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Original Instructions

BE00007515 Rev C

A554
Parts Manual
DA
TABLE OF CONTENTS

NOTES 1
CONTACT DETAILS 2
TERMS AND CONDITIONS 3
GENERAL ARRANGEMENT 11
HYDRAULIC CIRCUITS AND ADDITIONAL KITS 62

ALL DRAWINGS AFTER ASSEMBLIES ARE PLACED IN ASCENDING ORDER, BY ITEM NUMBER (EG.
BE00000768-PB)

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

NOTES

Please quote Rod Handler Serial Number and radio control information (if applicable) when
contacting SANDVIK Mining & Construction:

DA554 – SANDVIK DE840/880 RADIO CONTROL BE00000994

DA554 – SANDVIK DE840/880 DIRECT HYDRAULIC CONTROL BE00005655

DA554 – SCHRAMM 660 RADIO CONTROL BE00004505

DA554 – SCHRAMM 660 DIRECT HYDRAULIC CONTROL BE00005873

DA554 – AIRDRILL RADIO CONTROL BE00005656

DA554 – AIRDRILL DIRECT HYDRAULIC CONTROL BE00005954

All bolts, nuts, washers and fittings are compliant with the relevant Australian Standards. Please
note fittings/fasteners are not generally shown on drawings but are listed in parts list. Contact
Sandvik if unsure which is exact item required.

If radio control is used then useful details for the equipment can be entered below.

RECEIVER
Serial Number: _
Address:

CONTROLLER
Serial Number:
Address:

FREQUENCY/VOLTAGE
Frequency:
Voltage

Copyright © Sandvik Mining and Construction


ID: BE00007515
General Contact Information Sandvik Mining & Construction

North Bay, Canada


Steven Boesche REBM - USC
Email: steven.boesche@sandvik.com
Office: +1 705 495 3581 Cell: +1 705 492 6555

Santiago, Chile
Alvaro Cornejo REBM - LAM
Email: alvaro.conejo@sandvik.com
Office: +562 6760298 Cell: +569 84642947

Brisbane, Australia
Kevin Patten REBM - APC
Email: kevin.patten@sandvik.com
Office: +61 7 3637 7554 Cell: +61 400 701 207

Johannesburg, South Africa


Cameron Westwood REBM - AFR
Email: cameron.westwood@sandvik.com
Office: +27 11 571 8380 Cell: +27 836564978

Mumbia, India
Kausik Sen REBM - WAS
Email: kausik.sen@sandvik.com
Office: +91-20- 30634811 Cell: +91-9371076688

Belgrade, Serbia
Bob Taskovic REBM - EUR
Email: bob.taskovic@sandvik.com
Office: +381 11 222 77 10 Cell: +381 63 231 650

Please visit our website: www.miningandconstruction.sandvik.com


Rev 0 std
2009-12-22

SANDVIK MINING AND CONSTRUCTION STANDARD EQUIPMENT


WARRANTY
(Effective for Equipment sold after 01 February 2010)

1 SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants new Drill
Rigs, LHDs, Dump Trucks, Breaking, Crushing and Screening, Mechanical Cutting, Projects & Systems, Fire
Suppression and Automation Systems (PRODUCTS) supplied by SANDVIK MINING AND
CONSTRUCTION to be free from defects in material and workmanship.

2 The warranty periods for the equipment is the following:

i) Breaking, Crushing and Screening


a. Breakers six (6) months from the date of purchase based on a single shift use of ten (10) hours
per shift, plus another six (6) months after completion of the six (6) monthly service inspection.
b. Crushing & Screening (both mobile and fixed plant) twelve (12) months or 2000 hours from
date of commissioning acceptance by Purchaser.

ii) Drill Rigs


a. Top hammer drill rigs twelve (12) months, except hydraulic rock drills twelve (12) months or
one thousand (1000) percussion hours, whichever comes first.
b. Down the hole drill rigs twelve (12) months or two thousand (2000) engine hours whichever
comes first, except down the hole hammer three (3) months.
c. Rotary and waterwell drill rigs twelve (12) months or two thousand (2000) engine hours
whichever comes first, except the following components carry additional warranty: Air End – 24
months unlimited hours; Rotary Head - 12 months unlimited hours; Piston Pumps and Motors –
12 months unlimited hours; Feed and Jack Cylinders – 12 months unlimited hours.
d. Exploration drill rigs twelve (12) months or two thousand (2000) engine hours whichever
comes first.

