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Parts Guide Manual: APRIL 2005
Parts Guide Manual: APRIL 2005
APRIL 2005
DF-605
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
04/01/2005
CONTENTS
No. DESCRIPTION PAGE No.
1 HOUSING P1
4 DRIVE SECTION P7
6 ACCESSORY PARTS P9
DF-605
INDEX 1/1
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
4344 5003 01 3-29 4344 5047 01 7-9 4344 5091 01 3-18 4344 5150 01 3-10 4344 5222 01 1-4
4344 5005 01 5-11 4344 5048 01 7-1 4344 5092 01 3-44 4344 5151 01 1-5 4344 5223 01 1-15
4344 5006 01 5-22 4344 5049 01 4-24 4344 5093 01 3-21 4344 5152 01 1-6 4344 5224 01 2-1
4344 5007 01 7-7 4344 5050 01 4-22 4344 5094 01 3-14 4344 5153 01 1-18 4344 5225 01 2-4
4344 5008 01 1-12 4344 5051 01 7-19 4344 5095 01 3-43 4344 5155 01 2-9 4344 5226 01 2-5
4344 5009 01 5-9 4344 5052 01 7-15 4344 5096 01 3-33 4344 5160 01 7-21 4344 5228 01 6-14
4344 5010 01 5-7 4344 5053 01 5-4 4344 5097 01 3-20 4344 5161 01 7-20 4344 5229 01 6-15
4344 5011 01 4-19 4344 5054 01 4-16 4344 5098 01 3-34 4344 5162 01 1-17 4344 5230 01 6-13
4344 5012 01 5-23 4344 5054 01 5-6 4344 5099 01 3-25 4344 5167 02 3-16 4344 7901 03 8-1
4344 5013 01 5-1 4344 5054 01 6-12 4344 5100 01 3-17 4344 5167 02 5-16 4496 2116 01 7-24
4344 5014 01 5-10 4344 5059 01 7-10 4344 5101 01 3-13 4344 5169 01 8-3 4496 2538 01 3-4
4344 5015 01 5-21 4344 5061 01 2-15 4344 5102 01 3-24 4344 5170 01 8-4 4496 2538 01 7-2
4344 5016 01 1-1 4344 5064 01 2-18 4344 5103 01 3-22 4344 5174 01 7-13 4496 3003 01 3-5
4344 5017 01 5-12 4344 5065 01 2-17 4344 5104 01 3-39 4344 5175 01 7-12 4496 3003 01 6-4
4344 5018 01 4-23 4344 5066 01 2-8 4344 5105 01 3-26 4344 5176 01 7-17 4496 3003 01 7-14
4344 5019 01 1-11 4344 5067 01 2-19 4344 5111 01 3-6 4344 5177 01 7-26 4582 2410 01 9-1
4344 5020 01 5-20 4344 5068 01 2-6 4344 5113 01 3-7 4344 5180 01 7-25 4582 2411 01 9-2
4344 5021 01 7-22 4344 5069 01 2-10 4344 5114 01 3-11 4344 5182 01 3-31 4582 3014 01 3-40
4344 5022 01 5-14 4344 5070 01 2-12 4344 5115 01 3-30 4344 5202 01 3-28 4582 3047 01 4-4
4344 5023 01 5-13 4344 5071 01 4-25 4344 5116 01 4-12 4344 5203 01 3-41 4583 4059 01 3-45
4344 5024 01 4-21 4344 5072 01 4-2 4344 5118 01 2-3 4344 5204 01 3-46 4583 4110 01 7-4
4344 5025 01 5-18 4344 5073 01 4-26 4344 5129 01 6-10 4344 5205 01 3-47 4583 4547 01 7-6
4344 5026 01 7-30 4344 5074 01 4-6 4344 5130 01 6-7 4344 5206 01 1-2 4688 2009 02 5-24
4344 5027 01 7-28 4344 5075 01 4-7 4344 5131 01 1-14 4344 5207 01 3-9 4688 2017 01 2-7
4344 5028 01 7-27 4344 5076 01 4-11 4344 5132 01 1-16 4344 5208 01 1-3 4688 3007 01 4-10
