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Samsung SF1 Series

Installation Manual

This manual describes how to install the LTE eNB Stackable Radio Unit (SRU) and
how to connect cables.
Radio Aceess Network

Document Version 6.0


May 2014

Document Number: 2600-00FK70GAA


© 2015 SAMSUNG Electronics Co., Ltd.
All Rights Reserved. No part of this document may be photocopied, reproduced, stored in a retrieval
system, or transmitted, in any form or by any means whether, electronic, mechanical, or otherwise
without the prior written permission of SAMSUNG Electronics Co., Ltd.
No warranty of accuracy is given concerning the contents of the information contained in this
publication. To the extent permitted by law no liability (including liability to any person by reason of
negligence) will be accepted by SAMSUNG Electronics Co., Ltd., its subsidiaries or employees for
any direct or indirect loss or damage caused by omissions from or inaccuracies from this document.
SAMSUNG Electronics Co., Ltd. reserves the right to change details in this publication without
notice.

Samsung Networks manuals should be read and used as a guideline for properly installing
and/or operating the product. Owing to product variations across the range, any illustrations and
photographs used in this manual may not be a wholly accurate depiction of the actual products
you are using.
This manual may be changed for system improvement, standardization and other technical
reasons without prior notice.
Samsung Networks documentation is available at http://www.samsungdocs.com
Contents

Preface vii
Relevance ....................................................................................................................................... vii
New and Changed Information ...................................................................................................... vii
Revision History ............................................................................................................................. vii
Organization of This Document .....................................................................................................viii
Personal and Product Safety ........................................................................................................... ix
Equipment Markings ......................................................................................................................xiii
Conventions in this Document ....................................................................................................... xiv
Documentation ...............................................................................................................................xv
Chapter 1 Before Installation 1
System Configuration and Interface ................................................................................................ 1
Specifications ................................................................................................................................... 3
Cautions for Installation ................................................................................................................... 4
Chapter 2 Installing System 7
Installation Work Flow ..................................................................................................................... 7
Foundation Work ............................................................................................................................. 8
Unpacking and Transporting .......................................................................................................... 12
Fitting System................................................................................................................................. 13
System Leveling .............................................................................................................................. 46
Chapter 3 Connecting Cables 47
Cabling Procedure .......................................................................................................................... 47
Guidelines for Cable Connections .................................................................................................. 48
Cabling............................................................................................................................................ 53
Ground Cable Connection .............................................................................................................. 55
Power Cabling ................................................................................................................................ 58
Interface Cable Connection ............................................................................................................ 61
Attaching Front Cover .................................................................................................................... 71
Chapter 4 Inspect the Installation 73
Appendix A Acronyms 76
Appendix B Sector Antenna Installation 77
Precautions when Installing a Sector Antenna .............................................................................. 77
Sector Antenna Installation............................................................................................................ 78
Appendix C Install Feeder Cable 80
Cautions When Installing Feeder Cable ......................................................................................... 80
7/8 in. Feeder Line Ground ............................................................................................................ 82
Tower Ground Construction .......................................................................................................... 86
Appendix D Connector Assembly 88
RJ-45 (Shield type).......................................................................................................................... 88
RJ-45 (Normal Type) ....................................................................................................................... 90
N type-male (LMR-400) .................................................................................................................. 91
TNC-Male (LMR-400) ...................................................................................................................... 93
Finishing the Connector Connection Part by Tape ......................................................................... 95
How to Shrink the Heat Shrink Tube .............................................................................................. 97

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Contents

Appendix E Clean the Optic Connectors 103


Introduction ................................................................................................................................. 103
Appendix F Pressure Terminal Assembly 105
Preparations ................................................................................................................................. 105
Pressure Reference Table ............................................................................................................ 106
Assembling Pressure Terminal ..................................................................................................... 110
Appendix G Standard Torque 117

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List of Figures

Figure 1: SRU Configuration.................................................................................................................................... 1


Figure 2: SF10-03A, SF11-03A (1.8 GHz) ................................................................................................................. 2
Figure 3: SF10-20A (800 MHz) ................................................................................................................................ 2
Figure 4: Procedure to Install the SRU .................................................................................................................... 7
Figure 5: SDU10/SRU Arrangement Wall Type ....................................................................................................... 8
Figure 6: SDU10/SRU Arrangement Pole Type ...................................................................................................... 9
Figure 7: SDU10/SRU Arrangement Stack Type .................................................................................................... 10
Figure 8: System Marking-Wall Type (Plinth) ....................................................................................................... 11
Figure 9: SRU Spacing ........................................................................................................................................... 13
Figure 10: Cabinet Dimensions ............................................................................................................................. 13
Figure 11: Slide Installation Position .................................................................................................................... 14
Figure 12: Slide Dimensions .................................................................................................................................. 14
Figure 13: Slide Fixation ........................................................................................................................................ 14
Figure 14: SDU10 Fixation 1. ................................................................................................................................. 15
Figure 15: SDU Fixation 2 ...................................................................................................................................... 15
Figure 16: Fixing Holes of Plinth ........................................................................................................................... 16
Figure 17: Attaching Pole Mounting Bracket and Plinth (1) ................................................................................. 17
Figure 18: Attaching Pole Mounting Bracket and Plinth (2) ................................................................................. 18
Figure 19: Attaching Pole Mounting Bracket and Plinth (3) ................................................................................. 19
Figure 20: Attaching Pole Mounting Bracket and Plinth (4) ................................................................................. 20
Figure 21: Attaching Pole Mounting Bracket and Plinth (5) ................................................................................. 20
Figure 22: Attaching Pole Mounting Bracket and Plinth (6) ................................................................................. 21
Figure 23: Attaching SDU10/SRU Case Pole Type (1) ........................................................................................... 22
Figure 24: Attaching SDU10/SRU Case Pole Type (2) ........................................................................................... 22
Figure 25: Attaching SDU10/SRU Case Pole Type (3) ........................................................................................... 23
Figure 26: Attaching SDU10/SRU Case Pole Type (4) ........................................................................................... 23
Figure 27: Attaching SDU10/SRU Case Pole Type (5) ........................................................................................... 24
Figure 28: Attaching SDU10/SRU Case Pole Type (6) ........................................................................................... 25
Figure 29: Attaching SDU10/SRU Case Pole Type (7) ........................................................................................... 26
Figure 30: Fixing Support Bracket Pole Type ........................................................................................................ 27
Figure 31: Attaching SDU10/SRU_Pole Type (2) ................................................................................................... 28
Figure 32: Attaching SDU10/SRU_Pole Type (2) ................................................................................................... 29
Figure 33: Attaching SDU10/SRU_Pole Type (3) ................................................................................................... 29
Figure 34: Attaching Plinth_Wall Type ................................................................................................................. 31
Figure 35: Attaching SDU10/SRU Case_Wall Type (1) .......................................................................................... 32
Figure 36: Attaching SDU10/SRU Case_Wall Type (2) .......................................................................................... 33
Figure 37: Attaching SDU10/SRU Case_Wall Type (3) .......................................................................................... 34
Figure 38: Attaching SDU10/SRU Case_Wall Type (4) .......................................................................................... 36
Figure 39: Fixing Support Bracket_Wall Type ....................................................................................................... 37
Figure 40: Attaching SDU10/SRU_Wall Type ........................................................................................................ 39
Figure 41: Attaching Plinth_Stack Type ................................................................................................................ 41
Figure 42: Attaching SDU10/SRU Case_Stack Type (1) ......................................................................................... 42
Figure 43: Attaching SDU10/SRU Case_Stack Type (2) ......................................................................................... 43
Figure 44: Attaching SDU10/SRU Case_Stack Type (3) ......................................................................................... 43
Figure 45: Attaching SDU10/SRU_Stack Type ....................................................................................................... 45
Figure 46: Leveling Using a Level (Example) ......................................................................................................... 46
Figure 47: Work Flow for System Cabling ............................................................................................................. 47

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Contents

Figure 48: Cable Connection Procedure ............................................................................................................... 48


Figure 49: Cabling Diagram ................................................................................................................................... 53
Figure 50: Connection of the SRU Ground Cable .................................................................................................. 57
Figure 51: Power Equipment Elements ................................................................................................................ 58
Figure 52: Connecting the SRU Power Cable ........................................................................................................ 60
Figure 53: CPRI Cable Configuration ..................................................................................................................... 62
Figure 54: CPRI Cable Connection (1) ................................................................................................................... 62
Figure 55: CPRI Cable Connection (2) ................................................................................................................... 62
Figure 56: CPRI Cable Connection (3) ................................................................................................................... 63
Figure 57: CPRI Cable Connection (4) ................................................................................................................... 63
Figure 58: UDA Cable Connection......................................................................................................................... 64
Figure 59: RF Cable Connection (1)....................................................................................................................... 67
Figure 60: RF Cable Connection (2)....................................................................................................................... 67
Figure 61: RF Cable Connection (3)....................................................................................................................... 68
Figure 62: RF Cable Connection (4)....................................................................................................................... 68
Figure 63: RF Cable Connection (5)....................................................................................................................... 69
Figure 64: RF Cable Connection (6)....................................................................................................................... 69
Figure 65: Attaching Front Cover (1) .................................................................................................................... 71
Figure 66: Attaching Front Cover (2) .................................................................................................................... 71
Figure 67: Attaching Front Cover (3) .................................................................................................................... 72
Figure 68: Sector Antenna .................................................................................................................................... 79
Figure 69: Example for Connecting the Tower Ground Cable .............................................................................. 87
Figure 70: Finishing the Connector Connection Part by Tape .............................................................................. 95
Figure 71: Pressure Reference Drawing (Handheld Compressor) ...................................................................... 107
Figure 72: Pressure Reference Drawing (Hydraulic Press) ................................................................................. 107

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Preface

This manual describes how to install the LTE eNB Stackable Radio Unit (SRU)
and how to connect cables. SRU includes following models.

 SF10-03A

 SF10-20A

 SF11-03A

Relevance
This manual applies to the following products/software.
Name Type
SF1 Series Hardware

New and Changed Information


The following table describes information that has been added or changed since
the previous publication of this document.

 Added a caution for an antenna installation

Revision History
The following table lists all versions of this document.
Document Version Publication Date Remarks
1.0 March 2013 -
2.0 April 2013 -
3.0 July 2013 -
4.0 September 2013 -
5.0 February 2014 -
6.0 May 2014 -

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Preface

Organization of This Document


Section Title Description
Chapter 1 Before Installation This chapter introduces SRU and
describes items should be understood
before installation.
Chapter 2 Installing System This chapter describes the procedures
to install the SRU.
Chapter 3 Connecting Cables This chapter describes the procedures
to connect the cables to the SRU
installed.
Chapter 4 Checking Installation Status This chapter describes the procedures
of inspecting installation status after
SRU installation and cabling is
completed.
Appendix A Acronyms Lists all acronyms used in this manual.
Appendix B Sector Antenna Installation This appendix describes the sector
antenna configurations and its
installation requirements.
Appendix C Installing Feeder Cable This appendix describes cautions and
allowed radius of curvature when
installing feeder line.
Appendix D Connector Assembly This appendix describes the procedure
of assembling the connector.
Appendix E Cleaning Optic Connector This appendix describes the procedure
of cleaning the optic connector and
cleaning tool.
Appendix F Pressure Terminal Assembly This appendix describes the procedure
of assembling the pressure terminal.
Appendix G Standard Torque Settings This appendix describes the standard
torque when tightening the bolt.

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Preface

Personal and Product Safety


This product safety information includes European directives, which you must
follow. If these do not apply in your country, please follow similar directives that
do apply in your country.

CE Marking
Samsung networks equipment supplied to certain European countries carries a CE
marking. This is the manufacturer's declaration demonstrating that the product
complies with the Radio and Telecommunications Terminal Equipment
(R & TTE) Directive (1999/5/EC).

