate load/no load without modulating control. This
PSIG (3.4 to 6.9 BAR) control mode is often selected when a large amount of
compressed air storage (air tank) is available. Using the
When the compressed air pressure rises above 50 psig WS Controller keypad, select “load/no load control” from
(3.4 bar), the minimum pressure valve opens allowing the menu. On a machine rated for 100 psig (7 bar) the
compressed air to flow into the service line. From this point compressor will run in the full load mode up to 100 psig (7
on, the line air pressure is continually monitored by the WS bar). If less than the rated capacity is required, pressure
Controller. The pressure regulator and the solenoid valve will rise above 100 psig and the WS Controller will de-
remain closed during this phase. The inlet valve is in the energize the solenoid valve, causing the compressor to
fully open position as long as the compressor is running at run in the unload mode. When the system pressure falls to
100 psig (6.9 bar) or below. 90 psig (6.2 bar), the WS Controller energizes the solenoid
valve, causing the compressor to return to the full load
Modulating Mode - 100 to 110 mode. The compressor will thus operate to keep the
PSIG (6.9 to 7.6 BAR) system pressure in the range of 90 to 100 psig (6.3 to 6.9
If less than the rated capacity of compressed air is being bar).
used, the service line pressure will rise above 100 psig
(6.9 bar). The pressure regulator valve gradually opens, Automatic Operation
directing air pressure to the inlet control valve, reducing air For applications with varied periods of time when there are
entering the compressor until it matches the amount of air no air requirements, the WS Controller's AUTOMATIC
being used. The control system functions continually in mode allows the compressor to shutdown (time delayed)
this manner between the limits of 100 to 110 psig (6.9 to when no compressed air requirement is present and
7.6 bar) in response to varying demands from the service restart as compressed air is needed.
line.
The integrated inlet valve has an orifice which vents a small
amount of air to the compressor inlet when the pressure
regulator controls the inlet control valve. The orifice also
bleeds any accumulated moisture from the control lines.

® SULLAIR ®
DESCRIPTION
8
SU_0000085
5 6 9
1. Solenoid Valve 6. Receiver Tank
2. Inlet Control Valve 7. Temperature Thermistor
3. Blowdown Valve 8. Sight Glass - Upper Level
4. Pressure Regulator 9. Sight Glass - Lower Level
5. Pressure Relief Valve
Figure 2-4: Standard Control System
® SULLAIR ®
SECTION 2
2.7 AIR INLET SYSTEM, WARNING

FUNCTIONAL DESCRIPTION “The Plastic Pipe Institute
Refer to Figure 2-5. The compressor inlet system consists recommends against the use of
of a dry-type air filter, a restriction gauge and an air inlet thermoplastic pipe to transport
valve. compressed air or other compressed
The restriction gauge (located on the air filter) indicates the gases in exposed above ground
condition of the air filter by showing red when filter locations, e.g. in exposed plant
maintenance is required. piping.” (I)
The poppet-type modulating air inlet valve directly controls Sullube should not be used with PVC
the amount of air intake to the compressor in response to piping systems. It may affect the bond
the operation of the pressure regulator (see at cemented joints. Certain other
Modulating Mode - 100 to 110 PSIG (6.9 to 7.6 BAR) plastic materials may also be affected.
on page 12). The inlet valve also acts as a check valve, (I) Plastic Pipe Institute,
thus preventing reverse rotation when the compressor is Recommendation B, Adopted
shut down.
January 19, 1972.
SU_0000213
1. Air Inlet Filter

2. To Inlet Housing
Figure 2-5: Air Inlet System

® SULLAIR ®
® SULLAIR ®
Section 3
SPECIFICATIONS
3.1 TABLE OF SPECIFICATIONS
MODEL (I) HP DIMENSIONS
Length Width Height Weight
in mm in mm in mm lbs kg
1100 SERIES
1107e 15 53.2 1351 31.5 800 53.2 1351 1044 474
1109e 15 53.2 1351 31.5 800 53.2 1351 1044 474
1112e 15 53.2 1351 31.5 800 53.2 1351 1044 474
1500 SERIES
1509e 20 53.2 1351 31.5 800 53.2 1351 1098 498
1512e 20 53.2 1351 31.5 800 53.2 1351 1098 498
1800 SERIES
1809e 25 53.2 1351 31.5 800 53.2 1351 1122 509
1812e 25 53.2 1351 31.5 800 53.2 1351 1122 509
(I) Includes standard and 24KT. Rated pressure designations appearing after model number are as follows:
07 - 100 psig (6.9 bar) 10 - 150 psig (10.3 bar)
09 - 125 psig (8.6 bar) 12 - 175 psig (12 bar)
Maximum pressure is rated pressure plus 10 psig (0.7 bar).
NOTE
For latest sound test data, consult
Sullair Factory.
® SULLAIR ®
SECTION 3
COMPRESSOR: STANDARD MODELS:

Type: Rotary Screw
Standard Operating Pressure (II): 100 psig (7 bar) 125 psig (9 bar) 150 psig (10 bar) 175 psig (12
bar)
Bearing Type: Anti-friction
Ambient Temperature (Max.) (III): 104˚F (40˚C)
Cooling: Pressurized fluid
Compressor Fluid: Sullair Sullube
Receiver Tank Capacity: 1.8 gallons (6.8 liters)
System Capacity 2.5 gallons (9.5 liters)
Control: WS Controller controller
(II) Special compressors are available for operation at higher pressures.
(Ill) Special compressors are available for operation in higher ambient temperature.
MOTOR (IV): STANDARD MODELS:

Size: 15, 20, 25HP / 11, 15, 18KW
Type: TEFC, Epact Efficiency, Three Phase, 230/460 Hz, 380-415
(400) 50 Hz
Maximum Ambient Temperature 104˚F (40˚C)
Options Available: 200V and 575V 60 Hz, 220 50 Hz CE Approved
Starter: Full Voltage Magnetic, Wye-Delta or Solid State
Options Available: VSD Optional, 460V, 575V, 400V 50 Hz
Speed - 15, 20, 25 HP: 1765 RPM (60 Hz) or 1455 RPM (50 Hz)
(IV) Multi-frequency and voltage motors are used. The compressors must be used only with the specified electrical frequency and
voltage.
NOTE
For latest sound test data, consult
Sullair Factory.

® SULLAIR ®
SPECIFICATIONS
3.2 LUBRICATION GUIDE NOTE

Refer to Figure 3-1 for location of fluid fill port. For best Flush system when switching
value and longest uninterrupted service, the 1100e
lubricant brands.
through 1800e Series compressors are factory filled and
tested with Sullube lubricant.
1
CAUTION
warranties.
4
Refer to
Lubrication Change Recommendations and Maintenance
- Fluid Filter and Separator on page 18 if fluid change is 2
3
required.
WARNING
"The Plastic Pipe Institute
recommends against the use of 5
thermoplastic pipe to transport
compressed air or other compressed 6
gases in exposed above ground
locations, e.g. in exposed plant SU_0000087
piping." (I) 1. Fluid Fill Port

Sullube should not be used with PVC 2. Sight Glass - Low Level (Machine Off)
3. Sight Glass - Maximum Level (Machine Off)
piping systems. It may affect the bond
4. Hose - Detach for Fluid Draining
at cemented joints. Certain other 5. From Drive Housing Oil Outlet
plastic materials may also be affected. 6. To Drive Housing Oil In
(I) Plastic Pipe Institute, Figure 3-1: Fluid Fill Location
Recommendation B, Adopted
January 19, 1972. 3.3 APPLICATION GUIDE
Maintenance of all other components is still recommended Sullair encourages the user to participate in a fluid analysis
as indicated in the Operator’s Manual. program with the fluid suppliers. This could result in a fluid
change interval differing from that stated in the manual.
DO NOT MIX DIFFERENT TYPES OF FLUIDS. Contact your Sullair dealer for details.
Contamination of non-detergent mineral fluids with traces
of detergent motor fluids may lead to operational problems
such as foaming, filter plugging, orifice or line plugging.
® SULLAIR ®
SECTION 3
3.4 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE -

FLUID FILTER AND SEPARATOR
LUBRICANT FLUID CHANGE FLUID FILTER CHANGE SEPARATOR CHANGE
Sullube A, E G, C A, D
SRF 1/4000 B, E G, C B, D
24KT F, E G, C A, D
CP-4600-32-F B, E G, C B, D
A - 8,000 hours or once a year.
B - 4,000 hours or more frequently if conditions so require.
C - When measured pressure loss exceeds 20 psig (1.3 bar).
D - When measured pressure loss exceeds 10 psig (0.7 bar).
E - When required by fluid analysis or known contamination.
F - Does not require replacement during normal service conditions.
G - Every 2,000 hours.

