Professional Documents
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Installation Manual
This manual describes how to install the LTE eNB Stackable Radio Unit (SRU) and
how to connect cables.
Radio Aceess Network
Samsung Networks manuals should be read and used as a guideline for properly installing
and/or operating the product. Owing to product variations across the range, any illustrations and
photographs used in this manual may not be a wholly accurate depiction of the actual products
you are using.
This manual may be changed for system improvement, standardization and other technical
reasons without prior notice.
Samsung Networks documentation is available at http://www.samsungdocs.com
Contents
Preface vii
Relevance ....................................................................................................................................... vii
New and Changed Information ...................................................................................................... vii
Revision History ............................................................................................................................. vii
Organization of This Document .....................................................................................................viii
Personal and Product Safety ........................................................................................................... ix
Equipment Markings ......................................................................................................................xiii
Conventions in this Document ....................................................................................................... xiv
Documentation ...............................................................................................................................xv
Chapter 1 Before Installation 1
System Configuration and Interface ................................................................................................ 1
Specifications ................................................................................................................................... 3
Cautions for Installation ................................................................................................................... 4
Chapter 2 Installing System 7
Installation Work Flow ..................................................................................................................... 7
Foundation Work ............................................................................................................................. 8
Unpacking and Transporting .......................................................................................................... 12
Fitting System................................................................................................................................. 13
System Leveling .............................................................................................................................. 46
Chapter 3 Connecting Cables 47
Cabling Procedure .......................................................................................................................... 47
Guidelines for Cable Connections .................................................................................................. 48
Cabling............................................................................................................................................ 53
Ground Cable Connection .............................................................................................................. 55
Power Cabling ................................................................................................................................ 58
Interface Cable Connection ............................................................................................................ 61
Attaching Front Cover .................................................................................................................... 71
Chapter 4 Inspect the Installation 73
Appendix A Acronyms 76
Appendix B Sector Antenna Installation 77
Precautions when Installing a Sector Antenna .............................................................................. 77
Sector Antenna Installation............................................................................................................ 78
Appendix C Install Feeder Cable 80
Cautions When Installing Feeder Cable ......................................................................................... 80
7/8 in. Feeder Line Ground ............................................................................................................ 82
Tower Ground Construction .......................................................................................................... 86
Appendix D Connector Assembly 88
RJ-45 (Shield type).......................................................................................................................... 88
RJ-45 (Normal Type) ....................................................................................................................... 90
N type-male (LMR-400) .................................................................................................................. 91
TNC-Male (LMR-400) ...................................................................................................................... 93
Finishing the Connector Connection Part by Tape ......................................................................... 95
How to Shrink the Heat Shrink Tube .............................................................................................. 97
This manual describes how to install the LTE eNB Stackable Radio Unit (SRU)
and how to connect cables. SRU includes following models.
SF10-03A
SF10-20A
SF11-03A
Relevance
This manual applies to the following products/software.
Name Type
SF1 Series Hardware
Revision History
The following table lists all versions of this document.
Document Version Publication Date Remarks
1.0 March 2013 -
2.0 April 2013 -
3.0 July 2013 -
4.0 September 2013 -
5.0 February 2014 -
6.0 May 2014 -
CE Marking
Samsung networks equipment supplied to certain European countries carries a CE
marking. This is the manufacturer's declaration demonstrating that the product
complies with the Radio and Telecommunications Terminal Equipment
(R & TTE) Directive (1999/5/EC).
Electrical
The product is designed to operate from a -48 V DC supply and is therefore
classified as Safe Extra Low Voltage (SELV) equipment.
All structural parts are grounded and all input and outputs have built-in isolation
from the network. All input and output ports that connect to external power
sources are designed to meet relevant national safety requirements.
The product contains hazardous energy levels as defined by EN 60950. Care must
be taken when maintaining this equipment as injury to personnel or damage to the
equipment could result from mistakes. Maintenance should only be carried out by
trained and competent engineers who are familiar with the relevant procedures and
instructions.
Lasers
The product is fitted with optic modules rated as Class 1 radiation-emitting devices
under EN 60825-1. During installation, operation, and maintenance, never look
into the end of an optical fiber directly or by reflection either with the naked eye or
through an optical instrument. Do not operate equipment with exposed fiber
connectors—cover these with fiber cables or blanking caps. Do not remove
equipment covers during operation unless requested to do so in the documentation.
Carry out normal safety precautions when trimming fibers during installation.
Manual Handling
Care should be taken when handling equipment. Give due consideration to the
weight of the equipment, the physical capability of the individual(s) handling the
equipment, and movements such as twisting, bending and stooping, which could
lead to skeletal and muscular injuries.
Installation
Installation must be carried out by trained and competent engineers only. All
relevant safety measures should be taken to ensure equipment is not connected to
live power and transmission sources during installation. Equipment must be
correctly installed in order to meet the relevant safety standards and approval
conditions.
Each power feed to the unit requires a separate fused feed from the provided
power supply. The cable between the power distribution point and the installed
equipment must have a minimum cross-sectional area of 2.5 mm2.
Rack-mountable equipment must be placed in a standard 19-inch rack and secured
with the appropriate fixings as detailed in the installation manual.
Installation of the equipment must comply with national electrical codes or local
electrical codes.
Maintenance
Maintenance must only be carried out by a suitably trained and competent
technician. All safety instructions must be carefully observed at all times.
Equipment covers should not be removed while live power and transmission is
connected unless in a controlled environment by trained technicians.
Fire
The product is powered from a -48 V DC supply. To protect against fire, the
equipment is fused.
Environment
The product must be operated in an environment with the specified relative
humidity and ambient temperature ranges.
Keep all liquids away from the equipment as accidental spillage can cause severe
damage.
Cooling
The product cools down by its own set of cooling fans housed in a fan module.
Each fan module detects a fan that is not operating normally. LEDs on the front
panel of the fan tray provide an alarm indication in the event of fan failure.
In the event of fan failure, take urgent remedial action to restore full cooling
capacity.
Take appropriate measures to ensure that fan modules do not start spinning during
repair and maintenance procedures.
Anti-Static Precautions
The circuit boards and other modules in the product are sensitive to and easily
damaged by static electricity. If any card or sub-assembly is removed from the
unit, the following anti-static precautions must be observed at all times:
The anti-static wrist strap and cord must be checked at regular intervals for
their suitability for use.
