Same Engines Spare Parts

SAME ENGINES
Parts Catalogue
REGISTERED OFFICE & WORKS
SAME Deutz-Fahr India Pvt. Ltd.
Plot No. 72,SIPCOT Industrial Complex,
Ranipet - 632 403

UP- DATION OF CATALOGUE
The updation of this catalogue will take place by replacing the existing sheets with the
modified ones.
To ensure that all the components have been included, in the printed book check that the
pages are numbered progressively for each reference.
INTRODUCTION
This parts catalogue provides the list of parts used on the 1000.2W, 1000.3W, 1000.3WT,
1000.4W, and 1000.4WT industrial engines.
The abbreviations indicates that

AR -> As required ,
ALT -> Alternative based on requirement/application.
The illustrations given are only for the identification of parts by shape and relative location and
may not be representing the component to exact scale.
Numerical index shows reference and position numbers to find out location of the parts
contained in this catalogue.
SAME DEUTZ-FAHR INDIA reserves the right to introduce any changes at any time
without prior notice.
Partial or complete reproduction of figures & text is prohibited, unless a written authorization is
given by SAME DEUTZ-FAHR INDIA.
© Copy Right Information: ALL RIGHTS RESERVED

While extreme care is taken in publishing this catalogue, we shall not held responsible for loss of any nature due
to errors if any or wrong interpretation.
INSTR UCTIONS
INSTRUCTIONS FOR SPARE
SPARE PAR
PAR TS
ARTS ORDERING
Always use GENUINE SDF PARTS ONLY
If you require any help: contact our service personnel or our Authorised Dealers who are waiting to service you.
TO ORDER GENUINE SDF SPARES:

To enable us to service you promptly on timely, you can help SAME DEUTZ-FAHR INDIA Regional/ Branch
offices as well as the dealers by providing following information.
ENGINE SERIAL NO. :
The engine serial No. is stamped on the left side of cylinder block injection pump side, which contains model of
engine and year of manufacturing. Accurate engine serial No., will ensure genuine parts required to fit the
engine.
PART NUMBERS :
Identify the parts required by its part number and its full desc ription of parts required along with engine serial
number and application details.
QUANTITY :
Please indicate clearly the quantity required against each item.
DESPATCH INSTRUCTION :
Please indicate clearly the place/destination, mode of transport and preference of transporter, if any to enable
you to serve you better.
STOCK ORDERS :
Plan your maintenance according to the running of engine and maintenance schedule. Check the spares
required for the engine in accordance with maintenance schedule and spares available with you. It is advisable
that order for replacement of spares, be made well in advance. This will allow you to have the engine in good
working condition at an appropriate time.
INDEX
GROUP INDEX / NUMERICAL INDEX ...............................Page (I - XVI)
PARTS LIST ……………………………………..….... ....Page 1 - 61
MINOR OVER HAULING KIT .............................................. ANNEXURE 1
MAJOR OVER HAULING KIT .............................................. ANNEXURE 2
CLAMP SET …………………………..……………..... ... ANNEXURE 3
HOSE SET ………………………..……………….... .... ANNEXURE 4
“O” RING SET ………………………………..….. ............. ANNEXURE 5
GASKET SET …………………………………….............. ANNEXURE 6