® SULLAIR ®
SPECIFICATIONS
® SULLAIR ®
SECTION 3
3.5 IDENTIFICATION, AIR-COOLED UNIT
6
2
02250161-035R02-1

® SULLAIR ®
SPECIFICATIONS
8
02250161-035R02-2
1. Space Required to Open Starter Panel 5. Air Exhaust

2. Controller 6. Air Inlet
3. E-Stop 7. Moisture Drain Connection
4. Air Out Connection 8. Incoming Customer Power Supply Location
Figure 3-2: Identification, Air-Cooled
® SULLAIR ®
SECTION 3
3.6 PIPING AND INSTRUMENTATION, AIR-COOLED
02250157-525r02
Figure 3-3: Piping and Instrumentation, Air-Cooled

® SULLAIR ®
SPECIFICATIONS
3.6 PIPING AND INSTRUMENTATION, AIR-COOLED (CONTINUED)

Key Description Part Number Note Quantity
1 filter, air 6" (plastic) 02250125-365 1
2 valve, group inlet es8 - 1
3 motor - (I) 1
4 compressor - (I) 1
5 tube, sep oil return es8 02250157-679 1
6 element, separator air/oil 02250106-789 1
7 valve, min press group e08e 02250046-338 1
8 cooler, air/oil es8 15-25 hp 02250154-741 1
9 sep, wtr 3/4"-npt 0-16 w/auto orn es8 02250116-820 1
10 filter, coreless m27 3"l 02250156-599 1
11 vlv, thermal 195f 1-1/2-18 02250092-081 1
12 xdcr, press 0-250psi 1-5vdc n4 02250155-174 2
13 valve, relief 1/2" 200# 250006-938 1
14 probe, thermister 3000 ohm ntc 6'l 02250155-175 1
15 vlv, blwdn 1/4 npt hi prs 02250049-634 1
16 strainer, v type 1/4" 241771 2
17 valve, sol 3wno 1/4 235# n4 02250125-657 2
18 valve, pressure regulator 250017-280 1
19 valve, shuttle 1/4" (dbl chk) 408893 1
20 valve, sol 2wnc 1/4 200# n4 02250125-674 1
21 plug, sightglass 15/16 " sae 02250097-610 1
22 rotor inlet end bearings - 1
23 female injection - 1
24 gear lube supply - 1
25 plug, sightglass 1 7/8 " sae 02250097-611 1
26 female blocking - 1
27 male blocking - 1
28 gear box - 1
29 htr, band scow 115v (optional) 02250061-862 1
31 sw, vac 22"wc n4 6ft cable sa 02250078-249 1
32 sw, diff press 20 psid 02250050-154 (II) 1
33 orf, .125" .25fnpt* .25mnpt 02250118-589 (III) 1
(I) This part may vary per machine specification. Consult the Sullair factory for details.
(II) Used with inlet filter vacuum switch option.
(III) Used with fluid filter pressure switch option.
® SULLAIR ®
SECTION 3
3.7 WIRING DIAGRAMS

Wiring Diagram, MFV
02250156_577R04-1

® SULLAIR ®
SPECIFICATIONS
02250156_577R04-2
Figure 3-4: Wiring Diagram, MFV
® SULLAIR ®
SECTION 3
Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)
02250156_119r04-2

® SULLAIR ®
SPECIFICATIONS
02250156_119r04-2
Figure 3-5: Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)
® SULLAIR ®
SECTION 3
Wiring Diagram, VSD (575V/60Hz)
02250164_731r01-1

® SULLAIR ®
SPECIFICATIONS
02250164_731r01-2
Figure 3-6: Wiring Diagram, VSD (575V/60Hz)
® SULLAIR ®
SECTION 3

® SULLAIR ®
® SULLAIR ®
Section 4
INSTALLATION
4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING
A suitable foundation or fabricated support must be Air-Cooled Compressors
established to support the compressor. It should be rigid
enough to keep the compressor frame level and maintain • An area with adequate space must be provided for the
alignment of the compressor and motor. Tie-down bolts of compressor and its components. Air-cooled
sufficient size must be used to provide uniform contact compressors require a minimum of 3 feet (1 meter)
between the foundation and the compressor frame. around the perimeter of the compressor.
Materials such as rubber or cork can be used to provide • The location should be free from standing water and
uniform contact between the foundation and compressor allow access to clean air that is free from exhaust and
frame. paint fumes, dust, metal filings or caustic chemicals.
• Piping loads must be eliminated through the use of flex • Cooling air should be removed from the area in order
connectors or other systems which prevent piping to prevent the re-introduction of heated exhaust air
loads from being transmitted to the compressor. back into the compressor’s cooling system.
• Special consideration should be made to meet • Reduced headroom above the compressor will
national and local electrical codes for the required require that cooling air be either ducted or in some way
space around and in front of the electrical panel. deflected away from the compressor. Inadequate
Lighting should be provided for future service ventilation will result in higher ambient operating
requirements. temperatures.
• Accessibility for fork lift trucks, overhead cranes and
maintenance vehicles should be given careful NOTE
consideration in order to provide any maintenance
that may be required. Adequate space around the unit Systems that employ both a
should be provided for access to all components of the conventional reciprocating
compressor. compressor and a screw-type axial
• Softer surfaces in walls or ceilings will absorb sound compressor must be isolated from
and minimize ambient noise levels. Harder, reflective each other by use of a common
surfaces will increase ambient noise levels. receiver tank. Individual airlines from
each compressor should be piped to
NOTE the common receiver tank.
Ambient temperatures above 104˚F

(40˚C) require that the high ambient NOTE
option is specified for the
compressor. Shipping straps are painted red in
order to help identify them for
removal. Be sure to remove them prior
to operation of the compressor.
® SULLAIR ®
SECTION 4
Outdoor Installation (Sheltered) NOTE

Many times a compressor must be installed outside due
to available space or other jobsite conditions. When this is Discharged air contains a very small
necessary, there are certain items that should be amount of compressor lubricating oil,
incorporated into the system to help ensure trouble-free and care should be taken to ensure
operation. The unit must be purchased with a TEFC motor. that this oil would not interfere with
The standard machine has NEMA 4 rated controls, which downstream equipment.
are watertight.
Pipe Sizing
NOTE
Pipe should be sized at least as large as the discharge
Variable speed drive compressors are connection of the compressor. Piping and fittings should
NEMA 12 rated and must not be all be suitably rated for the discharge pressure.
installed outside or exposed to the
elements. Use of Auxiliary Receiver Tank
An auxiliary receiver tank should be used in cases where
The compressor should be on a concrete pad, which is large demand swings are expected. This is not necessary
designed to drain water away from it. If the concrete pad with a variable speed design.
is sloped, then the compressor must be mounted so that
it is level. The base or skid must be sealed where it Isolation Valve(s)
contacts the concrete pad.
If isolation of the compressor from the service lines is
A weatherhood option should be selected to prevent direct required, isolation valves should be installed close to the
rain and snow from falling on the unit. If local weather discharge of the compressor. They should be installed
conditions can be extreme such that direct rain or snow with drip legs that drain sloping downward from the base
may fall on the unit, it should be in a fully enclosed room in order to drain properly. Install a vent to the piping
or building. downstream of the minimum pressure check valve on the
separator tank, and upstream of the first isolation valve.
If installed under a shelter, air-cooled machines must be
positioned in a way that prevents air recirculation (i.e., hot When two compressors are operated in parallel, provide
exhaust being allowed back to the system air inlet). an isolation valve and a drain trap for each compressor
before the common receiver tank.
In installations that include more than one compressor, hot
air exhaust should not be directed toward the fresh air A built-in after-cooler reduces the discharge air
intake of the second unit or an air dryer. temperature below the dew point. For most ambient
conditions, considerable water vapor is condensed. To
A standard machine installed outside must not be started remove the condensation, each compressor with built-in
or run if the ambient temperature in and around the after-cooler is supplied with a combination condensate
compressor drops or may drop below 35˚F (1.7˚C). separator/trap. A drain line should be installed on the
For installation in a below freezing climate, a low ambient condensate drain.
option with heat tracing and a receiver tank heater must
be installed. Fluid Containment
Compressors are equipped with a fluid containment pan
4.3 SERVICE AIR PIPING to catch any fluid in the event of a leak or spill. The drain
for the pan is located on the air intake end of the machine.
Review carefully the total air system before installing a new For indoor installations, the drain should be plugged to
compressor. Items to consider for the total air system contain fluids. For outdoor applications, the drain must be
include liquid carryover, pipe sizing, and the use of an connected to a separate, customer supplied system to
auxiliary receiver. The installation of a drip leg or multiple allow rainwater or any accumulated compressor fluid to
drip legs, installation of a line filter(s) and the installation drain out.
of isolation valve or valves. These considerations are
important to ensure a safe and effective system.