Grounding
To comply with IEC/EN 60950, the equipment must be connected to a safety
grounding point via a permanent link. Grounding points are located on the product
for this purpose. Always connect the ground cable before fitting other cables. The
product must remain grounded continuously unless all connections to the power
supply and data network are all removed.
If equipment is grounded through a cabinet or rack, make sure it is done so
properly according to the installation instructions.
Indirect Connection
Before indirectly connecting any equipment to another device through a shared
power supply, ALWAYS seek advice from a competent engineer.
Devices that are not marked according to the relevant national safety standards
may produce hazardous conditions on the network.
Product Disposal
To reduce the environmental impact of products, Samsung has joined WEEE
compliance activities.
The WEEE symbol on the product indicates that the product is covered by the
European Directive 2002/96/CE for the disposal of Waste Electrical and Electronic
Equipment (WEEE). This means that the product should be disposed of separately
from the municipal waste stream via designated collection facilities appointed by
the government or the local authorities. This will help prevent potential negative
consequences for the environment and human health. Please check the terms and
conditions of the purchase contract for information about correct disposal.
Battery Disposal
The product contains a battery on the processor card. The battery should not be
disposed of with other household waste. Where marked, the chemical symbols Hg,
Cd or Pb indicate that the battery contains mercury, cadmium or lead above the
reference levels in EC Directive 2006/66.The battery incorporated in this product
is not user replaceable. For information on its replacement, please contact your
service provider. Do not attempt to remove the battery or dispose it in a fire. Do
not disassemble, crush, or puncture the battery.
End of life recycling materials information is available from Samsung.
Equipment Markings
The marking on the battery, manual or packaging indicates that the battery
in this product should not be disposed of with other household waste.
Where marked, the chemical symbols Hg, Cd or Pb indicate that the battery
contains mercury, cadmium or lead above the reference levels in EC
Directive 2006/66.
The battery incorporated in this product is not user replaceable. For
information on its replacement, please contact your service provider. Do not
attempt to remove the battery or dispose it in a fire. Do not disassemble,
crush, or puncture the battery. If you intend to discard the product, the
waste collection site will take the appropriate measures for the recycling and
treatment of the product, including the battery.
Symbols
Name Description
Indicates a task.
Menu Commands
menu | command
This indicates that you must select a command on a menu, where menu is the
name of the menu, and command is the name of the command on that menu.
Documentation
Samsung CDU10 Product Specification
The SRU images used in this manual can be different depending on the model.
SRU Interface
The interface of SRU is as follows:
Specifications
Table 1. SF1 Series Specifications
Before Installing
Post warning signs in areas where high-voltage cables are installed.
Post ‘off limit’ signs in areas where accidents are most expected.
Use guardrails or fences, block open areas such as ditches, open roof areas,
and scaffolds.
While Installing
The system power must be cut off before installing.
Be careful that boards mounted on the system and the cables among the boards
are not damaged or scratched when the system is transported or installed.
Make sure the power switch of the power supplier is off when installing the
system. Installing the system with the power switch on may cause system damage
or fatal human injury when cables are not correctly connected.
The workers should wear the protective gloves and glasses because they can be
injured by the debris generated when drilling holes on walls or ceilings.
Do not let an electric short circuit occur due to metal things such as a watch or a
ring.
When installing cables in a small area, do not apply excessive force. A worker
may bump against a wall or equipment.
The breath valve is not for use. Be careful not to damage or loosen the breath
valve.
SDU10, SRU must be installed in a restricted area, and make sure the work is
done by personnel properly trained for the job.
Do not use base station antenna within the distance of 700 cm from people and
also do not co-locate nor operate in conjunction with any other antenna or
transmitter for the protection of general public from exposure to radio frequency
electromagnetic field.
After Installing
Cover the cable holes drilled on the floor with a solid cover.
Remove any debris produced during the work and clean up the installation
site.
In the system, the laser beam light runs through the optical cable. Handle the
optical cables with care as the laser beam can seriously damage the worker’s eyes.
Make sure that worker does not damage installed cables while cleaning the rack.
Never allow foreign substances to be inserted into unused ports by covering them
with a water proof cap.
Installation Tools
The basic tools for installation are listed in the table below. The additional tools
required for each site need to be identified and prepared during a site survey before
starting installation.
The required installation tools may vary depending on the conditions at the site.
In addition to the basic tools, a protractor, compass, ladder, safety equipment,
cleaning tools etc. should also be prepared in consideration of the site conditions.
Foundation Work
System Arrangement
A minimum distance must be secured around the SDU10/SRU in each direction
for installation and maintenance.
The dimensions in the figure above are in a case of pole diameter 101.6 mm. The
dimensions vary for the pole diameter.
Marking
Before placing the system, mark the position where the system will be installed
and the positions where anchor bolts will be attached using an ink line or a pen.
If you do the drilling or anchoring on a wall when the positions are not marked to
be horizontal or vertical, then only a limited range of tuning is allowed for
leveling after the system is mounted.
To mount the system on a wall, perform the leveling test by referring to ‘System
Leveling’ to check that the positions are marked to be horizontal or vertical
before drilling. If the result shows they are not horizontal or vertical, modify the
marking positions
When the position where the system will be placed is determined, place the plinth
on the position and then mark the positions where anchor bolts will be attached
using a pen. This will reduce marking error range caused by a worker.
Drilling
When marking is complete, drill holes for anchor bolts.
Bringing in Items
Bring in items, taking care of the following:
When carrying the system, tighten the system firmly: Do not exceed the proper
vibration level from 1 to 500 Hz.
When carrying system, use a lift to prevent accidents. However, if the system
must be carried by people, enough people are required to carry the system.
Before moving the system, check the storage place for the system and remove
obstacles in advance.
While moving the system, boards and other devices should not be shocked
physically and damaged caused by dust, moisture, and static electricity.
Unpacking Items
The procedure to unpack items is as follows:
The packing items must be packed until they reach the installation place.
The items are classified in accordance with each job specification and stored
on a place that does not interfere with working.
Unpack the inner packaging after each system is placed on its installation
location.
Fitting System
Before fixing SRU
Check following items before fixing the SRU in a cabinet.
SRU Spacing
For cabinet design and temperature management system, the following
requirements for SRU inside cabinet have to be considered:
The SRU requires unobstructed air passage from right to left side.
Cabinet Dimensions
The cabinet must satisfy the following dimensions.
Slides Installation
The cabinet/rack configuration for the SRU installation can be varied for its
manufacturer. Thus, use the slides and fasteners provided by the cabinet/rack
manufacturer or equivalents.