Electrical
The product is designed to operate from a -48 V DC supply and is therefore
classified as Safe Extra Low Voltage (SELV) equipment.
All structural parts are grounded and all input and outputs have built-in isolation
from the network. All input and output ports that connect to external power
sources are designed to meet relevant national safety requirements.
The product contains hazardous energy levels as defined by EN 60950. Care must
be taken when maintaining this equipment as injury to personnel or damage to the
equipment could result from mistakes. Maintenance should only be carried out by
trained and competent engineers who are familiar with the relevant procedures and
instructions.

Lasers
The product is fitted with optic modules rated as Class 1 radiation-emitting devices
under EN 60825-1. During installation, operation, and maintenance, never look
into the end of an optical fiber directly or by reflection either with the naked eye or
through an optical instrument. Do not operate equipment with exposed fiber
connectors—cover these with fiber cables or blanking caps. Do not remove
equipment covers during operation unless requested to do so in the documentation.
Carry out normal safety precautions when trimming fibers during installation.

Manual Handling
Care should be taken when handling equipment. Give due consideration to the
weight of the equipment, the physical capability of the individual(s) handling the
equipment, and movements such as twisting, bending and stooping, which could
lead to skeletal and muscular injuries.

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Preface

Installation
Installation must be carried out by trained and competent engineers only. All
relevant safety measures should be taken to ensure equipment is not connected to
live power and transmission sources during installation. Equipment must be
correctly installed in order to meet the relevant safety standards and approval
conditions.
Each power feed to the unit requires a separate fused feed from the provided
power supply. The cable between the power distribution point and the installed
equipment must have a minimum cross-sectional area of 2.5 mm2.
Rack-mountable equipment must be placed in a standard 19-inch rack and secured
with the appropriate fixings as detailed in the installation manual.
Installation of the equipment must comply with national electrical codes or local
electrical codes.

Maintenance
Maintenance must only be carried out by a suitably trained and competent
technician. All safety instructions must be carefully observed at all times.
Equipment covers should not be removed while live power and transmission is
connected unless in a controlled environment by trained technicians.

Fire
The product is powered from a -48 V DC supply. To protect against fire, the
equipment is fused.

Environment
The product must be operated in an environment with the specified relative
humidity and ambient temperature ranges.
Keep all liquids away from the equipment as accidental spillage can cause severe
damage.

Cooling
The product cools down by its own set of cooling fans housed in a fan module.
Each fan module detects a fan that is not operating normally. LEDs on the front
panel of the fan tray provide an alarm indication in the event of fan failure.
In the event of fan failure, take urgent remedial action to restore full cooling
capacity.
Take appropriate measures to ensure that fan modules do not start spinning during
repair and maintenance procedures.

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Preface

Anti-Static Precautions
The circuit boards and other modules in the product are sensitive to and easily
damaged by static electricity. If any card or sub-assembly is removed from the
unit, the following anti-static precautions must be observed at all times:

 Service personnel must wear anti-static wrist straps.

 Circuit boards and sub-assemblies must be placed on ground conductive mats


or in conductive bags.

 All tools must be discharged to ground before use.

 The anti-static wrist strap and cord must be checked at regular intervals for
their suitability for use.

Grounding
To comply with IEC/EN 60950, the equipment must be connected to a safety
grounding point via a permanent link. Grounding points are located on the product
for this purpose. Always connect the ground cable before fitting other cables. The
product must remain grounded continuously unless all connections to the power
supply and data network are all removed.
If equipment is grounded through a cabinet or rack, make sure it is done so
properly according to the installation instructions.

Power Supply Connection


The equipment is designed to be powered from a -48 V DC supply. Power
connections and installation of associated wiring must be carried out by a suitably
qualified technician.
Only devices that comply with all relevant national safety requirements should be
connected to the unit's power supply inlets. Other usage will invalidate any
approval given to this equipment.
Connection of this equipment to devices that are not marked with all relevant
national safety requirements may produce hazardous conditions on the network.
When the power supply is obtained by a rectifier/safety isolation transformer, the
supply must meet the requirements of EN 60950 providing double/reinforced
insulation between hazardous voltages and SELV/TNV circuits. Any battery must
be separated from hazardous voltages by reinforced insulation.

Indirect Connection
Before indirectly connecting any equipment to another device through a shared
power supply, ALWAYS seek advice from a competent engineer.

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Preface

Devices that are not marked according to the relevant national safety standards
may produce hazardous conditions on the network.

Product Disposal
To reduce the environmental impact of products, Samsung has joined WEEE
compliance activities.
The WEEE symbol on the product indicates that the product is covered by the
European Directive 2002/96/CE for the disposal of Waste Electrical and Electronic
Equipment (WEEE). This means that the product should be disposed of separately
from the municipal waste stream via designated collection facilities appointed by
the government or the local authorities. This will help prevent potential negative
consequences for the environment and human health. Please check the terms and
conditions of the purchase contract for information about correct disposal.

Battery Disposal
The product contains a battery on the processor card. The battery should not be
disposed of with other household waste. Where marked, the chemical symbols Hg,
Cd or Pb indicate that the battery contains mercury, cadmium or lead above the
reference levels in EC Directive 2006/66.The battery incorporated in this product
is not user replaceable. For information on its replacement, please contact your
service provider. Do not attempt to remove the battery or dispose it in a fire. Do
not disassemble, crush, or puncture the battery.
End of life recycling materials information is available from Samsung.

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Preface

Equipment Markings

Hereby, Samsung Electronics, declares that this product is in compliance


with the essential requirements and other relevant provisions of Directive
1999/5/EC.’
The original Declaration of Conformity may be found at
http://www.samsungdocs.com, go to eLibrary menu and enter the model or
the product name.

This marking on the product, accessories or literature indicates that the


product and its electronic accessories (e.g. charger, headset, USB cable)
should not be disposed of with other household waste at the end of their
working life. To prevent possible harm to the environment or human health
from uncontrolled waste disposal, please separate these items from other
types of waste and recycle them responsibly to promote the sustainable
reuse of material resources.
Household users should contact either the retailer where they purchased
this product, or their local government office, for details of where and how
they can take these items for environmentally safe recycling.
Business users should contact their supplier and check the terms and
conditions of the purchase contract. This product and its electronic
accessories should not be mixed with other commercial wastes for disposal.

For information on Samsung’s environmental commitments and product


specific regulatory obligations e.g. REACH visit:
samsung.com/uk/aboutsamsung/samsungelectronics/corporatecitizenship/d
ata_corner.html

Correct disposal of batteries in this product


(Applicable in countries with separate collection systems.)

The marking on the battery, manual or packaging indicates that the battery
in this product should not be disposed of with other household waste.
Where marked, the chemical symbols Hg, Cd or Pb indicate that the battery
contains mercury, cadmium or lead above the reference levels in EC
Directive 2006/66.
The battery incorporated in this product is not user replaceable. For
information on its replacement, please contact your service provider. Do not
attempt to remove the battery or dispose it in a fire. Do not disassemble,
crush, or puncture the battery. If you intend to discard the product, the
waste collection site will take the appropriate measures for the recycling and
treatment of the product, including the battery.

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Preface

Conventions in this Document


Samsung Networks product documentation uses the following conventions:

Symbols
Name Description
Indicates a task.

Indicates a shortcut or an alternative method.

Provides additional information.

Provides information or instructions that you should follow to avoid service


failure or damage to equipment.
Provides information or instructions that you should follow to avoid personal
injury or fatality.
Provides antistatic precautions that you should observe.

Menu Commands
menu | command
This indicates that you must select a command on a menu, where menu is the
name of the menu, and command is the name of the command on that menu.

File Names and Paths


These are indicated by a bold typeface. For example:
Copy filename.ext into the /home/folder1/folder2/bin/ folder.

User Input and Console Screen Output Text


Input and output text is presented in the Courier font. For example,
context< designated epc-context-name>
CLI commands are presented in bold small caps. For example,
Type the RTRV-NE-STS command in the input field.

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Preface

Documentation
 Samsung CDU10 Product Specification

 Samsung SDU10 Product Specification

 Samsung SDU11 Product Specification

 Samsung SOF50 Product Specification

 Samsung RF1 Series Product Specification

 Samsung SF1 Series Product Specification

 Samsung CDU10 Installation Manual for LTE Overlay

 Samsung SDU10 Installation Manual for LTE Overlay

 Samsung SDU11 Installation Manual for LTE Overlay

 Samsung SOF50 Installation Manual

 Samsung RF1 Series Installation Manual

 Samsung SF1 Series Installation Manual

 Samsung eNB Dimensioning and Configuration Manual

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Chapter 1 Before
Installation

System Configuration and Interface


System Configuration
The configuration of SRU is as follows:

Figure 1: SRU Configuration

The SRU images used in this manual can be different depending on the model.

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Chapter 1. Before Installation

SRU Interface
The interface of SRU is as follows:

Figure 2: SF10-03A, SF11-03A (1.8 GHz)

Figure 3: SF10-20A (800 MHz)

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Chapter 1. Before Installation

Specifications
Table 1. SF1 Series Specifications

Item SF10-03A SF11-03A SF10-20A


Air Specification LTE LTE LTE
Operating Frequency  DL: 1805~1855 MHz  DL: 1805~1880 MHz  DL: 791~811 MHz
 UL: 1710~1760 MHz  UL: 1710~1785 MHz  UL: 832~852 MHz
RF Chain 2Tx/2Rx 2Tx/2Rx 2Tx/2Rx
IBW 20 MHz 20 MHz 20 MHz
a
Output Power 40 W × 2 Tx Path (Total 80 40 W × 2 Tx Path (Total 80 40 W × 2 Tx Path (Total 80
W) W) W)
Sector Coverage 1 carrier/1 sector 1 carrier/1 sector 1 carrier/1 sector
Baseband Interface 2 × SFP 2 × SFP 2 × SFP
CPRI 4.0 (2.5 Gbps) CPRI 4.0 (2.5 Gbps) CPRI 4.0 (2.5 Gbps)
Size (mm) 447 (W) × 450 (D) × 88 (H) 447 (W) × 450 (D) × 88 (H) 447 (W) × 450 (D) × 88 (H)
Weight (kg) 15 15 16
Input Voltage -48 VDC (voltage fluctuation range: -40.5 to -57 VDC)
Input Current (MAX) 8.6 A
Operating -40~55°C (without solar load)
Temperature
3
Operating Humidity 5~100 %, condensing, not to exceed 30 g/m absolute humidity
Altitude -60~1800 m
Earthquake EN 300 019-1-3
Vibration Vibration (in use):
 Telcordia GR-63-CORE: Office Vibration
 EN 300 019-1-3 Class 3M3
Vibration (transportation):
 Telcordia GR-63-CORE: Transporation Vibration
 EN 300 019-1-2 Class 2.3
Noise (sound pressure Max. 65 dBA at height of 1.0 m (3.3 ft) and distance of 1.5 m (4.9 ft)
level) (Telcordia GR-487-CORE)
EMC EN 301 489-1, EN 301 489-23
Safety EN/UL 60950-1, EN/UL 60950-22
RF EN 301 908-14, EN 62311
a
Output power per carrier is depends on bandwidth

Refer to the 'Dimensioning and Configuration Manual' for radio dimensioning by


capacity of the Samsung MBS.

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Chapter 1. Before Installation

Cautions for Installation


Observe the following safety instructions when installing the SRU:

Before Installing
 Post warning signs in areas where high-voltage cables are installed.

 Post ‘off limit’ signs in areas where accidents are most expected.

 Use guardrails or fences, block open areas such as ditches, open roof areas,
and scaffolds.

While Installing
 The system power must be cut off before installing.

 Be careful that boards mounted on the system and the cables among the boards
are not damaged or scratched when the system is transported or installed.

Make sure the power switch of the power supplier is off when installing the
system. Installing the system with the power switch on may cause system damage
or fatal human injury when cables are not correctly connected.

The workers should wear the protective gloves and glasses because they can be
injured by the debris generated when drilling holes on walls or ceilings.

Do not let an electric short circuit occur due to metal things such as a watch or a
ring.

When installing cables in a small area, do not apply excessive force. A worker
may bump against a wall or equipment.

The breath valve is not for use. Be careful not to damage or loosen the breath
valve.

Worker must not work alone in any key process.

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Chapter 1. Before Installation

SDU10, SRU must be installed in a restricted area, and make sure the work is
done by personnel properly trained for the job.

