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I PD C
22 COMBINED CYCLE POWER PLANTS
PROJECT :
YAZD COMBINED CYCLE POWER PLANT
System Description
For HRSG LP Section
FOR APPROVAL
C Revised according to P22-1621 04.08.13 D.S KIM 04.08.13 B.J PARK 04.08.13 S.G JUNG 04.08.13
B Revised according to P22-828 04.07.07 D.S KIM 04.07.07 B.J PARK 04.07.07 S.G JUNG 04.07.07
A Revised according to P22-557 ‘04.03.10 D.S KIM ‘04.03.10 B.J PARK ‘04.03.10 S.G JUNG ‘04.03.10
0 FIRST ISSUE 03.12.02 D.S KIM 03.12.02 B.J PARK 03.12.02 S.G JUNG 03.12.02
ORIGINATOR
I PD C
22 COMBINED CYCLE POWER PLANTS
PROJECT :
YAZD COMBINED CYCLE POWER PLANT
REVISION REVISION
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ORIGINATOR
CONTENTS
2.1 Preparations 6
The low pressure steam system products LP steam of specific quality, which means of
correct pressure and temperature, from the thermal energy contained in the GT
exhaust gas including supplementary firing at duct firing case.. The steam is produced
in the heat recovery steam generator (HRSG) with connections between the feedwater
system and main steam system.
l Delivers feedwater to the low pressure drum during start-up, shutdown and
power operation of the combined-cycle unit
The low pressure system is located downstream of the exhaust gas inlet of the heat
recovery steam generator behind the HP part. The heating surfaces are fabricated from
mainly finned tubes. The low pressure system is subdivided into the following sections,
listed in the order in which exhaust gas flows through them:
l LP superheater
l LP evaporator
The LP evaporator generates steam through a natural circulation loop from LP boiler
drum and to LP boiler drum. The LP superheater heats the saturated steam from drum
temperature up to the required conditions.
The LP superheater is cross counter flow heat exchangers and the LP evaporator flow
is cross to the exhaust gas flow. The HRSG is of horizontal design.
Water is fed from the LP drum(HAD50BB001) through downcomers to the inlet header
of the LP evaporator.
Water partly evaporates in the LP evaporator and the water/steam mixture is fed via
natural convection in tube risers from the outlet header back to the LP
drum(HAD50BB001). The connecting piping between the outlet header and drum are
distributed uniformly over the length of the drum.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
The drum capacity is selected to ensure safe and stable operation under all normal
operating conditions. The drum is installed outside of casing thus not heated by
exhaust gas.
The intermittent blowdown line from the LP drum(HAD50BB001) to the boiler blowdown
system HAN is equipped with motorized valve.
pH control
The purpose of pH limits of feedwater and boiler water is to prevent the corrosion of the
pre-boiler, and the boiler and its appurtenances, and to reduce as far as possible the
picked-up matters delivered into the boiler after dissolving in the pre-boiler, and also
the prevent the contamination of the boiler and the troubles caused to the heat transfer
surfaces due to scaling.
The pH limits are considered to the most suitable for various units. The most suitable
pH value depends upon the particular characteristics of the plant, and the chemist in
charge, should select the most suitable pH after checking the Fe and Cu dissolved in
the feedwater at the highest, lowest and middle points, (9.2-9.7 and 9.5) during plant
operation.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
1.1.1 US STANDARDS
AISI, ANSI, API, ASME, ASNT, ASTM, AWS, EIA, HEI, HIS, IES, IEEE, ISA,
MSS, NEMA, NFPA, OSHA, PFI, SAMA, SSPC, TEMA
2.1 Preparations
The filling of the system coincides with the start-up procedures described below.
During water ejection out of the evaporator the start-up valve(HAD60AA051). of the LP
drum(HAD50BB001) is switched over to overflow water level, if a pressure or level
increase in the drum is detected. If the water level in the drum rises above overflow
water level and the operating pressure in the drum is below a preset value, the start-up
valve(HAD60AA051) opens and the excess volume of water is discharged to the
atmospheric blowdown tank(LCQ60BB001). After the water has been discharged and
steam production has reached at least the feedwater minimum flow, the LP feedwater
control station is switched over to 3-component control.
When the pressure in the LP system has risen to about 3 barg, the motorized venting
valves(LBB20AA052) are closed. The drains are closed as soon as the steam is
slightly superheated.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
Warm start
The same logical sequences as for the cold start apply for preparation for a warm start.
As a matter of principle, however, motorized venting valves(LBB20AA052) remain
closed if a pressure >3 barg prevails in the system. The drain
valves(LBB20AA051,LBB20AA053) may be opened only after it has been assured that
the HRSG is heated and a positive pressure rise has been detected. The motorized
drains(LBB20AA051,LBB20AA053) are closed according the same criteria as with cold
start.
The gas turbine is then run up corresponding to the steam conditions required by the
steam turbine in accordance with the allowable gradients for the heat recovery steam
generator and the steam turbine.
The main steam temperature starts to rise slightly in the first phase of the GT load
reduction. The main steam temperature drops proportionally to the GT exhaust gas
temperature only when the GT power is reduced further.
The LP system is shut down simultaneously to the GT run down or the closing of the
diverter damper.
For the shutdown of the steam turbine, the turbine inlet valves are closed.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
The HRSG will be subject to the prevailing gas turbine exhaust gas conditions.
The HRSG will be on-load generating steam in accordance with the heat available in
the gas turbine exhaust gas.
The quantity of feedwater to low pressure system will be controlled by the feed water
control system utilizing the three element control loop.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
The LP system is protected against exceeding design pressure by spring loaded safety
valves(HAD50AA191,192) positioned on the drum and spring loaded(LBB20AA191) &
power actuated (LBB20AA192) safety valve positioned on Superheater outlet pipe, in
accordance with the code requirements.
The low pressure circulating system is protected against loss of water by monitoring
the drum water level. If the drum water level rises to High-High level, the HRSG and
feedwater pump will be tripped.
The design of the system is based on the applicable codes and standards.
The design pressure is based on the thermodynamic condition of the steam turbine the
safety valve has a fixed setpoint. Design temperature of the system is based on the
maximum possible heat transfer in the LP superheater of the HRSG.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA
l To coordinate the automatic switch-over between level control (during start-up) and
3-element control (during normal operation)
l To maintain the required start level (slightly higher then setpoint) during start-up in
cooperation with the feedwater level control valves (slightly lower then setpoint)
l To avoid water carry-over into the LP superheater by draining water from the LP
drum(HAD50BB001) to the blow down tank, in case the LP drum(HAD50BB001)
level would rise above overflow level.
22 Units SYSTEM DESCRIPTION DOOSAN
Combined Cycle FOR HRSG LP SECTION Changwon, KOREA