® SULLAIR ®
INSTALLATION
CAUTION NOTE
The use of plastic bowls on line filters Customer must provide electrical
and other plastic airline components supply power disconnect within sight
without metal guards can be of machine. The fuse protecting the
hazardous. Synthetic coolants or the circuit and the compressor must be
additives used in mineral oils can alter selected in accordance with the data
provided in the general information
their structural integrity and create
section.
hazardous conditions. Metal bowls
should be used on any pressurized • The compressor and drive should be provided with a
system for safety concerns. proper grounding conductor/earthed in accordance
"The Plastic Pipe Institute with both local and National Electrical Code (NEC)
recommends against the use of requirements.
thermoplastic pipe to transport • Installation of this compressor must be in accordance
compressed air or other compressed with recognized electrical codes and any local Health
gases in exposed above ground and Safety Codes.
locations, e.g. in exposed plant • Feeder cables should be sized by the customer/
piping." (I) electrical contractor to ensure that the electrical circuit
Sullube should not be used with PVC the system is connected to is balanced and not
piping systems. It may affect the bond overloaded by any other electrical equipment. The
length of wiring from a suitable electrical feed point is
at cemented joints. Certain other
critical as voltage drop may impair the performance of
plastic materials may also be affected. the compressor.
(I) Plastic Pipe Institute, • Feeder cable connections to incoming terminals L1-
Recommendation B, Adopted L2-L3 should be tight and clean.
January 19, 1972.
The applied voltage must be compatible with the motor
and compressor data plate ratings.
4.4 COUPLING ALIGNMENT CHECK • A starter hole is provided for incoming power
connection. If it is necessary to make a hole in the
No coupling alignment is required; this machine is directly control box in a different location, care should be taken
driven. to not allow metal shavings to enter the starter and
other electrical components. If another hole is used,
4.5 FLUID LEVEL CHECK the original hole must be blocked off with a suitable
knockout seal.
The air compressor is shipped with the proper amount of
fluid installed. However, it is necessary to check the fluid • A few electrical checks should be made to help assure
level at the time of installation and during continued that the first start-up will be trouble-free.
operation of the compressor. The fluid level is to be
checked when the compressor is in the SHUT DOWN DANGER
MODE (fluid level may not be visible when operating), and
by looking at the sight glass on the receiver tank. To be Lethal shock hazards exist inside.
able to see the fluid level it may be necessary to start the Disconnect all power at source and
machine and build the receiver tank pressure up to 10/20 lock out before opening or servicing.
psi and then shut down. If no fluid level is seen in the sight
glass add fluid to the center of the glass. Do not overfill in 1. Check incoming voltage. Be sure that the compressor
any case. When a complete fluid change is performed, fill is wired for the correct incoming voltage.
the receiver tank to the maximum allowable fluid level, 2. Check the motor starter for correct size, properly sized
which is center of the upper sight glass. overload relay, and correct heaters for the load.
3. Check all electrical connections for tightness. Check
4.6 ELECTRICAL PREPARATION all grounding connection for bond.
Interior electrical wiring is performed at the factory. 4. “DRY RUN” the electrical controls by disconnecting
Required customer wiring should be done by a qualified the three (3) motor leads from the starter. Energize the
electrician in compliance with OSHA, National Electrical control circuits by pressing the “I” (START) pad, and
Code, and/or any other applicable state, federal and local check all protective devices to be sure that they will
electrical codes concerning isolation switches, fused de-energize the starter coil when tripped.
disconnects, etc.
® SULLAIR ®
SECTION 4
5. Reconnect the motor leads and jog the motor for a

direction of rotation check as explained in Motor
Rotation Direction Check on page 34. Wiring
diagram for standard compressors is supplied with the
machine.
4.7 MOTOR ROTATION DIRECTION

CHECK
Motor rotation check must be made at compressor start-
up. The compressor will not operate correctly if it runs in
the wrong direction. Open the compressor door to view the
motor rotation. After the electrical wiring has been done, it
is necessary to check the direction of the motor rotation.
Pull out the EMERGENCY STOP button and press once,
quickly and in succession, the “ ” (START) and
“ ” (STOP) pads. This action will bump start the motor
for a very short time. When looking at the motor from the
end opposite the compressor unit, the shaft should be
turning clockwise. If the reversed rotation is noted,
disconnect the power to the starter and exchange any two
of the three power input leads, then re-check rotation. A
“Direction of Rotation” decal is located on the motor drive
housing to show proper motor/compressor rotation. An
alternative to this procedure is to set the WS Controller to
display P1 receiver tank pressure. Pull out the
EMERGENCY STOP button and press once, quickly and
in succession, the “ ” (START) and “ ” (STOP) pads.
This action will bump start the motor for a very short time.
If motor rotation is correct there will be immediate pressure
shown. If no pressure is present, reverse rotation is
occurring. Disconnect the power to the starter and
exchange any two of the three power input leads. Recheck
rotation as outlined above.
4.8 FAN MOTOR ROTATION CHECK

On initial start-up check that the fan is rotating in the proper
direction. The correct rotation is counterclockwise when
viewing the fan motor from the driveshaft end.

® SULLAIR ®
® SULLAIR ®
Section 5
WS CONTROLLER
5.1 CONTROLLER LAYOUT
3
2
10
7 9
6 4
SU_0000021
1. ON 6. Maintenance Indicator
2. OFF 7. Fault Indicator
3. LCD Display 8. Up Key
4. Power Indicator 9. Down Key
5. Run Mode Indicator 10. Enter Key
Figure 5-1: WS Controller
5.2 CONTROLLER KEYPAD • To stop compressor operation, press the red Stop pad
" ".
The WS Controller keypad has two main pads for • The Run mode indicator " " lights up whenever the
compressor control. control is in an operating mode.
• To start the compressor operation, press the green
Start pad " ".
® SULLAIR ®
SECTION 5
5.3 LCD DISPLAY Refer to Figure 5-6. Press the Down arrow " " to display
additional information about the compressor. The upper
The display's normal view shows the compressor line will indicate "Compressor Status" and the name of the
package's discharge pressure, internal temperature, and temperature, pressure, or other measurement. The lower
the operating mode. The modes are MANUAL, OFF, line indicates the present reading.
AUTOMATIC, or FAULTED.
SA_0000003R01
SA_0000005R01
Figure 5-6:
Figure 5-2:
Refer to Figure 5-7. When you continue beyond the status
Refer to Figure 5-2 and Figure 5-3. The lower line is information, the display will show a list of control settings.
occasionally interrupted to describe the compressor The upper line will indicate "Show Setting" and the name
package's operating state. of the setting. The lower line shows the present value.
SA_0000004R01 SA_0000006R01
Figure 5-3: Figure 5-7:

Refer to Figure 5-4. If a machine fault occurs, the red fault Refer to Figure 5-8. To change the setting, press the Enter
" " indicator will light up, and the display will indicate that pad " ". The display indicates that you are in a change
a fault has occurred. mode with reverse characters. Use the Up " " or Down
" " arrow keys to change the setting, and press Enter
again to save the new setting.
SA_0000001R01
Figure 5-4: SA_0000007R01
Refer to Figure 5-5. The lower line periodically will display Figure 5-8:
the cause of the fault. Refer to service instructions to
correct the cause. Press the Stop pad " " to reset the Refer to Figure 5-8. If there is no keypad activity, the
controller. display will return to normal view in about one minute. If
the Start or Stop buttons are pressed, the display also
returns to normal view. If either of these occur, the setting
will not be altered.
If there are any warnings or recommended service
instructions, these will be periodically displayed on the
normal view.
The list of displays may be navigated from either direction
SA_0000002R01
Figure 5-5: by using the Up " " or Down " " arrow keys. For
example, to change language from normal view, press the
Up arrow pad once, press the Enter key " ", select your
language, and press Enter again. The number of displays
varies with compressor model, but will follow this pattern.

® SULLAIR ®
WS CONTROLLER
The large Emergency Stop button located near the

controller overrides all electronic functions to turn off the
control devices. The controller senses this, and will display
E-stop. To reset, twist and pull out the Emergency Stop
button, then press the Stop pad to reset the WS Controller.
5.4 LED LIGHTS

The four LED lights indicate the general condition of the
machine.
The green Power indicator " " simply indicates that

power is applied to the controller. It will blink very slowly if
the WS Controller is set up to automatically restart after
power failure.
The green Run mode indicator " " indicates compressor
operation is enabled. It lights steadily if the motor is
running. If the motor stops while in Automatic mode, this
LED will blink to indicate that the motor may restart.
The yellow Maintenance indicator " " comes on

whenever there is recommended maintenance or a
warning. The text display will periodically indicate the
recommended actions or the cause of the warning.
The red Fault indicator " " indicates that a compressor

fault has occurred and needs to be repaired before further
operation. The text display will indicate the cause of the
fault.
The PC support program for the WS controller provides
additional information about compressor operation and
advanced setup adjustments to optimize operation.
Software part numbers are shown in the display following
a power interruption or other interruption of
communication with the controller. The P/N remains on the
display until satisfactory communications are established
with the Input/Output module.
® SULLAIR ®
SECTION 5

® SULLAIR ®
® SULLAIR ®
Section 6
MAINTENANCE
6.1 GENERAL After a routine start has been made, observe the controller
display and be sure it monitors the correct readings for
As you proceed in reading this section, it will be easy to their particular phase of operation. After the compressor
see that the Maintenance Program for the air compressor has warmed up, it is recommended that a general check
is quite simple. The use of the service indicators provided on the overall compressor be made to assure that the
for the fluid filter, air filter and fluid separator will alert you compressor is running properly.
when service maintenance is required. When the WS
Controller display indicates service, maintenance for that 6.3 MAINTENANCE EVERY 2000
specific item is required. See instructions for each item in
Fluid Filter Maintenance on page 40. HOURS
After 2000 hours of operation, it will be necessary to
6.2 DAILY OPERATION perform the following:
Prior to starting the compressor, it is necessary to check 1. Replace the fluid filter element.
the fluid level in the receiver tank. Should the level be low,
simply add the necessary amount. If the addition of fluid 6.4 FLUID MAINTENANCE
becomes too frequent, a simple problem has developed
which is causing this excessive loss. See the Drain the receiver tank and change the compressor fluid
Troubleshooting Guideon page 43 under EXCESSIVE using instructions shown in Lubrication Guide,
COMPRESSOR FLUID CONSUMPTION for a probable Application Guide and
cause and remedy. Lubrication Change Recommendations and Maintenance
- Fluid Filter and Separator.
WARNING
HIGH-PRESSURE HAZARD!
• DO NOT remove caps, plugs, and/or
other components when
compressor is running or
pressurized. Stop compressor and
relieve all internal pressure before
doing so.
• Failure to comply could result in
death or serious injury.
® SULLAIR ®
SECTION 6
6.5 FLUID FILTER MAINTENANCE 6.6 AIR FILTER MAINTENANCE