GROUP INDEX GROUP INDEX
SL.No. DESCRIPTION PAGE No. SL.No. DESCRIPTION PAGE No.
1 CYLINDER BLOCK ASSEMBLY 1 21 WATER COOLING ASSEMBLY 32
2 TIMING CASE COVER ASSEMBLY 3 22 WATER PUMP ASSEMBLY 34
3 CRANK SHAFT ASSEMBLY 4 23 WATER MANIFOLD ASSEMBLY 35
4 CAM SHAFT ASSEMBLY 6 24 TURBO CHARGER ASSEMBLY 38
5 PISTON AND CONNECTING ROD ASSEMBLY 8 25 TURBO CHARGER COOLING ASSEMBLY 39
6 CYLINDER HEAD ASSEMBLY 10 26 HYDRAULIC DRIVE COVER ASSEMBLY 40
7 LUBRICATING OIL PUMP ASSEMBLY 12 27 HYDRAULIC PUMP DRIVE ASSEMBLY 41
8 SEDIMENT BOWL ASSEMBLY 14 28 COMPRESSOR ADAPTER KIT ASSEMBLY 42
9 OIL COOLER ASSEMBLY 15 29 AIR INTAKE MANIFOLD ASSEMBLY 44
10 COUNTER WEIGHT ASSEMBLY 16 30 EXHAUST MANIFOLD ASSEMBLY 45
11 OIL SUMP ASSEMBLY 17 31 EXHAUST MUFFLER ASSEMBLY 46
12 OIL FILLER / PRESSURE SENSOR ASSEMBLY 18 32 COLD START THERMO STARTER ASSEMBLY (OPTIONAL) 48
13 FUEL INJECTION PUMP ASSEMBLY 19 33 ENGINE TECHNICAL DATA 49
14 FUEL AND THROTTLE CONTROL ASSEMBLY 21 34 ENGINE STAND / FLYWHEEL ASSEMBLY 50
15 FUEL LINE ASSEMBLY 23 35 ELECTRICAL SYSTEMS 52
16 FUEL FILTER ASSEMBLY 24 36 INSTRUMENT PANEL ASSEMBLY (OLD MODELS ONLY) 54
17 WATER SEPARATOR ASSEMBLY (OPTIONAL) 25 37 OIL BATH AIR CLEANER ASSEMBLY 55
18 GOVERNOR ASSEMBLY - INTERNAL PARTS 26 38 DRY AIR FILTER ASSEMBLY 56
19 GOVERNOR ASSEMBLY - INTERNAL PARTS 29 39 RADIATOR ASSEMBLY 57
20 ELECTRONIC GOVERNOR ASSEMBLY 31 40 SPARES KIT 60
I
Part Number Sl.No. Fig No. Part Number Sl.No. Fig No. Part Number Sl.No. Fig No.
0.000.5620.0 1 14 0.007.0992.4/70 4 20 0.007.1443.4 13 24
0.001.2934.0 8 24 0.007.1133.0/30 1B 5 0.007.1445.0 1 30
0.002.8816.0 20 8 0.007.1177.3/20 17 4 0.007.1545.0 17C 22
0.007.0172.0 3 9 0.007.1178.3/20 17A 4 0.007.1612.0/10 3B 3
0.007.0614.0/10 1A 11 0.007.1179.3/20 17B 4 0.007.1658.3/40 30A 23
0.007.0623.2 8 26 0.007.1227.0/10 28 23 0.007.1660.0 38A 23
0.007.0678.0/10 19 21 0.007.1228.0/10 19A 21 0.007.1661.2/10 27A 23
0.007.0678.0/10 34 23 0.007.1232.0 17 21 0.007.1711.0/10 12 3
0.007.0720.4 3 24 0.007.1233.2 21 21 0.007.1712.3/10 8D 4
0.007.0729.0/10 7 25 0.007.1234.0 38 23 0.007.1717.3/20 4C 15
0.007.0730.0 3 25 0.007.1236.0/10 39 23 0.007.1779.0/20 29 6
0.007.0735.0/10 7 24 0.007.1258.0 2 23 0.007.1787.0/20 11C 5
0.007.0737.0 14 24 0.007.1262.0/30 11 2 0.007.1858.3/10 3B 15
0.007.0738.4/30 1 20 0.007.1269.0/50 12 2 0.007.7385.3/10 3A 15
0.007.0740.0/40 2 20 0.007.1277.0/50 2B 11 0.008.8145.0 23 14
0.007.0741.0 9 24 0.007.1335.3/20 8 25 0.008.9588.0/10 21 31
0.007.0760.2 9 19 0.007.1340.0/30 7 30 0.009.3880.0/20 13 18
0.007.0810.0 6 27 0.007.1379.0/10 2B 5 0.009.3880.0/20 7 20
0.007.0810.0 22 28 0.007.1404.0/30 7A 30 0.009.7921.0/10 11B 5
0.007.0811.0/10 5 27 0.007.1405.0/30 11A 29 0.010.0155.3/20 20 21
0.007.0811.0/10 10 28 0.007.1421.0 8 23 0.010.0321.3 4B 15
0.007.0812.0 10 27 0.007.1422.0/50 2A 11 0.010.0437.0 35 39
0.007.0812.0 5 28 0.007.1425.3/10 26A 7 0.010.0653.2 4 37
0.007.0870.0 10 20 0.007.1427.0 18B 8 0.010.4297.0/10 12 21
II
0.010.4548.0 16 21 0.012.0407.0 11 34 0.012.0626.0 2 29
0.010.4646.0 5 37 0.012.0409.3 20 34 0.012.0626.4 1A 29
0.010.4868.3 9 12 0.012.0410.3 20A 34 0.012.0627.0 9 16
0.010.4880.3 4A 15 0.012.0414.0 4 31 0.012.0628.2/10 12 16
0.010.5468.0 8A 30 0.012.0415.3 3 31 0.012.0631.3 4 16
0.010.5469.0 9 30 0.012.0416.0 2 31 0.012.0632.0 10 18
0.010.6017.0 20A 6 0.012.0417.0 1 31 0.012.0632.4 15 18
0.010.6022.0 19A 6 0.012.0422.3 20 36 0.012.0633.0 33 18
0.010.6041.0/10 27 6 0.012.0423.0 7 36 0.012.0647.0 10A 18
0.011.0582.0 2A 1 0.012.0424.0 18 36 0.012.0666.0 8 11
0.011.1304.0/10 10 29 0.012.0425.0 19 36 0.012.0667.0 8 30
0.011.5275.0/20 7 13 0.012.0426.0 8 36 0.012.0668.0 2 37
0.012.0331.2/10 38 6 0.012.0427.0 9 36 0.012.0669.0 3 3
0.012.0332.2/10 39 6 0.012.0428.0 17 36 0.012.0670.0 29A 39
0.012.0339.3 3C 15 0.012.0429.3 14 36 0.012.0671.0 18 39
0.012.0340.3 3D 15 0.012.0430.3 4 36 0.012.0672.0 12A 23
0.012.0341.3 4D 15 0.012.0431.0 3 36 0.012.0673.3 14A 16
0.012.0342.3 4E 15 0.012.0432.0 12 36 0.012.0674.3 6 29
0.012.0388.0 52 39 0.012.0432.0 16 36 0.012.0676.0 20 3
0.012.0389.0 50 39 0.012.0434.0 15 36 0.012.0677.0/10 15A 34
0.012.0390.0 44 39 0.012.0464.0 2A 34 0.012.0678.0 18 34
0.012.0391.0 45 39 0.012.0490.2 48 39 0.012.0679.0 13 22
0.012.0405.0 4 34 0.012.0524.2 4 17 0.012.0680.0 3A 3
0.012.0406.0 9 34 0.012.0613.0 5 12 0.012.0682.2 17 11
III
0.012.0684.0 18 11 0.012.0728.0 14 39 0.012.0764.0 9 39
0.012.0688.0 7 8 0.012.0729.2 6 39 0.012.0766.4 8B 4
0.012.0688.4 1 8 0.012.0739.3 14 25 0.012.0767.0 23 13
0.012.0692.0 25 28 0.012.0741.2 23 31 0.012.0768.0 11 39
0.012.0693.0 26 28 0.012.0742.0 1A 33 0.012.0769.0 3 33
0.012.0694.0 27 28 0.012.0743.0 17 13 0.012.0770.0 2 33
0.012.0695.0 28 28 0.012.0744.3 15 13 0.012.0771.0 15 12
0.012.0696.0 19 28 0.012.0745.2 25 13 0.012.0772.2 16A 38
0.012.0697.0 20 28 0.012.0746.3 11 13 0.012.0773.2 7 38
0.012.0699.0 18 28 0.012.0747.0 21 13 0.012.0774.2 11 38
0.012.0704.0 20 12 0.012.0748.0 22 38 0.012.0775.0 12 38
0.012.0705.3 19 12 0.012.0750.3 10 13 0.012.0776.2 11A 38
0.012.0706.3 19A 12 0.012.0751.3 12 13 0.012.0777.0 12A 38
0.012.0707.0 8 2 0.012.0752.0 24 13 0.012.0780.0 2A 39
0.012.0708.0 13 2 0.012.0753.2 16 38 0.012.0781.0 53 39
0.012.0709.0 21 28 0.012.0754.2 3 38 0.012.0782.0 56 39
0.012.0714.2/10 25 23 0.012.0755.0 19 38 0.012.0783.1 13 13
0.012.0716.0 15B 34 0.012.0756.0 9 38 0.012.0784.1 14 13
0.012.0718.4 28B 39 0.012.0757.0 29 39 0.012.0785.1 20 39
0.012.0719.0 2 34 0.012.0758.0 13 39 0.012.0786.1 20A 39
0.012.0722.4 28 39 0.012.0760.0 3 39 0.012.0787.1 20B 39
0.012.0723.4 28A 39 0.012.0761.2 3A 38 0.012.0788.1 47 39
0.012.0724.0 17A 22 0.012.0762.0 2 39 0.012.0789.1 17 39
0.012.0727.0 31 39 0.012.0763.0 30 39 0.012.0790.1 17A 39
IV
0.012.0791.1 17B 39 0.012.0815.1 2A 40 0.012.7539.2 17B 22
0.012.0792.1 17C 39 0.012.0816.1 2B 40 0.012.7577.0 7 37
0.012.0793.1 17D 39 0.012.0817.1 2C 40 0.012.7912.2 27 39
0.012.0794.1 19 39 0.012.0818.1 2D 40 0.012.7960.0 1 17
0.012.0795.1 19A 39 0.012.0819.1 5 40 0.012.8051.4/10 28D 39
0.012.0796.1 19B 39 0.012.0820.1 5A 40 0.012.8067.2/10 18 31
0.012.0797.1 19C 39 0.012.0821.1 5B 40 0.012.8203.2 12A 31
0.012.0798.1 19D 39 0.012.0822.1 5C 40 0.012.8269.4 8 4
0.012.0799.1 4 40 0.012.0823.1 5D 40 0.012.8270.4 8C 4
0.012.0800.1 4A 40 0.012.0824.1 6 40 0.012.9778.0 1 29
0.012.0801.1 4B 40 0.012.0825.1 6A 40 0.012.9779.3 19 23
0.012.0802.1 4C 40 0.012.0826.1 6B 40 0.012.9781.4/10 21 1
0.012.0803.1 4D 40 0.012.0827.1 6C 40 0.012.9788.0 19 14
0.012.0804.1 1 40 0.012.0828.1 6D 40 0.012.9789.3/10 11B 14
0.012.0805.1 1A 40 0.012.0919.0/10 12 31 0.012.9799.3/30 6A 3
0.012.0806.1 1B 40 0.012.0920.0 17 31 0.012.9811.0 1 6
0.012.0807.1 1C 40 0.012.0939.0 25 39 0.012.9823.3 3 15
0.012.0808.1 1D 40 0.012.1255.2/20 28C 39 0.012.9824.3 4 15
0.012.0809.1 3 40 0.012.1315.4 28E 39 0.012.9969.0 16LS 3
0.012.0810.1 3A 40 0.012.2673.0 21 6 0.012.9970.0 16US 3
0.012.0811.1 3B 40 0.012.3762.4/10 21B 1 0.012.9971.0 8 5
0.012.0812.1 3C 40 0.012.3763.4/10 21D 1 0.013.1692.0/10 2 11
0.012.0813.1 3D 40 0.012.6240.1 2 22 0.013.1693.3/10 26 7
0.012.0814.1 2 40 0.012.6457.0 46 23 0.013.1695.0 18 8
V
0.013.1728.0 1 11 0.014.5260.0/10 34B 6 0.014.7085.0 2 5
0.013.3356.0/20 11 29 0.014.5261.0/10 34C 6 0.014.7086.0 3 5
0.013.4522.3/20 30 23 0.014.5262.0 15US 3 0.014.7994.4 22 7
0.013.4612.0 4A 35 0.014.5263.0 15LS 3 0.014.8125.4 15A 18
0.013.5017.0 9 4 0.014.5264.0 8A 5 0.014.8219.4 22A 7
0.013.7245.2 27 23 0.014.5997.1 3A 13 0.014.8700.4 21A 1
0.013.7250.3 47 23 0.014.5998.1 3B 13 0.014.8702.4 21C 1
0.013.8742.0/20 11A 5 0.014.5999.1 3C 13 0.014.8941.0 31 6
0.013.8743.0/10 1A 5 0.014.6000.1 3D 13 0.014.8942.0 32 6
0.013.8744.0/10 2A 5 0.014.6131.0 3 17 0.014.8945.3/10 22 6
0.013.8745.0/10 3A 5 0.014.6216.0 25 31 0.014.8945.4/10 33 6
0.013.8746.0 9A 5 0.014.6238.1 6 22 0.014.8974.2 10 11
0.013.9260.3 1 25 0.014.6239.1 10 22 0.015.0321.0 2 2
0.013.9342.0 11 5 0.014.6241.1 4 22 0.015.2946.2/10 15 38
0.014.0117.0 20 6 0.014.6242.1 1 22 0.015.2993.4 13A 21
0.014.0120.0 19 6 0.014.6243.1 5 22 0.015.5816.0 6 3
0.014.0428.0 2 1 0.014.6244.1 12 22 0.015.5817.3 23 3
0.014.0472.3/10 44 23 0.014.6245.1 3 22 0.015.9713.3 22A 6
0.014.1340.0 6 1 0.014.6246.1 11 22 0.015.9713.4 33A 6
0.014.1962.0 1 21 0.014.6247.1 8 22 0.016.0291.0 2 6
0.014.3149.3/20 50 23 0.014.6248.1 7 22 0.021.1434.0 8 6
0.014.3346.4 13 21 0.014.6285.0 23 39 0.036.1242.0 14 34
0.014.3920.3/10 24 21 0.014.7083.0 9 5 0.041.1135.0 1 12
0.014.5259.0/10 34A 6 0.014.7084.0 1 5 0.044.1567.0/10 1 9
VI
0.049.1152.0 15 1 0.065.1238.0 10 10 0.065.1574.3/30 26d 7
0.065.1117.0 11 1 0.065.1254.0/20 13 3 0.065.1613.3/20 11A 14
0.065.1140.0 4 1 0.065.1323.0/20 12A 4 0.065.1615.0/10 46 18
0.065.1141.0 5 1 0.065.1323.0/30 12 4 0.065.1616.0 53 18
0.065.1150.0/30 1 2 0.065.1324.0/10 7 4 0.065.1618.0 43 18
0.065.1151.0 2 26 0.065.1330.0 6 4 0.065.1650.3/10 15A 13
0.065.1152.0 1 26 0.065.1331.2 1 4 0.065.1652.0/10 12 18
0.065.1160.3/20 25 1 0.065.1332.0 3 4 0.065.1655.0/10 20 13
0.065.1215.0/10 17US 3 0.065.1350.0 11 4 0.065.1656.0/10 22 13
0.065.1215.7 18LA 3 0.065.1351.0 15 4 0.065.1659.0 10 14
0.065.1215.8 19LB 3 0.065.1352.0 14 4 0.065.1660.0 16 14
0.065.1216.0/10 17LS 3 0.065.1353.0 20 4 0.065.1664.2/10 18 19
0.065.1216.7 18UA 3 0.065.1354.0/20 9A 4 0.065.1665.2/20 8 19
0.065.1216.8 19UB 3 0.065.1450.0/30 1B 6 0.065.1667.2 25 19
0.065.1218.0 14 3 0.065.1531.3/30 26C 7 0.065.1669.0 4 19
0.065.1218.7 14A 3 0.065.1538.0 27 7 0.065.1670.0/10 55 18
0.065.1218.8 14B 3 0.065.1550.0/10 1B 11 0.065.1671.3/10 58 18
0.065.1225.0 8B 5 0.065.1558.6/10 5 7 0.065.1672.0 61 18
0.065.1225.7 8C 5 0.065.1559.0 12 7 0.065.1673.0/20 11 18
0.065.1225.8 8D 5 0.065.1560.0/30 17 7 0.065.1675.0 32 19
0.065.1233.0/20 11 10 0.065.1562.0/10 21 7 0.065.1677.0/10 3 18
0.065.1233.3/30 12 10 0.065.1566.0 7 12 0.065.1678.0/10 26 18
0.065.1234.0/10 6 10 0.065.1567.0/10 6 12 0.065.1679.0/10 27 19
0.065.1237.0/10 5 10 0.065.1569.0/40 20 7 0.065.1680.0 7 19
VII
0.065.1681.0/10 36 18 0.066.1432.3 12 6 0.069.1550.0 18A 8
0.065.1682.0 52 18 0.066.1553.0 5 8 0.069.1613.3/20 11 14
0.065.1683.0 51 18 0.066.1554.0/20 6 8 0.069.1665.2 7 32
0.065.1684.0/10 57 18 0.066.1555.0 8 8 0.069.1810.0 4 30
0.065.1685.0/10 60 18 0.066.1556.0 18C 8 0.069.1824.0 4 29
0.065.1686.0/20 21 19 0.066.1557.2 15 8 0.069.1850.0/20 3 29
0.065.1687.0 15 19 0.066.1558.0 14 8 0.070.1510.2/60 14 11
0.065.1693.0/30 14 14 0.066.1559.0 10 8 0.070.1531.3/10 26B 7
0.065.1693.4/10 18 14 0.066.1622.2 1 19 0.070.1651.3/10 14 32
0.065.1810.0/20 4A 30 0.066.1663.0 4 32 0.070.1655.0 14 18
0.065.1824.0/10 4A 29 0.066.1664.0 18 18 0.070.1745.3/40 20 23
0.065.1850.0/20 3A 29 0.066.1665.0 31 18 0.071.1250.0 2C 5
0.065.1853.0 2A 29 0.066.1735.2 1A 21 0.074.1423.0 15 6
0.065.1853.4/30 1B 29 0.066.1744.0/10 9 22 0.075.1151.0 11 8
0.065.1967.0 8A 27 0.066.1745.0/30 21 23 0.075.1551.3/40 14 7
0.065.1967.0 1 28 0.066.1753.0/20 14 21 0.075.1551.4/30 1 7
0.065.1968.0 8B 27 0.066.1754.0/10 9 21 0.075.1552.4 23 8
0.065.1968.0 2 28 0.066.1754.0/10 32 39 0.078.1220.2/20 6 5
0.066.1151.0 6A 1 0.066.1755.0 16 23 0.078.1220.3/30 4 5
0.066.1152.0/10 10 1 0.066.1757.0/30 9 23 0.078.1236.0 9B 5
0.066.1310.3/40 8A 4 0.066.1758.0/10 5 23 0.078.1451.0/50 35A 6
0.066.1425.0 16 6 0.066.1759.0/30 3 23 0.078.1452.0/40 35B 6
0.066.1430.3/10 13 6 0.069.1242.0 14A 34 0.078.1453.0/50 35C 6
0.066.1430.4/10 14 6 0.069.1450.0/30 1A 6 0.078.1540.3 7 9
VIII
0.078.1540.4/10 5 9 0.261.8363.3/10 24 39 2.0112.205.2 25 7
0.078.1554.3 6 9 0.261.8367.2/30 13 38 2.0112.205.2 9 9
0.078.1555.0/10 12 9 0.261.8367.2/30 26 39 2.0112.205.2 16 11
0.078.1556.0/10 13 9 0.261.8441.0/10 24 35 2.0112.205.2 20 14
0.078.1557.0/10 16 9 0.261.8442.0 9 35 2.0112.205.2 10 16
0.081.1855.0 1 24 0.87202.57.0/10 15 34 2.0112.205.2 22 23
0.082.1752.0 17A 21 0.87237.51.0 17 22 2.0112.205.2 5 26
0.085.1248.0/20 4 3 0.87254.51.0 3 20 2.0112.207.2 10 3
0.085.1252.0 3B 5 0.87594.50.0 5 14 2.0112.207.2 12 14
0.086.1231.0/10 23 10 0.98525.59.0 13 35 2.0112.207.2 12 27
0.086.1233.0/20 3 10 0.98525.60.0 14 35 2.0112.207.2 3 28
0.086.1233.3/30 1 10 0.98525.64.0 15 35 2.0112.209.2 25A 7
0.086.1250.0/10 1C 5 1.2001.001.00 20A 27 2.0112.209.2 13 11
0.086.1513.2/30 10A 11 1.2002.001.00 20B 27 2.0112.209.2 6 24
0.086.1550.2 24 1 1.7000.002.15 10 37 2.0112.211.2 13 36
0.086.1551.2/30 14A 11 1.7002.001.00 9 37 2.0112.211.2 2 38
0.086.1552.0 18D 8 2.0112.002.2 6 32 2.0112.211.2 4 39
0.136.7384.0 38 39 2.0112.003.2 15 39 2.0112.213.2 2 35
0.136.7385.0 39 39 2.0112.004.2 37 23 2.0112.215.2 6 11
0.136.7387.0 37 39 2.0112.007.2 22 8 2.0112.215.2 5 24
0.163.6350.0 1 27 2.0112.007.2 2 25 2.0112.217.2 11 31
0.163.6350.0 6 28 2.0112.007.2 20 38 2.0112.221.2 49 39
0.255.6753.0 26 14 2.0112.011.2 10 39 2.0112.226.2 3 11
0.257.8454.0 16 32 2.0112.203.2 10 2 2.0112.227.2 5 11
IX
2.0112.233.2 8A 29 2.0122.483.2 17 35 2.0313.312.7 6 21
2.0112.235.2 9 11 2.0129.062.7 46 39 2.0313.315.7 15 21
2.0112.239.2 3A 11 2.0129.064.0 17 34 2.0342.007.2 2 7
2.0112.305.2 4 38 2.0132.207.2 10 4 2.0342.201.3 21 14
2.0112.307.2 33 39 2.0139.028.2 20 10 2.0342.203.6 22 14
2.0112.309.2 5 36 2.0169.005.2 15 7 2.0350.705.6 5A 29
2.0112.309.2 55 39 2.0169.023.2 24 31 2.0399.101.7 37 18
2.0112.311.2 22 35 2.0312.104.2 22 39 2.0399.103.2 17 18
2.0112.311.2 41 39 2.0312.112.2 24 18 2.0399.111.2 7 18
2.0112.313.2 37 6 2.0312.205.2 18 4 2.0399.128.2/10 3 7
2.0112.315.2 36 6 2.0312.205.2 3 12 2.0399.144.7/10 1 3
2.0112.315.2 10 35 2.0312.205.2 29 23 2.0399.147.2 19 18
2.0112.315.2 7 39 2.0312.208.2 7 2 2.0399.213.0 7 5
2.0112.323.2 19 7 2.0312.208.2 6 23 2.0399.288.2/10 3 6
2.0112.324.2 19A 7 2.0312.210.2 32 23 2.0399.290.0 35 18
2.0112.329.2 22 31 2.0312.210.2 19 27 2.0399.300.7 13 19
2.0112.402.2 16 12 2.0312.214.1 22 3 2.0399.304.2 4 8
2.0112.413.2 1 16 2.0312.214.2 4 2 2.0399.305.2 5 29
2.0112.415.2 12 34 2.0312.217.2 18 9 2.0422.001.7 24 14
2.0112.511.2 3 34 2.0312.218.2 31 23 2.0432.003.7 5 2
2.0112.517.2 22 34 2.0312.220.2 19 9 2.0432.003.7 9 13
2.0112.717.2 6 34 2.0312.221.2 2 8 2.0432.003.7 6 26
2.0119.121.0 5 30 2.0312.224.2 8 29 2.0432.003.7 16 28
2.0119.174.0/10 17A 34 2.0312.226.2 8B 29 2.0432.005.7 24 6
X
2.0432.005.7 12 24 2.1011.103.2 19 8 2.1011.405.2 16 27
2.0432.007.2 8 20 2.1011.103.2 4 14 2.1011.405.2 13 28
2.0432.007.7 25 6 2.1011.103.2 8 18 2.1011.405.2 16 31
2.0432.007.7 14 22 2.1011.103.2 23 19 2.1011.421.2 6 6
2.0432.007.7 6 30 2.1011.103.2 5 25 2.1011.421.2 5 13
2.0432.009.7 13 27 2.1011.103.2 23 38 2.1011.421.2 23 34
2.0432.009.7 11 28 2.1011.105.2 28 7 2.1011.421.2 18 35
2.0432.011.7 23 6 2.1011.105.2 8 31 2.1011.422.2 5 35
2.0432.013.7 8 12 2.1011.105.2 8 35 2.1011.505.2 21 18
2.0432.013.7 14 27 2.1011.105.2 1 36 2.1011.505.2 10 19
2.0432.021.7 6A 30 2.1011.105.2 10 36 2.1011.522.2 23 35
2.0432.022.7 6B 30 2.1011.105.2 18 38 2.1019.015.0 5 31
2.0432.023.7 14 31 2.1011.105.2 51 39 2.1019.033.0 10 24
2.0432.155.7 25 34 2.1011.106.2 19 31 2.1019.033.0 3 30
2.0432.157.7 7 31 2.1011.106.2 3 35 2.1019.086.2 30 18
2.0432.159.7 20 35 2.1011.106.2 54 39 2.1019.129.2/10 10 25
2.0432.161.7 28 6 2.1011.107.2 3 16 2.1019.149.2 42 39
2.0432.163.7 5 6 2.1011.107.2 28 31 2.1030.001.7 20 19
2.0432.255.7 25 35 2.1011.405.2 7 6 2.1039.507.2 28 18
2.0439.158.2 24 19 2.1011.405.2 1 13 2.1099.096.2 2 18
2.0522.110.7 33 19 2.1011.405.2 5 20 2.1099.105.2 28A 18
2.0599.057.2/10 5 19 2.1011.405.2 15 22 2.1099.108.2 22 1
2.0599.063.1 6 18 2.1011.405.2 18 23 2.1099.121.2/10 22 18
2.1011.102.2 28 19 2.1011.405.2 7 26 2.1120.103.2 4 18
XI
2.1211.003.2 47 18 2.1310.007.2 2 16 2.1470.004.2 16 22
2.1219.025.2/10 9 7 2.1310.007.2 26 31 2.1470.004.2 17 23
2.1241.003.0 48 18 2.1310.007.2 16 35 2.1470.004.2 4 26
2.1310.001.2 6 14 2.1324.011.0 12 1 2.1470.004.2 17 28
2.1310.001.2 29 19 2.1410.004.1 24 28 2.1470.004.2 9 31
2.1310.001.2 21 36 2.1410.016.1 13 4 2.1470.004.2 7 35
2.1310.002.2 22 19 2.1410.016.1 29 28 2.1470.004.2 2 36
2.1310.002.2 21 38 2.1410.018.1 9 10 2.1470.004.2 17 38
2.1310.002.2 16 39 2.1410.055.7 9 6 2.1470.006.2 18 7
2.1310.004.2 9 2 2.1410.057.1 8 7 2.1470.006.2 20 31
2.1310.004.2 8 9 2.1411.014.1 10 5 2.1470.006.2 19 35
2.1310.004.2 13 14 2.1411.014.1 50 18 2.1470.006.2 34 39
2.1310.004.2 11 19 2.1411.025.1 3 27 2.1470.007.2 27 31
2.1310.004.2 23 23 2.1411.025.1 8 28 2.1470.007.2 26 35
2.1310.004.2 3 26 2.1430.004.7 6 19 2.1474.007.2 25 14
2.1310.004.2 15 27 2.1430.004.7 22 36 2.1474.009.2 11 16
2.1310.004.2 12 28 2.1470.002.2 21 8 2.1474.009.2 4 24
2.1310.004.2 2 30 2.1470.002.2 36 23 2.1474.009.2 15 31
2.1310.004.2 10 31 2.1470.002.2 4 25 2.1474.009.2 5 39
2.1310.004.2 1 35 2.1470.002.2 5 32 2.1474.010.0 6 36
2.1310.004.2 1 38 2.1470.002.2 12 39 2.1474.010.2 21 3
2.1310.006.2 6 31 2.1470.004.2 24 7 2.1474.010.2 24 34
2.1310.006.2 11 35 2.1470.004.2 4 11 2.1474.010.2 8 39
2.1310.006.2 5 38 2.1470.004.2 2 13 2.1474.011.2 13 34
XII
2.1474.011.2 16 34 2.1529.073.0 9 3 2.1559.114.0/10 5 5
2.1474.012.0 21 34 2.1529.167.0 6 2 2.1559.115.0 2 10
2.1474.014.2 7 34 2.1530.003.0 38 18 2.1559.185.0/10 16 4
2.1475.002.2 11 3 2.1530.007.0 14 19 2.1559.188.2 20 1
2.1475.002.2 15 11 2.1530.012.0 2 19 2.1560.001.0 14A 13
2.1475.002.7 6 20 2.1530.022.0 1 18 2.1560.001.0 5 18
2.1475.002.7 11 24 2.1530.051.0 26 6 2.1560.001.0 19 19
2.1480.012.1 23 18 2.1530.072.0 15 14 2.1560.003.0 21 12
2.1480.014.1 3 2 2.1532.012.0 12 8 2.1560.003.0 20 18
2.1480.014.1 19 4 2.1532.072.0 8 14 2.1560.003.0 12 19
2.1480.014.1 3 8 2.1533.038.0 9 25 2.1560.005.0 5 15
2.1480.014.1 17 9 2.1539.040.0 29 7 2.1560.005.0 2 32
2.1480.014.1 4 12 2.1539.045.0 4 13 2.1560.006.0 23 1
2.1480.014.1 16 18 2.1539.048.0 10 9 2.1560.006.0 23 21
2.1480.014.1 7 23 2.1539.050.0 11 9 2.1560.006.0 49 23
2.1480.014.1 11 27 2.1539.065.0 11 11 2.1560.008.0 10 12
2.1480.014.1 18 27 2.1539.072.0 13 8 2.1560.008.0 2 15
2.1480.014.1 4 28 2.1539.151.0 4 6 2.1560.008.0 29 18
2.1480.014.1 9 29 2.1539.193.0 1 1 2.1560.010.0 13 1
2.1480.015.1 7 21 2.1549.154.2 19 1 2.1560.010.0 7 16
2.1499.113.0 13 31 2.1549.426.0 2 27 2.1560.010.0 41 23
2.1499.213.2 43 39 2.1549.426.0 7 28 2.1560.010.0 12 25
2.1519.096.0/20 1A 1 2.1555.005.0 27 18 2.1560.010.0 13 32
2.1519.117.0 18 6 2.1559.021.0/40 11 6 2.1560.014.0 18 1
XIII
2.1560.014.0 15 9 2.1589.049.0 19 10 2.1631.311.0 45 18
2.1560.016.0 63 18 2.1589.130.0 3 21 2.1631.717.0 13 10
2.1560.016.0 7 29 2.1589.131.0 4 21 2.1651.302.0 4 10
2.1560.016.0 11 32 2.1589.139.0 15 10 2.1651.305.0 31 19
2.1560.018.0 10 23 2.1589.140.0 14 10 2.1651.506.0 9 27
2.1560.018.0 42 23 2.1589.146.0 10B 7 2.1651.506.0 14 28
2.1560.021.0 12 29 2.1589.147.0 10A 7 2.1651.506.0 10 34
2.1560.054.0 7 11 2.1589.148.0 13 7 2.1651.507.0 17 14
2.1560.054.0 15 23 2.1589.150.0 13A 7 2.1651.912.0 1 34
2.1569.072.0 2 12 2.1589.151.0 13B 7 2.1651.912.0 19 34
2.1569.114.0/10 2 4 2.1589.153.0 10 7 2.1652.711.0 16 7
2.1569.167.0 13 23 2.1589.160.0 40 18 2.1652.915.0 8 3
2.1579.090.2 40 39 2.1589.161.0 41 18 2.1655.312.0 44 18
2.1579.121.0 12 11 2.1589.185.0 8 10 2.1671.001.2 3 14
2.1579.626.0 22 10 2.1599.044.2 36 39 2.1689.183.2 42 18
2.1579.628.0 17 10 2.1599.245.0 11 36 2.1690.104.2 2 14
2.1579.629.0 18 10 2.1599.432.0 10 6 2.1699.113.0 8 34
2.1579.726.2/10 17 19 2.1599.437.0 5 4 2.1699.165.0 7 1
2.1579.728.7 25 18 2.1599.454.0 6 13 2.1699.191.0 16 10
2.1579.729.7 9 18 2.1599.456.2/10 3 19 2.1720.006.0 5 3
2.1579.730.2 26 19 2.1599.457.2 39 18 2.2020.001.0 11 7
2.1579.766.2 23 7 2.1599.458.0/10 8 13 2.2030.002.0 4 7
2.1579.901.2 21 35 2.1599.524.7 2 3 2.2030.002.0 54 18
2.1589.048.0 21 10 2.1630.608.0 24 3 2.2030.008.0 4 27
XIV
2.2030.008.0 9 28 2.3170.012.2 30 6 2.3339.746.2 14 12
2.2040.003.0 49 18 2.3171.008.4 17 27 2.3339.787.0/10 11 25
2.2680.020.0 7 7 2.3171.008.4 23 28 2.3350.002.1 9 32
2.2725.016.0 6 7 2.3179.012.0 17 1 2.3350.003.1 16 8
2.3110.401.1 22 21 2.3199.001.2 14 23 2.3360.002.2 8 32
2.3110.403.1 6 16 2.3199.103.2 6A 29 2.4019.287.0 17 6
2.3110.403.1 13 25 2.3199.270.0 18 13 2.4019.300.1/10 4 4
2.3119.024.2 13A 13 2.3199.292.0 14 1 2.4019.314.1/20 9 14
2.3119.025.2 62 18 2.3199.405.2 7 14 2.4019.317.0 56 18
2.3120.002.4 11 23 2.3249.014.2 11 12 2.4019.367.7 32 18
2.3120.003.4 13 29 2.3249.073.2 17 12 2.4019.368.7 59A 18
2.3120.101.0 16 1 2.3249.120.2 18 12 2.4019.381.7 59 18
2.3120.101.0 14 9 2.3332.004.1 13 16 2.4019.755.2 34 18
2.3130.001.1 3 1 2.3332.004.1 12 32 2.4099.034.2 30 19
2.3130.001.1 7 3 2.3339.001.2 6 15 2.4099.062.2 16 19
2.3130.001.1 7 10 2.3339.074.2 1 32 2.4119.085.0 2C 21
2.3130.002.1 8 1 2.3339.118.2 1 15 2.4119.139.0 2 21
2.3130.003.1 9 1 2.3339.307.0 2 9 2.4119.139.0 2B 21
2.3130.003.1 5 21 2.3339.357.2/10 8 16 2.4119.198.0 2A 21
2.3130.003.1 40 23 2.3339.357.2/10 2 17 2.4219.270.0 8 37
2.3131.003.2 7 27 2.3339.418.1 17 8 2.4239.270.0/10 6 37
2.3131.003.2 15 28 2.3339.480.2/10 48 23 2.4249.721.0 14 38
2.3131.004.2 16A 1 2.3339.549.2 2A 9 2.4249.726.0 6 38
2.3170.003.1 9 20 2.3339.550.2 4 9 2.4319.250.0 14 16
XV
2.4419.340.0/10 1A 9 2.6859.130.2 8 21 7.1005.003.00 4 35
2.4519.350.0 3 13 2.6859.132.2 1 39 7.1005.019.00 12 35
2.4539.200.0/10 20 27 2.6859.134.2 10 21 S-214.0004.0/01 5 34
2.4619.030.0/30 19B 13 2.6859.136.2 3 37
2.4619.050.0/30 19A 13 2.6859.136.2 10 38
2.4619.293.0 16 13 2.6859.138.2 1 37
2.4719.200.0/10 16A 13 2.6859.138.2 8 38
2.4719.320.0/10 16B 13 2.7019.080.0/10 23 12
2.4719.660.0 19 13 2.7099.004.0 11A 23
2.6830.010.1 35 23 2.7099.005.0 40A 23
2.6839.050.2 24 23 2.7099.006.0 43 23
2.6851.002.0 11 21 2.7099.400.0/10 1 23
2.6851.002.0 18 21 2.7099.730.0/10 12 23
2.6851.002.0 33 23 2.7099.994.0 12 12
2.6851.002.0 6 25 2.7099.997.0 22 12
2.6851.004.0 8A 21 2.7659.135.0 15 32
2.6851.004.0 26 23 2.7659.137.0 10 32
2.6851.005.0 10A 21 2.7659.198.0 13 12
2.6851.006.0 2 24 2.9219.140.0 3 32
2.6851.019.0 45 23 2.9439.420.0/10 6A 35
2.6859.073.2 9 8 2.9439.731.0 6 35
2.6859.083.2 21 39 2.9619.180.0/10 27A 35
2.6859.120.2 5 16 2.9619.440.0 27 35
2.6859.125.2 4 23 2.9929.818.0/10 1 33
XVI
FIG.1 CYLINDER BLOCK ASSEMBLY
Qty / Engine
Sl. Part No. Description Gensets Vehicles
No.
2W 3W 3WT 4W 4WT 3W 4W
1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 4 6 6 8 8 6 8
1A 2.1519.096.0/20 Cylinder liner ‘O’ Ring - Three groove (Old type) - 9 9 12 12 9 12
2 0.014.0428.0 Cylinder liner - Two groove 2 3 3 4 4 3 4
2A 0.011.0582.0 Cylinder liner - Three groove (Old type) - 3 3 4 4 3 4
3 2.3130.001.1 Plug 1/8'’ 7 9 9 11 11 9 11
4 0.065.1140.0 Bush for cam bore 2 3 3 4 4 3 4
5 0.065.1141.0 Bush for cam bore 1 1 1 1 1 1 1
6 0.014.1340.0 Idler shaft 1 1 - 1 - 1 1
6A 0.066.1151.0 Idler shaft - - 1 - 1 - -
7 2.1699.165.0 Sleeve 2 2 2 2 2 2 2
8 2.3130.002.1 Plug 2 2 2 2 2 2 2
9 2.3130.003.1 Plug 3/8'’ 2 2 2 5 5 2 5
10 0.066.1152.0/10 Rubber seal 4 4 4 4 4 4 4
11 0.065.1117.0 Screw 6 8 8 10 10 8 10
12 2.1324.011.0 Plug (14 x 1.5 x 8) - - - 1 1 - 1
13 2.1560.010.0 Gasket (14.2 x 20 x 1.5) 1 - 1 - 1 -
14 2.3199.292.0 Plug 1 - 1 - 1 - -
15 0.049.1152.0 Water drain plug - 1 - 1 - 1 1
16 2.3120.101.0 Plug 1 - 1 1 1 - 1
16A 2.3131.004.2 Gallery plug - 1 - - - 1 -
17 2.3179.012.0 Dummy plug (Cam shaft) 1 1 1 1 1 1 1
18 2.1560.014.0 Sealing ring 1 - 1 1 1 - 1
19 2.1549.154.2 Sleeve (4.8 x 5.8 X 1) 2 3 3 4 4 3 4
20 2.1559.188.2 Sleeve 2 3 3 4 4 3 4
21 0.012.9781.4/10 Cylinder Block (2WG) 1 - - - - - -
1
FIG.1 CYLINDER BLOCK ASSEMBLY
Qty / Engine
No.
21A 0.014.8700.4 Cylinder Block (3WG,3W) - 1 - - - 1 -
21B 0.012.3762.4/10 Cylinder Block (3WTG) - - 1 - - -
21C 0.014.8702.4 Cylinder Block (4WG,4W) - - - 1 - - 1
21D 0.012.3763.4/10 Cylinder Block (4WTG) - - - - 1 - -
22 2.1099.108.2 Special nut (M10 x 1) 2 3 3 4 4 3 4
23 02.1560.006.0 Gasket (M10 x 10.2 x 16) AR AR AR AR AR AR AR
24 0.086.1550.2 Cooling nozzle 2 3 3 4 4 3 4
25 0.065.1160.3/20 Valve body 2 3 3 4 4 3 4
2
FIG.2 TIMING CASE COVER ASSEMBLY
Qty / Engine
No.
1 0.065.1150.0/30 Timing cover Gasket 1 1 1 1 1 1 1
2 0.015.0321.0 Timing case cover 1 1 1 1 1 1 1
3 2.1480.014.1 Washer 8 15 15 15 15 15 15 15
4 2.0312.214.2 Screw (M8 x 1.25 x 40) 7 7 7 7 7 7 7
5 2.0432.003.7 Stud Bolt (M8 x 1 x 20) 2 2 2 2 2 2 2
6 2.1529.167.0 Oil seal (70 x 90) 1 1 1 1 1 1 1
7 2.0312.208.2 Screw(M8 x 1.25 x 25) 8 8 8 8 8 8 8
8 0.012.0707.0 Column - Small 1 1 1 1 1 1 1
9 2.1310.004.2 Flat washer (8.4 x 17) 3 3 3 3 3 3 3
10 2.0112.203.2 Screw (M8 x 1.25 x 12) 3 3 3 3 3 3 3
11 0.007.1262.0/30 Protection Cover 1 1 1 1 1 1 1
12 0.007.1269.0/50 Cover protect foam 1 1 1 1 1 1 1
13 0.012.0708.0 Column - Big 2 2 2 2 2 2 2
3
FIG.3 CRANK SHAFT ASSEMBLY
Qty / Engine
No.
1 2.0399.144.7/10 Screw (M20 x 1.5 x 54) 1 1 1 1 1 1 1
2 2.1599.524.7 Washer (21 x 60 x 12) 1 1 1 1 1 1 1
3 0.012.0669.0 Pulley (3W Omega) - - - - - 1 -
3A 0.012.0680.0 Pulley (4W Omega) - - - - - - 1
3B 0.007.1612.0/10 Pulley (Harig, Gen set) 1 1 1 1 1 1 -
4 0.085.1248.0/20 Hub 1 1 1 1 1 1 1
5 2.1720.006.0 Key (4 x 6.5) 1 1 1 1 1 1 1
6 0.015.5816.0 Crank shaft - 1 1 - - 1 -
6A 0.012.9799.3/30 Crank shaft 1 - - - - - -
7 2.3130.001.1 Plug 1/8" Gas 3 3 3 4 4 3 4
8 2.1652.915.0 Cylindrical plug 1 1 1 1 1 1 1
9 2.1529.073.0 Crank shaft rear oil seal (110 x 130 x 13) 1 1 1 1 1 1 1
10 2.0112.207.2 Screw (M8 x 1.25 x 20) 9 9 9 9 9 9 9
11 2.1475.002.2 Conical washer 8 9 9 9 9 9 9 9
12 0.007.1711.0/10 Cover 1 1 1 1 1 1 1
13 0.065.1254.0/20 Gasket 1 1 1 1 1 1 1
14 0.065.1218.0 Thrust washer - Standard 4 4 4 4 4 4 4
14A 0.065.1218.7 Thrust washer - 0.25mm ALT ALT ALT ALT ALT ALT ALT
14B 0.065.1218.8 Thrust washer - 0.50mm ALT ALT ALT ALT ALT ALT ALT
15US 0.014.5262.0 Main bearing Upper - Std - 4 - 5 5 4 5
15LS 0.014.5263.0 Main bearing Lower - Std - 4 - 5 5 4 5
16US 0.012.9970.0 Main bearing Upper - Std (2WG) 3 - - - - - -
16LS 0.012.9969.0 Main bearing Lower - Std (2WG) 3 - - - - - -
17US 0.065.1215.0/10 Main bearing Upper - Std (3WTG) - - 4 - - - -
17LS 0.065.1216.0/10 Main bearing Lower - Std (3WTG) - - 4 - - - -
4
FIG.3 CRANK SHAFT ASSEMBLY
Qty / Engine
No.
18UA 0.065.1216.7 Main bearing Upper - 0.25mm - ALT - ALT ALT ALT ALT
18LA 0.065.1215.7 Main bearing Lower - 0.25mm - ALT - ALT ALT ALT ALT
19UB 0.065.1216.8 Main bearing Upper - 0.50mm - ALT - ALT ALT ALT ALT
19LB 0.065.1215.8 Main bearing Lower - 0.50mm - ALT - ALT ALT ALT ALT
20 0.012.0676.0 Adaptor - Crank shaft pulley (Omega) - - - - - 1 1
21 2.1474.010.2 Washer - - - - - 4 4
22 2.0312.214.1 Screw (M8 x 1.25 x 40) - - - - - 4 4
23 0.015.5817.3 Crank shaft assembly - - - 1 1 - 1
24 2.1630.608.0 Roll pin - - - 1 1 - 1
5
FIG.4 CAM SHAFT ASSEMBLY
Qty / Engine
No.
1 0.065.1331.2 Push rod 4 6 6 8 8 6 8
2 2.1569.114.0/10 Gasket 8 12 12 16 16 12 16
3 0.065.1332.0 Sleeve 4 6 6 8 8 6 8
4 2.4019.300.1/10 Spring (14.5 x 18 x 1.5) 4 6 6 8 8 6 8
5 2.1599.437.0 Washer (14.5 x 18 x 1.5) 4 6 6 8 8 6 8
6 0.065.1330.0 Tappet 4 6 6 8 8 6 8
7 0.065.1324.0/10 Gear 1 1 1 1 1 1 1
8 0.012.8269.4 Cam shaft with gear ( Euro - 0) (3W ) - - - - - 1 -
8A 0.066.1310.3/40 Cam shaft with gear ( Euro - 0,1) (4W ) - - - - - - 1
8B 0.012.0766.4 Cam shaft with gear (2WG) 1 - - - - - -
8C 0.012.8270.4 Cam shaft with gear ( Euro - 1) (3WG,3WTG,3W) - 1 1 - - 1 -
8D 0.007.1712.3/10 Cam shaft with gear (Euro - 1) (4WG,4WTG) - - - 1 1 - -
9 0.013.5017.0 Gear (Euro - 1) 1 1 1 1 1 1 1
9A 0.065.1354.0/20 Gear (Euro - 0) - - - - - ALT ALT
10 2.0132.207.2 Screw(M10 x 1.25 x 25) 4 4 4 4 4 4 4
11 0.065.1350.0 Washer 1 1 1 1 1
12 0.065.1323.0/30 Crank shaft gear (Euro - 1) 1 1 1 1 1 1 1
12A 0.065.1323.0/20 Crank shaft gear (Euro - 0) - - - - - ALT ALT
13 2.1410.016.1 Circlip 40 1 1 1 1 1 1 1
14 0.065.1352.0 Shim 1 1 1 1 1 1 1
15 0.065.1351.0 Shoulder Washer 2 2 2 2 2 2 2
16 2.1559.185.0/10 Bush 1 1 1 1 1 1 1
17 0.007.1177.3/20 Idler Gear (Red ID Mark) 1 1 1 1 1 1 1
17A 0.007.1178.3/20 Idler Gear (Green ID Mark) ALT ALT ALT ALT ALT ALT ALT
17B 0.007.1179.3/20 Idler Gear (Yellow ID Mark) ALT ALT ALT ALT ALT ALT ALT
6
FIG.4 CAM SHAFT ASSEMBLY
Qty / Engine
No.
18 2.0312.205.2 Screw(M8 x 1.25 x 18) 2 2 2 2 2 2 2
19 2.1480.014.1 Washer 8 2 2 2 2 2 2 2
20 0.065.1353.0 Small plate 1 1 1 1 1 1 1
7
FIG.5 PISTON AND CONNECTING ROD ASSEMBLY
Qty / Engine
No.
1 0.014.7084.0 Piston Ring - 1st Groove (Euro - 0) 2 3 - 4 - 3 4
1A 0.013.8743.0/10 Piston Ring - 1st Groove (Euro - 1) - - - - - 3 4
1B 0.007.1133.0/30 Piston Ring - 1st Groove (Euro - 1) (3WTG) - - 3 - - - -
1C 0.086.1250.0/10 Piston Ring - 1st Groove (Euro - 1) (4WTG) - - - - 4 - -
2 0.014.7085.0 Piston Ring - 2nd Groove (Euro - 0) 2 3 - 4 - 3 4
2A 0.013.8744.0/10 Piston Ring - 2nd Groove (Euro - 1) - - - - - 3 4
2B 0.007.1379.0/10 Piston Ring - 2nd Groove (Euro - 1) (3WTG) - - 3 - - - -
2C 0.071.1250.0 Piston Ring - 2nd Groove (Euro - 1) (4WTG) - - - - 4 - -
3 0.014.7086.0 Piston Ring - 3rd Groove (Euro - 0) 2 3 - 4 - 3 4
3A 0.013.8745.0/10 Piston Ring - 3rd.Groove (Euro - 1) - - - - - 3 4
3B 0.085.1252.0 Piston Ring - 3rd Groove (Euro - 1)(3WTG,4WTG) - - 3 - 4 - -
4 0.078.1220.3/30 Connecting rod assembly 2 3 3 4 4 3 4
5 2.1559.114.0/10 Connecting rod Small end Bush (35 x 39 x 35) 2 3 3 4 4 3 4
6 0.078.1220.2/20 Connecting Rod 2 3 3 4 4 3 4
7 2.0399.213.0 Connecting rod bolt (M12 x 1.25 x 61.5) 4 6 6 8 8 6 8
8 0.012.9971.0 Connecting rod bearing (STD) (2WG) 4 - - - - - -
8A 0.014.5264.0 Connecting rod bearing (STD) - 6 - 8 - 6 8
8B 0.065.1225.0 Connecting rod bearing (STD) (3WTG, 4WTG) - - 6 - 8 - -
8C 0.065.1225.7 Connecting rod bearing (0.25mm) - AR - AR - AR AR
8D 0.065.1225.8 Connecting rod bearing (0.5mm) - AR - AR - AR AR
9 0.014.7083.0 Piston pin (Euro - 0) 2 3 - 4 - 3 4
9A 0.013.8746.0 Piston pin (Euro - 1) - - - - - 3 4
9B 0.078.1236.0 Piston pin (Euro - 1) (3WTG,4WTG) - - 3 - 4 - -
10 2.1411.014.1 Circlip 35 4 6 6 8 8 6 8
11 0.013.9342.0 Piston (Euro - 0) 2 3 - 4 - 3 4
8
FIG.5 PISTON AND CONNECTING ROD ASSEMBLY
Qty / Engine
No.
11A 0.013.8742.0/20 Piston (Euro - 1) - - - - - 3 4
11B 0.009.7921.0/10 Piston (Euro - 1) (3WTG) - - 3 - - - -
11C 0.007.1787.0/20 Piston (Euro - 1) (4WTG) - - - - 4 - -
9
FIG.6 CYLINDER HEAD ASSEMBLY
Qty / Engine
No.
1 0.012.9811.0 Tappet Cover Gasket (2WG) 1 - - - - - -
1A 0.069.1450.0/30 Tappet Cover Gasket - 1 1 - - 1 -
1B 0.065.1450.0/30 Tappet Cover Gasket - - - 1 1 - 1
2 0.016.0291.0 Tappet Cover 2 3 3 4 4 3 4
3 2.0399.288.2/10 Screw (M8 x 36 x 44) 2 3 3 4 4 3 4
4 2.1539.151.0 Washer (9.19 x 2.62) 2 3 3 4 4 3 4
5 2.0432.163.7 Stud Bolt (M10 x 1.25 x 45) 4 6 6 8 8 6 8
6 2.1011.421.2 Nut (M10 x 1.25) 4 6 6 8 8 6 8
7 2.1011.405.2 Rocker nut (M8 x 1) 4 6 6 8 8 6 8
8 0.021.1434.0 Rocker screw 4 6 6 8 8 6 8
9 2.1410.055.7 Circlip 19 4 6 6 8 8 6 8
10 2.1599.432.0 Shoulder Washer 4 6 6 8 8 6 8
11 2.1559.021.0/40 Bush 4 6 6 8 8 6 8
12 0.066.1432.3 Rocker arm with bush 4 6 6 8 8 6 8
13 0.066.1430.3/10 Support 2 3 3 4 4 3 4
14 0.066.1430.4/10 Rocker arm assembly (Sl no 5 to 13) 2 3 3 4 4 3 4
15 0.074.1423.0 Conical valve cotter 8 12 12 16 16 12 16
16 0.066.1425.0 Cap 4 6 6 8 8 6 8
17 2.4019.287.0 Valve Spring 4 6 6 8 8 6 8
18 2.1519.117.0 Valve stem oil seal 4 6 6 8 8 6 8
19 0.014.0120.0 Exhaust Valve 2 3 - 4 - 3 4
19A 0.010.6022.0 Exhaust Valve (3WTG,4WTG) - - 3 - 4 - -
20 0.014.0117.0 Inlet Valve 2 3 - 4 - 3 4
20A 0.010.6017.0 Inlet Valve (3WTG,4WTG) - - 3 - 4 - -
21 0.012.2673.0 Cylinder head bolt 8 12 12 16 16 12 16
10
FIG.6 CYLINDER HEAD ASSEMBLY
Qty / Engine
No.
22 0.014.8945.3/10 Cylinder head with plugs 2 3 - 4 - 3 4
22A 0.015.9713.3 Cylinder head with plugs (3WTG,4WTG) - - 3 - 4 - -
23 2.0432.011.7 Stud Bolt (M8 x 1 x 40) 2 3 3 4 4 3 4
24 2.0432.005.7 Stud Bolt (M8 x 1 x 25) 2 3 3 4 4 3 4
25 2.0432.007.7 Stud Bolt (M8 x 1 x 30) 4 6 4 8 4 6 8
26 2.1530.051.0 O’ Ring (21.82 x 3.53) 2 3 3 4 4 3 4
27 0.010.6041.0/10 Sleeve 2 3 3 4 4 3 4
28 2.0432.161.7 Stud Bolt (M10 x 1.25 x 40) 2 3 3 4 4 3 4
29 0.007.1779.0/20 Valve Guide 4 6 6 8 8 6 8
30 2.3170.012.2 Expansion Plug 30 4 6 6 8 8 6 8
31 0.014.8941.0 Valve Seat Insert - Exhaust 2 3 3 4 4 3 4
32 0.014.8942.0 Valve Seat Insert - Inlet 2 3 3 4 4 3 4
33 0.014.8945.4/10 Cyl. head assembly (15 to 32) (Except 21,23to26) 2 3 - 4 - 3 4
33A 0.015.9713.4 Cyl. head assembly (15 to 32) (Except 21,23to26) - - 3 - 4 - -
34A 0.014.5259.0/10 Gasket - A (NO HOLE) AR AR - AR - AR AR
34B 0.014.5260.0/10 Gasket - B (TWO HOLE) AR AR - AR - AR AR
34C 0.014.5261.0/10 Gasket - C (SINGLE HOLE) AR AR - AR - AR AR
35A 0.078.1451.0/50 Gasket - A (NO HOLE) - - AR - AR - -
35B 0.078.1452.0/40 Gasket - B (TWO HOLE) - - AR - AR - -
35C 0.078.1453.0/50 Gasket - C (SINGLE HOLE) - - AR - AR - -
36 2.0112.315.2 Screw - Lifting Hook (M10 x 1.5 x 40) 1 1 1 1 1 1 1
37 2.0112.313.2 Screw - Lifting Hook (M10 x 1.5 x 35) 3 3 3 3 3 3 3
38 0.012.0331.2/10 Lifting Hook 1 1 1 1 1 1 1
39 0.012.0332.2/10 Lifting Hook 1 1 1 1 1 1 1
11
FIG.7 LUBRICATING OIL PUMP ASSEMBLY
Qty / Engine
No.
1 0.075.1551.4/30 LOP Drive gear assembly 1 1 1 1 1 1 1
2 2.0342.007.2 Screw (M4 x 0.7 x 25) 1 1 1 1 1 1 1
3 2.0399.128.2/10 Screw (M8 x 1) 1 1 1 1 1 1 1
4 2.2030.002.0 Ball bearing 6001 1 1 1 1 1 1 1
5 0.065.1558.6/10 Bevel gear set 1 1 1 1 1 1 1
6 2.2725.016.0 Roller bearing (15 x 21 x 12) 1 1 1 1 1 1 1
7 2.2680.020.0 Sleeve (12 x 15 x 12) 1 1 1 1 1 1 1
8 2.1410.057.1 Circlip 15 1 1 1 1 1 1 1
9 2.1219.025.2/10 Ring Nut (M36 x 1.5) 1 1 1 1 1 1 1
10 2.1589.153.0 Shim AR AR AR AR AR AR AR
10A 2.1589.147.0 Shim AR AR AR AR AR AR AR
10B 2.1589.146.0 Shim AR AR AR AR AR AR AR
11 2.2020.001.0 Ball bearing 16002 1 1 1 1 1 1 1
12 0.065.1559.0 Sleeve 1 1 1 1 1 1 1
13A 2.1589.150.0 Shim AR AR AR AR AR AR AR
13B 2.1589.151.0 Shim AR AR AR AR AR AR AR
14 0.075.1551.3/40 Support 1 1 1 1 1 1 1
15 2.0169.005.2 Screw (M6 x 1 x 12) 2 2 2 2 2 2 2
16 2.1652.711.0 Pin(8 x 15) 2 2 2 2 2 2 2
17 0.065.1560.0/30 Gasket 2 2 2 2 2 2 2
18 2.1470.006.2 Lock washer 2 2 2 2 2 2 2
19 2.0112.323.2 Screw (M10 x 1.5 x 70) 2 2 2 - - 2 -
19A 2.0112.324.2 Screw (M10 x 1.5 x 75) - - - 2 2 - 2
20 0.065.1569.0/40 Drive shaft 1 1 1 1 1 1 1
12
FIG.7 LUBRICATING OIL PUMP ASSEMBLY
Qty / Engine
No.
21 0.065.1562.0/10 Drive joint 1 1 1 1 1 1 1
22 0.014.7994.4 Oil pump assembly 1 1 1 - - 1 -
22A 0.014.8219.4 Oil pump assembly - - - 1 1 - 1
23 2.1579.766.2 Shim - - - 1 1 - 1
24 2.1470.004.2 Lock washer 2 2 2 2 2 2 2
25 2.0112.205.2 Screw (M8 x 1.25 x 16) 1 1 1 - - 1 -
25A 2.0112.209.2 Screw (M8 x 1.25 x 25) - - - 1 1 - 1
26 0.013.1693.3/10 Strainer suction pipe 1 - - - - - -
26A 0.007.1425.3/10 Strainer suction pipe (Cast iron sump - 3W) - - - - - 1 -
26B 0.070.1531.3/10 Strainer suction pipe (Sheet metal sump - 3W) - 1 1 - - 1 -
26C 0.065.1531.3/30 Strainer suction pipe (Cast iron sump - 4W) - - - - - - 1
26D 0.065.1574.3/30 Strainer suction pipe (Sheet metal sump - 4W) - - - 1 1 - -
27 0.065.1538.0 Flange 1 1 1 1 1 1 1
28 2.1011.105.2 Nut (M8 x 1.25) 1 1 1 1 1 1 1
29 2.1539.040.0 O’ Ring 1 1 1 1 1 1 1
13
FIG.8 SEDIMENT BOWL ASSEMBLY
Qty / Engine
No.
1 0.012.0688.4 Sediment bowl assembly 1 1 1 1 1 1 1
2 2.0312.221.2 Screw (M8 x 1.25 x 75) 2 2 2 2 2 2 2
3 2.1480.014.1 Washer 8 2 2 2 2 2 2 2
4 2.0399.304.2 Screw (3.5 x 9.5) 4 4 4 4 4 4 4
5 0.066.1553.0 Cover (Upper part) 1 1 1 1 1 1 1
6 0.066.1554.0/20 Gasket 1 1 1 1 1 1 1
7 0.012.0688.0 Cover (Lower part) 1 1 1 1 1 1 1
8 0.066.1555.0 Tube 1 1 1 1 1 1 1
9 2.6859.073.2 Clamp 1 1 1 1 1 1 1
10 0.066.1559.0 Breather pipe 1 1 1 1 1 1 1
11 0.075.1151.0 Bracket 1 1 1 1 1 1 1
12 2.1532.012.0 O’ Ring (6.75 x 1.78) 1 1 1 1 1 1 1
13 2.1539.072.0 O’ Ring 2 2 2 2 2 2 2
14 0.066.1558.0 Sleeve 1 1 1 1 1 1 1
15 0.066.1557.2 Tube 1 1 1 1 1 1 1
16 2.3350.003.1 Nose piece 1 1 1 1 1 1 1
17 2.3339.418.1 Pipe fitting 1 1 1 1 1 1 1
18 0.013.1695.0 Tube (2W - Cast iron sump) 1 - - - - - -
18A 0.069.1550.0 Tube (3W Sheet metal sump) - 1 1 - - 1 -
18B 0.007.1427.0 Tube (3W Cast iron sump) - - - - - 1 -
18C 0.066.1556.0 Tube (4W Cast iron sump) - - - - - - 1
18D 0.086.1552.0 Tube (4W Sheet metal sump) - - - 1 1 - -
19 2.1011.103.2 Nut (M6 x 1) 1 - - - - 1 -
20 0.002.8816.0 Clamp 1 - - - - 1 -
21 2.1470.002.2 Lock washer 6 1 - - - - 1 -
22 2.0112.007.2 Screw (M6 x 1 x 20) 1 - - - - 1 -
23 0.075.1552.4 Bracket (3W Sheet metal sump, 4W) - 1 1 1 1 1 1
14
FIG.9 OIL COOLER ASSEMBLY
Qty / Engine
No.
1 0.044.1567.0/10 Oil filter element 1 1 1 1 - 1 1
1A 2.4419.340.0/10 Oil filter element - - - - 1 - -
2 2.3339.307.0 Pipe fitting 1 1 - 1 1 1 1
2A 2.3339.549.2 Pipe fitting - - 1 - - - -
3 0.007.0172.0 Oil cooler - - 1 - - - -
4 2.3339.550.2 Pipe fitting - - 1 - - - -
5 0.078.1540.4/10 Lubrication oil cooler complete - - - - 1 - -
6 0.078.1554.3 Box - - - - 1 - -
7 0.078.1540.3 Oil cooler (Radiator element) - - - - 1 - -
8 2.1310.004.2 Flat washer (8.8 x 16.6 x 1.7) - - - - 8 - -
9 2.0112.205.2 Screw(M8 x 1.25 x 16) - - - - 8 - -
10 2.1539.048.0 O Ring(20.35 x 1.78) - - - - 1 - -
11 2.1539.050.0 O Ring(69.57 x 1.78) - - - - 1 - -
12 0.078.1555.0/10 Cover - - - - 1 - -
13 0.078.1556.0/10 Gasket - - - - 1 - -
14 2.3120.101.0 Plug - - - - 1 - -
15 2.1560.014.0 Gasket (18.2 x 24 x 1.5) - - - - 1 - -
16 0.078.1557.0/10 Gasket - - - - 2 - -
17 2.1480.014.1 Washer 8 - - - - 4 - -
18 2.0312.217.2 Screw (M8 x1.25 x 55) - - - - 2 - -
19 2.0312.220.2 Screw (M8 x1.25 x 70) - - - - 2 - -
15
FIG.10 COUNTER WEIGHT ASSEMBLY
Qty / Engine
No.
1 0.086.1233.3/30 L.H Balancing mass assembly - - - 1 1 - 1
2 2.1559.115.0 Bush - - - 4 4 - 4
3 0.086.1233.0/20 L.H balancing mass - - - 1 1 - 1
4 2.1651.302.0 Pin (4 x 6) - - - 2 2 - 2
5 0.065.1237.0/10 Gear - - - 1 1 - 1
6 0.065.1234.0/10 Shaft - - - 2 2 - 2
7 2.3130.001.1 Plug 1/8" Gas - - - 6 6 - 6
8 2.1589.185.0 Shim - - - 4 4 - 4
9 2.1410.018.1 Circlip 45 - - - 1 1 - 1
10 0.065.1238.0 Gear - - - 1 1 - 1
11 0.065.1233.0/20 R.H Balancing mass - - - 1 1 - 1
12 0.065.1233.3/30 R.H Balancing mass assembly - - - 1 1 - 1
13 2.1631.717.0 Roll pin - - - 2 2 - 2
14 2.1589.140.0 Shim (16.2 x 0.1) - - - AR AR - AR
15 2.1589.139.0 Shim - - - AR AR - AR
16 2.1699.191.0 Sleeve - - - 1 1 - 1
17 2.1579.628.0 Spacer (16.5 x 22.6) - - - AR AR - AR
18 2.1579.629.0 Spacer - - - AR AR - AR
19 2.1589.049.0 Shim (12.5 x 26 x0.3) - - - AR AR - AR
20 2.0139.028.2 Screw - - - 4 4 - 4
21 2.1589.048.0 Shim - - - AR AR - AR
22 2.1579.626.0 Spacer - - - 2 2 - 2
23 0.086.1231.0/10 Box - Housing - - - 1 1 - 1
16
FIG.11 OIL SUMP ASSEMBLY
Qty / Engine
No.
1 0.013.1728.0 Sump Gasket (2WG) 1 - - - - - -
1A 0.007.0614.0/10 Sump Gasket - - - - - 1 -
1B 0.065.1550.0/10 Sump Gasket - - - - - - 1
2 0.013.1692.0/10 Cast Iron Sump (2WG) 1 - - - - - -
2A 0.007.1422.0/50 Cast Iron Sump - - - - - 1 -
2B 0.007.1277.0/50 Cast Iron Sump - - - - - - 1
3 2.0112.226.2 Screw (M8 x 1.25 x 85) (2WG,4WTG) 9 - - - - - -
3A 2.0112.239.2 Screw (M8 x 1.25 x 150) - - - - - 2 2
4 2.1470.004.2 Lock Washer 8 18 - - - - 22 26
5 2.0112.227.2 Screw (M8 x 1.25 x 90) - - - - - 7 4
6 2.0112.215.2 Screw (M8 x 1.25 x 40) 9 - - - - 13 17
7 2.1560.054.0 Gasket 1 - - - - 1 1
8 0.012.0666.0 Plug 1 - - - - 1 1
9 2.0112.235.2 Screw (M8 x 1.25 x 130) - - - - - - 3
10 0.014.8974.2 Dip stick (3WTG) - - 1 - - - -
10A 0.086.1513.2/30 Dip stick (4W,4WG,4WTG) - - - 1 1 - 1
11 2.1539.065.0 O’ Ring (8.73 x 1.78) 1 1 2 2 2 1 2
12 2.1579.121.0 Spacer - 1 1 1 1 1 -
13 2.0112.209.2 Screw (M8 x 1.25 x 25) - 1 1 1 1 1 -
14 0.070.1510.2/60 Sheet metal sump - 1 1 - - 1 -
14A 0.086.1551.2/30 Sheet metal sump - - - 1 1 - -
15 2.1475.002.2 Washer - 22 22 26 26 22 -
16 2.0112.205.2 Screw (M8 x 1.25 x 16) - 21 21 25 25 21 -
17 0.012.0682.2 Dip stick (Thread type) 1 1 - - - 1 -
18 0.012.0684.0 Adaptor bush for Dipstick 1 1 - - - 1 -
17
FIG.12 OIL FILLER / PRESSURE SENSOR ASSEMBLY
Qty / Engine
No.
1 0.041.1135.0 Plug 1 1 1 1 1 1 1
2 2.1569.072.0 Gasket (32 x 39.5 x 2) 1 1 1 1 1 1 1
3 2.0312.205.2 Allen Screw (M8 x 1.25 x18) 2 2 2 2 2 2 2
4 2.1480.014.1 Washer 8 2 2 2 2 2 2 2
5 0.012.0613.0 Oil filler neck 1 1 1 1 1 1 1
6 0.065.1567.0/10 Filter 1 1 1 1 1 1 1
7 0.065.1566.0 Gasket 1 1 1 1 1 1 1
8 2.0432.013.7 Stud bolt (M8 x 1 x 45) 1 1 - - - 1 -
9 0.010.4868.3 Sensor Tube 1 1 - - - 1 -
10 2.1560.008.0 Copper washer (12.2 x 18) 3 3 5 2 2 4 3
11 2.3249.014.2 Pipe Union 1 1 1 1 1 1 1
12 2.7099.994.0 Lub Oil Pressure Sensor 1 1 1 1 1 1 1
13 2.7659.198.0 Lub Oil Pressure Switch 1 1 1 1 1 1 1
14 2.3339.746.2 Banjo bolt 1 1 1 - - 1 -
15 0.012.0771.0 Fitting (M12 x 1.5) - - 1 1 1 - -
16 2.0112.402.2 Bolt (M12 x 1.75 x 10) - - - - - 1 -
17 2.3249.073.2 Banjo bolt (M12 x 1.5 x 43) - - - - - 1 1
18 2.3249.120.2 Fitting - - - - - 1 -
19 0.012.0705.3 Oil pipe - 3W compressor - - - - - 1 -
19A 0.012.0706.3 Oil pipe - 4W compressor - - - - - - 1
20 0.012.0704.0 Banjo bolt compressor - - - - - 1 1
21 2.1560.003.0 Gasket (8.2 x 12) - - - - - 2 2
22 2.7099.997.0 Electrical temp gauge 1 1 1 1 1 - -
23 2.7019.080.0/10 Electrical pressure gauge 1 1 1 1 1 - -
18
FIG.13 FUEL INJECTION PUMP ASSEMBLY
Qty / Engine
No.
1 2.1011.405.2 Nut (M8 x 1) 8 11 11 14 14 11 14
2 2.1470.004.2 Lock washer 8 2 2 2 2 2 2 2
3 2.4519.350.0 Feed pump assembly 1 1 1 1 1 1 1
3A 0.014.5997.1 Feed pump bottom sub assembly with lever 1 1 - 1 - 1 1
3B 0.014.5998.1 Feed pump top sub assembly 1 1 - 1 - 1 1
3C 0.014.5999.1 Feed pump valve body sub assembly 1 1 - 1 - 1 1
3D 0.014.6000.1 Feed pump diaphragm sub assembly with lever 1 1 - 1 - 1 1
4 2.1539.045.0 O’ Ring 1 1 1 1 1 1 1
5 2.1011.421.2 Nut 2 3 3 4 4 3 4
6 2.1599.454.0 Shoulder washer (8.4 x 18 x 2) 2 3 3 4 4 3 4
7 0.011.5275.0/20 Injector clamp 2 3 3 4 4 3 4
8 2.1599.458.0/10 Shouldered washer 6 9 9 12 12 9 12
9 2.0432.003.7 Stud bolt (M8 x 1 x 20) 6 9 9 12 12 9 12
10 0.012.0750.3 Injector over flow pipe 1 - - - - - -
11 0.012.0746.3 Injector over flow pipe - 1 1 - - - -
12 0.012.0751.3 Injector over flow pipe - - - 1 1 - -
13 0.012.0783.1 Fitting 2 3 3 4 4 - -
13A 2.3119.024.2 Plug - - - - - 3 4
14 0.012.0784.1 Gasket 4 6 6 8 8 - -
14A 2.1560.001.0 Gasket (6.12 x 12) - - - - - 3 4
15 0.012.0744.3 Tube 2 3 3 4 4 - -
15A 0.065.1650.3/10 Tube - - - - - 3 4
16 2.4619.293.0 Injector 2 3 3 4 4 - -
16A 2.4719.200.0/10 Injector (Euro - 0) - - - - - 3 4
16B 2.4719.320.0/10 Injector (Euro - 1) - - - - - 3 4
19
FIG.13 FUEL INJECTION PUMP ASSEMBLY
Qty / Engine
No.
17 0.012.0743.0 Injector shim 2 3 3 4 4 - -
18 2.3199.270.0 Plug 2 3 3 4 4 3 4
19 2.4719.660.0 Fuel injection pump 2 3 3 4 4 - -
19A 2.4619.050.0/30 Fuel injection pump (Euro - 0) - - - - - 3 4
19B 2.4619.030.0/30 Fuel injection pump (Euro - 1) - - - - - 3 4
20 0.065.1655.0/10 Shim - 0.10 mm AR AR AR AR AR AR AR
21 0.012.0747.0 Shim - 0.15 mm AR AR AR AR AR AR AR
22 0.065.1656.0/10 Shim - 0.20 mm AR AR AR AR AR AR AR
23 0.012.0767.0 Shim - 0.25 mm AR AR AR AR AR AR AR
24 0.012.0752.0 Hose fuel over flow 1 1 1 1 1 - -
25 0.012.0745.2 T - Pipe 1 1 1 1 1 - -
20
FIG.14 FUEL AND THROTTLE CONTROL ASSEMBLY
Qty / Engine
No.
1 0.000.5620.0 I - Link 1 1 1 1 - - -
2 2.1690.104.2 Split pin (1.6 x 10) 1 1 1 1 - - -
3 2.1671.001.2 Pin (5 x 14) 1 1 1 1 - - -
4 2.1011.103.2 Nut (M6 x 1) 5 5 5 5 - - -
5 0.87594.50.0 Stud 1 1 1 1 - - -
6 2.1310.001.2 Plain washer (5.5 x 3 x 10.45) 2 2 2 2 - - -
7 2.3199.405.2 Plug (M28 x 1.5) 1 1 1 1 1 1 1
8 2.1532.072.0 O’ Ring (26.70 x 1.78) 1 1 1 1 1 1 1
9 2.4019.314.1/20 Spring (21.5 x 76 x 1) 1 1 1 1 1 1 1
10 0.065.1659.0 Stopper 1 1 1 1 1 1 1
11 0.069.1613.3/20 Governor control rod - 1 1 - - 1 -
11A 0.065.1613.3/20 Governor control rod - - - 1 1 - 1
11B 0.012.9789.3/10 Governor control rod (2WG) 1 - - - - - -
12 2.0112.207.2 Screw (M8 x 1.25 x 20) 2 2 2 2 2 2 2
13 2.1310.004.2 Flat washer (8.8 x 16.6 x 1.7) 3 2 2 2 2 2 2
14 0.065.1693.0/30 Support 2 2 2 2 2 2 2
15 2.1530.072.0 O’ Ring (2106) 2 2 2 2 2 2 2
16 0.065.1660.0 Roller 2 2 2 2 2 2 2
17 2.1651.507.0 Pin (6 x 16) 2 2 2 2 2 2 2
18 0.065.1693.4/10 Control rod support assembly 2 2 2 2 2 2 2
19 0.012.9788.0 Control rod bracket 1 - - - - - -
20 2.0112.205.2 Screw (M8 x 1.25 x 16) 1 - - - - - -
21 2.0342.201.3 Screw (M6 x 1 x 10) 1 1 1 1 - - -
22 2.0342.203.6 Screw 1 1 1 1 - - -
23 0.008.8145.0 Throttle control lever 1 1 1 1 - - -
21
FIG.14 FUEL AND THROTTLE CONTROL ASSEMBLY
Qty / Engine
No.
24 2.0422.001.7 Stud governor throttle bracket 1 1 1 1 - - -
25 2.1474.007.2 Washer 2 2 2 2 - - -
26 0.255.6753.0 Bracket 1 1 1 1 - - -
22
FIG.15 FUEL LINE ASSEMBLY
Qty / Engine
No.
1 2.3339.118.2 Fitting 2 3 3 4 4 3 4
2 2.1560.008.0 Sealing ring (12.2 x 18) 4 6 6 8 8 6 8
3 0.012.9823.3 Inlet pipe 1 - - - - - -
3A 0.007.7385.3/10 Inlet pipe - 1 1 - - 1 -
3B 0.007.1858.3/10 Inlet pipe - - - 1 1 - 1
3C 0.012.0339.3 Inlet pipe (Thread type) - - - - - 1 -
3D 0.012.0340.3 Inlet pipe (Thread type) - - - - - - 1
4 0.012.9824.3 Outlet pipe 1 - - - - - -
4A 0.010.4880.3 Outlet pipe - 1 - - - 1 -
4B 0.010.0321.3 Outlet pipe - - 1 - - - -
4C 0.007.1717.3/20 Outlet pipe - - - 1 1 - 1
4D 0.012.0341.3 Outlet pipe (Thread type) - - - - - 1 -
4E 0.012.0342.3 Outlet pipe (Thread type) - - - - - - 1
5 2.1560.005.0 Sealing ring (10.2 x 14) 4 6 6 8 8 8 8
6 2.3339.001.2 Fitting (M10 x 1 x 27) 2 3 3 4 4 4 4
23
FIG.16 FUEL FILTER ASSEMBLY
Qty / Engine
No.
1 2.0112.413.2 Screw (M12 x 1.75 x 35) 2 2 2 2 2 2 2
2 2.1310.007.2 Plain washer (12.1 x 23.3 x 2.7) 4 4 4 4 4 4 4
3 2.1011.107.2 Nut (M12 x 1.75) 2 2 2 2 2 2 2
4 0.012.0631.3 Fuel pipe 1 1 1 1 1 1 1
5 2.6859.120.2 Clamp (11 - 16) 1 1 1 1 1 1 1
6 2.3110.403.1 Plug (M14 x 1.5) 1 1 1 1 1 1 1
7 2.1560.010.0 Sealing washer (14.2 x 20 x 1.5) 7 7 7 7 7 7 7
8 2.3339.357.2/10 Fitting (M14 x 1.5) 1 1 1 1 1 1 1
9 0.012.0627.0 Fuel filter bracket 1 1 1 1 1 1 1
10 2.0112.205.2 Screw (M8 x 1.25 x 16) 2 2 2 2 2 2 2
11 2.1474.009.2 Washer 2 2 2 2 2 2 2
12 0.012.0628.2/10 Fuel pipe 1 1 1 1 1 1 1
13 2.3332.004.1 Pipe union (M14 x 1.5) 2 2 2 2 2 2 2
14 2.4319.250.0 Fuel filter assembly 1 1 1 1 1 1 1
14A 0.012.0673.3 Fuel filter assembly 1.1 LTR (Omega) - - - - - 1 1
24
FIG.17 WATER SEPARATOR ASSEMBLY (OPTIONAL)
Qty / Engine
No.
1 0.012.7960.0 Water separator 1 1 1 1 1 - -
2 2.3339.357.2/10 Fitting (M14 x 1.5) 2 2 2 2 2 - -
3 0.014.6131.0 Washer - Water separator 4 4 4 4 4 - -
4 0.012.0524.2 Pipe fitting assembly 2 2 2 2 2 - -
25
FIG.18 GOVERNOR ASSEMBLY - INTERNAL PARTS
Qty / Engine
No.
1 2.1530.022.0 O’ Ring (9.92 x 2.62) 1 1 1 1 - 1 1
2 2.1099.096.2 Nut (M18 x 1.5) 1 1 1 1 - 1 1
3 0.065.1677.0/10 Pipe fitting 1 1 1 1 - 1 1
4 2.1120.103.2 Nut (M6 x 1) 1 1 1 1 - 1 1
5 2.1560.001.0 Gasket (6.2 x 10) 1 1 1 1 - 1 1
6 2.0599.063.1 Idle speed idjusting screw (M6 x 1 x 35) 1 1 1 1 - 1 1
7 2.0399.111.2 Screw (M6 x 1 x 26) 1 1 1 1 - 1 1
8 2.1011.103.2 Nut (M6 x 1) 1 1 1 1 - 1 1
9 2.1579.729.7 Sleeve(10 x 12 x 18) 1 1 1 1 - 1 1
10 0.012.0632.0 Cover 1 1 1 1 - 1 1
10A 0.012.0647.0 Cover - - - - - 1 1
11 0.065.1673.0/20 Gasket 1 1 1 1 - 1 1
12 0.065.1652.0/10 Governor housing 1 1 1 1 - 1 1
13 0.009.3880.0/20 Gasket 1 1 1 1 - 1 1
14 0.070.1655.0 Cap 1 1 1 1 - 1 1
15 0.012.0632.4 Governor assembly (1500 RPM) 1 1 1 1 - - -
15A 0.014.8125.4 Governor assembly - - - - - 1 1
16 2.1480.014.1 Washer 8 2 2 2 2 - 2 2
17 2.0399.103.2 Screw (M8 x 1.25 x 135) 2 2 2 2 - 2 2
18 0.066.1664.0 Lever 1 1 1 1 - 1 1
19 2.0399.147.2 Screw (M8 x 1 x 58) 1 1 1 1 - 1 1
20 2.1560.003.0 Gasket 2 2 2 2 - 2 2
21 2.1011.505.2 Nut (M8 x 1) 1 1 1 1 - 1 1
22 2.1099.121.2/10 Cap nut (M8 x 1 x 20) 1 1 1 1 - 1 1
23 2.1480.012.1 Washer 6 2 2 2 2 - 2 2
26
Qty / Engine
No.
24 2.0312.112.2 Screw (M6 x 1 x 35) 2 2 2 2 - 2 2
25 2.1579.728.7 Sleeve (10 x 12 x 10) 1 1 1 1 - 1 1
26 0.065.1678.0/10 Tube 1 1 1 1 - 1 1
27 2.1555.005.0 Bush (10 x 12 x 10) 3 3 3 3 - 3 3
28 2.1039.507.2 Cap nut 1 1 1 1 - - -
28A 2.1099.105.2 Cap nut (M12 x 1.25 x 16) - - - - - 1 1
29 2.1560.008.0 Gasket (12.2 x 18) 2 2 2 2 - 2 2
30 2.1019.086.2 Nut (M12 x 1.25) 1 1 1 1 - 1 1
31 0.066.1665.0 Screw 1 1 1 1 - 1 1
32 2.4019.367.7 Spring (6.8 x 18.5 x 0.8) 1 1 1 1 - 1 1
33 0.012.0633.0 Spring pad 1 1 1 1 - - -
34 2.4019.755.2 Spring (6.8 x 10 x 0.8) 1 1 1 1 - - -
35 2.0399.290.0 Screw (M12 x 1.25 x 32) 1 1 1 1 - - -
36 0.065.1681.0/10 Pin 2 2 2 2 - 2 2
37 2.0399.101.7 Screw (M6 x 1 x 30) 1 1 1 1 - 1 1
38 2.1530.003.0 O’ Ring (2.90 x 1.78) 1 1 1 1 - 1 1
39 2.1599.457.2 Shouldered washer 2 2 2 2 - 2 2
40 2.1589.160.0 Shim 0.5mm AR AR AR AR - AR AR
43 0.065.1618.0 Sleeve 1 1 1 1 - 1 1
44 2.1655.312.0 Pin (A6 x 40 uni 6464) 2 2 2 2 - 2 2
45 2.1631.311.0 Roll pin (3 x 24) 1 1 1 1 - 1 1
46 0.065.1615.0/10 Support 1 1 1 1 - 1 1
47 2.1211.003.2 Ring nut (M15 x 1) 1 1 1 1 - 1 1
27
Qty / Engine
No.
48 2.1241.003.0 Washer 60 1 1 1 1 - 1 1
49 2.2040.003.0 Ball bearing (6202) 1 1 1 1 - 1 1
50 2.1411.014.1 Circlip 35 1 1 1 1 - 1 1
51 0.065.1683.0 Plate 2 2 2 2 - 2 2
52 0.065.1682.0 Pin 2 2 2 2 - 2 2
53 0.065.1616.0 Fly Weight 2 2 2 2 - 2 2
54 2.2030.002.0 Ball bearing (6001) 1 1 1 1 - 1 1
55 0.065.1670.0/10 Sleeve 1 1 1 1 - 1 1
56 2.4019.317.0 Spring (25.4 x 24.5 x 1.4) 1 1 1 1 - 1 1
57 0.065.1684.0/10 Sleeve 1 1 1 1 - 1 1
58 0.065.1671.3/10 Shaft with speedo meter Flange 1 1 1 1 - 1 1
59 2.4019.381.7 Spring (28.9 x 68 x 3.2) (1500 RPM - Blue) 1 1 1 1 - - -
59A 2.4019.368.7 Spring (30.7 x 68 x 4.1) (2500 RPM - Green) - - - - - 1 1
60 0.065.1685.0/10 Sleeve 1 1 1 1 - 1 1
61 0.065.1672.0 Speedo meter flange 1 1 1 1 - 1 1
62 2.3119.025.2 Plug 1 1 1 1 - - -
63 2.1560.016.0 Gasket (20.2 x 26) 1 1 1 1 - - -
28
Qty / Engine
No.
1 0.066.1622.2 Lever 1 1 1 1 - 1 1
2 2.1530.012.0 O’ Ring (6.75 x 1.78) 2 2 2 2 - 2 2
3 2.1599.456.2/10 Shoulder washer (10.2 x 14 x 1) 2 2 2 2 - 2 2
4 0.065.1669.0 Lever 1 1 1 1 - 1 1
5 2.0599.057.2/10 Screw (M6 x 13) 1 1 1 1 - 1 1
6 2.1430.004.7 Ring 3.2 8 8 8 8 - 8 8
7 0.065.1680.0 Bush 1 1 1 1 - 1 1
8 0.065.1665.2/20 Lever 1 1 1 1 - 1 1
9 0.007.0760.2 Lever 1 1 1 1 - 1 1
10 2.1011.505.2 Nut 2 2 2 2 - 2 2
11 2.1310.004.2 Flat washer 2 2 2 2 - 2 2
12 2.1560.003.0 Gasket 1 1 1 1 - 1 1
13 2.0399.300.7 Pin (M8 x 1 x 38.5) 1 1 1 1 - 1 1
14 2.1530.007.0 O’ Ring 2 2 2 2 - 2 2
15 0.065.1687.0 Pin 1 1 1 1 - 1 1
16 2.4099.062.2 Spring 1 1 1 1 - 1 1
17 2.1579.726.2/10 Spacer (8.4 x 11.5 x 6) 1 1 1 1 - 1 1
18 0.065.1664.2/10 Lever 1 1 1 1 - 1 1
19 2.1560.001.0 Gasket 1 1 1 1 - 1 1
20 2.1030.001.7 Nut (M6 x 1) 1 1 1 1 - 1 1
21 0.065.1686.0/20 Eccentric 1 1 1 1 - 1 1
22 2.1310.002.2 Flat washer (6.4 x 12.5 x 1) 1 1 1 1 - 1 1
23 2.1011.103.2 Nut (M6 x 1) 3 3 3 3 - 3 3
24 2.0439.158.2 Stud (M6 x 23) 1 1 1 1 - 1 1
25 0.065.1667.2 Lever 1 1 1 1 - 1 1
29
Qty / Engine
No.
26 2.1579.730.2 Spacer (8.4 x 12 x 12) 1 1 1 1 - 1 1
27 0.065.1679.0/10 Lever 1 1 1 1 - 1 1
28 2.1011.102.2 Nut (M5 x 0.8) 1 1 1 1 - 1 1
29 2.1310.001.2 Flat washer (5.5 x 3 x 10.5) 1 1 1 1 - 1 1
30 2.4099.034.2 Spring 1 1 1 1 - 1 1
31 2.1651.305.0 Pin (4 x 12 uni 1707) 1 1 1 1 - 1 1
32 0.065.1675.0 Bracket 1 1 1 1 - 1 1
33 2.0522.110.7 Screw (M6 x 1 x 25) 1 1 1 1 - 1 1
30
FIG.20 ELECTRONIC GOVERNOR ASSEMBLY
Qty / Engine
No.
1 0.007.0738.4/30 Control box 12V 1 1 1 1 1 - -
2 0.007.0740.0/40 Speed sensor 1 1 1 1 1 - -
3 0.87254.51.0 Adapter (M16 x 1.5) 1 1 1 1 1 - -
4 0.007.0992.4/70 Actuator 1 1 1 1 1 - -
5 2.1011.405.2 Nut (M8 x 1) 2 2 2 2 2 - -
6 2.1475.002.7 Washer 2 2 2 2 2 - -
7 0.009.3880.0/20 Gasket 1 1 1 1 1 - -
8 2.0432.007.2 Stud bolt (M8 x 1 x 30) 2 2 2 2 2 - -
9 2.3170.003.1 Plug 1 1 1 1 1 - -
10 0.007.0870.0 Bracket 1 1 1 1 1 - -
31
FIG.21 WATER COOLING ASSEMBLY
Qty / Engine
No.
1 0.014.1962.0 Water pump pulley 1 - - - - - -
1A 0.066.1735.2 Water pump pulley - 1 1 1 1 1 1
2 2.4119.139.0 Belt (1254 mm) [Genset with 38 AMPS Alternator] 1 1 1 1 1 1 1
2A 2.4119.198.0 Belt (1240 mm) [Genset with 65 AMPS Alternator] ALT ALT ALT ALT ALT - -
2B 2.4119.139.0 Belt (1254 mm) [3W Omega] - - - - - 1 -
2C 2.4119.085.0 Belt (1290 mm) [4W Omega, 3W Harig] - - - - - 1 1
3 2.1589.130.0 Shim (29 x 68 x 0.5) 1 1 1 1 1 1 1
4 2.1589.131.0 Shim (29 x 68 x 1) 3 3 3 3 3 3 3
5 2.3130.003.1 Plug 3/8" Gas 1 1 - 1 - 1 1
6 2.0313.312.7 Screw (M10 x 1.5 x 35) 3 3 4 3 4 3 3
7 2.1480.015.1 Washer 10 4 4 5 4 5 4 4
8 2.6859.130.2 Clamp (38 - 50) 1 1 - 1 - 1 1
8A 2.6851.004.0 Hose clamp - - 1 - 1 - -
9 0.066.1754.0/10 Sleeve 1 1 1 1 1 1 1
10 2.6859.134.2 Clamp (50 - 70) 1 1 - 1 - 1 1
10A 2.6851.005.0 Clamp (40 - 60) - - 1 - 1 - -
11 2.6851.002.0 Clamp (Old Model) - 1 1 1 1 1 1
12 0.010.4297.0/10 Dummy plug (Old model) - 1 1 1 1 1 1
13 0.014.3346.4 Water pump assembly 1 1 - 1 - 1 1
13A 0.015.2993.4 Pump assembly (For engine with oil cooler ) - - 1 1 1 - -
14 0.066.1753.0/20 Water pump mounting gasket 1 1 1 1 1 1 1
15 2.0313.315.7 Screw (M10 x 1.5 x 45) 1 1 1 1 1 1 1
16 0.010.4548.0 Tube 1 1 - 1 - 1 1
17 0.007.1232.0 Tube - - 1 - - - -
17A 0.082.1752.0 Tube - - - 1 1 - -
32
FIG.21 WATER COOLING ASSEMBLY
Qty / Engine
No.
18 2.6851.002.0 Clamp - - 8 6 6 - -
19 0.007.0678.0/10 Sleeve - - 2 3 3 - -
19A 0.007.1228.0/10 Sleeve - - 2 - - - -
20 0.010.0155.3/20 Tube - - 1 - - - -
21 0.007.1233.2 Tube - - 1 - - - -
22 2.3110.401.1 Plug (M10 x 1) - - 1 - - - -
23 2.1560.006.0 Sealing Ring - - 1 - - - -
24 0.014.3920.3/10 Tube (For oil cooler engine) - - - 1 1 - -
33
FIG.22 WATER PUMP ASSEMBLY
Qty / Engine
No.
1 0.014.6242.1 Water pump hub 1 1 1 1 1 1 1
2 0.012.6240.1 Screw 2 2 2 2 2 2 2
3 0.014.6245.1 Screw block bearing 1 1 1 1 1 1 1
4 0.014.6241.1 Water pump body 1 1 1 - - 1 -
5 0.014.6243.1 Bearing 1 1 1 1 1 1 1
6 0.014.6238.1 Sealing ring seal 1 1 1 1 1 1 1
7 0.014.6248.1 Impeller 1 1 1 1 1 1 1
8 0.014.6247.1 Water pump gasket 1 1 1 1 1 1 1
9 0.066.1744.0/10 Plate 1 1 1 1 1 1 1
10 0.014.6239.1 Lock Washer 4 4 4 4 4 4 4
11 0.014.6246.1 Nut (M8 x 1.25) 2 2 2 2 2 2 2
12 0.014.6244.1 Bolt 2 2 2 2 2 2 2
13 0.012.0679.0 Fan spacer 15 mm 1 1 1 1 1 1 1
14 2.0432.007.7 Stud bolt (M8 x 1 x 30) 4 4 4 4 4 4 4
15 2.1011.405.2 Nut (M8 x 1) 4 4 4 4 4 4 4
16 2.1470.004.2 Lock washer 8 4 4 4 4 4 4 4
17 0.87237.51.0 Suction fan 400 DIA 1 1 - - - - -
17A 0.012.0724.0 Suction fan 425 DIA - - 1 1 1 - -
17B 0.012.7539.2 Suction fan 400 DIA (3W,4W Omega) [Regular] - - - - - 1 1
17C 0.007.1545.0 Suction fan 400 DIA (Harig) - - - - - 1 -
34
FIG.23 WATER MANIFOLD ASSEMBLY
Qty / Engine
No.
1 2.7099.400.0/10 Thermostat 1 1 1 1 1 1 1
2 0.007.1258.0 Gasket - Thermostat 1 1 1 1 1 1 1
3 0.066.1759.0/30 Gasket 2 3 3 4 4 3 4
4 2.6859.125.2 Clamp (22-30) 2 2 - 2 - 2 2
5 0.066.1758.0/10 Sleeve 1 1 - 1 - 1 1
6 2.0312.208.2 Screw (M8 x 1.25 x 25) 2 2 2 2 2 2 2
7 2.1480.014.1 Washer 8 2 2 8 2 10 2 2
8 0.007.1421.0 Cover 1 1 1 1 1 1 1
9 0.066.1757.0/30 Gasket 1 1 1 1 1 1 1
10 2.1560.018.0 Gasket (22.2 x 29) 1 1 - 1 - 1 1
11 2.3120.002.4 Plug 1 1 - 1 - 1 1
11A 2.7099.004.0 Temp switch M22 1 1 - 1 1 - -
12 2.7099.730.0/10 Water Temperature sensor M22 1 1 - 1 1 1 1
12A 0.012.0672.0 Adapter temperature sensor (Omega) - - - - - 1 1
13 2.1569.167.0 Sealing washer (22.2 x 27 x 4.5) 1 1 - 1 - 1 1
14 2.3199.001.2 Plug 1/2 BQPT 1 1 - 1 - 1 1
15 2.1560.054.0 Sealing washer 1 1 - 1 - 1 1
16 0.066.1755.0 Pipe 1 1 - 1 - 1 1
17 2.1470.004.2 Washer 8 4 6 - 8 - 6 8
18 2.1011.405.2 Nut (M8 x 1) 4 6 - 8 - 6 8
19 0.012.9779.3 Water manifold assembly 1 - - - - - -
20 0.070.1745.3/40 Water manifold assembly - 1 - - - 1 -
21 0.066.1745.0/30 Water manifold assembly - - - 1 - - 1
22 2.0112.205.2 Screw (M8 x 1.25 x 16) - - 2 - 2 - -
23 2.1310.004.2 Plain washer - - 2 - 2 - -
35
Qty / Engine
No.
24 2.6839.050.2 Clamp for tube - - 1 - 1 - -
25 0.012.0714.2/10 Bracket - - 1 - - - -
26 2.6851.004.0 Clamp - - 2 - 2 - -
27 0.013.7245.2 Pipe - - 1 - - - -
27A 0.007.1661.2/10 Pipe - - - - 1 - -
28 0.007.1227.0/10 Sleeve - - 1 - 1 - -
29 2.0312.205.2 Screw (M8 x 1.25 x 18) - - 2 - 3 - -
30 0.013.4522.3/20 Water manifold assembly - - 1 - - - -
30A 0.007.1658.3/40 Water manifold assembly - - - - 1 - -
31 2.0312.218.2 Screw (M8 x 1.25 x 60) - - 1 - 1 - -
32 2.0312.210.2 Screw - - 3 - 4 - -
33 2.6851.002.0 Clamp - - 4 - 4 - -
34 0.007.0678.0/10 Sleeve - - 1 - 1 - -
35 2.6830.010.1 Fixing Bracket - - 2 - 2 - -
36 2.1470.002.2 Lock washer 6 - - 2 - 2 - -
37 2.0112.004.2 Screw (M6 x 1 x 14) - - 2 - 2 - -
38 0.007.1234.0 Tube - - 1 - - - -
38A 0.007.1660.0 Tube - - - - 1 - -
39 0.007.1236.0/10 Sleeve - - 1 - 1 - -
40 2.3130.003.1 Gas Plug 3/8" - - 1 - 1 - -
40A 2.7099.005.0 Temp switch M14 - - 1 - - - -
41 2.1560.010.0 Sealing ring (M14.2 x 20 x 1.5) - - 1 - - - -
42 2.1560.018.0 Gasket (M22.2 x 29 - - - - 1 - -
43 2.7099.006.0 Water temperature sensor M14 - - 1 - - - -
44 0.014.0472.3/10 Bracket - - 1 - - - -
36
Qty / Engine
No.
45 2.6851.019.0 Hose clip (13/20) - - 2 - 2 - -
46 0.012.6457.0 Hose - - 1 - 1 - -
47 0.013.7250.3 Pipe for manifold - - 1 - - - -
48 2.3339.480.2/10 Fitting (M10 x 1.25) - - 1 - 2 - -
49 2.1560.006.0 Sealing ring 10.2 - - 2 - 4 - -
50 0.014.3149.3/20 Pipe for manifold - - - - 1 - -
37
FIG.24 TURBO CHARGER ASSEMBLY
Qty / Engine
No.
1 0.081.1855.0 Sleeve - - 1 - - - -
2 2.6851.006.0 Clamp 50/70 - - 2 - 2 - -
3 0.007.0720.4 Turbo charger - - 1 - - - -
4 2.1474.009.2 Spring washer - - 3 - - - -
5 2.0112.215.2 Screw (M8 x 1.25 x 40) - - 2 - - - -
6 2.0112.209.2 Screw (M8 x 1.25 x 25) - - 1 - - - -
7 0.007.0735.0/10 Flange - - 1 - - - -
8 0.001.2934.0 O’ Ring - - 1 - - - -
9 0.007.0741.0 Gasket - - 1 - 1 - -
10 2.1019.033.0 Special nut (M8 x 1) - - 4 - 4 - -
11 2.1475.002.7 Washer - - 4 - 4 - -
12 2.0432.005.7 Stud Bolt (M8 x 1 x 25) - - 4 - 4 - -
13 0.007.1443.4 Turbo charger - - - - 1 - -
14 0.007.0737.0 Sleeve - - - - 1 - -
38
FIG.25 TURBO CHARGER COOLING ASSEMBLY
Qty / Engine
No.
1 0.013.9260.3 Pipe - - - - 1 - -
2 2.0112.007.2 Screw (M6 x 1 x 20) - - 1 - 1 - -
3 0.007.0730.0 Bracket - - 2 - 2 - -
4 2.1470.002.2 Lock washer 6 - - 1 - 1 - -
5 2.1011.103.2 Nut (M6 x 1) - - 1 - 1 - -
6 2.6851.002.0 Hose clamp - - 2 - 2 - -
7 0.007.0729.0/10 Hose - - 1 - 1 - -
8 0.007.1335.3/20 Pipe - - 1 - 1 - -
9 2.1533.038.0 O’ Ring (15.45 x 2.62) - - - - 1 - -
10 2.1019.129.2/10 Nut (M18 x 1.5 x 12) - - - - 1 - -
11 2.3339.787.0/10 Pipe fitting - - - - 1 - -
12 2.1560.010.0 Sealing ring (14.2 x 20 x 1.5) - - - - 1 - -
13 2.3110.403.1 Plug (M14 x 1.5) - - - - 1 - -
14 0.012.0739.3 Pipe - - 1 - - - -
39
FIG.26 HYDRAULIC DRIVE COVER ASSEMBLY
Qty / Engine
No.
1 0.065.1152.0 Gasket 1 1 1 1 1 - -
2 0.065.1151.0 Cover 1 1 - 1 - - -
3 2.1310.004.2 Flat washer (8.4 x 17) 4 4 4 4 4 - -
4 2.1470.004.2 Lock washer 8 4 4 4 4 4 - -
5 2.0112.205.2 Screw (M8 x 1.25 x 16) 2 2 2 2 2 - -
6 2.0432.003.7 Stud (M8 x 1 x 20) 2 2 2 2 2 - -
7 2.1011.405.2 Nut (M8 x 1) 2 2 2 2 2 - -
8 0.007.0623.2 Cover - - 1 - 1 - -
40
FIG.27 HYDRAULIC PUMP DRIVE ASSEMBLY
Qty / Engine
No.
1 0.163.6350.0 Gasket - - - - - 2 2
2 2.1549.426.0 Spacer - - - - - 2 2
3 2.1411.025.1 Circlip 62 - - - - - 2 2
4 2.2030.008.0 Ball Bearing (35 x 62 x 14) (6007) - - - - - 2 2
5 0.007.0811.0/10 Gear - - - - - 1 1
6 0.007.0810.0 Support - - - - - 1 1
7 2.3131.003.2 Plug (M16 x 1.5 x 13) - - - - - 1 1
8A 0.065.1967.0 Shim (0.1 mm) - - - - - AR AR
8B 0.065.1968.0 Shim (0.5 mm) - - - - - AR AR
9 2.1651.506.0 Cylindrical Plug (6 x 14 uni 1707) - - - - - 2 2
10 0.007.0812.0 Plate - - - - - 1 1
11 2.1480.014.1 Washer - - - - - 4 4
12 2.0112.207.2 Bolt (M20 x 1.25) - - - - - 4 4
13 2.0432.009.7 Stud Bolt (M8 x 1 x 35) - - - - - 3 3
14 2.0432.013.7 Stud Bolt (M8 x 1 x 45) - - - - - 1 1
15 2.1310.004.2 Flat Washer (8.8 x 16.6 x 1.7) - - - - - 4 4
16 2.1011.405.2 Nut (M8 x 1) - - - - - 4 4
17 2.3171.008.4 Plug - - - - - 1 1
18 2.1480.014.1 Washer 8 - - - - - 1 1
19 2.0312.210.2 Screw (M8 x 1.25 x 30) - - - - - 1 1
20 2.4539.200.0/10 Pump assembly 14cc - - - - - 1 1
20A 1.2001.001.00 Pump Repair Kit With Oil Seal (14cc) - - - - - AR AR
20B 1.2002.001.00 Pump Repair Kit Without Oil Seal (14cc) - - - - - AR AR
41
FIG.28 COMPRESSOR ADAPTER KIT ASSEMBLY
Qty / Engine
No.
1 0.065.1967.0 Shim - - - - - AR AR
2 0.065.1968.0 Shim - - - - - AR AR
3 2.0112.207.2 Screw (M8 x 1.25 x 20) - - - - - 4 4
4 2.1480.014.1 Washer 8 - - - - - 4 4
5 0.007.0812.0 Plate - - - - - 1 1
6 0.163.6350.0 Gasket - - - - - 1 1
7 2.1549.426.0 Spacer - - - - - 1 1
8 2.1411.025.1 Circlip 62 - - - - - 2 2
9 2.2030.008.0 Ball bearing 6007 - - - - - 2 2
10 0.007.0811.0/10 Gear - - - - - 1 1
11 2.0432.009.7 Stud bolt (M8 x 1 x 35) - - - - - 4 4
12 2.1310.004.2 plain washer (8.8 x 16.6 x 1.7) - - - - - 4 4
13 2.1011.405.2 Nut (M8 x 1) - - - - - 12 12
14 2.1651.506.0 Dowel - - - - - 2 2
15 2.3131.003.2 Plug (M16 x 1.5 x 13) - - - - - 1 1
16 2.0432.003.7 Stud bolt (M8 x 1 x 20) - - - - - 8 8
17 2.1470.004.2 Lock washer 8 - - - - - 8 8
18 0.012.0699.0 Gasket compressor housing - - - - - 1 1
19 0.012.0696.0 Housing compressor - - - - - 1 1
20 0.012.0697.0 Gasket compressor - - - - - 1 1
21 0.012.0709.0 Dummy plate compressor - - - - - 1 1
22 0.007.0810.0 Support - - - - - 1 1
23 2.3171.008.4 Plug D2 - - - - - 1 1
24 2.1410.004.1 Shim 16 - - - - - 2 2
25 0.012.0692.0 Adaptor compressor - - - - - 1 1
42
FIG.28 COMPRESSOR ADAPTER KIT ASSEMBLY
Qty / Engine
No.
26 0.012.0693.0 Sleeve - - - - - 1 1
27 0.012.0694.0 Sleeve - - - - - 1 1
28 0.012.0695.0 Taper sleeve - - - - - 1 1
29 2.1410.016.1 Retaining ring 40 - - - - - 1 1
43
FIG.29 AIR INTAKE MANIFOLD ASSEMBLY
Qty / Engine
No.
1 0.012.9778.0 Air intake manifold (2WG) 1 - - - - - -
1A 0.012.0626.4 Air intake manifold - 1 - - - 1 -
1B 0.065.1853.4/30 Air intake manifold - - - 1 - - 1
2 0.012.0626.0 Upper part - 1 - - - 1 -
2A 0.065.1853.0 Upper part - - - 1 - - 1
3 0.069.1850.0/20 Gasket - 1 - - - 1 -
3A 0.065.1850.0/20 Gasket - - - 1 - - 1
4 0.069.1824.0 Lower part - 1 - - - 1 -
4A 0.065.1824.0/10 Lower part - - - 1 - - 1
5 2.0399.305.2 Screw (6.3 x 16) - 2 - - - 2 2
5A 2.0350.705.6 Screw - - - 2 - - -
6 0.012.0674.3 Pipe fitting (Omega) - - - - - 1 1
6A 2.3199.103.2 Plug (M20 x 1.5) 1 - 1 1 1 - -
7 2.1560.016.0 Gasket (20.2 x 26) 1 - 1 1 1 1 1
8 2.0312.224.2 Screw (M8 x 1.25 x 90) 4 6 6 - 7 6 -
8A 2.0112.233.2 Screw (M8 xX1.25X120) - - - - 1 - -
8B 2.0312.226.2 Screw (M8 x 1.25 x 100) - - - 8 - - 8
9 2.1480.014.1 Washer 8 4 6 6 8 8 6 8
10 0.011.1304.0/10 Gasket - Inlet manifold 2 3 3 4 4 3 4
11 0.013.3356.0/20 Air intake manifold (3WTG) - - 1 - - - -
11A 0.007.1405.0/30 Air intake manifold (4WTG) - - - - 1 - -
12 2.1560.021.0 Sealing ring (28.3 x 34 x 2) - - 1 - 1 - -
13 2.3120.003.4 Plug (M28 x 1.5) - - 1 - 1 - -
44
FIG.30 EXHAUST MANIFOLD ASSEMBLY
Qty / Engine
No.
1 0.007.1445.0 Gasket 2 3 3 4 4 3 4
2 2.1310.004.2 Plain washer (8.8 x 16.6 x 1.7) 4 6 6 8 8 6 8
3 2.1019.033.0 Nut (M8 x 1) 4 6 6 8 8 6 8
4 0.069.1810.0 Exhaust manifold (3WG, Harig) - 1 - - - 1 -
4A 0.065.1810.0/20 Exhaust manifold - - - 1 - - -
5 2.0119.121.0 Screw (M6 x 1 x 10) 2 3 8 8 6 3 4
6 2.0432.007.7 Stud Bolt (M8 x 1 x 30) 4 6 4 8 6 6 8
6A 2.0432.021.7 Stud bolt (M8 x 1.25 x 40) - - 2 - - - -
6B 2.0432.022.7 Stud bolt (M8 x 1 x 85) - - - - 2 - -
7 0.007.1340.0/30 Exhaust manifold - - 1 - - - -
7A 0.007.1404.0/30 Exhaust manifold - - - - 1 - -
8 0.012.0667.0 Exhaust manifold 1 - - - - - -
8A 0.010.5468.0 Exhaust manifold (Double) - - - - - 1 2
9 0.010.5469.0 Exhaust manifold - - - - - 1 -
45
FIG.31 EXHAUST MUFFLER ASSEMBLY
Qty / Engine
No.
1 0.012.0417.0 Flange 1 1 1 1 1 - -
2 0.012.0416.0 Gasket 1 1 1 1 1 - -
3 0.012.0415.3 Flanged muffler 1 1 1 1 1 - -
4 0.012.0414.0 Gasket exhaust outlet 1 1 1 1 1 1 1
5 2.1019.015.0 Nut 4 4 4 4 4 4 4
6 2.1310.006.2 Plain washer (10.5 x 20 x 2) 4 4 4 4 4 5 4
7 2.0432.157.7 Stud exhaust connection 4 4 4 4 4 4 4
8 2.1011.105.2 Nut (M8 x 1.25) - - - - - 1 1
9 2.1470.004.2 Lock washer 8 - - - - - 1 1
10 2.1310.004.2 Plain washer (8.8 x 16.6 x 1.7) - - - - - 2 2
11 2.0112.217.2 Screw (M8 x 1.25 x 45) - - - - - 1 1
12 0.012.0919.0/10 Muffler - - - - - 1 -
12A 0.012.8203.2 Muffler - - - - - 1 1
13 2.1499.113.0 Retaining ring - - - - - 2 2
14 2.0432.023.7 Stud bolt (M8 x 1 x 90) - - - - - 2 2
15 2.1474.009.2 Washer - - - - - 2 2
16 2.1011.405.2 Nut (M8 x 1) - - - - - 2 2
17 0.012.0920.0 Silencer Pipe - - - - - 1 1
18 0.012.8067.2/10 Silencer Pipe(Big) - - - - - 1 -
19 2.1011.106.2 Nut (M10 x 1.5) - - - - - 1 -
20 2.1470.006.2 Lock washer - - - - - 1 -
21 0.008.9588.0/10 Silencer clamp (Big) [Harig] - - - - - 1 -
22 2.0112.329.2 Screw - - - - - 1 -
23 0.012.0741.2 Exhaust flange - - - - - 1 -
24 2.0169.023.2 Bolt special - - - - - 1 1
46
FIG.31 EXHAUST MUFFLER ASSEMBLY
Qty / Engine
No.
25 0.014.6216.0 Silencer clamp (Small) [Omega] - - - - - 1 1
26 2.1310.007.2 Plain washer (12.1 x 23.3 x 2.7) - - - - - 1 1
27 2.1470.007.2 Lock washer 12 - - - - - 1 1
28 2.1011.107.2 Nut (M12 x 1.75) - - - - - 1 1
47
FIG.32 COLD START THERMO STARTER ASSEMBLY (OPTIONAL)
Qty / Engine
No.
1 2.3339.074.2 Fitting 2 2 2 2 2 - -
2 2.1560.005.0 Sealing ring 4 4 4 4 4 - -
3 2.9219.140.0 Electromagnetic valve 1 1 1 1 1 - -
4 0.066.1663.0 Square 1 1 1 1 1 - -
5 2.1470.002.2 Lock washer 6 4 4 4 4 4 - -
6 2.0112.002.2 Screw (M6 x 1 x 10) 4 4 4 4 4 - -
7 0.069.1665.2 Tube 1 1 1 1 1 - -
8 2.3360.002.2 Nut M10 1 1 1 1 1 - -
9 2.3350.002.1 Nose piece 1 1 1 1 1 - -
10 2.7659.137.0 Thermo starter 1 1 1 1 1 - -
11 2.1560.016.0 Gasket (20.2 x 26) 1 1 1 1 1 - -
12 2.3332.004.1 Fitting (UN.M14 x 1.5) 1 1 1 1 1 - -
13 2.1560.010.0 Sealing ring (14.2 x 20 x 1.5) 2 2 2 2 2 - -
14 0.070.1651.3/10 Tube 1 1 1 1 1 - -
15 2.7659.135.0 Switch 1 1 1 1 1 - -
16 0.257.8454.0 Small plate 1 1 1 1 1 - -
48
FIG.33 ENGINE TECHNICAL DATA
Qty / Engine
No.
1 2.9929.818.0/10 Name plate (Omega) - - - - - 1 1
1A 0.012.0742.0 Name plate 1 1 1 1 1 1 1
2 0.012.0770.0 Parts catalogue 1 1 1 1 1 1 1
3 0.012.0769.0 Operator’s manual 1 1 1 1 1 1 1
49
FIG.34 ENGINE STAND / FLYWHEEL ASSEMBLY
Qty / Engine
No.
1 2.1651.912.0 Cylindrical plug (12 x 20) 2 2 2 2 2 2 2
2 0.012.0719.0 Housing SAE 1 1 1 1 1 - -
2A 0.012.0464.0 Housing (Omega) - - - - - 1 1
3 2.0112.511.2 Screw - Flywheel housing mounting 10 10 10 10 10 10 10
4 0.012.0405.0 Bearers - Front L.H - 1 1 1 1 - -
5 S-214.0004.0/01 Special bolt - 2 2 2 2 - -
6 2.0112.717.2 Screw (M8 x 2.5 x 45) - 2 2 2 2 - -
7 2.1474.014.2 Spring washer - 4 4 4 4 - -
8 2.1699.113.0 Cylindrical plug - 2 2 2 2 - -
9 0.012.0406.0 Bearers - Front R.H - 1 1 1 1 - -
10 2.1651.506.0 Dowel - 4 4 4 4 - -
11 0.012.0407.0 Bearer - Rear - 2 2 2 2 - -
12 2.0112.415.2 Screw (M12 x 1.75 x 40) - 8 8 8 8 - -
13 2.1474.011.2 Washer M12 - 8 8 8 8 - -
14 0.036.1242.0 Ring gear 1 1 1 1 1 - -
14A 0.069.1242.0 Ring gear - - - - - 1 1
15 0.87202.57.0/10 Flywheel 1 1 1 1 1 - -
15A 0.012.0677.0/10 Flywheel (CEV Application) [Omega] - - - - - 1 1
15B 0.012.0716.0 Flywheel (Harig Engine) - - - - - 1 1
16 2.1474.011.2 Spring washer 6 6 6 6 6 6 6
17 2.0129.064.0 Set screw - Flywheel mounting 6 6 6 6 6 6 6
17A 2.0119.174.0/10 Set screw - Flywheel mounting (Harig Engine) - - - - - 6 6
18 0.012.0678.0 Spacer 70mm (CEV Application) - - - - - 1 1
19 2.1651.912.0 Dowel - 1 1 1 1 - -
20 0.012.0409.3 Coupling - 1 - - - - -
50
FIG.34 ENGINE STAND / FLYWHEEL ASSEMBLY
Qty / Engine
No.
20A 0.012.0410.3 Coupling - - 1 1 1 - -
21 2.1474.012.0 Washer - Coupling - 3 3 3 3 - -
22 2.0112.517.2 Set screw - coupling mounting - 3 3 3 3 - -
23 2.1011.421.2 Nut (M10 x 1.25) - - - - - 12 12
24 2.1474.010.2 Washer - - - - - 12 12
25 2.0432.155.7 Stud bolt (M10 x 1.25 x 25) - - - - - 12 12
51
FIG.35 ELECTRICAL SYSTEMS
Qty / Engine
No.
1 2.1310.004.2 Flat washer (8.8 x 16.6 x 1.7) 2 2 2 2 2 2 2
2 2.0112.213.2 Screw (M8 x 1.25 x 35) 1 1 1 1 1 1 1
3 2.1011.106.2 Nut (M10 x 1.5) 1 1 1 1 1 1 1
4 7.1005.003.00 Pulley (Alternator 12V - 38 AMPS) 1 1 1 1 1 1 1
4A 0.013.4612.0 Pulley (Alternator 12V - 65 AMPS) 1 1 1 1 1 - -
5 2.1011.422.2 Nut (M12 x 1.25) 3 3 3 2 2 2 1
6 2.9439.731.0 Alternator 12V - 38 AMPS 1 1 1 1 1 1 1
6A 2.9439.420.0/10 Alternator 12V - 65 AMPS ALT ALT ALT ALT ALT - -
7 2.1470.004.2 Lock washer 8 1 1 1 1 1 1 1
8 2.1011.105.2 Nut (M8 x 1.25) 1 1 1 1 1 1 1
9 0.261.8442.0 Bracket 1 1 1 1 1 1 1
10 2.0112.315.2 Screw (M10 x 1.5 x 40) 1 1 1 1 1 1 1
11 2.1310.006.2 Washer (10.5 x 20 x 2) 1 1 1 1 1 1 1
12 7.1005.019.00 Alternator Fuse 1 1 1 1 1 1 1
16 2.1310.007.2 Washer (12.1 x 23.3 x 2.7) 1 1 1 1 1 1 1
17 2.0122.483.2 Screw (M12 x 1.25 x 120) 1 1 1 1 1 1 1
18 2.1011.421.2 Nut (M10 x 1.25) 2 2 2 2 2 2 2
19 2.1470.006.2 Lock washer 10 3 3 3 3 3 3 3
20 2.0432.159.7 Stud bolt (M10 x 1.25) 2 2 2 2 2 2 2
21 2.1579.901.2 Spacer (12 x 20 x 5) [Old] - - - 2 2 - -
22 2.0112.311.2 Screw 1 1 1 1 1 1 1
23 2.1011.522.2 Nut (M12 x 1.25) [4WG,4WTG,(3W,4W Omega)] - - - 1 1 1 1
52
FIG.35 ELECTRICAL SYSTEMS
Qty / Engine
No.
24 0.261.8441.0/10 Alternator support 1 1 1 1 1 1 1
25 2.0432.255.7 Stud bolt (M12 x 1.25 x 35) 2 2 2 2 2 2 2
26 2.1470.007.2 Lock washer 12 2 2 2 2 2 2 2
27 2.9619.440.0 Starter motor (2, 3 Cylinder engine) 12V - 2.7KW 1 1 1 - - 1 -
27A 2.9619.180.0/10 Starter motor (4 Cylinder engine) 12V - 3KW ALT ALT ALT 1 1 - 1
53
FIG.36 INSTRUMENT PANEL ASSEMBLY (OLD MODELS ONLY)
Qty / Engine
No.
1 2.1011.105.2 Nut (Panel board to rubber) 6 6 6 6 6 - -
2 2.1470.004.2 Washer 6 6 6 6 6 - -
3 0.012.0431.0 Rubber mount 3 3 3 3 3 - -
4 0.012.0430.3 Panel board 1 1 1 1 1 - -
5 2.0112.309.2 Screw (M10 x 1.5 x 25) 2 2 2 2 2 - -
6 2.1474.010.0 Washer 2 2 2 2 2 - -
7 0.012.0423.0 Gauge - oil pressure 1 1 1 1 1 - -
8 0.012.0426.0 Warning light 1 1 1 1 1 - -
9 0.012.0427.0 Key 1 1 1 1 1 - -
10 2.1011.105.2 Nut 2 2 2 2 2 - -
11 2.1599.245.0 Washer 4 4 4 4 4 - -
12 0.012.0432.0 Rubber pad 2 2 2 2 2 - -
13 2.0112.211.2 Bolt - Panel board 2 2 2 2 2 - -
14 0.012.0429.3 Bracket 1 1 1 1 1 - -
15 0.012.0434.0 Wiring 1 1 1 1 1 - -
16 0.012.0432.0 Ammeter 1 1 1 1 1 - -
17 0.012.0428.0 Cable -Tacho drive 1 1 1 1 1 - -
18 0.012.0424.0 Gauge - Water temp 1 1 1 1 1 - -
19 0.012.0425.0 Tacho cum hour meter 1 1 1 1 1 - -
20 0.012.0422.3 Stop cable 1 1 1 1 1 - -
21 2.1310.001.2 Washer - Stop cable 2 2 2 2 2 - -
22 2.1430.004.7 Circlip - Stop cable 1 1 1 1 1 - -
54
FIG.37 OIL BATH AIR CLEANER ASSEMBLY
Qty / Engine
No.
1 2.6859.138.2 Clamp (80 - 100) - - - - - 1 1
2 0.012.0668.0 Engine side hose - - - - - 1 1
3 2.6859.136.2 Clamp (60 - 80) - - - - - 3 3
4 0.010.0653.2 Air filter hose - - - - - 1 1
5 0.010.4646.0 Rubber ring - - - - - 1 1
6 2.4239.270.0/10 Pre cleaner assembly - - - - - 1 1
7 0.012.7577.0 Pre cleaner extension - - - - - 1 1
8 2.4219.270.0 Oil bath air cleaner - - - - - 1 1
9 1.7002.001.00 Air cleaner bowl “O” ring - - - - - 1 1
10 1.7000.002.15 Air cleaner bowl - - - - - 1 1
55
FIG.38 DRY AIR FILTER ASSEMBLY
Qty / Engine
No.
1 2.1310.004.2 Plain washer (8.8 x 16.6 x 1.7) - - 2 - 2 - -
2 2.0112.211.2 Bolt ( M8 x 1.25 x 30) - - 2 - 2 - -
3 0.012.0754.2 8" Air filter Bracket with solenoid mounting - - 1 - - - -
3A 0.012.0761.2 8" Air filter Bracket without solenoid mounting - - 1 - 1 - -
4 2.0112.305.2 Bolt ( M10 x 1.5 x 16) 2 2 2 2 2 - -
5 2.1310.006.2 Plain washer (10.5 x 20 x 2) 2 2 2 2 2 - -
6 2.4249.726.0 8" Air filter - - 1 - 1 - -
7 0.012.0773.2 Clamp - - 1 - 1 - -
8 2.6859.138.2 Clamp (80 - 100) 2 2 1 2 1 - -
9 0.012.0756.0 Hose - - 1 - 1 - -
10 2.6859.136.2 Clamp (60 - 80) - - 3 - 3 - -
11 0.012.0774.2 Air intake pipe - - 1 - - - -
11A 0.012.0776.2 Air intake pipe - - - - 1 - -
12 0.012.0775.0 Hose - - 1 - - - -
12A 0.012.0777.0 Hose - - - - 1 - -
13 0.261.8367.2/30 Tie Rod 1 1 - 1 - - -
14 2.4249.721.0 7" Air filter 1 1 - 1 - - -
15 0.015.2946.2/10 Dry filter bracket 1 1 - 1 - - -
16 0.012.0753.2 7" Air filter bracket with solenoid mounting 1 1 - 1 - - -
16A 0.012.0772.2 7" Air filter bracket without solenoid mounting 1 1 - 1 - - -
17 2.1470.004.2 Lock washer 8 2 2 - 2 - - -
18 2.1011.105.2 Nut (M8 x 1.25) 2 2 - 2 - - -
19 0.012.0755.0 Hose 1 1 - 1 - - -
20 2.0112.007.2 Screw (M6 x 1 x 20) 4 4 4 4 - - -
21 2.1310.002.2 Flat washer (6.4 x 12.5 x 1) 8 8 8 8 - - -
22 0.012.0748.0 Solenoid 12V 1 1 1 1 - - -
23 2.1011.103.2 Nut (M8 x 1) 4 4 4 4 - - -
56
FIG.39 RADIATOR ASSEMBLY
Qty / Engine
No.
1 2.6859.132.2 Clamp (45 - 60) 4 4 6 6 4 4 4
2 0.012.0762.0 Engine water outlet hose - - - 1 - - -
2A 0.012.0780.0 Engine water outlet hose - - 1 - - - -
3 0.012.0760.0 Rubber pad M8 - - 2 2 - - -
4 2.0112.211.2 Bolt (M8 x 1.25 x 30) - - 2 2 - - -
5 2.1474.009.2 Washer - - 2 2 1 - -
6 0.012.0729.2 Radiator stay - - 1 1 - - -
7 2.0112.315.2 Screw (M10 x 1.5 x 40) 1 1 1 1 - - -
8 2.1474.010.2 Washer 1 1 1 1 1 - -
9 0.012.0764.0 Rubber pad 1 1 1 1 - - -
10 2.0112.011.2 Screw (M6 x 1 x 30) 1 1 - - - - -
11 0.012.0768.0 Engine water outlet hose 1 1 - - - - -
12 2.1470.002.2 Lock washer 6 1 1 - - - - -
13 0.012.0758.0 Rubber pad 1 1 - - - - -
14 0.012.0728.0 Radiator stay 1 1 - - - - -
15 2.0112.003.2 Screw (M6 x 1 x10) 8 8 8 8 8 - -
16 2.1310.002.2 washer 8 8 8 8 8 - -
17 0.012.0789.1 Radiator drain plug 1 - - - - - -
17A 0.012.0790.1 Radiator drain plug - 1 - - - - -
17B 0.012.0791.1 Radiator drain plug - - 1 - - - -
17C 0.012.0792.1 Radiator drain plug - - - 1 - - -
17D 0.012.0793.1 Radiator drain plug - - - - 1 - -
18 0.012.0671.0 Engine water outlet hose - - - - - 1 1
19 0.012.0794.1 Radiator cowl 1 - - - - - -
19A 0.012.0795.1 Radiator cowl - 1 - - - - -
57
Qty / Engine
No.
19B 0.012.0796.1 Radiator cowl - - 1 - - - -
19C 0.012.0797.1 Radiator cowl - - - 1 - - -
19D 0.012.0798.1 Radiator cowl - - - - 1 - -
20 0.012.0785.1 Radiator pressure cap 1 - - - - - -
20A 0.012.0786.1 Radiator pressure cap - 1 - - - 1 1
20B 0.012.0787.1 Radiator pressure cap - - 1 1 - - -
21 2.6859.083.2 Clamp - - - - - 1 1
22 2.0312.104.2 Screw (M6 x 1 x 16) - - - - - 2 2
23 0.014.6285.0 Pipe - - - - - 1 1
24 0.261.8363.3/10 Plug for expansion tank - - - - - 1 1
25 0.012.0939.0 Expansion tank - - - - - 1 1
26 0.261.8367.2/30 Tie rod - - - - - 1 1
27 0.012.7912.2 Expansion tank support - - - - - 1 1
28 0.012.0722.4 Radiator assembly 1 - - - - - -
28A 0.012.0723.4 Radiator assembly - 1 - - - - -
28B 0.012.0718.4 Radiator assembly - - 1 1 - - -
28C 0.012.1255.2/20 Radiator assembly (Harig) - - - - - 1 -
28D 0.012.8051.4/10 Radiator assembly(Omega) - - - - - 1 -
28E 0.012.1315.4 Radiator assembly(Omega) - - - - - - 1
29 0.012.0757.0 Engine water intlet hose 1 1 - - - - -
29A 0.012.0670.0 Engine water intlet hose - - - - - 1 1
30 0.012.0763.0 Engine water intlet hose - - 1 1 - - -
31 0.012.0727.0 Water intlet hose - - 1 1 - - -
32 0.066.1754.0/10 Sleeve - - 1 1 - - -
33 2.0112.307.2 Bolt (M10 x 20) 2 2 2 2 2 2 2
58
Qty / Engine
No.
34 2.1470.006.2 Lock Washer 10 4 4 4 4 4 4 4
35 0.010.0437.0 Radiator Support 2 2 2 2 2 2 2
36 2.1599.044.2 Washer (10.5 x 25.5 x 1.5) 2 2 - - - 2 2
37 0.136.7387.0 Rubber plug 2 2 - - - 2 2
38 0.136.7384.0 Cup 2 2 - - - 2 2
39 0.136.7385.0 Rubber plug 2 2 - - - 2 2
40 2.1579.090.2 Shim (10.1 x 15 x 18) 2 2 - - - 2 2
41 2.0112.311.2 Bolt (M10 x 30) 2 2 - - - 2 2
42 2.1019.149.2 Nut M16 - - 2 2 2 - -
43 2.1499.213.2 Washer - - 4 4 4 - -
44 0.012.0390.0 Rubber mount - - 4 4 4 - -
45 0.012.0391.0 Sleeve - - 2 2 2 - -
46 2.0129.062.7 Bolt radiator mounting - - 2 2 2 - -
47 0.012.0788.1 Radiator pressure cap - - - - 1 - -
48 0.012.0490.2 Radiator assembly - - - - 1 - -
49 2.0112.221.2 Bolt - - - - 1 - -
50 0.012.0389.0 Rubber mount - - - - 2 - -
51 2.1011.105.2 Nut (M8 x 1.25) - - - - 1 - -
52 0.012.0388.0 Radiator stay - - - - 1 - -
53 0.012.0781.0 Water outlet hose - - - - 1 - -
54 2.1011.106.2 Nut (M10 x 1.5) - - - - 1 - -
55 2.0112.309.2 Bolt - - - - 1 - -
56 0.012.0782.0 Water intlet hose - - - - 1 - -
59
FIG.40 SPARES KIT
Qty / Engine
No.
1 0.012.0804.1 Hose set 1 - - - - - -
1A 0.012.0805.1 Hose set - 1 - - - 1 -
1B 0.012.0806.1 Hose set - - 1 - - - -
1C 0.012.0807.1 Hose set - - - 1 - - 1
1D 0.012.0808.1 Hose set - - - - 1 - -
2 0.012.0814.1 Clamp set 1 - - - - - -
2A 0.012.0815.1 Clamp set - 1 - - - 1 -
2B 0.012.0816.1 Clamp set - - 1 - - - -
2C 0.012.0817.1 Clamp set - - - 1 - - 1
2D 0.012.0818.1 Clamp set - - - - 1 - -
3 0.012.0809.1 “O” Ring set 1 - - - - - -
3A 0.012.0810.1 “O” Ring set - 1 - - - 1 -
3B 0.012.0811.1 “O” Ring set - - 1 - - - -
3C 0.012.0812.1 “O” Ring set - - - 1 - - 1
3D 0.012.0813.1 “O” Ring set - - - - 1 - -
4 0.012.0799.1 Gasket set 1 - - - - - -
4A 0.012.0800.1 Gasket set - 1 - - - 1 -
4B 0.012.0801.1 Gasket set - - 1 - - - -
4C 0.012.0802.1 Gasket set - - - 1 - - 1
4D 0.012.0803.1 Gasket set - - - - 1 - -
5 0.012.0819.1 Engine minor over hauling kit 1 - - - - - -
5A 0.012.0820.1 Engine minor over hauling kit - 1 - - - - -
5B 0.012.0821.1 Engine minor over hauling kit - - 1 - - - -
5C 0.012.0822.1 Engine minor over hauling kit - - - 1 - - -
5D 0.012.0823.1 Engine minor over hauling kit - - - - 1 - -
Note:
Before ordering the spares kits please refer the annexures for list of items available.
If you need parts other than the spares kits please make separate order.
60
FIG40 SPARES KIT
Qty / Engine
No.
6 0.012.0824.1 Engine major over hauling kit 1 - - - - - -
6A 0.012.0825.1 Engine major over hauling kit - 1 - - - - -
6B 0.012.0826.1 Engine major over hauling kit - - 1 - - - -
6C 0.012.0827.1 Engine major over hauling kit - - - 1 - - -
6D 0.012.0828.1 Engine major over hauling kit - - - - 1 - -
Note:
Before ordering the spares kits please refer the annexures for list of items available.
If you need parts other than the spares kits please make separate order.
61
Annexure - 1
Engine Minor Overhauling Kit - 2W Engine Minor Overhauling Kit - 3W
Sl.No. Part No. Description Qty. Sl.No. Part No. Description Qty.
1 0.065.1150.0/30 Timing Cover Gasket 1 1 0.065.1150.0/30 Timing Cover Gasket 1
2 0.065.1254.0/20 End Cover Gasket 1 2 0.065.1254.0/20 End Cover Gasket 1
3 2.1569.114.0/10 Seal for Push rod sleeve 8 3 2.1569.114.0/10 Seal for Push rod sleeve 12
4 0.065.1332.0 Sleeve 4 4 0.065.1332.0 Sleeve 6
5 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 4 5 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 6
6 0.012.9811.0 Tappet Cover Gasket - 2W 1 6 0.069.1450.0/30 Tappet Cover Gasket - 3W 1
7 2.1539.151.0 Washer 2 7 2.1539.151.0 Washer 3
8 2.1530.051.0 O’ Ring 21.82 x 3.53 2 8 2.1530.051.0 O’ Ring 21.82 x 3.53 3
9 0.014.5259.0/10 Gasket - A (NO HOLE) 2 9 0.014.5259.0/10 Gasket - A (NO HOLE) 3
10 0.014.5260.0/10 Gasket - B (TWO HOLE) 2 10 0.014.5260.0/10 Gasket - B (TWO HOLE) 3
11 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 2 11 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 3
12 0.044.1567.0/10 Oil Filler Element 1 12 0.044.1567.0/10 Oil Filler Element 1
13 2.1539.065.0 ‘ O ‘ Ring 2 13 2.1539.065.0 ‘ O ‘ Ring 2
14 0.013.1728.0 Oil Sump gasket 2W 1
14 0.066.1554.0/20 Sediment bowl gasket 1
15 2.1532.012.0 O’ Ring 7.66 x 1.78 1
16 2.1532.012.0 O’ Ring 7.66 x 1.78 1
16 2.1539.072.0 O’ Ring 23.52 x 1.78 2
17 2.1539.072.0 O’ Ring 23.52 x 1.78 2
17 2.1560.008.0 Gasket 12.2 X 18 10
18 2.1560.008.0 Gasket 12.2 X 18 10
18 2.1560.005.0 Sealing washer 10.2 x 14 10
19 2.1560.005.0 Sealing washer 10.2 x 14 10
19 0.065.1655.0/10 Shim - 0.10 mm 5
20 0.065.1655.0/10 Shim - 0.10 mm 4
20 0.012.0747.0 Shim - 0.15 mm 5
21 0.012.0747.0 Shim - 0.15 mm 4
21 0.065.1656.0/10 Shim - 0.20 mm 5
22 0.065.1656.0/10 Shim - 0.20 mm 4
22 0.012.0767.0 Shim - 0.25 mm 5
23 0.012.0767.0 Shim - 0.25 mm 4
23 2.1560.010.0 Sealing Ring 14.2x20x1.5 10
24 2.1560.010.0 Sealing Ring 14.2x20x1.5 10
24 0.009.3880.0/20 Gasket (Governor) 1
25 0.009.3880.0/20 Gasket 1
25 0.066.1757.0/30 Thermostat gasket 1
26 0.066.1757.0/30 Thermostat gasket 1
26 0.007.1258.0 Rubber ‘O’ Ring 1
27 0.007.1258.0 Rubber ‘O’ Ring 1
27 0.066.1759.0/30 Water manifold gasket 3
28 0.066.1759.0/30 Water manifold gasket 2
28 0.011.1304.0/10 Intake manifold gasket 3
29 0.011.1304.0/10 Intake manifold gasket 2
29 0.066.1758.0/10 Hose 1
30 0.066.1758.0/10 Hose 1
30 0.007.1445.0 Exhaust manifold gasket 3
31 0.066.1754.0/10 Rubber Sleeve 1
32 0.066.1754.0/10 Rubber Sleeve 1
32 0.066.1753.0/20 Water pump mounting gasket 1
33 0.012.0768.0 Hose - Water outlet 1
Annexure - 1
Engine Minor Overhauling Kit - 3WT Engine Minor Overhauling Kit - 4W
1 0.065.1150.0/30 Timing Cover Gasket 1 1 0.065.1150.0/30 Timing Cover Gasket 1
2 0.065.1254.0/20 End Cover Gasket 1 2 0.065.1254.0/20 End Cover Gasket 1
3 2.1569.114.0/10 Seal for Push rod sleeve 12 3 2.1569.114.0/10 Seal for Push rod sleeve 16
4 0.065.1332.0 Sleeve 6 4 0.065.1332.0 Sleeve 8
5 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 6 5 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 8
6 0.069.1450.0/30 Tappet Cover Gasket - 3W 1 6 0.065.1450.0/30 Tappet Cover Gasket - 4W 1
7 2.1539.151.0 Washer 3 7 2.1539.151.0 Washer 4
8 2.1530.051.0 O’ Ring 21.82 x 3.53 3 8 2.1530.051.0 O’ Ring 21.82 x 3.53 4
9 0.078.1451.0/50 Gasket - A (NO HOLE) 3 9 0.014.5259.0/10 Gasket - A (NO HOLE) 4
10 0.078.1452.0/40 Gasket - B (TWO HOLE) 3 10 0.014.5260.0/10 Gasket - B (TWO HOLE) 4
11 0.078.1453.0/50 Gasket - C (SINGLE HOLE) 3 11 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 4
12 0.044.1567.0/10 Oil Filler Element 1 12 0.044.1567.0/10 Oil Filler Element 1
13 2.1539.065.0 ‘ O ‘ Ring 2 13 2.1539.065.0 ‘ O ‘ Ring 2
14 0.066.1554.0/20 Sediment bowl gasket 1 14 0.066.1554.0/20 Sediment bowl gasket 1
15 2.1532.012.0 O’ Ring 7.66 x 1.78 1 15 2.1532.012.0 O’ Ring 7.66 x 1.78 1
16 2.1539.072.0 O’ Ring 23.52 x 1.78 2 16 2.1539.072.0 O’ Ring 23.52 x 1.78 2
17 2.1560.008.0 Gasket 12.2 X 18 10 17 2.1560.008.0 Gasket 12.2 X 18 10
18 2.1560.005.0 Sealing washer 10.2 x 14 10 18 2.1560.005.0 Sealing washer 10.2 x 14 10
19 0.065.1655.0/10 Shim - 0.10 mm 5 19 0.065.1655.0/10 Shim - 0.10 mm 6
20 0.012.0747.0 Shim - 0.15 mm 5 20 0.012.0747.0 Shim - 0.15 mm 6
21 0.065.1656.0/10 Shim - 0.20 mm 5 21 0.065.1656.0/10 Shim - 0.20 mm 6
22 0.012.0767.0 Shim - 0.25 mm 5 22 0.012.0767.0 Shim - 0.25 mm 6
23 2.1560.010.0 Sealing Ring 14.2x20x1.5 10 23 2.1560.010.0 Sealing Ring 14.2x20x1.5 10
24 0.009.3880.0/20 Gasket (Governor) 1 24 0.009.3880.0/20 Gasket (Governor) 1
25 0.066.1757.0/30 Thermostat gasket 1 25 0.066.1757.0/30 Thermostat gasket 1
26 0.007.1258.0 Rubber ‘O’ Ring 1 26 0.007.1258.0 Rubber ‘O’ Ring 1
27 0.066.1759.0/30 Water manifold gasket 3 27 0.066.1759.0/30 Water manifold gasket 4
28 0.011.1304.0/10 Intake manifold gasket 3 28 0.011.1304.0/10 Intake manifold gasket 4
29 0.066.1758.0/10 Hose 1 29 0.066.1758.0/10 Hose 1
30 0.007.1445.0 Exhaust manifold gasket 3 30 0.007.1445.0 Exhaust manifold gasket 4
31 0.066.1754.0/10 Rubber Sleeve 1 31 0.066.1754.0/10 Rubber Sleeve 1
32 0.066.1753.0/20 Water pump mounting gasket 1 32 0.066.1753.0/20 Water pump mounting gasket 1
33 0.012.0780.0 HOSE - WATER OUTLET 1 33 0.012.0762.0 Hose - Water outlet 1
Annexure - 1 Annexure - 2
Engine Minor Overhauling Kit - 4WT Engine Major Overhauling Kit - 2W
1 0.065.1150.0/30 Timing Cover Gasket 1 1 2.1539.193.0 Cylinder liner ‘O’ Ring - 2 Groove 4
2 0.065.1254.0/20 End Cover Gasket 1 2 0.014.0428.0 Cylinder liner - 2 Groove 2
3 2.1569.114.0/10 Seal for Push rod sleeve 16 3 2.1559.188.2 Sleeve 2
4 0.065.1332.0 Sleeve 8 4 2.1549.154.2 Water sleeve small 4.8 x 5.8 x 16 2
5 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 8 5 0.066.1152.0/10 Rubber seal 4
6 0.065.1450.0/30 Tappet Cover Gasket - 4W 1 6 0.065.1150.0/30 Timing cover Gasket 1
7 2.1539.151.0 Washer 4 7 0.065.1152.0 Gasket 1
8 2.1530.051.0 O’ Ring 21.82 x 3.53 4 8 0.065.1254.0/20 Gasket 1
9 0.078.1451.0/50 Gasket - A (NO HOLE) 4 9 0.013.9342.0 Piston (Euro - 0) 2
10 0.078.1452.0/40 Gasket - B (TWO HOLE) 4 10 2.1411.014.1 Circlip 35 4
11 0.078.1453.0/50 Gasket - C (SINGLE HOLE) 4 11 0.014.7083.0 Piston pin (Euro - 0) 2
12 2.4419.340.0/10 Oil Filler Element 1 12 2.1559.114.0/10 Connectingrod Small end Bush (35 x 39 x 35) 2
13 2.1539.065.0 ‘ O ‘ Ring 2 13 2.1569.114.0/10 Gasket 8
14 0.066.1554.0/20 Sediment bowl gasket 1 14 2.1599.437.0 Washer (14.5 x 18 x 1.5) 4
15 2.1532.012.0 O’ Ring 7.66 x 1.78 1 15 2.1539.151.0 Washer (9.19 x 2.62) 2
16 2.1539.072.0 O’ Ring 23.52 x 1.78 2 16 2.1530.051.0 O’ Ring 21.82 x 3.53 2
17 2.1560.008.0 Gasket 12.2 X 18 10 17 0.014.5259.0/10 Gasket - A (NO HOLE) 2
18 2.1560.005.0 Sealing washer 10.2 x 14 10 18 0.014.5260.0/10 Gasket - B (TWO HOLE) 2
19 0.065.1655.0/10 Shim - 0.10 mm 6 19 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 2
20 0.012.0747.0 Shim - 0.15 mm 6 20 0.014.8941.0 Valve Seat Insert - Exhaust 2
21 0.065.1656.0/10 Shim - 0.20 mm 6 21 0.014.8942.0 Valve Seat Insert - Inlet 2
22 0.012.0767.0 Shim - 0.25 mm 6 22 2.1519.117.0 Valve stem oil seal 4
23 2.1560.010.0 Sealing Ring 14.2x20x1.5 10 23 0.014.0120.0 Exhaust Valve 2
24 0.009.3880.0/20 Gasket (Governor) 1 24 0.014.0117.0 Inlet Valve 2
25 0.066.1757.0/30 Thermostat gasket 1 25 2.1539.065.0 ‘ O ‘ Ring 2
26 0.007.1258.0 Rubber ‘O’ Ring 1 26 2.1569.072.0 Gasket (32 x 39.5 x 2) 1
27 0.066.1759.0/30 Water manifold gasket 4 27 0.065.1566.0 Gasket 1
28 0.011.1304.0/10 Intake manifold gasket 4 28 0.065.1560.0/30 Gasket 2
29 0.066.1758.0/10 Hose 1 29 2.1539.040.0 O’ Ring 1
30 0.007.1445.0 Exhaust manifold gasket 4 30 0.013.1728.0 Oil Sump gasket 2W 1
31 0.066.1754.0/10 Rubber Sleeve 1 31 0.012.9811.0 Tappet Cover Gasket - 2W 1
32 0.066.1753.0/20 Water pump mounting gasket 1 32 0.065.1332.0 Sleeve 4
33 0.012.0781.0 Hose - Water outlet 1 33 2.1529.167.0 Crank Shaft Front Oil Seal 1
Annexure - 2
Engine Major Overhauling Kit - 2W Engine Major Overhauling Kit - 2W
34 0.014.7084.0 Piston Ring - I Groove ( Euro 0) 2 67 0.066.1758.0/10 Hose 1

