NUMBER FIVE NOTES FROM THE SHOP
: codsmith
BEAUTIFUL TOYS MADE FROM SCRAP PLYWOOD
oO MAKE YOUR OWN BOW SAW, TAPER JIG, WEDGE CLAMPS
‘SPECIAL: TURN YOUR ROUTER INTO A SHAPEReae “Sep 1979
fuel
Hi
Talking Shop
that Fm mont exited soa, it weald
tae tobe the rater ae o page
som have a roster at east 2778 Hp),
‘would une you tog aheed abd bl he
{le Ieant me shu $3 to bli, and
SS hin of ts ret.
“tng portion ofthe lnters Te
rected Inve requested praers using
Foater nas hava tugs ime coming
{pet ideas unl {deeded bull
thetable ard mount the racer Now its
‘le now werid
‘maton ie the arise that thie
table wll tor jour router fea shaper.
Te realty, tts mare tha a shaper
Tee lined to werd on ths edge
‘fa board with shaper Bat with Ue
ter mounted oe able Jou an as
{ote dawr the cote ofthe bard ell
Se the edge Thi eee you areal
‘vantage for etn dado renee
{or aheleen or rane
f-nehing es, thle table worth
tating ony to ot rahe Cato 3
Fabel on a table am eg
[ast Jou can ae dad
‘ead at bth ways are hind of x hase
With the router table, jast ave pass
witha abet bora rahe it ad te
‘3 what's the bie deal about cutting
ts Well ans that if ose
taking druex, for seampl, jo a0
‘ake all the stra cats on our table
Stora en etch tthe rotor tb
{ar the rabbeta and dadors "without
‘resting tne hanging bados on the
{abies
‘Asher ce thing aout the eter
table hate you cam werk with
atom or thar pisces of wed. A roe
‘ntdovined te be Hama whe
‘rose grams ith sal pce of
‘rool You have to secure the wend mf
Sort mre esl with ce fat
fot in the way and then move U
Fontershng the wood. But withthe
outer mounted on table, the rete
‘eure, which mete joo ve he wend
‘eit Sch move tertile oe
‘he is shown o te router table
sped example Tet eae on oe eda
‘Tazo dwn the center, and a moog
futon the other edge Ail of that en »
Flee of woe only 1s" wide. Beaatifa
Teculd go on aden abut te
ome forthe rte table 1 not
‘hen you peta nhole new tol to woek
sth, While {es bing fe my mind
‘ran racing witha the pales
Ty altering te fence design ait the
‘eter table wil become am ec ontr.
Youcan ato et grooves for pines et
more accurately Malle cuts with
‘Gtferent ts wil ao be exer.
Tens at Tin talking about this
router table wo much taeane Twa vo
‘Terk withitaome pore There are ato
‘oaelies, and want to nce them
{tare irae :
Tm ako giving scious thought to
uring a commercial duty router to
canton ti abe probly cell
Cr Sleney with a cle). Tre Feast
‘the temptation before beset prefer to
Sue oa thor tole tat mest of 90
ate beeing to thik that
better router wil be worth the
"Tu more things, nd then 1 promise
rl stop. Please, go abead ant do the
‘rings show i the po of te
estar table If you're nt eorfurable
‘ith erg maybe you ean tal rend
inte doing Having that sith a ut
Koei very lp safety fetare. To
‘many things can happen wth sow
{hats spacing at 2900 ¢9 20,000 RPS.
"An allo ahead aed bay some cat
protectors CF you don't alrndy have
{hor} The kid T bows are made fr
hunters and sbeoere an ther realy
Ftp. Tpobably ok ike someting fom
‘ster space ih he ar protectors,
‘osteny and' Gort matin But then,
‘Eethad comments chat al of that st
ay Iiprern my apenas. (Yoo
Wondeith not wha you woul ell a
ajo polinkingventace In fac, there
tal abnut 0 euucriter, whieh
‘nips handel compared to most
My pint is this 1f you now ether
sootfrkers ho yo ta weal be
[Rteretd ia Wooden, let thom kon
‘Sout el dort havea lt wf money for
‘vercings ami am ned wat only
limite mares of diet all pees
{anima each your Sots diel for
‘maple to find ot about Wooden
Tear the best way to lt semeone
now stout arth ese them 2
sence
‘rho would be interested, send us his oF
terrae and we'll pet asamp py to
ther. Well inelade'a subscription for
for snveninee But there awoltely
‘0 obligation to suscrte:And we won’
‘ther them with be of adisionl|
avuets (Wo eure aor Re anyeay)
[NEXT MAILING: November 1, 127
‘WoODssTEe Wedge Clamps
AN vreds WAY TO GET IT ops = ——
There's vothing new a
(o camp boards toc
Have ben ute ther ft hundres of
Serb |
=
reco ci |
ere ni and
con os os Es
Pit a thks te
C peerrepenner
Co trey Sn tet in aay
| sear hen le owe
Prod ee nd he bare’ \
See | aie
Seca see te =
fret ole oso sen | os
done pina havea bait =| Z 2 oo
ef and hiding ast when You
‘eed thers, fasten ther to the ack wth
i
ee ppozesssgansess
Sica Harrod wore hs tite Sie ees |
wil work fr while Fae 8
use the wedge ears, make dry
run fit. Plas the boards onthe ber
‘Sie te adnate lock nto psi
{iedhammer the wedges abt seine to
Famers if all the Soars it ght with
tae op
‘Woonswrri 3Taper Jig
HOW TO GET A NEW ANGLE ON WOODWORKING.