Do not use base station antenna within the distance of 700 cm from people and
also do not co-locate nor operate in conjunction with any other antenna or
transmitter for the protection of general public from exposure to radio frequency
electromagnetic field.

After Installing
 Cover the cable holes drilled on the floor with a solid cover.

 Remove any debris produced during the work and clean up the installation
site.

In the system, the laser beam light runs through the optical cable. Handle the
optical cables with care as the laser beam can seriously damage the worker’s eyes.

Make sure that worker does not damage installed cables while cleaning the rack.

Never allow foreign substances to be inserted into unused ports by covering them
with a water proof cap.

Installation Tools
The basic tools for installation are listed in the table below. The additional tools
required for each site need to be identified and prepared during a site survey before
starting installation.

Table 2. Basic Installation Tools

No. Name Specification Remarks


1 Torque Driver Set M2.6~M6 ‘+’ Driver
1.0~60 kgf.cm

2 Torque Wrench Set M6~M14


10~30 kgf.cm, 100~500 kgf.cm,
Replaceable head

3 Drill/Bit Set 6~17 mm

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Chapter 1. Before Installation

No. Name Specification Remarks


4 Heating Gun 50~300 °C

5 Power Extension Cable 30 m

6 Tape Measure 5 m/50 m

7 Cable Cutter 325 mm

8 Silicon Gun/Silicon Normal/Gray & Colorless

9 Hammer Set Still/Rubber/PVC

10 Spanner 10 mm, 13 mm, 17 mm,


19 mm, 24 mm, 36 mm

11 Wire Stripper 6~24 mm

The required installation tools may vary depending on the conditions at the site.
In addition to the basic tools, a protractor, compass, ladder, safety equipment,
cleaning tools etc. should also be prepared in consideration of the site conditions.

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Chapter 2 Installing System

Installation Work Flow


The procedure to install the SRU is listed in the flow chart below.

Figure 4: Procedure to Install the SRU

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Chapter 2. Installing System

Foundation Work
System Arrangement
A minimum distance must be secured around the SDU10/SRU in each direction
for installation and maintenance.

Table 3. Recommended Distances for System Installation

Category Recommended Distances


Front/Rear 800/50 mm or more
Sides 200 mm or more

Figure 5: SDU10/SRU Arrangement Wall Type

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Chapter 2. Installing System

Figure 6: SDU10/SRU Arrangement Pole Type

The dimensions in the figure above are in a case of pole diameter 101.6 mm. The
dimensions vary for the pole diameter.

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Chapter 2. Installing System

Figure 7: SDU10/SRU Arrangement Stack Type

Marking and Drilling

Marking
Before placing the system, mark the position where the system will be installed
and the positions where anchor bolts will be attached using an ink line or a pen.

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If you do the drilling or anchoring on a wall when the positions are not marked to
be horizontal or vertical, then only a limited range of tuning is allowed for
leveling after the system is mounted.
To mount the system on a wall, perform the leveling test by referring to ‘System
Leveling’ to check that the positions are marked to be horizontal or vertical
before drilling. If the result shows they are not horizontal or vertical, modify the
marking positions

When the position where the system will be placed is determined, place the plinth
on the position and then mark the positions where anchor bolts will be attached
using a pen. This will reduce marking error range caused by a worker.

Figure 8: System Marking-Wall Type (Plinth)

Drilling
When marking is complete, drill holes for anchor bolts.

Table 4. Anchor Bolt Drill Bits and Hole Depth

Category Anchor Bolt Drill Bits Hole Depth


Wall/Stack Type M12 17 mm (0.67 in.) 55 mm (2.17 in.)

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Unpacking and Transporting


This section describes the work to unpack the system and other components and
transport them to the place to be installed.

Bringing in Items
Bring in items, taking care of the following:

 When carrying the system, tighten the system firmly: Do not exceed the proper
vibration level from 1 to 500 Hz.

 When carrying system, use a lift to prevent accidents. However, if the system
must be carried by people, enough people are required to carry the system.

 Before moving the system, check the storage place for the system and remove
obstacles in advance.

 While moving the system, boards and other devices should not be shocked
physically and damaged caused by dust, moisture, and static electricity.

Unpacking Items
The procedure to unpack items is as follows:

 The packing items must be packed until they reach the installation place.

 The items are classified in accordance with each job specification and stored
on a place that does not interfere with working.

 Unpacked systems must be installed immediately. If not installed immediately,


the systems must be stored in the installation place temporarily.

 Unpack the inner packaging after each system is placed on its installation
location.

 Do not recycle packaging waste. Dispose of it in accordance with waste


management act.

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Fitting System
Before fixing SRU
Check following items before fixing the SRU in a cabinet.

SRU Spacing
For cabinet design and temperature management system, the following
requirements for SRU inside cabinet have to be considered:

 The SRU requires unobstructed air passage from right to left side.

 There must be a minimum of 100 mm of front, 50 mm of rear spacing to any


cabinet/rack panels, cable bundles or similar.

Figure 9: SRU Spacing

Cabinet Dimensions
The cabinet must satisfy the following dimensions.

Figure 10: Cabinet Dimensions

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Slides Installation
The cabinet/rack configuration for the SRU installation can be varied for its
manufacturer. Thus, use the slides and fasteners provided by the cabinet/rack
manufacturer or equivalents.

 Slide Installation position: SRU bottom (When you install more than two
SRUs, install the slides at the bottom of SRU for each.

 Install the SRU from the bottom up when you install more than 2 SRUs.)

Figure 11: Slide Installation Position

 Slide Width: 35 m ≤ W ≤ 50 m, Thickness: 2 t

Figure 12: Slide Dimensions

 Fix the slides to the front and rear column of the rack to more than two points
(M4 × 2 EA).

Figure 13: Slide Fixation

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Cabinet Type Fitting

To fix the SRU in the cabinet


1 Make sure that you have the following items:

Table 5. Parts and Tools for Fitting Unit Mounting Bracket_Wall Type

Category Description
Fastener M6 × 16L SEMS (or M5 × 16L SEMS) 4 EA
Recommended Torque Value M5 × 16L SEMS 20~30 kgf.cm
M6 × 16L SEMS 33.3~49.9 kgf.cm
Working Tools Torque Driver (+)

You can use M5 × 16L or M6 × 16L SEMS for fitting the SRU.
Check specifications of fasteners for the 19 in. cabinet/rack where the SRU will be mounted, and prepare the
fasteners. (This manual describes the installation procedures of using M6 SEMS.)

2 Check if the slides are installed at the bottom of fixing location for SRU.
3 Mount the SRU over the slides.

Figure 14: SDU10 Fixation 1.

4 Fix the SRU using fasteners.

Figure 15: SDU Fixation 2

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Pole Type Attachment


This section describes the installation procedure for 1 SDU10 + 3 SRUs (the
maximum configuration) which is optimized for the cabling between the SDU10
and SRUs. The installation order for the SDU10 and SRU can be varied as for the
number of the SDU10/SRU or as needed.

The fasteners such as stud bolt, Hex nut, spring washer, and plain washer used to
attach the system to a pole must be made of stainless steel (STS 304). Otherwise,
it may cause corrosion and rust to fasteners.

Make sure to check the locations of stud bolt fixing holes before assembling
plinth.

Figure 16: Fixing Holes of Plinth

Table 6. Examples of Stud Bolt Specification for Pole Attaching

Stud Bolt Length Pole Size Stud Bolt Remain Length


3.0 in (76.3mm) 41mm
220L
3.5 in (88.9mm) 33mm
4.0 in (101.6mm) 38mm
240L
4.5 in (114.3mm) 30mm

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Attaching Pole Mounting Bracket and Plinth

To attach the pole mounting bracket and plinth to the pole


1 Make sure that you have the following items:

Table 7. Parts and Tools for Attaching Pole Mounting Bracket and Plinth

Category Description
Parts Pole Mounting Bracket 4 EA
Fastener for M12 × 240L Stud. Bolt 4 EA
Pole Mounting
M12 Hex. Nut 12 EA
Bracket
M12 Spring Washer 8 EA
M12 Plain Washer 8 EA
Plinth 2 EA
Fastener for M12 Hex. Nut 8 EA
Plinth
M12 Spring Washer 8 EA
M12 Plain Washer 8 EA
M12 Insulation Bushing 8 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Torque Wrench (Hexagon: 19 mm), Spanner, Level

2 Assemble fasteners to the pole mounting bracket-0.

Figure 17: Attaching Pole Mounting Bracket and Plinth (1)

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3 Attach the assembled pole mounting bracket-0 to the pole using pole mounting
bracket-1 and fasteners.

Figure 18: Attaching Pole Mounting Bracket and Plinth (2)

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4 Place the pole mounting bracket-2 and bakelite to the bottom side fixing holes
of plinth-0, and attach them using fasteners.

Figure 19: Attaching Pole Mounting Bracket and Plinth (3)

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5 Place the plinth-0 assembly and a bakelite to the fixed pole mounting bracket-
0 and attach them using fasteners.

Figure 20: Attaching Pole Mounting Bracket and Plinth (4)

6 Insert pole mounting bracket-3 to the stud bolt of plinth-0 assembly, and attach
them using fasteners.

Figure 21: Attaching Pole Mounting Bracket and Plinth (5)

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7 Insert theplinth-1 and bakelites to the stud bolts and attach them using
fasteners.

Figure 22: Attaching Pole Mounting Bracket and Plinth (6)

Attaching SDU10/SRU Case_Pole Type

To attach the SDU10/SRU cases to the plinth


1 Make sure that you have the following items:

Table 8. Parts and Tools for Attaching SDU10/SRU Case_Pole Type

Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 4 EA
Stack Bracket 4 EA
Fastener M5 X 14L Torx Screw(T25H) 44 EA
_STS304_PRECOTE6
M3 X 8L SEMS 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw(T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS(PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver(T25H), Stubby Driver (6x25mm~38mm)

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2 Hang the SDU10 case to the guide pins of fixed plinth-0 using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to fix completely.

Figure 23: Attaching SDU10/SRU Case Pole Type (1)

3 Fix the plinth-0 and SDU10 case using SEMS. (M3 x 8L SEMS : 2 EA)

Figure 24: Attaching SDU10/SRU Case Pole Type (2)

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4 Place the plinth bracket_0 to the holes at the top of plinth-0 and SDU10 case.
And fix them using torx screws (T25H). (fixing bracket 1 EA : torx screw 6
EA)

Figure 25: Attaching SDU10/SRU Case Pole Type (3)

5 Place the plinth bracket_1 to the holes at the bottom of plinth-0 and SDU10
case. And fix them using torx screws (T25H). At this time use four torx screws
(T25H) for fixing the support bracket.

Figure 26: Attaching SDU10/SRU Case Pole Type (4)

6 Hang the SRU case-0 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-0. Then, push the SRU case-0
horizontally to fix completely.
7 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)

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8 Place the stack bracket_0 to the holes at the top of SDU10 case and SRU case-
0. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)
9 Place the stack bracket_1 to the holes at the bottom of SDU10 case and SRU
case-0. And attach them using torx screws (T25H). At this time use four torx
screws for attaching the support bracket.
10 Hang the SRU case-1 to the guide pins of fixed plinth-1 using the fixing holes
(keyhole-shaped) of the SRU case-1. Then, push the SRU case-1 horizontally
to attach completely.
11 Hang the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) of the SRU case-2. Then, push the SRU case-2
horizontally to attach completely.

