Safety, Hardware Specifications and Routine Maintenance: LPS-1E, LPS-1EA

Safety, Hardware
Specifications and
Routine
Maintenance
LPS-1E, LPS-1EA
Version 1.1
Copyright 2015 Virtek Vision International Inc. A Gerber Technology Company
Version: 1.1 July/2015
All rights reserved. No part of this documentation may be reproduced or used in any form or by any means—graphic, electronic,
or mechanical, including photocopying, recording, taping, or information storage and retrieval systems—without written
permission of Virtek Vision International Inc. (Virtek).
The product(s) described in this document are licensed products of Virtek. All other brand names, product names, or trademarks
belong to their respective holders. This product is protected by one or more of the following patents 6,011,255 and 6,066,845.
Other patents may be registered or pending in other countries around the world.
Virtek is constantly improving and updating its products as new components and technology become available. Virtek reserves
the right to change specifications or update its information, documentation, and products as required, without prior notice.
Virtek makes no representation or warranty with respect to the adequacy of this documentation or the hardware as well as the
software which it describes for any particular purpose or with respect to its adequacy to produce a particular result. In no event
shall Virtek, its employees, its contractors, its distributors, or the authors of this documentation be liable for special, direct,
indirect, or consequential damages, losses, costs, charges, claims, demands, or claim for lost profits, fees, or expenses of any
nature or kind.
Contact your local distributor or a Virtek representative directly, to verify that your documentation is current and applicable
to your product.
Virtek Vision International Inc.

785 Bridge Street
Waterloo Ontario
Canada
Tel: (519) 746-7190
Fax: (519) 746-3383
Email: service@virtek.ca
Email: sales@virtek.ca
www.virtek.ca
Software License Agreement
Virtek grants you the right to use one copy of the software. You may not network the software or otherwise use it on more
than one computer terminal at a time. The software is owned by Virtek and is protected by Canadian, United States and
European copyright laws, international treaty provisions, and all other applicable national laws. Therefore, you must treat the
software like any other copyrighted material. You may not rent or lease the software without the express written permission
of Virtek. You may not reverse engineer, decompile, or disassemble the software.
Contents
Laser Safety Precautions......................................................................................................5
Projector Beam Characteristics 1E/1EA..................................................................................................5
Power Source............................................................................................................................................5
Grounding the projector...........................................................................................................................6
Use the proper fuse...................................................................................................................................6
Avoid direct eye exposure to laser beam..................................................................................................6
Do not remove the projector cover...........................................................................................................6
Do not operate in explosive atmospheres.................................................................................................6
Label Locations - 1E/1EA Projectors..................................................................................7
Connector End Plate-1E 1EA...................................................................................................................7
Blank End Plate - 1E 1EA........................................................................................................................8
Cover Labels for 1E/1EA.......................................................................................................................10
Diagnostic LEDs..................................................................................................................13
Laser Projector Specifications...........................................................................................15
AC Specifications...................................................................................................................................15
Fuses.......................................................................................................................................................15
Dimensions.............................................................................................................................................16
Weight....................................................................................................................................................16
Environmental........................................................................................................................................17
Site Wiring..............................................................................................................................................17
Laser Source...........................................................................................................................................17
External Connections.............................................................................................................................17
Mounting................................................................................................................................................18
Maintenance Procedures....................................................................................................21
Cleaning the Projector Window.............................................................................................................21
Cleaning the Cooling Channels..............................................................................................................22
Cleaning the Mirrors on LPS-1E 1EA Models......................................................................................22
© 2015 Virtek Vision International Inc. A Gerber Technology Company. Reproduction requires written permission from Virtek. iii
Safety, Hardware Specifications and Routine Maintenance
iv © 2015 Virtek Vision International Inc. A Gerber Technology Company. Reproduction requires written permission from Virtek.
Laser Safety Precautions
Laser Safety Precautions

