184030-DNM-0900MB-0WZZ003-01 - Rev2 A Surface Preparation and Painting Procedure

RABIGH III Document number : 184030-DNM-0900MB-0WZZ003-01-A
PROJECT N°: 184030
PROCEDURE FOR SURFACE Rev:2 Date:08/12/2019

PREPERATION AND PAINTING
Order Number:19000-516-HD-501
PROCEDURE FOR SURFACE PREPERATION AND

PAINTING
2 08/12/19 Third revision NMS NMC RP
1 20/11/19 Second revision PMA NMC RP
0 03/09/19 First révision NMS NMC RP
REV DATE DESCRIPTION PREPARED CHECKED APPROVED
1 rue Giovanni Batista Pirelli – Bat A – 94417 Saint-

Maurice Cedex – France
www.sidem-desalination.com
THIS DOCUMENT IS THE PROPERTY OF SIDEM. IT CANNOT BE USED, REPRODUCED,TRANSMITTED AND/OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION OF SIDEM
PROJECT N°: 184030
PROCEDURE FOR SURFACE Rev: 2 Date: 08/12/2019

Status: N/A POI:IFA
Order Number: 19000-516-HD-501 Page 2 of 44
REVISION LOG
Rev. Revised Revised

Description
No. Date Page
0 03/09/2019 All First Revision
1 20/11/2019 Table 1 & 2 BWT, BWWT paint system incorporated
2 08/12/2019 Table 2 A paint system incorporated for Coagulation tank

Platform, Handrails and Ladders.
PROJECT N°: 184030
PROCEDURE FOR SURFACE Rev: 2 Date: 08/12/2019

Status: N/A POI:IFA
Order Number: 19000-516-HD-501 Page 3 of 44
Table of Contents
1. Procedures for SURFACE PREPERATION & PAINTING .............................................................4

Procedure No:
DANEM ENGINEERING WORKS FZE DEOG/J342/SP/001
DUBAI – UAE Revision : 2
Procedure for Surface Preparation & Painting Date : 08-12-2019
PROCEDURE FOR
SURFACE
PREPARATION &
PAINTING
2 08/12/2019 Nikhil MS Nidhish MC Rajesh K Pillai

1 20/11/2019 Pranav M Nidhish MC Rajesh K Pillai
0 03/09/2019 Nikhil MS Nidhish MC Rajesh K Pillai
Prepared Checked Approved
Rev. Date
QA/QC Engr Sr. QA/QC Engr QA/QC Manager
Procedure No:
TABLE OF CONTENT
SL NO. DESCRIPTION PAGE NO

1 PURPOSE 3
2 SCOPE 3
3 ROLE & RESPONSIBILITY 3
4 DIFINITIONS 3
5 REFERENCES 4
6 PAINT SYSTEM 4
7 WEATHER CONDITION 4
8 SURFACE PREPARATION 4
9 APPLICATION 5
10 USE OF THINNER 6
11 REPAIR 6
12 TIME BETWEEN COATS 7
13 QUALITY CONTROL 7
14 DOCUMENTATION 7
15 COLOUR SCHEME 8
16 TECHNICAL DATA SHEET 8
17 INSPECTION AND TESTING 8
18 INSPECTION INSTRUMENTS 8
19 ATTACHMENTS 8
20 TABLES 9
Procedure No:
1. PURPOSE
The materials and procedures specified herein are provided to protect the fabricated items from
corrosion. And to define a method to ensure that surface preparation and painting is carried out
under controlled conditions and to meet the painting specification.
2. SCOPE
This Procedure covers the painting requirements to apply to the components of the Atmospheric
tank to be installed in the Rabigh III project
3. ROLE & RESPONSIBILITY
Vendor (Danem/Sidem):
 Shall perform surface preparation, priming, and finish painting of the following items
including all attachments thereto in accordance with the painting systems of this
Specification or their standard paint specification provided the total paint system has a
minimum corrosion resistance.
 Shall submit the Manufacturer’s periodic report, technical problems raised by them to the
contractor up on request.
 Shall be responsible for the Quality control activities and is
 Responsible to provide the required reports for the painting application and get it signed
by all parties.
Paint Manufacturer:
 The manufacturer’s technical representative shall submit a periodic report to vendor

