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Microbial Contamination of Processed Meat

OA Aiyegoro, Agricultural Research Council, Pretoria, South Africa


r 2014 Elsevier Ltd. All rights reserved.

Glossary Cocci Any bacterium that has a spherical shape.


Aerobic It means requiring air (oxygen). Gram-positive Bacteria that do not retain crystal violet dye
Anaerobic It means without air (oxygen). in the Gram staining protocol.
Bacilli Taxonomic class of Gram-positive, rod-shape Microbes A microscopic organism.
bacteria; can be obligate aerobes or facultative. Pathogenic microorganisms Microorganisms that can
Bacteriocins Proteinaceous toxins produced by bacteria to cause disease in other organisms or in humans, animals,
inhibit the growth of similar or closely related bacterial and plants.
strain(s). Virulence factors Molecules expressed and secreted by
Biocidal Chemical agent, such as a pesticide, that is pathogens (bacteria, viruses, fungi, and protozoa) that
capable of destroying living organisms. enable them to start an infection.

Introduction Microbial growth during storage is one of the main factors


affecting the quality of meat products leading to contamin-
Processed meat could be defined as any meat preserved by ation and spoilage and, hence, economic loss. Microbiological
smoking, curing, or salting, or with the addition of chemical criteria should take into account any organisms that are likely
preservatives; examples include bacon, salami, sausages, hot to be present in the meat product. The levels of tolerance ap-
dogs or processed deli, or luncheon meats. These meat prod- plied at the time of manufacture should be such that, even
ucts maintain at least one-half of their original meat integrity after allowing for predictable growth of these organisms,
after processing (i.e., the original meat qualities have reduced products should remain safe and wholesome till the end of
to one-half when a meat is processed into meat products); shelf life, provided they are stored under the appropriate
meat products are the most popular and one of the most conditions.
consumed and highly savored food products worldwide. The safety of foods of animal origin for human con-
Safe food supply is a challenge worldwide due to the sumption has become an essential component of public
presence of spoilage and pathogenic microorganisms, which health debates. Thus, microbiological ecology of meat prod-
has bewitched food processing and supply industries. ‘Mi- ucts will mainly depend on the environment, kind of meat and
crobial contamination of food accounts for approximately raw material, equipment, handling practices, processing,
2500 cases of illness and approximately US$200 million in packaging, and storage temperature.
monetary loss in the United States annually.’ In spite of Traditionally, control of microorganisms in food has been
modern innovations in harvest hygiene and food production demonstrated by microbiological testing of samples at various
techniques, the safety of commercially processed meat prod- stages of production, including the final product. The potential
ucts is a major area of concern. for growth and/or toxin production of residual microbial
The absence of centralized harvest facilities and the small population in finished products depends on the type of or-
volume of retail business (i.e., the retail venture is usually a ganisms present and their ability to grow to a level of concern
small market), prohibitive capital costs on mechanized infra- under the storage conditions applied during the product shelf
structure, and recurring expenditures have been the hurdles for life.
hygienic processing of meat.
Reduction of initial bacterial load in meat is of prime im-
portance in an attempt to improve the shelf life of products. Sources of Microbial Contaminants in Meat Products
Shelf life of meat products depends on several factors – the
most important of which is the microbiological quality. Sev- Meat products can be contaminated with microorganisms from
eral studies have indicated that consumption of meat and meat handlers who carry pathogenic microorganisms during
meat products has been associated with incidence of outbreaks the processes of manufacturing, packing, and marketing. One
of foodborne illnesses. Foodborne pathogens are the leading of the major risks of food contamination originates from the
causes of illness and death in developing countries costing working practices of food handlers and disease-causing micro-
billions of dollars in medicare and social costs. Foodborne organisms present in or on the food handler's body that
disease and microbial spoilage of food results from the failure are subsequently transported from the food handler to the
or inability to control microorganisms at one or more stages of food during the handling process. Personal hygiene is very
the food chain from raw material to consumption of the final important in food processing because a major source of con-
product. The implications of situations that result in food tamination leading to food poisoning caused by Staphylococcus
poisoning outbreaks or food spoilage can be severe for food aureus is human. Poor personal hygiene practices, such as neg-
producers, retailers, consumers, and regulatory authorities. ligence to wash hands after visiting the bathroom may result in