35 0.014.7085.0 Piston Ring - II Groove ( Euro 0) 2 68 0.007.1445.0 Exhaust manifold gasket 2
36 0.014.7086.0 Piston Ring - III Groove ( Euro 0) 2 69 0.066.1754.0/10 Rubber Sleeve 1
37 0.012.9971.0 Connecting Rod Big End Bearing Std-2W 4 70 0.066.1753.0/20 Water pump mounting gasket 1
38 0.012.9969.0 Main Bearing (Lower) - Std - 2W 3 71 0.012.0768.0 Hose - Water outlet 1
39 0.012.9970.0 Main Bearing (Upper) - Std - 2W 3 72 0.011.1304.0/10 Intake manifold gasket 2
40 0.065.1218.0 Thrust Washer 4 73 0.066.1758.0/10 Hose 1
41 2.1529.073.0 Crank Shaft Rear Oil Seal 1 74 0.007.1445.0 Exhaust manifold gasket 2
42 0.065.1331.2 Push rod 4 75 0.066.1754.0/10 Rubber Sleeve 1
43 0.014.7994.4 Oil Pump assy 1 76 0.066.1753.0/20 Water pump mounting gasket 1
45 2.1532.012.0 O’ Ring 7.66 x 1.78 1
46 2.1539.072.0 O’ Ring 23.52 x 1.78 2 Engine Major Overhauling Kit - 3W
47 0.044.1567.0/10 Oil Filler Element 1
48 2.1530.072.0 O’ Ring (2106) 2 1 2.1539.193.0 Cylinder liner ‘O’ Ring - 2 Groove 6
49 2.4519.350.0 Feed pump 1 2 0.014.0428.0 Cylinder liner - 2 Groove 3
50 0.012.9789.3/10 Governor control rod 3W 1 3 2.1559.188.2 Sleeve 3
51 2.7099.400.0/10 Thermostat 1 4 2.1549.154.2 Water sleeve small 4.8 x 5.8 x 16 3
52 0.014.3346.4 Water Pump assembly 1 5 0.066.1152.0/10 Rubber seal 4
53 2.1560.008.0 Gasket 12.2 X 18 10 6 2.1529.167.0 Crank Shaft Front Oil Seal 1
54 2.1560.005.0 Sealing washer 10.2 x 14 10 7 0.014.7084.0 Piston Ring - I Groove ( Euro 0) 3
55 0.009.3880.0/20 Gasket 1 8 0.014.7085.0 Piston Ring - II Groove ( Euro 0) 3
56 2.1539.045.0 O’ Ring (feed pump) 1 9 0.014.7086.0 Piston Ring - III Groove ( Euro 0) 3
57 0.065.1655.0/10 Shim - 0.10 mm 4 10 0.014.5264.0 Connecting Rod Big End Bearing Std-3W 6
58 0.012.0747.0 Shim - 0.15 mm 4 11 0.014.5263.0 Main Bearing (Lower) - Std - 3W 4
59 0.065.1656.0/10 Shim - 0.20 mm 4 12 0.014.5262.0 Main Bearing (Upper) - Std - 3W 4
60 0.012.0767.0 Shim - 0.25 mm 4 13 0.065.1218.0 Thrust Washer 4
61 2.1560.010.0 Sealing Ring 14.2x20x1.5 10 14 2.1529.073.0 Crank Shaft Rear Oil Seal 1
62 2.7099.400.0/10 Thermostat 1 15 0.065.1331.2 Push rod 6
63 0.066.1757.0/30 Thermostat gasket 1 16 0.014.7994.4 Oil Pump assy 1
64 0.007.1258.0 Rubber ‘O’ Ring 1 17 2.4519.350.0 Feed Pump 1
65 0.066.1759.0/30 Water manifold gasket 2 18 0.069.1613.3/20 Governor control rod 3W 1
66 0.011.1304.0/10 Intake manifold gasket 2 19 2.7099.400.0/10 Thermostat 1
Annexure - 2
20 0.014.3346.4 Water Pump assembly 1 52 0.066.1753.0/20 Water pump mounting gasket 1