confirming that painting is being carried out in accordance with their instructions.
 Quality of workmanship is acceptable to them.
 This report will also cover analysis of technical problems (if any).
 The manufacturer shall also transmit to the vendor copies of all technical correspondence
addressed to the applicator.
Applicator:
 Shall be responsible for the Supply and application of all paint materials, labor,
supervision, coating equipment, inspection tools and each and every item of expense
necessary for complete application of the paint system.
 Full protection from abrasives and paints to items which shall not be painted.
 Appropriate arrangements for technical services of the manufacturer before and during
planning and application of the paint systems.
 Obtaining latest application and maintaining the same for use by all the parties.
 Providing qualified painting inspectors and testing tools for carrying out specified
inspection and quality control measures.
4. DEFINITIONS
COAT — One full layer of a material applied to its specified thickness.
DFT MEASUREMENT — The average value of three readings recorded by the use of a properly
calibrated dry film thickness gauge.
DRY FILM THICKNESS (DFT) — The thickness of the dry film of the coating. In the absence of a
specified range, the value stated shall mean the minimum dry film thickness at all locations of the
coated surfaces.
STORAGE TANK – Includes the items specified in table-1.
STRUCTURAL STEEL - Carbon steel structural members such as columns, beams, plate works
and all items which are not specified to be galvanized per Specification.
Procedure No:
5. REFERENCES
Project Spec: RAB03-SPE-EPCC-ZZZ-253-0001
American Society For Testing And Materials (ASTM)
ASTM D4541 Pull-Off Strength of Coatings Using Portable Adhesion Testers
ASTM D5162 Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic
Substrates
ASTM D3359-87 Standard Test Methods for Measuring Adhesion by Tape Test
ASTM D4285 Std test method for indicating oil or water in compressed air.
ASTM A380 Std practice for cleaning, descaling and passivation of SS parts.
Steel Structures Painting Council (SSPC)
SSPC SP- 1 Solvent Cleaning
SSPC PA-1 Shop, Field and Maintenance Painting
SSPC PA-2 Measurement of Dry Paint Thickness with Magnetic Gages
International Organization for Standardization (ISO)
ISO 8501 Preparation of steel substrates before application of paints and related products
ISO 8502 Test for assessment of surface cleanliness
ISO 8503 Preparation of steel substrates before application of pints and related products-
surface roughness characteristics of blast cleaned substrates.
ISO 8504 Preparation of steel substrates before application of paints and related products-
Surface preparation methods.
ISO 11124 Specifications for metallic blast cleaning abrasives.
ISO 2808 Determination of Dry Film Thickness
ISO 4624 Paints and Varnishes – Pull off test for adhesion.
6. PAINT SYSTEM
Paint system shall be used as per Table-2 below. Refer attached Technical Specification sheet for
Paint System Information & Paint Product Information.
7. WEATHER CONDITION
Surface preparation or Painting activities shall not be carried out if the relative humidity exceeds
85%, or if the substrate temperature is less than 3ºC above Dew Point Temperature, or if the
substrate temperature is below 5ºC or above 35ºC, or if there is blowing sand or dust, or if there is
visible condensation on the substrate, or if there is a possibility that the weather will change within
2 hours, or if the temperature exceeds the temperature limits as per the paint material data sheet.
8. SURFACE PREPARATION
Surface De greasing & Washing
Dust, dirt and debris shall be removed from the substrate surfaces by high pressure fresh water
washing. Where necessary, stubborn deposits shall be removed by scrubbing with stiff plastic
brushes. The water wash shall continue until all water soluble salts are removed from the surfaces.
Surface contaminants such as oil, grease, hydrocarbons etc. shall be removed by a water based
biodegradable cleaner in accordance with the application data.
The degreased surfaces shall be further washed with fresh water to remove all traces of the
cleaner chemicals.
The surfaces shall be allowed to thoroughly dry before proceeding with any further coating work.
All bolt holes shall be solvent-cleaned prior to blast cleaning.
Pre Blast Cleaning

Welded areas shall be cleaned and ground as needed to remove sharp rough areas. Weld
reinforcement removal is not required, as long as the reinforcement has rounded edges. Sharp
edges, fillets, corners, and weld seams shall be smoothed to a minimum of 2 mm radius. All bolt
Procedure No:
holes shall be drilled and ground prior to blast cleaning.