Figure 27: Attaching SDU10/SRU Case Pole Type (5)

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12 Attach the SRU Case-1 and SRU Case-2 using SEMS (PH). (M3 x 8L SEMS :
2 EA)

Figure 28: Attaching SDU10/SRU Case Pole Type (6)

13 Place the plinth bracket-2, 3 to the holes at the top/bottom of plinth-1 and SRU
case-1. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)

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14 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SRU case-2. And attach them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)

Figure 29: Attaching SDU10/SRU Case Pole Type (7)

Attaching Support Bracket Pole Type

To attach the support bracket to the cases


1 Make sure that you have the following items:

Table 9. Parts and Tools for Attaching Support Bracket Pole Type

Category Description
Parts Support Bracket 2 EA
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Category Description
Fastener M5 X 14L Torx Screw(T25H) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx 20~30 kgf·cm
Screw(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)

2 Place the support bracket to the holes at the bottom of plinth-0 and SDU10
case. Fix them using torx screws (T25H).

Figure 30: Fixing Support Bracket Pole Type

Attaching SDU10/SRU_Pole Type

To attach the SDU10/SRUs to the cases


1 Make sure that you have the following items:

Table 10. Parts and Tools for Attaching SDU10/SRU Pole Type

Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver_T25H (Use tip length 15mm or more)

2 Mount an SDU10 to the SDU10 case.

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3 Place cable holders to the SDU10 fixing holes and attach them using the torx
screws. At this time ⓟ mark of the cable holder should be toward the power
connector part.

When installing the SDU10/SRU vertically, the power connector should be


placed at the bottom.

When fixing cable holders, ⓟ mark of the cable holder should be toward the
power connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable
holder is assembled with the cable holder.)

Figure 31: Attaching SDU10/SRU_Pole Type (2)

4 Mount an SRU-0 to the SRU case-0.

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5 Place cable holders to the SRU-0 fixing holes and attach them using the torx
screws. At this time ⓟ mark of the cable holder should be toward the power
connector part.

Figure 32: Attaching SDU10/SRU_Pole Type (2)

6 Mount an SRU-1, 2 to the SRU case-1, 2.


7 Place cable holders to the SRU-1, 2 fixing holes and attach them using the torx
screws. At this time ⓟ mark of the cable holder should be toward the power
connector part.

Figure 33: Attaching SDU10/SRU_Pole Type (3)

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Wall Type Attachment


This section describes the installation procedure for 1 SDU10 + 3 SRUs (the
maximum configuration) which is optimized for the cabling between the SDU10
and SRUs. The installation order for the SDU10 and SRU can be varied as for the
number of the SDU10/SRU or as needed.

Attaching Plinth_Wall Type

To attach a plinth to the wall


1 Make sure that you have the following items:

Table 11. Parts and Tools for Attaching Plinth_Wall Type

Category Description
Parts Plinth 2 EA
Fastener M12 Anchor Bolt Assembly 4 Set
- M12 Anchor Bolt 1 EA/Set
- M12 Plain Washer 1 EA/Set
- M12 Spring Washer 1 EA/Set
- M12 Hex. Nut 1 EA/Set
M12 Insulation Bushing 4 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Drill, Hammer, Torque Wrench (Hexagon: 19 mm), Level

2 Fix the M12 anchor bolts to the holes marked and drilled on the wall.

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3 Place the bakelite and plinth along with the fixed anchor bolts. And attach
them using fasteners.

Figure 34: Attaching Plinth_Wall Type

Attaching SDU10/SRU Case_Wall Type

To attach the SDU10/SRU cases to the plinth


1 Make sure that you have the following items:

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Table 12. Parts and Tools for Attaching SDU10/SRU Case_Wall Type

Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 4 EA
Stack Bracket 4 EA
Fastener M5 X 14L Torx Screw(T25H) 44 EA
_STS304_PRECOTE6
M3 X 8L SEMS(PH) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw(T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS(PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver (T25H), Stubby Driver (6x25mm~38mm)

2 Hang the SDU10 case to the guide pins of fixed plinth-1using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to attach completely.

Figure 35: Attaching SDU10/SRU Case_Wall Type (1)

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3 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)

Figure 36: Attaching SDU10/SRU Case_Wall Type (2)

4 Place the plinth bracket_0 to the holes at the top/bottom of plinth-0 and
SDU10 case. And attach them using torx screws (T25H). (fixing bracket 1 EA
: torx screw 6 EA)

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5 Place the plinth bracket_1 to the holes at the bottom of plinth-0 and SDU10
case. And attach them using torx screws (T25H). At this time use four torx
screws (T25H) for fixing the support bracket.

Figure 37: Attaching SDU10/SRU Case_Wall Type (3)

6 Hang the SRU case-0 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-0. Then, push the SRU case-0
horizontally to attach completely.
7 Attach the SDU10 case and SRU Case-0 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
8 Place the stack bracket_0 to the holes at the top of SDU10 case and SRU case-
0. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)

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9 Place the stack bracket_1 to the holes at the bottom of SDU10 case and SRU
case-0. And attach them using torx screws (T25H). At this time use four torx
screws for fixing the support bracket.
10 Hang the SRU case-1 to the guide pins of fixed plinth-2 using the fixing holes
(keyhole-shaped) of the SRU case-1. Then, push the SRU case-1 in
horizontally to fix completely.
11 Attach the plinth-1 and SRU Case-1 using SEMS (PH). (M3 x 8L SEMS : 2
EA)
12 Hang the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) of the SRU case-2. Then, push the SRU case-2 in
horizontally to fix completely.
13 Attach the SRU case-1 and SRU Case-2 using SEMS (PH). (M3 x 8L SEMS :
2 EA)
14 Place the stack bracket-2, 3 to the holes at the top/bottom of plinth-1 and SRU
case-1. And attach them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)

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15 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SRU case-2. And attach them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)

Figure 38: Attaching SDU10/SRU Case_Wall Type (4)

Attaching Support Bracket_Wall Type

To attach the support bracket to the cases


1 Make sure that you have the following items:

Table 13. Parts and Tools for Attaching Support Bracket_Wall Type

Category Description
Parts Support Bracket 2 EA
Fastener M5 X 14L Torx Screw(T25H) 8 EA
_STS304_PRECOTE6
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Category Description
Recommended Torque Value M5 X 14L Torx 20~30 kgf·cm
Screw(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)

2 Place the support bracket to the holes at the bottom of plinth-0 and SDU10
case. And fix them using torx screws (T25H).

Figure 39: Fixing Support Bracket_Wall Type

Attaching SDU10/SRU_Wall Type

To attach the SDU10/SRUs to the cases


1 Make sure that you have the following items:

Table 14. Parts and Tools for Attach SDU10/SRU_Wall Type

Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)

2 Mount an SDU10 to the SDU10 case.


3 Place cable holders to the SDU10 fixing holes and attach them using the torx
screws (T25H).
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4 Attach the SRU-1, SRU-2 and SRU-3 in the same way.

When installing the SDU10/SRU vertically, the power connector should be


placed at the bottom.

When fixing cable holders, ⓟ mark of the cable holder should be toward power
connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable holder is
assembled with the cable holder.)

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Figure 40: Attaching SDU10/SRU_Wall Type

Stack Type Attachment


This section describes the installation procedure for 1 SDU + 3 SRUs (the
maximum configuration) which is optimized for the cabling between the SDU
and SRUs. The installation order for the SDU and SRU can be varied as for the
number of the SDU/SRU or as needed.

Attaching Plinth_Stack Type

To attach a plinth on the floor


1 Make sure that you have the following items:

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Table 15. Parts and Tools for Attaching Plinth_Stack Type

Category Description
Parts Plinth 1 EA
Fastener M12 Anchor Bolt Assembly 4 Set
- M12 Anchor Bolt 1 EA/Set
- M12 Plain Washer 1 EA/Set
- M12 Spring Washer 1 EA/Set
- M12 Hex. Nut 1 EA/Set
M12 Insulation Bushing 4 EA
Bakelite 4 EA
Recommended Torque Value M12 Hex. Nut 390~400 kgf·cm
Working Tools Drill, Hammer, Torque Wrench (Hexagon: 19 mm), Level

The procedure for attaching plinth is the same as the procedure of wall type
attachment.

2 Fix the M12 anchor bolts to the holes marked and drilled on the floor.

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3 Place the bakelite and plinth along with the fixed anchor bolts. And attach
them using fasteners.

Figure 41: Attaching Plinth_Stack Type

Attaching SDU10/SRU Case_Stack Type

To attach the SDU10/SRU cases to the plinth


1 Make sure that you have the following items:

Table 16. Parts and Tools for Attaching SDU10/SRU Case_Stack Type

Category Description
Parts SDU10 Case 1 EA
SRU Case 3 EA
Plinth Bracket 2 EA
Stack Bracket 6 EA
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Category Description
Fastener M5 X 14L Torx Screw (T25H) 48 EA
_STS304_PRECOTE6
M3 X 8L SEMS (PH) 8 EA
_STS304_PRECOTE6
Recommended Torque Value M5 X 14L Torx Screw (T25H)_STS304_PRECOTE6 20~30 kgf·cm
M3 X 8L SEMS (PH)_STS304_PRECOTE6 4.0~6.0 kgf·cm
Working Tools Torx Driver (T25H), Stubby Driver (6x38mm)

The installation order for 1 SDU10 + 3 SRU cases is as follows.


(SRU Case-0  SDU10 case  SRU Case-1  SRU Case-2)

2 Fit the SRU case-0 to the guide pins of fixed plinth using the fixing holes
(keyhole-shaped) on the SDU10 case. Then, push the SDU10 case horizontally
to fix completely.

Figure 42: Attaching SDU10/SRU Case_Stack Type (1)

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3 Attach the plinth and SRU case-0 using SEMS (PH). (M3 x 8L SEMS : 2 EA)

Figure 43: Attaching SDU10/SRU Case_Stack Type (2)

4 Place the plinth bracket_0, 1 to the holes at the top/bottom of plinth and SRU
case-0. And fix them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)

Figure 44: Attaching SDU10/SRU Case_Stack Type (3)

5 Fit the SDU10 case to the guide pins of fixed SRU case-0 using the fixing
holes (keyhole-shaped) on the SDU10 case. Then, push the SDU10 case
horizontally to fix completely.
6 Fix the SDU10 case and SRU case-0 using SEMS (PH). (M3 x 8L SEMS : 2
EA)
7 Place the stack bracket-0, 1 to the holes at the top/bottom of SRU case-0 and
SDU case. And fix them using torx screws (T25H). (fixing bracket 1 EA : torx
screw 6 EA)

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8 Fit the SRU case-1 to the guide pins of fixed SDU10 case using the fixing
holes (keyhole-shaped) on the SRU case-1. Then, push the SRU case-1
horizontally to fix completely.
9 Fit the SRU case-2 to the guide pins of fixed SRU case-1 using the fixing
holes (keyhole-shaped) on the SRU case-2. Then, push the SRU case-2
horizontally to fix completely.
10 Fix the SRU case-1 and SDU10 case using SEMS (PH). (M3 x 8L SEMS : 2
EA)
11 Place the stack bracket-2, 3 to the holes at the top/bottom of SRU case-1 and
SDU10 case. And fix them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)
12 Place the stack bracket-4, 5 to the holes at the top/bottom of SRU case-1 and
SRU case-1. And fix them using torx screws (T25H). (fixing bracket 1 EA :
torx screw 6 EA)

Attaching SDU10/SRU_Stack Type

To attach the SDU10/SRUs to the cases


1 Make sure that you have the following items:

Table 17. Parts and Tools for Attach SDU10/SRU_Stack Type

Category Description
Parts SDU10 Cable Holder 2 EA
SRU Cable Holder 6 EA
Fastener M5 X 20L Torx Screw (T25H) 2 EA (per 1 Cable Holder)
_STS304_PRECOTE6
Recommended Torque Value M5 X 20L Torx Screw 20~30 kgf·cm
(T25H)_STS304_PRECOTE6
Working Tools Torx Driver (T25H)

2 Mount an SRU-0 to the SRU case-0.


3 Place cable holders to the SRU fixing holes and fix them using the Torx
screws.

When installing the SDU10/SRU as stacking, the direction of power connectors


are different each other and should be confirmed.
(SDU10 Power Connector: right SRU Power Connector: left)

When fixing cable holders, ⓟ mark of the cable holder should be toward power
connector part. (The M5 x 20L Torx screw (T25H) for fixing a cable holder is
assembled with the cable holder.)

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4 Mount an SDU to the SDU case.


5 Place cable holders to the SDU10 fixing holes and fix them using the torx
screws.
6 Mount an SRU-1 to the SRU case-1.
7 Place cable holders to the SRU fixing holes and fix them using the torx
screws.
8 Mount an SRU-2 to the SRU case-2.
9 Place cable holders to the SRU fixing holes and fix them using the torx
screws.