Slide Installation position: SRU bottom (When you install more than two
SRUs, install the slides at the bottom of SRU for each.
Install the SRU from the bottom up when you install more than 2 SRUs.)
Fix the slides to the front and rear column of the rack to more than two points
(M4 × 2 EA).
Table 5. Parts and Tools for Fitting Unit Mounting Bracket_Wall Type
Category Description
Fastener M6 × 16L SEMS (or M5 × 16L SEMS) 4 EA
Recommended Torque Value M5 × 16L SEMS 20~30 kgf.cm
M6 × 16L SEMS 33.3~49.9 kgf.cm
Working Tools Torque Driver (+)
You can use M5 × 16L or M6 × 16L SEMS for fitting the SRU.
Check specifications of fasteners for the 19 in. cabinet/rack where the SRU will be mounted, and prepare the
fasteners. (This manual describes the installation procedures of using M6 SEMS.)
2 Check if the slides are installed at the bottom of fixing location for SRU.
3 Mount the SRU over the slides.
The fasteners such as stud bolt, Hex nut, spring washer, and plain washer used to
attach the system to a pole must be made of stainless steel (STS 304). Otherwise,
it may cause corrosion and rust to fasteners.
Make sure to check the locations of stud bolt fixing holes before assembling
plinth.
Table 7. Parts and Tools for Attaching Pole Mounting Bracket and Plinth
Category Description
Parts Pole Mounting Bracket 4 EA
Fastener for M12 × 240L Stud. Bolt 4 EA
Pole Mounting
M12 Hex. Nut 12 EA
Bracket
M12 Spring Washer 8 EA
M12 Plain Washer 8 EA
Plinth 2 EA
Fastener for M12 Hex. Nut 8 EA
Plinth
M12 Spring Washer 8 EA
M12 Plain Washer 8 EA
M12 Insulation Bushing 8 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Torque Wrench (Hexagon: 19 mm), Spanner, Level
3 Attach the assembled pole mounting bracket-0 to the pole using pole mounting
bracket-1 and fasteners.
4 Place the pole mounting bracket-2 and bakelite to the bottom side fixing holes
of plinth-0, and attach them using fasteners.
5 Place the plinth-0 assembly and a bakelite to the fixed pole mounting bracket-
0 and attach them using fasteners.
6 Insert pole mounting bracket-3 to the stud bolt of plinth-0 assembly, and attach
them using fasteners.
7 Insert theplinth-1 and bakelites to the stud bolts and attach them using
fasteners.
Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 4 EA
Stack Bracket 4 EA
Fastener M5 X 14L Torx Screw(T25H) 44 EA
_STS304_PRECOTE6
M3 X 8L SEMS 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw(T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS(PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver(T25H), Stubby Driver (6x25mm~38mm)
2 Hang the SDU10 case to the guide pins of fixed plinth-0 using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to fix completely.
3 Fix the plinth-0 and SDU10 case using SEMS. (M3 x 8L SEMS : 2 EA)
4 Place the plinth bracket_0 to the holes at the top of plinth-0 and SDU10 case.
And fix them using torx screws (T25H). (fixing bracket 1 EA : torx screw 6
EA)
5 Place the plinth bracket_1 to the holes at the bottom of plinth-0 and SDU10
case. And fix them using torx screws (T25H). At this time use four torx screws
(T25H) for fixing the support bracket.
6 Hang the SRU case-0 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-0. Then, push the SRU case-0
horizontally to fix completely.
7 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
8 Place the stack bracket_0 to the holes at the top of SDU10 case and SRU case-
0. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
9 Place the stack bracket_1 to the holes at the bottom of SDU10 case and SRU
case-0. And attach them using torx screws (T25H). At this time use four torx
screws for attaching the support bracket.
10 Hang the SRU case-1 to the guide pins of fixed plinth-1 using the fixing holes
(keyhole-shaped) of the SRU case-1. Then, push the SRU case-1 horizontally
to attach completely.
11 Hang the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) of the SRU case-2. Then, push the SRU case-2
horizontally to attach completely.
12 Attach the SRU Case-1 and SRU Case-2 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
13 Place the plinth bracket-2, 3 to the holes at the top/bottom of plinth-1 and SRU
case-1. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
14 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SRU case-2. And attach them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)
Table 9. Parts and Tools for Attaching Support Bracket Pole Type
Category Description
Parts Support Bracket 2 EA
Samsung SF1 Series Installation Manual Document Version 6.0 26
©Samsung Proprietary and Confidential
Chapter 2. Installing System
Category Description
Fastener M5 X 14L Torx Screw(T25H) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx 20~30 kgf·cm
Screw(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)
2 Place the support bracket to the holes at the bottom of plinth-0 and SDU10
case. Fix them using torx screws (T25H).
Table 10. Parts and Tools for Attaching SDU10/SRU Pole Type
Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver_T25H (Use tip length 15mm or more)
3 Place cable holders to the SDU10 fixing holes and attach them using the torx
screws. At this time ⓟ mark of the cable holder should be toward the power
connector part.
When fixing cable holders, ⓟ mark of the cable holder should be toward the
power connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable
holder is assembled with the cable holder.)
5 Place cable holders to the SRU-0 fixing holes and attach them using the torx
screws. At this time ⓟ mark of the cable holder should be toward the power
connector part.
Category Description
Parts Plinth 2 EA
Fastener M12 Anchor Bolt Assembly 4 Set
- M12 Anchor Bolt 1 EA/Set
- M12 Plain Washer 1 EA/Set
- M12 Spring Washer 1 EA/Set
- M12 Hex. Nut 1 EA/Set
M12 Insulation Bushing 4 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Drill, Hammer, Torque Wrench (Hexagon: 19 mm), Level
2 Fix the M12 anchor bolts to the holes marked and drilled on the wall.
3 Place the bakelite and plinth along with the fixed anchor bolts. And attach
them using fasteners.
Table 12. Parts and Tools for Attaching SDU10/SRU Case_Wall Type
Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 4 EA
Stack Bracket 4 EA
Fastener M5 X 14L Torx Screw(T25H) 44 EA
_STS304_PRECOTE6
M3 X 8L SEMS(PH) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw(T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS(PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver (T25H), Stubby Driver (6x25mm~38mm)
2 Hang the SDU10 case to the guide pins of fixed plinth-1using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to attach completely.