Special attention shall be given to all weld areas for removal of burrs, weld spatter, weld flux,
slivers indentations, protrusions and other foreign matter to be removed by grinding prior to
abrasive blast cleaning. If grinding is to be carried out after blast cleaning, the ground surface shall
be re-blast cleaned to restore the specified profile.
Supports for items to be blast cleaned shall have a configuration such that the contact points are
as small as possible to limit surface area covered.
Random salt contamination tests shall be carried out to verify the need or otherwise for solvent
detergent washing (or alternative method) prior to abrasive blast cleaning. The frequency and
nature of these checks shall be sufficient to ensure the surface cleanliness of the substrate.
Any oil, grease or other contaminants on the working surface shall be removed by solvent cleaning
in accordance with SSPC-SP 1 “Solvent Cleaning”.
All welds shall be inspected and if necessary repaired prior to final blast cleaning.
Blasting
The blasting shall be done according to NACE No.1/SSPC-SP5/SA3, NACE No.2/SSPC-SP10/SA
2½ or the respective Technical Specification / Customer Requirements.
The nozzle pressure to be checked by using a Hypodermic Needle Pressure Gauge.
The compressed air to be checked for any contaminations like oil, moisture, etc by using the
Blotter Test at least once at the beginning of each shift.
Applicable surface cleanliness achieved shall be checked with appropriate comparator and shall
be recorded.
Surface profile (also called anchor pattern) shall be between 50µm to 75µm The roughness shall
be measured on 1 Sq. Meter at the beginning of abrasive blast cleaned operation, repeating the
measurement for each Sq.Meters or equipment fraction, and always when abrasive material is
changed or replaced.
Required surface profile achieved shall be measured and recorded by using replica tape (TESTEX
Tape) and thickness gauge or surface profile gauge.
Verify the level of dust contamination at the same frequency as surface profile measurements in
accordance with ISO 8502-3. The Cleanliness rating shall be 3 or better.
Blasted Surface shall be visually inspected for any contaminants before starting painting.
Any dust and loose residues shall be removed from prepared surfaces by brushing, blowing off
with clean dry air, vacuum cleaning, or other methods agreed upon. Dust level shall be maximum 3
in size and 2 in quantity as per ISO 8502-3.
Any visible rust that forms on the surface of the steel after blast cleaning shall be removed by re-
cleaning the rusted areas to meet the required standard before coating.
Soluble salt test shall be carried out after blasting on accordance to ISO 8502-6 & 9, The
maximum allowable level of contamination shall be 30mg/m2.
Painting shall commence within 4 hours of blasting.
9. APPLICATION
For CS Non Galvanized Surface
Paint shall be applied to dry, clean, prepared surfaces under favorable conditions. Pigmented and
catalyzed materials shall be thoroughly mixed before being applied. In order to assure compatibility
of the subsequent layers of coating of each system, paint used shall be from the same
manufacturer unless otherwise specified in the coating specification.
Prior to application of each coat, all welds inside and outside, corners, behind angles, edges of
beams, rat holes, notches, backsides of pipe and stiffener flanges, lightening holes, bolts, nuts and
any areas not fully reachable by spray shall be pre-coated by brush (stripe-coated) to ensure that
these areas have the minimum film thickness specified for each coat and for the completed system
and to ensure continuity of the coating. All coatings shall be uniformly applied without runs, sags,
solvent blisters, dry spray or other blemishes. All blemishes and other irregularities shall be
repaired or completely removed and recoated. Special attention shall be paid to crevices, corners,
edges, weld lines, bolt heads, nuts, and small brackets, to apply the specified minimum dry film
thickness by brush application if spray will not completely cover all surfaces.
Procedure No:
Surfaces that will be inaccessible after assembly, including the surfaces of lap joint flanges, nozzle
necks, lap joint stub ends, lap rings, bolt holes and some welded joints, shall receive the complete
painting system before being assembled. Contact surfaces of bolted connections are to be primed
only. Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying
intermediate and finish coats within the time period recommended by the paint manufacturer.
Verify by spot checking the wet film thickness (WFT) during the course of the paint application to
ensure that the film thickness is being maintained. Adhesion qualification test plates shall be
prepared at the same time and under the same conditions as the production coating work. The
thickness of the applied layer must be between 80% and 120% of the nominal thickness. For
minimum thickness 80% of NDFT is acceptable provided that maximum 20% of the measures is
less than 100% of NDFT. For maximum thickness 3 times the NDFT or as per the paint
manufacturer recommendation whichever is less.
10. USE OF THINNER

Thinner shall be used as per the manufacturer recommendation (if required).
11. REPAIR
Before application of any further coat of material, all damage to previous coats shall be repaired.
Adhesion qualification tests shall be mandatory and shall be performed to determine the
compatibility for each repair method.
Surface preparation shall wherever possible be carried out by dry blast cleaning. If dry blast
cleaning is not specified or not feasible, then manual (power tool or hand tool) cleaning shall be
performed.
Surface Preparation
For Small Areas (Approximately 2 – 3”)
Clean the rough paint surface area and additional one inch around the rectified area by mechanical
means, using the wire brush or emery papers etc. Remove the dust particles from the equipment
using suitable means. Ensure that the surface is uniform after cleaning.
Other Areas (above 2 – 3”)

Clean the rough paint surface area and additional one inch around the rectified area by spot
blasting.
Ensure the surface roughness on bare metal is achieved.
Coating:
As per the painting specification apply one coat of barrier primer at cleaned surface by a suitable
method.
Allow curing as per paint manufacturer specification.
Apply Mid coat with a curing interval of each coat as per the paint manufacturer specification.
Finally apply the Topcoat
Manual cleaning shall be performed using hand wire brushes, or mechanically operated tools
(grinders, chippers or wire brush) in accordance with ISO 8504-3. The surface shall be left roughly
abraded and a burnished surface is not acceptable.
If the surface being prepared lies adjacent to a sound coated surface which is not to be repaired,
the surface preparation shall overlap the coated surface by at least 25 mm. The remainder of
existing coated surface shall be properly protected with shields or screens to prevent any possible
damage to the coating.
Inorganic zinc primer shall not overlap adjacent intermediate and finish coats.
Procedure No:
Areas with inadequate coating thickness shall be thoroughly cleaned and, if necessary, abraded,
and additional compatible coats applied until they meet this Specification. These additional coats
shall blend in with the final coating on adjoining areas. Color match shall be achieved.
Coating Damage not Exposing Substrate Surface

Surfaces to be over coated which become contaminated or damaged shall be cleaned by solvent
cleaning and/or lightly brush blasted ensuring that the surface is free of all contaminations prior to
applying the following coats. After cleaning, any residual contaminants shall be removed by dry
compressed air and wiped by hand with clean, dry rags. The coating around the damaged area
shall be chamfered, using an approved method, to ensure continuity of the patch coating. The full
coating system shall then be reapplied strictly in accordance with the Specification.
Coating Damage Exposing Substrate Surface

The damaged area shall be re-cleaned as originally specified for that item and the full coating
system reapplied in accordance with the painting system. The re-cleaning shall carry over onto
tightly adhering surrounding coating for not less than 25 mm all around and the edges.
Repair of Zinc Silicate Primer

