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Mechnical Integrity Ammonia
Mechnical Integrity Ammonia
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thaw cycles, cold but above freezing, hot gas Corrosion Rate/Remaining Life Determination.
piping in cold rooms, defrost return lines or Corrosion rate of vessels and piping may
vessel fill lines. Each of these types of piping is be determined by one of several methods. Don Hendrickson, P.E., is
exposed to condensation or temperature changes Calculation from data collected on vessels in the a senior mechanical engineer
that result in expansion or contraction, making the same or similar service provides a reasonable in Burns & McDonnell’s Process
piping more susceptible to fatigue and leakage. baseline for life estimates. Vessel life may also & Industrial division. He has
15 years of experience. He
be established by experience or published data.
received his bachelor’s degree
Inspection and testing guidelines for uninsulated Finally, testing the wall thickness of materials in mechanical engineering from
piping call for a visual inspection of all piping after 1,000 hours of service and then using an Kansas State University.
and associated components for damage or accepted life calculation, as in API 570 for piping
deterioration. Areas affected by slight corrosion or API RP579 for pressure vessels, will provide a
should be cleaned and treated before reinstating reasonable estimate of vessel integrity.
the protective finish. Where pitting or material
loss has occurred, thickness of the remaining Best Practices for Mechanical Integrity
metal should be measured. Programs
Table 3 contains ideas and lessons learned from
For insulated piping, the external condition of experience of drafting and implementing a
piping insulation and supports should be visually mechanical integrity program.
inspected. Where insulation is unsound or
damaged, the insulation should be removed and Mechanical integrity programs are a required
the thickness of the exposed piping should be part of the OSHA PSM regulations. Ammonia
measured. refrigeration system owners must develop and
Randy Peterson, P.E., is
implement MI programs to ensure the continued a project manager in Burns &
Enhanced inspection includes removal of reliability of system components and prevent the McDonnell’s Food & Consumer
insulation and the thickness of metal measured at accidental release of ammonia. Products group. He is an
ammonia refrigeration specialist
100 ft. intervals and on each section of piping that
with 20 years of experience in
can be exposed to moisture. By using experienced refrigeration professionals
the frozen foods industry. He
and trained personnel, owners can identify received his bachelor’s degree
Air-cooled Finned Heat Exchangers and potential risks and determine the appropriate level from Missouri Western State
Evaporative Condensers. Inspection guidelines of inspection for each system. By using industry University.
call for visual inspection of accessible refrigerant- best practices, owners can ensure their MI
containing tubes and headers. Where pits or programs are sufficient to document the reliability For more information, please e-mail:
material loss has occurred, the thickness of of their refrigeration systems. dhendrickson@burnsmcd.com,
rpeterson@burnsmcd.com or
remaining metal should be measured. kgoforth@burnsmcd.com