Virtek laser projectors have less than 5 mW maximum laser output and meet the following certifications:
• Class 3R Laser Product complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice
No. 50, dated June 24, 2007 for CDRH certification in North America
Note: Model LPS-7G compliant to IEC/EN 60825-1:1993 +A1:1997 +A2:2001, Class 2M
• Class 3R Laser Product meeting the IEC 60825-1, 2nd Edition:2007 standard for CE certification in Europe
Observe the following precautions to ensure your personal safety and to prevent damage to either the projector or
equipment connected to it.
WARNING: Failure to observe these precautions may result in improper operation of the unit and/or personal
injury.
WARNING: Use of controls or adjustments or performance of procedures other than those specified herein may
result in hazardous radiation exposure.
WARNING: Do not stare into beam or view directly with optical instruments.
Projector Beam Characteristics 1E/1EA

• Maximum output 4.5mW CW while scanning
• Focusing distance: 1463mm (4.8ft)
• Beam diameter at exit of projector: 4.45 mm
• Beam Divergence at exit of projector: 2.85 mrad
• Beam diameter at focusing distance: 0.28 mm
Power Source
The projector operates from a power source that will not apply more than 240 VRMS between the supply conductors
or between supply conductor and ground. Main supply fluctuations must not exceed +/-10%. A protective ground
connection, through the grounding conductor of the power cord, is essential for safe system operation.
You can press the power switch located on the end plate of the projector to stop projecting and power off the projector.
© 2015 Virtek Vision International Inc. A Gerber Technology Company. Reproduction requires written permission from Virtek. 5
Grounding the projector

The projector is grounded through the power cord. To avoid electric shock, plug the power cord into a properly wired
receptacle with an earth ground connection. Do this before making connections to the input or output connectors.
Use the proper fuse

To avoid fire hazard, use only a fuse that meets all type, voltage, and current specifications. For more information about
these specifications, see Laser Projector Specifications on page 15.
Avoid direct eye exposure to laser beam

Laser light may be projecting any time the power indicator light is ON. Caution should be used to avoid direct eye
exposure to the laser beam.
Note: IEC Standard 60825-1: 2007 Annex C states:
"Class 3R: Dazzle, flash-blindness and afterimages may be caused by a beam from a Class 3R laser product in the
visible wavelength range, particularly under low ambient light conditions. This may have indirect general safety
implications resulting from temporary disturbance of vision or from startle reactions. Such visual disturbances
could be of particular concern if experienced while performing safety-critical operations such as working with
machines or at height, with high voltages or driving.”
Do not remove the projector cover

To avoid personal injury, do not operate a projector without its panels or cover. Removal of the projector cover or making
adjustments by untrained personnel can result in electrical shock or hazardous laser light exposure. Use of controls,
adjustments or performing procedures other than those described in this document may result in hazardous laser light
exposure.
Caution: NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL.
On all laser projector models insertion of reflective probes between the laser source and the collimator may result in
exposure to the following:
• laser power levels as high as 20 mW with 532nm wavelength for Green lasers
• laser power levels as high as 10 mW and a range in wavelength of 625nm to 640nm for Red lasers
Note: This potential hazard can only occur if the cover is removed and the interlock defeated.
Do not operate in explosive atmospheres

The projector provides no protection from static discharges or arcing components. Do not operate the projector in an
atmosphere of explosive gases.
6 © 2015 Virtek Vision International Inc. A Gerber Technology Company. Reproduction requires written permission from Virtek.
Label Locations - 1E/1EA Projectors
Label Locations - 1E/1EA

Projectors
Connector End Plate-1E 1EA
ITEM DESCRIPTION
A Power Inlet
B Power Switch
C Pilot Light
D
USB Port cover
ITEM DESCRIPTION
On LPS-1EA units this cover is replaced by a USB Port as seen below:
E Input Communication port

F
Patent Label

Covered by one of more of the follwing US patents:
5,381,258 5,661,667 5,663,795
5,615,013 5,671,053 5,646,859
5,757,500 6,050,693 5,957,559
6,066,845 6,170,163 6,011,255
6,036,319 7,244,029 7,385,180
7,621,053 7,832,875
and corresponding international patents. (01)
G Fuse Label
REPLACE ONLY WITH 3.0 AMP 250V SLO-BLO GMD TYPE
Blank End Plate - 1E 1EA
ITEM DESCRIPTION
ITEM DESCRIPTION
A
Identification Label-