Damaged surfaces of zinc silicate primer shall be cleaned to remove all loose materials and blast
cleaned with a portable vacuum blast cleaning unit. Where the maximum operating temperature is
below 120°C, the surface shall be coated with one coat of the zinc rich epoxy. Where the
maximum operating temperature is greater than 120°C, the surface shall be coated with one coat
of inorganic zinc silicate. If blast cleaning is not practical, power tool cleaning may be used.
Repair of Fully Cured Epoxy Coating

In case of repairing damage to fully cured epoxy coatings and/or painting of a fully cured and aged
epoxy coating, the coating work shall only be carried out after the surface of the fully cured epoxy
to be coated has been suitably abraded to provide an adequate tooth for the coating to be applied.
12. TIME BETWEEN COATS

Inter-coat intervals shall be followed as per the paint manufacturer recommendation (Specified in
the paint data sheet)
13. QUALITY CONTROL
Quality control representative shall have a current certificate of Qualification to the NACE
International Coating Inspector Training, FROSIO or an equally approved qualification. Painting
personnel involved in this project shall be familiar with the requirements of this specification and
with the Nominated Coating suppliers recommended procedures.
14. DOCUMENTATION.
Prior to final acceptance of the paint work, an inspection shall be made along with the client and
company representative and they shall sign the inspection report. The report shall consist, as a
minimum, of the following:
 Names of the CONTRACTOR and the responsible personnel.
 Dates when work was carried out.
 Equipment and techniques used.
 Materials used and the batch certificates.
 Type and calibration of instruments used.
 Weather and ambient conditions.
 Painting periods.
 Condition of surface before preparation.
Procedure No:
 Tools and methods used to prepare surface.

 Condition after preparation.
 Information on systems being applied.
 Mixing and testing prior to application.
 Paint application techniques.
15. COLOUR SCHEME.

Refer below table-2.
16. TECHNICAL DATA SHEET

Technical data sheet shall be submitted along with the painting procedure to client for the
approval. Product Data Sheet for paint materials also shall be submitted along with the Technical
Data Sheet.
17. INSPECTION AND TESTING.
Before and During Paint Application

 Visual Inspection (100% Surface, No defects)
 Surface cleanliness check (SA 2.5, 100% surface)
 Surface Profile Check (50µm to 75µm, Each item or one time each 10m2)
 Salt contamination test. (30mg/m2 max, each production lot)
 Environmental condition check (3 times during working shift minimum)
 Dust level check on blasted surface (Cleanliness rating shall be 3 or better, each
item or one time each 10m2)
After Paint Application

 DFT check for each coat (After each coat)
 Adhesion test (5MPa min, on the probe 500 x300x 5mm)
 Colour verification (RAL Code)
 Holiday test for tank internal
18. INSPECTION INSTRUMENTS.

Surface Profile - Keane-Tator Surface Profile Comparator, Testex Press-O-Film
Surface Cleanliness SSPC-Vis-1 or ISO 8501
Wet Film Thickness Nordson Wet Film Thickness Gage or Elcometer 3240
Dry Film Thickness Elcometer 456
Temperature and Humidity Elcometer 116
Surface Temperature Elcometer 213 (-20°C to 120°C)
Adhesion Elcometer 106 or 108 according to ISO 4624
Salt Contamination Bresle Test
Holiday Detection Elcometer 270* (wet sponge)- Not applicable for this project.
19. ATTACHMENTS.
1) PAINT DATA SHEET

2) ABBRASIVE CERTIFICATE
3) SAMPLE PAINT REPORT FORMAT
Procedure No:
Table-1
SL. NO DESCRIPTION TAG. NO QTY
CT-01, CT-02, CT-03, CT-04,
1 COAGULLATION TANK 8
CT-05, CT-06, CT-07, CT-08
LS-01, LS-02, LS-03, LS-04,
2 LIME SATURATOR LS-05, LS-06, LS-07, LS-08
8
W1FBZ001BB101
3 DMPF BACK WASH WATER TANK 2
W2FBZ001BB101
DMPF BACK WASH WASTE WATER W1FWZ001BB101
4 2
TANK W2FWZ001BB101
Table-2
COAT TYPE PRODUCT DFT (p.m) NDFT (p.m)
TANK INTERIOR & EXTERIOR (COAGULATION AND LIME SATURATOR TANK)
Epoxy primer (EP) Two Pen guard HSP
PRIMER 80
component amine cured epoxy Grey
Epoxy coating Two component Pen guard Mid coat
MID COAT 190
polyamide cured epoxy Grey 320
Two component chemically
Hardtop XP
TOP COAT curing aliphatic acrylic 50
(RAL 7035)
polyurethane (PU)
TANK INTERIOR & EXTERIOR(STORAGE TANKS DMPF BWWT, DMPF BWT)
Inorganic low zinc Ethyl MUKI Z 2001,
PRIMER* 20 20
Silicate RED/GREY
PLATFORM, HANDRAILS AND LADDERS OF COAGULATION TANK**
HDG Hot Dip Galvanization HDG 100 100
Epoxy primer (EP) Two Penguard HSP
PRIMER 80
component amine cured epoxy Grey
Epoxy Coating Two component Penguard Mid Coat
MID COAT 190 320
polyamide cured Grey
epoxycomponent chemically
Two Hard Top XP
TOP COAT 50
curing (RAL 1018)
aliphatic acrylic
NOTE: All weld joint/bevel prepared area shall be protected with weld able primer up to 50 mm
from edge of the joint after blasting. After welding, this area shall be cleaned with hand tool / power
tool to st-2 and Primer, Mid coat applied and merged with the shell coating, after this full tank
exterior final coat will be applied.
* All the plates and structural shall be send with weld-able primer only for transportation & storage.
** Only in the hot dip galvanized materials of Coagulation Tank Structural Steel (Platform, Handrails
and Ladders). Reference: Design Change Request and approval; Ref. No: DEW/DCR/0342/003.
Technical Data Sheet
Approved 16600;16620 1 16600 epoxy ^(ValidationDate) 1
Penguard HSP
Product description
This is a two component amine cured epoxy coating. It is a fast drying, high solids, high build product. Can be
used as primer or mid coat in atmospheric environments. Specially designed for new construction where short
dry to handle and over coating times are required. Suitable for properly prepared aluminium, carbon steel,
galvanised steel, shop primed steel and stainless steel substrate.
Typical use
Suitable for structural steel and piping to be exposed to corrosive environments. Recommended for power plants,
airports, buildings, refineries and mining equipment.
Other
Other variants available