iii) Load & Haul


a. LHDs and Trucks (12) months or two thousand (2000) engine hours (operating hours for
electric equipment), whichever comes first.
b. Shuttle Cars and Utility Vehicles twelve (12) months or two thousand (2000) engine hours,
whichever comes first.
c. Quick Detach System Appliances six (6) months.

iv) Mechanical Cutting


a. Twelve (12) months from date of commissioning acceptance by Purchaser.

v) Projects & Systems


a. Material handling twelve (12) months from date of commissioning acceptance by Purchaser.
b. Onboard automation within the machine (LHD, truck, drilling rig, etc.) follows the warranty
terms of the basic machine: twelve (12) months or two thousand (2000) operating hours,
whichever comes first.
c. Automation system excluding onboard automation: twelve (12) months after commissioning is
completed (Site Acceptance Test completed and signed-off) or eighteen (18) months after
shipment of components, whichever comes first.
d. Plants twelve (12) months from date of commissioning acceptance by Purchaser.

vi) Fire Suppression


a. Twelve (12) months from date of commissioning acceptance by Purchaser.

3 All the above mentioned periods are calculated from the date of start-up inspection at the first end user.
Under no circumstances will the warranty period exceed eighteen (18) months from the delivery to
Purchaser. Any liability whatsoever to any party, other than the first end user is expressly disclaimed. The
Page 1 of 8
Rev 0 std
2009-12-22

Purchaser agrees and acknowledges that all warranties shall immediately terminate in the event that the
Purchaser expressly or impliedly purports to transfer or assign or otherwise any of its rights under this
warranty to a third party. Any attempt by the Purchaser to transfer or assign the warranties provided by
SANDVIK MINING AND CONSTRUCTION to any third party shall be void, unless Sandvik has provided its
prior written consent to the Purchaser.

4 The unit start-up inspection form/ warranty registration card shall be filled in, signed by the end user and
sent to SANDVIK MINING AND CONSTRUCTION representative within fourteen (14) days from start-up
inspection. The warranty period starts from the date the end user signs the start-up inspection form.

5 The engine warranty registration shall be completed with local engine representative. All engine warranties
shall be handled with local OEM engine representative.

6 The completed warranty registration form must be received by SANDVIK MINING AND CONSTRUCTION
representative before any claims for warranty will be processed.

7 This warranty does not cover:

i) natural wear and tear of the equipment, normal maintenance service such as but not limited to,
engine tune-ups, adjustments and inspections or normal replacement items (such as service filters),
and damage resulting there from;

ii) consumables such as but not limited to, seals, filters, hoses, v-belts, tyres, fittings, screws, bolts,
washers, rock drill connecting pieces, chucks, diaphragms, pick holders, conveyor chain, spray
nozzles, idlers, trailing cable, rubber skirting, pick bushes, teeth and knives, mantles and concaves,
manganese wear parts etc;

iii) parts which can be repaired or corrected with minimum action such as but not limited to, changing
of seals, tightening or adjustment;

iv) damage caused by breakage of the shank adaptor (excluding material or workmanship failure in
genuine SANDVIK shank adaptor);

v) damage caused by the Purchaser’s failure to store, maintain or operate the equipment properly, or
due to overloading or failure to pay proper attention to service and operating instructions or caused
by accident or caused by working beyond rated capacities or exceeding or not meeting
recommended power inputs;

vi) damage caused by negligence or failure of PURCHASER to maintain the equipment in accordance
with SANDVIK MINING AND CONSTRUCTION’s maintenance recommendations, documented
service history is required;

vii) damage which is caused by but not limited to, operating conditions such as deep and/or aggressive
water, poor roadways, dust, poor ventilation, where components, which are designed and
manufactured according to industrial standards, fail prematurely;

viii) any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of the PURCHASER’S action or stipulation affecting quality or structure;

ix) any parts or components manufactured or supplied by third parties or damage caused by such
parts or components to the PRODUCTS;

x) any costs such as labour, accommodation, meals travel and similar costs or any transportation;

xi) any direct or indirect consequential damage including but not limited to loss of revenue or profit,
loss of production or loss of use of any equipment;

xii) Product improvements/ updates made available by Sandvik, unless otherwise specified.