Encyclopedia of Meat Sciences, Volume 2 doi:10.1016/B978-0-12-384731-7.00249-X 289


290 Microbial Contamination | Microbial Contamination of Processed Meat

up to 107 CFU (colony-forming units) ml 1 pathogens under intoxications. Staphylococcal food poisoning, together with
the fingernails of food handlers. Spice, which has an important toxic shock syndrome toxin-1 are responsible for toxic shock
role in meat products, can be contaminated with bacteria, syndrome and staphylococcal scarlet fever. Studies have shown
molds, and yeasts. Microbial load of spice depends on its var- that augmentation of the additives, onion garlic meal, pepper,
iety, processing method, granule size, and moisture content. and E vitamin can decrease the microbial agents in meat
Minced meat and spice mix have been identified as the primary products.
contamination sources in sausage manufacturing. The most Other contamination bacteria in processed meat products
probable reason for minced meat having high microbial load is include Salmonella, Bacillus, Clostridium, Escherichia, Campylo-
the poor hygienic quality of raw meat. Microbial quality of raw bacter, Acinetobacter, Aeromonas, Enterococcus, Moraxella, and
meat and nonmeat ingredients affects the quality of final Psychrobacter. Some of the pathogenic bacteria, such as Sal-
products. The hygienic condition and level of sophistication of monella, can be found in fermented meat products because
the harvesting and processing equipment are also contributory this organism can tolerate or adapt to a wide variety of en-
sources of contamination in processed meat products. Studies vironmental stresses during meat fermentation. Food poi-
have revealed that contamination of meat with microbes de- soning outbreaks caused by the consumption of fermented
creased with increased sophistication of harvest facilities. Also, meat products contaminated with Salmonella, such as Sal-
the incidence of various foodborne pathogens in processed monella typhimurium DT 124 and S. typhimurium PT 193, in
meat may be different in different parts of carcasses from which salami have been reported. Although these pathogenic bac-
the processed meat is obtained; for instance, studies have teria can be destroyed during cooking by heat treatment,
shown that thigh muscles were highly prone to contamination some consumers prefer to consume raw or medium-cooked
compared to the breast muscle, irrespective of the processing products.
conditions.