Figure 45: Attaching SDU10/SRU_Stack Type

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System Leveling
Leveling refers to compensating for the level difference on the floor that is
generated during floor work to install devices horizontally or vertically. Leveling
can be carried out using a vinyl hose, a balance weight, or a level.
In this manual, a commonly used method, which uses a spirit level, is described.

Leveling Using a Level


Leveling method using a level is as follows:

Table 18. Leveling Using a Level

Category Description
Test method The level is measured based on the position of a bubble after attaching the spirit level
to the top and side of the system.
Evaluation criteria Good Poor

If it is leveled, the bubble of the spirit level is positioned at the center of both lines.
Corrective measures for Use an aid such as Bakelite on the back side of the system or an auxiliary fixture to
poor leveling adjust the height.
Adjust the position of fasteners used to fix the system or its leveling status.

Figure 46: Leveling Using a Level (Example)

The leveling method is all the same for the pole type, wall type, and stack type.
Refer to the example above for the other types.

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Cables

Cabling Procedure
The procedure to connect system cables is as follows:

Figure 47: Work Flow for System Cabling

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Guidelines for Cable Connections


The procedure for cable connections is as follows:

Figure 48: Cable Connection Procedure

When cutting any cables after installation, ensure that the connector is
disconnected from the equipment.

Make sure that the work is done by personnel properly trained for the job.

Installation shall be in accordance with the application parts of chaper 8 of


ANSI/NFPA 70 or local electrical.

Cable Path Inspection


When installing a cable that connects between the rectifier, Main Ground Bar
(MGB) and backhaul device within the system, the cable path, length and the cable
installation method must be inspected.
Follow these guidelines when inspecting the cabling path:

 A minimum cable length must be selected, provided that it does not affect the
cable installation and maintenance that meets provider specifications for cable
bend radius.

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 The cable must be placed in a location where it will not be damaged by


external factors, for example, power line, flooding and footpaths.

 In areas where the cable may be damaged by external factors, ensure that
measures are taken to prevent damage to the cable, for example, use cable
trays, ducts and flexible pipes.

Cable Cutting
Measure the exact length of the cable, carefully checking the route, and cut the
cable using a proper cutting tool.
Follow these guidelines when cutting the cable:

 Cut the cable to the length determined in the Cable Path Inspection step.

 Use a cable cutting tool specific to the cable.

 Cut the cable at right angles.

 Be careful to keep the cable away from any moisture, iron, lead, dust or other
foreign material when cutting.

 Remove any foreign material attached to the cable using solvent and a brush.

Cable Installation
Cable installation involves running the cable along the cabling path to the target
connector of the system or an auxiliary device after cable path inspection and cable
cutting have been completed.
Follow these guidelines when installing a cable.

 Be careful not to damage the cable.

 If the cable is damaged, cut out the damaged section before installing.

 When installing the cable over other cables, make sure the cable is installed on
the other cables. Pay more attention to the vertical and horizontal cross
sections where the cables are usually reversed.

 Always use the maximum curvature radius possible, and make sure that the
minimum curvature radius specification is complied with.

 If the cable needs to be protected, use a PVC channel, spiral sleeve, flexible
pipe, and cable tray, etc.

Table 19. Recommended Minimum Allowed Cable Bend Radius

No Type Allowed Cable Bend Radius Remark


1 F-GV/F-CV/F-FR-8 8 times of the cable external diameter When LS, 0.6/1 KV
Cable/1 Core

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No Type Allowed Cable Bend Radius Remark


2 Optic Cable (Indoor) 20 times of the cable external diameter LS
3 Optic Cable (Outdoor) 4~5 times of the cable external diameter Harting
4 UTP/S-FTP Cable 4 times of the cable external diameter LS, Harting, 4 Pair
5 3/8 in. Feeder Line (Indoor) 25 mm RFS, LS
6 3/8 in. Feeder Line (Outdoor) 95 mm RFS
7 1/2 in. Feeder Line (Indoor) 32 mm RFS, LS
8 1/2 in. Feeder Line (Outdoor) 125 mm RFS, LS
9 7/8 in. Feeder Line (Outdoor) 250 mm RFS, LS
10 1-1/4 in. Feeder Line (Outdoor) 380 mm RFS, LS
11 1-5/8 in. Feeder Line (Outdoor) 500 mm RFS, LS

If the allowed cable bend radius is specified by the manufacturer, comply with the bend radius specified.

Cable Binding
Cable binding involves attaching and arranging an installed cable using for
example cable ties, cable thread and steel bands.
Follow these guidelines when binding a cable:

 Be careful not to damage the cable during binding.

 Use appropriate cable binding tools according to the target location (indoor or
outdoor) and the use of the cable (power supply cable, optical cable, feeder
line and so on).

 Do not let the cutting section of a cable tie and binding line be exposed to the
outside. This may cause personal injury or damage to the cables.

 Cut off the remainder of the cable thread by leaving about 50 mm of extra
length to prevent the knot from getting untied.

 If there is the possibility that contact failure may occur in a connector


connection due to over-tensioning, bind the cable at the closest point to the
connector.

Connector Attachment
Connector attachment involves assembling a connector to an installed cable or to a
device on the site.
Follow these guidelines when attaching a connector:

 Make sure you are fully aware of the connector assembly method before
assembling a connector. Assemble the connector in accordance with its pin
map.

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 Check the corresponding grooves before connecting a connector to another


connector.

 Use a heat shrink tube at a connector connection for cables that are installed
outdoor, such as feeder lines, to prevent water leakage and corrosion from
occurring at the part exposed to the outside.

 Connect each cable of the connector assembly in a straight line.

 Be careful when connecting a cable that a contact failure does not occur at a
connector connection due to over-tensioning.

Identification Tag Attachment


Identification tag attachment involves attaching a marker cable tie, nameplate, and
label, etc. to the both ends of a cable (connections to a connector) to identify its
use and cabling path.
Follow these guidelines when attaching an identification tag.

 When installing a cable outdoor, use relief engraving and coated labels, etc. to
prevent the markings from being erased.

 Since the form and attachment method for identification tags are different for
each provider, consult with the provider before attaching them.

On the marker cable tie, a label can be attached.


The appearance and specification may differ depending on the type and
manufacturer.

When connecting the cables, always connect the ground cable first. If worker
contacts the equipment, connect a cable or perform maintenance without
connecting the ground cable, the system can be damaged or a worker may be
injured due to static electricity and short circuit.

When performing cable work for the system, proceed with the ground work
before any other work to prevent errors occurring due to static electricity and
other reasons.

When installing, take care not to overlap or tangle the cables; also, consider future
expansion. Install the DC power cable and data transmission cable away from the
AC power cable to prevent electromagnetic induction.

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The cable works require the knowledge for the cabling works such as cable
installation/tying.

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Cabling
The cabling diagram of the SRU is as follows:

Figure 49: Cabling Diagram

Table 20. SRU Connection Cable

From To Cable
SRU MGB 1) Ground Cable
2
: F-GV 2.5 mm × 1C
(Else, use a cable of which the thickness is equal to or thicker than the power
cable)
Rectifier (-48 VDC) 2) Power Cable
2
: Power Cable Assembly (2.5 mm × 2C)
DU 3) CPRI Cable (DU Interface Cable)
: Single Mode Optic Cable (Outdoor Type)
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From To Cable
4) AISG Cable
: AISG Cable Assembly
RF Antenna 5) RF Cable
: 3/8 in. (or 1/2 in.) Feeder Line

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Ground Cable Connection


is the process of operating an electronic system (e.g. power supplying system,
communication system, and control system) stably from a lightning, transient-
current, transient-voltage and electric noise and of preventing injury from electric
shock.
Grounding the equipment minimizes the electrical potential of the electronic
device to that of the ground, which is zero electrical potential, so that it can
prevent the device from occurring electrification.

Connect the ground cable first. In cabling, the connection of cables without the
connection to the ground cable may cause damage of the equipment or bodily
injury to personnel
The purpose of the ground construction is as follows:

 To prevent injury to personnel and damage to the system from over-current,


over-voltage, and lightning.

 To provide a discharge path for surge voltage generated by lightning and


power switch.

 To protect the system from static electricity.

 To eliminate or minimize the high-frequency potential in the system housing.

 To provide a conductor for the balance and stability of high-frequency current.

 To stabilize the potential of the circuit against the ground.

Grounding the SRU

To ground the SRU


1 Make sure that you have the following items:

Table 21. Parts and Tools for Grounding the SRU

Category Description
Installation Section MGB~SRU Grounding Terminal
2
Cable F-GV 2.5 mm × 1C (use a cable of to the same thickness or thicker than the power
cable.)
Heat Shrink Tube Φ 10 mm/Green/50 mm
(Spec/Color/Length)
Pressure Terminal MGB Checking MGB specifications per site and preparing connecting parts
2
SRU 2.5 mm , 2 Hole, 90°, Hole Diameter: 6.3 mm, Hole Distance: 16 mm (or
use a cable of the same thickness as the grounding cable)
Fastener MGB Checking MGB specifications per site and preparing connecting parts

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Category Description
SRU M6 × 12L SEMS/2 EA
Recommended Torque M6 SEMS 33.3~49.9 kgf.cm
Value
Working Tools Cable Cutter, Wire Stripper, Compressor, Heating Gun, Torque Driver (+), Torque
Wrench, Nipper

2 Install a ground cable from the MGB to the SRU ground terminal.
3 Assemble a pressure terminal and a heat shrink tube at the end of the SRU
ground cable.

As for the pressure terminal or the cable, the UL Listed products or equivalent
should be used.
Ex) Manufacturer: Panduit
 2.5 mm Pressure Terminal: LCD10-14AF-L
2

 4 mm Pressure Terminal: LCD10-14AF-L


2

 6 mm Pressure Terminal: LCD8-14AF-L


2

For information on how to assemble the pressure terminal and the heat shrink
tube, see Connector Assembly on page 88.

4 Align the pressure terminal assembled to a ground cable to the mounting hole
of the SRU ground terminal.

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5 Firmly fix the pressure terminal onto the system ground terminal using
fasteners.

Figure 50: Connection of the SRU Ground Cable

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Power Cabling
The power supply is configured as follows.

Figure 51: Power Equipment Elements

To supply stable power to the system, power must be connected through a circuit
breaker. (Use UL Listed circuit breakers.)
The recommended capacity of -48 VDC circuit breaker for SRU is 15 A or 16 A.

Since power is applied to the system through the rectifier circuit breaker, be sure
to check the rectifier’s circuit breaker is turned off (open) before connecting the
power cable to the power connector. If the system is installed while the circuit
breaker is on, you may be critically injured or system can be damaged if the cable
is connected in the wrong way.

Handling the power cable incorrectly may damage the rack or cause an electric
short-circuit through the cable. Ensure the power switch on the rectifier or the
system is turned off before handling the power.

The fasteners for power cable must be tightly secured to prevent electrical
accidents.

Connecting the SRU Power Cable

To connect the power cable


1 Make sure that you have the following items:

Table 22. Parts and Tools for SRU Power Cable Connection

Category Description
Installation Section Rectifier~SRU power input terminal
2
Cable Power Cable Assembly (2.5 mm × 2C)
(If the cable needs color coding, comply with the specifications provided by the service
provider.)
Heat Shrink Tube Φ 5 mm/20 mm
(Spec/Color/Length) (If the cable needs color coding, comply with the specifications provided by the service

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Category Description
provider.)
Connector Rectifier Checking specifications of rectifier output terminal per site and preparing
fasteners
SRU 1 -48 VDC
2 RTN

Working Tools Cable Cutter, Wire Stripper, Compressor, Heating Gun, Torque Driver (+), Torque
Wrench, Nipper

2 Install the power cable assembly from the SRU to the rectifier.
3 Connect the connector of a power cable to the power input port of the SRU at
the front-left side.
(Lock the connector until the connector makes a clicking sound.)

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4 Connect the power cable assembly to the power terminal on the rectifier in
accordance with the polarity (RTN, -48 V).