3 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
4 Place the plinth bracket_0 to the holes at the top/bottom of plinth-0 and
SDU10 case. And attach them using torx screws (T25H). (fixing bracket 1 EA
: torx screw 6 EA)
5 Place the plinth bracket_1 to the holes at the bottom of plinth-0 and SDU10
case. And attach them using torx screws (T25H). At this time use four torx
screws (T25H) for fixing the support bracket.
6 Hang the SRU case-0 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-0. Then, push the SRU case-0
horizontally to attach completely.
7 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
8 Place the stack bracket_0 to the holes at the top of SDU10 case and SRU case-
0. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
9 Place the stack bracket_1 to the holes at the bottom of SDU10 case and SRU
case-0. And attach them using torx screws (T25H). At this time use four torx
screws for fixing the support bracket.
10 Hang the SRU case-1 to the guide pins of fixed plinth-2 using the fixing holes
(keyhole-shaped) of the SRU case-1. Then, push the SRU case-1 in
horizontally to fix completely.
11 Attach the plinth-1 and SRU Case-1 using SEMS (PH). (M3 x 8L SEMS : 2
EA)
12 Hang the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) of the SRU case-2. Then, push the SRU case-2 in
horizontally to fix completely.
13 Attach the SRU case-1 and SRU Case-2 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
14 Place the stack bracket-2, 3 to the holes at the top/bottom of plinth-1 and SRU
case-1. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
15 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SRU case-2. And attach them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)
Table 13. Parts and Tools for Attaching Support Bracket_Wall Type
Category Description
Parts Support Bracket 2 EA
Fastener M5 X 14L Torx Screw(T25H) 8 EA
_STS304_PRECOTE6
Samsung SF1 Series Installation Manual Document Version 6.0 36
©Samsung Proprietary and Confidential
Chapter 2. Installing System
Category Description
Recommended Torque Value M5 X 14L Torx 20~30 kgf·cm
Screw(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)
2 Place the support bracket to the holes at the bottom of plinth-0 and SDU10
case. And fix them using torx screws (T25H).
Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)
When fixing cable holders, ⓟ mark of the cable holder should be toward power
connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable holder is
assembled with the cable holder.)
Category Description
Parts Plinth 1 EA
Fastener M12 Anchor Bolt Assembly 4 Set
- M12 Anchor Bolt 1 EA/Set
- M12 Plain Washer 1 EA/Set
- M12 Spring Washer 1 EA/Set
- M12 Hex. Nut 1 EA/Set
M12 Insulation Bushing 4 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Drill, Hammer, Torque Wrench (Hexagon: 19 mm), Level
The procedure for attaching plinth is the same as the procedure of wall type
attachment.
2 Fix the M12 anchor bolts to the holes marked and drilled on the floor.
3 Place the bakelite and plinth along with the fixed anchor bolts. And attach
them using fasteners.
Table 16. Parts and Tools for Attaching SDU10/SRU Case_Stack Type
Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 2 EA
Stack Bracket 6 EA
Samsung SF1 Series Installation Manual Document Version 6.0 41
©Samsung Proprietary and Confidential
Chapter 2. Installing System
Category Description
Fastener M5 X 14L Torx Screw (T25H) 48 EA
_STS304_PRECOTE6
M3 X 8L SEMS (PH) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw (T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS (PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver (T25H), Stubby Driver (6x38mm)
2 Fit the SRU case-0 to the guide pins of fixed plinth using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to fix completely.
3 Attach the plinth and SRU case-0 using SEMS (PH). (M3 x 8L SEMS : 2 EA)
4 Place the plinth bracket_0, 1 to the holes at the top/bottom of plinth and SRU
case-0. And fix them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
5 Fit the SDU10 case to the guide pins of fixed SRU case-0 using the fixing
holes (keyhole-shaped) on the SDU10 case. Then, push the SDU10 case
horizontally to fix completely.
6 Fix the SDU10 case and SRU case-0 using SEMS (PH). (M3 x 8L SEMS : 2
EA)
7 Place the stack bracket-0, 1 to the holes at the top/bottom of SRU case-0 and
SDU case. And fix them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
8 Fit the SRU case-1 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-1. Then, push the SRU case-1
horizontally to fix completely.
9 Fit the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) on the SRU case-2. Then, push the SRU case-2
horizontally to fix completely.
10 Fix the SRU case-1 and SDU10 case using SEMS (PH). (M3 x 8L SEMS : 2
EA)
11 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SDU10 case. And fix them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)
12 Place the stack bracket-4, 5 to the holes at the top/bottom of SRU case-1 and
SRU case-1. And fix them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)
Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)
When fixing cable holders, ⓟ mark of the cable holder should be toward power
connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable holder is
assembled with the cable holder.)
System Leveling
Leveling refers to compensating for the level difference on the floor that is
generated during floor work to install devices horizontally or vertically. Leveling
can be carried out using a vinyl hose, a balance weight, or a level.
In this manual, a commonly used method, which uses a spirit level, is described.
Category Description
Test method The level is measured based on the position of a bubble after attaching the spirit level
to the top and side of the system.
Evaluation criteria Good Poor
If it is leveled, the bubble of the spirit level is positioned at the center of both lines.
Corrective measures for Use an aid such as Bakelite on the back side of the system or an auxiliary fixture to
poor leveling adjust the height.
Adjust the position of fasteners used to fix the system or its leveling status.
The leveling method is all the same for the pole type, wall type, and stack type.
Refer to the example above for the other types.
Cabling Procedure
The procedure to connect system cables is as follows:
When cutting any cables after installation, ensure that the connector is
disconnected from the equipment.
Make sure that the work is done by personnel properly trained for the job.
A minimum cable length must be selected, provided that it does not affect the
cable installation and maintenance that meets provider specifications for cable
bend radius.
In areas where the cable may be damaged by external factors, ensure that
measures are taken to prevent damage to the cable, for example, use cable
trays, ducts and flexible pipes.
Cable Cutting
Measure the exact length of the cable, carefully checking the route, and cut the
cable using a proper cutting tool.
Follow these guidelines when cutting the cable:
Cut the cable to the length determined in the Cable Path Inspection step.
Be careful to keep the cable away from any moisture, iron, lead, dust or other
foreign material when cutting.
Remove any foreign material attached to the cable using solvent and a brush.
Cable Installation
Cable installation involves running the cable along the cabling path to the target
connector of the system or an auxiliary device after cable path inspection and cable
cutting have been completed.
Follow these guidelines when installing a cable.