21 0.065.1150.0/30 Timing Cover Gasket 1 53 0.012.0768.0 Hose - Water outlet 1
22 0.065.1254.0/20 End Cover Gasket 1 54 2.7099.400.0/10 Thermostat 1
23 2.1569.114.0/10 Seal for Push rod sleeve 12 55 2.1539.045.0 O’ Ring (feed pump) 1
24 0.065.1332.0 Sleeve 6 56 2.1530.072.0 O’ Ring (2106) (Rack support) 2
25 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 6 57 2.1569.072.0 Gasket (32 x 39.5 x 2) (oil filler) 1
26 0.069.1450.0/30 Tappet Cover Gasket - 3W 1 58 0.065.1566.0 Gasket (oil filler) 1
27 2.1539.151.0 Washer 3 59 0.065.1560.0/30 Gasket (lub drive) 2
28 2.1530.051.0 O’ Ring 21.82 x 3.53 3 60 2.1539.040.0 O’ Ring 1
29 0.014.5259.0/10 Gasket - A (NO HOLE) 3 61 0.013.9342.0 Piston (Euro - 0) 3
31 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 3 63 0.014.7083.0 Piston pin (Euro - 0) 3
32 0.044.1567.0/10 Oil Filler Element 1 64 2.1559.114.0/10 Connecting rod Small end Bush (35 x 39 x 35) 3
33 2.1539.065.0 ‘ O ‘ Ring 2 65 0.014.8941.0 Valve Seat Insert - Exhaust 3
34 0.066.1554.0/20 Sediment bowl gasket 1 66 0.014.8942.0 Valve Seat Insert - Inlet 3
35 2.1532.012.0 O’ Ring 7.66 x 1.78 1 67 2.1519.117.0 Valve stem oil seal 6
36 2.1539.072.0 O’ Ring 23.52 x 1.78 2 68 0.014.0120.0 Exhaust Valve 3
37 2.1560.008.0 Gasket 12.2 X 18 10 69 0.014.0117.0 Inlet Valve 3
38 2.1560.005.0 Sealing washer 10.2 x 14 10
39 0.065.1655.0/10 Shim - 0.10 mm 5
40 0.012.0747.0 Shim - 0.15 mm 5
41 0.065.1656.0/10 Shim - 0.20 mm 5
Engine Major Overhauling Kit - 3WT
42 0.012.0767.0 Shim - 0.25 mm 5 1 2.1539.193.0 Cylinder liner ‘O’ Ring - 2 Groove 6
43 2.1560.010.0 Sealing Ring 14.2x20x1.5 10 2 0.014.0428.0 Cylinder liner - 2 Groove 3
44 0.009.3880.0/20 Gasket (Governor) 1 3 2.1559.188.2 Sleeve 3
45 0.066.1757.0/30 Thermostat gasket 1 4 2.1549.154.2 Water sleeve small 4.8 x 5.8 x 16 3
46 0.007.1258.0 Rubber ‘O’ Ring 1 5 0.066.1152.0/10 Rubber seal 4
47 0.066.1759.0/30 Water manifold gasket 3 6 2.1529.167.0 Crank Shaft Front Oil Seal 1
48 0.011.1304.0/10 Intake manifold gasket 3 7 0.007.1133.0/30 Piston Ring - I Groove 3
49 0.066.1758.0/10 Hose 1 8 0.007.1379.0/10 Piston Ring - II Groove 3
50 0.007.1445.0 Exhaust manifold gasket 3 9 0.085.1252.0 Piston Ring - III Groove 3
51 0.066.1754.0/10 Rubber Sleeve 1 10 0.065.1225.0 Connecting Rod Big End Bearing Std-3WT 6
Annexure - 2
Engine Major Overhauling Kit - 3WT Engine Major Overhauling Kit - 3WT
11 0.065.1216.0/10 Main Bearing (Lower) - Std - 3WsT 4 44 0.009.3880.0/20 Gasket (Governor) 1