Intervention against Microbial Contaminants of


Some Microbial Contaminants of Processed Meat
Processed Meat
Many groups of microorganisms potentially contribute to
Most microbial vegetative cells and toxic products are sensitive
meat spoilage under appropriate conditions. This makes the
to heat treatment and can easily be inactivated by cooking.
microbial ecology of spoiled meat products very complex, and
Therefore, postcooking recontamination during packaging is
thus the spoilage is very difficult to prevent. Many studies have
the main concern. Postpackage decontamination methods
determined the presence of foodborne pathogens in meat
such as in-package thermal pasteurization and irradiation, and
products, such as Listeria monocytogenes, S. aureus, Escherichia
formulating meat products with antimicrobial additives are
coli, Clostridium perfringens, and Samonella spp.
common approaches to control microbial contaminants in
Listeria monocytogenes is a Gram-positive, nonspore form-
processed meat. Therefore, it is to the manufacturer's advan-
ing, highly mobile, rod-type, facultative anaerobic bacterium.
tage to take measures for reducing contamination in food.
It can grow in a wide range of temperature conditions and pH
range. The organism can tolerate salt and nitrite, and is
widely spread in the environment. The Centers for Disease
Irradiation
Control and Prevention reported that a multistate outbreak
between 1998 and 1999, which caused 101 cases and 21 Ionizing radiation is a process in which products are exposed
deaths, was linked to the contamination by L. monocytogenes to radiant energy. Ionizing radiation includes gamma rays,
in frankfurters and deli meats. In 2000, a multistate outbreak electron beams, and X-rays. E-beam irradiation was reported
involving deli turkey meat resulted in 29 cases, 4 deaths, and to be more effective than gamma-ray irradiation in decreasing
3 miscarriages or stillbirths. The recall of 26 million pounds Bacillus cereus and E. coli O157:H7, but not for L. mono-
of meat products in 2002 indicates the economic con- cytogenes. In cooked pork chops and hams inoculated with L.
sequences of contamination with L. monocytogenes. The U.S. monocytogenes, low-dose (0.75–0.90 kGy) irradiation reduced
Department of Agriculture (USDA) has thus established a L. monocytogenes by 42 log. Irradiation treatments were sig-
‘zero tolerance’ policy for L. monocytogenes in meat products. nificantly more lethal under aerobic packaging than in either
Therefore, it is important to prevent contamination in meat vacuum or modified atmosphere packaging conditions. One
products. concern about using modified atmosphere packaging in ir-
Staphylococcus aureus is one of the most common agents in radiated meat or poultry is that pathogens may grow and/or
bacterial food poisoning outbreaks; it is also a major causative produce toxins because of low competing organisms. This is
pathogen of clinical or subclinical mastitis of dairy domestic of even greater concern if spoilage is suppressed and does not
ruminants. Poultry, meat and egg products as well as milk and provide the usual warning signals. Temperature effects must
milk products have been reported as common foods that may be carefully considered because reduced irradiation tem-
cause staphylococcal food poisoning. Staphylococcus aureus is peratures result in fewer adverse changes in the sensorial
one of the commonest etiological agents of bacterial diseases properties of meat and poultry products. However, low
worldwide due to its ability to produce a broad range of temperature conditions require greater radiation doses to
exotoxins and other virulence factors. Among them, the inactivate the foodborne pathogens. The irradiation dose rate
staphylococcal enterotoxins produced by some S. aureus is another factor because, at low dose rates, microbial en-
strains are the main cause of most widespread foodborne zymes may have more time to repair damage to cells,
Microbial Contamination | Microbial Contamination of Processed Meat 291

resulting in higher resistance. Generalization of the effects of bark extract was used as an antimicrobial on the ground beef
irradiation can be misleading because the effectiveness of after 9 days of refrigerated storage. These results suggest that
irradiation is affected by irradiation conditions and product natural plant extracts have a potential to be used with other
compositions. preservation methods to reduce pathogens in processed meat.