If the cable is damaged, cut out the damaged section before installing.
When installing the cable over other cables, make sure the cable is installed on
the other cables. Pay more attention to the vertical and horizontal cross
sections where the cables are usually reversed.
Always use the maximum curvature radius possible, and make sure that the
minimum curvature radius specification is complied with.
If the cable needs to be protected, use a PVC channel, spiral sleeve, flexible
pipe, and cable tray, etc.
If the allowed cable bend radius is specified by the manufacturer, comply with the bend radius specified.
Cable Binding
Cable binding involves attaching and arranging an installed cable using for
example cable ties, cable thread and steel bands.
Follow these guidelines when binding a cable:
Use appropriate cable binding tools according to the target location (indoor or
outdoor) and the use of the cable (power supply cable, optical cable, feeder
line and so on).
Do not let the cutting section of a cable tie and binding line be exposed to the
outside. This may cause personal injury or damage to the cables.
Cut off the remainder of the cable thread by leaving about 50 mm of extra
length to prevent the knot from getting untied.
Connector Attachment
Connector attachment involves assembling a connector to an installed cable or to a
device on the site.
Follow these guidelines when attaching a connector:
Make sure you are fully aware of the connector assembly method before
assembling a connector. Assemble the connector in accordance with its pin
map.
Use a heat shrink tube at a connector connection for cables that are installed
outdoor, such as feeder lines, to prevent water leakage and corrosion from
occurring at the part exposed to the outside.
Be careful when connecting a cable that a contact failure does not occur at a
connector connection due to over-tensioning.
When installing a cable outdoor, use relief engraving and coated labels, etc. to
prevent the markings from being erased.
Since the form and attachment method for identification tags are different for
each provider, consult with the provider before attaching them.
When connecting the cables, always connect the ground cable first. If worker
contacts the equipment, connect a cable or perform maintenance without
connecting the ground cable, the system can be damaged or a worker may be
injured due to static electricity and short circuit.
When performing cable work for the system, proceed with the ground work
before any other work to prevent errors occurring due to static electricity and
other reasons.
When installing, take care not to overlap or tangle the cables; also, consider future
expansion. Install the DC power cable and data transmission cable away from the
AC power cable to prevent electromagnetic induction.
The cable works require the knowledge for the cabling works such as cable
installation/tying.
Cabling
The cabling diagram of the SRU is as follows:
From To Cable
SRU MGB 1) Ground Cable
2
: F-GV 2.5 mm × 1C
(Else, use a cable of which the thickness is equal to or thicker than the power
cable)
Rectifier (-48 VDC) 2) Power Cable
2
: Power Cable Assembly (2.5 mm × 2C)
DU 3) CPRI Cable (DU Interface Cable)
: Single Mode Optic Cable (Outdoor Type)
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©Samsung Proprietary and Confidential
Chapter 3. Connecting Cables
From To Cable
4) AISG Cable
: AISG Cable Assembly
RF Antenna 5) RF Cable
: 3/8 in. (or 1/2 in.) Feeder Line
Connect the ground cable first. In cabling, the connection of cables without the
connection to the ground cable may cause damage of the equipment or bodily
injury to personnel
The purpose of the ground construction is as follows:
Category Description
Installation Section MGB~SRU Grounding Terminal
2
Cable F-GV 2.5 mm × 1C (use a cable of to the same thickness or thicker than the power
cable.)
Heat Shrink Tube Φ 10 mm/Green/50 mm
(Spec/Color/Length)
Pressure Terminal MGB Checking MGB specifications per site and preparing connecting parts
2
SRU 2.5 mm , 2 Hole, 90°, Hole Diameter: 6.3 mm, Hole Distance: 16 mm (or
use a cable of the same thickness as the grounding cable)
Fastener MGB Checking MGB specifications per site and preparing connecting parts
Category Description
SRU M6 × 12L SEMS/2 EA
Recommended Torque M6 SEMS 33.3~49.9 kgf.cm
Value
Working Tools Cable Cutter, Wire Stripper, Compressor, Heating Gun, Torque Driver (+), Torque
Wrench, Nipper
2 Install a ground cable from the MGB to the SRU ground terminal.
3 Assemble a pressure terminal and a heat shrink tube at the end of the SRU
ground cable.
As for the pressure terminal or the cable, the UL Listed products or equivalent
should be used.
Ex) Manufacturer: Panduit
2.5 mm Pressure Terminal: LCD10-14AF-L
2
For information on how to assemble the pressure terminal and the heat shrink
tube, see Connector Assembly on page 88.
4 Align the pressure terminal assembled to a ground cable to the mounting hole
of the SRU ground terminal.
5 Firmly fix the pressure terminal onto the system ground terminal using
fasteners.
Power Cabling
The power supply is configured as follows.
To supply stable power to the system, power must be connected through a circuit
breaker. (Use UL Listed circuit breakers.)
The recommended capacity of -48 VDC circuit breaker for SRU is 15 A or 16 A.
Since power is applied to the system through the rectifier circuit breaker, be sure
to check the rectifier’s circuit breaker is turned off (open) before connecting the
power cable to the power connector. If the system is installed while the circuit
breaker is on, you may be critically injured or system can be damaged if the cable
is connected in the wrong way.
Handling the power cable incorrectly may damage the rack or cause an electric
short-circuit through the cable. Ensure the power switch on the rectifier or the
system is turned off before handling the power.
The fasteners for power cable must be tightly secured to prevent electrical
accidents.
Table 22. Parts and Tools for SRU Power Cable Connection
Category Description
Installation Section Rectifier~SRU power input terminal
2
Cable Power Cable Assembly (2.5 mm × 2C)
(If the cable needs color coding, comply with the specifications provided by the service
provider.)
Heat Shrink Tube Φ 5 mm/20 mm
(Spec/Color/Length) (If the cable needs color coding, comply with the specifications provided by the service
Category Description
provider.)
Connector Rectifier Checking specifications of rectifier output terminal per site and preparing
fasteners
SRU 1 -48 VDC
2 RTN
Working Tools Cable Cutter, Wire Stripper, Compressor, Heating Gun, Torque Driver (+), Torque
Wrench, Nipper
2 Install the power cable assembly from the SRU to the rectifier.
3 Connect the connector of a power cable to the power input port of the SRU at
the front-left side.
(Lock the connector until the connector makes a clicking sound.)
4 Connect the power cable assembly to the power terminal on the rectifier in
accordance with the polarity (RTN, -48 V).