12 0.065.1215.0/10 Main Bearing (Upper) - Std - 3WT 4 45 0.066.1757.0/30 Thermostat gasket 1
13 0.065.1218.0 Thrust Washer 4 46 0.007.1258.0 Rubber ‘O’ Ring 1
14 2.1529.073.0 Crank Shaft Rear Oil Seal 1 47 0.066.1759.0/30 Water manifold gasket 3
15 0.065.1331.2 Push rod 6 48 0.011.1304.0/10 Intake manifold gasket 3
16 0.014.7994.4 Oil Pump assy 1 49 0.066.1758.0/10 Hose 1
17 2.4519.350.0 Feed Pump 1 50 0.007.1445.0 Exhaust manifold gasket 3
18 0.069.1613.3/20 Governor control rod 3W 1 51 0.066.1754.0/10 Rubber Sleeve 1
19 2.7099.400.0/10 Thermostat 1 52 0.066.1753.0/20 Water pump mounting gasket 1
20 0.015.2993.4 Water Pump assembly 1 53 0.012.0780.0 Hose - Water outlet 1
21 0.065.1150.0/30 Timing Cover Gasket 1 54 2.7099.400.0/10 Thermostat 1
22 0.065.1254.0/20 End Cover Gasket 1 55 2.1539.045.0 O’ Ring (feed pump) 1
23 2.1569.114.0/10 Seal for Push rod sleeve 12 56 2.1530.072.0 O’ Ring (2106) (Rack support) 2
24 0.065.1332.0 Sleeve 6 57 2.1569.072.0 Gasket (32 x 39.5 x 2) (oil filler) 1
25 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 6 58 0.065.1566.0 Gasket (oil filler) 1
26 0.069.1450.0/30 Tappet Cover Gasket - 3W 1 59 0.065.1560.0/30 Gasket (lub drive) 2
27 2.1539.151.0 Washer 3 60 2.1539.040.0 O’ Ring 1
28 2.1530.051.0 O’ Ring 21.82 x 3.53 3 61 0.009.7921.0/10 Piston 3
29 0.078.1451.0/50 Gasket - A (NO HOLE) 3 62 2.1411.014.1 Circlip 35 6
30 0.078.1452.0/40 Gasket - B (TWO HOLE) 3 63 0.078.1236.0 Piston pin 3
31 0.078.1453.0/50 Gasket - C (SINGLE HOLE) 3
64 2.1559.114.0/10 Connecting rod Small end Bush (35 x 39 x 35) 3
32 0.044.1567.0/10 Oil Filler Element 1
65 0.014.8941.0 Valve Seat Insert - Exhaust 3
33 2.1539.065.0 ‘ O ‘ Ring 2
66 0.014.8942.0 Valve Seat Insert - Inlet 3
67 2.1519.117.0 Valve stem oil seal 6
35 2.1532.012.0 O’ Ring 7.66 x 1.78 1
68 0.010.6022.0 Exhaust Valve 3
36 2.1539.072.0 O’ Ring 23.52 x 1.78 2
69 0.010.6017.0 Inlet Valve 3
37 2.1560.008.0 Gasket 12.2 X 18 10
38 2.1560.005.0 Sealing washer 10.2 x 14 10 Engine Major Overhauling Kit - 4W
39 0.065.1655.0/10 Shim - 0.10 mm 5
40 0.012.0747.0 Shim - 0.15 mm 5 1 2.1539.193.0 Cylinder liner ‘O’ Ring - 2 Groove 8
41 0.065.1656.0/10 Shim - 0.20 mm 5 2 0.014.0428.0 Cylinder liner - 2 Groove 4
42 0.012.0767.0 Shim - 0.25 mm 5 3 2.1559.188.2 Sleeve 4
43 2.1560.010.0 Sealing Ring 14.2x20x1.5 10 4 2.1549.154.2 Water sleeve small 4.8 x 5.8 x 16 4
Annexure - 2
5 0.066.1152.0/10 Rubber seal 4 37 2.1560.008.0 Gasket 12.2 X 18 10

