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JIS B 6542 (1991) (English): Veneer lathes --

Test and inspection methods

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 UDC 621.941.001.4:674.2.05

JAPANESE INDUSTRIAL S TANDARD

Veneer lathes - Test and

inspection methods

JIS B 6542- 1991

Translated and Published

by

Japanese Standards Association

Printed in Japan 10 S
PROTECTED BY COPYRIGHT
 In the event of any doubt arising,
the original Standard in ap2mel::e is to be final authority.

PROTECTED BY COPYRIGHT
 UDC 621.941.001.4:674.2.05

JAPANESE INDUSTRIAL STANDARD J I S

Veneer lathes - Test and inspection methods B 6542-1991

This Japanese the structure, nominal sizes

and methods for functional tests, tests, accuracy inspections and
machining accuracy inspections of the veneer lathes 350 rom or over to 4500
mID or under in length of tool surface and 400 rum or over to 2200 rom
or under in swing(l) ..

Note (1) The maximum diameter of of being machined.

Remarks 1. The applicable standard to this Standard is as given in the

following:

JIS B 652l-Methods of measurement for noise emitted by wood

working machinery

2. In this Standard, the units given in { } are in accordance

with conventional units~ and are appended for informative
reference ..

2. Structure

part of the veneer lathe shall have sufficient rigidity and not
adversely affect its machining accuracy.

3. Nominal sizes

Nominal sizes of veneer lathes shall be in terms of the length

of tool surface (mm) and swing (mm), and shall be in accordance with
Tables land 2.

PROTECTED BY COPYRIGHT
 2
B 6542-1991

Table 1. Lengths of tool fitting Table 2. Swings

surfaces Unit: mm Unit: rom
Length of tool Swing Tolerances
Tolerances
fittlll surface
400
:)50
600
500
700
600
BOO
1050
900
1200
1000
1200
1350
1 :350
1500
1650
1850
1800
:2 100
2000
2 ;:100
2200
2 '1·00
700
27S0
2950
.3 050
.3 3.50
4200
4· 300
4450
1500

Remarks: Veneer lathes shall be designated

by name and size (length of tool
fitting surface x swing).

Example: Veneer lathe 1500 x 800

4. Functional test methods

Functional tests of veneer lathe shall be carried out in accordance

with Table 3.

Table 3 .. Functional test

No .. Test item Test method

1 Electrical equipment Test the insulation condition once each,

before and after running tests.

2 Starting, stopping and Start and stop the spindle several

running operations of times at an appropriate speed to test
rotations of the left and smoothness and reliability of operation.
right spindles

3 Changing operations of !
Change the speed of the spindles, to
i
speeds of the left and test the smoothness of operation and
right spindles reliability of indication of the control
I device.
j

PROTECTED BY COPYRIGHT
 3
B 6542-1991

Table 3 .. (Continued)

No. Test item I Test method

4 Starting, stopping and Draw-out and draw-in the spindle repeatedly

llnning operations of to test the smoothness and reliability of
drawing-out and-in motions starting and stopping.
of the left and right
spindles

5 Starting, stopping and run- I Conduct starting, stopping and rapid

ning operations of automati9 feeding (forward and backward) at an
and rapid feeding of the appropriate speed several times to test
1

knife holder ; smoothness and reliability of operation.

:

6 Changing operation of feeds I Change feeds to test smoothness of opera-

of the knife holder ! tion and reliability of indication.
i
I
7 Cutting angle adjusting I Test smoothness of function and accuracy
device I of indication.

8 Tool gap adjusting device 1 Test smoothness of function and accuracy

i of indication.

9 Marking device I Test smoothness and reliability of

I function.
i
10 Fitting and detaching of i Test reliability and smoothness of fitting
knife and nose bar I and detaching of knife and nose bar.

11 I
Mounting and dismounting of Test reliability and smoothness of mounting
workpieces and dismounting of workpieces.

12 Safety device i Test reliability of safety function for

I worker and protective function for machine.
!

13 Lubricating system Test reliability of functions such as

oil tightness, adequate distribution of
oil, etc.

14 Oil hydraulic system I Test reliability of functions such as oil-

I tightness, pressure adjustment, etc.
i
i
15 Pneumatic system Test reliability of functions such as
airtightness, pressure adjustment, etc.

16 Attached equipment Test reliability of function.

Remarks: For veneer lathes without relevant functions, test items

corresponding to these in Table 3 shall be omitted.

PROTECTED BY COPYRIGHT
 4
B 6542-1991

5. Running Test methods

5.1
No load running test Allow the spindle to rotate and continue
for 30 to 60 min, measure required electric power and noises after
temperatures have been stabilized, record each item in
Record form 1 of Table 4 and, at the same time observe abnormal vibrations
by the sense of touch.

the measurement of noise shall be made in accordance with JIS

B 6521.