In the system, the laser beam emitting light runs through the optical cable.
The exposure of the laser beam on worker’s eye may cause serious injury so that
it should be handled with care.
Before connecting the optical cable, check if the ferrule of the connector is soiled.
Be careful to keep the cutting section away from dust or foreign material. If the
cable is soiled with foreign material, do not blow to remove them.
Make sure to clean the connector in accordance with the cleaning directions in
Clean the Optic Connectors on page 103.
The pin map of the connector provided by this manual is based on the connectors
on the system side, so it is necessary to check the pin connection positions when
connecting to the connectors on the cable side.
Category Description
Installation Section DU~SRU_L0 Port
Cable Optic Cable (Single Mode, LC/PC Type, for Outdoor)
Connector SRU_L0 Harting, LC/PC
DU Connector for DU CPRI port
Working Tools Torque Driver (T20), Nipper, Optic Connector Cleaner
Cable, SFP module, connector can be changed for the request of service provider.
3 After checking the CPRI cable length and location to be tied, tie the CPRI
cable to the location.
Category Description
Installation Section RF Antenna~SRU_AISG Port
Cable AISG Cable Assembly
Connector SU-20SP-8P, Samwoo
RF Cable Connection
RF Cable Configuration
The RF cable is connected in the following two methods. Prepare and install parts
based on the method agreed upon by a service provider or the site conditions.
Case Description
Case #1 Connect a 7/8 in. or longer feeder line directly to the RF
antenna.
If a space for min. radius of curvature can be secured
when a 7/8 in. or longer feeder line is used.
If no excessive force is applied to the connector
assembled to the antenna port or cable because the
straight cable section is long enough.
7/8 in. or longer feeder line: 7/8 in./1 1/4 in./1 5/8 in. feeder line, etc.
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©Samsung Proprietary and Confidential
Chapter 3. Connecting Cables
Case Description
The RF cable must be connected based on the Case # agreed by a service provider or the site conditions.
Category Description
RF cable minimum radius of 3/8 in. Feeder Line (for indoor) LS/HFSC-10D 25 mm
curvature
RFS/SCF-38-50 25 mm
3/8 in. Feeder Line (for outdoor) RFS/LCF38-50 95 mm
1/2 in. Feeder Line (for indoor) LS/HFSC-12D 32 mm
1/2 in. Feeder Line (for outdoor) RFS/SCF-12-50 32 mm
LS/HFC-12D 125 mm
7/8 in. Feeder Line RFS/LCF12-50 125 mm
LS/HFC-22D 250 mm
3/8 in. Feeder Line (for indoor) RFS/LCF78-50 250 mm
LS/HFSC-10D 25 mm
RF Cable Connection
Category Description
Installation Section Radio Unit~RF Antenna
Cable 1/2 in. Feeder Line or 7/8 in. Feeder Line
Connector Radio Unit Din Type-Male or N Type-Male
RF Antenna Din Type-Male or N Type-Male
Heat Shrink Tube Φ 38 mm/Black/100 mm
(Spec/Color/Length)
Recommended Torque Value Din Type-Male 255~306 kgf.cm
N Type-Male 20 kgf.cm
Working Tools Cable Cutter, Wire Stripper, Torque Wrench, Spanner, Knife, Soldering Iron,
Lead
If the cabinet/rack, which the SRU has been installed, is not a guaranteed water-
proof product, you must finish the RF connector of the SRU using a butyl tape
and an insulation tape. Refer to the Connector Assembly on page 88 to see how to
finish the cable.
5 After connecting a connector, wrap the cable from the system-side connector
down to the 50 mm below the connector using butyl tape more than twice.
6 Wrap around the cable using insulation tape more than twice on top of the
wrapped butyl tape.
7 Fix both ends of insulation tape using cable ties, bonds, or silicones to prevent
the tape from raveling.
Measure all cables for section ①~②. The measured VSWR should be the
specification value or less. If the VSWR exceeds the specification value,
disassemble the connector and measure each section separately.
If the VSWR value for minimum cable bend radius and length of RF cable is not
applied, the system may not work properly because RF signals cannot transmit or
receive smoothly. The VSWR value for minimum cable bend radius and length of
RF cable must be checked and applied.
When measuring VSWR, if you open the antenna port when the transmission
output is not completely off, a spike signal may flow into the reception path,
which may cause damage to the LNA. Make sure the transmission output is
completely off when measuring VSWR
Category Description
Installation position Attach the identification tag to both ends of the antenna.
Materials Use aluminium coated with vinyl for the identification tag.
Fixing method Antenna side: Attach the tag to the feeder line using binding strings through
the two holes on the tag.
Equipment Side: Cover up the feeder line with the tag and fix it using binding
strings through the two holes on the tag.
Identification method The markings must be prevented from being erased by using relief engraving
or coated labels.
Category Description
Parts SDU Front Cover 1 EA
SRU Front Cover 3 EA
Working Tools Torx Driver(T25H)
4 Fit the front cover to the SRU/SRU case and attach the front cover to the cable
holder using fixing screws.
The torx screws (T25H) for fixing front covers are pre-assembled to the front
cover.
Inspection Plan
Create an inspection sheet per system and select an inspector to set an inspection
schedule per site.
Result
Category Check Items Criteria
Pass Fail
Installing Appearance of equipment and Equipment damage such as Dent, scratch and
Equipment mechanical parts crack, etc.
Placement of equipment and Maintenance and horizontal/vertical placement
mechanical parts
Validity of status and Visual inspection and magnet check
specifications of tightening Compliance with tightening torque value
bolt/nut/washer, etc.
Board/blank panel installation Checking assembly status
status
Other works (cable duct Checking position and installation status
installation status, etc.)
Grounding Status of ground bar Checking the separation of
installation per usage communication/power/lightning grounding
Cable Size Checking specifications such as thickness, etc.