In-Package Thermal Pasteurization


Food Preservatives
Effects of surface pasteurization temperatures on the survival
Chemical antimicrobials: The salt of lactate (SL) is frequently of L. monocytogenes in low-fat turkey bologna showed that all
used as an antimicrobial in meat products due to its beneficial the L. monocytogenes cells were destroyed after exposure to an
properties to meat quality when applied at appropriate con- 85 1C water bath for 10 s (46-log reduction), but viable cells
centrations. The addition of lactate to food products with were detected at up to 10 min of heating at 61 1C (o6-log
neutral pH offers good prospects for prolongation of shelf life. reduction). The effectiveness of in-package pasteurization in
In general, Gram-positive bacteria were more sensitive toward inactivating pathogenic organisms depended upon package
lactate than Gram-negative bacteria under optimum growth size and the roughness of the product surface. The strains of
conditions (pH 6.5, 20 1C). The combined application of bacteria also influence the effectiveness of thermal pasteur-
lactate and diacetate resulting in a synergistic inhibitory effect ization. Cells grown at 42.8 1C before heat treatment were
on the growth of pathogenic organisms in meat products has more thermotolerant than those grown at 37 1C. Heating at
been reported to be very effective. A chemically synthesized slowly increasing temperatures (0.7 1C min 1) enhanced the
short-chain peptide composed of 6 leucine and 8 lysine resi- thermotolerance of L. monocytogenes, and starvation in phos-
dues was shown to be biocidal against several foodborne or- phate-buffered saline pH 7 for 6 h at 30 1C increased the heat
ganisms, including L. monocytogenes suspended in phosphate resistance of the organism in broth.
buffer at concentrations 5–50 mg ml 1. Peptide concentrations
of 100 mg ml 1 inhibited aerobic and anaerobic microorgan-
isms present in meat exudate. Sodium hypochlorite, quater- High-Pressure Processing
nary ammonium compound, and peroxyacetic acid used as
sanitizers in meat processing plants were effective in elimin- High-pressure processing (HPP) is a novel, nonthermal
ating L. monocytogenes. method of food processing where food is subjected to elevated
Lactobacilli, probiotic bacteria, and bacteriocins: Biopreservation pressures with or without addition of heat. HPP can inactivate
with various strains of lactic acid bacteria is a suitable alternative microorganisms without significant changes in texture, color,
to chemical preservatives. The antimicrobial activity of a bac- or nutritional value of food. HPP is not only a powerful tool to
teriocin-producing Lactobacillus plantarum MCS strain against control pathogenic organisms but also is effective on spores
L. monocytogenes was observed in naturally and artificially con- and viruses. The decontamination efficacy of HPP also de-
taminated salami, all showing strong antimicrobial effects. pends on many other factors, such as level of pressure, treat-
Thus, the application of Lactobacillus, Pediococcus, or enterococci ment temperature, exposure time, pH, water activity, and food
bacteria in starter cultures may provide an additional hurdle composition. Many studies have shown that the effectiveness
against pathogens in fermented meat products. Lactic acid of HPP was slightly reduced at room temperature compared
bacteria can also be used to inhibit the growth of bacterial with refrigerated temperature. Also, the presence of oil reduced
contaminants in nonfermented products. Addition of Lacto- the effectiveness of high pressure in killing L. monocytogenes
bacillus sakei Lb 706 prevented the growth of L. monocytogenes and cell morphology also had an effect on HPP, with bacilli
pasteurized minced meat and comminuted cured raw pork being more sensitive to pressurization than cocci. When HPP
during the first few days after production. The L. sakei strain was combined with antimicrobials, like bacteriocins, death
applied to cooked products at a concentration of 105– rate increased because of sublethal injuries to living cells.
106 CFU g 1 immediately before slicing and vacuum packaging
inhibited the growth of a cocktail of 3 rifampicin-resistant
Combination Therapy Technology
mutant L. monocytogenes strains both at 8 1C and 4 1C. Bacter-
iocins are ribosomally synthesized polypeptides produced by The concept of combination therapy technology is based on
bacteria with an ability to kill or inhibit the growth of similar the application of combined preservative factors to achieve
bacterial strain(s). Nisin is the most commercially important microbiological safety and stability of foods. The most im-
bacteriocin due to its relatively long history of safe use. It is portant hurdles used in food preservation are temperature,
currently recognized as a safe food preservative in approxi- water activity, acidity, redox potential, antimicrobials, and
mately 50 countries. competitive microorganisms. A synergistic effect could be
Plant extracts: Plant extracts, due to their antioxidant and achieved if the hurdles hit at the same time at different targets
antimicrobial activities, have a broad spectrum of anti- that disturb the homeostasis of the microorganisms present in
microbial activity against many genera of bacteria and fungi. It foods. For meat products, the most frequently applied hurdles
has been reported that eugenol (clove extract) and pimento include thermal processing, vacuum packaging, refrigerated
extract significantly inhibit the growth of Aeromonas hydrophila storage, and nitrite. However, these hurdles seem insufficient
and L. monocytogenes inoculated in cooked beef slices. The for L. monocytogenes due to its ubiquitous nature, ability to
numbers of E. coli O157:H7, L. monocytogenes, and S. typhi- grow at refrigerated temperature and anaerobic condition, and
murium in treated raw ground beef declined when 1% pine resistance to salt and nitrite.
292 Microbial Contamination | Microbial Contamination of Processed Meat