6 2.1529.167.0 Crank Shaft Front Oil Seal 1 38 2.1560.005.0 Sealing washer 10.2 x 14 10
7 0.014.7084.0 Piston Ring - I Groove ( Euro 0) 4 39 0.065.1655.0/10 Shim - 0.10 mm 6
8 0.014.7085.0 Piston Ring - II Groove ( Euro 0) 4 40 0.012.0747.0 Shim - 0.15 mm 6
9 0.014.7086.0 Piston Ring - III Groove ( Euro 0) 4 41 0.065.1656.0/10 Shim - 0.20 mm 6
10 0.014.5264.0 Connecting Rod Big End Bearing Std-4W 8 42 0.012.0767.0 Shim - 0.25 mm 6
11 0.014.5263.0 Main Bearing (Lower) - Std - 4W 5 43 2.1560.010.0 Sealing Ring 14.2x20x1.5 10
12 0.014.5262.0 Main Bearing (Upper) - Std - 4W 5 44 0.009.3880.0/20 Gasket (Governor) 1
13 0.065.1218.0 Thrust Washer 4 45 0.066.1757.0/30 Thermostat gasket 1
14 2.1529.073.0 Crank Shaft Rear Oil Seal 1 46 0.007.1258.0 Rubber ‘O’ Ring 1
15 0.065.1331.2 Push rod 8 47 0.066.1759.0/30 Water manifold gasket 4
16 0.014.8219.4 OIL PUMP 1 48 0.011.1304.0/10 Intake manifold gasket 4
17 2.4519.350.0 Feed Pump 1 49 0.066.1758.0/10 Hose 1
18 0.065.1613.3/20 Governor control rod 4W 1
51 0.066.1754.0/10 Rubber Sleeve 1
19 2.7099.400.0/10 Thermostat 1
20 0.014.3346.4 Water pump complete 1
21 0.065.1150.0/30 Timing Cover Gasket 1
54 2.7099.400.0/10 Thermostat 1
22 0.065.1254.0/20 End Cover Gasket 1
55 2.1539.045.0 O’ Ring (feed pump) 1
23 2.1569.114.0/10 Seal for Push rod sleeve 16
56 2.1530.072.0 O’ Ring (2106) (Rack support) 2
24 0.065.1332.0 Sleeve 8
57 2.1569.072.0 Gasket (32 x 39.5 x 2) (oil filler) 1
25 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 8
58 0.065.1566.0 Gasket (oil filler) 1
26 0.065.1450.0/30 Tappet Cover Gasket - 4W 1
59 0.065.1560.0/30 Gasket (lub drive) 2
27 2.1539.151.0 Washer 4
60 2.1539.040.0 O’ Ring 1
28 2.1530.051.0 O’ Ring 21.82 x 3.53 4
61 0.013.9342.0 Piston (Euro - 0) 4
29 0.014.5259.0/10 Gasket - A (NO HOLE) 4 62 2.1411.014.1 Circlip 35 8
30 0.014.5260.0/10 Gasket - B (TWO HOLE) 4 63 0.014.7083.0 Piston pin (Euro - 0) 4
31 0.014.5261.0/10 Gasket - C (SINGLE HOLE) 4 64 2.1559.114.0/10 Connecting rod Small end Bush (35 x 39 x 35) 4
32 0.044.1567.0/10 Oil Filler Element 1 65 0.014.8941.0 Valve Seat Insert - Exhaust 4
33 2.1539.065.0 ‘ O ‘ Ring 2 66 0.014.8942.0 Valve Seat Insert - Inlet 4
34 0.066.1554.0/20 Sediment bowl gasket 1 67 2.1519.117.0 Valve stem oil seal 8
35 2.1532.012.0 O’ Ring 7.66 x 1.78 1 68 0.014.0120.0 Exhaust Valve 4
36 2.1539.072.0 O’ Ring 23.52 x 1.78 2 69 0.014.0117.0 Inlet Valve 4
Annexure - 2
Engine Major Overhauling Kit - 4WT Engine Major Overhauling Kit - 4WT
1 2.1539.193.0 Cylinder liner ‘O’ Ring - 2 Groove 8 32 2.4419.340.0/10 Oil Filler Element 1
2 0.014.0428.0 Cylinder liner - 2 Groove 4 33 2.1539.065.0 ‘ O ‘ Ring 2
3 2.1559.188.2 Sleeve 4 34 0.066.1554.0/20 Sediment bowl gasket 1
4 2.1549.154.2 Water sleeve small 4.8 x 5.8 x 16 4 35 2.1532.012.0 O’ Ring 7.66 x 1.78 1
5 0.066.1152.0/10 Rubber seal 4 36 2.1539.072.0 O’ Ring 23.52 x 1.78 2
6 2.1529.167.0 Crank Shaft Front Oil Seal 1 37 2.1560.008.0 Gasket 12.2 X 18 10
7 0.086.1250.0/10 Piston Ring - I Groove 4 38 2.1560.005.0 Sealing washer 10.2 x 14 10
8 0.071.1250.0 Piston Ring - II Groove 4 39 0.065.1655.0/10 Shim - 0.10 mm 6
9 0.085.1252.0 Piston Ring - III Groove 4 40 0.012.0747.0 Shim - 0.15 mm 6
10 0.065.1225.0 Connecting Rod Big End 41 0.065.1656.0/10 Shim - 0.20 mm 6
Bearing Std-4WT 8 42 0.012.0767.0 Shim - 0.25 mm 6
11 0.014.5263.0 Main Bearing (Lower) - Std - 4W 5 43 2.1560.010.0 Sealing Ring 14.2x20x1.5 10
12 0.014.5262.0 Main Bearing (Upper) - Std - 4W 5 44 0.009.3880.0/20 Gasket (Governor) 1
13 0.065.1218.0 Thrust Washer 4 45 0.066.1757.0/30 Thermostat gasket 1
14 2.1529.073.0 Crank Shaft Rear Oil Seal 1 46 0.007.1258.0 Rubber ‘O’ Ring 1
15 0.065.1331.2 Push rod 8 47 0.066.1759.0/30 Water manifold gasket 4
16 0.014.8219.4 Oil Pump 1 48 0.011.1304.0/10 Intake manifold gasket 4
17 2.4519.350.0 Feed Pump 1 49 0.066.1758.0/10 Hose 1
18 0.065.1613.3/20 Governor control rod 4W 1 50 0.007.1445.0 Exhaust manifold gasket 4
19 2.7099.400.0/10 Thermostat 1 51 0.066.1754.0/10 Rubber Sleeve 1
20 0.015.2993.4 Water pump comlete 1 52 0.066.1753.0/20 Water pump mounting gasket 1
21 0.065.1150.0/30 Timing Cover Gasket 1 53 0.012.0781.0 Hose - Water outlet 1
22 0.065.1254.0/20 End Cover Gasket 1 54 2.7099.400.0/10 Thermostat 1
23 2.1569.114.0/10 Seal for Push rod sleeve 16 55 2.1539.045.0 O’ Ring (feed pump) 1
24 0.065.1332.0 Sleeve 8 56 2.1530.072.0 O’ Ring (2106) (Rack support) 2
25 2.1599.437.0 Shouldered Washer 14.5 x 18 x 1.5 8 57 2.1569.072.0 Gasket (32 x 39.5 x 2) (oil filler) 1
26 0.065.1450.0/30 Tappet Cover Gasket - 4W 1 58 0.065.1566.0 Gasket (oil filler) 1
27 2.1539.151.0 Washer 4 59 0.065.1560.0/30 Gasket (lub drive) 2
28 2.1530.051.0 O’ Ring 21.82 x 3.53 4 60 2.1539.040.0 O’ Ring 1
29 0.078.1451.0/50 Gasket - A (NO HOLE) 4 61 0.007.1787.0/20 Piston 3
31 0.078.1453.0/50 Gasket - C (SINGLE HOLE) 4 63 0.078.1236.0 Piston pin 3
Engine Major Overhauling Kit - 4WT Clamp Set - 4W
64 2.1559.114.0/10 Connecting rod Small end Bush 1 2.6859.073.2 Clamp (Breather hose) 1
(35 x 39 x 35) 3 2 2.6859.120.2 Clamp (11 - 16) 1
65 0.014.8941.0 Valve Seat Insert - Exhaust 3 3 2.6859.130.2 Clamp (38 - 50) 1
66 0.014.8942.0 Valve Seat Insert - Inlet 3 4 2.6859.134.2 Clamp (50 - 70) 1
67 2.1519.117.0 Valve stem oil seal 6 5 2.6851.002.0 Clamp 6
68 0.010.6022.0 Exhaust Valve 3 6 2.6859.138.2 Clamp (80 - 100) 2
69 0.010.6017.0 Inlet Valve 3 7 2.6859.132.2 Clamp (45 - 60) 8
8 2.6859.125.2 Clamp (22-30) 2
Annexure - 3
Clamp Set - 3WT
Clamp Set - 2W
1 2.6859.073.2 Clamp (Breather hose) 1
1 2.6859.073.2 Clamp (Breather hose) 1 2 2.6859.120.2 Clamp (11 - 16) 1
3 2.6851.004.0 Hose clamp 3
2 2.6859.120.2 Clamp (11 - 16) 1
4 2.6851.005.0 Clamp (40 - 60) 1
3 2.6859.130.2 Clamp (38 - 50) 1
5 2.6851.002.0 Clamp 8
4 2.6859.134.2 Clamp (50 - 70) 1
6 2.6851.002.0 Clamp 4
5 2.6859.138.2 Clamp (80 - 100) 2 7 2.6851.006.0 Clamp 50/70 2
6 2.6859.132.2 Clamp (45 - 60) 4 8 2.6859.138.2 Clamp (80 - 100) 1
7 2.6859.125.2 Clamp (22-30) 2 9 2.6859.136.2 Clamp (60 - 80) 3
10 2.6859.132.2 Clamp (45 - 60) 6
Clamp set - 3W
1 2.6859.073.2 Clamp (Breather hose) 1
Clamp set - 4WT
2 2.6859.120.2 Clamp (11 - 16) 1 1 2.6859.073.2 Clamp (Breather hose) 1
2 2.6859.120.2 Clamp (11 - 16) 1
3 2.6859.130.2 Clamp (38 - 50) 1 3 2.6851.004.0 Hose clamp 3
4 2.6859.134.2 Clamp (50 - 70) 1 4 2.6851.005.0 Clamp (40 - 60) 1
5 2.6851.002.0 Clamp 6
5 2.6859.138.2 Clamp (80 - 100) 2
6 2.6851.002.0 Clamp 4
6 2.6859.132.2 Clamp (45 - 60) 6 7 2.6851.006.0 Clamp 50/70 2
7 2.6859.125.2 Clamp (22-30) 2 8 2.6859.138.2 Clamp (80 - 100) 1
9 2.6859.136.2 Clamp (60 - 80) 3
10 2.6859.132.2 Clamp (45 - 60) 8
Annexure - 4
Hose set - 2W Hose set - 3WT
1 0.066.1559.0 Breather pipe 1 1 0.066.1559.0 Breather pipe 1