Page 2 of 8
Rev 0 std
2009-12-22

8 This Equipment warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or
otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and against
it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and vendors) for
any consequential, incidental, indirect, special, exemplary or punitive damages, including, but not limited to,
loss of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-operation;
increased expense of manufacturing, operation, borrowing or financing; loss of use, productivity or shop
space; or increased cost of capital, and regardless of whether any such claim arises out of breach of
contract or warranty, tort (including negligence), product liability, indemnity, contribution, strict liability or any
other legal theory. All limitations in this warranty on Sandvik Mining and Construction’s liability shall apply
notwithstanding the fact that Sandvik Mining and Construction’s warranties fail of their essential purpose or
are held to be invalid or unenforceable.

9 Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's liability
whether in respect of one claim or in the aggregate, arising out of any contract, exceed the purchase price
payable under the contract for such part in which the liability shall arise.

10 On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall remedy the
defect at its own discretion in accordance with these terms of warranty.

11 Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
SANDVIK MINING AND CONSTRUCTION.

12 No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS are used in the equipment or if GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS are dismounted and used in another product
than the PRODUCT originally supplied to the PURCHASER by SANDVIK MINING AND CONSTRUCTION.

13 All Warranty claims need to have a proof of purchase which may include but not limited to:
i) Copy of invoice or order number; or
ii) Job Charge out report.

14 Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty Claim"
form. Warranty claims concerning the failure in rock drills should also include the "Drifter Failure Report"
form. Claims should include digital photographs of the failure where appropriate. The forms shall be
completely filled in and delivered to SANDVIK MINING AND CONSTRUCTION representative within
fourteen (14) days from the time when the PURCHASER discovers or should have discovered the alleged
defect. Claims lodged after this period will be declined. Only one failure should be reported for each claim.
The warranty claim form should be sent to your local SANDVIK MINING AND CONSTRUCTION
representative.

15 The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at
PURCHASER’s option, to:

i) refund the part at its stock replenishment order price; or


ii) replace the part, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the place of
business of the SANDVIK MINING AND CONSTRUCTION representative.

16 The warranty of a replaced or repaired part expires at the same time as the original warranty of the supplied
equipment.

17 The PURCHASER shall retain the claimed part for 90 days from claim settlement, for SANDVIK MINING
AND CONSTRUCTION's inspection and on request the alleged defective part shall be sent as directed by
SANDVIK MINING AND CONSTRUCTION and at SANDVIK MINING AND CONSTRUCTION'S cost to a
destination designated by SANDVIK MINING AND CONSTRUCTION. No part may be returned to SANDVIK
MINING AND CONSTRUCTION without SANDVIK MINING AND CONSTRUCTION'S prior written consent.
After warranty handling, the title to the defective parts shall be transferred to SANDVIK MINING AND
CONSTRUCTION.

18 Return parts to your local SANDVIK MINING AND CONSTRUCTION representative.


Page 3 of 8
Rev 0 std
2009-12-22

19 APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN WARRANTY
CLAIM IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER WHICH THE SAID DECISION
IS FINAL.

20 This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but not
limited to, warranties of merchantability and fitness for a particular purpose. No other warranties express or
implied are given unless they are expressly given by SANDVIK MINING AND CONSTRUCTION in writing.

21 This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.

SANDVIK MINING AND CONSTRUCTION STANDARD SPARE PARTS


WARRANTY
(Effective for Spare Parts sold after 01 February 2010)

1 SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants new
spare parts supplied by SANDVIK MINING AND CONSTRUCTION to be free from defects in material and
workmanship in accordance with industry standards current at the time of sale when the parts are used as
a part of SANDVIK MINING AND CONSTRUCTION PRODUCTS.

2 The warranty periods are as follows:

i) hydraulic rock drills mounted on used drill rig six (6) months or five hundred (500)
percussion hours, whichever comes first;

ii) for other spare parts the warranty period is three (3) months from date of fitment, with a
maximum of six (6) months from date of delivery;

iii) all major components mounted to used equipment six (6) months or five hundred (500)
operating hours, whichever comes first.

3 All the above mentioned periods are calculated from the date of delivery to the end user. Any liability
whatsoever to any party other than the first end user is expressly disclaimed.

4 The engine warranty registration shall be completed with local engine representative. All engine warranties
shall be handled with local engine representative.