Penguard HSP MIO
Penguard HSP ZP
Refer to separate TDS for each variant.
Colours
buff, grey, grey XO, red
Product data
Property Test/Standard Description
Solids by volume ISO 3233 74 ± 2 %
Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 29 °C
Density calculated 1,6 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 242 g/l
VOC-EU IED (2010/75/EU) (calculated) 246 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 246 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Film thickness per coat

Typical recommended specification range
Dry film thickness 60 - 250 μm

Wet film thickness 85 - 340 μm
Theoretical spreading rate 12 - 3 m²/l
Date of issue: 1 August 2017 Page: 1/5
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Penguard HSP
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 2 (ISO 8501-1) Sa 2½ (ISO 8501-1)
Galvanised steel The surface shall be clean, dry and Light brush blasting using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using approved non-
or bonded fibre machine or hand metallic abrasive media which is
abrasive pads to impart a scratch suitable to achieve a sharp and
pattern to the surface and to remove angular surface profile.
all polish from the surface.
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using approved non-
or bonded fibre machine or hand metallic abrasive media which is
abrasive pads to impart a scratch suitable to achieve a sharp and
pattern to the surface and to remove angular surface profile.
all polish from the surface.
Shop primed steel Dry, clean and approved inorganic Abrasive swept or alternatively
zinc shopprimer. blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1) coating (ISO 12944-4 6.1)
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Product mixing ratio (by volume)
Penguard HSP Comp A 4 part(s)

Penguard HSP Comp B 1 part(s)

Penguard HSP
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Guiding data for airless spray

Nozzle tip (inch/1000): 17-23
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time

Substrate temperature 0 °C 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 11 h 5h 2 h 1 h 30 min

Walk-on-dry 18 h 12 h 6 h 3 h 2h
Dry to over coat, minimum 18 h 12 h 4 h 2 h 1h
Dried/cured for service 21 d 13 d 8 d 4 d 3d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The shortest time allowed before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Paint temperature 23 °C
Pot life 2h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.

Penguard HSP
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: inorganic zinc silicate shop primer, epoxy, epoxy mastic, zinc epoxy, zinc silicate
Subsequent coat: acrylic, epoxy, polyurethane, polysiloxane
Packaging (typical)
Volume Size of containers
(litres) (litres)
Penguard HSP Comp A 16 20

Penguard HSP Comp B 4 5
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Penguard HSP Comp A 24 month(s)
Penguard HSP Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.

Penguard HSP
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Approved 3140;3240;4320 1,2 3140 polyurethane ^(ValidationDate) 1
Hardtop XP
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a glossy finish with very
good gloss retention. It is a high solids product. The product has good application properties with low dry spray.
To be used as topcoat in atmospheric environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Recommended for offshore environments, refineries, power plants, bridges and buildings. Suitable for a wide
range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems.
Other
Approvals and certificates

NORSOK System 1, Rev.5
Grain, Newcastle Occupational Health
Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.

Additional certificates and approvals may be available on request.

Hardtop XP Alu
Hardtop XPL
Hardtop XPF (Winter grade version)
Colors
according to color card and Multicolor Industry tinting system (MCI)
Product data

Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Flash point ISO 3679 Method 1 86 °F (30 °C)
Density calculated 1.4 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 2.8 lbs/gal
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
The provided data is typical for factory produced products, subject to slight variation depending on color.
This technical data sheet supersedes those previously issued.

Hardtop XP


Dry film thickness 2 mils (50 µm) - 4 mils (100 µm)

Wet film thickness 3 mils (80 µm) - 6 mils (160 µm)
Theoretical spreading rate 510 ft²/gal (12.6 m²/l) - 260 ft²/gal (6.3 m²/l)
Bright colors may need film thickness in the high end of the recommended specification range to achieve opacity.
Special effect colors may have diverging specification range. Refer to the Application Guide (AG) for additional
information or contact your nearest Jotun office.
Surface preparation
contamination.
Surface preparation
coating coating
Application
Application methods
Spray: Use air spray or airless spray.

Roller: May be used. Care must be taken to achieve the specified dry film thickness.

Hardtop XP
Hardtop XP Comp A 10 part(s)

Hardtop XP Comp B 1 part(s)
Thinner: Jotun Thinner No. 10 / Jotun Thinner No. 26
Jotun Thinner No. 26 is supplied and used in USA due to legislation.