Microbial Contamination Intervention and Processed confirmed that coliform bacteria, fecal coliform bacteria, E.
Meat Quality coli, total Enterococcus spp. and aerobic plate count are the
most important indicator organisms that are most commonly
Although interventions are very effective in controlling food- used to ensure food safety. In some instances, enumeration of
borne pathogens in meat, it generates free radicals that can cause yeast performed on samples taken during processing in small
lipid peroxidation and other chemical changes, which influence businesses to verify good manufacturing practices is also good.
the quality of processed meat. Irradiated meat products can This verification through monitoring was found to be an at-
develop a characteristic odor described as ‘bloody sweet’ or tractive alternative to the examination of end products.
‘barbecued corn-like.’ Sensory analysis indicated that sulfur odor To ensure the microbiological quality of final products, raw
increased as irradiation dose increased. In addition to sulfur meat and ingredients must be inspected before entering the
compounds, irradiation dramatically increased other volatiles in processing plant. Certified suppliers must be selected. Strong
the meat products. Irradiation can induce a variety of color criteria for hygienic quality of raw meat must be set for sup-
changes depending on irradiation dose, animal species, muscle pliers. After receiving raw meat and ingredients, they must be
type, pH, and reducing potential of meat and packaging type. stored in appropriate conditions until use. Effective cleaning
The color change induced by irradiation is associated with car- and sanitation programs must be performed in processing
bon monoxide production during irradiation, which is correl- plants. Personnel should follow the standard hygienic pro-
ated with increased redness of irradiated meat. They cedures and health conditions of personnel must be moni-
characterized the pigment that causes pinkness in irradiated tored regularly, and finally, appropriate time and temperature
turkey meat as carbon monoxide-myoglobin (CO-Mb). Irradi- settings for meat processing should be selected.
ation is also reported to cause the oxidation of amino acids by
generating high yields of side-chain hydroperoxides that relates
to the oxidation of proteins and lipids.
Injection of SL to cooked, vacuum-packaged beef top rounds See also: Biofilm Formation. Conversion of Muscle to Meat:
resulted in higher cooking yields and darker, redder color with Rigor Mortis, Cold, and Rigor Shortening. Environmental
less gray surface area. Flavor notes associated with fresh beef Contaminants. Foreign Bodies. Growth of Meat Animals:
were also enhanced by the addition of SL, and flavor deterior- Muscle. Meat, Animal, Poultry and Fish Production and
ation during storage was minimized. In Chinese-style sausage, Management: Antibiotic Growth Promotants; Disease Control and
the addition of 3% SL resulted in better quality regarding phy- Specific Pathogen Free Pig Production; Exotic and other Species;
sicochemical characteristics. Research reports have shown that SL Meat Production in Organic Farming; Poultry; Red Meat Animals.
added to fresh pork sausage did not affect the internal lean color Meat-Borne Hazards, Concepts and Methods for Mitigating
but resulted in more rapid surface discoloration, and that 2% Risks Related to. Microbial Contamination: Decontamination of
potassium lactate had no effect on quality and sensory properties Fresh Meat; Decontamination of Processed Meat; Microbial
of low-fat pork sausage or lean color during refrigerated aerobic Contamination of Fresh Meat. Microbiological Analysis: DNA
storage. Adding 2% SL to turkey breast rolls resulted in lower Methods; Indicator Organisms in Meat; Standard Methods.
color values, but increased hardness, springiness, cohesiveness, Microbiological Safety of Meat: Aeromonas spp.; Bacillus
chewiness, and resilience of turkey breast rolls. Including 3.3% cereus; Clostridium perfringens; Emerging Pathogens; Listeria
commercial SL in frankfurter formulation did not affect textural monocytogenes; Pathogenic Escherichia coli; Prions; Salmonella
profile of sausage. Addition of potassium sorbate up to 0.1% or spp.; Staphylococcus aureus; Thermotolerant Campylobacter;
sodium benzoate up to 0.1% in product formulation had no Viruses; Yeasts and Molds; Yersinia enterocolitica.
effects on the texture of products. These results suggest that the Microorganisms and Resistance to Antibiotics, the Ubiquity
effect of SL on the quality of products depends on SL level and of: Antibiotic Resistance by Microorganisms. Modeling in Meat
product types. A high concentration of sodium diacetate (SDA) Science: Meat Quality; Microbiology; Refrigeration. Nutrition of
has a negative effect on flavor of ham products. However, at Meat Animals: Pigs; Poultry; Ruminants. Residues in Meat and
lower levels (0.1%), SDA does not influence the quality of meat Meat Products: Feed and Drug Residues; Residues Associated
products. The addition of potassium benzoate greatly increased with Meat Production. Species of Meat Animals: Cattle; Finfish;
the content of benzene in the volatiles of irradiated RTE turkey Game and Exotic Animals; Pigs; Poultry; Sheep and Goats; Shellfish
ham and breast rolls, suggesting that benzoate salt is not a good
antimicrobial to be used in products for irradiation. HPP causes
minimal changes in ‘fresh’ characteristics of foods because it can
be conducted at ambient or refrigerated temperatures. However, Further Reading
there is no doubt that HPP causes quality changes of meat. Some
of the changes such as color and lipid oxidation are detrimental, Ahn, D.U., Lee, E.J., 2004. Mechanisms and prevention of off-odor production and
color changes in irradiated meat. American Chemical Society Symposium Series
whereas other changes such as pressure tenderization and pres-
875, 43–76.
sure-assisted gelation are beneficial. Ahn, J., Grun, I.U., Mustapha, A., 2004. Antimicrobial and antioxidant activities of
natural extracts in vitro and in ground beef. Journal of Food Protection 67,
148–155.
Conclusion Cegielska-Radziejewska, R., Pikul, J., 2004. Sodium lactate addition on the quality
and shelf life of refrigerated sliced poultry sausage packaged in air or nitrogen
atmosphere. Journal of Food Protection 67, 601–606.
Microbial contamination can occur and can be reduced at Centers for Disease Control and Prevention (CDC), 2002. Multistate outbreak of
different stages of processing of meat. Experiments have listeriosis − United States. Morbidity and Mortality Weekly Report 51, 950–951.
Microbial Contamination | Microbial Contamination of Processed Meat 293