Cabling and binding status Cable damage/proper installation route
Checking binding interval and the condition of
used materials
Cable connection Assembly and tightening condition of a pressure
terminal
Checking compliance with tightening torque value
Installation status of cable tag Checking position, marking, and tag installation
type
Power Installation status of power Power supply capacity/input voltage (tester)
supply and circuit breaker Checking circuit breaker type and capacity
Cable Size Checking thickness and length limitation
Cabling and binding status Cable damage/proper installation route
Checking binding interval and the condition of
used materials
Result
Category Check Items Criteria
Pass Fail
Cable connection Cable damage/proper installation route
Checking binding interval and the condition of
used materials
Installation status of cable tag Checking position, marking, and tag installation
type
GPS Antenna installation status Checking specifications, installation position,
fixing status, and gap between antennas
GPS signal reception status More than 6 reception satellites (C/N 40 or
(number of GPS reception higher)
satellites) Checking in-band or out-band jamming
Installation status of arrestor/ Checking specifications, installation position, and
line amplifier/splitter, etc. fixing status
Cabling and binding status Checking cable damage/proper installation route/
binding distance and the condition of used
materials
Cable connection Checking cable connection status, connector
assembly and tightening status, compliance with
tightening torque value, and finishing
Installation of cable tag Checking position, marking, and tag installation
type
Other data Cable size Checking cable specifications per usage
cables
Cabling and binding status Checking cable damage/proper installation route,
binding distance and condition of used materials
Cable connection Checking cable connection (Pin Map), assembly
and tightening status of a connector and
compliance with tightening torque value
Installation status of cable tag Checking position, marking, and tag installation
type
Others Reserved ports and cable Finishing (dust cap, etc.)
inlet status
Installation of cable Installation of cable tray and duct, etc.
installation route
Status of inside/outside of the Checking the stocking condition of waste parts,
equipment and system waste materials, packing materials, etc.
surrounding area
Opinion
The antenna is made of precision material, take care not to cause damage or
effect change.
When moving the antenna, use the tool suitable to its rating. In addition, use
the correctly rated carrying device which is at least 200 % or more than the
antenna considering the stability.
Securely fix the antenna after adjusting the direction of the antenna exactly.
Distance between steel tower and antenna and the distance between send-
receive antennas are based on the antenna layout.
Attach the antenna at the position specified in the site installation drawing.
Install the antenna as stipulated and pay close attention to the direction of the
radiation.
Measure VSWR of all antennas and ensure that the value is within the
regulated value.
4 After adjusting the antenna angle, tighten up the 4 loose bolts on the upper and
lower guide clamps.
When you install the antenna, the antenna must be within the protective angle
(left/right side 45° each from the central axis) to prevent the antenna from
lightning damage.
If there is external damage to the feeder cable, cut the damaged part and re-
work the wiring.
After connecting the antenna to the feeder cable, finish the connection part of
the contracted pipe using the heat shrink tube.
Attach the identification tags to both ends of the feeder cable to make it easy
to recognize.
When connecting the antenna to the feeder cable, firmly tighten the connector
to prevent generating reflected waves.
The curvature radius of the feeder cable should be maximized; refer to the
following tables.
When installing a feeder line, the radius of curvature of the sections where cables
bend should be larger than the allowed radius of curvature. If the radius of
curvature for the feeder line installation is less than the allowed radius of
curvature, it may affect the performance of the system.
Ensure that the feeder cable does not interfere with steel towers, ladders and in
any areas chiefly used by people.
Connect the connector to the antenna in a straight line and after connecting, do
not apply excessive force.
Use the rubber tape, the insulation tape and heat shrink tube for the external
exposed part of the connector to avoid water leaks.
Wind the self-bonding rubber tape so that it overlaps (keep a distance of half
the size of the rubber tape) the connector connection part, wind the insulation
tape 2 times or more and then cover with the jelly type heat shrink tube.
The specifications, clamp, and pressure terminal type of the ground kit and TGB
differ depending on the manufacturers. Check the specifications of the ground kit
and TGB, and identify the installation method before installing it.
3 Insert the ground kit clamp into the place from which the 7/8 in. feeder line
sheath is removed.
4 Pull the clamp lock upward so that the lock can engage with the protrusion
area on the side.
5 Overlap the exposed part of the ground kit clamp with rubber tape (Keep a
distance of half the size of the rubber tape) and press it lightly with your hands
to make the rubber tape adhere well.
6 Wrap the part where the rubber tape is attached using the insulation tape two
times or more. When cutting off the tape, cut it off neatly using scissors or a
knife.
7 Align the 42 mm heat shrink tube (jelly type, 200 mm) inserted when
installing the 7/8 in. feeder line into the fixing part of the ground kit.
8 Shrink the heat shrink tube (jelly type, 200 mm) using a heat gun.
9 After the ground kit has been attached to the 7/8 in. feeder line, attach the
pressure terminal (1 hole) of the ground cable connected to the ground kit to
the TGB. Attach the pressure terminal using M6 × 25L hex. bolts.
3 Tighten the Ground Kit (RF cable grounding assembly) to the TGB ground
terminal and the tower hole using the pressure terminal hole attached at the
end of the ground kit’s ground cable.
2 Fit the marking tube and connector cap on the RJ-45 cable.
3 Remove the cable sheath 17 mm from the end of the cable.
8 Insert the inner cables completely into the RJ-45 modular jack. Make sure that
the shield does not get in the RJ-45 modular jack.
N type-male (LMR-400)
To assemble the N type-male cable connector to LMR-400
The procedure to assemble the N type-male cable connector to LMR-400 is as
follows:
1 Prepare work tools and materials:
clamp ring, heat shrink tube, N type-male body, clamper, prep/strip tool,
deburring tool, heating gun
2 Fit a heat shrink tube and clamp ring on the LMR-400 cable.
3 Insert the cable into the 'End1' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath and shield.
4 Insert the cable into the 'End2' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath.
6 Push a connector into the cable until the center conductor is firmly inserted
into the pin connection part of the N type-male body. Make the shield overlap
the N type-male body. Make the shield overlap the N-Type male body, pull
out the clamp ring, and let it go to its original position so that the remaining
length may be folded.
7 Cut off the folded length of the shield using a cutting device so that it does not
protrude outside when the clamp ring is inserted.
After arranging the shield, push up the clamp ring toward the connector until
the entire shield is covered.
8 Using a compressor and hexagonal dies, pressurize the clamp ring to fix the
cable and connector.
9 Lift the heat shrink tube up to the connection point on the connector and shrink
the heat shrink tube using a heating gun.
TNC-Male (LMR-400)
To assemble the TNC-male cable connector to LMR-400
The procedure to assemble the TNC-male cable connector to LMR-400 is as
follows:
1 Prepare work tools and materials:
clamp ring, heat shrink tube, TNC-male body, clamper, prep/strip tool,
deburring tool, heating gun
2 Fit a heat shrink tube and clamp ring on the LMR-400 cable.
3 Insert the cable into the 'End1' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath and shield.
4 Insert the cable into the 'End2' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath.
6 Push a connector into the cable until the center conductor is firmly inserted
into the pin connection part of the TNC-male body. Make the shield overlap
the TNC-male body. Make the shield overlap the TNC-male body, pull out the
clamp ring, and let it go to its original position so that the remaining length
may be folded.