Guiding data for air spray

Nozzle tip: HVLP: 11-19 (inch/1000) / Pressure pot: 1.1-1.9 (mm)
Pressure at nozzle (minimum): HVLP: 2.1 bar/30 psi / Pressure pot: 2.1 bar/30 psi

Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F
Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 16 h 6h 3.5 h 2h

Walk-on-dry 24 h 14 h 7h 4h
Dried to over coat, minimum 24 h 14 h 7h 4h
Dried/cured for service 21 d 14 d 7d 3d
tackiness.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
environment/medium.

Hardtop XP

Temperatures: 15°C = 59°F / 23°C = 73°F
Paint temperature 23 °C 40 °C
Pot life 1.5 h 50 min
Heat resistance
Temperature
Continuous Peak

temperatures.
recommendation.
Previous coat: epoxy, zinc epoxy, epoxy mastic, polyurethane
Packaging (typical)
(liters) (liters)
Hardtop XP Comp A 4.55 / 18.2 5 / 20

Hardtop XP Comp B 0.45 / 1.8 1/3
0.45 l = 0.12 gal

1.8 l = 0.48 gal
4.55 l = 1.2 gal
18.2 l = 4.81 gal
The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
Storage
with care.

Hardtop XP
Shelf life at 73°F (23 °C)

Hardtop XP Comp A 48 month(s)
Hardtop XP Comp B 48 month(s)
Note
the work.
Health and safety

Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
Color and gloss retention on topcoats/finish coats may vary depending on type of color, exposure environment
such as temperature, UV intensity etc., and application quality. Contact your local Jotun office for further
information.
Disclaimer

Approved 2080;2081 1 2080 epoxy ^(ValidationDate) 1
Penguard Midcoat
Product description
This is a two component polyamide cured epoxy coating. It is a high solids, high build product. Designed as a
mid coat in systems for new construction in atmospheric environments. Suitable in approved coating systems.
Typical use
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings and mining
equipment.
Other

Contributes to satisfying the following credit(s):
- Indoor Environmental Quality (IEQ) under LEED® 2009
Pre-qualification testing in accordance with NORSOK M-501, Rev. 5, System 1, suitable for exterior exposure in
offshore environment, below 120 °C.

Penguard Midcoat MIO
Colours
buff, grey, light red, turquoise, white
Product data

Gloss level (GU 60 °) ISO 2813 semi gloss (35-70)
VOC-US/Hong Kong US EPA method 24 (tested) 250 g/l
VOC-EU IED (2010/75/EU) (theoretical) 245 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 201 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 270 g/l
Date of issue: 10 April 2018 Page: 1/5

Penguard Midcoat


Theoretical spreading rate 8.2 - 3.3 m²/l
Surface preparation
contamination.
Surface preparation
coating (ISO 12944-4 6.1.4) coating (ISO 12944-4 6.1.4)
Application
Application methods
Spray: Use airless spray.

Penguard Midcoat Comp A 4 part(s)

Penguard Midcoat Comp B 1 part(s)
Thinner: Jotun Thinner No. 17


Penguard Midcoat

Substrate temperature 15 °C 23 °C 40 °C
Surface (touch) dry 6h 4 h 2 h

Walk-on-dry 9h 6 h 3 h
Dry to over coat, minimum 9h 6 h 3 h
Dried/cured for service 10 d 7 d 5 d
tackiness.
environment/medium.

Induction time 10 min

Pot life 2h
Heat resistance
Temperature
Continuous Peak

temperatures.

Penguard Midcoat
recommendation.
Previous coat: zinc epoxy, zinc silicate

Subsequent coat: epoxy, polyurethane, polysiloxane
Packaging (typical)
(litres) (litres)
Penguard Midcoat Comp A 4/16 5/20

Penguard Midcoat Comp B 1/4 1/5
Storage
with care.
Penguard Midcoat Comp A 24 month(s)
Penguard Midcoat Comp B 48 month(s)
Caution
the work.
Health and safety


Penguard Midcoat
Colour variation
Disclaimer

Approved 582;583;1525 1,2 582 zinc ethyl silicate ^(ValidationDate) 1
Muki Z 2001
Product description
This is a two component inorganic low zinc moisture curing zinc ethyl silicate coating. It is a shop primer
designed for very high welding and cutting speed, giving reduced weld porosity and back burning. It is fast
drying and has good abrasion resistance making it suitable for stacking shortly after application. Can be used as
temporary primer in a new construction phase or as primer in a complete coating system in atmospheric and
immersed environments. Suitable for properly prepared carbon steel substrates and recommended to be applied
in an automated shop priming line. Compatible with advanced welding technologies including MIG, MAG and G-
FCAW.
Typical use
Marine:
Suitable as shop primer for entire vessels.
Protective:
Suitable for structural steel and piping to be exposed to corrosive environments up to very high and immersed.
Recommended for offshore environments, refineries, power plants, bridges, buildings, mining equipment and
general structural steel.
Other

Approved for PSPC for Water Ballast Tanks according to IMO Res. MSC 215(82)
Type approved shop primer according to PSPC IMO Res. MSC 82/W
Type approved shop primer by DNV GL
Type approved shop primer by RMSR
Type approved shop primer by Lloyd's Register.
Welding approved shop primer according to ISO 17652-2
Colours
green, grey, red
Product data
Solids by volume OCCA Monograph No. 4 28 ± 2 %

Gloss level (GU 60 °) ISO 2813 matt (0-35)
VOC-US/Hong Kong US EPA Method (theoretical) 616 g/l
VOC-EU IED (2010/75/EU) (theoretical) 628 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 662 g/l
Date of issue: 20 September 2019 Page: 1/5

Muki Z 2001


Theoretical spreading rate 18.7 - 14 m²/l
Surface preparation
contamination.
Surface preparation
Carbon steel Sa 2½ (ISO 8501-1) Sa 2½ (ISO 8501-1)
Application
Application methods
Spray: Use air spray or airless spray.