2 0.066.1754.0/10 Sleeve 1
2 0.066.1754.0/10 Sleeve 1
3 0.007.0678.0/10 Sleeve 2
3 0.012.0755.0 Hose 1 4 0.007.1228.0/10 Sleeve 2
4 0.012.0768.0 Engine water outlet hose 1 5 0.007.1227.0/10 Sleeve 1
6 0.007.0678.0/10 Sleeve 1
5 0.012.0757.0 Engine water intlet hose 1
7 0.007.1236.0/10 Sleeve 1
6 0.066.1758.0/10 Sleeve 1 8 0.081.1855.0 Sleeve 1
9 0.007.0729.0/10 Hose 1
Hose set - 3W
10 0.012.0756.0 Hose 1
1 0.066.1559.0 Breather pipe 1 11 0.012.0775.0 Hose 1
12 0.012.0780.0 Engine water outlet hose 1
2 0.066.1754.0/10 Sleeve 1
3 0.012.0755.0 Hose 1 14 0.066.1754.0/10 Sleeve 1
4 0.012.0768.0 Engine water outlet hose 1
5 0.012.0757.0 Engine water intlet hose 1 Hose set - 4WT
6 0.066.1758.0/10 Sleeve 1 1 0.066.1559.0 Breather pipe 1
2 0.066.1754.0/10 Sleeve 1
3 0.007.0678.0/10 Sleeve 3
Hose set - 4W 4 0.007.1227.0/10 Sleeve 1
5 0.007.0678.0/10 Sleeve 1
1 0.066.1559.0 Breather pipe 1 6 0.007.1236.0/10 Sleeve 1
2 0.066.1754.0/10 Sleeve 1 7 0.007.0737.0 Sleeve 1
3 0.012.0755.0 Hose 1 8 0.007.0729.0/10 Hose 1
4 0.012.0768.0 Engine water outlet hose 1 9 0.012.0756.0 Hose 1
10 0.012.0777.0 Hose 1
11 0.012.0781.0 Water outlet hose 1
6 0.066.1758.0/10 Sleeve 1
12 0.012.0782.0 Water intlet hose 1
Annexure - 5
“O” Ring set - 2W “O” Ring set - 4W
1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 4 1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 8
2 2.1530.051.0 O’ Ring (Injector) 3 2 2.1530.051.0 O’ Ring (Injector) 4
3 2.1539.040.0 O’ Ring 1 3 2.1539.040.0 O’ Ring 1
4 2.1532.012.0 O’ Ring (6.75 x 1.78) 1 4 2.1532.012.0 O’ Ring (6.75 x 1.78) 1
5 2.1539.072.0 O’ Ring 2 5 2.1539.072.0 O’ Ring 2
6 2.1539.065.0 O’ Ring (8.73 x 1.78) 1 6 2.1539.065.0 O’ Ring (8.73 x 1.78) 1
7 2.1539.045.0 O’ Ring (Feed pump) 1 7 2.1539.045.0 O’ Ring (Feed pump) 1
8 2.1530.072.0 O’ Ring (2106) 2 8 2.1530.072.0 O’ Ring (2106) 2
9 2.1530.022.0 O’ Ring (9.92 x 2.62) 1 9 2.1530.022.0 O’ Ring (9.92 x 2.62) 1
10 2.1530.003.0 O’ Ring (2.90 x 1.78) 1 10 2.1530.003.0 O’ Ring (2.90 x 1.78) 1
11 2.1530.012.0 O’ Ring (6.75 x 1.78) 2 11 2.1530.012.0 O’ Ring (6.75 x 1.78) 2
12 2.1530.007.0 O’ Ring 2 12 2.1530.007.0 O’ Ring 2
“O” Ring set - 3W “O” Ring set - 3WT