Figure 52: Connecting the SRU Power Cable

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Interface Cable Connection


Attention for following items for the interface cable connection.

In the system, the laser beam emitting light runs through the optical cable.
The exposure of the laser beam on worker’s eye may cause serious injury so that
it should be handled with care.

Remove the dust cap of the optic connector before connecting.

Before connecting the optical cable, check if the ferrule of the connector is soiled.
Be careful to keep the cutting section away from dust or foreign material. If the
cable is soiled with foreign material, do not blow to remove them.
Make sure to clean the connector in accordance with the cleaning directions in
Clean the Optic Connectors on page 103.

The pin map of the connector provided by this manual is based on the connectors
on the system side, so it is necessary to check the pin connection positions when
connecting to the connectors on the cable side.

CPRI Cable Connection

To connect CPRI cable


1 Make sure you have the following items:

Table 23. CPRI Cable Connection

Category Description
Installation Section DU~SRU_L0 Port
Cable Optic Cable (Single Mode, LC/PC Type, for Outdoor)
Connector SRU_L0 Harting, LC/PC
DU Connector for DU CPRI port
Working Tools Torque Driver (T20), Nipper, Optic Connector Cleaner

Cable, SFP module, connector can be changed for the request of service provider.

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Figure 53: CPRI Cable Configuration

2 Install CPRI (DU interface) cable from the DU to SRU_L0 port.

Figure 54: CPRI Cable Connection (1)

3 After checking the CPRI cable length and location to be tied, tie the CPRI
cable to the location.

Figure 55: CPRI Cable Connection (2)

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4 Connect the CPRI cable connector to the SRU_L0 port.

Figure 56: CPRI Cable Connection (3)

5 Check the cablebend radius.

Figure 57: CPRI Cable Connection (4)

AISG Cable Connection

To connect AISG cable


1 Make sure you have the following items:

Table 24. UDA Cable Connection

Category Description
Installation Section RF Antenna~SRU_AISG Port
Cable AISG Cable Assembly
Connector SU-20SP-8P, Samwoo

2 Install the AISG cable from the RF Antenna to SRU_AISG port.

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3 Connect the AISG cable connector to the SRU_AISG port.

Figure 58: UDA Cable Connection

Table 25. AISG Cable Connector Pin-Map

PIN assignment according AISG


1 +13 VDC (+12 VDC nominal)
2 not connected
3 RS485 B
4 not connected
5 RS485 A
6 +29 VDC (+24 VDC nominal)
7 DC Return
8 not connected

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PIN assignment according AISG

RF Cable Connection

RF Cable Configuration
The RF cable is connected in the following two methods. Prepare and install parts
based on the method agreed upon by a service provider or the site conditions.

Table 26. RF Cable Connection at Antenna Connection Area

Case Description
Case #1 Connect a 7/8 in. or longer feeder line directly to the RF
antenna.
 If a space for min. radius of curvature can be secured
when a 7/8 in. or longer feeder line is used.
 If no excessive force is applied to the connector
assembled to the antenna port or cable because the
straight cable section is long enough.

Case #2 Connect a 1/2 in. feeder line (jumper cable) to the RF


antenna.
 If a space for min. radius of curvature cannot be
secured when a 7/8 in. or longer feeder line is used.
 If excessive force is applied to the connector
assembled to the antenna port or cable and it may
cause poor contact or damage because the straight
cable section is not long enough.

7/8 in. or longer feeder line: 7/8 in./1 1/4 in./1 5/8 in. feeder line, etc.
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Case Description
The RF cable must be connected based on the Case # agreed by a service provider or the site conditions.

Table 27. RF Cable Minimum Radius of Curvature

Category Description
RF cable minimum radius of 3/8 in. Feeder Line (for indoor) LS/HFSC-10D 25 mm
curvature
RFS/SCF-38-50 25 mm
3/8 in. Feeder Line (for outdoor) RFS/LCF38-50 95 mm
1/2 in. Feeder Line (for indoor) LS/HFSC-12D 32 mm
1/2 in. Feeder Line (for outdoor) RFS/SCF-12-50 32 mm
LS/HFC-12D 125 mm
7/8 in. Feeder Line RFS/LCF12-50 125 mm
LS/HFC-22D 250 mm
3/8 in. Feeder Line (for indoor) RFS/LCF78-50 250 mm
LS/HFSC-10D 25 mm

The RF cable minimum radius of curvature must be observed.

RF Cable Connection

The power should be turned off before connecting/disconnecting an RF cable. If


you connect/disconnect the RF cable when the power is turned on, it can affect to
the system performance.

To connect the RF cable:


1 Make sure that you have the following items:

Table 28. Parts and Tools for RF Cable Connection

Category Description
Installation Section Radio Unit~RF Antenna
Cable 1/2 in. Feeder Line or 7/8 in. Feeder Line
Connector Radio Unit Din Type-Male or N Type-Male
RF Antenna Din Type-Male or N Type-Male
Heat Shrink Tube Φ 38 mm/Black/100 mm
(Spec/Color/Length)
Recommended Torque Value Din Type-Male 255~306 kgf.cm
N Type-Male 20 kgf.cm
Working Tools Cable Cutter, Wire Stripper, Torque Wrench, Spanner, Knife, Soldering Iron,
Lead

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As different connector types may be used depending on the RF antenna type,


check the antenna connector before connecting the cable.

2 Install the RF cable from the RF Antenna to the SRU_ANT A, B ports.

Figure 59: RF Cable Connection (1)

3 Connect the connectors to the ANT A, B ports (Din type-female) of SRU.

Figure 60: RF Cable Connection (2)

If the cabinet/rack, which the SRU has been installed, is not a guaranteed water-
proof product, you must finish the RF connector of the SRU using a butyl tape
and an insulation tape. Refer to the Connector Assembly on page 88 to see how to
finish the cable.

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4 Connect the connector assembled at the end of RF antenna cable to the RF


antenna port.

Figure 61: RF Cable Connection (3)

5 After connecting a connector, wrap the cable from the system-side connector
down to the 50 mm below the connector using butyl tape more than twice.

Figure 62: RF Cable Connection (4)

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6 Wrap around the cable using insulation tape more than twice on top of the
wrapped butyl tape.

Figure 63: RF Cable Connection (5)

7 Fix both ends of insulation tape using cable ties, bonds, or silicones to prevent
the tape from raveling.

Figure 64: RF Cable Connection (6)

Checking RF Cable Connection


After connecting the RF cables, perform the continuity test and feeder cable return
loss to check if the RF cable changed and measure the VSWR of antenna and RF
cable.

Measure all cables for section ①~②. The measured VSWR should be the
specification value or less. If the VSWR exceeds the specification value,
disassemble the connector and measure each section separately.

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If the VSWR value for minimum cable bend radius and length of RF cable is not
applied, the system may not work properly because RF signals cannot transmit or
receive smoothly. The VSWR value for minimum cable bend radius and length of
RF cable must be checked and applied.

When measuring VSWR, if you open the antenna port when the transmission
output is not completely off, a spike signal may flow into the reception path,
which may cause damage to the LNA. Make sure the transmission output is
completely off when measuring VSWR

Depending on the supplier or manufacturer of antenna/arrestor the connector type


may be different. Also, the detail specifications of a connector may be different
depending on the cable type even for the same connector type. Therefore, check
the detailed specifications of a connector before preparing parts.
For example, Din Type-Male: for 1/2 in. Feeder line, for 7/8 in. Feeder Line

RF Cable Identification Tag Installation


Attach the identification tag described in the following table to the RF cable.

Table 29. RF Cable Identification Tag

Category Description
Installation position Attach the identification tag to both ends of the antenna.
Materials Use aluminium coated with vinyl for the identification tag.
Fixing method  Antenna side: Attach the tag to the feeder line using binding strings through
the two holes on the tag.
 Equipment Side: Cover up the feeder line with the tag and fix it using binding
strings through the two holes on the tag.
Identification method The markings must be prevented from being erased by using relief engraving
or coated labels.

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Attaching Front Cover


To attach the front cover
1 Make sure you have the following items:

Table 30. Parts and Tools for Attaching Front Cover

Category Description
Parts SDU Front Cover 1 EA
SRU Front Cover 3 EA
Working Tools Torx Driver(T25H)

2 Hang the hook of a strap to the SRU/SDU front cover.

Figure 65: Attaching Front Cover (1)

3 Hang the other hook of a strap to the SRU/SDU cable holder.

Figure 66: Attaching Front Cover (2)

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4 Fit the front cover to the SRU/SRU case and attach the front cover to the cable
holder using fixing screws.

The torx screws (T25H) for fixing front covers are pre-assembled to the front
cover.

Figure 67: Attaching Front Cover (3)

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Installation
The procedure to check the installation status is as follows:

Inspection Plan
Create an inspection sheet per system and select an inspector to set an inspection
schedule per site.

On-site Inspection and Inspection Checklist


The on-site inspection is to perform inspection visually or using instruments for
each specification, standard, and installation status, etc. based on the inspection
checklist on- site where the system is installed.
The inspector must record the results onto the inspection checklist during or after
field inspection.

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Sharing Inspection Results and Taking Corrective Actions


The inspector must share the inspection results (inspection checklist/corrective
actions) with an installation operator and the installation operator must take the
necessary corrective actions after reviewing the requirements.

Checking the Results of Corrective Actions


The inspector must check if the corrective actions are properly taken. If they are
not sufficient, the inspector must ask the installation operator to repeat the
corrective actions.

Sharing the Results of Corrective Actions and Preparing Preventive Plan


After the corrective actions are all completed, the inspector must share the results
with the installation operator and relevant departments and prepare a preventive
plan to prevent the same or similar problems from re-occurring.

Table 31. Construction Situation Checklist

Result
Category Check Items Criteria
Pass Fail
Installing Appearance of equipment and Equipment damage such as Dent, scratch and
Equipment mechanical parts crack, etc.
Placement of equipment and Maintenance and horizontal/vertical placement
mechanical parts
Validity of status and Visual inspection and magnet check
specifications of tightening Compliance with tightening torque value
bolt/nut/washer, etc.
Board/blank panel installation Checking assembly status
status
Other works (cable duct Checking position and installation status
installation status, etc.)
Grounding Status of ground bar Checking the separation of
installation per usage communication/power/lightning grounding
Cable Size Checking specifications such as thickness, etc.
Cabling and binding status Cable damage/proper installation route
Checking binding interval and the condition of
used materials
Cable connection Assembly and tightening condition of a pressure
terminal
Checking compliance with tightening torque value
Installation status of cable tag Checking position, marking, and tag installation
type
Power Installation status of power Power supply capacity/input voltage (tester)
supply and circuit breaker Checking circuit breaker type and capacity
Cable Size Checking thickness and length limitation
Cabling and binding status Cable damage/proper installation route
Checking binding interval and the condition of
used materials

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Result
Category Check Items Criteria
Pass Fail
Cable connection Cable damage/proper installation route
Checking binding interval and the condition of
used materials
Installation status of cable tag Checking position, marking, and tag installation
type
GPS Antenna installation status Checking specifications, installation position,
fixing status, and gap between antennas
GPS signal reception status More than 6 reception satellites (C/N 40 or
(number of GPS reception higher)
satellites) Checking in-band or out-band jamming
Installation status of arrestor/ Checking specifications, installation position, and
line amplifier/splitter, etc. fixing status
Cabling and binding status Checking cable damage/proper installation route/
binding distance and the condition of used
materials
Cable connection Checking cable connection status, connector
assembly and tightening status, compliance with
tightening torque value, and finishing
Installation of cable tag Checking position, marking, and tag installation
type
Other data Cable size Checking cable specifications per usage
cables
Cabling and binding status Checking cable damage/proper installation route,
binding distance and condition of used materials
Cable connection Checking cable connection (Pin Map), assembly
and tightening status of a connector and
compliance with tightening torque value
Installation status of cable tag Checking position, marking, and tag installation
type
Others Reserved ports and cable Finishing (dust cap, etc.)
inlet status
Installation of cable Installation of cable tray and duct, etc.
installation route
Status of inside/outside of the Checking the stocking condition of waste parts,
equipment and system waste materials, packing materials, etc.
surrounding area
Opinion

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Appendix A Acronyms
AISG Antenna Interface Standard Group
CPRI Common Public Radio Interface
DC Direct Current
DL Downlink
DU Digital Unit
FDD Frequency Division Duplex
GPS Global Positioning System
LTE Long Term Evolution
MGB Main Ground Bar
PIMD Passive Inter-Modulation Distortion
RF Radio Frequency
RTN Return
SDU10 Stackable Digital Unit
SF SRU FDD
SRU Stackable Radio Unit
TGB Tower Ground Bar
UL Uplink
VSWR Voltage Standing Wave Ratio

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Appendix B Sector Antenna
Installation

Precautions when Installing a Sector Antenna


Precautions associated with antenna installation are as follows:

 Sector antennas should be installed vertically. (±1°)

 The antenna is made of precision material, take care not to cause damage or
effect change.