Brush: Recommended for touch-up purposes.
Muki Z 2001 Comp A 10 part(s)

Muki Z 2001 Comp B 6.75 part(s)
Thinner: Jotun Thinner No. 4 / Jotun Thinner No. 25
Jotun Thinner No. 4: for fast evaporation

Jotun Thinner No. 25: for slow evaporation


Muki Z 2001

Substrate temperature 23 °C 40 °C
Surface (touch) dry 1 min 20 sec

Walk-on-dry 3 min 1 min
Dry to over coat, minimum 1d 1d
Dried/cured for immersion 1d 1d
Dried/cured for service 1d 1d
tackiness.
Dried/cured for immersion: Minimum time before the coating can be permanently immersed in sea water.
environment/medium.

Pot life 24 h
Heat resistance
Temperature
Continuous Peak

Immersed, sea water 50 °C 50 °C

temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.

Muki Z 2001
recommendation.
Subsequent coat: epoxy, epoxy mastic, alkyd, acrylic, zinc epoxy
Packaging (typical)
(litres) (litres)
Muki Z 2001 Comp A 10 10

Muki Z 2001 Comp B 6.75 20
Storage
with care.
Muki Z 2001 Comp A 6 month(s)
Muki Z 2001 Comp B 24 month(s)
Caution
the work.
Health and safety

Colour variation

Muki Z 2001
Colour and gloss retention on topcoats/finish coats may vary depending on type of colour, exposure
environment such as temperature, UV intensity etc., and application quality. Contact your local Jotun office for
further information.
Disclaimer

DANEM ENGINEERING WORKS FZE
P.O.BOX 17704, DUBAI-UAE
TEL: 00971 4 8835293 FAX: 00971 4 8835513
DESIGN CHANGE REQUEST

Request No: DEW/DCR/0342/003
1. CLIENT : Veolia
2. CONTRACTOR: Danem Energy Oil & Gas, Dubai
3. CONTRACT NO.: - 19000516 HD 00501
4. CONTRACT TITLE: 184030 - RABIGH 3 - METALLIC STORAGE TANKS
ATTENTION: - Mr. Steeve Bugot
Clarification:-
* Material: -
 As per the painting system to be used of three coat paint to platform, handrail and ladder of
coagulation tank but we have completed the galvanized of all platform , handrail and ladder of
coagulation tanks , so we are propose to that we want to proceed the three coat of painting
system above the galvanizing . Painting system table has given to below ….
COAT TYPE PRODUCT DFT ( µm) NDFT ( µm)
Epoxy primer (EP)

two component Penguard
Primer amine cured epoxy HSP Grey 80
Epoxy Coating two

component Penguard
polyamide cured Mid Coat 320
Mid Coat epoxy Grey 190
Two component
chemically curing
aliphatic acrylic Hard Top XP
Top Coat polyuethane (PU) RAL 1018 50
This is for your review and approval.
Requested by: Sobichan
DANEM ENGINEERING WORKS Signature: Date: 19.11.2019
Veolia
Comments:- Following ISO 12944 part 5, paint shall be following table Table D.1 —
Paint systems on hot dip galvanized steel for corrosivity categories C2 to C5
25/11/19
Position: Signature: Date:
QA/QC MANAGER : TGA
 WITNESS  NO COMMENT

 REVIEW 
 COMMENT
Date: 12.02.2012 DG/FORM/PRJ/010/Rev. 1
Jotspec
Technical specification
New construction
EPC: Danem Engineering Works FZE Name: WO/342

Client: Unit ID: Sub contr:
Cons/Eng: Version: 1 Date: 08/12/2019
Project: Danem - WO/342
Prepared by: Musaab Mohamed - Jotun Coatings
2019-12-08 07:44:50 (UTC) Page 1 of 4

Summary
Project Danem - WO/342 Prepared by Musaab Mohamed - Jotun Coatings

Customer Danem Engineering Works FZE Approved by Musaab Mohamed Version 1
Location Date 08/12/2019
The paint specification(s) include(s) the following positions and areas

Position Area m²
Coating System As per ISO 12944 - G3.04 1
Total 1
Summary of products and volumes

Product Consumption (l)
HARDTOP XP,COLOUR GROUP 1 0
PENGUARD HSP,GREY 0
JOTUN THINNER NO. 10,CLEAR 0
JOTUN THINNER NO. 17,CLEAR 0
Total 0
2019-12-08 07:44:50 (UTC) Page 2 of 4

Technical specification
Project Danem - WO/342 Prepared by Musaab Mohamed - Jotun Coatings