785 Bridge St. Waterloo, Ontario Canada N2V 2K1
Model No.: LPS-1XX Serial Number:12345678
Complies with FDA performance standards for

laser products except for deviations pursuant to
Laser Notice No. 50. dated June 24, 2007.
Input: 115-235 VA 50/60 Hertz 150 VA
Caution: For use in a controlled environment.
Refer to manual for environmental conditions
B
FCC Label -
This Device complies with Part 15 of the FCC

Rules. Operation is subject to the following
Two conditions: (1) this device may not cause
harmful interference and (2) this device
must accept any interference received
including interference that may cause
undesired operation
C
Warning label for Interlocked parts-
CAUTION
CLASS 3B LASER LIGHT WHEN
OPEN AND INTERLOCKS DEFEATED
AVOID EXPOSURE TO BEAM
Cover Labels for 1E/1EA
ITEM DESCRIPTION
A
Aperture Label -
Avoid Exposure
Laser Light is Emitted
From this aperture
B
Warning Label- Laser Hazard Symbol
ITEM DESCRIPTION
C
Wavelength label-
= 625-640nm
Pmax= 5mW
IEC60825-1 2nd Edition:2007
D
Camera Assembly (LPS-1EA only)
E
Warning label for Interlocked parts-
CAUTION
CLASS 3B LASER LIGHT WHEN
OPEN AND INTERLOCKS DEFEATED
AVOID EXPOSURE TO BEAM
F
Patent Label

Covered by one of more of the
follwing US patents:
5,381,258 5,661,667 5,663,795
5,615,013 5,671,053 5,646,859
5,757,500 6,050,693 5,957,559
6,066,845 6,170,163 6,011,255
6,036,319 7,244,029 7,385,180
7,621,053 7,832,875
and corresponding international
patents. (01)
Diagnostic LEDs
Diagnostic LEDs
The LPS-7 has 3 hardware LEDs that indicate the state of the projector.
With the projector oriented as above, see the following graphic for an example of the LEDs operating.
The LEDs indicate the following:
COLOR LOCATION DESCRIPTION

YELLOW Top
Indicates that the Ethernet port is used for communication with the projector.
GREEN Center
Indicates that the DC power is OK.
Note: The pilot light located on the end plate next to the power switch indicates that
AC power is being applied to the projector.
RED Bottom
Indicates that the laser is active and is emitting light out the window.
WARNING: Avoid looking into the projector window when the RED LED is on.
Avoid exposure to beam as indicated on warning label.
Laser Projector Specifications

AC Specifications
LPS-7 All models
115-240 VAC , 50/60Hz, 235 VA
LPS-1E 1E and 1EA

115-230 VAC , 50/60Hz, 150 VA
Fuses
Power inlet - LPS-7, LPS-1
3A/250V, Slo-Blo GMD style, Bussman GMD3A

Virtek part# 18-0200-00-0129
Galvo driver board
2A/250V, fast acting Bussman AGC2

Maximum altitude 2000m
Virtek part# 18-0200-00-0144
Dimensions
LPS-7 Models
Overall Length: 21.5 inches (54.61 cm)
Width: 11.5 inches (29.21 cm)
Overall Height: 6.95 inches (17.65cm)
LPS-1E and LPS-1EA Models
Overall Length: 40.3 inches (102.4 cm)
Width: 8.7 inches (22.1 cm)
Overall Height: 7 inches (17.9cm)
Weight
LPS-7 models
35 lbs (15.9 kg)
LPS-1E and LPS-1EA models
36 lbs (16.3 kg)
Environmental
Electrical safety of this equipment is certified according to IEC 61010-1 (UL 61010-1, EN 61010-1), Safety
requirements for electrical equipment for measurement, control and laboratory use - Part 1. This equipment is
intended for indoor use only. Use the equipment only under the following environmental conditions:
• Installation category II
• Pollution degree 2
• Operating temperature range(LPS-1E/1EA): 5°C to 40°C
Operating temperature range (LPS-7G): 5°C to 35°C
Operating Temperature range (LPS-7H): 0°C- 45°C
Operating temperature range(LPS-7R): 5°C to 40°C
• Maximum temperature change: 10°C (18°F) per hour
• Maximum relative humidity: 80% for temperatures up to 31°C, decreasing linearly to 50% relative humidity at
40°C
• Maximum altitude: 2000m
Site Wiring
The laser projector must not share any circuit that contains heavy inductive starting loads such as electric motors, heavy
machinery, and air conditioners. The site wiring must comply with all the local applicable Electrical Code directives.
Laser Source
7G Projectors
Green Model:
Thermo-electrically (TE) cooled solid-state green laser operating in the visible spectrum at 532nm at 10mW max power
output (Class3B).
7A, 7C, 7E, 7H, 7HL, 7N, and 7W Projectors