4344 5029 01 7-31 4344 5077 01 1-9 4344 5133 01 1-13 4344 5209 01 2-14 4688 3048 01 3-37
4344 5030 01 7-23 4344 5077 01 4-9 4344 5134 01 6-2 4344 5210 01 3-15 4688 3049 01 3-38
4344 5031 01 7-8 4344 5078 01 4-8 4344 5135 01 6-5 4344 5211 01 2-13 4688 3052 01 3-36
4344 5032 01 5-3 4344 5079 01 4-3 4344 5136 01 6-6 4344 5212 01 4-20 4688 3054 01 3-32
4344 5033 01 7-16 4344 5080 01 4-13 4344 5137 01 6-9 4344 5213 01 5-15 4688 3058 01 5-2
4344 5034 01 5-17 4344 5081 01 4-1 4344 5138 01 6-1 4344 5214 01 4-17 4688 6751 01 8-2
4344 5035 01 5-19 4344 5082 01 4-5 4344 5139 01 1-19 4344 5215 01 2-21 9384 1100 71 8-7
4344 5039 01 4-18 4344 5083 01 3-8 4344 5140 01 1-8 4344 5216 01 2-20 9384 1100 91 8-5
4344 5040 01 5-8 4344 5084 01 4-15 4344 5141 01 6-8 4344 5216 01 3-2 9384 1921 11 8-6
4344 5041 01 7-5 4344 5085 01 3-27 4344 5142 01 6-3 4344 5216 01 5-5
4344 5042 01 7-29 4344 5086 01 3-3 4344 5143 01 1-7 4344 5217 01 3-42
4344 5043 01 4-14 4344 5087 01 3-12 4344 5144 01 1-10 4344 5217 01 3-48
4344 5044 01 7-18 4344 5088 01 3-35 4344 5146 01 6-11 4344 5219 01 2-2
4344 5045 01 7-3 4344 5089 01 3-19 4344 5147 01 2-11 4344 5220 01 3-1
4344 5046 01 7-11 4344 5090 01 3-23 4344 5148 01 2-16 4344 5221 01 9-3
DF-605
HOUSING
a
P1
1 15
b b
3
2
a 13
14
PBA-CONT
b b
4 a c
5 b
18 16
19
17
8
9
8
8 11
6 12
7
7
7 7 7 10 a
DF-605
HOUSING Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5016 01 REAR COVER C 1 a-9742 0412 01
2 4344 5206 01 PBA-CONT I 1 b-9732 0310 01
3 4344 5208 01 HARNESS ASSY C 1 c-9716 0500 01
4 4344 5222 01 HINGE-L C 1
5 4344 5151 01 HARNESS ASSY D 1
6 4344 5152 01 HARNESS ASSY D 1
7 4344 5143 01 FILM C 5
8 4344 5140 01 FILM C 3
9 4344 5077 01 SEAL C 1
10 4344 5144 01 FILM C 1
11 4344 5019 01 COVER C 1
12 4344 5008 01 FRONT COVER C 1
13 4344 5133 01 STOPPER C 1
14 4344 5131 01 BASE FRAME C 1
15 4344 5223 01 HINGE-R C 1
16 4344 5132 01 COVER C 1
17 4344 5162 01 HARNESS ASSY D 1
18 4344 5153 01 HARNESS ASSY D 1
19 4344 5139 01 FILM C 1
DF-605
PAPER TAKE-UP SECTION
P2
2
1
3
4
PC4-ADF
5 18
PC3-ADF
20
PC1-ADF
19 14
6 20 17 16 15
7
19 21
20
19 PC2-ADF
8
a
8
PBA-VR
7
PBA-TRAY
13
11
b
9 a
a 10 12
DF-605
PAPER TAKE-UP SECTION Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5224 01 TRAY C 1 a-9732 0310 01
2 4344 5219 01 LABEL C 1 b-9716 0500 01
3 4344 5118 01 LABEL C 1
4 4344 5225 01 REGULATING PLATE C 1
5 4344 5226 01 REGULATING PLATE C 1
6 4344 5068 01 PLATE SPRING C 1
7 4688 2017 01 PLATE SPRING C 2
8 4344 5066 01 RACK C 2
9 4344 5155 01 HARNESS ASSY D 1
