Section C - Electrics

Contents Page No.

Overview and Schematics
Circuit Symbols ......................................................................................... C-1
Circuit Concepts ....................................................................................... C-3
Pulse Width Modulation (PWM) ................................................................ C-6
Using a Multimeter .................................................................................... C-7
Schematic Diagrams - Machines with Ecomax Engines ........................ C-11
Schematic Diagrams - Machines with Ecomax Engines T4f .................. C-36
Schematic Diagrams - Machines with Dieselmax Engines ..................... C-62

Battery
Maintenance ........................................................................................... C-87
Test Procedures ...................................................................................... C-88
Disconnection and Connection ............................................................... C-90

Fuses and Relays

Introduction ............................................................................................. C-91
Cab Fuse and Relay Box - Connector Identification ............................... C-92

Harness Systems
Installation and Interconnections ............................................................ C-93
Earth Points .......................................................................................... C-100
Harness Drawing List, JS200 - JS235 .................................................. C-103
Drawings ............................................................................................... C-106
Connector Codes .................................................................................. C-176
Wire Numbers and Functions ............................................................... C-180
Wiring Harness Repair ......................................................................... C-182

ECUs and CANbus

CANbus System ................................................................................... C-186
Machine Electronic Control Unit (MECU) ............................................. C-190
Hydraulic Electronic Control Unit (HECU) ............................................ C-194
Display ECU (DECU) ............................................................................ C-198
Engine ECU .......................................................................................... C-203
SCR ECU ............................................................................................. C-206
Testing of ECU Inputs + Outputs .......................................................... C-207

Engine and Power Control

Battery Power Supply and Distribution ................................................. C-209
Ignition Power Supply and Distribution ................................................. C-215
Engine Start/Stop - Ecomax Engines .................................................... C-218
Engine Start/Stop - Dieselmax Engines ................................................ C-220
Engine Cranking ................................................................................... C-223
Engine 24V to 12V Converter ............................................................... C-225
Engine Fuse and Relay Box ................................................................. C-227
Engine Fuel Lift Pump .......................................................................... C-228
Engine Throttle and Power Mode Control ............................................ C-229
Engine Cold Idle ................................................................................... C-238
Ambient Air Temperature Sensor ......................................................... C-239
Engine Automatic Warm Up ................................................................. C-240
Engine Automatic Idle ........................................................................... C-242
Variable Geometry Turbo (VGT) Actuator ............................................. C-243
Exhaust Gas Re circulation (EGR) Actuator ......................................... C-245
TMAF Sensor ....................................................................................... C-247
Electro Viscous Fan .............................................................................. C-249
Engine Coolant Temperature Switch .................................................... C-253

C-i C-i