Table 4. Record form 1

Rotational speed Required electric

Time of of spindle Temperatures °c power
measure- r/mn {rpm} Noise in A
No. ment, I----r-M-e-as-u-r-e_-+----r------.------r----+--....,-E-l-ec-t-r-rc...,..----I ~~1:cter- Remarks
llOur
and ment Gear box ,R OOlll, current Input dB
Marked actually t emper- i V A kW
minute
measured I----r---t---r'--l--~-__I ature

Remarks: Record the measuring conditions of noise in remarks column.

5.2 Load running test After the tests on respective items specified in
Table 5 have been carried out, carry out the of a workpiece,
measure required electric power and noises, record each item specified in
Record form 2 of Table 6, and, at the same time, observe abnormal vibrations
and conditions of cut surface by the sense of touch.

PROTECTED BY COPYRIGHT
 Table 5 .. Load running tests
Unit: mID

Permissible
No. Inspection item Measuring method Illustration of method
deviation

1 Displace- In ~APPlY a fixed indicator (e.g.

ments of hori- Left on the floor) to the spindle
left and zontal at the position of 100 mm
right plane 'from the sleeve end face,
and consider the difference
of readings, when a material
~-----4----~
In Left wood has not been mounted
and has been , to be
velrt i - the measured ).
ca
plane Right

2 I Variation of a a test indicator being 0 .. 02 in the

horizontal tool mounted on the press case where
gap bar or both ends of knife the
holder to the knife holder or thickness is
pressure bar, and consider the 1 or less,
maximum value of the differ- 0 .. 05 in the
ences between at the time of case of the
no load and at the time of peel thick-
~
;....j
under load to be the measured
value.
ness being
over I up to
tTl
(1 5 including.
~
V
to
.-<
(1
o"'0 I;;!.::J

C'J\

~
L.n
~
N U1
o I
~ I-'
\.0
\.0
I-'
 6
B 6542-1991

2
Notes () To mount the material wood, exert an ordinarily used
compressive pressure to it in the direction of the main
spindle and record the diameter and length of material wood,
diameter of spindles, outside diameter of chucks, etc.

(3) At the time of under load means the cutting condition after
cutting has been conducted continuously for several
rotations.

Remarks 1. In the case of cutting, select workpleces (roughly pared

wood suitable for plywood), tools and mechanical conditions
according to the function of lathes.

2. Cutting conditions is illustrated in the following Fig. 1:

Fig. 1

() cutting angle ( /3+y )

f3 tool angle
Center of spindle
y apparent clearance angle
Material wood L tool gap
H horizontal tool gap
Y : vertical tool gap

Table 6 Record form 2

Required
Workpieces Tool Cutting conditions
power i;J

Pretreatment Dimen- .,.,0. f! Distance IlUl

conditions siong
Dimensions rl ... between 0";
No. .,..'" ;...
....'M
Q)
~

..,
Q)
.... <1!
;;t
~ ~
U
~
..0
:! id1l 0 I:! , :>- ..; ~

"0
..s:::
a "'-
<II
rn
-"i '"
....
<1!1'Q
0 Q) .r::
.... III III
0
C
..t:"1;:I
U
0 \.<
~ ;:l
....
t:.!)
c(\j \.<
Ol
Ul
01)
"0
rl
no ....0 wI «:
..'"
<ll
rl i1l Z
<iJ
-e j
(II a;
'lJ
;:::
<!l
Q.I
I.J

21 ....cc; I.J ,;
0.. 1-1 e I:Jl) u .....
.,., rl P.. ::J .,.,
!1l
S g ....~ .,..
('l c .", orl
..c:
0
0
OJ
..c:
.--!
0 :l ""C 0
~
<II <ll 'M
Eo-< ;x: :I: A H ;3 Eo-< E-o til :> u H Z

Note (4) (+) in the case where the position of knife edge is higher
than the center of spindle, (-) in the case lower.

Remarks 1. Record measuring conditions of noise in the remarks column.

2. It is preferable to measure temperature of workpieces and

water content of veneer just after cutting and to record
them in the remarks column.

6. Accuracy inspection methods

Accuracy inspections of veneer lathes shall be carried out in accordance

with Table 7.
PROTECTED BY COPYRIGHT
 Table 7 .. Accuracy inspections
Unit: rom

Permissible
No. Inspection item method Illustration of measuring method
deviation

1 JRunouts of Left Apply a test indicator to the 0.08

left and spindle outside peripherical surface
right of the spindle at the position
spindles 100 mID from the end face of
the sleeve, rotate the spindle
hand, and consider the
Right maximum difference of the 0 .. 08
spindle readings of the test indicator
during rotation to be the
measured value.