 When moving the antenna, use the tool suitable to its rating. In addition, use
the correctly rated carrying device which is at least 200 % or more than the
antenna considering the stability.

 Do not provide excessive signal strength to the antenna.

 If it rains, suspend connecting the feeder cable and antenna.

 Securely fix the antenna after adjusting the direction of the antenna exactly.

 Distance between steel tower and antenna and the distance between send-
receive antennas are based on the antenna layout.

 Attach the antenna at the position specified in the site installation drawing.

 Install the antenna as stipulated and pay close attention to the direction of the
radiation.

 Connect the antenna so that Passive Inter-Modulation Distortion (PIMD) is


minimized, for example, ensure that all connections are clean and tightened to
the correct torque setting; oxidation cannot occur.

 Measure VSWR of all antennas and ensure that the value is within the
regulated value.

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Appendix B. Sector Antenna Installation

Sector Antenna Installation


Sector antenna installation is as follows:
1 Put up an antenna pole and attach the sector antenna to the antenna pole using
a fixing clamp.
2 Set the antenna’s up/down tilt to 0° and fix the fixing clamps at the top and
bottom.
3 Adjust the tilt angle of the antenna by taking the signal strength into account.
The 4 bolts on the upper and lower guide clamps must be loose to allow angle
adjustment of the antenna.

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Appendix B. Sector Antenna Installation

4 After adjusting the antenna angle, tighten up the 4 loose bolts on the upper and
lower guide clamps.

Figure 68: Sector Antenna

When you install the antenna, the antenna must be within the protective angle
(left/right side 45° each from the central axis) to prevent the antenna from
lightning damage.

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Appendix C Install Feeder
Cable

Cautions When Installing Feeder Cable


When installing the feeder cable (GPS/RF cable), the following cautions shall be
observed:

 Use a proper work surface when handling feeder cables.

 If there is external damage to the feeder cable, cut the damaged part and re-
work the wiring.

 After connecting the antenna to the feeder cable, finish the connection part of
the contracted pipe using the heat shrink tube.

 Attach the identification tags to both ends of the feeder cable to make it easy
to recognize.

 When connecting the antenna to the feeder cable, firmly tighten the connector
to prevent generating reflected waves.

 The curvature radius of the feeder cable should be maximized; refer to the
following tables.

Table 32. Curvature Radius of Feeder Cable for Outdoor

Specification Allowed Radius of Curvature Remark


LS Feeder Line HFC-12D 1/2 in. 125 mm Outdoor
HFC-22D 7/8 in. 250 mm
HFC-33D 1-1/4 in. 380 mm
HFC-42D 1-5/8 in. 510 mm
RFS Feeder Line LCF12-50 1/2 in. 125 mm
LCF78-50 7/8 in. 250 mm
LCFS114-50 1-1/4 in. 380 mm
LCF158-50 1-5/8 in. 500 mm

Table 33. Curvature Radius of Feeder Cable for Indoor

Specification Allowed Radius of Curvature Remark


LS Feeder Line HFSC 6D 1/4 in. 25 mm Indoor
HFSC 10D 3/8 in. 25 mm
HFSC 12D 1/2 in. 32 mm

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Appendix C. Install Feeder Cable

Specification Allowed Radius of Curvature Remark


HFSC 22D 7/8 in. 125 mm
RFS Feeder Line SCF14-50 1/4 in. 25 mm
SCF38-50 3/8 in. 25 mm
SCF12-50 1/2 in. 32 mm
UCF78-50 7/8 in. 125 mm

Table 34. Curvature Radius of LMR-400 (Based on Times Microwave System)

Specification Allowed Radius of Curvature Remark


LMR-400 25.4 mm Installation
101.6 mm Repeater

When installing a feeder line, the radius of curvature of the sections where cables
bend should be larger than the allowed radius of curvature. If the radius of
curvature for the feeder line installation is less than the allowed radius of
curvature, it may affect the performance of the system.

 Ensure that the feeder cable does not interfere with steel towers, ladders and in
any areas chiefly used by people.

 Connect the connector to the antenna in a straight line and after connecting, do
not apply excessive force.

 Use the rubber tape, the insulation tape and heat shrink tube for the external
exposed part of the connector to avoid water leaks.

 Wind the self-bonding rubber tape so that it overlaps (keep a distance of half
the size of the rubber tape) the connector connection part, wind the insulation
tape 2 times or more and then cover with the jelly type heat shrink tube.

Connecting the feeder cable connector is a critical process, so only qualified


workers should carry it out.

Table 35. Connection Torque Values for Connectors

Connector Torque Value


SMA connector 2.5 kgf.cm
TNC connector 9 kgf.cm
N-type connector 20 kgf.cm
Din-type connector 255~306 kgf.cm

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Appendix C. Install Feeder Cable

7/8 in. Feeder Line Ground


Ground Kit (1 Hole Type Pressure Terminal)
Ground the 7/8 in. feeder line using the grounding kit located under the Tower
Ground Bar (TGB) installed in the lower section of the tower or in the cable duct.

The specifications, clamp, and pressure terminal type of the ground kit and TGB
differ depending on the manufacturers. Check the specifications of the ground kit
and TGB, and identify the installation method before installing it.

To connect the ground kit to the 7/8 in. feeder line:


1 Remove about 55 mm of the 7/8 in. feeder line cable sheath.
2 Open the clamp lock for the ground kit by unclipping to the left.

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Appendix C. Install Feeder Cable

3 Insert the ground kit clamp into the place from which the 7/8 in. feeder line
sheath is removed.
4 Pull the clamp lock upward so that the lock can engage with the protrusion
area on the side.

5 Overlap the exposed part of the ground kit clamp with rubber tape (Keep a
distance of half the size of the rubber tape) and press it lightly with your hands
to make the rubber tape adhere well.

6 Wrap the part where the rubber tape is attached using the insulation tape two
times or more. When cutting off the tape, cut it off neatly using scissors or a
knife.

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Appendix C. Install Feeder Cable

7 Align the 42 mm heat shrink tube (jelly type, 200 mm) inserted when
installing the 7/8 in. feeder line into the fixing part of the ground kit.

8 Shrink the heat shrink tube (jelly type, 200 mm) using a heat gun.

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Appendix C. Install Feeder Cable

9 After the ground kit has been attached to the 7/8 in. feeder line, attach the
pressure terminal (1 hole) of the ground cable connected to the ground kit to
the TGB. Attach the pressure terminal using M6 × 25L hex. bolts.

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Appendix C. Install Feeder Cable

Tower Ground Construction


1 Install a Tower Ground Bar (TGB) that will be used to ground a RF cable onto
the tower. If the height of the tower exceeds 20 m, two or more TGBs should
be installed (onto the lower and upper sections of the tower). If the tower is
20 m or less, one TGB should be installed. Since the TGB installation location
and the number of TGBs to be installed can differ depending on the system
environment and provider’s standards, consult your service provider.
2 Each TGB should be grounded and separated from other grounds. If there is an
existing ground bar or ground cable for TGB, install the TGB by branching
from it using a ground cable (F-GV 35 mm2 × 1C) ground cable. (However,
the specification of TGB ground cable can be different, depending on the
standard of service provider.)

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Appendix C. Install Feeder Cable

3 Tighten the Ground Kit (RF cable grounding assembly) to the TGB ground
terminal and the tower hole using the pressure terminal hole attached at the
end of the ground kit’s ground cable.

Figure 69: Example for Connecting the Tower Ground Cable

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Appendix D Connector
Assembly

RJ-45 (Shield type)


To assemble the RJ-45 Connector (Shield Type)
The procedure to assemble the RJ-45 connector is as follows:
1 Prepare work tools and materials:
Clamper, marking tube, connector cap, and RJ-45 modular jack.

2 Fit the marking tube and connector cap on the RJ-45 cable.
3 Remove the cable sheath 17 mm from the end of the cable.

4 Push the aluminium shield backward.


5 Cut the shield leaving 5 mm.

6 Arrange the inner cables in reference to the pin map.

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Appendix D. Connector Assembly

Table 36. RJ-45 Connector Pin Map

Pin No. Description Color Map


1 TRD0+ White/Orange
2 TRD0- Orange
3 TRD1+ White/Green
4 TRD2+ Blue
5 TRD2- White/Blue
6 TRD1- Green
7 TRD3+ White/Brown
8 TRD3- Brown

7 Cut the inner cables to make 12 mm long.

8 Insert the inner cables completely into the RJ-45 modular jack. Make sure that
the shield does not get in the RJ-45 modular jack.

9 Compress the jack using the clamper.


10 Push the connector cap to the connector.

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Appendix D. Connector Assembly

RJ-45 (Normal Type)


To assemble the RJ-45 Connector (Normal Type)
The procedure to assemble the RJ-45 connector is as follows:
1 Prepare work tools and materials:
clamper, connector cap, and RJ-45 modular jack.

2 Fit the connector cap on the RJ-45 cable.


3 Remove the cable sheath 17 mm from the end of the cable.
4 Arrange the inner cables in reference to the pin map.

Table 37. RJ-45 Connector Pin Map

Pin No. Description Color Map


1 TRD0+ White/Orange
2 TRD0- Orange
3 TRD1+ White/Green
4 TRD2+ Blue
5 TRD2- White/Blue
6 TRD1- Green
7 TRD3+ White/Brown
8 TRD3- Brown

5 Cut the inner cables to make 12 mm long.


6 Insert the inner cables completely into the RJ-45 modular jack.
7 Compress the jack using the clamper.
8 Push the connector cap to the connector.

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Appendix D. Connector Assembly

N type-male (LMR-400)
To assemble the N type-male cable connector to LMR-400
The procedure to assemble the N type-male cable connector to LMR-400 is as
follows:
1 Prepare work tools and materials:
clamp ring, heat shrink tube, N type-male body, clamper, prep/strip tool,
deburring tool, heating gun

2 Fit a heat shrink tube and clamp ring on the LMR-400 cable.
3 Insert the cable into the 'End1' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath and shield.

4 Insert the cable into the 'End2' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath.

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Appendix D. Connector Assembly

5 Trim the end of the center conductor using a deburring tool.

6 Push a connector into the cable until the center conductor is firmly inserted
into the pin connection part of the N type-male body. Make the shield overlap
the N type-male body. Make the shield overlap the N-Type male body, pull
out the clamp ring, and let it go to its original position so that the remaining
length may be folded.

7 Cut off the folded length of the shield using a cutting device so that it does not
protrude outside when the clamp ring is inserted.
After arranging the shield, push up the clamp ring toward the connector until
the entire shield is covered.

8 Using a compressor and hexagonal dies, pressurize the clamp ring to fix the
cable and connector.

9 Lift the heat shrink tube up to the connection point on the connector and shrink
the heat shrink tube using a heating gun.

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Appendix D. Connector Assembly

TNC-Male (LMR-400)
To assemble the TNC-male cable connector to LMR-400
The procedure to assemble the TNC-male cable connector to LMR-400 is as
follows:
1 Prepare work tools and materials:
clamp ring, heat shrink tube, TNC-male body, clamper, prep/strip tool,
deburring tool, heating gun

2 Fit a heat shrink tube and clamp ring on the LMR-400 cable.
3 Insert the cable into the 'End1' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath and shield.