1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 6 1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 6
2 2.1530.051.0 O’ Ring (Injector) 3 2 2.1530.051.0 O’ Ring (Injector) 3
3 2.1539.040.0 O’ Ring 1 3 2.1539.040.0 O’ Ring 1
4 2.1532.012.0 O’ Ring (6.75 x 1.78) 1 4 2.1532.012.0 O’ Ring (6.75 x 1.78) 1
5 2.1539.072.0 O’ Ring 2 5 2.1539.072.0 O’ Ring 2
6 2.1539.065.0 O’ Ring (8.73 x 1.78) 1 6 2.1539.065.0 O’ Ring (8.73 x 1.78) 1
7 2.1539.045.0 O’ Ring (Feed pump) 1 7 2.1539.045.0 O’ Ring (Feed pump) 1
8 2.1530.072.0 O’ Ring (2106) 2 8 2.1530.072.0 O’ Ring (2106) 2
9 2.1530.022.0 O’ Ring (9.92 x 2.62) 1 9 2.1530.022.0 O’ Ring (9.92 x 2.62) 1
10 2.1530.003.0 O’ Ring (2.90 x 1.78) 1 10 2.1530.003.0 O’ Ring (2.90 x 1.78) 1
11 2.1530.012.0 O’ Ring (6.75 x 1.78) 2 11 2.1530.012.0 O’ Ring (6.75 x 1.78) 2
12 2.1530.007.0 O’ Ring 2 12 2.1530.007.0 O’ Ring 2
“O” Ring set - 4WT Gasket set - 2W
1 2.1539.193.0 Cylinder liner ‘O’ Ring - Two groove 8 14 0.066.1757.0/30 Gasket (Thermostat) 1
2 2.1530.051.0 O’ Ring (Injector) 4 15 0.065.1152.0 Gasket (Hyd cover) 1
3 2.1539.040.0 O’ Ring 1 16 0.011.1304.0/10 Gasket - Inlet manifold 2

17 0.007.1445.0 Gasket (Exhaust) 2
4 2.1532.012.0 O’ Ring (6.75 x 1.78) 1
18 0.012.0414.0 Gasket exhaust outlet 1
5 2.1539.072.0 O’ Ring 2
6 2.1539.050.0 O Ring(69.57 x 1.78) 1
20 2.1539.151.0 Washer (9.19 x 2.62) 2
7 2.1539.048.0 O Ring(20.35 x 1.78) 1
Gasket set - 3W
8 2.1539.065.0 O’ Ring (8.73 x 1.78) 1
1 0.065.1150.0/30 Timing cover Gasket 1
9 2.1539.045.0 O’ Ring (Feed pump) 1
2 0.065.1254.0/20 End cover Gasket 1
10 2.1530.072.0 O’ Ring (2106) 2
3 0.069.1450.0/30 Tappet Cover Gasket 1
Annexure - 6 4 0.065.1560.0/30 Gasket (Lub drive) 2
Gasket set - 2W 5 0.066.1554.0/20 Gasket (Sediment bowl) 1
6 0.065.1566.0 Gasket (Oil filler) 1
2 0.065.1254.0/20 End cover Gasket 1
8 0.065.1673.0/20 Gasket (Governor) 1
3 0.012.9811.0 Tappet Cover Gasket 1
9 0.009.3880.0/20 Gasket (Governor) 1
4 0.065.1560.0/30 Gasket (Lub drive) 2
5 0.066.1554.0/20 Gasket (Sediment bowl) 1 11 0.014.6247.1 Water pump gasket 1
6 0.013.1728.0 Sump Gasket 1 12 0.066.1759.0/30 Gasket (water manifold) 3
7 0.065.1566.0 Gasket (Oil filler) 1 13 0.066.1757.0/30 Gasket (Thermostat) 1
8 2.1569.072.0 Gasket (Oil filler) 1 14 0.065.1152.0 Gasket (Hyd cover) 1
9 0.065.1673.0/20 Gasket (Governor) 1 15 0.011.1304.0/10 Gasket - Inlet manifold 3
10 0.009.3880.0/20 Gasket (Governor) 1 16 0.069.1850.0/20 Gasket - Inlet manifold 1
11 0.066.1753.0/20 Water pump mounting gasket 1 17 0.007.1445.0 Gasket (Exhaust) 3
12 0.014.6247.1 Water pump gasket 1 18 0.012.0414.0 Gasket exhaust outlet 1
13 0.066.1759.0/30 Gasket (water manifold) 2
20 2.1539.151.0 Washer (9.19 x 2.62) 3
Annexure - 6
Gasket set - 4W Gasket set - 3WT
1 0.065.1150.0/30 Timing cover Gasket 1 1 0.065.1150.0/30 Timing cover Gasket 1

2 0.065.1254.0/20 End cover Gasket 1 2 0.065.1254.0/20 End cover Gasket 1
3 0.065.1450.0/30 Tappet Cover Gasket 1 3 0.069.1450.0/30 Tappet Cover Gasket 1
4 0.065.1560.0/30 Gasket (Lub drive) 2 4 0.065.1560.0/30 Gasket (Lub drive) 2
5 0.066.1554.0/20 Gasket (Sediment bowl) 1 5 0.066.1554.0/20 Gasket (Sediment bowl) 1
6 0.065.1566.0 Gasket (Oil filler) 1 6 0.065.1566.0 Gasket (Oil filler) 1
7 2.1569.072.0 Gasket (Oil filler) 1 7 2.1569.072.0 Gasket (Oil filler) 1
10 0.066.1753.0/20 Water pump mounting gasket 1 10 0.066.1753.0/20 Water pump mounting gasket 1
11 0.014.6247.1 Water pump gasket 1 11 0.014.6247.1 Water pump gasket 1
12 0.066.1759.0/30 Gasket (water manifold) 4 12 0.066.1759.0/30 Gasket (water manifold) 3
13 0.066.1757.0/30 Gasket (Thermostat) 1 13 0.066.1757.0/30 Gasket (Thermostat) 1
14 0.065.1152.0 Gasket (Hyd cover) 1 14 0.007.0741.0 Gasket (Turbo charger) 1
15 0.011.1304.0/10 Gasket - Inlet manifold 4 15 0.065.1152.0 Gasket (Hyd cover) 1
16 0.065.1850.0/20 Gasket - Inlet manifold 1 16 0.011.1304.0/10 Gasket - Inlet manifold 3
17 0.007.1445.0 Gasket (Exhaust) 4 17 0.007.1445.0 Gasket (Exhaust) 3
18 0.012.0414.0 Gasket exhaust outlet 1 18 0.012.0414.0 Gasket exhaust outlet 1
19 0.012.0416.0 Gasket exhaust outlet 1 19 0.012.0416.0 Gasket exhaust outlet 1
20 2.1539.151.0 Washer (9.19 x 2.62) 4 20 2.1539.151.0 Washer (9.19 x 2.62) 3
Annexure - 6
Gasket set - 4WT
Sl.No. Part No. Description Qty.
2 0.065.1254.0/20 End cover Gasket 1
3 0.065.1450.0/30 Tappet Cover Gasket 1
4 0.065.1560.0/30 Gasket (Lub drive) 2
5 0.066.1554.0/20 Gasket (Sediment bowl) 1
6 0.078.1556.0/10 Gasket (Oil cooler) 1
7 0.078.1557.0/10 Gasket (Oil cooler) 1
10 0.009.3880.0/20 Gasket (Governor) 1
12 0.014.6247.1 Water pump gasket 1
13 0.066.1759.0/30 Gasket (water manifold) 4
14 0.066.1757.0/30 Gasket (Thermostat) 1
15 0.007.0741.0 Gasket (Turbo charger) 1
16 0.065.1152.0 Gasket (Hyd cover) 1
17 0.011.1304.0/10 Gasket - Inlet manifold 4
18 0.007.1445.0 Gasket (Exhaust) 4
21 2.1539.151.0 Washer (9.19 x 2.62) 4

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SAME ENGINES

REGISTERED OFFICE & WORKS

SAME Deutz-Fahr India Pvt. Ltd.

Plot No. 72,SIPCOT Industrial Complex,

Ranipet - 632 403

The abbreviations indicates that

© Copy Right Information: ALL RIGHTS RESERVED

Always use GENUINE SDF PARTS ONLY

TO ORDER GENUINE SDF SPARES:

PARTS LIST ……………………………………..….... ....Page 1 - 61

MINOR OVER HAULING KIT .............................................. ANNEXURE 1

MAJOR OVER HAULING KIT .............................................. ANNEXURE 2

CLAMP SET …………………………..……………..... ... ANNEXURE 3

HOSE SET ………………………..……………….... .... ANNEXURE 4

“O” RING SET ………………………………..….. ............. ANNEXURE 5

GASKET SET …………………………………….............. ANNEXURE 6

1 CYLINDER BLOCK ASSEMBLY 1 21 WATER COOLING ASSEMBLY 32

2 TIMING CASE COVER ASSEMBLY 3 22 WATER PUMP ASSEMBLY 34

3 CRANK SHAFT ASSEMBLY 4 23 WATER MANIFOLD ASSEMBLY 35

4 CAM SHAFT ASSEMBLY 6 24 TURBO CHARGER ASSEMBLY 38

5 PISTON AND CONNECTING ROD ASSEMBLY 8 25 TURBO CHARGER COOLING ASSEMBLY 39

6 CYLINDER HEAD ASSEMBLY 10 26 HYDRAULIC DRIVE COVER ASSEMBLY 40

7 LUBRICATING OIL PUMP ASSEMBLY 12 27 HYDRAULIC PUMP DRIVE ASSEMBLY 41

8 SEDIMENT BOWL ASSEMBLY 14 28 COMPRESSOR ADAPTER KIT ASSEMBLY 42

9 OIL COOLER ASSEMBLY 15 29 AIR INTAKE MANIFOLD ASSEMBLY 44

10 COUNTER WEIGHT ASSEMBLY 16 30 EXHAUST MANIFOLD ASSEMBLY 45

11 OIL SUMP ASSEMBLY 17 31 EXHAUST MUFFLER ASSEMBLY 46

13 FUEL INJECTION PUMP ASSEMBLY 19 33 ENGINE TECHNICAL DATA 49

14 FUEL AND THROTTLE CONTROL ASSEMBLY 21 34 ENGINE STAND / FLYWHEEL ASSEMBLY 50

15 FUEL LINE ASSEMBLY 23 35 ELECTRICAL SYSTEMS 52

16 FUEL FILTER ASSEMBLY 24 36 INSTRUMENT PANEL ASSEMBLY (OLD MODELS ONLY) 54

17 WATER SEPARATOR ASSEMBLY (OPTIONAL) 25 37 OIL BATH AIR CLEANER ASSEMBLY 55

18 GOVERNOR ASSEMBLY - INTERNAL PARTS 26 38 DRY AIR FILTER ASSEMBLY 56

19 GOVERNOR ASSEMBLY - INTERNAL PARTS 29 39 RADIATOR ASSEMBLY 57

20 ELECTRONIC GOVERNOR ASSEMBLY 31 40 SPARES KIT 60

34 0.014.7084.0 Piston Ring - I Groove ( Euro 0) 2 67 0.066.1758.0/10 Hose 1

20 0.014.3346.4 Water Pump assembly 1 52 0.066.1753.0/20 Water pump mounting gasket 1

11 0.065.1216.0/10 Main Bearing (Lower) - Std - 3WsT 4 44 0.009.3880.0/20 Gasket (Governor) 1

5 0.066.1152.0/10 Rubber seal 4 37 2.1560.008.0 Gasket 12.2 X 18 10

1 0.066.1559.0 Breather pipe 1 1 0.066.1559.0 Breather pipe 1

“O” Ring set - 3W “O” Ring set - 3WT

3 2.1539.040.0 O’ Ring 1 16 0.011.1304.0/10 Gasket - Inlet manifold 2

1 0.065.1150.0/30 Timing cover Gasket 1 1 0.065.1150.0/30 Timing cover Gasket 1

1 0.065.1150.0/30 Timing cover Gasket 1

2 0.065.1254.0/20 End cover Gasket 1

3 0.065.1450.0/30 Tappet Cover Gasket 1

4 0.065.1560.0/30 Gasket (Lub drive) 2

5 0.066.1554.0/20 Gasket (Sediment bowl) 1

6 0.078.1556.0/10 Gasket (Oil cooler) 1

7 0.078.1557.0/10 Gasket (Oil cooler) 1

8 0.065.1566.0 Gasket (Oil filler) 1

9 2.1569.072.0 Gasket (Oil filler) 1

10 0.009.3880.0/20 Gasket (Governor) 1

11 0.066.1753.0/20 Water pump mounting gasket 1

12 0.014.6247.1 Water pump gasket 1

13 0.066.1759.0/30 Gasket (water manifold) 4

14 0.066.1757.0/30 Gasket (Thermostat) 1

15 0.007.0741.0 Gasket (Turbo charger) 1

16 0.065.1152.0 Gasket (Hyd cover) 1

17 0.011.1304.0/10 Gasket - Inlet manifold 4

18 0.007.1445.0 Gasket (Exhaust) 4

19 0.012.0414.0 Gasket exhaust outlet 1

20 0.012.0416.0 Gasket exhaust outlet 1