Refer to Figure 6-1. Replace your fluid filter element under Refer to Figure 6-2. Air filter maintenance should be
any of the following conditions, whichever occurs first: performed when the maintenance gauge shows red with
1. As indicated by the WS Controller. the compressor running full load, or once a year,
whichever comes first. If the filter needs to be replaced,
2. Every fluid change. order a replacement element. Below you will find
procedures on how to replace the air filter element.
Fluid Filter Element Replacement
Refer to Figure 6-1.
1. Using a wrench, remove the filter canister.
2. Remove and dispose of filter element. Observe all
laws and regulations for filter disposal.
3. Clean gasket seating surface.
4. Apply a light film of fluid to the element seal. 4
5. Install the element into the filter canister.
3
6. Screw the canister to the filter head. Tighten to 10 to 2
12 ft·lb. (13.5 to 16.0 N·m)
1
7. Restart compressor and check for leaks. SU_0000030
1. Housing
2. Clamp
3. Element*
4. Cover
1 Air Filter: 02250125-370
*Replacement Element: 02250125-365
Figure 6-2: Air Filter Assembly
2 Air Filter Element Replacement

1. Pull the yellow latch to release the cover.
2. Clean exterior of air filter housing.
3. Rotate end cover counterclockwise and remove
4. Remove air filter element by pulling it out of the
housing.
3 5. Clean interior of housing using a damp cloth. DO
NOT blow dirt out with compressed air.
6. At this time replace the element.
SU_0000029
7. Reassemble in the reverse order of the disassembly.
1. Filter Head
2. Element*
3. Body
Fluid Filter: 02250156-599
*Fluid Filter Repair Kit: 02250156-601
Figure 6-1: Fluid Filter Assembly

® SULLAIR ®
MAINTENANCE
6.7 SEPARATOR MAINTENANCE

Replace the separator element when indicated by the WS
Controller or after one (1) year, whichever comes first. The
separator element must be replaced. DO NOT attempt to 1
clean the separator element.
2
Separator Element Replacement 3
4
Refer to Figure 6-3. The separator should be changed
once a year. Follow the procedure explained below for
element replacement:
WARNING SU_0000093
Before performing compressor 1. O-ring*

maintenance, disconnect the 2. Separator Element
compressor from the power source 3. O-ring*
and lock out the power source. Isolate 4. Cap
the compressor from the line Separator Element: 02250160-776
pressure by closing the
recommended discharge shut-off *Separator Replacement Kit: 02250160-774
valve and releasing all internal Figure 6-3: Separator Element Assembly
pressure from the compressor.
1. Insert a 100mm maximum length, 6mm diameter pin

into the radial-drilled hole in the separator cap. Loosen
and rotate counterclockwise to remove the cap.
2. Pull out the old element by gripping the end of the
element with channel lock pliers or a similar tool.
3. Remove the separator element.
4. Once the separator is removed, the separator fluid
return line can be accessed for removal and cleaning.
5. Install the new O-rings on the separator cap and
separator element filter. Oil lightly to make installation
easier.
6. Insert and push the new element into place.
7. Reinstall the cap. Hand-tighten using a 100mm
maximum length, 6mm diameter pin in the radial-
drilled hole.
® SULLAIR ®
SECTION 6
Pressure Regulator Adjustment Water Condensate Drain Maintenance

Refer to Figure 6-4. Start the compressor and adjust the If your compressor is fitted with the standard solenoid
service valve to maintain service air pressure condensate drain valve, it is necessary to periodically
approximately at 5 psi over rated pressure. Turn the inlet clean the strainer. Remove the hex cap from the strainer
valve regulator adjusting screw until air just begins to and remove the strainer screen. Clean the screen and
escape from the control air orifice (located at the bottom reinstall. If the screen is damaged, the strainer assembly
of the regulator). Lock the adjusting screw in place with the must be replaced (P/N 241772).
locknut. The regulator is now properly set.
Control Line Strainer
The regulator and solenoid valve(s), which control the
compressor, are protected by a strainer. Every 12 months
it is necessary to clean the strainer. Remove the hex cap
from the strainer and remove the strainer screen. Clean
the screen and reinstall. If the screen is damaged, the
strainer assembly must be replaced (P/N 241772).
6.8 TROUBLESHOOTING -
INTRODUCTION
The information contained in the Troubleshooting Guide
has been compiled from field report data and factory
2 experience. It contains symptoms and usual causes for the
1 described problems. However, DO NOT assume that
these are the only problems that may occur. All available
data concerning a problem should be systematically
SU_0000033
analyzed before undertaking any repairs or component
replacement procedures.
1. Locking Nut
2. Adjustment Screw A detailed visual inspection is worth performing for almost
all problems and may avoid unnecessary additional
Figure 6-4: Regulator Adjustment damage to the compressor. Always remember to:
1. Check for loose wiring.
2. Check for damaged piping.
3. Check for parts damaged by heat or an electrical short
circuit, usually apparent by discoloration or a burnt
odor.
Should your problem persist after making the
recommended check, consult your nearest Sullair
representative.

® SULLAIR ®
MAINTENANCE
6.9 TROUBLESHOOTING GUIDE

SYMPTOM PROBABLE CAUSE REMEDY
Compressor Will Not Start Main Disconnect Switch Open Close switch.
Line Fuse Blown Replace fuse.
Motor Starter Overload Tripped Reset. Should trouble persist, check
whether motor starter contacts are
functioning properly.
Low Incoming Line Voltage Check voltage. Should voltage check low,
consult power company.
Compressor Shuts Down With Air Demand Loss of Control Voltage Reset. If trouble persists, check that line
Present pressure does not exceed maximum
operating pressure of the compressor
(specified on nameplate).
Low Incoming Voltage Consult power company.
Excessive Operating Pressure Separator requires maintenance; Check
maintenance indicator under full load
conditions.
High pressure setting in WS Controller set
wrong; reset.
Defective valve; regulator valve should
cause inlet valve to close when the pressure
switch contacts open. Repair if defective.
Defective blowdown valve; blowdown valve
should exhaust the receiver tank pressure
to 25 psig (1.7 bar) when maximum
operating pressure is reached. Repair if
defective.
Discharge Temperature Switch Open Cooling air flow restricted
Ambient temperature is too high
Low fluid level
Clogged filter
Thermal valve not functioning properly
Clean cooler and check for proper
ventilation.
Provide sufficient ventilation.
Add fluid.
Change the fluid filter element.
Replace element.
® SULLAIR ®
SECTION 6
6.9 TROUBLESHOOTING GUIDE (CONTINUED)

Symptom PROBABLE CAUSE REMEDY
Compressor Will Not Build Full Discharge Air Demand is Too Great Check service lines for leaks or open valves
Pressure up.
Dirty Air Filter Check the filter indicator and inspect and/or
change element if required.
Inlet Valve Bleed Orifice Plugged Ensure control line bleed orifice located in
assembly on top of air end is not plugged.
Pressure Regulator Out of Adjustment Adjust regulator according to control
adjustment instructions in
Pressure Regulator Adjustment on
page 42.
Defective Pressure Regulator Check diaphragm and replace if necessary
(kit available).
Check that the valve closes when
energized. Replace the coil or the complete
valve if defective.
Line Pressure Rises Above Unload Leak in Control System Causing Loss of Check for leaks.
Pressure Set-Point Pressure Signals
Inlet Valve Stuck Open Remove the intake hose and check for inlet
valve operation.
Defective Unload Solenoid Valve Check that the valve is open when de-
energized. Replace if necessary.
Clean strainer (screen and O-ring
replacement kit available).
Defective Blowdown Valve Check that receiver tank pressure is
exhausted to the atmosphere when the
solenoid valve opens. Repair or replace if
necessary (kit available).
Excessive Compressor Fluid Consumption Clogged Return Tube or Orifice Clean orifice.
Separator Element Damaged or Not Change separator.
Functioning Properly
Leak in the Lubrication System Check all pipes, connections and
components.
Excess Fluid Foaming Drain and change.
Fluid Level Too High Drain and change.
Pressure Relief Valve Opens Repeatedly Defective Pressure Relief Valve Replace.
Plugged Separator Check separator differential.

® SULLAIR ®
MAINTENANCE
6.9 TROUBLESHOOTING GUIDE (CONTINUED)

Liquid Water In Compressed Air Lines Plugged Strainer in Moisture Drain Line Clean and service strainer located in the line
off the bottom of the water separator.
Water Vapor Condensation from Cooling Remove the water vapor from compressed
and Compression Occurs Naturally air prior to distribution through the air
system. Check operation of aftercooler and
moisture separator. Install a compressed air
dryer sized for the flow and dryness level
required. (Note: Filters may also be required
to remove particulates, liquid oil aerosols or
for oil vapor removal. Change cartridges as
recommended by the filter manufacturer).
Check all drain traps routinely to insure their
proper operation. Maintain them regularly.
Defective Drain Solenoid Valve Ensure valve opens and closes as signaled
by the WS Controller.
Inadequate Drain Timer Settings Check WS Controller control drain interval
and drain time, and adjust accordingly. High
humidity conditions require longer drain
times or more frequent openings.
® SULLAIR ®
SECTION 6

® SULLAIR ®
® SULLAIR ®
Section 7
PARTS LISTS
7.1 PROCEDURE FOR ORDERING PARTS
When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading
for the compressor or from the Serial Number Plate located on the compressor. Refer to (Figure 7-1).
02250155_844_Sec7.1
Figure 7-1
® SULLAIR ®
SECTION 7
Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was
purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone
and fax numbers listed below.