Seteeeeecee
Saat
cere
Sees
misses mangers
‘ant taper along the ene enath ot
neon
eR oaeasee 5
aoe
Gp of omit hardwood te
aera
Sanieeres
foencceetie ss
aces
Surgeneaee
ceoieeeeet
the tase by making
repeat cats om your table or radial am
‘Sie. The dado rant been eoetly 10
from the vod ef the fe After cut,
theca, ip the hase over and dil x
‘oanterbore Hole dep enoagh to accept
fot at" machine belt Then dil
Ahrough with a We
"The eroepice ut from pec of >
piywoad Tabould fit segly ito the
fate oe enough to slide easly, bat
tight ences It won' Jae around
Gite Get We nucch inthe end of the
‘rosspece ad make the slot by drilling a
Sein of 9/22" bales den the eeator
{Gey sata drm ah dh,
{in ot the it with a ings
"the nth of the comic as vary
according the range of tapers Fu want
fhe ig teat. The best thi, ofcourse
to take all ree erusoloceHlstaicd
{in he drawing tatow Te one Lose mest
tt th me nthe 5 one, which will at
You math muta
‘By aa a ile tigomocetey you can
‘make fe ese ib) exaciy 8
Eg between the cospiee ar the end
tthe bate pun 4 for the otc) hem
‘Sch toe you move the crmaplee Sot
‘yu change Angie A by 1 Thos you
‘rant an apr, fst ul he ecasplece
‘tech "sor The tables below each
‘romp shiw how fara move get
the deted angle“The al ste on he bande eat
"ine
Bow Saw
A ao TAKE-ALONG VERSION
“Afce deing th 3/8 hole in te
Wooneumit
ota and ge 8
Deanon Adsioh & PocheRouter Table _—_—ie
TURN YOUR ROUTER INTO A SHAPER
Rip a Bel to mt the four lem, making
ie 107 cqures ie
tha | aa
oan | Fe
fe =
wie Sides 3 an
Es
dest aid wit afc[ASSEMBLING THE STAND
(Cu the et ral 8) and he front and
trek ral) to eg The four rorper
traces (1) ae eat fll, Set the
ade at rand uta bevel athe end oft
‘lcs af 12d mith the miter eae i the
{etvehanael Tae fi the ard tp side
ova and ewe the miter gage to the
ght chanel ndeat another 4 bevel 0
the bade enters from the end (Tie
feitieaves 1 at surface on theo")
Repeat this pracedare (ping and
‘measuring 5) ntl you hae four comer
Predil piet ule in he corner braces
‘rae holes should be no more than
from the to aod bottom (or pretest
vera) an tart I" from the ens.
‘Gige and sore the corner brace fo te
fails, so the eta of the ral Hea
‘rth the oot ofthe los Thi eat
‘ily done upeidedow (he wow not
you.
With the four creer traces fs place,
ait 2/6" olen he comer of the
beace for 2/15" 5” hanger ble Fe
{oan the eariet way to deal ith hana
tet sto pot two ber ete on the
Airealed ead, ening them together
‘rth tro wrenches Thee ae 2
‘Trench tone th hanes bl place
(Get the ez shalt support (E) aed
{fasten them to the hs so the tp af the
1 i 10 off Ue ane. There wil bea
to the Bas with gue and srews
‘AbDINO THE TOP
‘Now yos shoal have something that
lens Ike Pig. 3 Tho nex step to kd
{he parti ard ap andthe teripered
‘Masonite Plage the top () the wand
fertherds 217 ovrbany tthe sen a
Fonts an 3 atthe back
‘Draw the outline ofthe rls on the
tor sie of the np (6), Flip ie owe
il repanition i exact the sare. Nowe
Sou can uve the ouline 8 ue for
‘eng ple lento scren te top tthe
ral
‘Once the parse ard i in place
apply eta cement to and the
“imate and Sin tse to tothe.
ATTACHING THE ROUTER
Nove you're ready to attach the router
Fine drs 1 hte where te router i
‘nile though Tenterd this be
{fam the left eden aed 9” from the
tack Tris affende the mone aren fr
‘Sipping the eckpieee.
Remave the past ou hase rom your
router and oe ea erate to mar
{he pith ofthe ble i te able tp.