5 This warranty does not cover:

i) natural wear and tear of the spare part and damage resulting there from;

ii) consumables such as seals, filters, hoses, v-belts, tyres, fittings, screws, bolts, washers
and rock drill connecting pieces, chucks, diaphragms, pick holders, conveyor chain, spray
nozzles, idlers, trailing cable, rubber skirting, pick bushes, teeth & knives, mantles &
concaves, manganese wear parts, G.E.T., etc;

iii) parts which can be repaired or corrected with minimum action such as changing of seals,
tightening or adjustment;
Page 4 of 8
Rev 0 std
2009-12-22

iv) damage caused by breakage of the shank adaptor (excluding material or workmanship
failure in genuine SANDVIK shank adaptor);

v) damage caused by the Purchaser’s failure to store, maintain or operate the spare part
properly, or due to overloading or failure to pay proper attention to service and operating
instructions or caused by accident or caused by working beyond rated capacities or
exceeding recommended power inputs or not meeting required power inputs;

vi) damage caused by negligence or failure of PURCHASER to maintain the equipment in


accordance with SANDVIK MINING AND CONSTRUCTION’s maintenance
recommendations, documented service history is required;

vii) damages, which are caused by operating conditions such as deep and/or aggressive
water, dust, poor ventilation, where components, which are designed and manufactured
according to industrial standards fail prematurely;

viii) any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of PURCHASER’S action or stipulation affecting quality or structure;

ix) any parts or components manufactured or supplied by third parties or damage caused by
such parts or components to the PRODUCTS;

x) any costs such as labour, accommodation, meals, travel and similar costs or any
transportation;

xi) any indirect or consequential damage including but not limited to loss of profit, loss of
production or loss of use of equipment;

xii) Product improvements/ updates made available by Sandvik.

6 Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
SANDVIK MINING AND CONSTRUCTION.

7 All Warranty claims need to have a proof of purchase which may include but not limited to:
i) Copy of invoice or order number; or
ii) Job Charge out report.

8 This Parts warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or by
way or otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and
against it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and
vendors) for any consequential, incidental, indirect, special, exemplary or punitive damages, including, but
not limited to, loss of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-
operation; increased expense of manufacturing, operation, borrowing or financing; loss of use, productivity
or shop space; or increased cost of capital, and regardless of whether any such claim arises out of breach
of contract or warranty, tort (including negligence), product liability, indemnity, contribution, strict liability or
any other legal theory. All limitations in this warranty on Sandvik Mining and Construction’s liability, shall
apply notwithstanding the fact that Sandvik Mining and Construction’s warranties fail of their essential
purpose or are held to be invalid or unenforceable.

9 In order to be able to avail himself of the rights under this Warranty, the PURCHASER shall notify
SANDVIK MINING AND CONSTRUCTION in writing without delay of any defects that have appeared and
shall give SANDVIK MINING AND CONSTRUCTION every opportunity of inspecting and remedying them.

10 On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall remedy
the defect at its own discretion in accordance with these terms of warranty.

Page 5 of 8
Rev 0 std
2009-12-22

11 The purchase Order Number and or Sandvik Invoice Number must be received by SANDVIK MINING
AND CONSTRUCTION representative before any claims for warranty will be processed.

12 Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's liability for
any singular or aggregate claim arising under any contract or otherwise exceed the contract purchase price
of the part from which the liability arises.

13 No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION SPARE PARTS and all consumables as originally installed by
SANDVIK MINING AND CONSTRUCTION are used in the PRODUCT.

14 Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty
Claim" form. Warranty claims concerning the failure in rock drills should also include the “Drifter Failure
Report” form. The forms shall be completely filled in and be delivered to SANDVIK MINING AND
CONSTRUCTION within fourteen (14) days from the time when the PURCHASER discovers or should
have discovered the alleged defect. The date of the Spare Part delivery to the end user must be proved in
writing. Only one failure should be reported for each claim. The warranty claim form should be sent to your
local SANDVIK MINING AND CONSTRUCTION representative.

15 The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at
PURCHASER’s option, to:

i) refund the part at its stock replenishment order price; or

ii) replace the part, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the place of
business of the SANDVIK MINING AND CONSTRUCTION representative.

16 The PURCHASER shall retain and appropriately store the claimed part to allow accurate assessment by
SANDVIK MINING AND CONSTRUCTION until the claim is settled. On request the alleged defective part
shall be sent as directed by SANDVIK MINING AND CONSTRUCTION and at SANDVIK MINING AND
CONSTRUCTION'S cost, to a destination designated by SANDVIK MINING AND CONSTRUCTION. No
part may be returned to SANDVIK MINING AND CONSTRUCTION without SANDVIK MINING AND
CONSTRUCTION's prior written consent. After warranty handling, the title to the defective part will be
transferred to SANDVIK MINING AND CONSTRUCTION.

17 APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN WARRANTY
CLAIM IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER WHICH THE SAID
DECISION IS FINAL.