2 Degree of In Draw out the left and right 0.15

deviation of horizontal spindles to the maximum limit,
center lines plane apply a straightedge to both
of left and spindles, carry out measure-
right ment over the range of 300 mIn
spindles from each end of the left and
right spindles with a feeler
gauge, and consider the
~________~I maximum difference to be the
measured value.
In 0 .. 15
~
vertical
plane
&1
n
>-:l
m
U
to
><
n
~ t:d
.-< 0'1
;;d In
o
:::c
.p.
N"'-.!
I
>-:l ~
I.D
"-0
~
 Table 7 .. (Continued)
Unit: mm e:;
0'1
V1
Permissible .p..
No .. Inspection item Measuring method Illustration of measuring method NCO
deviation I
t-'
\0
\0
3 Runouts of Left Apply a test indicator to the 0.06 t-'
left and outside peripherical surface
right sleeves of each sleeve, rotate the )L
spindle by hand and consider
I
Right the maximum difference
of readings of the test n C ~-- r-
0 .. 06

indicator during rotation to U L

be the measured value.
I--' '--

I I,
1

4 Straight- Hori- Apply a straightedge to the 0 .. 03 per

nesses of zontal knife fitting surface in 1000
knife fitting surface longitudinal direction, ,
surfaces of (5 ) measure clearances with a i
!
./" 11"7
knife holder feeler gauge, and consider the I
!
maximum value thereof to be
the measured value(6). I f

Vertical Apply the straightedge to the I 0 .. 03 per

"t:I
surface knife fitting surface in 1000
~ longitudinal direction and
o;....j onto diagonal lines, measure I~' ~
~:;~:~,
tr1 I
n
....., clearances w.1th the feeler /' /'

tr1 gauge, and consider the

U maximum value thereof to be J
to
'"< the measured value(6).
n
o"t:I
r-<
;:;d
o
~
 Table 7 .. (Continued)
Unit: rum

No. Inspection item I method Illustration of measuring method

Permissible
deviation

5 IStraight- HorizontallApplya straightedge to the 0.03 per

nesses of surface i nose bar fitting surface, 1000
nose bar measure clearances with a
fitting feeler gauge and consider the
surfaces maximum value thereof to be
the measured value(6).

Verti-cal 0.03 per

surface(5) 1000

6 ICumulative Left When a feed screw has been

errors of rotated, measure the distance
feed screws of the knife holder to be
of left and moved by the rotation of the
right knife feed screw and an actually
~
o holders moved distance using the end
~
(1
standard with a given length
---< Right and a test indicator, and
m consider the difference to be
v
Cd the measured value. Carry out
-< this measurement, at least at
(1
o
'"ti
3 places of the center and ~

.-< both ends of the feed screw •

~
2)
'"+--
\J1
N....o
::r: I
1-'-
--3
....0
\0
t--'
 Table 7. (Continued) to
Unit: mID. 0\
V'l
~I-'
NO
I
Permissible I-'
No. Inspection item Measuring method Illustration of measuring method \D
deviation 1..0
I--'

7 Straight- In hori- Apply a test indicator 0.10 per

nesses of zontal mounted on the knife holder I 1r 1000
knife holder plane to a fixed straightedge(7),
movement allow the knife holder to
travel, and consider the
maximum difference of
readings of the test indi-
cator within the total
In travelling distance to be )1, 0.05 per

~ I ~
vertical the measured value. 1000
plane I

]
~&
'\
,I!!
~

- - I . -

'"t:1
~
o>-j
tTl
..,
n
rn
o
Cd
-<
n
o""0
.-<
~
Q
..,
J:
 Table 7. (Continued)
Unit: mm

Permissible
No. Inspection item Measuring method Illustration of measuring method
deviation

8 I Parallelisms Horizontall Set a square at the position 0.15

of center surface(5)1 200 rom from each end of the
line of left knife fitting surface of the
and right knife holder, measure distance
spindles between each the square and
with knife the spindle using a test
fitting indicator, and consider the
surface of difference between two
knife ~--------~ distances to be the measured
value(8). 0.15
holder
Spindle

9 I Parallelism of knife Place a test bar stationally 0 .. 03

"i:i
holder with nose bar
~ fitting surface (in
o horizontal plane)(s)
@
on the nose bar fitting
surface, fix a height gauge
closely to both horizontal Test bar Pressure bar

.a~e~
n
....., and vertical surfaces of the
m knife fitting surface of the
(j
knife holder at the position
t:C
-< 200 mm from its each end,
Height
n measure the distances between
~ the knife fitting surface of b:I
-< the knife holder and the test
Knife holder
:H
Q bar; and consider the differ
'"
I...n
.p-. I--'
NI--'
~
-: ence between two distances to I
I--'
be the measured value. ...0
...0
I-"
 tp
Table 7. (Continued)
CJ'\
Unit! rom VI
.f.:'-I-'
NN
I
!--'
Measuring method Permissible \.D
No. Inspection item Illustration of measuring method \.D
deviation !--'

10 Difference of distances Place a test indicator on the 0.15

between central line of
left and right spindles
and left and right fixed
sliding surfaces(9).
left and right fixed sliding
surfaces, and consider the
difference of readings of the
test indicator at the lower-
most parts of the left and
right spindle to be the
measured value(8).