® SULLAIR ®
PARTS LISTS
7.2 RECOMMENDED SPARE PARTS LIST

Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was
purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone
or fax numbers listed below.
ELEMENTS
1 element, compressor fluid filter 02250156-599 02250156-601 1
2 element, heavy duty air filter 02250125-365 02250125-370 1
3 element, replacement for separator 02250106-789 02250106-791 1
KITS
4 kit, repair for minimum pressure / check valve 02250050-612 1
5 kit, repair for thermal valve 02250092-081 02250092-081 1
6 kit, repair for pressure regulator 250017-280 250019-453 1
7 kit, repair for blowdown valve 02250049–634 02250049–634 1
8 kit, repair for control solenoid valve 02250155-714 02250157-500 1
9 kit, coil replacement for control solenoid valve 02250155-714 02250157-502 1
10 kit, repair for condensate drain solenoid valve 02250155-715 02250157-501 1
11 kit, coil replacement for condensate drain solenoid valve 02250155-715 02250157-502 1
12 kit, repair inlet valve 02250050-614 1
13 kit, repair for v-type strainer 241771 241772 1
14 kit, repair for shaft seal 02250061-961 1
15 kit, repair for shaft seal installation 001932-005 1
16 kit, wear sleeve replacement tool 02250167-507 1
17 kit, seal replacement for separator trap 02250144-636 02250144-736 1
LUBRICATION
18 fluid, SRF 1/4000 (5 gal/19 liter) 250019-662 (I)
19 lubricant, Sullube (Std.) (5 gal/19 liter) 250022-669 (I)
20 lubricant, 24 KT (5 gal/19 liter) 02250051-053 (I)
21 lubricant, Food Grade (5 gal/19 liter) 250029-008 (I)
(I) For proper amount of fluid fill, please consult Lubrication Guide in Section 3, Specifications.
CAUTION
warranties.
® SULLAIR ®
SECTION 7
7.3 COMPRESSOR, FRAME AND DRIVE
A1
02250157-804R04

® SULLAIR ®
PARTS LISTS
7.3 COMPRESSOR, FRAME AND DRIVE (CONTINUED)

1 8 series unit – (I) 1
2 gear, driven –– (II) 1
3 gear, drive ––– (II) 1
4 valve, minimum pressure group e08e 02250046–338 (III) 1
5 nipple,e8e air intake mach 02250047–425 1
6 washer, flat (car body) zinc plated 02250048–229 1
7 sleeve, wear–seal 02250048–317 1
8 plug,push–conn 1/4" 02250052–477 1
9 isolator, vib 450# axial 02250085–255 3
10 seal,assy dbl lip tfe cw blue 02250133–494 1
11 support, motor p8 02250152–324 1
12 cover,forkpocket 37kw 02250154–405 4
13 housing, inlet p8 02250154–428 1
14 cover shaft seal es8 02250154–493 1
15 gasket, isol to frame p8 02250157–598 3
16 mtr 11/18kw 256tz frame 02250157–658 1
17 tube,separator oil return 02250157–679 1
18 frame,lift off p8 02250160–379 1
19 elbow,90deg m swvl 1/8 t x 1/8 02250162–006 1
20 piston inlet valve p8 02250162–446 1
21 cover, inlet vlv p8 w/#235 o–ring 02250162–447 1
22 support,shipping mtr/unit 1100e/1800e 02250164–026 2
23 elbow,90deg m swvl 1/4t x 1/8npt 250025–849 1
24 stem,inlet valve (8e) 250035–584 1
25 plug,e6e oil fill hx hd1 1/16 250039–359 1
26 spring, inlet piston 250042–087 1
27 spring, inlet check 250042–088 1
28 plug,hex soc 1/8 npt 499046–001 1
29 bearing,cyc rl pl 20r022 499082–704 1
30 bearing,cyl rl pl25r022 499082–706 1
31 o–ring, viton 3 1/4 x 3/32" 826502–152 1
® SULLAIR ®
SECTION 7
A1
02250157-804R04

® SULLAIR ®
PARTS LISTS

32 capscrew,hex 8.8 m12 x 40mm 828012–040 4
33 capscrew,hex 8.8 m12 x 75mm 828012–075 3
34 screw, socket iso 4762 m6 x 10mm 829306–010 1
40 washer, spr lock–metric pltd m12 838812–250 3
41 washer, metric–iso7089– 8 865408–170 3
42 pin,dowel iso 8735 10x28–a–st 865510–028 1
43 pin,dowel iso 8735 10x70–a–st 865510–070 2
44 washer, iso 7093–12–140hv 865712–370 8
45 screw, set soc iso 4029 m12 x 12mm 865812–012 3
46 elbow, pipe 90 deg plt 1/2" 866215–020 1
47 nipple,pipe–xs plt 1/2 x 2 1/2 866408–025 1
48 plug,metric thd orng holhx m18 882018–015 1
49 nut,hex metric m12 x 1.75 882112–175 5
50 screw, hex serr washer m8 x 25 882608–025 6
A1 Tray Drain
(I) Sullair offers an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors
or the factory at a lower cost than it would cost for the owner to repair the unit. For information regarding the unit exchange
program, contact your nearest Sullair representative or the Sullair Corporation.
The shaft seal is not considered part of the compressor unit in regard to the two year warranty, but the normal Sullair parts
warranty does apply. For shaft seal repairs, order wear sleeve replacement tool kit, P/N 02250167–507, repair kit P/N
02250061–961 and installation kit P/N 001932–005.
(II) This part may vary per machine specification. Consult the Sullair factory for details.
(III) For maintenance on minimum pressure valve group No. 02250046–338, order repair kit P/N 02250050–612.
® SULLAIR ®
SECTION 7
7.4 AIR INLET SYSTEM
02250157_200r02

® SULLAIR ®
PARTS LISTS
7.4 AIR INLET SYSTEM (CONTINUED)

1 filter, air 6"(plastic) w/mtg 02250125–365 (I) 1
2 tube, air inlet, P8 02250163–976 1
3 elbow, rubber 90˚ 02250163–977 1
4 elbow, rubber 45˚ 02250163–978 1
5 clamp, hose 3" 040343 4
6 clamp, hose 2 3/8" I.D. 408300–010 2
7 screw, self–drill 1/4 x 1/2 834504–050 2
8 washer, iso 7093–6–140hv 865706–180 2
9 nut, serr flng m8 x 1.25 882508–125 2
A1 To Cooler Duct
A2 To Inlet Housing
(I) For maintenance on air filter No. 02250125–365, order replacement element P/N 02250125–370.
® SULLAIR ®
SECTION 7
7.5 DISCHARGE AIR PIPING
A4
A1
A3
A2
02250154_771R04

® SULLAIR ®
PARTS LISTS
7.5 DISCHARGE AIR PIPING (CONTINUED)

1 supt, outlet conn 1–1/2npt 02250152–215 1
2 tube, 3/4 – mpv to clr p8 02250157–099 1
3 tube, 3/4 cooler to moist sep p8 02250157–100 1
4 sep, wtr scws–325n 1” l/ad 02250167–115 (I) 1
5 conn, tube–m 3/4 x 3/4 810212–075 1
6 conn, tube str thd 3/4 x 1 5/16 811812–116 1
7 nipple, pipe pltd 1 x 3 1/2 866316–035 1
8 bushing, red hex pltd 1 x 3/4 868904–030 1
9 bushing, red hex pltd 1 1/2 x 1 868906–040 1
10 nut, serr flng m8 x 1.25 882508–125 2
12 elb, met st thd/orfs m27 x 3/4 883627–012 2
A1 Air in to AC Cooler
A2 Air out From Drive Housing Minimum Pressure Valve
A3 Air Out From AC Cooler
A4 Air Out to 1–1/2” NPT Customer Connection
(I) For maintenance on water separator No. 02250144–636, order seal replacement element P/N 02250144–736.
® SULLAIR ®
SECTION 7
7.6 FLUID PIPING
02250154-767R003

® SULLAIR ®
PARTS LISTS
7.6 FLUID PIPING (CONTINUED)

1 connector,sae x orfs 0.75" 02250099–765 (I) 2
2 hose, medium pressure orfs f–swvl 1" x 48" 02250143–476 2
3 housing,thermal valve es8 02250154–788 1
4 filter,coreless m27 3"l 02250156–599 1
5 o–ring, viton 13/16 x 1/8" 826502–211 (II) 2
6 o–ring, viton 1 5/16 x 1/8" 826502–219 1
8 elbow,met st thd/orfs m27 x 3/4 883627–012 2
9 union,str thd iso 6149 m27 x 2 883727–012 1
10 valve,thermal 195f 1 1/2–18 VARIOUS 1
A1 To fluid cooler
A2 From drive housing fluid out
A3 To drive housing fluid in
(I) For maintenance on thermal valve No. 02250092–081, order replacement kit P/N 12250092–081.
(II) For maintenance on coreless filter No. 02250156–599, order replacement element P/N 02250156–601.
® SULLAIR ®
SECTION 7
7.7 COOLING AND LUBRICATION SYSTEM
A4
A1
A2
A3
02250160-533R004

® SULLAIR ®
PARTS LISTS
7.7 COOLING AND LUBRICATION SYSTEM (CONTINUED)