18 This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but not
limited to warranties of merchantability and fitness for a particular purpose. No other warranties express or
implied are given unless they are expressly given by SANDVIK MINING AND CONSTRUCTION in writing.

19 This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.

Page 6 of 8
Rev 0 std
2009-12-22

SANDVIK MINING AND CONSTRUCTION STANDARD FOR


CONSUMABLES
(Effective for Consumables sold after 01 February 2010)

1 SANDVIK MINING AND CONSTRUCTION (as defined in the General Conditions of Sale) warrants that
Sandvik Consumables delivered are free of defects, faults in workmanship, manufacture and material, free
of any liens or encumbrances and will be of the standard quality and not that such Goods will accomplish
any particular result.

2 The warranty periods are as follows:

i) Sandvik Drilling Consumables three (3) months from date of delivery;

ii) Manganese wear parts, MGT, G.E.T. three (3) months.

3 Any repair or replacement to SANDVIK Consumables provided by SANDVIK MINING AND


CONSTRUCTION will be subject to the same warranty, from the date of repair or replacement.

4 All the above mentioned periods are calculated from the date of delivery to the end user. Any
liability whatsoever to any party other than the first end user is expressly disclaimed.

5 This warranty does not cover:

i) natural wear and tear of the spare part and damage resulting there from;

ii) damage caused by breakage of the shank adaptor;

iii) damage caused by the Purchaser’s failure to store, maintain or due to overloading or failure to
pay proper attention to operating instructions or caused by accident or caused by working
beyond rated capacities or exceeding recommended power inputs or not meeting required
power inputs;

iv) any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of PURCHASER’S action or stipulation affecting quality or structure;

v) any costs such as labour, accommodation, meals, travel and similar costs or any
transportation;

vi) any indirect or consequential damage including but not limited to loss of profit, loss of
production or loss of use of equipment.

5 Warranty claims less than fifty Euros (EUR 50) or the equivalent in another currency are not considered by
SANDVIK MINING AND CONSTRUCTION.

6 This Consumables warranty contains the entire warranty terms and conditions between Sandvik Mining and
Construction and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or by
way or otherwise, the Purchaser expressly waives all claims against Sandvik Mining and Construction (and
against it’s parent company, affiliates, contractors, subcontractors, consultants, employees, agents and
vendors) for any consequential, incidental, indirect, special, exemplary or punitive damages, including, but
not limited to, loss of actual or anticipated profits, revenues or product; loss by reason of shutdown or non-
operation; increased expense of manufacturing, operation, borrowing or financing; loss of use, productivity or
shop space; or increased cost of capital, and regardless of whether any such claim arises out of breach of
contract or warranty, tort (including negligence), product liability, indemnity, contribution, strict liability or any
other legal theory. All limitations in this warranty on Sandvik Mining and Construction’s liability, shall apply
Page 7 of 8
Rev 0 std
2009-12-22

notwithstanding the fact that Sandvik Mining and Construction’s warranties fail of their essential purpose or
are held to be invalid or unenforceable.

7 In order to be able to avail himself of the rights under this Warranty, the PURCHASER shall notify SANDVIK
MINING AND CONSTRUCTION in writing without delay of any defects that have appeared and shall give
SANDVIK MINING AND CONSTRUCTION every opportunity of inspecting and remedying them.

8 On receipt of notification of a warranted defect, SANDVIK MINING AND CONSTRUCTION shall remedy the
defect at its own discretion in accordance with these terms of warranty.

9 The purchase Order Number and or Sandvik Invoice Number must be received by SANDVIK MINING
AND CONSTRUCTION representative before any claims for warranty will be processed.

10 Under no circumstances and in no conditions, shall SANDVIK MINING AND CONSTRUCTION's liability for
any singular or aggregate claim arising under any contract or otherwise exceed the contract purchase price
of the part from which the liability arises.

11 No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
SANDVIK MINING AND CONSTRUCTION CONSUMABLES are used with the equipment.

12 Warranty claims must be sent in writing using a "SANDVIK MINING AND CONSTRUCTION Warranty
Claim" form. The forms shall be completely filled in and be delivered to SANDVIK MINING AND
CONSTRUCTION within fourteen (14) days from the time when the PURCHASER discovers or should have
discovered the alleged defect. The date of the Spare Part delivery to the end user must be proved in writing.
Only one failure should be reported for each claim. The warranty claim form should be sent to your local
SANDVIK MINING AND CONSTRUCTION representative.