10 4344 5069 01 NEURALIZING BRUSH C 1
11 4344 5147 01 HARNESS ASSY D 1
12 4344 5070 01 BAND C 1
13 4344 5211 01 PBA-TRAY C 1
14 4344 5209 01 PBA-VR C 1
15 4344 5061 01 COVER C 1
16 4344 5148 01 HARNESS ASSY D 1
17 4344 5065 01 HOLDER D 1
18 4344 5064 01 GEAR 100T C 1
19 4344 5067 01 LEVER C 3
20 4344 5216 01 PHOTO INTERRUPTER B 3
21 4344 5215 01 PHOTO INTERRUPTER B 1
DF-605
PAPER TAKE-UP SECTION
P3
6
5
4 1
3
a
b 30
d
7 PC5-ADF 35
d 34
8
2
9 48 e
29 33 32
31 30
d
36 d
d
14 37
39 d
41 40 36
11 12 39 29
d 38
13 15 d
16 42 e 43
11 e
a PC6-ADF PBA-SIZE e 44
10 28
17 45
5
c
21 18 22
17
19 d
19 19
18 24 d
23 24 47 47
47
20
24
21
21 46 27
a
25 26
46
DF-605
PAPER TAKE-UP SECTION Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5220 01 LABEL C 1 a-9732 0310 01
2 4344 5216 01 PHOTO INTERRUPTER B 1 b-9735 0306 14
3 4344 5086 01 LEFT COVER C 1 c-9646 0310 14
d-1066 1151 01
4 4496 2538 01 BUSHING C 1 e-9752 2010 50
5 4496 3003 01 STOPPER RING C 2
6 4344 5111 01 GEAR 80T C 1
7 4344 5113 01 BRACKET D 1
8 4344 5083 01 BRACKET ASSY D 1
9 4344 5207 01 HARNESS ASSY D 1
10 4344 5150 01 HARNESS ASSY D 1
11 4344 5114 01 SPONGE C 2
12 4344 5087 01 KNOB C 1
13 4344 5101 01 TENSION SPRING C 1
14 4344 5094 01 BRACKET D 1
15 4344 5210 01 PBA-SIZE C 1
16 4344 5167 02 PHOTO INTERRUPTER B 1
17 4344 5100 01 PRESSURE SPRING C 2
18 4344 5091 01 HOLDER C 2
19 4344 5089 01 LEVER C 3
20 4344 5097 01 SHAFT D 1
21 4344 5093 01 ROLLER C 3
22 4344 5103 01 TENSION SPRING C 1
23 4344 5090 01 ACTUATOR C 1
24 4344 5102 01 FILM C 3
25 4344 5099 01 FILM C 1
26 4344 5105 01 FILM C 1
27 4344 5085 01 COVER C 1
28 4344 5202 01 ARM ASSY C 1
29 4344 5003 01 ROLLER A 2
30 4344 5115 01 SPONGE C 2
31 4344 5182 01 TIMING BELT C 1
32 4688 3054 01 PULLEY C 1
33 4344 5096 01 SHAFT D 1
34 4344 5098 01 TORSION SPRING C 1
35 4344 5088 01 LEVER C 1
36 4688 3052 01 STOPPER C 2
37 4688 3048 01 STOPPER C 1
38 4688 3049 01 STOPPER C 1
39 4344 5104 01 SPONGE C 2
40 4582 3014 01 ROLLER A 1
41 4344 5203 01 ARM ASSY C 1
42 4344 5217 01 LABEL C 1
43 4344 5095 01 SHAFT D 1
44 4344 5092 01 PULLEY C 1
45 4583 4059 01 BUSHING C 1
46 4344 5204 01 SEAL C 2
47 4344 5205 01 CUSHION C 3
48 4344 5217 01 LABEL C 1
DF-605
PAPER TAKE-UP SECTION
P4
1
7
2
10
6 4
8
6 3
9 7
5
5
6
26 25
11 24
a 23
12
22 21
13 20
16
PBA-LED
b
SL1-ADF
a
14 19
a 17
15 18 a
DF-605
PAPER TAKE-UP SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5081 01 RUBBER C 1 a-9732 0310 01
2 4344 5072 01 HOLDER C 1 b-9646 0304 13
3 4344 5079 01 JOINT ASSY B 1
4 4582 3047 01 ROLLER A 1
5 4344 5082 01 SPONGE C 2