1 motor, fan 1hp 4p teee – (I) 1
2 fan, cooling p8 16" –– (I) 1
3 strip,weather 1" x 1/8" foam (ft) 02250058–345 7
4 support, motor fan 1800/2200 02250154–721 1
5 cooler,air/oil es8 15–25hp 02250154–741 1
6 venturi,es8 16" 02250156–639 1
7 louver,extruded 18kw 500.0 lng 02250160–429 4
8 guard, fan discharge p8 p10 02250160–452 1
9 duct,centrifugal fan p8 p10 02250160–536 1
10 panel, venturi p8/p10 02250160–543 1
11 support,airoc p8 p10 02250160–566 2
12 insulation,foam acous louver p8 p10 02250162–492 4
13 grip,cord for so 12/4 st 3/4" 250018–497 2
14 wire, neoprene #12–4 so (ft) 850604–012 8
16 washer, iso 7093–8–140hv 865708–240 3
17 nut,serr flng m8 x 1.25 882508–125 4
20 screw, tf–hex m8 x 16 blk zinc 883008–016 22
21 screw, plastic pilot m6 x 30 883306–030 16
22 nut,hex locking m8 884708–125 4
A1 To starter box
A2 Venturi mounting holes for use with 50Hz fan
A3 Venturi mounting holes for use with 60Hz fan
A4 Place weather stripping on cooler mounting face to eliminate air leakage
® SULLAIR ®
SECTION 7
7.8 COMPRESSOR HOUSING/RECEIVER TANK AND PARTS
02250157_805r00

® SULLAIR ®
PARTS LISTS
7.8 COMPRESSOR HOUSING/RECEIVER TANK AND PARTS (CONTINUED)

1 plug, 1/2–14 NPT to m20 thread 02250054–857 1
2 bail, lifting E8E 02250054–858 1
3 nut, hex jam m20 02250055–630 1
4 cap separator element ES–8 02250057–182 1
5 plug, sight glass 1 5/16" sae 02250097–610 1
6 plug, sight glass 1–7/8" sae 02250097–611 1
7 separator, element E8E 02250106–789 (I) 1
8 housing, bell E8E 02250149–395 1
9 transducer, pressure 0–250# ratiometric 02250155–174 1
10 probe, rtd 100 ohm plat 3.5"x 6ft 02250155–175 1
11 fitting, compress adj 250028–635 1
12 O–ring, viton 1 7/16 x 3/32" 826502–127 1
13 O–ring, viton 3 1/8 x 1/8" 826502–235 1
14 screw, socket ISO 4762 m16 x 100mm 829316–100 16
15 valve, pressure relief 200 psig – (II) 1
(I) For maintenance on separator element No. 02250106–789, order replacement element P/N 02250106–789.
® SULLAIR ®
SECTION 7
7.9 MOISTURE DRAIN
02250157_143R00

® SULLAIR ®
PARTS LISTS
7.9 MOISTURE DRAIN (CONTINUED)

1 tube, nyl .25 od x 040w wht(ft) 02250054–860 2
2 valve, solenoid 2wnc 1/4 200# 24vdc 02250155–715 (I) 1
3 strainer, V–type 300psi x ¼ 241771 (II) 1
4 nipple, conduit 1/2 x 1.125" 250007–168 1
5 elbow, 90deg m swvl 1/4t x 1/4 npt 250025–850 2
6 conduit, csa flex 1/2" 846315–050 1
7 elbow, 90deg lq–tite 1/2 846600–050 2
8 locknut, conduit 1/2 847200–050 2
9 elbow, entrance 1/2 847715–050 1
10 wire, mtw/amw 16ga dk blu 850216–016 14
11 connector, wire orange 851000–073 2
12 elbow, pipe–90m 1/4 x 1/4 860504–025 1
13 nipple, pipe–hx pltd 1/4 x 1/4 868504–025 1
A1 To Starter
A2 From Moisture Separator Out
A3 Moisture Separator Out to 1/4” NPT Customer Connection
(I) For maintenance on control solenoid valve No. 02250155–715, order repair part kit P/N 02250157–501, and replacement
coil P/N 02250157–502.
(II) For maintenance on v–type strainer No. 241771, order repair kit P/N 241772.
® SULLAIR ®
SECTION 7
7.10 PNEUMATIC CONTROL SYSTEM
02250154_867r02

® SULLAIR ®
PARTS LISTS
7.10 PNEUMATIC CONTROL SYSTEM (CONTINUED)

1 valve, blowdown 1/4 npt hi prs 02250049–634 (I) 1
2 tbg, nylon 1/4"–od black 02250054–861 2
3 locknut, n4 conduit sealing 02250071–362 2
4 orifice,.125 .25 fnpt x .25 mnpt 02250118–589 1
5 tbg, nylon 3/8"–od blue 02250139–953 3
6 valve, solenoid 3wno 1/4 250# 24vdc 02250155–714 (II) 2
7 tbg, nylon 1/4"–od red 02250155–961 4
8 tbg, nylon 1/4"–od blue 02250155–962 11
9 tbg, nylon 1/4"–od yellow 02250155–963 2
10 support, ctltbg es8 02250157–206 1
11 strainer, v–type 300psix1/4 241771 (III) 1
12 valve, pressure regulator 250017–280 (IV) 1
13 elbow, 90 1/4t pls x 1/4 npt m 250018–430 2
14 elbow, 90deg m swvl 1/4t x 1/8npt 250025–849 1
15 elbow, 90deg m swvl 1/4t x 1/4 npt 250025–850 9
16 elbow, 90deg m swvl 3/8 t x1/4 250025–852 2
17 connector, male1/4tube x 1/4 250025–859 2
18 valve, shuttle 1/4" npt (dbl chk) 408893 1
19 bulkhead, pipe 1/4" npt 841500–004 1
20 nipple, chase cond 1/2 847815–050 2
21 tee, male pipe brass 1/4 869825–025 1
22 tee, female pipe brass 1/4 878225–025 2
23 elbow, pipe–90m 1/4 x 1/4 brass 881004–025 1
24 nipple, pipe–hx brass 1/4 x 1/4 881304–025 3
A1 Subassembly, Solenoid Valve

A2 Subassembly, Seq Valve
A3 Subassembly, Control Group
A4 From Inlet Housing
A5 To Inlet Housing at Inlet Housing/Inlet
A6 To Drive Housing at Inlet Valve Cover
A7 From Inlet Housing
A8 To Inlet Housing at Inlet Housing/Inlet
A9 To Drive Housing at Inlet Valve Cover
(I) For maintenance on blowdown valve No. 02250049–634, order replacement valve P/N 02250049–634.
(II) For maintenance on solenoid valve No. 02250155–714, order repair kit P/N 02250157–500, and replacement coil P/N
02250157–502.
(III) For maintenance on strainer No. 241771, order repair kit P/N 241772.
(IV) For maintenance on pressure regulator valve No. 250017–280, order repair kit P/N 250019–453.
® SULLAIR ®
SECTION 7
7.11 CONTROL SYSTEM AND ELECTRIC PARTS
A1
A7
A3 A6
A4 A2
A5
02250156_917r02

® SULLAIR ®
PARTS LISTS
7.11 CONTROL SYSTEM AND ELECTRIC PARTS (CONTINUED)

1 switch, differential pressure 20psid 12ft or 02250050–154 1
2 tube, nyl .25 od x 040w blk (ft) 02250054–861 1
3 grip, cord n4 .125–.187 x 1/2" 02250071–379 (III) 2
4 grip, cord n4 .187–.250 x 1/2" 02250071–380 (III) 1
5 grip, cord n4 .250–.375 x 1/2" 02250071–381 (III) 2
6 switch, vacuum 22"wc n4 6ft cable 5a 02250078–249 1
7 nameplate, e–stop 45mm yellow 02250081–473 1
8 switch, push–button operator e22 40mm 02250085–504 1
9 bar, ground 5 post cutler hammer 02250101–721 2
10 block, pwr distr 600a 02250145–195 (IV) 1
11 control, display s4 02250154–051 1
12 control, i/o mod ws 24vdc supply 02250154–052 1
13 decal, microprocessor overlay 02250154–359 1
14 block, contact aux 1nc ch–it a–e 02250154–608 1
16 probe, rtd 100 ohm plat 3.5"x 6ft 02250155–175 (I) 1
17 specification, encl 2200 19" x 24.5" x 7 02250156–385 1
18 wire, 10 gauge ground bond 12" m8 02250157–450 1
19 receptacle, s4 program port nema 6p 02250159–547 1
20 cap, s4 program port nema 6p 02250159–549 1
21 spacer, p8/p12 ws mtg to encl 02250161–759 4
22 breaker, cir100a hmcp 250014–827 (IV) 1
23 conn, 1/4" tube x 1/8" npt 250018–427 1
24 elbow, 90 1/4"tube x 1/8"npt 250018–429 3
25 relay, overload 32a 250021–692 1
26 adapter, o.l.r. base mnt ch1 250021–694 1
27 connector, cord grip 0.09–0.26 250023–496 1
29 connector, male 1/4tube x 1/8 250025–858 1
30 block, contact 1nc 250027–125 1
32 nut, hex metric m8 x 1.25 825908–125 6
34 tubing, st stl 1/4" 20ga 841215–004 1
35 lug, scrulug kpa–25 4–1/0 849215–025 1
36 terminal, ring tng 3/8 x 8ga 849306–008 1
38 starter, AC – (II) 1
39 supply, power – (II) 1
® SULLAIR ®
SECTION 7
A1
A7
A3 A6
A4 A2
A5
02250156_917r02