7 Cut off the folded length of the shield using a cutting device so that it does not
protrude outside when the clamp ring is inserted.
After arranging the shield, push up the clamp ring toward the connector until
the entire shield is covered.
8 Using a compressor and hexagonal dies, pressurize the clamp ring to fix the
cable and connector.
9 Lift the heat shrink tube up to the connection point on the connector and shrink
the heat shrink tube using a heating gun.
Wrapping only the metal part of connector connection using insulation tape
2 Insert the heat shrink tube into the 1/2 in. feeder line, and then place the heat
shrink tube at the end of the cutting area of the connector where the tool will
be used.
4 Holding one end of the heat shrink tube with your hand, apply heat starting
from the connector using the heating gun.
5 Rotate the heating gun so that heat is evenly distributed to prevent that bubbles
are generated or heat is concentrated to a specific part.
6 Shrink the heat shrink tube until jelly appears at the end part of it (refer the
Figure below) and finish it.
2 Inset the heat shrink tube to one end of the feeder line and connect the
connector.
3 Insert the heat shrink tube, placing connector part (where 1/2 in. and 7/8 in.
feeder line will be connected) in the center, and mark the center part.
5 Holding one end of the heat shrink tube with your hand, apply heat starting
from the marked part at the center using the heating gun.
6 Rotate the heating gun so that heat is evenly distributed to prevent that bubbles
are generated or heat is concentrated to a specific part.
7 Shrink the heat shrink tube until jelly appears at the end part of it (refer the
figure below) and finish it.
o If you work without holding one end of the heat shrink tube, the location of the
heat shrink tube may be changed. Therefore, make sure to hold one end of it when
applying heat.
o The connector part where 1/2 in. and 7/8 in. feeder line are connected must be the
center of the heat shrink tube. After inserting the heat shrink tube, mark the center
part.
o If jelly does not appear on the end of the heat shrink tube, it may mean that it is
not shrunk properly. Apply heat until jelly appears using a heating gun.
Introduction
When connecting an optical cable to the system, the performance of the system
can be decreased or failures can occur if the core section of an optical connector is
dirty due to dust or foreign material. Therefore, you should clean the optic
connector before connecting an optic cable to the system.
When using an optic connector cleaner, use the products shown in the example
below or their equivalents.
Ex) Manufacturer-USCONEC (http://www.usconec.com)
IBCTM Brand Cleaner (P/N: 9393): For LC-LC and MU Connector Cleaning
Manufacturer-TheFibers (www.thefibers.com)
2 If the optical output measurement result meets the reference value, clean the
connector again and connect it.
3 If the measurement result does not meet the reference value, discard the cable,
replace it with a new cable, and then clean the new one and connect it to the
system.
Preparations
The followings must be prepared to connect a pressure terminal to a cable.
Press Size
Cable Size (mm2) Large Handheld Press Hydraulic Press
Small Handheld Press
(AK-38, 100) (IZUMI Hexagonal Dies)
2.5 2 X X
4 2 X X
6 5.5 X X
10 8 8 X
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©Samsung Proprietary and Confidential
Appendix F. Pressure Terminal Assembly
Press Size
Cable Size (mm2) Large Handheld Press Hydraulic Press
Small Handheld Press
(AK-38, 100) (IZUMI Hexagonal Dies)
16 14 14 16
25 22 22 25
35 38 38 35
50 X 60 50
70 X 80 70
95 X 100 95~300
1 After checking the inside length of a pressure terminal, mark the cable.
2 Adjust the length of a cutter blade according to the sheath thickness of the
cable.
3 Push the clamp with a thumb according to the cable size to secure a space for
the cable.
4 Put a cable into a clamp, locate a blade on a marking position, and push it into
the sheath.
5 Align the stripper to be perpendicular to the cable and rotate it more than two
laps.
o To prevent the cutter blade of a wire stripper from touching the cable conductor,
adjust the length of cutter blade by checking the cable sheath thickness.
o Make sure that the cutter blade goes into the cable sheath completely.
6 Push the lever of the stripper to the right to turn its blade at 90°.
7 Move the stripper up to the end of cable while maintaining the stripper to be
perpendicular to the cable.
1 Insert the conductor of the cable with the sheath stripped to the internal end of
pressure terminal. For a ring type pressure terminal, push it in until the
conduct comes out 1 mm from the end of the terminal.
2 From the holes of handheld compressor, select one that fits to the pressure
terminal.
4 Fix the pressure terminal and cable temporarily so the position can be changed
later by pressing the compressor.
5 After complementary of the cable which is temporary fixed, align it to the hole
and firmly compress the pressure terminal to secure fix it.
6 Separate the pressure terminal from the handheld compressor. Press down the
handle of compressor until a clicking sound is heard to be unlocked.
1 Among the dies of the hydraulic press, select one that fits to the pressure
terminal.
3 Insert the pressure terminal into the pressing area and fix it slightly by aligning
it to the end of cable sheath.
4 Move the compressor lever up and down to press the pressure terminal firmly.
5 Turn the top compressing lever clockwise and then push it down. When the
pressing area of compressor is loosened, remove the pressure terminal.
4 Rotate a heat gun 360° to apply heat evenly to shrink the tube.
The pressure terminal and the cable will become hot - be careful when handling.
Bolt Spec. Torque Value (kgf.cm) Torque Value (N.m) Torque Value (lbf.ft)
M3 4.08~6.12 0.40~0.60 0.29~0.44
M4 9.52~14.28 0.93~1.40 0.69~1.03
M5 20.0~30.0 1.96~2.94 1.45~2.17
M6 33.28~49.92 3.26~4.90 2.41~3.61
M8 82.4~123.6 8.08~12.12 5.96~8.94
M10 166.4~249.6 16.32~24.48 12.03~18.05
M12 292.0~438.0 28.64~42.65 21.11~31.67
Bolt Spec. Torque Value (kgf.cm) Torque Value (N.m) Torque Value (lbf.ft)
M6 29.98 ± 10 % 2.94 ± 10 % 2.17 ± 10 %
M8 64.26 ± 10 % 6.3 ± 10 % 4.16 ± 10 %