13 The obligation of SANDVIK MINING AND CONSTRUCTION under this warranty is limited, at the
PURCHASER’s option, to:

i) refund the consumable at its stock replenishment order price; or

ii) replace the consumable, free of charge, DDP (delivered, duty paid, Incoterms 2000) at the
place of business of the SANDVIK MINING AND CONSTRUCTION representative.

14 The PURCHASER shall retain and appropriately store the claimed part to allow accurate assessment by
SANDVIK MINING AND CONSTRUCTION until the claim is settled. On request the alleged defective part
shall be sent as directed by SANDVIK MINING AND CONSTRUCTION and at SANDVIK MINING AND
CONSTRUCTION'S cost, to a destination designated by SANDVIK MINING AND CONSTRUCTION. No part
may be returned to SANDVIK MINING AND CONSTRUCTION without SANDVIK MINING AND
CONSTRUCTION's prior written consent. After warranty handling, the title to the defective part will be
transferred to SANDVIK MINING AND CONSTRUCTION.

15 APPEAL PERIOD FOR EACH SANDVIK MINING AND CONSTRUCTION’S DECISION IN WARRANTY
CLAIM IS FOURTEEN (14) DAYS AS OF THE DATE OF DECISION AFTER WHICH THE SAID DECISION
IS FINAL.

16 This warranty is in lieu of all other warranties or conditions express, implied or statutory, including, but not
limited to warranties of merchantability and fitness for a particular purpose. No other warranties express or
implied are given unless they are expressly given by SANDVIK MINING AND CONSTRUCTION in writing.

17 This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other reason.

Page 8 of 8
8
DA554 PARTS MANUAL

SLIDING BASE ASSEMBLY

ITEM 1

ITEM 2
(SLIDE BASE KIT TO SUIT DE810 RIG
IS DIFFERENT TO IMAGE)

ITEM 3

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

SLIDING BASE ASSEMBLY

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 SLIDE BASE ASSEMBLY BE00000130 1

2 SLIDE BED PLATE (NON DE810) BE00000056 1

SLIDE BED PLATE (FOR DE810, WU10336 1


INCLUDING WELDMENTS)

3 SLIDE BASE PACKER (X=16mm) KL3001 1

SLIDE BASE PACKER (X=25mm) KL2944 1

SLIDE BASE PACKER (X=55mm) KL5156 1

SLIDE BASE PACKER (X=125mm) KL3779 1


Call - as other sizes may be available

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

REMOTE CONTROLLER - HYDRAULIC SWING BOOM ARM

(DRAWING IS REPRESENTATIVE OF CONTROL SYSTEM ONLY)

ITEM 4 & 5

ITEM 6

LOCATION OF ITEM 10

ITEM 12

ITEM 3

ITEM 1 & 2

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

REMOTE CONTROLLER - HYDRAULIC SWING BOOM ARM

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 BOOM ASSEMBLY (Optional) 930107 1

2 BOOM PINS (Optional; please specify size KL4080 1 set


and length)

3 CONTROL BOX (Optional) KL3688 1

4 POWER CHAIN 304375 1

5 POWER CHAIN MOUNTING PLATE 304376 2

6 POWER CHAIN MOUNTING BRACKET KL3684 1

7 POWER CHAIN TROUGH (not illustrated) KL3685 1

POWER CHAIN GUARD (not illustrated)


8 KL3686 1
HOSE GUARD (mounted on item 5)
9 KL3687 1
DUMP PLATE BRACKET
10 KL3676 1
HOSE SOCK (not illustrated)
11 304377 1
CONTROL VALVE BANK (Optional)
12 REFER 1
SCHEMATIC
SINGLE SPOOL PROPORTIONAL VALVE
13 (Optional) 930846 1

HYDRAULIC CYLINDER (Optional)


14 930983 1
HYDRAULIC CYLINDER SEAL KIT
15 930985 1
HOSE KIT (Sandvik DE810 - Tripod)
16 BE00008587 1
HOSE KIT (Sandvik DE840/880 - Boom)
BE00006059 1
HOSE KIT (Schramm T685WS - Boom)
Call - as other kits may be available BE00009311 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

PILOT HYDRAULIC SCHEMATIC

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

PILOT HYDRAULIC SCHEMATIC


NOTE: Refer to attached drawing (8982)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 CUP TILT MOTOR ASSEMBLY BE00000468 1