® SULLAIR ®
PARTS LISTS

A1 Optional Differential Pressure Switch 1
A2 Optional Inlet Pressure Switch 1
A3 Mount To Fan Motor Support 1
A4 To Air Filter 1
A5 To Frame 1
A6 When Both Options Are Used, An Additional Hole Is Required Where 1
Shown
A7 P.C. Port 1
(I) For maintenance on rtd probe No. 02250155–175, order replacement probe P/N 02250155–175.
(III) Plug unused holes in starter with hole plug part number 409918–002.
(IV) 250014–827 (Item 22) is supplied by customer request only. 02250145–195 (Item 10) is not supplied if 250014–827 is
requested.
A:P1 – Wet receiver tank Pressure

B:P2 – Line Pressure
C: Solenoid 1
D: Solenoid 4
E: Solenoid 5
F:T1 – Wet Discharge Temperature
® SULLAIR ®
SECTION 7
7.12 CONTROL SYSTEM AND ELECTRIC PARTS — WYE DELTA
A1
A7
A3 A6
A4
A2
02250165_275r00

® SULLAIR ®
PARTS LISTS
7.12 CONTROL SYSTEM AND ELECTRIC PARTS — WYE DELTA (CONTINUED)

2 tube, nyl .25 od x 040w blk(ft) 02250054–861 1
3 grip, cord n4 .125–.187 x 1/2” 02250071–379 (III) 2
4 grip, cord n4 .187–.250 x 1/2” 02250071–380 (III) 1
5 grip, cord n4 .250–.375 x 1/2” 02250071–381 (III) 2
6 switch, vacuum 22”wc n4 6ft cable 5a 02250078–249 1
8 switch, push–button operator e22 40 mm 02250085–504 1
14 block, contact aux 1 no ch–it a–e 02250154–607 1
15 block, contact aux 1 nc ch–it a–e 02250154–608 2
17 proble, rtd 100 ohm plat 3.5”x6ft 02250155–175 1
18 link, mech intrik ch it frm b–e 02250155–676 1
19 specification, encl 2200 19” x 24.5” x 7 02250156–385 1
20 wire, 10 gauge ground bond 12” m8 02250157–450 1
22 cap, s4 program port nema 6– 02250159–549 1
23 spacer, p8/12 ws mtg to encl. 02250161–759 4
24 breaker, cir100a hmcp 250014–827 (IV) 1
25 conn, 1/4” tube x 1/8” npt 250018–427 1
26 elbow, 90 1/4”tube x 1/8”npt 250018–429 3
27 relay, overload 32a 250021–692 1
28 adapter, o.l.r.bse mnt ch1 250021–694 1
31 connector, male 1/4tube x 1/8 250025–858 1
32 block, contact 1nc 250027–125 1
34 nut, hex metric m8 x 1.25 825908–125 6
36 tubing, st stl 1/4” 20 ga 841215–004 1
37 lug, scrulug kpa–25 4–1/0 849215–025 1
39 washer, metric–ISO7089–8 865408–170 6
40 starter, ac – (I) 1
41 contactor – (I) 2
42 supply, power – (I) 1
® SULLAIR ®
SECTION 7
A1
A7
A3 A6
A4
A2
02250165_275r00

® SULLAIR ®
PARTS LISTS

A3 Mount To Fan Motor Support 1
A4 To Air Filter 1
A5 When Both Options Are Used, An Additional hole is required where 1
shown
A6 P.C. Port 1
requested.

C: Solenoid 1
D: Solenoid 4
E: Solenoid 5
® SULLAIR ®
SECTION 7
7.13 CONTROL SYSTEM AND ELECTRIC PARTS — VSD
A1
A7
A3 A6
A4
A2 A5
02250165_276r00

® SULLAIR ®
PARTS LISTS
7.13 CONTROL SYSTEM AND ELECTRIC PARTS — VSD (CONTINUED)

2 tube, nyl .25 od x 040w blk(ft) 02250054–861 1
3 grip, cord n4 .125–.187 x 1/2” 02250071–379 (III) 2
4 grip, cord n4 .187–.250 x 1/2” 02250071–380 (III) 1
5 grip, cord n4 .250–.375 x 1/2” 02250071–381 (III) 2
6 switch, vacuum 22'wc n4 6ft cable 5a 02250078–249 1
8 switch, push–button operator e22 40mm 02250085–504 1
15 probe, rtd 100 ohm plat 3.5”x6ft 02250155–175 1
16 specification, encl 2200v 19” x 24.5” x 7 02250155–766 1
17 wire, 10 gauge ground bond 12” m8 02250157–450 1
19 cap, s4 program port nema 6p 02250159–549 1
20 spacer, p8/p12 ws mtg to encl 02250161–759 1
21 circuit breaker, 100–Amp HMCP 250014–827 (IV) 1
22 conn, 1/4” tube x 1/8” npt 250018–427 1
23 elbow, 90 1/4” tube x 1/8” npt 250018–429 3
24 holder, fuse ktk–r 3 pole 250019–773 1
26 elbow, 90 deg m swvl 1/4t x 1.8 npt 250025–849 1
27 connector, male 1/4 tube x 1/8 250025–858 1
28 block, contact 1 nc 250027–125 1
30 nut, hex metric m8 x 1.25 825908–125 6
32 tubing, st stl 1/4” 20 ga 841215–004 1
33 lug, scrulug kpa–25 4–1/0 849215–025 1
35 washer, metric–iso7089–8 865408–170 6
36 starter. ac – (I) 1
37 supply, power – (I) 1
38 VSD – (I) 1
® SULLAIR ®
SECTION 7
A1
A7
A3 A6
A4
A2 A5
02250165_276r00

® SULLAIR ®
PARTS LISTS

A3 Mount to Fan Motor Support 1
A4 To Air Filter 1
A5 To Frame 1
A6 When Both Options Are Used, An Additional Hole Is Required Where 1
Shown
A7 P.C. Port 1
required.

C: Solenoid 1
D: Solenoid 4
E: Solenoid 5
® SULLAIR ®
SECTION 7
7.14 ENCLOSURE
02250155_649R05

® SULLAIR ®
PARTS LISTS
7.14 ENCLOSURE (CONTINUED)

1 cap, molded canopy corner 02250150–893 4
2 insulation, foam 2” corner piece 50h 02250152–323 4
3 rail, roof lh and rh 02250152–334 2
4 rail, roof end p8 p10 02250152–335 1
5 gusset, corner p8 p10 02250152–336 4
6 trim, edge clip–on 185–260duq 02250154–659 1
7 plug, hole 2 1/2” nylon black 02250155–284 1
8 panel, roof various 02250154–667 1
9 panel, starter end p8 p10 02250155–824 1
10 rail, roof starter end p8 p10 02250155–825 1
11 pocket, drawing holder 3700 02250158–039 1
12 rail, vertical starter side p8 p10 02250160–372 1
13 rail, vertical p8 p10 02250160–373 3
14 panel, starter end bottom p8 02250160–374 1
15 panel, starter end bottom p10 02250160–375 1
16 panel, louver rear p8 p10 02250160–377 1
17 panel, canopy door liftoff p8 p10 02250160–378 2
18 plug, plastic for 3/8” hole 250019–520 2
19 trim, canopy edge 7.5/10hp 250034–157 2
® SULLAIR ®
SECTION 7
7.15 DECAL LOCATION

A7
A10
A6
A6
A1 A7 A7 A9
A8 A8
A2 A5 A9 A11
A9
A12
A7 A7
A3
A4 A11
02250157-768R004

® SULLAIR ®
PARTS LISTS
7.15 DECAL LOCATION (CONTINUED)

1 decal,iso 9001 blk 3.44x5.75 02250057–624 1
2 decal,protective earth ground 02250075–045 2
3 decal,pe designation 02250075–540 1
4 decal,electrocution hazard international/globa 02250077–472 1
5 decal,en–warning mixing fluids 02250110–891 1
6 decal,parallel wye motor conn. 02250146–385 2
7 decal,black www.sullair.com 02250155–495 2
8 decal, sullair side graphics 02250157–703 2
9 decal, sullair side graphic 02250157–732 1
10 decal,maint kit eng 02250157–749 1
11 decal,remove before start–up 02250158–358 2
12 decal,sump fluid drain p8/p10 02250161–967 1
13 decal,vsd black p8/p10/p12 02250162–215 2
14 decal, warning n12 elec encl protc 02250164–823 1
15 decal,warning auto start 41065 1
16 decal,danger hi voltage 42218 1
17 sign,warning–comp oil fil cap 49685 1
18 decal,danger electrocution 49850 1
19 decal,warning elect. shock–ground faul 49852 1
20 sign,warning–sever–fan–indus 49855 2
21 decal,fork lifting 241814 2
22 decal,warn "food grade" lube 250003–144 1
23 decal,warning–autostart 250017–903 1
24 decal,rotation 3.5" lg 250021–564 1
25 decal,water drain 3 3/4 x 1" 250022–810 1
26 decal,danger inhaling comp air 250027–935 1
27 sign,warning–hot surfaces 407408 1
28 al various fluids FLUID DECAL 1
29 various materials NAMEPLATE 1
30 various materials RIVET 4
31 al various SERIES DECAL 2
32 al various VOLTAGE DECAL 1
® SULLAIR ®
SECTION 7

A7
A10
A6
A6
A1 A7 A7 A9
A8 A8
A2 A5 A9 A11
A9
A12
A7 A7
A3
A4 A11
02250157-768R004

® SULLAIR ®
PARTS LISTS

A1 Locate decals on both sides of machine by using location of end stripe and WS Controller location
A2 Center stripe vertically based on location of WS Controller decal
A3 Detail view of thermal valve block
A4 Face of motor conduit box
A5 Attach to inside of starter door
A6 Attach to the bottom on inside of starter box
A7 Both sides of machine
A8 Attach to sub–panel inside starter box
A9 Used on VSD machines only
A10 Apply to inside of starter box on right–hand side
A11 Not used on 575V VSD machines
A12 Customer ground connection
® SULLAIR ®
SECTION 7
7.16 DECAL GROUP