4 Insert the cable into the 'End2' of the prep/strip tool and rotate the tool
clockwise to remove the cable sheath.

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Appendix D. Connector Assembly

5 Trim the end of the center conductor using a deburring tool.

6 Push a connector into the cable until the center conductor is firmly inserted
into the pin connection part of the TNC-male body. Make the shield overlap
the TNC-male body. Make the shield overlap the TNC-male body, pull out the
clamp ring, and let it go to its original position so that the remaining length
may be folded.

7 Cut off the folded length of the shield using a cutting device so that it does not
protrude outside when the clamp ring is inserted.
After arranging the shield, push up the clamp ring toward the connector until
the entire shield is covered.

8 Using a compressor and hexagonal dies, pressurize the clamp ring to fix the
cable and connector.

9 Lift the heat shrink tube up to the connection point on the connector and shrink
the heat shrink tube using a heating gun.

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Appendix D. Connector Assembly

Finishing the Connector Connection Part by


Tape
To finish the connector connection part by tape
The procedure to finish the connector connection part by tape (insulation tape,
rubber tape, etc.) in the outdoor environment is as follows:
1 Overlap the exposed part of the connector connection part using rubber tape
(Keep a distance as the half size of rubber tape) and press it with your hands
lightly to make rubber tape adhere well.
2 Wrap the part where the rubber tape is attached using insulation tape two times
or more. When cutting off the tape, cut it off neatly using a cutting device such
as scissors or a knife.
3 Bind the end part of the insulation tape using cable tie to prevent slips.

Figure 70: Finishing the Connector Connection Part by Tape

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Appendix D. Connector Assembly

To check Items for finishing the connector connection Part:


Check the following items before finishing the connector connection part using
tape.

 Wrapping only the metal part of connector connection using insulation tape

 Wrapping the tape with overlapping

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Appendix D. Connector Assembly

How to Shrink the Heat Shrink Tube


When Assembling a Connector to the Feeder Line

To shrink the heat shrink tube


The procedure to shrink the heat shrink tube is as follows:
1 Prepare a 1/2 in. feeder line, heat shrink tube, and heating gun to finish the
cable using a heat shrink tube.

2 Insert the heat shrink tube into the 1/2 in. feeder line, and then place the heat
shrink tube at the end of the cutting area of the connector where the tool will
be used.

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Appendix D. Connector Assembly

3 Set the heating gun to 250 to 300 °C.

4 Holding one end of the heat shrink tube with your hand, apply heat starting
from the connector using the heating gun.

5 Rotate the heating gun so that heat is evenly distributed to prevent that bubbles
are generated or heat is concentrated to a specific part.

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Appendix D. Connector Assembly

6 Shrink the heat shrink tube until jelly appears at the end part of it (refer the
Figure below) and finish it.

When Connecting a Connector to another Connector

To shrink the heat shrink tube on connection part between cables


The procedure to shrink the heat shrink tube is as follows:
1 Prepare a 1/2 in. feeder line, 7/8 in. feeder line, heat shrink tube, and heating
gun to finish the cable using a heat shrink tube.

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Appendix D. Connector Assembly

2 Inset the heat shrink tube to one end of the feeder line and connect the
connector.

3 Insert the heat shrink tube, placing connector part (where 1/2 in. and 7/8 in.
feeder line will be connected) in the center, and mark the center part.

4 Set the heating gun to 250 to 300 °C.

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Appendix D. Connector Assembly

5 Holding one end of the heat shrink tube with your hand, apply heat starting
from the marked part at the center using the heating gun.

6 Rotate the heating gun so that heat is evenly distributed to prevent that bubbles
are generated or heat is concentrated to a specific part.

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Appendix D. Connector Assembly

7 Shrink the heat shrink tube until jelly appears at the end part of it (refer the
figure below) and finish it.

o If you work without holding one end of the heat shrink tube, the location of the
heat shrink tube may be changed. Therefore, make sure to hold one end of it when
applying heat.

o The connector part where 1/2 in. and 7/8 in. feeder line are connected must be the
center of the heat shrink tube. After inserting the heat shrink tube, mark the center
part.

o If jelly does not appear on the end of the heat shrink tube, it may mean that it is
not shrunk properly. Apply heat until jelly appears using a heating gun.

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Appendix E Clean the Optic
Connectors

Introduction
When connecting an optical cable to the system, the performance of the system
can be decreased or failures can occur if the core section of an optical connector is
dirty due to dust or foreign material. Therefore, you should clean the optic
connector before connecting an optic cable to the system.
When using an optic connector cleaner, use the products shown in the example
below or their equivalents.
Ex) Manufacturer-USCONEC (http://www.usconec.com)

 IBCTM Brand Cleaner (P/N: 9393): For LC-LC and MU Connector Cleaning

 IBCTM Brand Cleaner (P/N: 9392): For SC Connector Cleaning

 IBCTM Brand Cleaner (P/N: 12910): For ODC Connector Cleaning

Manufacturer-TheFibers (www.thefibers.com)

 HuxCleaner 1.25 mm Type: For LC and MU Connector Cleaning

 HuxCleaner 2.5 mm Type: For SC, FC and ST Connector Cleaning

Follow the manufacturer's instructions for cleaning the optical connectors.

Measure the Optical Output and Connecting the Optic Connector

To measure the optical output


1 Using an optic power meter check the optical output.

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Appendix E. Clean the Optic Connectors

2 If the optical output measurement result meets the reference value, clean the
connector again and connect it.
3 If the measurement result does not meet the reference value, discard the cable,
replace it with a new cable, and then clean the new one and connect it to the
system.

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Appendix F Pressure Terminal
Assembly

Preparations
The followings must be prepared to connect a pressure terminal to a cable.

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Appendix F. Pressure Terminal Assembly

Pressure Reference Table


The pressure reference table used to assemble a pressure terminal to a cable is
shown below.

Table 38. Pressure Reference Table for Pressure Terminal

Copper tube length of a pressure terminal Number of pressure points


Category
mm In.
Hand 11 mm or less 0.43 in. or less 1
Hand 12~15 mm 0.47~0.59 in. 2
Hand 16~23 mm 0.63~0.91 in. 3
Hand 24~32 mm 0.94~1.26 in. 4
Hand 33 mm or more 1.3 in. or more 5
Hydraulic 30 mm or less 1.18 in. or less 2
Hydraulic 31~47 mm 1.22~1.85 in. 3
Hydraulic 48~63 mm 1.89~2.48 in. 4
Hydraulic 64 mm or more 2.52 in. or more 5

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Appendix F. Pressure Terminal Assembly

Figure 71: Pressure Reference Drawing (Handheld Compressor)

Figure 72: Pressure Reference Drawing (Hydraulic Press)

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Appendix F. Pressure Terminal Assembly

Table 39. Compressor Specifications per Cable Thickness

Press Size
Cable Size (mm2) Large Handheld Press Hydraulic Press
Small Handheld Press
(AK-38, 100) (IZUMI Hexagonal Dies)
2.5 2 X X
4 2 X X
6 5.5 X X
10 8 8 X
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Appendix F. Pressure Terminal Assembly

Press Size
Cable Size (mm2) Large Handheld Press Hydraulic Press
Small Handheld Press
(AK-38, 100) (IZUMI Hexagonal Dies)
16 14 14 16
25 22 22 25
35 38 38 35
50 X 60 50
70 X 80 70
95 X 100 95~300

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Appendix F. Pressure Terminal Assembly

Assembling Pressure Terminal


The procedures for assembling a pressure terminal to a cable are as follows:

To strip the cable sheath

A wire stripper is used differently depending on its manufacturer or type.


Therefore, refer to the user manual enclosed with the product.

1 After checking the inside length of a pressure terminal, mark the cable.

2 Adjust the length of a cutter blade according to the sheath thickness of the
cable.
3 Push the clamp with a thumb according to the cable size to secure a space for
the cable.

4 Put a cable into a clamp, locate a blade on a marking position, and push it into
the sheath.

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Appendix F. Pressure Terminal Assembly

5 Align the stripper to be perpendicular to the cable and rotate it more than two
laps.

o To prevent the cutter blade of a wire stripper from touching the cable conductor,
adjust the length of cutter blade by checking the cable sheath thickness.

o Make sure that the cutter blade goes into the cable sheath completely.

o Rotate the wire stripper perpendicularly to the cable.

6 Push the lever of the stripper to the right to turn its blade at 90°.

7 Move the stripper up to the end of cable while maintaining the stripper to be
perpendicular to the cable.

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Appendix F. Pressure Terminal Assembly

8 Remove the sheath.

To fix a pressure terminal (handheld compressor)

A handheld compressor is used differently depending on its manufacturer or type.


Therefore, refer to the user manual enclosed with the product.

1 Insert the conductor of the cable with the sheath stripped to the internal end of
pressure terminal. For a ring type pressure terminal, push it in until the
conduct comes out 1 mm from the end of the terminal.

2 From the holes of handheld compressor, select one that fits to the pressure
terminal.

3 Insert the pressure terminal to the selected hole.

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Appendix F. Pressure Terminal Assembly

4 Fix the pressure terminal and cable temporarily so the position can be changed
later by pressing the compressor.

5 After complementary of the cable which is temporary fixed, align it to the hole
and firmly compress the pressure terminal to secure fix it.

6 Separate the pressure terminal from the handheld compressor. Press down the
handle of compressor until a clicking sound is heard to be unlocked.

To fix a pressure terminal (hydraulic press)

A hydraulic press is used differently depending on its manufacturer or type.


Therefore, refer to the user manual enclosed with the product.

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Appendix F. Pressure Terminal Assembly

1 Among the dies of the hydraulic press, select one that fits to the pressure
terminal.

2 Assemble the dies to the pressing area of the compressor.

3 Insert the pressure terminal into the pressing area and fix it slightly by aligning
it to the end of cable sheath.

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Appendix F. Pressure Terminal Assembly

4 Move the compressor lever up and down to press the pressure terminal firmly.

5 Turn the top compressing lever clockwise and then push it down. When the
pressing area of compressor is loosened, remove the pressure terminal.

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Appendix F. Pressure Terminal Assembly

To assemble a heat shrink tube


1 After assembling a pressure terminal, move the heat shrink tube, inserted to
the cable, to the end of pressure terminal copper tube.

2 Set the temperature of the heat gun to 180-200 °C.


3 Locate a heat shrink tube to cover the entire copper tube of the pressure
terminal.

4 Rotate a heat gun 360° to apply heat evenly to shrink the tube.

The pressure terminal and the cable will become hot - be careful when handling.

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Appendix G Standard Torque
Unless specified in the main text or by the manufacturer, use the following torque
values when tightening nuts and bolts to prevent damage to the equipment.

Table 40. Standard Torque Value for Tightening Bolts

Bolt Spec. Torque Value (kgf.cm) Torque Value (N.m) Torque Value (lbf.ft)
M3 4.08~6.12 0.40~0.60 0.29~0.44
M4 9.52~14.28 0.93~1.40 0.69~1.03
M5 20.0~30.0 1.96~2.94 1.45~2.17
M6 33.28~49.92 3.26~4.90 2.41~3.61
M8 82.4~123.6 8.08~12.12 5.96~8.94
M10 166.4~249.6 16.32~24.48 12.03~18.05
M12 292.0~438.0 28.64~42.65 21.11~31.67

Table 41. Brass Bolts Torque Value

Bolt Spec. Torque Value (kgf.cm) Torque Value (N.m) Torque Value (lbf.ft)
M6 29.98 ± 10 % 2.94 ± 10 % 2.17 ± 10 %
M8 64.26 ± 10 % 6.3 ± 10 % 4.16 ± 10 %

Torque value can be different, depending on the material, characteristic and


specification of the equipment and fastener. Make sure to check the proper torque
value for each specification of the equipment and fastener.

Samsung SF1 Series Installation Manual Document Version 6.0 117


©Samsung Proprietary and Confidential
Samsung SF1 Series
Installation Manual

Document Version 6.0

©2015 Samsung Electronics Co., Ltd.


All rights reserved.

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