6 4344 5074 01 SPONGE C 4
7 4344 5075 01 SEAL C 2
8 4344 5078 01 PRESSURE SPRING C 1
9 4344 5077 01 SEAL C 1
10 4688 3007 01 ROLL C 1
11 4344 5076 01 FILM C 1
12 4344 5116 01 LABEL D 1
13 4344 5080 01 FILM C 1
14 4344 5043 01 GEAR 80T C 1
15 4344 5084 01 BRACKET ASSY D 1
16 4344 5054 01 SPONGE C 1
17 4344 5214 01 SOLENOID ASSY C 1
18 4344 5039 01 LEVER C 1
19 4344 5011 01 HOLDER D 1
20 4344 5212 01 PBA-LED C 1
21 4344 5024 01 PLATE D 1
22 4344 5050 01 PIN C 1
23 4344 5018 01 GEAR 80T C 1
24 4344 5049 01 HOLDER D 1
25 4344 5071 01 GUIDE D 1
26 4344 5073 01 HOLDER C 1
DF-605
PAPER TRANSPORT SECTION
P5
9
1
PC7-ADF 23
5 2
10 2
b
3 3 2
b 11 a 3
7
8 6
PC9-ADF 3
4 4
PC10-ADF 3
5 5
PC8-ADF a
b 21
16
c 22
b
M3-ADF
12 b
e
d f
24 17
d
a 15 19
20
13
e
18
24
14
e
DF-605
PAPER TRANSPORT SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5013 01 PAWL D 1 a-9742 0412 01
2 4688 3058 01 ROLL C 3 b-9732 0310 01
3 4344 5032 01 FILM C 5 c-9654 0306 14
d-9654 0406 14
4 4344 5053 01 TORSION SPRING C 2 e-9735 0306 14
5 4344 5216 01 PHOTO INTERRUPTER B 3 f-9646 0408 14
6 4344 5054 01 SPONGE C 1
7 4344 5010 01 LEVER C 1
8 4344 5040 01 LEVER C 1
9 4344 5009 01 GUIDE D 1
10 4344 5014 01 HOLDER D 1
11 4344 5005 01 FRAME ASSY D 1
12 4344 5017 01 HOLDER D 1
13 4344 5023 01 BRACKET D 1
14 4344 5022 01 BRACKET D 1
15 4344 5213 01 FAN MOTOR C 1
16 4344 5167 02 PHOTO INTERRUPTER B 1
17 4344 5034 01 FILM C 1
18 4344 5025 01 FILM C 1
19 4344 5035 01 FILM C 1
20 4344 5020 01 GUIDE PLATE D 1
21 4344 5015 01 HOLDER D 1
22 4344 5006 01 FRAME ASSY D 1
23 4344 5012 01 HOLDER D 1
24 4688 2009 02 SPACER D 2
DF-605
PAPER TRANSPORT SECTION
P6
12
1
2
13 13
13 14
13 15
14
14 15
3 4 5
a 7 14 15
11
6 8 7 14 15
8 7 15
14 c
b 8 7
15
b 8
9 4
9 b
b
10 9
a
10 9 3
a
10 10 a
10 a
a a
10
a 10
10
a 10
a
a 10
DF-605
PAPER TRANSPORT SECTION Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5138 01 PRESSURE SPRING C 1 a-9732 0310 01
2 4344 5134 01 ARM C 1 b-9752 2010 50
3 4344 5142 01 BUSHING C 2 c-9657 0310 21
4 4496 3003 01 STOPPER RING C 2
5 4344 5135 01 SPACER D 1
6 4344 5136 01 SHAFT D 1
7 4344 5130 01 ROLL ASSY C 4
8 4344 5141 01 HOLDER C 4
9 4344 5137 01 TENSION SPRING C 4
10 4344 5129 01 ROLL ASSY C 10
11 4344 5146 01 MAGNET D 1
12 4344 5054 01 SPONGE C 1
13 4344 5230 01 SEAL D 4
14 4344 5228 01 MAGIC TAPE D 6
15 4344 5229 01 TAPE D 6
DF-605
DRIVE SECTION
P7
12
11
10
a 9
13 8
b
14 7 3
15 6 2
14 1
16
17 c
5 4
14
18
14
M1-ADF 18
4
d d 19
20 31
30
M2-ADF
23
d
2 14
27
26
21 25
d a 28
22
23 14
24 6
4 4 29
14
DF-605