Betore marking the nls, ake sre the
Peete ere tere pare ll a
postion thay ean to change Vite and
the BetchThe
‘Dil 3° euntrsales jst deep
cxoih to sink the heal of the machine
‘Stews below the surface Then dil
‘hroagh the partie beard wth the
[oper on tian atach the router
Many operations can be performed onthe
jearit snow: Teat i 0a
that ule with ilo Bt youth
foly want to al & fence fr ther
Ffcer to Pie and 5 for the
conatracin of the fone. Rip a 1ide
‘Seip fom god stat Ind forthe
Fee super Lh hee wide lee tat
remains the fone platform (R).
‘Gat 2 wide, deep voteh in
centered 12 fro the ft end Ten eat
{Ent ewe pice: 11 eng ged
=
MATERIALS UIST
te ten
fata
Sones
‘Stench
te
Teresina
‘WoonssmnTongs and serew apd glue these pies
‘long the fron tp of OK
‘Temgerarily damp the fence frnt (1)
tw the damn Yacng Ubandt ae
{otc i th pews eotered 1" rom
the eft ea. Ten sree the Face front
{the fence platform (and
Finis apply contact emo to the
ted face) and the Marie
fein} and Join the
The fence i attached to the able by
driing > ole through the enc |
‘Mota tp atthe lel eit) Then
fie a" muchine Pit and rng a
tal he et nd of te fence pate. Th
‘ekt end pvote to where you wat and
{sther camped in paton. (Aste ese
ings aay from th roster i, may
ear as though youl be cating at a
suo. Vesre ot, It wll eat train
SOME MINAL THOUGHTS
‘The rater abe ready tous Bat
{sould urge you to go abead and do the
‘wimg as shown fs fhe pote This
Simply arate af eta cute wo
‘rete and installing 4 plas on the end
Tounted the euch wpsidedown,
teat up et The eich er
orion a my Fete Ths way 71
into ny ble all have tego it
Sy knee tar of the roster. Check the
Beaters Digest Copies Dor Youre
‘Mesa he yellow bork) for ering
information
‘Another thing woul consider sant
laaset fear protctrs. Belew me they
bhp, Not only do they petet your
brig bt became the ter bd
itmahes youn tens and more Maly
{oor your work and ake m mista,
‘Theat proetors bought (at sprng
they
then the it has to be betmeed Sos and
the warps
;
Ellipse e
TWO WAYS TO GET AROUND
‘Ae alge canbe drawn none of two. | apd Paint Cis alf of 8 half of 10 or
‘ers howe a Figs Tan In ene
TGethape or ket an lpr bear
‘hes wither on) 2
iSong eae a
inst EHO
ig 1 shows on lip draw tate
perialg appesinany t/t
ia apeonae ‘6
Forth loth od with, Tere are two
‘Grace the keg a he clip he
Saosin te ote td in
es.
1, Dede the leat you want (ig. 1
bows 10> for example) and ark this
fmewarement sine AB
Era te Sb wit tet ine Awa
5 Placea protractor an Line CD sits at
fhe angie yon want (show xa)
Whe diatance between fal Poot FY
‘i ths example). Sie the eer and
protractor spand dows tolzeste Pent PL
{EnlPoint CG apart) Do the Sue tao
‘nether sige fae Pont P2
Tr taal bad or thumbaack at
oth foal Pints Pan FS
Loge string around Points Fan F2
ie kot the ring Praches Peat
EP Use peel ora the cine,
‘ECONO METHOD
The sncond met Fa 2) eb
‘shea pou want to fame something ich
Da hecaape
sino sf eth helt (AB) and
thei (CD) a te elie.
Polo the eel Pes FL and 2,
ncn rie mark a hal the nat
Ie" each ruler on Point Cant the
aanh ety on Live AB.
Draw thee with strigond penib
.° Oval Frame
A BEAUTIFUL WAY TO FRAME A PICTURE _Toy Train
IF ONLY IT WOULD RUN ON TIME .—
‘ne tet hing aboot ole nas fy
e drill all the way through the plywood. the
‘Seal pes you want wi be raped
{he late Se topt/1e thor ot a
the way throug Then ip the plywood
‘trig over and fish th ea. Tie way
have porto to granp nad tat
Fite fom the ade
“Fa dak where are cut wit a 2
tok man Aer they're ct dil Bt the
‘Seer Bef" (Tis perms the
‘Teel tie freey around the 4 sae
Gonel) The same procedure i alloned
‘rant eat
eaemterafa dave ister cut ff
thick alien
‘The anes are M" dowel 14" long.
circles ith fat brtome Cot tear peers
So the It enters fro the ele
Suiomatiealy creating 4 fat bottom,
Cheon oe pce wi ie face ura
forthe ide iton 4 dowel
‘Apnt lac, and al the next une. ee
all f ther tight with Clamps
‘Cat the dowel fash atthe bat wile
lets” tenn ot the rn forthe
Lap. Pinay, dil the 1" holes fr the
seoke uachy ohh n Peete o Stato
Pr Bare bt
or the apf the font smoke stack
il hale nthe plywond ire then
ste a” hoe saw to ew ot
‘ssomnuy
‘The frat susp i suembly is to gl te