2 SLEW MOTOR ASSEMBLY BE00004127 1

3 BRAKE SUPPLY PRESSURE REDUCING BE00000464 2


VALVE

4 JAW TRAVEL MOTOR PD24435DL 1

5 LIFT CYLINDER BE00000580 1

5.1 LIFT CYLINDER SEAL KIT 930886 1

6 JAW OPERATE CYLINDER BE00000735 1

6.1 JAW OPERATE CYLINDER - SEAL KIT 710746 1

7 ARM ROTATE MOTOR BE00000361 1

8 FILTER ASSEMBLY BE00004411 1

10 MAIN FUNCTION CONTROL VALVE - 930973 1


PVG32/7 - HYDRAULIC PILOT

15 ROD BIN VALVE ASSEMBLY - PVG32/1 - BE00000850 1


HYDRAULIC PILOT

16 ROD BIN LIFT CYLINDER 930968 3

16.1 ROD BIN LIFT CYLINDER - SEAL KIT 930969 3

17 ROD SUPPORT ARM CYLINDER BE00000867 1

17.1 ROD SUPPORT ARM CYLINDER - 710544 1


SEAL KIT

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

PILOT HYDRAULIC SCHEMATIC

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

19 SHUTTLE VALVE 860086 3

20 WHITEY VALVE 860273 1

21 PILOT OPERATED SELECTOR VALVE 860320 1

22 CONSOLE LIFT CYLINDER 930983 1

23.1 CONSOLE LIFT CYLINDER - LOAD 860345 1


HOLDING VALVE - CARTRIDGE

23.2 CONSOLE LIFT CYLINDER - LOAD 860265 1


HOLDING VALVE - BODY

24 HYDRAULIC PILOT CONTROLLER 930008 1

26 JAW TRAM LOCKOUT VALVE PD24464SU 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

RADIO HYDRAULIC SCHEMATIC

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

RADIO HYDRAULIC SCHEMATIC

NOTE: Refer to attached drawing (8993)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 CUP TILT MOTOR ASSEMBLY BE00000468 1

2 SLEW MOTOR ASSEMBLY BE00004127 1

3 BRAKE SUPPLY PRESSURE REDUCING BE00000464 2


VALVE - BODY

4 JAW TRAVEL MOTOR PD24435DL 2

5 LIFT CYLINDER BE00000580 1

5.1 LIFT CYLINDER SEAL KIT 930886 1

6 JAW OPERATE CYLINDER BE00000735 1

6.1 JAW OPERATE CYLINDER - SEAL KIT 710746 1

7 ARM ROTATE MOTOR BE00000361 1

8 FILTER ASSEMBLY BE00004411 1

9 MAIN FUNCTION CONTROL VALVE - 930876 1


PVG32/6 - ELECTRIC

14 ROD BIN VALVE ASSEMBLY 931003-K1 1

14A CETOP VALVE ASSEMBLY 930965 1

14B PRESSURE CONTROL VALVE - BODY 860006 1

14C PRESSURE CONTROL VALVE - 860186 2


CARTRIDGE

14D SHUTTLE VALVE 860086 2

14E CHECK VALVE BODY 860265 1

14F CHECK VALVE CARTRIDGE 860264 1

14G NEEDLE VALVE 860260 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

RADIO HYDRAULIC SCHEMATIC

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

16 ROD BIN LIFT CYLINDER 930968 3

16.1 ROD BIN LIFT CYLINDER - SEAL KIT 930969 3

17 ROD SUPPORT ARM CYLINDER BE00000867 1

17.1 ROD SUPPORT ARM CYLINDER - 710544 1


SEAL KIT

20 WHITEY VALVE 860273 1

21 PILOT OPERATED SELECTOR VALVE 860320 1

26 JAW TRAM LOCKOUT VALVE PD24464SU 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

DIRECT HYDRAULIC SCHEMATIC

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

DIRECT HYDRAULIC SCHEMATIC

NOTE: Refer to attached drawing (8997)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 CUP TILT MOTOR ASSEMBLY BE00000468 1

2 SLEW MOTOR ASSEMBLY BE00004127 1

3 BRAKE SUPPLY PRESSURE REDUCING BE00000464 2


VALVE - BODY

4 JAW TRAVEL MOTOR PD24435DL 1

5 LIFT CYLINDER BE00000580 1

5.1 LIFT CYLINDER SEAL KIT 930886 1

6 JAW OPERATE CYLINDER BE00000735 1

6.1 JAW OPERATE CYLINDER - SEAL KIT 710746 1

7 ARM ROTATE MOTOR BE00000361 1

8 FILTER ASSEMBLY BE00004411 1

12 MAIN FUNCTION CONTROL VALVE - BE00001789 1


PVG32/8 - MANUAL

22 CONSOLE LIFT CYLINDER 930983 1

23.1 CONSOLE LIFT CYLINDER - LOAD 860345 1


HOLDING VALVE – CARTRIDGE

23.2 CONSOLE LIFT CYLINDER - LOAD 860265 1


HOLDING VALVE – BODY

26 JAW TRAM LOCKOUT VALVE PD24464SU 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

TILT SWITCH KIT

(Jaw Tram function is locked out when Tilt Arm is greater than 15° to Horizontal)