11 I Straight- 1 Hori- Put straightedges to the l 0.03 per

nesses zontal horizontal and the vertical I /T7I I 1000
of left surface surfaces of the fixed sliding
and right Left isurface; measure clearances
fixed with a feeler gauge; and
1
sliding
surfaces
( 9)
tical
consider the maximum value
of the clearances to be the I t=!I' I
0.03 per
1000
surface measured value.

'i::I
;:::0
0
Hori- Put straightedges to the
zontal- horizontal and the vertical ~
I
1
0.03 per
1000
-l surface surfaces of the fixed sliding
tTl
(')
-l
tTl
I Right surface; measure clearances
v with a feeler gauge; and
I
~
~~
t:d Ver- consider the maximum value I
0.03 per
'-< tical of the clearances to be the I t 1000
(')
I surface measured value.
~
,.(
~
@
-l
 Table 7 .. (Continued)
Unit: rom

Permissible
No. Inspection item Measuring method Illustration of measuring method
deviation

12 Parallelism of the left Place a preclslon level on a 0.04/m

fixed sliding surface(9) straightedge put on the left
with the right surface fixed sliding surface and
(in horizontal plane) then on the right one, and
consider the maximum differ-
ence of the readings to be
the measured value.

13 Difference of distances Place a test indicator on the 0.15

between central line left and right movable sliding
of left and right surfaces, and consider the
spindles and left and difference of readings at the
right movable sliding lowermost parts of the left
surfaces(lO) and right spindles to be the
measured value.

;g 14 I Straight- I Left Apply a straightedge to the 0.03 per

o 1000
r;1 nesses of left and right movable sliding
n left and surfaces, measure clearances
o
....::

t:O
right
movable
with a feeler gauge, and
consider the maximum value
~ sliding thereof to be the measured
(J
surfaces(lO) I Right value. 0 .. 03 per
o'"tl 1000
t;J::j

.-<; Q'\
;;;::: U1
~I-'
Q NW
::t i
--3 I-'
-.0
-.0
I-'
 14
B 6542-1991

Notes (5) On those lathes which do not require the accuracy of this item,
the inspection may be omitted.

(6) where a straightedge is shorter than the knife

measure by moving the of the
successively.

(7) Adjust the straightedge so that the readings of the test

indicator at both end points of measurement may coincide with
each other.

(8) In this measurement, take the position of the spindle with the
least deflection as the reference.

(9) The fixed sliding surface refers to the surface

principally subjected to loads of the knife holder and pressure
bar.

(10) The movable surface refers to the sliding surface for

adjustment of cutting angle.

Remarks: On veneer lathes without relevant functions, omit the

corresponding inspection items in Table 7.

7. Machining accuracy inspection methods

Machining accuracy inspection of veneer lathes shall be carried out in

accordance with Table 8.

PROTECTED BY COPYRIGHT
 Table 8. Machining accuracy inspection
Unit: mID

Measuring method Permissible

No. Inspection item Illustration of measuring method
deviation

1 I Accuracy of thickness Measure the thickness of a 0 .. 15

veneer(ll), after 10 rotations
or more of continuous cutting
has been processed, with a
pair of micrometer calipers,
per each rotation, at least at
3 positions of the center and
both ends, and consider the
c x x ~
minimum value, among the
values of the maximum differ-
x x"~
ence, in cutting direction on
each position, which have been
divided by each mean value, to
be the measured value.

2 IFinished state of cut Examine the smoothness on both

surface surfaces of the veneer by
touch and ascertain its
quality_

Note e 1
) Omit the portions cut by several revolutions at the beginning and end of
"ti
6
>-l
tTI
t1
>-3
tTl
U
O;l
~
t1
o
""0
O:i

~
0\
Ln
.p.1--"
Q N V1
:r: I •
~ I--"
\!)
\!)
I--"
 B 6542-1991
Edition 1

Japanese Text

Established by Minister of International Trade and Industry

Date of Establishment: 1963-07-01

Date of Revision: 1991-08-01

Date of Public Notice in Official Gazette: 1991-08-16

Investigated by: Japanese Industrial Standards Committee

Divisional Council on General Machinery

This English translation is published by:

Japanese Standards Association
1-24, Akasaka 4, Minato-ku,
Tokyo 107 Japan
© JSA, 1992

Printed in Tokyo by
Hohbunsha Co., Ltd.

PROTECTED BY COPYRIGHT