Customer Danem Engineering Works FZE Approved by Musaab Mohamed Version 1
Location Date 08/12/2019
Position Coating System As per ISO 12944 - G3.04 ISO 12944-2 category N/A
Substrate Galvanized Steel Area 1 m² No. 1
Surface Prep. After removal of excess zinc and surface defects the area to be coated shall be degreased to ISO 12944-4 Part 6.1.4 Alkaline Cleaning. The
galvanised surface shall be abrasive sweep blasted with the nozzle angle at 45-60° from perpendicular at reduced nozzle pressure to create a sharp,
angular uniform surface profile using approved non-metallic abrasive media.
Product Type Area to Vol. solids Filmthickness (µm) Loss Recoating intervals Thinner Consumption (l)
of paint % % (%)
coat 10°C 23°C 40°C
Dry spec. Wet spec. Min Max Min Max Min Max No. Max Theor. Practical
%
PENGUARD HSP,GREY FC 100 74 100 135 0 4h 10 d 2h 7d 1h 5d 17 10 0 0

HARDTOP XP,COLOUR GROUP 1 FC 100 63 60 95 0 14 h * 7h * 4h * 10 10 0 0
Total 160
Remarks:
2019-12-08 07:44:50 (UTC) Page 3 of 4

* please refer to the relevant technical datasheets and AG application guide for recoating and curing conditions
NR: Not recommended for this exposure or generic type:
Unless otherwise agreed in writing, all product supplied and technical advice given by us are subject to our standard terms and conditions of sale. In the event that supplies are made and
technical advice is given by one of our associated companies or dealers, then such supplies and technical advice shall be subject to the standard terms of sale of that company, a copy of which
is available upon request. The given data must be considered as guidelines only, the figures in some columns may be rounded. Drying times and paint consumptions may vary depending on
actual conditions.
For updated information about our products please refer to our web site at www.jotun.com
2019-12-08 07:44:50 (UTC) Page 4 of 4

184030-DNM-0900MB-0WZZ003-01 - Rev2 A Surface Preparation and Painting Procedure

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184030-DNM-0900MB-0WZZ003-01 - Rev2 A Surface Preparation and Painting Procedure

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RABIGH III Document number : 184030-DNM-0900MB-0WZZ003-01-A

PROJECT N°: 184030

PROCEDURE FOR SURFACE Rev:2 Date:08/12/2019

PROCEDURE FOR SURFACE PREPERATION AND

2 08/12/19 Third revision NMS NMC RP

1 20/11/19 Second revision PMA NMC RP

0 03/09/19 First révision NMS NMC RP

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

1 rue Giovanni Batista Pirelli – Bat A – 94417 Saint-

PROCEDURE FOR SURFACE Rev: 2 Date: 08/12/2019

Rev. Revised Revised

0 03/09/2019 All First Revision

1 20/11/2019 Table 1 & 2 BWT, BWWT paint system incorporated

2 08/12/2019 Table 2 A paint system incorporated for Coagulation tank

PROCEDURE FOR SURFACE Rev: 2 Date: 08/12/2019

1. Procedures for SURFACE PREPERATION & PAINTING .............................................................4

Procedure for Surface Preparation & Painting Date : 08-12-2019

2 08/12/2019 Nikhil MS Nidhish MC Rajesh K Pillai

Procedure for Surface Preparation & Painting Date : 08-12-2019

SL NO. DESCRIPTION PAGE NO

16 TECHNICAL DATA SHEET 8

17 INSPECTION AND TESTING 8

Procedure for Surface Preparation & Painting Date : 08-12-2019

3. ROLE & RESPONSIBILITY

 The manufacturer’s technical representative shall submit a periodic report to vendor

Procedure for Surface Preparation & Painting Date : 08-12-2019

Pre Blast Cleaning

Procedure for Surface Preparation & Painting Date : 08-12-2019

holes shall be drilled and ground prior to blast cleaning.

Procedure for Surface Preparation & Painting Date : 08-12-2019

10. USE OF THINNER

Other Areas (above 2 – 3”)

Procedure for Surface Preparation & Painting Date : 08-12-2019

Coating Damage not Exposing Substrate Surface

Coating Damage Exposing Substrate Surface

Repair of Zinc Silicate Primer

Repair of Fully Cured Epoxy Coating

12. TIME BETWEEN COATS

13. QUALITY CONTROL

Procedure for Surface Preparation & Painting Date : 08-12-2019

 Tools and methods used to prepare surface.

15. COLOUR SCHEME.

16. TECHNICAL DATA SHEET

17. INSPECTION AND TESTING.

Before and During Paint Application

After Paint Application

18. INSPECTION INSTRUMENTS.

1) PAINT DATA SHEET

Procedure for Surface Preparation & Painting Date : 08-12-2019

Approved 16600;16620 1 16600 epoxy ^(ValidationDate) 1

Other variants available

Film thickness per coat

Dry film thickness 60 - 250 μm

Date of issue: 1 August 2017 Page: 1/5

This Technical Data Sheet supersedes those previously issued.

Surface preparation summary table

Substrate Minimum Recommended

Carbon steel St 2 (ISO 8501-1) Sa 2½ (ISO 8501-1)

Spray: Use airless spray.

Product mixing ratio (by volume)

Penguard HSP Comp A 4 part(s)

Date of issue: 1 August 2017 Page: 2/5

This Technical Data Sheet supersedes those previously issued.