Green Model:
Thermo-electrically (TE) cooled solid-state green laser operating in the visible spectrum at 532nm at 20mW max power
output (Class3B).
7R and 1E/1EA Projectors

Red Model:
A laser diode operating in the visible spectrum at 625-640 nm at 10mW max power output (Class3B)
External Connections
AC Power
IEC 320 power inlet
This is the operating power input connector. For all projectors it connects to 115 - 240 V 50/60 Hz.
Data Cables
RJ 45- network connection to PC or HUB via Ethernet cable (CAT6 or equivalent, TIA/EIA-568B rated)
This connection carries the signals that provide the necessary timing and data for the projectors. It is a standard Ethernet
port connection. It can be used when the projector has a single board computer installed, which is a model dependant
option.
DB-25 plug to PC via double-shielded cable
This connection carries the signals that provide the necessary timing and data for the projectors. It is a standard printer
LPT port connection.
DB-25 socket to next projector via double-shielded cable
This connection carries the signals that provide the necessary timing and data to the next projector. They are identical
to the signals coming from the computer (PC).
The following signals are present on both DB-25 connectors:
PIN # SIGNAL NAME DESCRIPTION DIRECTION

1 nSTROBE Control Input
2-9 DATA-07 Data bits 0-7 Input
10 NACK Status Output
11 BUSY Status Output
12 PE Status Output
13 SLCT Status Output
14 nFEED Control Input
15 Not Used * *
16 INT Control Input
17 SLCTIN Control Input
18-25 GND Control *
USB 2.0 camera to PC via USB cable (on LPS-1EA only)

This connection gives the software the ability to take height measurements from a part. It is a standard USB 2.0 connection
and only applicable to LPS-1EA projectors.
Mounting
LPS-7 Models
Projectors are mounted using four ¼-20x2.5” bolts. The template for mounting appears in the following diagram. The
length of the exposed bolt is 2.21 inches.
The view is of the bottom of the projector.
Where dimension A is 1/4-20x2.5” bolt

Note: Dimensions are in inches. () indicates mm.
LPS-1E and LPS-1EA Models

Projectors are mounted using four ¼-20x2.5” bolts. The template for mounting appears in the following diagram. The
length of the exposed bolt is 2.21 inches.
The view is of the bottom of the projector.
Where dimension A is 1/4-20x2.5” bolt

Note: Dimensions are in inches. () indicates mm.
Maintenance Procedures
Maintenance Procedures
This section describes projector maintenance. Perform the following procedures to keep the projectors and their
accompanying parts in the best working order.
Cleaning the Projector Window

The glass used on the projector has special coating that must be treated with care to extend its usable lifetime.
Routinely inspect the optical glass in the sealed window of projector for any visible signs of dust or debris.
Warning: Improper cleaning practices can damage the surface coating. Use only lens cleaning solution or
Isopropyl alcohol in water as a cleaner. Any other chemical may damage the coating on the glass. Use lint-free
lens tissue, lint-free cotton swabs and powder-free gloves when touching the glass. Avoid getting fingerprints
on the lens and remove any fingerprints as soon as possible to avoid permanently damaging the coating.
1. Turn off the power to the system.