26 18 6
DANGER
DANGER
Lethal shock
Death or hazard inside.
serious injury
can occur Disconnect all
from inhaling power at source,
compressed air before opening
without using or servicing. 250019_032R01
proper safety
equipment.
See OSHA 049850
standards
on safety
equipment.
250027-932
16 5 20
WARNING
042218
02250110-891
049855

® SULLAIR ®
PARTS LISTS
7.16 DECAL GROUP (CONTINUED)

26 decal, danger inhaling comp air 250027–935 1
18 decal, danger electrocution 49850 1
6 decal, parallel wye motor conn. 02250146–385 2
16 decal, danger hi voltage 42218 1
5 decal, en–warning mixing fluids 02250110–891 1
20 sign, warning–sever–fan–indus 49855 2
® SULLAIR ®
SECTION 7

17 23 19
WARNING
WARNING WARNING
Do not remove This Unit is Equipped

caps, plugs, or With An Auto Start
other compo- Sequence That Will
nents when Start The Unit In The
Event Of A Power
compressor is Failure Automatically
running or After The Sump
pressurized. Pressure Drops To 10
PSIG And The Power
Stop compressor IS Restored.
and relieve all
internal pressure When Performing
before doing so. Maintenance Follow
Your Company's
049685
Prescribed Safety
Practices for
Electrical Equipment.
250017-903 049852
22 27 15
WARNING
WARNING
Do not permit air

from this equip-
me nt to contact 41065
foo d stuff except
in full compi-
ance with FDA
Standa rd
21CFR178.3570,
and all other
applicable
fede ral, state and
local, code s,
standa rds and
regul ation s.
02250003_114
407408

® SULLAIR ®
PARTS LISTS

17 sign, warning–comp oil fill cap 49685 1
23 decal, warning–autostart 250017–903 1
19 decal, warning elec shock–ground fault 49852 1
22 decal, warning food grade lub 250003–144 1
27 sign, warning–hot surfaces 407408 1
15 decal, warning auto start 41065 1
® SULLAIR ®
SECTION 7

2 3 7
02250155-495
02250075-045 02250075-540
8 9
02250157_732R01
02250157_703R00
10 11
02250158_358R00
02250157_749
12
02250161-967R02
13
02250162_215R01

® SULLAIR ®
PARTS LISTS

2 decal, protective earth ground 02250075–045 2
3 decal, pe designation 02250075–540 1
7 decal, black www.sullair.com 02250155–495 2
8 decal, sullair side graphics 02250157–703 2
9 decal, sullair side graphic 02250157–732 1
10 decal, maint kit eng 02250157–749 1
11 decal, remove before start–up 02250158–358 2
12 decal, receiver tank fluid drain p8/p10 02250161–967 1
13 decal, vsd black p8/p10/p12 02250162–215 2
® SULLAIR ®
SECTION 7

14 21 24
LIFT HERE
241814
250021-564
02250164_823r00
25
WATER
DRAIN
250022-810
28 28 28
LLL-4-32
02 24 KT
2 5 0 0 6 9 -394
02250069-389 02250069-394 02250069-395

® SULLAIR ®
PARTS LISTS

14 decal, warning n12 elec encl protection 02250164–823 1
21 decal, fork lifting 241814 2
24 decal, rotation 3.5” lg 250021–564 1
25 decal, water drain 3 3/4 x 1” 250022–810 1
28 fluids, fluid decal 02250069–389 (I) 1
fluids, fluid decal 02250069–394 (I) 1
fluids, fluid decal 02250069–395 (I) 1
® SULLAIR ®
SECTION 7

31 31 31
02250157_738R01 02250157_737R01 02250157_736R01
32 32 32
230V 460V 575V
02250069-400
02250069-397
02250069-399
3 60 Hz
H 3 60 Hz 3 60 Hz
02250069-397 02250069-399 02250069-400
32 32
380/415V 200V
02250069-403
02250069-406
3 50 Hz 3 60 Hz
02250069-403 02250069-406

® SULLAIR ®
PARTS LISTS

31 series decal 02250157-738 (I) 1
series decal 02250157-737 (I) 1
series decal 02250157-736 (I) 1
32 voltage decal 02250069-397 (I) 1
voltage decal 02250069-399 (I) 1
(I) This decal will vary with individual machine. Consult Sullair Corporation with serial number.
® SULLAIR ®
SECTION 7

® SULLAIR ®
®
WORLDWIDE SALES AND SERVICE

SULLAIR ASIA, LTD. SULLAIR CORPORATION SULLAIR EUROPE, S.A.
Sullair Road, No. 1 3700 East Michigan Boulevard Zone Des Granges BP 82
Chiwan, Shekou Michigan City, Indiana 46360 U.S.A. 42602 Montbrison Cedex, France
Shenzhen, Guangdong PRV. Telephone: 33-477968470
PRC POST CODE 518068
www.sullair.com
Fax: 33-477968499
Telephone: 1-800-SULLAIR (U.S.A. Only)
Telephone: 755-6851686 www.sullaireurope.com
or 1-219-879-5451
Fax: 755-6853473
Fax: (219) 874-1273
www.sullair-asia.com
CUSTOMER CARE
for PARTS and SERVICE
1-888-SULLAIR (7855247)
219-874-1835
CHAMPION COMPRESSORS, LTD.

Princess Highway
Hallam, Victoria 3803
Austrailia
Telephone: 61-3-9796-4000
Fax: 61-3-9703-8053
www.championcompressors.com.au
Printed in the U.S.A

Specifications subject to change
without prior notice
E07KCC

Industrial Air Compressor 1100e Series To 1800e Series (2010)

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Industrial Air Compressor 1100e Series To 1800e Series (2010)

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O PERATO R’S M ANU AL AND PARTS LIST

INDUSTRIAL AIR COMPRESSOR

AIR CARE SEMINAR TRAINING

For detailed course outlines, schedule and cost information contact:

Sullair Customer Care Training Department

Ventilation and Cooling...........................................................................31

iv 1100e, 1500e, 1800e Operator’s Manual and Parts List

1.2 PERSONAL PROTECTIVE

2 1100e, 1500e, 1800e Operator’s Manual and Parts List

SUBSTANCES 1.8 ELECTRICAL SHOCK

4 1100e, 1500e, 1800e Operator’s Manual and Parts List

1. Air Inlet Filter 7. E-Stop Button

6 1100e, 1500e, 1800e Operator’s Manual and Parts List

1. Compressor 3. Fluid Filter

8 1100e, 1500e, 1800e Operator’s Manual and Parts List

THIS PAGE INTENTIONALLY LEFT BLANK

10 1100e, 1500e, 1800e Operator’s Manual and Parts List

2.6 CONTROL SYSTEM, Unload Mode- In Excess of 110

12 1100e, 1500e, 1800e Operator’s Manual and Parts List

2.7 AIR INLET SYSTEM, WARNING

1. Air Inlet Filter

14 1100e, 1500e, 1800e Operator’s Manual and Parts List

COMPRESSOR: STANDARD MODELS:

MOTOR (IV): STANDARD MODELS:

16 1100e, 1500e, 1800e Operator’s Manual and Parts List

3.2 LUBRICATION GUIDE NOTE

piping." (I) 1. Fluid Fill Port

3.4 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE -

18 1100e, 1500e, 1800e Operator’s Manual and Parts List

THIS PAGE INTENTIONALLY LEFT BLANK

3.5 IDENTIFICATION, AIR-COOLED UNIT

20 1100e, 1500e, 1800e Operator’s Manual and Parts List

1. Space Required to Open Starter Panel 5. Air Exhaust

3.6 PIPING AND INSTRUMENTATION, AIR-COOLED

Figure 3-3: Piping and Instrumentation, Air-Cooled

22 1100e, 1500e, 1800e Operator’s Manual and Parts List

3.6 PIPING AND INSTRUMENTATION, AIR-COOLED (CONTINUED)

3.7 WIRING DIAGRAMS

24 1100e, 1500e, 1800e Operator’s Manual and Parts List

Figure 3-4: Wiring Diagram, MFV

Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)

26 1100e, 1500e, 1800e Operator’s Manual and Parts List

Figure 3-5: Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)

Wiring Diagram, VSD (575V/60Hz)

28 1100e, 1500e, 1800e Operator’s Manual and Parts List

Figure 3-6: Wiring Diagram, VSD (575V/60Hz)

THIS PAGE INTENTIONALLY LEFT BLANK

30 1100e, 1500e, 1800e Operator’s Manual and Parts List

Ambient temperatures above 104˚F

Outdoor Installation (Sheltered) NOTE

32 1100e, 1500e, 1800e Operator’s Manual and Parts List

5. Reconnect the motor leads and jog the motor for a

4.7 MOTOR ROTATION DIRECTION

4.8 FAN MOTOR ROTATION CHECK

34 1100e, 1500e, 1800e Operator’s Manual and Parts List

Figure 5-3: Figure 5-7:

Figure 5-4: SA_0000007R01

36 1100e, 1500e, 1800e Operator’s Manual and Parts List

The large Emergency Stop button located near the

5.4 LED LIGHTS

The green Power indicator " " simply indicates that

The yellow Maintenance indicator " " comes on

The red Fault indicator " " indicates that a compressor