Chen, H., Hoover, D.G., 2003. Bacteriocins and their food applications. Ross, A.I., Griffiths, M.W., Mittal, G.S., Deeth, H.C., 2003. Combining non-thermal
Comprehensive Reviews in Food Science and Food Safety 2, 82–100. technologies to control foodborne microorganisms. International Journal of Food
European Food Safety Authority (EFSA), 2006. Opinion of the Scientific Panel on Microbiology 89, 125–138.
food additives, flavourings, processing aids and materials in contact with food Stekelenburg, F.K., 2003. Enhanced inhibition of Listeria monocytogenes in
(AFC) on a request from the Commission related to 2-isopropyl thioxanthone Frankfurter sausage by the addition of potassium lactate and sodium diacetate
(ITX) and 2-ethylhexyl-4-dimethylaminobenzoate (EHDAB) in food contact mixtures. Food Microbiology 20, 133–137.
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Jacobsen, T., Budde, B.B., Koch, A.G., 2003. Application of Leuconostoc carnosum contamination in ready-to-eat meat products. Comprehensive Reviews in Food
for bio-preservation of cooked meat products. Journal of Applied Microbiology Science and Food Safety 4, 34–42.
95, 242–249. Zhu, M.J., Mendonca, A., Ismail, H.A., et al., 2005. Impact of antimicrobial
Jay, J.M., Loessner, M.J., Golden, D.A., 2005. Modern Food Microbiology, fifth ed. ingredients and irradiation on the survival of Listeria monocytogenes and quality
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Lunden, J.M., Autio, T.J., Sjoberg, A.M., Korkeala, H.J., 2003. Persistent and non-
persistent Listeria monocytogenes contamination in meat and poultry processing
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Murphy, R.Y., Duncan, L.K., Driscoll, K.H., Marcy, J.A., Beard, B.L., 2003b. Thermal Relevant Website
inactivation of Listeria monocytogenes on ready-to-eat turkey breast meat
products during post-cook in-package pasteurization with hot water. Journal of ftp://ftp.cordis.europa.eu/pub/fp7/kbbe/docs/traditional-foods.pdf
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