DRIVE SECTION Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 4344 5048 01 GEAR 80T C 1 a-9721 0500 08
2 4496 2538 01 BUSHING C 2 b-9735 0306 14
3 4344 5045 01 PULLEY C 1 c-9721 0300 08
d-9654 0406 14
4 4583 4110 01 BALL BEARING C 4
5 4344 5041 01 ROLL C 1
6 4583 4547 01 BUSHING C 2
7 4344 5007 01 BRACKET ASSY D 1
8 4344 5031 01 TENSION SPRING C 1
9 4344 5047 01 GEAR 80T C 1
10 4344 5059 01 TORSION SPRING C 1
11 4344 5046 01 PULLEY C 1
12 4344 5175 01 TIMING BELT C 1
13 4344 5174 01 TIMING BELT C 1
14 4496 3003 01 STOPPER RING C 7
15 4344 5052 01 PULLEY C 1
16 4344 5033 01 FILM C 1
17 4344 5176 01 TIMING BELT C 1
18 4344 5044 01 PULLEY C 2
19 4344 5051 01 BRACKET D 1
20 4344 5161 01 MOTOR B 1
21 4344 5160 01 MOTOR B 1
22 4344 5021 01 BRACKET D 1
23 4344 5030 01 TENSION SPRING C 2
24 4496 2116 01 TIMING BELT C 1
25 4344 5180 01 PULLEY C 1
26 4344 5177 01 TIMING BELT C 1
27 4344 5028 01 ROLLER C 1
28 4344 5027 01 ROLLER C 1
29 4344 5042 01 GEAR 80T C 1
30 4344 5026 01 ROLLER C 1
31 4344 5029 01 ROLLER C 1
DF-605
WIRING ACCESSORIES AND JIGS
P8
1 6 11 16 21 26 31 36
9.2
11.5
2 7 12 17 22 27 32 37
L=100 26.1 30
3 8 13 18 23 28 33 38
4 9 14 19 24 29 34 39
5 10 15 20 25 30 35 40
7.3
4.8
DF-605
WIRING ACCESSORIES AND JIGS Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 4344 7901 03 JIG S 1
2 4688 6751 01 CABLE TIE D 1
3 4344 5169 01 P-CLIP D 2
4 4344 5170 01 WIRING SADDLE D 6
5 9384 1100 91 WIRING SADDLE D 1
6 9384 1921 11 WIRING SADDLE 9.2H D 1
7 9384 1100 71 CORD CLAMP D 1
DF-605
ACCESSORY PARTS
P9
1 1 2 2
DF-605
ACCESSORY PARTS Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 4582 2410 01 SHOULDER SCREW C 2
2 4582 2411 01 SCREW C 2
3 4344 5221 01 ORIGINAL COVER MAT C 1
DF-605
MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 Paper Take-up Section Pick-up Roller 1 200K 4344500301 P3-29
2 Feed Roller 1 200K 4582301401 P3-40
3 Separation Roller 1 200K 4582304701 P4-4
DF-605
DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN 100 50/60
A
A2 JAPAN 200 50/60
B USA, CANADA 120 60 4344-712
C EUROPEAN TYPE 220-240 50/60 4344-712
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE 220-240 50/60 4344-712
D KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/60 4344-712
E PHILIPPINES 220-240 50/60 4344-712
F1 SAUDI ARABIA 127 60 4344-712
F
F2 SAUDI ARABIA 220-240 50/60 4344-712
G1 C.S AMERICA 220-240 50/60 4344-712
G
G2 C.S AMERICA 120 60 4344-712
H TAIWAN 110 60 4344-712
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 4344-712
COAST, MOROCCO
J CHINA 220-240 50/60 4344-712
K KOREA 220-240 50/60 4344-712
DF-605