2. Stand on a ladder to reach the projector window.
3. Blow any large particles off the glass using pressurized gas.
4. Use a lint free lens cleaning cloth to clean the glass surface.
5. Use the drag method of cleaning to remove fingerprints or other difficult spots.
a) Apply lens cleaning solution or isopropyl alcohol in water solution and slowly drag the cloth across the surface
in the same direction.
If done correctly, the solvent will evaporate uniformly without leaving streaks or spots.
Cleaning the Cooling Channels

LPS-7 models
The LPS-7 has two cooling channels and fans to inspect. At least once a month, visually inspect the channels and fans
for dust or debris that may affect the volume of air passing through the cooling channel.
Warning: Failure to clean the cooling channel frequently may cause overheating and damage the electronic
devices inside of the projector, resulting in projector failure. It is important that the channels be cleaned routinely.
All Models
1. Turn OFF the power to the system.

2. If necessary, stand on a ladder to reach the projector.
3. From the end with the power and communication connections, blow dust out of the chamber, using compressed air
4. Ensure air source is free of oil and moisture.
5. When you have completed the maintenance, restore power to the system.
Cleaning the Mirrors on LPS-1E 1EA Models

Clean the mirrors only when advised by Virtek personnel.
Note: Improper cleaning practices can damage the surface coating. Use only lens cleaning solution or Isopropyl
alcohol in water as a cleaner. Any other chemical may damage the coating on the mirror. Use lint-free lens tissue,
lint-free cotton swabs and powder-free gloves when touching the mirrors. Avoid getting fingerprints on the mirrors.
1. Turn off the power to the system

2. Stand on a ladder to reach the projector window
3. Blow any large particles off the mirrors using a compressed air duster.
Note: Only use compressed air dusters intended for consumer electronics, as higher pressures may cause
damage to the mirrors and galvanometers
4. Use a lint free lens cleaning cloth to lightly clean the mirror surface.

Safety, Hardware Specifications and Routine Maintenance: LPS-1E, LPS-1EA

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Safety, Hardware Specifications and Routine Maintenance: LPS-1E, LPS-1EA

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Safety, Hardware

Version: 1.1 July/2015

Virtek Vision International Inc.

Software License Agreement

Laser Safety Precautions

Projector Beam Characteristics 1E/1EA

Grounding the projector

Use the proper fuse

Avoid direct eye exposure to laser beam

Do not remove the projector cover

Do not operate in explosive atmospheres

Label Locations - 1E/1EA

E Input Communication port

Virtek Vision International Inc.

REPLACE ONLY WITH 3.0 AMP 250V SLO-BLO GMD TYPE

Blank End Plate - 1E 1EA

Virtek Vision International Inc.

Complies with FDA performance standards for

This Device complies with Part 15 of the FCC

Cover Labels for 1E/1EA

Virtek Vision International Inc.

The LEDs indicate the following:

COLOR LOCATION DESCRIPTION

Laser Projector Specifications

LPS-1E 1E and 1EA

3A/250V, Slo-Blo GMD style, Bussman GMD3A

Galvo driver board

2A/250V, fast acting Bussman AGC2

Overall Length: 21.5 inches (54.61 cm)

Width: 11.5 inches (29.21 cm)

Overall Height: 6.95 inches (17.65cm)

LPS-1E and LPS-1EA Models

Overall Length: 40.3 inches (102.4 cm)

Width: 8.7 inches (22.1 cm)

Overall Height: 7 inches (17.9cm)

35 lbs (15.9 kg)

LPS-1E and LPS-1EA models

36 lbs (16.3 kg)

7A, 7C, 7E, 7H, 7HL, 7N, and 7W Projectors

7R and 1E/1EA Projectors

PIN # SIGNAL NAME DESCRIPTION DIRECTION

USB 2.0 camera to PC via USB cable (on LPS-1EA only)

Where dimension A is 1/4-20x2.5” bolt

LPS-1E and LPS-1EA Models

Where dimension A is 1/4-20x2.5” bolt

Cleaning the Projector Window

1. Turn off the power to the system.

Cleaning the Cooling Channels

1. Turn OFF the power to the system.

Cleaning the Mirrors on LPS-1E 1EA Models

1. Turn off the power to the system

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