ITEM 10

ITEM 12 ITEM 1

ITEM 11

ITEM 4

ITEM 7
ITEM 5 / ITEM 9

ITEM 3 ITEM 6 / ITEM 8

ITEM 2
TILT SWITCH PART OF
WU15187 WIRING
HARNESS

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

TILT SWITCH KIT (BE00000899)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 VALVE, 2 WAY SPOOL, N/C PD24464SU 1

2 TILT SWITCH HOLDER WU15136 1

3 TILT SWITCH BRACKET REV A WU15137 1

4 3/8 BSPP - 9/16 JIC SWIVEL ADA PM26955EH 1

5 WASHER HELICAL SPRING 5/8" PLA PM28652J 1

6 SKT HD CAP SCREW M5 x 25 AS142 PM28604F25 2

7 PIN SEL L0K PM28656D20 1

8 WASHER SAFETY M5 PM28662F 2

9 HEX HD BOLT 5/8"UNC x 1 3/4" G PM28610J44 2

10 COIL, 24VDC PD24464SY 1

11 BODY, VALVE PD24464SW 1

12 ELBOW MM 90o 3/8"BSPP-9/16"JIC PM26900EH 1

WIRING HARNESS (INCL. TILT SWITCH) WU15187 1

MERCURY TILT SWITCH (NOT SHOWN) PD23819GB 1

13 INSTALLATION MANUAL BE00007835 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

MOTION ALARM KIT

ITEM 6

ITEM 2

ITEM 1
CONTROL BOX

ITEM 7

ITEM 3
ITEM 5

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

MOTION ALARM KIT

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

MOTION ALARM KIT (BE00004421)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 CONTROL BOX BE00004422 1

2 PRESSURE SWITCH PD23819BP 1

3 ALARM, SELF ADJUSTING PD23818MU 1

4 HYDRAULIC CIRCUIT (REFERENCE) BE00004423 1

5 HARNESS, PRESSURE SWITCH BE00004295 1

6 HARNESS, POWER LOOM BE00004356 1

7 HARNESS, ALARM BE00004428 1

8 INSTALLATION MANUAL BE00007697 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

TILT-STOP AND ANTI SLEW KIT

ADDED
SOLENOID
VALVES

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

TILT-STOP AND ANTI-SLEW KIT (BE00004419)

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 PROXIMITY SWITCH 930895 1

2 CONTROL BOX BE00004264 1

3 HYDRAULIC COMPONENTS BE00004265 1

4 HARNESS, PROXIMITY BE00004296 1

5 HARNESS, VALVE BANK BE00004297 1

6 ENCLOSURE MOUNT BE00004355 1

7 HARNESS, POWER LOOM BE00004356 1

8 COIL, 24V PD24464SY 2

9 STRIKER BAR KL2296 1

20 INSTALLATION MANUAL BE00005834 1

Copyright © Sandvik Mining and Construction


ID: BE00007515
DA554 PARTS MANUAL

MISCELLANEOUS COMPONENTS

PARTS LIST
ITEM DESCRIPTION PART NUMBER QTY

1 LABEL – ROD TROUGH CONTROL KL2352 1

2 LOAD SENSE CONVERSION KIT 930903 1

3 BUCKLED STRAP (500mm) 707105 1

- BREAKOUT TOOL - -

4 ATTACHEMENT BRACKET KL2571 1


(T450 & T660)

5 ATTACHMENT BRACKET (UDR 1000) KL3107 1

6 PIN – BRACKET (T450 & T660) KL2572 1

7 PIN – BRACKET (UDR 1000) KL3108 1

8 BREACKOUT ARM (UDR 1000) KL3106 1

9 TELESCOPING CASING KL2199 1

10 FILTER MOUNTING PLATE KL2566 1

11 BULKHEAD PLATE - MAST KL2565 2

12 BULKHEAD PLATE – LOOM KL2567 1

Copyright © Sandvik Mining and Construction


ID: BE00007515

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